EP2312056A2 - Device for producing marking lines composed of several individual marking material portions - Google Patents
Device for producing marking lines composed of several individual marking material portions Download PDFInfo
- Publication number
- EP2312056A2 EP2312056A2 EP10186953A EP10186953A EP2312056A2 EP 2312056 A2 EP2312056 A2 EP 2312056A2 EP 10186953 A EP10186953 A EP 10186953A EP 10186953 A EP10186953 A EP 10186953A EP 2312056 A2 EP2312056 A2 EP 2312056A2
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- EP
- European Patent Office
- Prior art keywords
- nozzle
- support
- individual
- elements
- compressed air
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000463 material Substances 0.000 title claims abstract description 102
- 125000006850 spacer group Chemical group 0.000 claims description 21
- 239000003550 marker Substances 0.000 abstract description 7
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- 239000003599 detergent Substances 0.000 description 8
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
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- 229910000831 Steel Inorganic materials 0.000 description 1
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- 238000004891 communication Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005315 distribution function Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 231100001261 hazardous Toxicity 0.000 description 1
- 230000005764 inhibitory process Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
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Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C23/00—Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
- E01C23/16—Devices for marking-out, applying, or forming traffic or like markings on finished paving; Protecting fresh markings
- E01C23/20—Devices for marking-out, applying, or forming traffic or like markings on finished paving; Protecting fresh markings for forming markings in situ
- E01C23/22—Devices for marking-out, applying, or forming traffic or like markings on finished paving; Protecting fresh markings for forming markings in situ by spraying
- E01C23/222—Devices for marking-out, applying, or forming traffic or like markings on finished paving; Protecting fresh markings for forming markings in situ by spraying specially adapted for automatic spraying of interrupted, individual or variable markings
Definitions
- the invention relates to a device for producing marking lines consisting of many individual marking material portions, wherein the marking material portions are ejectable from a nozzle arrangement connected to a marking material source with a plurality of dispensing nozzles arranged side by side transversely to a direction of movement of the device by means of compressed air blasts.
- Such a device generates marking lines consisting of rows of small marking material portions of usually two-component marking material, for example on roads.
- the marking material portions are applied to a nozzle beam apparatus known in the art, which is equipped with a series of nozzles arranged transversely to the direction of movement of the apparatus, which are filled from a marking material source via feed channels with the mixed bi-component marking material and at regular intervals Help from supplied via another channel opening into the nozzle channel compressed air blasts in the direction of the surface to be coated, such as road surface, be emptied.
- a mixing device Upstream of the nozzle bar of the device is a mixing device to which the two marking material components are supplied, which form a chemically reacting, namely curing mixture during and after the flow through the mixer, which therefore have only a limited residence time in the system until discharge from the nozzles may.
- the residence time is usually between 5 and 15 minutes, depending on the type of marking material and the mixing ratio set.
- a first device has a housing bottom provided with outlet openings and a single or a plurality of slides which are displaceable relative to the housing bottom and which periodically change the outlet cross-sections of the outlet openings as the device moves relative to the surface.
- a second device has a hollow cylinder rotatably drivable in the interior of a housing chamber provided with a passage opening in a housing wall and provided with passages in the cylinder jacket, with its cylinder jacket slidably adjacent to two passage opening edges.
- the known devices have a number of disadvantages.
- One of the disadvantages is that the distance of the marking material portions transversely to the longitudinal direction of the marking line is unchangeable.
- Another drawback is the large amount of detergent used in eliminating clogging of individual nozzles during a marker insert and in cleaning the device after a marker insert has been completed.
- the likelihood that the marking process must be interrupted due to clogging of one of the many nozzles and the entire system must be freed from reacting marker material mixture by solvent rinse is relatively large.
- the risk of clogging of one or more nozzles due to incipient hardening of the marking material is also great in a nozzle system in that there is no appreciable clogging of the marking material as clogging begins because the marking material makes its way through the other unclogged nozzles .
- a hindrance to achieving a high average speed of the marking process is that a blockage must always be eliminated immediately, otherwise curing of the marking material will occur at the blockage site up to its final hardness. The marking material can then be eliminated only mechanically, in the worst case by drilling.
- the rinsing procedure is very time-consuming, because from the entire system the marking material in mixture and thus in a curing reaction has to be rinsed out, which requires a large amount of rinsing agent at a high flow rate.
- Detergents are expensive and polluting and must be collected below the nozzles and disposed of as hazardous.
- the flushing agent seeks the easy path through the unclogged nozzles and often flushes the clogged nozzles and thus often eliminates clogging.
- the nozzle beam is preceded by a provided with a Mark istsmaterialkanal distributor from which each nozzle of the nozzle beam is supplied via a separate line with marking material.
- a commercial ball valve is arranged, with which the connection between the material distributor and nozzle can be interrupted.
- ball valves have the important advantage of the straight passage in the open position for the marking material in reaction, in the blocking position, marking material trapped in the ball bore and between the seals hardens and renders the cock useless.
- a commercial ball valve needs a supply and a derivative.
- Ball valves are therefore unsuitable because of their principle of operation and especially in the aforementioned arrangement as a selection valve for switching on and off the marking material supply for the individual nozzles.
- the ball valves arranged in the known device in the marking material lines to the nozzles are only suitable for flushing the system for the complete flushing of all nozzles, the flushing process starts with all taps on passage and successively those cocks are closed, from the connected Nozzle clean detergent emerges.
- the nozzles together with their supply lines can thus be rinsed one after the other in the order of their resistance opposite to the detergent.
- the remaining not flushed nozzles then acts in each case the entire available detergent pressure and that while until each of the least of the remaining resistances is overcome and after the flushing of the respective nozzle her upstream ball valve can be closed.
- the device After removing a blockage but the device is far from ready to start again. To resume work, the device must again be completely filled with marking material mixture in the correct mixture starting from the mixing device to the nozzles, which is usually required to achieve the correct mixture, a more or less large initial amount in a drip tray ,
- the object is to provide a device which avoids one or more of the above-mentioned disadvantages of the known devices and with which, individually or in combination with each other, in particular a high readiness to deliver, easy adaptability of the distances of the marking material for the individual case of need and an adjustment of the distances of the marking material portions by the operators of the device on site and the rapid provision of necessary for the various line widths device parts can be achieved.
- variable and also on the spot in the marker insert variable nozzle arrangement is provided which allows easy and quick adaptation to different requirements in the production of different marking lines from a plurality of marking material portions.
- the common, continuous support e.g. a beam-shaped profile, carries the individual nozzle elements, which allows a simple and stable construction.
- each nozzle element is selectively replaceable associated with an individual support member which is expandable with a desired distance to adjacent support members forming spacers to a support beam.
- a beam of a variable number of variably spaced from one another attachable, each having a nozzle member holding elements is formed.
- the nozzle elements and the support elements can be efficiently produced and kept in large numbers.
- the nozzle element in question without a cumbersome rinsing procedure is necessary, replace within a few seconds against a non-clogged nozzle member and perform the clogged nozzle member in due course a separate cleaning with very low detergent consumption.
- it is possible to effectively reduce both the time required for flushing operations and the consumption of flushing agent in the case of nozzle clogging
- the spacers are preferably formed by spacers, whereby they are simple and inexpensive to manufacture.
- the support members and the spacers each have a material passage channel
- the support members also each have an approximately perpendicular to the material passageway extending, branching off this first Materialaustragkanalabsacrificing and that the support members lined up with the spacers against each other by a clamping device to the support beam can be braced and form a formed by the aligned material passage channels, outwardly dense material supply channel for the nozzle elements.
- the supply of the nozzles with the marking material is greatly simplified, because now no longer an individual external supply line is required for each nozzle.
- the clamping device comprising all the nozzle elements to form a nozzle bar can be formed by one or two tension rods. on which the corresponding holes having nozzle elements are pushed. Spacers can be arranged between the nozzle elements. About the thickness and number of the distance between the nozzle elements and thus the nozzle spacing can be adjusted or changed. The bracing can then be done for example by end screwed onto the tie rods clamping nuts.
- the individual nozzle elements with an unchangeable lateral distance to one another on a common holder can be releasably attached or attached.
- different brackets can be used.
- the common holder has a continuous material supply channel and per nozzle member each extending approximately perpendicular to the material supply channel, branching off from this first material discharge channel.
- the common support may e.g. be a bar-shaped profile to which the support members are attachable.
- the common holder can also be formed by one or two rods connecting all the holding elements, onto which the holding elements having corresponding bores with interposed spacers are pushed. With the thickness or number of spacers, the distance between the support elements can be adjusted as needed or changed.
- each nozzle element has a second material discharge channel section which can be selectively brought into and out of flow communication with the first material discharge channel section in the associated holding element or in the common holder.
- each nozzle element can be pressed by at least one retaining spring to the associated support member or to the common support and thus easily releasably halterbar.
- the support is advantageously supported by a positive connection between the nozzle element on the one hand and the associated support member or the common support on the other.
- the invention provides that each nozzle element on the one hand and each associated support member or the common support on the other hand are equipped with cooperating positioning means and / or guide means.
- each nozzle element for supplying the compressed air surges into the discharge nozzle has an air duct which is inserted directly through the nozzle element or through a nozzle element, preferably releasably inserted Air channel body runs.
- the first alternative is manufacturing technology particularly simple.
- an on-demand replacement of the compressed air duct can be achieved by simply replacing the air duct body without the need to replace the entire nozzle member.
- a further embodiment proposes that the compressed air duct is extended in a tubular manner into the discharge nozzle.
- the drawing shows in cross-section and in plan view of a known from the prior art device 1 'for generating consisting of many individual marking material portions 11 marking lines 10.
- a marking material channel 2 'having manifold 2 to a nozzle bar 3 made by flexible lines 4 and 5.
- a break valve 6 usually in the form of a ball valve.
- the components of a two-component marking material flow through a (not shown) mixing device and enter as a curing reaction mixture in the marking material channel 2 'in the arrow direction and flow from there via the lines 4 and 5 in the nozzle 7 of the nozzle beam.
- the constantly forming in the nozzles 7 marking material filling is expelled by compressed air lines 8 supplied compressed air surges.
- the marking line 10 consisting of a plurality of marking material portions 11 is formed.
- FIG. 3 to Fig. 21 The drawing shows various embodiments of devices according to the invention 1.
- the same parts of the device 1 in the FIGS. 3 to 21 provided with the same reference numerals, so not all reference numerals in each drawing figure must be rewritten.
- FIG. 3 to FIG. 5 a first example of the device 1 is shown. It has a continuous support 15, for example, a rectangular profile made of steel or aluminum, which is seen in its longitudinal direction provided at regular intervals with upstanding pin 16. On the pin 16 individual nozzle elements 17, each with a bore 16 'easily interchangeable and attached with fixed distances from each other. To change the distances of the nozzle elements 17 from each other, the holder 15 can be designed to be interchangeable, with different holders 15 different distances and / or different numbers of pins 16 have.
- Each nozzle element 17 has an individual marking material supply line 23, which continues in the interior of the nozzle element 17 as a channel 25 as far as a downwardly pointing discharge nozzle 18.
- FIG. 6 to FIG. 9 a second example of the device 1 is shown.
- This device 1 again has a continuous holder 15, to which side by side nozzle elements 17 by means of a respective retaining spring 26 releasably and vertically displaceable, but with fixed distances from each other, are clamped.
- the marking material is supplied to the individual nozzle elements 17 here via individual supply lines 23 and, after flowing through each of a first material discharge channel section 24, arrives in the holder 15 in the in Fig. 6 congruent to this subsequent second Materialaustragkanalabites 25 of the pressed against the holder 15 by the retaining spring 26 nozzle member 17 and through this second Materialaustragkanalabites 25 then to the discharge nozzle 18th
- the force of the retaining spring 26 is chosen so that the pressure of the marking material in the Materialaustragkanalaboughen 24 and 25 is not able to remove the nozzle member 17 to form a gap from the holder 15.
- each nozzle member 17 of the displacement path is predetermined and limited to the necessary extent.
- the nozzle elements 17 are here easily replaceable and take over in cooperation with the holder 15, the function for releasing and interrupting from Mark istsmaterial- or detergent supply to the individual discharge nozzles 18th
- This device 1 also has a continuous holder 15, on the side by side nozzle elements 17 are mounted releasably and vertically displaceable by means of a respective retaining spring 26.
- the holder 15 has a continuous material supply channel 30 extending in its longitudinal direction and branching off approximately perpendicularly from this material supply channel 30 per nozzle element 17, each having a first material discharge channel section 24.
- the marking material is fed to the material supply passage 30 via a respective only partially shown common supply line 23 '.
- the one supply line 23 'for supplying the marking material and the other supply line 23' serve for supplying rinsing liquid.
- the compressed air supply also takes place here by means of individual compressed air lines 19 'and a compressed air channel 19 per nozzle unit 17 to each discharge nozzle 18th
- FIGS. 14 to 17 a fourth example of the device 1 is shown.
- This device 1 has a number of support members 20 which are pushed with corresponding holes on two tie rods 21.
- the desired distance of the support members 20 to each other is here with intermediate spacers 22, here spacers set.
- a nozzle member 17 is detachably arranged, here again clamped by means of a respective retaining spring 26.
- the marking material is supplied to the individual support elements 20 here via individual supply lines 23 and, after flowing through a first material discharge channel section 24 in the support element 20, enters the in Fig. 14 congruent to this subsequent second Materialaustragkanalabites 25 of the nozzle member 17 and through this second Materialaustragkanalabites 25 to the discharge nozzle 18th
- FIGS. 14, 15 and 16 It can be seen that the spacers 22 used for adjusting the nozzle spacing between the holding elements 20 have a projection 28 protruding beyond the holding elements 20, which extends laterally Guiding the nozzle elements 17 during their displacement relative to the support members 20 is used.
- FIGS. 18 to 20 A fifth example of the device 1 is shown.
- the support members 20 and spacers 22 here each have a material passageway 29, for example in the form of a bore, and each approximately perpendicularly branching off from this material passageway 29 a first material discharge channel section 24.
- each nozzle member 17 can be individually displaced upwardly to bring the Materialaustragkanalabintroductorye 24 and 25 out of register, thus shutting off the passage.
- the front ends of the support bar 15 ' are formed by the two end pieces 32 and 33. Via at least one of the end pieces 32, 33, the marking material is fed to the material supply channel 30 through one or two supply lines 23 '.
- the distribution function of the material supply channel 30 with the function of mountable with variable distance support members 20 and with the blocking function for interrupting Markleitersmaterial- or detergent supply to the individual nozzle elements 17 is advantageous in space and Mark réellesmaterialinhalt saving and thus detergent-saving manner compactly summarized.
- a sixth and final example of the device 1 is shown. It again has a continuous holder 15, here for example an extruded aluminum. On the holder 15 individual nozzle elements 17 are placed easily replaceable side by side, one of which is visible in cross section. Each nozzle element 17 has an individual marking material supply line 23, which continues in the interior of the nozzle element 17 as a channel 25 as far as a downwardly pointing discharge nozzle 18. Each of its own compressed air duct 19 'and a downwardly continuing compressed air duct 19 each discharge nozzle 18 can be supplied controlled from above compressed air shocks to each eject a Mark istsmaterialportion 11 from the discharge nozzle 18 on the substrate to be marked, such as road.
- the compressed air channel 19 is not directly through the interior of the nozzle member 17, but by an air channel body 34, which is inserted as a separate item from above into the nozzle member 17, preferably releasably screwed is. Accordingly, here the compressed air line 19 'is connected to the upper end of the air duct body 34.
- An on-demand replacement of the compressed air channel 19, for example, in case of clogging or wear or to change the cross section of the compressed air channel 19, can be done by simply replacing the air channel body 34 without an exchange of the entire nozzle member 17 is necessary.
- the compressed air channel 19 is tubular in the discharge nozzle 18 extends into it.
- the tubular lower part of the compressed air channel 19 projects so far into the discharge nozzle 18, that the free end of the compressed air channel 19 at the level of the mouth of the channel 25 is in the discharge nozzle 18.
- the outer diameter of the tubular part of the compressed air channel 19 in relation to the inner diameter of the discharge nozzle 18 is so small that the tubular part of the air channel 19 does not hinder the feeding of the marking material from the channel 25 into the discharge nozzle 18.
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Abstract
Description
Die Erfindung betrifft eine Vorrichtung zum Erzeugen von aus vielen einzelnen Markierungsmaterialportionen bestehenden Markierungslinien, wobei die Markierungsmaterialportionen aus einer mit einer Markierungsmaterialquelle verbundenen Düsenanordnung mit mehreren nebeneinander quer zu einer Bewegungsrichtung der Vorrichtung angeordneten Austragdüsen mithilfe von Druckluftstößen ausstoßbar sind.The invention relates to a device for producing marking lines consisting of many individual marking material portions, wherein the marking material portions are ejectable from a nozzle arrangement connected to a marking material source with a plurality of dispensing nozzles arranged side by side transversely to a direction of movement of the device by means of compressed air blasts.
Eine derartige Vorrichtung erzeugt aus reihenweise aufgetragenen kleinen Markierungsmaterialportionen aus üblicherweise Zweikomponenten-Markierungsmaterial bestehende Markierungslinien, z.B. auf Straßen. Die Markierungsmaterialportionen werden bei einer aus der einschlägigen Praxis bekannten Vorrichtung mit Düsenbalken appliziert, die mit einer Reihe von quer zur Bewegungsrichtung der Vorrichtung angeordneten Düsen ausgestattet ist, die von einer Markierungsmaterialquelle aus über Zuführkanäle mit dem gemischten Zweikomponenten-Markierungsmaterial gefüllt werden und in regelmäßigen Zeitabständen mit Hilfe von über einen anderen in die Düse einmündenden Kanal zugeführten Druckluftstößen in Richtung der zu beschichtenden Oberfläche, wie Straßenoberfläche, entleert werden. Dem Düsenbalken der Vorrichtung vorgeschaltet ist eine Mischeinrichtung, der die beiden Markierungsmaterialkomponenten zugeführt werden, die während und nach dem Durchströmen des Mischers ein chemisch miteinander reagierendes, nämlich aushärtendes Gemisch bilden, das deshalb nur eine zeitlich begrenzte Verweildauer im System bis zur Austragung aus den Düsen haben darf. Die Verweildauer beträgt je nach Markierungsmaterialtyp und eingestelltem Mischverhältnis üblicherweise zwischen 5 und 15 Minuten.Such a device generates marking lines consisting of rows of small marking material portions of usually two-component marking material, for example on roads. The marking material portions are applied to a nozzle beam apparatus known in the art, which is equipped with a series of nozzles arranged transversely to the direction of movement of the apparatus, which are filled from a marking material source via feed channels with the mixed bi-component marking material and at regular intervals Help from supplied via another channel opening into the nozzle channel compressed air blasts in the direction of the surface to be coated, such as road surface, be emptied. Upstream of the nozzle bar of the device is a mixing device to which the two marking material components are supplied, which form a chemically reacting, namely curing mixture during and after the flow through the mixer, which therefore have only a limited residence time in the system until discharge from the nozzles may. The residence time is usually between 5 and 15 minutes, depending on the type of marking material and the mixing ratio set.
Aus der
Die bekannten Vorrichtungen haben eine Reihe von Nachteilen. Einer der Nachteile besteht darin, dass der Abstand der Markierungsmaterialportionen quer zur Längsrichtung der Markierungslinie unveränderbar ist.The known devices have a number of disadvantages. One of the disadvantages is that the distance of the marking material portions transversely to the longitudinal direction of the marking line is unchangeable.
Über die wünschenswerte Breite der Markierungslinie und den Durchmesser der einzelnen Häufchen gibt es bei den einzelnen Auftraggebern für derartige Linien unterschiedliche Auffassungen. Häufig werden die aus Markierungsmaterialportionen bestehenden Linien auf vorher aufgebrachte gespritzte flächige Linien aus Farbe aufgebracht und häufig wird dabei kein Überstand der Markierungsmaterialportionen über die Ränder dieser Linien geduldet. Andererseits soll die volle Breite der vorher aufgebrachten Linie für die nachträglich aufzubringenden Markierungsmaterialportionen bis zu den Rändern ausgenutzt werden. Wird aber eine Veränderung des Materialinhaltes der einzelnen Markierungsmaterialportionen gewünscht, geht dies in aller Regel auch mit einer Änderung ihrer Höhe und ihres Durchmessers einher und damit ändert sich wegen der Änderung des Durchmessers der äußeren Markierungsmaterialportionenreihen auch die Gesamtbreite der Markierungsmaterialportionen-Markierungslinien. Der Ausweg aus dieser Problematik wäre eine geringfügige Veränderung des Düsenabstandes, was aber bei den bekannten Vorrichtungen ein hinsichtlich Zeit und Kosten aufwendiger und teurer Ausweg ist, da dies die Herstellung eines neuen Düsenbalkens oder eines neuen Gehäusebodens und Schiebers oder eines neuen Hohlzylinders bedeutet. Um unterschiedlichen Wünschen gerecht zu werden, bedarf es oft der Vorhaltung mehrerer Vorrichtungsteile, wie mehrerer Düsenbalken oder mehrerer Gehäuseböden und Schieber oder mehrerer Hohlzylinder mit geringfügig unterschiedlichen Düsen- oder Auslassöffnungsabständen. Auch unterschiedliche Linienbreiten, die unterschiedliche Düsenbalken- oder Gehäuseboden- oder Hohlzylinderlängen mit einer unterschiedlichen Anzahl von Düsen oder Auslassöffnungen erfordern, machen die Herstellung unterschiedlicher entsprechender Vorrichtungsteile erforderlich. Hinzu kommen bei den Querabständen der Markierungsmaterialportionen unterschiedliche Wünsche der Auftraggeber. Das alles führt zu einer fast unüberschaubaren Vielfalt an herzustellenden Düsenbalken oder anderen entsprechenden Vorrichtungsteilen, die eine Bevorratung wenig sinnvoll macht und deshalb zu teuren und zeitaufwändigen Einzelfertigungen im aktuellen Bedarfsfall führt.The desirability of the width of the marking line and the diameter of the individual heaps varies between the individual clients for such lines. Frequently, the lines of marking material portions are applied to previously applied sprayed flat lines of paint, and often no protrusion of the marking material portions over the edges of these lines is tolerated. On the other hand, the full width of the previously applied line for the subsequently applied Markierungsmaterialportionen should be exploited to the edges. However, if a change in the material content of the individual marking material portions is desired, this usually also involves a change in their height and diameter, and thus the overall width of the marking material portion marking lines also changes due to the change in the diameter of the outer marking material portion rows. The way out of this problem would be a slight change in the nozzle spacing, but this is a costly and expensive way out in terms of time and cost in the known devices, since this means the production of a new nozzle bar or a new housing bottom and slide or a new hollow cylinder. In order to meet different wishes, it often requires the provision of several device parts, such as a plurality of nozzle bars or a plurality of housing bases and slide or more hollow cylinder with slightly different nozzle or Auslassöffnungsabständen. Also, different line widths that require different nozzle bar or housing bottom or hollow cylinder lengths with a different number of nozzles or outlet openings, make the production of different corresponding device parts required. In addition, there are different wishes of the clients in the transverse distances of the marking material portions. All this leads to an almost unmanageable variety of nozzle bars to be produced or other corresponding device parts, which makes a storage little sense and therefore leads to expensive and time-consuming individual production in the current case of need.
Ein weiterer Nachteil besteht in dem großen Spülmittelverbrauch bei der Beseitigung von Verstopfungen einzelner Düsen während eines Markierungseinsatzes und bei der Reinigung der Vorrichtung nach Beendigung eines Markierungseinsatzes.Another drawback is the large amount of detergent used in eliminating clogging of individual nozzles during a marker insert and in cleaning the device after a marker insert has been completed.
Bei Vorrichtungen mit vielen parallelgeschalteten und von nur einer Markierungsmaterialquelle versorgten Düsen ist die Wahrscheinlichkeit, dass der Markierungsvorgang wegen Verstopfens einer der vielen Düsen unterbrochen und das gesamte System durch Spülen mit Lösemittel zeitaufwendig von reagierendem Markierungsmaterialgemisch befreit werden muss, relativ groß. Die Gefahr der Verstopfung einer oder mehrerer Düsen durch beginnende Aushärtung des Markierungsmaterials ist bei einem Vieldüsensystem außerdem dadurch groß, dass bei einer beginnenden Verstopfung keine nennenswerte, einer Verstopfung entgegenwirkende Druckerhöhung des Markierungsmaterials stattfindet, weil das Markierungsmaterial seinen Weg durch die anderen, nicht verstopften Düsen nimmt. Hinderlich für die Erzielung einer hohen Durchschnittsgeschwindigkeit des Markierungsvorganges ist, dass eine Verstopfung stets sofort beseitigt werden muss, weil andernfalls an der Verstopfungsstelle eine Aushärtung des Markierungsmaterials bis zu dessen Endhärte eintritt. Das Markierungsmaterial kann dann nur noch mechanisch, im schlimmsten Fall durch Ausbohren, beseitigt werden.In devices with many nozzles connected in parallel and supplied by only one marker material source, the likelihood that the marking process must be interrupted due to clogging of one of the many nozzles and the entire system must be freed from reacting marker material mixture by solvent rinse is relatively large. The risk of clogging of one or more nozzles due to incipient hardening of the marking material is also great in a nozzle system in that there is no appreciable clogging of the marking material as clogging begins because the marking material makes its way through the other unclogged nozzles , A hindrance to achieving a high average speed of the marking process is that a blockage must always be eliminated immediately, otherwise curing of the marking material will occur at the blockage site up to its final hardness. The marking material can then be eliminated only mechanically, in the worst case by drilling.
Die Spülprozedur ist sehr zeitaufwendig, weil aus dem gesamten System das in Mischung und damit in einer Aushärtungsreaktion befindliche Markierungsmaterial herausgespült werden muss, wozu viel Spülmittel bei hoher Strömungsgeschwindigkeit erforderlich ist. Spülmittel sind teuer und umweltbelastend und müssen unterhalb der Düsen aufgefangen und als Gefahrstoff entsorgt werden. Beim Spülen ist man mit dem gleichen Nachteil des Vieldüsensystems konfrontiert, der auch die Neigung des Systems zum Verstopfen von Düsen begünstigt. Das Spülmittel sucht sich den leichten Weg durch die nicht verstopften Düsen und lässt die verstopften Düsen oft ungespült und beseitigt somit die Verstopfungen oft nicht.The rinsing procedure is very time-consuming, because from the entire system the marking material in mixture and thus in a curing reaction has to be rinsed out, which requires a large amount of rinsing agent at a high flow rate. Detergents are expensive and polluting and must be collected below the nozzles and disposed of as hazardous. When rinsing one is confronted with the same disadvantage of the nozzle system, which includes the Inclination of the system favored clogging of nozzles. The flushing agent seeks the easy path through the unclogged nozzles and often flushes the clogged nozzles and thus often eliminates clogging.
Bei der oben schon angesprochenen, aus der einschlägigen Praxis bekannten Vorrichtung ist dem Düsenbalken ein mit einem Markierungsmaterialkanal versehener Verteiler vorgeschaltet, von dem aus jede Düse des Düsenbalkens über eine eigene Leitung mit Markierungsmaterial versorgt wird. In jeder Leitung ist ein handelsüblicher Kugelhahn angeordnet, mit dem die Verbindung zwischen Materialverteiler und Düse unterbrochen werden kann. Kugelhähne haben zwar den für in Reaktion befindliches Markierungsmaterial wichtigen Vorteil des geraden Durchgangs in der Offenstellung, aber in der Sperrstellung härtet in der Kugelbohrung und zwischen den Dichtungen eingeschlossenes Markierungsmaterial aus und macht den Hahn unbrauchbar. Außerdem benötigt ein handelsüblicher Kugelhahn eine Zu- und eine Ableitung. In die Zuleitung dringt nach einer Spülung der Vorrichtung, also nach einem Entfernen von Markierungsmaterialgemisch aus der Vorrichtung, bei Wiederinbetriebnahme Markierungsmaterialgemisch aus dem Verteilerkanal bis zu abgesperrten Hähnen vor und härtet nach kurzer Zeit aus. Kugelhähne sind wegen ihres Funktionsprinzips und speziell in vorerwähnter Anordnung als Selektionsventil für das Ein- und Ausschalten der Markierungsmaterialversorgung für die einzelnen Düsen demnach ungeeignet. Die in der bekannten Vorrichtung in den Markierungsmaterialleitungen zu den Düsen angeordneten Kugelhähne eignen sich lediglich für das Spülen des Systems und zwar für das vollständige Spülen aller Düsen, wobei der Spülvorgang mit allen auf Durchgang gestellten Hähnen beginnt und nacheinander diejenigen Hähne geschlossen werden, aus deren angeschlossenen Düsen sauberes Spülmittel austritt. Die Düsen samt ihren Zuleitungen können somit nacheinander in der Reihenfolge ihres dem Spülmittel entgegengesetzten Widerstandes freigespült werden. Auf die jeweils verbleibenden nicht freigespülten Düsen wirkt dann jeweils der gesamte zur Verfügung stehende Spülmitteldruck und zwar solange, bis jeweils der geringste der verbliebenen Widerstände überwunden wird und nach dem Freispülen der betreffenden Düse ihr vorgeschalteter Kugelhahn geschlossen werden kann.In the above-mentioned, known from the relevant practice device the nozzle beam is preceded by a provided with a Markierungsmaterialkanal distributor from which each nozzle of the nozzle beam is supplied via a separate line with marking material. In each line a commercial ball valve is arranged, with which the connection between the material distributor and nozzle can be interrupted. Although ball valves have the important advantage of the straight passage in the open position for the marking material in reaction, in the blocking position, marking material trapped in the ball bore and between the seals hardens and renders the cock useless. In addition, a commercial ball valve needs a supply and a derivative. After flushing the device, ie after removal of the marking material mixture from the device, marking material mixture from the distribution channel penetrates into the supply line as soon as it is restarted and cures after a short time. Ball valves are therefore unsuitable because of their principle of operation and especially in the aforementioned arrangement as a selection valve for switching on and off the marking material supply for the individual nozzles. The ball valves arranged in the known device in the marking material lines to the nozzles are only suitable for flushing the system for the complete flushing of all nozzles, the flushing process starts with all taps on passage and successively those cocks are closed, from the connected Nozzle clean detergent emerges. The nozzles together with their supply lines can thus be rinsed one after the other in the order of their resistance opposite to the detergent. In each case the remaining not flushed nozzles then acts in each case the entire available detergent pressure and that while until each of the least of the remaining resistances is overcome and after the flushing of the respective nozzle her upstream ball valve can be closed.
Wenn allerdings das Markierungsmaterialgemisch in der verstopften Düse bereits ausgehärtet ist, hilft dieses Spülverfahren nicht mehr. Dann muss die Düse mechanisch, z. B. unter Zuhilfenahme von Werkzeugen, von der Verstopfung befreit werden.However, if the mixture of marking material in the clogged nozzle has already hardened, this flushing process will no longer help. Then the nozzle must be mechanical, z. B. with the aid of tools, are freed from the blockage.
Nach dem Beseitigen einer Verstopfung ist die Vorrichtung aber längst noch nicht wieder betriebsbereit. Zur Wiederaufnahme der Arbeit muss die Vorrichtung beginnend bei der Mischeinrichtung bis hin zu den Düsen erneut vollständig mit Markierungsmaterialgemisch in der korrekten Mischung gefüllt werden, wozu in der Regel bis zum Erreichen der korrekten Mischung ein Abspritzen einer mehr oder weniger großen Anfangsmenge in eine Auffangwanne erforderlich ist.After removing a blockage but the device is far from ready to start again. To resume work, the device must again be completely filled with marking material mixture in the correct mixture starting from the mixing device to the nozzles, which is usually required to achieve the correct mixture, a more or less large initial amount in a drip tray ,
Für die Erfindung stellt sich daher die Aufgabe, eine Vorrichtung zu schaffen, welche einzelne oder gleichzeitig mehrere der vorstehend dargelegten Nachteile der bekannten Vorrichtungen vermeidet und mit welcher, einzeln oder in Kombination miteinander, insbesondere eine hohe Lieferbereitschaft, eine leichte Anpassbarkeit der Abstände der Markierungsmaterialportionen für den einzelnen Bedarfsfall und eine Justierung der Abstände der Markierungsmaterialportionen durch die Bedienungsleute der Vorrichtung vor Ort sowie die schnelle Bereitstellung der für die verschiedenen Linienbreiten nötigen Vorrichtungsteile erreicht werden.For the invention, therefore, the object is to provide a device which avoids one or more of the above-mentioned disadvantages of the known devices and with which, individually or in combination with each other, in particular a high readiness to deliver, easy adaptability of the distances of the marking material for the individual case of need and an adjustment of the distances of the marking material portions by the operators of the device on site and the rapid provision of necessary for the various line widths device parts can be achieved.
Die Lösung dieser Aufgabe gelingt erfindungsgemäß mit einer Vorrichtung der eingangs genannten Art, die dadurch gekennzeichnet ist, dass sich die einzelnen Austragdüsen in einzeln an die Düsenanordnung ansetzbaren und von der Düsenanordnung abnehmbaren Düsenelementen befinden.The solution of this object is achieved according to the invention with a device of the type mentioned above, which is characterized in that the individual discharge nozzles are individually attachable to the nozzle assembly and removable from the nozzle assembly nozzle elements.
Mit der Erfindung wird eine variable und auch noch vor Ort im Markierungseinsatz variierbare Düsenanordnung zur Verfügung gestellt, die eine leichte und schnelle Anpassung an verschiedene Erfordernisse bei der Erzeugung unterschiedlicher Markierungslinien aus einer Vielzahl von Markierungsmaterialportionen erlaubt.With the invention, a variable and also on the spot in the marker insert variable nozzle arrangement is provided which allows easy and quick adaptation to different requirements in the production of different marking lines from a plurality of marking material portions.
Um den seitlichen Abstand der Markierungsmaterialportionen innerhalb der Markierungslinien einfach verändern zu können, ist weiter vorgesehen, dass die einzelnen Düsenelemente mit veränderbarem seitlichem Abstand zueinander zu der Düsenanordnung zusammensetzbar sind.In order to be able to easily change the lateral spacing of the marking material portions within the marking lines, it is further provided that the individual nozzle elements can be assembled with a variable lateral distance from each other relative to the nozzle arrangement.
Eine erste diesbezügliche Ausgestaltung schlägt vor, dass die einzelnen Düsenelemente mit veränderbarem seitlichem Abstand zueinander auf einer gemeinsamenA first related embodiment proposes that the individual nozzle elements with variable lateral distance from each other on a common
Halterung angebracht oder anbringbar sind. Die gemeinsame, durchgehende Halterung, z.B. ein balkenförmiges Profil, trägt die einzelnen Düsenelemente, was eine einfache und zugleich stabile Konstruktion ermöglicht.Mount attached or attachable. The common, continuous support, e.g. a beam-shaped profile, carries the individual nozzle elements, which allows a simple and stable construction.
Eine alternative Ausgestaltung sieht vor, dass jedes Düsenelement selektiv auswechselbar einem individuellen Halterungselement zugeordnet ist, das mit einen gewünschten Abstand zu benachbarten Halterungselementen bildenden Distanzstücken zu einem Halterungsbalken erweiterbar ist. Auf diese Weise wird ein Balken aus einer variablen Anzahl von variabel beabstandet zueinander anbringbaren, je ein Düsenelement aufweisenden Halterungselementen gebildet. Dabei können die Düsenelemente und die Halterungselemente in großen Stückzahlen rationell hergestellt und bereitgehalten werden. Im Falle einer verstopften Düse lässt sich das betreffende Düsenelement, ohne dass eine umständliche Spülprozedur notwendig wird, innerhalb weniger Sekunden gegen ein nicht verstopftes Düsenelement austauschen und das verstopfte Düsenelement zu gegebener Zeit einer separaten Reinigung bei sehr geringem Spülmittelverbrauch zuführen. Hierdurch kann man sowohl den Zeitbedarf für Spülvorgänge als auch den Spülmittelverbrauch bei Düsenverstopfungen wirksam reduzierenAn alternative embodiment provides that each nozzle element is selectively replaceable associated with an individual support member which is expandable with a desired distance to adjacent support members forming spacers to a support beam. In this way, a beam of a variable number of variably spaced from one another attachable, each having a nozzle member holding elements is formed. In this case, the nozzle elements and the support elements can be efficiently produced and kept in large numbers. In the case of a clogged nozzle, the nozzle element in question, without a cumbersome rinsing procedure is necessary, replace within a few seconds against a non-clogged nozzle member and perform the clogged nozzle member in due course a separate cleaning with very low detergent consumption. As a result, it is possible to effectively reduce both the time required for flushing operations and the consumption of flushing agent in the case of nozzle clogging
Die Distanzstücke sind bevorzugt durch Distanzbleche gebildet, wodurch sie in der Herstellung einfach und kostengünstig sind.The spacers are preferably formed by spacers, whereby they are simple and inexpensive to manufacture.
Vorzugsweise ist weiter vorgesehen, dass die Halterungselemente und die Distanzstücke jeweils einen Materialdurchgangskanal aufweisen, dass die Halterungselemente außerdem jeweils einen etwa senkrecht zu dem Materialdurchgangskanal verlaufenden, von diesem abzweigenden ersten Materialaustragkanalabschnitt aufweisen und dass die Halterungselemente mit den Distanzstücken aneinandergereiht gegeneinander durch eine Spanneinrichtung zu dem Halterungsbalken verspannbar sind und einen durch die miteinander fluchtenden Materialdurchgangskanäle gebildeten, nach außen dichten Materialzuführungskanal für die Düsenelemente bilden. Damit wird die Versorgung der Düsen mit dem Markierungsmaterial wesentlich vereinfacht, weil nun nicht mehr für jede Düse eine individuelle externe Zuleitung erforderlich ist.Preferably, it is further provided that the support members and the spacers each have a material passage channel, that the support members also each have an approximately perpendicular to the material passageway extending, branching off this first Materialaustragkanalabschnitt and that the support members lined up with the spacers against each other by a clamping device to the support beam can be braced and form a formed by the aligned material passage channels, outwardly dense material supply channel for the nozzle elements. Thus, the supply of the nozzles with the marking material is greatly simplified, because now no longer an individual external supply line is required for each nozzle.
Im einfachsten Fall kann die alle Düsenelemente zu einem Düsenbalken zusammenfassende Spanneinrichtung durch eine oder zwei Spannstangen gebildet sein, auf welche die entsprechende Bohrungen aufweisenden Düsenelemente aufgeschoben werden. Zwischen den Düsenelementen können Distanzstücke angeordnet werden. Über deren Dicke und Anzahl kann der Abstand zwischen den Düsenelementen und somit der Düsenabstand eingestellt bzw. verändert werden. Das Verspannen kann dann z.B. durch endseitig auf die Spannstangen aufgeschraubte Spannmuttern erfolgen.In the simplest case, the clamping device comprising all the nozzle elements to form a nozzle bar can be formed by one or two tension rods. on which the corresponding holes having nozzle elements are pushed. Spacers can be arranged between the nozzle elements. About the thickness and number of the distance between the nozzle elements and thus the nozzle spacing can be adjusted or changed. The bracing can then be done for example by end screwed onto the tie rods clamping nuts.
Bei Verzicht auf die Veränderbarkeit der seitlichen Abstände der Düsen zueinander können die einzelnen Düsenelemente mit unveränderbarem seitlichem Abstand zueinander auf einer gemeinsamen Halterung lösbar angebracht oder anbringbar sein. Zur Veränderung des Abstandes der Düsen voneinander können hier verschiedene Halterungen zum Einsatz kommen.When dispensing with the variability of the lateral distances of the nozzles to each other, the individual nozzle elements with an unchangeable lateral distance to one another on a common holder can be releasably attached or attached. To change the distance of the nozzles from each other here different brackets can be used.
Um auch bei der vorgenannten Ausführung der Vorrichtung auf individuelle Zuführleitungen zu allen Düsenelementen verzichten zu können, ist in weiterer Ausgestaltung vorgesehen, dass die gemeinsame Halterung einen durchgehenden Materialzuführungskanal und pro Düsenelement jeweils einen etwa senkrecht zu dem Materialzuführungskanal verlaufenden, von diesem abzweigenden ersten Materialaustragkanalabschnitt aufweist.In order to be able to dispense with individual supply lines to all nozzle elements in the aforementioned embodiment of the device, is provided in a further embodiment, that the common holder has a continuous material supply channel and per nozzle member each extending approximately perpendicular to the material supply channel, branching off from this first material discharge channel.
Man kann auch, wenn man auf den Vorteil von veränderbaren Düsenabständen nicht verzichten will, jedem Düsenelement ein Halterungselement zuordnen, das seinerseits zu den benachbarten Halterungselementen variabel beabstandbar an einer gemeinsamen Halterung befestigbar ist. Die gemeinsame Halterung kann z.B. ein balkenförmiges Profil sein, an dem die Halterungselemente anbringbar sind. Alternativ kann die gemeinsame Halterung auch durch eine oder zwei alle Halterungselemente verbindende Stangen gebildet sein, auf welche die entsprechende Bohrungen aufweisenden Halterungselemente mit zwischengefügten Distanzstücken aufgeschoben werden. Mit der Dicke bzw. Anzahl der Distanzstücke kann der Abstand zwischen den Halterungselementen bedarfsgerecht eingestellt bzw. verändert werden.It is also possible, if one does not want to dispense with the advantage of variable nozzle distances, to assign a holding element to each nozzle element, which in turn can be fastened variably to the adjacent holding elements on a common holder. The common support may e.g. be a bar-shaped profile to which the support members are attachable. Alternatively, the common holder can also be formed by one or two rods connecting all the holding elements, onto which the holding elements having corresponding bores with interposed spacers are pushed. With the thickness or number of spacers, the distance between the support elements can be adjusted as needed or changed.
Weiter schlägt die Erfindung vor, dass jedes Düsenelement einen zweiten Materialaustragkanalabschnitt aufweist, der mit dem ersten Materialaustragkanalabschnitt im zugehörigen Halterungselement oder in der gemeinsamen Halterung wahlweise in und außer Strömungsverbindung bringbar ist. Somit können sowohl beim Markierungsvorgang als auch beim Spülvorgang gezielt Düsen zu- und abgeschaltet werden.Furthermore, the invention proposes that each nozzle element has a second material discharge channel section which can be selectively brought into and out of flow communication with the first material discharge channel section in the associated holding element or in the common holder. Thus, both the marking process as well as during the flushing process nozzles are switched on and off.
In weiterer Ausgestaltung ist vorgesehen, dass jedes Düsenelement relativ zu dem zugehörigen Halterungselement oder zu der gemeinsamen Halterung so verschiebbar oder verdrehbar ist, dass der erste Materialaustragkanalabschnitt und der zweite Materialaustragkanalabschnitt relativ zueinander wahlweise in und außer Deckung bringbar sind, wobei bei in Deckung gebrachten Materialaustragkanalabschnitten ein Durchgang freigegeben ist und wobei bei außer Deckung gebrachten Materialaustragkanalabschnitten der Durchgang vollständig gesperrt ist. Auf diese Weise erhält man technisch sehr einfach die Auf-Zu-Ventilfunktion für die vorstehend beschriebene Spülprozedur mit dem nacheinander erfolgenden Sperren der Verbindung zu den einzelnen, bereits freigespülten Düsen.In a further embodiment, it is provided that each nozzle member is displaceable or rotatable relative to the associated support member or to the common support, that the first Materialaustragkanalabschnitt and the second Materialaustragkanalabschnitt relative to each other can be selectively brought into and out of coverage, with brought in coverage Materialaustragkanalabschnitten a Passage is released and with out of dispensed Materialaustragkanalabschnitten the passage is completely blocked. In this way one obtains technically very easy on-off valve function for the rinsing procedure described above with the successive blocking of the connection to the individual, already purged nozzles.
Um einen gewünschten schnellen und einfachen, insbesondere werkzeuglosen Wechsel der Düsenelemente zu ermöglichen, ist bevorzugt vorgesehen, dass jedes Düsenelement durch wenigstens eine Haltefeder an das zugehörige Halterungselement oder an die gemeinsame Halterung andrückbar ist und somit leicht lösbar halterbar ist.In order to enable a desired quick and easy, in particular tool-free change of the nozzle elements, it is preferably provided that each nozzle element can be pressed by at least one retaining spring to the associated support member or to the common support and thus easily releasably halterbar.
Unterstützt wird der Halt zweckmäßig durch einen Formschluss zwischen dem Düsenelement einerseits und dem zugehörigen Halterungselement oder der gemeinsamen Halterung andererseits. Dazu ist erfindungsgemäß vorgesehen, dass jedes Düsenelement einerseits und jedes zugehörigen Halterungselement oder die gemeinsame Halterung andererseits mit zusammenwirkenden Positioniermitteln und/oder Führungsmitteln ausgestattet sind. Somit wird mit geringem Aufwand gewährleistet, dass das Düsenelement einerseits und das zugehörige Halterungselement oder die gemeinsame Halterung andererseits ihre gewünschte Position oder gewünschten Positionen relativ zueinander sicher einnehmen und im Betrieb der Vorrichtung beibehalten, bei Bedarf aber auch leicht relativ zueinander verstellbar sind.The support is advantageously supported by a positive connection between the nozzle element on the one hand and the associated support member or the common support on the other. For this purpose, the invention provides that each nozzle element on the one hand and each associated support member or the common support on the other hand are equipped with cooperating positioning means and / or guide means. Thus, it is ensured with little effort that the nozzle member on the one hand and the associated support member or the common support on the other hand assume their desired position or desired positions relative to each other safely and maintained during operation of the device, but if necessary also slightly relative to each other are adjustable.
Wie eingangs beschrieben, sind die Markierungsmaterialportionen aus den einzelnen Austragdüsen mithilfe von Druckluftstößen ausstoßbar. In diesem Zusammenhang ist bevorzugt vorgesehen, dass jedes Düsenelement zum Zuführen der Druckluftstöße in die Austragdüse einen Luftkanal aufweist, der unmittelbar durch das Düsenelement oder durch einen in das Düsenelement, vorzugsweise lösbar, eingesetzten Luftkanalkörper verläuft. Die erste Alternative ist herstellungstechnisch besonders einfach. In der zweiten Alternative kann ein bedarfsweiser Ersatz des Druckluftkanals durch einfachen Austausch des Luftkanalkörpers erreicht werden, ohne dass ein Austausch des gesamten Düsenelements nötig wird.As described above, the marking material portions of the individual discharge nozzles are ejected by means of compressed air surges. In this context, it is preferably provided that each nozzle element for supplying the compressed air surges into the discharge nozzle has an air duct which is inserted directly through the nozzle element or through a nozzle element, preferably releasably inserted Air channel body runs. The first alternative is manufacturing technology particularly simple. In the second alternative, an on-demand replacement of the compressed air duct can be achieved by simply replacing the air duct body without the need to replace the entire nozzle member.
Eine weitere Ausgestaltung schlägt vor, dass der Druckluftkanal rohrförmig in die Austragdüse hinein verlängert ist. Mit dieser Ausführung des Druckluftkanals wird ein unerwünschtes Eindringen von Markierungsmaterial aus der Austragdüse in den Druckluftkanal verhindert, wenn keine Druckluftstöße mehr ausgelöst werden, aber noch ein Rest an Markierungsmaterial in die Austragdüse nachfließt.A further embodiment proposes that the compressed air duct is extended in a tubular manner into the discharge nozzle. With this design of the compressed air channel, an undesired penetration of marking material from the discharge nozzle into the compressed air channel is prevented when no more compressed air surges are triggered, but a rest of marking material still flows into the discharge nozzle.
Nachfolgend werden eine Vorrichtung nach dem Stand der Technik und Ausführungsbeispiele der erfindungsgemäßen Vorrichtung anhand einer Zeichnung beschrieben. Die Figuren der Zeichnung zeigen:
- Fig. 1
- eine aus dem Stand der Technik bekannte Vorrichtung im Querschnitt, zusammen mit einer aus einzelnen Markierungsmaterialportionen gebil- deten Markierungslinie in Seitenansicht und in Draufsicht,
- Fig. 2
- die Vorrichtung nach dem Stand der Technik aus
Fig. 1 in Draufsicht, - Fig. 3
- ein erstes Beispiel einer erfindungsgemäßen Vorrichtung im Querschnitt,
- Fig. 4
- die Vorrichtung aus
Fig. 3 in Draufsicht, - Fig. 5
- die Vorrichtung aus
Fig. 3 und Fig. 4 in Ansicht gemäß dem Pfeil V inFig. 3 , - Fig. 6
- ein zweites Beispiel der erfindungsgemäßen Vorrichtung in einem ersten Betriebszustand, im Querschnitt,
- Fig. 7
- die Vorrichtung aus
Fig. 6 in einem zweiten Betriebszustand, im Quer- schnitt, - Fig. 8
- die Vorrichtung aus
Fig. 6 in Draufsicht, - Fig. 9
- die Vorrichtung aus
Fig. 6 bis Fig. 8 in Seitenansicht gemäß dem Pfeil IX inFig. 7 , - Fig. 10
- ein drittes Beispiel der erfindungsgemäßen Vorrichtung in einem ersten Betriebszustand, im Querschnitt,
- Fig. 11
- die Vorrichtung aus
Fig. 10 in einem zweiten Betriebszustand, im Quer- schnitt, - Fig. 12
- die Vorrichtung aus
Fig. 10 in Draufsicht, - Fig. 13
- die Vorrichtung aus
Fig. 10 bis Fig. 12 in Seitenansicht gemäß dem Pfeil XIII inFig. 10 , - Fig. 14
- ein viertes Beispiel der erfindungsgemäßen Vorrichtung in einem ersten Betriebszustand, im Querschnitt,
- Fig. 15
- die Vorrichtung aus
Fig. 14 in einem zweiten Betriebszustand, im Quer- schnitt, - Fig. 16
- die Vorrichtung aus
Fig. 14 in Draufsicht, - Fig. 17
- die Vorrichtung aus
Fig. 14 bis Fig. 16 in Seitenansicht gemäß dem Pfeil XVII inFig. 14 , - Fig. 18
- ein fünftes Beispiel der erfindungsgemäßen Vorrichtung im Querschnitt,
- Fig. 19
- die Vorrichtung aus
Fig. 18 in Draufsicht, - Fig. 20
- die Vorrichtung aus
Fig. 18 und Fig. 19 in Ansicht gemäß dem Pfeil XX inFig. 18 , und - Fig. 21
- ein sechstes Beispiel der erfindungsgemäßen Vorrichtung im Quer- schnitt.
- Fig. 1
- a device known from the prior art in cross-section, together with a marker line formed from individual marking material portions in side view and in plan view,
- Fig. 2
- the device according to the prior art
Fig. 1 in plan view, - Fig. 3
- a first example of a device according to the invention in cross-section,
- Fig. 4
- the device off
Fig. 3 in plan view, - Fig. 5
- the device off
FIG. 3 and FIG. 4 in view according to the arrow V inFig. 3 . - Fig. 6
- A second example of the device according to the invention in a first operating state, in cross section,
- Fig. 7
- the device off
Fig. 6 in a second operating state, in cross-section, - Fig. 8
- the device off
Fig. 6 in plan view, - Fig. 9
- the device off
Fig. 6 to Fig. 8 in side view according to the arrow IX inFig. 7 . - Fig. 10
- A third example of the device according to the invention in a first operating state, in cross-section,
- Fig. 11
- the device off
Fig. 10 in a second operating state, in cross-section, - Fig. 12
- the device off
Fig. 10 in plan view, - Fig. 13
- the device off
10 to FIG. 12 in side view according to the arrow XIII inFig. 10 . - Fig. 14
- A fourth example of the device according to the invention in a first operating state, in cross section,
- Fig. 15
- the device off
Fig. 14 in a second operating state, in cross-section, - Fig. 16
- the device off
Fig. 14 in plan view, - Fig. 17
- the device off
FIGS. 14 to 16 in side view according to the arrow XVII inFig. 14 . - Fig. 18
- a fifth example of the device according to the invention in cross-section,
- Fig. 19
- the device off
Fig. 18 in plan view, - Fig. 20
- the device off
FIGS. 18 and 19 in view according to the arrow XX inFig. 18 , and - Fig. 21
- a sixth example of the device according to the invention in cross-section.
Die
Die Komponenten eines Zweikomponenten-Markierungsmaterials durchströmen eine (nicht dargestellte) Mischvorrichtung und treten als in einer Aushärtungsreaktion befindliches Gemisch in den Markierungsmaterialkanal 2' in Pfeilrichtung ein und strömen von dort über die Leitungen 4 und 5 in die Düsen 7 des Düsenbalkens 3.The components of a two-component marking material flow through a (not shown) mixing device and enter as a curing reaction mixture in the marking material channel 2 'in the arrow direction and flow from there via the
In regelmäßigen Zeitabständen wird die sich in den Düsen 7 ständig neu bildende Markierungsmaterialfüllung durch über Druckluftleitungen 8 zugeführte Druckluftstöße ausgetrieben. Durch eine bestimmte zeitliche Steuerung der Druckluftstöße entsteht die aus einer Vielzahl von Markierungsmaterialportionen 11 bestehende Markierungslinie 10.At regular intervals, the constantly forming in the
Die
In
Jedes Düsenelement 17 besitzt eine individuelle Markierungsmaterialzuleitung 23, die sich im Inneren des Düsenelements 17 als Kanal 25 bis zu einer nach unten weisenden Austragdüse 18 fortsetzt. Über je eine eigene Druckluftleitung 19' und einen diese im Düsenelement 17 fortführenden Druckluftkanal 19 können jeder Austragdüse 18 von oben her gesteuert Druckluftstöße zugeführt werden, um jeweils eine Markierungsmaterialportion 11 aus der Austragdüse 18 auf den zu markierenden Untergrund, wie Straße, auszustoßen.Each
In
Das Markierungsmaterial wird den einzelnen Düsenelementen 17 hier über individuelle Zuführleitungen 23 zugeführt und gelangt nach Durchströmen je eines ersten Materialaustragkanalabschnitts 24 in der Halterung 15 in den in
Durch ein Verschieben des Düsenelementes 17 in eine obere, in
Die Kraft der Haltefeder 26 ist dabei so gewählt, dass der Druck des Markierungsmaterials in den Materialaustragkanalabschnitten 24 und 25 nicht in der Lage ist, das Düsenelement 17 unter Bildung eines Spaltes von der Halterung 15 zu entfernen.The force of the retaining
Zum Führen der Düsenelemente 17 bei der Verschiebung dienen an der durchgehenden Halterung 15 angeformte, in
Die Düsenelementen 17 sind hier leicht austauschbar und übernehmen im Zusammenwirken mit der Halterung 15 die Funktion zum Freigeben und Unterbrechen vom Markierungsmaterial- bzw. Spülmittelzufuhr zu den einzelnen Austragdüsen 18.The
In
In der in
Durch Verschieben des Düsenelementes 17 relativ zur Halterung 15 in eine obere, in
Über die stirnseitigen Enden der Halterung 15 wird das Markierungsmaterial dem Materialzuführungskanal 30 über je eine nur ansatzweise dargestellte gemeinsame Zuführleitung 23' zugeführt. Dabei kann alternativ auch die eine Zuführleitung 23' zum Zuführen des Markierungsmaterials und die andere Zuführleitung 23' zum Zuführen von Spülflüssigkeit dienen.About the front ends of the
Die Druckluftzuführung erfolgt auch hier mittels individueller Druckluftleitungen 19' und einen Druckluftkanal 19 pro Düseneinheit 17 zu jeder Austragdüse 18.The compressed air supply also takes place here by means of individual compressed air lines 19 'and a
In
Durch auf die Spannstangen 21 endseitig aufgeschraubte Spannmuttern 21' werden die Halterungselemente 20 und die zwischengefügten Distanzstücke 22 gegeneinander zu einem Verbund in Form eines Halterungsbalkens 15' verspannt.By clamped on the
Bei dieser Ausführung der Vorrichtung 1 erhält man sowohl die gewünschte variable Einstellbarkeit des Düsenabstandes in Querrichtung der Markierungslinie als auch eine leichte Auswechselbarkeit der Düsenelemente 17.In this embodiment of the
Das Markierungsmaterial wird den einzelnen Halterungselementen 20 hier über individuelle Zuführleitungen 23 zugeführt und gelangt nach Durchströmen eines ersten Materialaustragkanalabschnitts 24 im Halterungselement 20 in den in
Durch genügend weites Verschieben des Düsenelementes 17 in eine obere, in
Aus
In
In der Stellung des Düsenelementes 17 gemäß
Durch auf die Spannstangen 21 endseitig aufgeschraubte Spannmuttern 21' werden die Halterungselemente 20 und die zwischengefügten Distanzstücke 22 gegeneinander zu einem markierungsmaterial- und spülflüssigkeitsdichten Verbund in Form eines Halterungsbalkens 15' verspannt. Aneinandergereiht bilden die Halterungselemente 20 und Distanzstücke 22 dabei aus den Materialdurchgangskanälen 29 einen durchgehenden Materialzuführungskanal 30 im Halterungsbalken 15'.By clamped on the
Die stirnseitigen Enden des Halterungsbalkens 15' werden durch die zwei Endstücke 32 und 33 gebildet. Über mindestens eines der Endstücke 32, 33 wird das Markierungsmaterial dem Materialzuführungskanal 30 durch eine oder zwei Zuführleitungen 23' zugeführt.The front ends of the support bar 15 'are formed by the two end pieces 32 and 33. Via at least one of the end pieces 32, 33, the marking material is fed to the
Bei der in
In
Anders als in den vorhergehend beschriebenen Beispielen verläuft bei dem Beispiel nach
Weiterhin ist bei dem Beispiel nach
Mit dieser Ausführung des Druckluftkanals 19 wird ein Eindringen von Markierungsmaterial aus der Austragdüse 18 nach oben hin in den Druckluftkanal 19 verhindert, wenn keine Druckluftstöße mehr ausgelöst werden, aber noch ein Rest an Markierungsmaterial in die Austragdüse 18 nachfließt. Hierdurch wird erreicht, dass Störunaen der Vorrichtung 1 durch in den Druckluftkanal 19 gelangtes und darin ausgehärtetes Markierungsmaterial, das zu einer Blockierung des Druckluftkanals 19 und damit zur Unterbindung des Markierungsmaterialausstoßes führen würde, nicht mehr auftreten. Ein aufwändiges Reinigen von blockierten Druckluftkanälen 19 ist im laufenden Betrieb der Vorrichtung 1 damit praktisch nicht mehr erforderlich und die Produktivität der Vorrichtung 1 wird verbessert.With this embodiment of the
Claims (14)
dadurch gekennzeichnet,
dass sich die einzelnen Austragdüsen (18) in einzeln an die Düsenanordnung ansetzbaren und von der Düsenanordnung abnehmbaren Düsenelementen (17) befinden.Device (1) for producing marking lines (10) consisting of many individual marking material portions (11), wherein the marking material portions (11) consist of a nozzle arrangement connected to a marking material source with a plurality of dispensing nozzles juxtaposed transversely to a direction of movement (12) of the device (1) (18) can be ejected by means of blasts of compressed air,
characterized,
in that the individual discharge nozzles (18) are located in nozzle elements (17) which can be attached individually to the nozzle arrangement and which can be removed from the nozzle arrangement.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL10186953T PL2312056T3 (en) | 2009-10-12 | 2010-10-08 | Device for producing marking lines composed of several individual marking material portions |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102009045576A DE102009045576A1 (en) | 2009-10-12 | 2009-10-12 | Device for producing marking lines consisting of many individual marking material portions |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2312056A2 true EP2312056A2 (en) | 2011-04-20 |
EP2312056A3 EP2312056A3 (en) | 2012-10-24 |
EP2312056B1 EP2312056B1 (en) | 2018-12-12 |
Family
ID=43430988
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10186953.5A Active EP2312056B1 (en) | 2009-10-12 | 2010-10-08 | Device for producing marking lines composed of several individual marking material portions |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP2312056B1 (en) |
DE (1) | DE102009045576A1 (en) |
DK (1) | DK2312056T3 (en) |
PL (1) | PL2312056T3 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102012221834A1 (en) | 2012-11-29 | 2014-06-05 | Hofmann Gmbh Maschinenfabrik Und Vertrieb | Method and device for producing markings of highly viscous marking material on a surface to be marked |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10361531A1 (en) | 2003-12-23 | 2005-07-28 | Hofmann Gmbh Maschinenfabrik Und Vertrieb | Method and apparatus for generating marking lines consisting of a plurality of elements |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1949765U (en) * | 1965-09-11 | 1966-11-17 | Degussa | MOBILE DEVICE FOR APPLYING PERMANENT MARKINGS ON ROADS. |
US3589612A (en) * | 1969-12-22 | 1971-06-29 | Prismo Universal Corp | Modular liquid spray gun |
DE2160030A1 (en) * | 1971-12-03 | 1973-06-07 | Walter Hofmann | LAYING DEVICE FOR ROAD MARKING MATERIALS |
DE4321820C1 (en) * | 1993-07-01 | 1995-01-26 | Hofmann Walter Maschf | Application device for road marking machines for highly viscous marking materials |
WO1998051864A1 (en) * | 1997-05-15 | 1998-11-19 | Plastiroute S.A. | Vehicle for marking roads |
AU4839097A (en) * | 1997-12-08 | 1999-06-24 | Anton Stembergar | Action line marker |
US6401976B1 (en) * | 2000-03-23 | 2002-06-11 | Nordson Corporation | Electrically operated viscous fluid dispensing apparatus and method |
NO316123B1 (en) * | 2001-06-28 | 2003-12-15 | Trysil Maskin As | Marking coatings for roadways, parking lots, road junctions and the like, and an apparatus for depositing such marking coatings |
-
2009
- 2009-10-12 DE DE102009045576A patent/DE102009045576A1/en not_active Withdrawn
-
2010
- 2010-10-08 EP EP10186953.5A patent/EP2312056B1/en active Active
- 2010-10-08 DK DK10186953.5T patent/DK2312056T3/en active
- 2010-10-08 PL PL10186953T patent/PL2312056T3/en unknown
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10361531A1 (en) | 2003-12-23 | 2005-07-28 | Hofmann Gmbh Maschinenfabrik Und Vertrieb | Method and apparatus for generating marking lines consisting of a plurality of elements |
Also Published As
Publication number | Publication date |
---|---|
PL2312056T3 (en) | 2019-05-31 |
EP2312056A3 (en) | 2012-10-24 |
DE102009045576A1 (en) | 2011-04-14 |
EP2312056B1 (en) | 2018-12-12 |
DK2312056T3 (en) | 2019-04-01 |
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