EP2308328A1 - Method for processing string-shaped waste from smoked products - Google Patents
Method for processing string-shaped waste from smoked products Download PDFInfo
- Publication number
- EP2308328A1 EP2308328A1 EP10173145A EP10173145A EP2308328A1 EP 2308328 A1 EP2308328 A1 EP 2308328A1 EP 10173145 A EP10173145 A EP 10173145A EP 10173145 A EP10173145 A EP 10173145A EP 2308328 A1 EP2308328 A1 EP 2308328A1
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- European Patent Office
- Prior art keywords
- strand
- format
- transport path
- path section
- outlet
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/14—Machines of the continuous-rod type
- A24C5/31—Machines of the continuous-rod type with special arrangements coming into operation during starting, slowing-down or breakdown of the machine, e.g. for diverting or breaking the continuous rod
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/36—Removing papers or other parts from defective cigarettes
Definitions
- the invention relates to a device for processing stranded tobacco article waste, with an inlet and an outlet having format means in which strand material is formed into a strand and provided with a, preferably strip-shaped, envelope of wrapping material, a transport path portion along which the strand in from Inlet to the outlet of the format device defined transport direction is guided, and a separator, which is designed to separate strand material and wrapping material from each other. Furthermore, the invention relates to a method for processing stranded tobacco article waste, in particular by means of a device of the aforementioned kind.
- smoking article waste is understood to mean any type of waste produced in the manufacture of smoking articles. These include in particular cut tobacco or tobacco fibers, wrapping paper in strip form and filter tow material and filter fiber material.
- shots are alternatively used. In the case of string-shaped smoking article waste is also called “continuous shot”. There When starting up the system, initially only substantially rejects is produced, one speaks in such a case of "starting shot”.
- smoking articles are understood as meaning all types of smoking articles, in particular cigarettes, filter cigarettes, cigarillos and cigars, regardless of whether they are already finished or are still at a certain production stage, and furthermore whether they are a rod shape with discrete length or in the form of an infinite strand.
- a device for processing stranded smoking article waste having a format device having an inlet and an outlet, in which strand material is formed into a strand and provided with a, preferably strip-shaped, envelope of wrapping material, a transport path section, along which the strand is guided in the transport direction defined by the inlet to the outlet of the format device, and a separator which is designed to separate strand material and wrapping material, characterized in that the separation device is arranged adjacent to the outlet of the format device and to the transport path section and is formed such that the separation of the strand material and the wrapping material from each other is already initiated in or on the transport path section.
- the advantage of the solution according to the invention is, in particular, to provide a simple but effective disposal option for stranded smoking article waste, in which the separation between strand material and wrapping material already takes place during the separation from the transport path section or at least initiated.
- the separating device preferably has a first suction device which is arranged and designed to remove loose wrapping material from the transport path section and thus from the strand with the aid of negative pressure.
- the suction device has a mouthpiece whose suction opening lies directly on one side, preferably the underside, of the transport path section and opens into the transport path section.
- the format means comprises a circumferential format strip running between the inlet and the outlet along the underside of the transport path section and thus the underside delimited by the transport path portion and guided away at the outlet of the transport path portion, preferably deflected by a deflection roller
- a scraper is provided, which is arranged opposite to the transport direction between the underside of the transport path section and the top of the format strip and formed to possibly Separate loose wrapping material adhering to the format strip from the format strip.
- a wall section of the mouthpiece which is proximal to the outlet of the format device has the scraper.
- the separating device may have a second suction device, which is designed to remove loose strand material from the transport path section.
- the second suction device is arranged downstream of the first suction device.
- a further preferred embodiment of the invention is characterized in that the separating device has a substantially downwardly directed shaft or a substantially downwardly directed chute whose or an upper end having an inlet arranged substantially directly on the underside of the transport path section and the one or more is designed to dissipate loose strand material from the transport path section down.
- This design offers a structurally particularly simple, but effective way to dispose of loose strand material.
- the shaft or the chute can lead to the second suction device.
- a particularly clever construction results from the fact that a wall section of the mouthpiece which is distal to the outlet of the format device forms the shaft or the chute.
- a further preferred embodiment of the invention is characterized in that the separating device has a strand cutter which is arranged adjacent to the outlet of the format device and designed to cut open the strand emerging from the outlet of the format device substantially in its longitudinal direction and thus in the transport direction this way the strip-shaped enclosure to separate from the strand material.
- the strand cutter can have a fixed or a rotating knife.
- a rotatably driven winding element is used, which is arranged adjacent to the strand cutter and designed to wind the strip-shaped enclosure, wherein preferably a scraper is provided, which is designed to free the winding element of the wound strip-shaped enclosure.
- the separating device may have a downwardly directed, preferably connected to a suction device shaft whose inlet end having an upper end is arranged on the underside of the transport path section and which is designed to remove strand pieces and / or strand material.
- the duct having an outlet end may be directed to a vibrating conveyor trough provided with apertures formed so that loose strand material falls down through these apertures while conveyed strand pieces along the vibrating conveyor trough and sent for further utilization ,
- the strand material comprises cut tobacco or tobacco fibers and the wrapping material comprises paper for producing cigarettes therefrom.
- the strand material and the wrapping material in particular for the strand material, filter fiber material or filter tow material.
- an endless strand is preferably first formed, which consists of tobacco and is wrapped with paper and glued. From this strand bars of finite length are cut according to the desired cigarette length.
- a format or a format device For the formation of the strand shape, a format or a format device is provided.
- the tobacco is conveyed in loose strip form, which otherwise has no defined shape, in the inlet of the format and formed within the format to a solid strand with a round cross-section.
- the format has an endless circulating format tape which enters the inlet of the format and exits the format outlet and is deflected back outside the format to the inlet.
- the format strip Before entering through the inlet into the format, the format strip is substantially flat and continuously picks up tobacco fibers and possibly further components.
- the format band is arched upwards with its lateral edge sections, which additionally supports the formation of the strand.
- the format tape With its running through the format Trum the format tape moves along the transport path for the strand and limits mainly the underside of the conveyor belt.
- the format tape thus serves as a conveyor for the transport of the tobacco by the format and also to support the strand formation.
- the format strip Before the format strip is led away from the transport path of the strand again at the outlet of the format or after leaving the outlet of the format, which usually takes place by deflection via a deflection roller or roller, the format strip must be returned from its highly curved state back to a flat state ; because only then is it possible to deflect the format tape kink-free over a deflection roller or roller.
- the format tape Before entering the format between tobacco and format tape, a strip of paper is laid which forms the subsequent wrapping paper which wraps the tobacco within the format.
- the format tape still has the additional task of laying the paper strip around the tobacco during the formation of the strand within the format.
- Fig. 1 schematically shows a transport path section 2, along which a strand 4 in the transport direction according to arrow A (according to FIG Fig. 1 from right to left).
- Fig. 1 schematically shows a transport path section 2, along which a strand 4 in the transport direction according to arrow A (according to FIG Fig. 1 from right to left).
- the format tape 8 runs with a horizontal run 8a along the Transportwegabiteses 2 and thereby mainly limits its bottom.
- the format belt 8 is set in the direction of arrow B in motion, so that its run 8a in the same direction as the transport direction A runs.
- a guide roller 10 is provided, which rotates in the direction of the arrow C to guide away the format band 8 with its other strand 8b from the transport path section 2 down.
- the deflection roller 10 is located in the outlet region of the format 6 and may be concretely preferably either directly in the outlet of the format or shortly downstream arranged behind it.
- a strand cutter 11 is arranged, which has a directed in the direction of transport A knife 11 a.
- This knife 11a is adjustable in a substantially vertical direction stored, between an upper rest position, in which the knife 11a is located at a distance from the strand 4, and a lower working position, in which the knife 11a is at least partially immersed in the strand 4, the strand 4 in the longitudinal direction and thus also cut open the wrapping paper and expose the tobacco fibers in strand 4 while the wrapping paper is falling down.
- a strand cutter with a rotating circular knife according to the in FIG. 2 shown strand cutter 40 can be used.
- the strand slicer 11 when the strand slicer 11 is located in the discharge area of the format 6, it may preferably be arranged either directly at the outlet of the format 6 or shortly downstream thereof, wherein in the in FIG. 1 illustrated embodiment of the strand cutter 11 immediately upstream of the deflection roller 10 sits. Alternatively, it is also conceivable to provide the strand cutter at a location within the format 6.
- a mouthpiece 12 is provided in the illustrated embodiment, which has a cavity 14, which via a connection 16 with a in Fig. 1 also not shown suction device is connected.
- Fig. 1 can also be seen sitting the mouthpiece 12 below the Transportwegabiteses 2 and has an upwardly tapering shape. The uppermost end of the mouthpiece 12 abuts directly on the underside of the transport path section 2 and is provided with a suction slot 18, which connects the cavity 14 of the mouthpiece 12 with the transport path section 2.
- a scraper or scraper 22 is additionally provided, which separates the loose paper from the size tape 8.
- the stripper 22 extends with a tip opposite to the transport direction A and sits directly between the bottom of the Transportwegabiteses 2 and running along the transport path 2 strand 4 and the top of the format strip 8 at a location where it from the strand 8a on the guide roller 10 is deflected in the strand 8b.
- the distance between the tip of the scraper 22 and the top of the format strip 8 should be as small as possible in order to effectively remove the paper from the format strip 8 can.
- the top of the format strip 8 is slightly touched by the tip of the scraper 22.
- the scraper 22 is part of a deflection roller 2 and thus to the outlet of the format 6 proximal wall portion 12a of the mouthpiece 12th
- Fig. 1 can also be seen, in the illustrated embodiment, additional loose tobacco 24 is separated from the transport path section 2 and separated from the strand 4 and conveyed into a connecting pipe 26, which also to an in Fig. 1 not shown suction device is connected, whereby then the loose tobacco 24 removed by suction and in a likewise in Fig. 1 not shown container is conveyed.
- the loose tobacco 24 is passed over a chute, which is formed from the outside of a downwardly inclined in the transport direction, relative to the guide roller 10 proximal wall portion 12b of the mouthpiece 12.
- the entire arrangement for separating loose paper 20 and loose tobacco 24 forms a unit which is accommodated in a housing 28 which sits below the transport path section 2.
- the space between the proximal wall portion forms 12b of the mouthpiece 12 and the opposite wall of the housing 28 is a kind of slot for the loose tobacco 24, wherein the housing 28 must of course have on its upper side an opening in order to accommodate the loose tobacco 24 can.
- the dummy bar formed later is fed to a chopper not shown in the figures until the correct quality is achieved. Only then is the strand 4 knocked off and into an in Fig. 1 directed measuring head, not shown. As such a chopper due to the operation of the arrangement of Fig. 1 If there is no need to cut loose paper anymore, the cutting function in the shredder can be dispensed with, so that only shredding is necessary. This circumstance leads to lower maintenance, easier assembly and, as a result, also to a reduction in costs.
- Fig. 2 is a further arrangement for Schusstrennung shown schematically in longitudinal section.
- the format is shown substantially in total length schematically as a 'block' and marked with the reference numeral "36".
- the format 36 consists of a top format section or seam plate 36a and a bottom format section 36b. Between the two mentioned sections 36a and 36b of the format 36, the transport path section 2 is defined, along which the strand 4 in the transport direction A is guided from an inlet 36c to an outlet 36d of the format 36.
- a measuring head 38 is provided adjacent to the transport path section 2, which checks the quality of the strand 4 formed. As long as the required quality has not yet been reached, which is the case in particular when starting production, the strand 2 has to be disposed of from the transport path section 2 and thus the process. For the disposal of such a starting shot, the in Fig. 2 shown arrangement provided.
- a strand slicer 40 which has a rotating circular knife 42, is disposed substantially immediately downstream of the outlet 36d of the format 36.
- the rotating circular blade 42 of the strand cutter 40 is arranged in the illustrated embodiment above the Transportwegabiteses 2 and lies in the same imaginary plane as the Transportwegabrough 2.
- the rotating circular blade 42 is vertically aligned.
- the rotating circular blade 42 is pivotally mounted and can be raised in an upper rest position away from the strand 4 and lowered so far into a working position that it at least the (in Fig. 2 not visible) wrapping paper of the strand 4 in the longitudinal direction or transport direction A severed. In this way, the wrapping paper is cut open and the tobacco fibers are exposed in the strand 4.
- the wrapping paper retains its strip shape and drops down into a well 44 or is directed into the well 44 manually and / or by technical means.
- the shaft 44 is disposed below the Transportwegabiteses 2 and begins with its inlet at the upper end substantially directly below the Transportwegabiteses 2 in the region of the outlet 36d of the format 36 and extends in the transport direction A inclined downwards.
- the wrapping paper strip detached from the strand 4 by the strand slicer 40 and guided into the shaft 44 is wound up by a rotating fork 46, which is mounted in a rotary manner below the transport path section 2 in the shaft 44.
- the wrapping paper strip is wound up in the illustrated embodiment via two prongs 46a, over which the rotating fork 46 has in the illustrated embodiment.
- the rotational speed of the rotary fork 46 is controlled as a function of engine speed, so that tearing of the wrapping paper strip during winding on the fork 46 is prevented.
- the opening of the wrapping paper by the strand slicer 40 results in the tobacco falling out of the strand 4 into the well 44. It moves the in Fig. 2 not shown tobacco past the rotating fork 46 and reaches a vibrating conveyor 48. In addition to individual tobacco fibers also strand pieces pass through the shaft 44 on the vibrating conveyor 48.
- the vibrating conveyor 48 has holes and / or slots, whereby a screening effect is achieved. In this case, the hole pattern or slot profile is selected so that the tobacco fibers fall through the vibrating conveyor 48 through into a collecting container 50 located underneath, while the larger strand pieces are transported laterally by the vibrating conveyor 48 in the direction of arrow D.
- the tobacco fibers collected in the collecting container 50 can be returned directly to the production and thus used directly, which can be done for example by means of a pneumatic device not shown in the figures.
- the rotating circular knife 42 of the strand cutter 40 is in its rest position pivoted upwards and thereby the strand cutter 40 deactivated.
- the strand 4 is cut transversely to the transport direction A, so that the leading part still falls into the shaft 44, while the trailing part of the strand 4 is now passed along its normal process path corresponding to the Transportwegabites 2 above the shaft 44 at this.
- This is then the time to free the rotating fork 46 from the wound-up paper, for which a preferred in Fig. 2 not shown scraper is used.
- the removed paper is then, for example, a in Fig. 2 not shown collecting container or a likewise in Fig. 2 supplied suction device, not shown.
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Abstract
Description
Die Erfindung betrifft eine Vorrichtung zur Verarbeitung von strangförmigem Rauchartikelabfall, mit einer einen Einlass und einen Auslass aufweisenden Formateinrichtung, in der Strangmaterial zu einem Strang geformt und mit einer, vorzugsweise streifenförmigen, Umhüllung aus Umhüllungsmaterial versehen wird, einem Transportwegabschnitt, entlang dessen der Strang in vom Einlass zum Auslass der Formateinrichtung definierten Transportrichtung geführt wird, und einer Trenneinrichtung, die ausgebildet ist, Strangmaterial und Umhüllungsmaterial voneinander zu trennen. Ferner betrifft die Erfindung ein Verfahren zur Verarbeitung von strangförmigem Rauchartikelabfall, insbesondere mit Hilfe einer Vorrichtung der zuvor erwähnten Art.The invention relates to a device for processing stranded tobacco article waste, with an inlet and an outlet having format means in which strand material is formed into a strand and provided with a, preferably strip-shaped, envelope of wrapping material, a transport path portion along which the strand in from Inlet to the outlet of the format device defined transport direction is guided, and a separator, which is designed to separate strand material and wrapping material from each other. Furthermore, the invention relates to a method for processing stranded tobacco article waste, in particular by means of a device of the aforementioned kind.
Unter "Rauchartikelabfall" im Sinne der vorliegenden Erfindung wird jede Art von Ausschuss verstanden, der bei der Herstellung von Rauchartikeln anfällt. Hierunter fallen insbesondere geschnittener Tabak bzw. Tabakfasern, Umhüllungspapier in Streifenform sowie Filtertowmaterial und Filterfasermaterial. Für Rauchartikelabfall wird alternativ auch der Begriff "Schuss" verwendet. Im Falle von strangförmigen Rauchartikelabfällen spricht man auch von "Strangschuss". Da beim Anfahren der Anlage zunächst im Wesentlichen nur Ausschuss produziert wird, spricht man in einem solchen Fall auch von "Anfahrschuss".For the purposes of the present invention, "smoking article waste" is understood to mean any type of waste produced in the manufacture of smoking articles. These include in particular cut tobacco or tobacco fibers, wrapping paper in strip form and filter tow material and filter fiber material. For smoking article waste, the term "shot" is alternatively used. In the case of string-shaped smoking article waste is also called "continuous shot". There When starting up the system, initially only substantially rejects is produced, one speaks in such a case of "starting shot".
Als "Rauchartikel" im Sinne der vorliegenden Erfindung werden alle Arten von Rauchartikeln verstanden wie insbesondere Zigaretten, Filterzigaretten, Zigarillos und Zigarren, und zwar unabhängig davon, ob sie bereits fertig produziert sind oder sich noch in einem bestimmten Produktionsstadium befinden, sowie ferner unabhängig davon, ob sie eine Stabform mit diskreter Länge oder noch in Form eines unendlichen Stranges vorliegen.For the purposes of the present invention, "smoking articles" are understood as meaning all types of smoking articles, in particular cigarettes, filter cigarettes, cigarillos and cigars, regardless of whether they are already finished or are still at a certain production stage, and furthermore whether they are a rod shape with discrete length or in the form of an infinite strand.
Es ist eine Aufgabe der vorliegenden Erfindung, Maßnahmen vorzuschlagen, welche eine vereinfachte Verarbeitung von strangförmigem Rauchartikelabfall bei gleichbleibendem oder verbessertem Ergebnis ermöglichen.It is an object of the present invention to propose measures which allow a simplified processing of stranded smoking article waste with a consistent or improved result.
Gelöst wird diese Aufgabe gemäß einem ersten Aspekt der vorliegenden Erfindung durch eine Vorrichtung zur Verarbeitung von strangförmigem Rauchartikelabfall, mit einer einen Einlass und einen Auslass aufweisenden Formateinrichtung, in der Strangmaterial zu einem Strang geformt und mit einer, vorzugsweise streifenförmigen, Umhüllung aus Umhüllungsmaterial versehen wird, einem Transportwegabschnitt, entlang dessen der Strang in vom Einlass zum Auslass der Formateinrichtung definierten Transportrichtung geführt wird, und einer Trenneinrichtung die ausgebildet ist, Strangmaterial und Umhüllungsmaterial voneinander zu trennen, dadurch gekennzeichnet, dass die Trenneinrichtung derart benachbart zum Auslass der Formateinrichtung und zum Transportwegabschnitt angeordnet und derart ausgebildet ist, dass die Trennung des Strangmaterials und des Umhüllungsmaterials voneinander bereits im oder am Transportwegabschnitt eingeleitet wird.This object is achieved according to a first aspect of the present invention by a device for processing stranded smoking article waste, having a format device having an inlet and an outlet, in which strand material is formed into a strand and provided with a, preferably strip-shaped, envelope of wrapping material, a transport path section, along which the strand is guided in the transport direction defined by the inlet to the outlet of the format device, and a separator which is designed to separate strand material and wrapping material, characterized in that the separation device is arranged adjacent to the outlet of the format device and to the transport path section and is formed such that the separation of the strand material and the wrapping material from each other is already initiated in or on the transport path section.
Außerdem wird vorgeschlagen gemäß einem zweiten Aspekt der vorliegenden Erfindung ein Verfahren zur Verarbeitung von strangförmigem Rauchartikelabfall, mit den Schritten,
- in einer Formateinrichtung Stangmaterial zu einem Strang zu formen und mit einer streifenförmigen Umhüllung aus Umhüllungsmaterial zu versehen und
- den Strang entlang eines Transportwegabschnittes in Transportrichtung zu fördern,
gekennzeichnet durch die weiteren Schritte, - nach Austritt aus der Formateinrichtung den Strang im Wesentlichen in dessen Längsrichtung und somit in Transportrichtung aufzuschneiden,
- die streifenförmige Umhüllung vom Strangmaterial zu trennen und
- die streifenförmige Umhüllung auf ein rotierend angetriebenes Wickelelement aufzuwickeln.
- to form rod material into a strand in a format device and to provide it with a strip-shaped envelope of wrapping material and
- to convey the strand along a transport path section in the transport direction,
characterized by the further steps, - after leaving the format device, to cut open the strand essentially in its longitudinal direction and thus in the transport direction,
- to separate the strip-shaped wrapping from the strand material and
- Wind the strip-shaped wrapping on a rotating driven winding element.
Der Vorteil der erfindungsgemäßen Lösung besteht insbesondere darin, eine einfache, jedoch wirkungsvolle Entsorgungsmöglichkeit für strangförmigen Rauchartikelabfall vorzusehen, bei welcher die Trennung zwischen Strangmaterial und Umhüllungsmaterial bereits während der Aussonderung aus dem Transportwegabschnitt stattfindet oder zumindest eingeleitet wird.The advantage of the solution according to the invention is, in particular, to provide a simple but effective disposal option for stranded smoking article waste, in which the separation between strand material and wrapping material already takes place during the separation from the transport path section or at least initiated.
Bevorzugte Ausführungen und Weiterbildung der Erfindung sind in den abhängigen Ansprüchen angegeben.Preferred embodiments and development of the invention are specified in the dependent claims.
So weist die Trenneinrichtung bevorzugt eine erste Saugeinrichtung auf, die angeordnet und ausgebildet ist, mit Hilfe von Unterdruck loses Umhüllungsmaterial aus dem Transportwegabschnitt und somit vom Strang zu entfernen. Bei einer Weiterbildung dieser Ausführung weist die Saugeinrichtung ein Mundstück auf, dessen Saugöffnung unmittelbar an einer Seite, vorzugsweise der Unterseite, des Transportwegabschnittes liegt und in den Transportwegabschnitt mündet. Somit lässt sich loses Umhüllungsmaterial auf einfache, jedoch sehr effektive Weise vom Strang und aus dem Transportwegabschnitt entfernen.Thus, the separating device preferably has a first suction device which is arranged and designed to remove loose wrapping material from the transport path section and thus from the strand with the aid of negative pressure. In a further development of this embodiment, the suction device has a mouthpiece whose suction opening lies directly on one side, preferably the underside, of the transport path section and opens into the transport path section. Thus, loose wrapping material can be removed in a simple yet very effective manner from the strand and from the transport path section.
Eine weitere bevorzugte Ausführung, bei welcher die Formateinrichtung ein umlaufendes Formatband aufweist, das zwischen dem Einlass und dem Auslass entlang der Unterseite des Transportwegabschnittes läuft und somit die Unterseite des Transportwegabschnittes begrenzt und am Auslass vom Transportwegabschnitt weggeführt, vorzugsweise über eine Umlenkrolle umgelenkt, wird, zeichnet sich dadurch aus, dass ein Schaber vorgesehen ist, der entgegen der Transportrichtung zwischen der Unterseite des Transportwegabschnittes und der Oberseite des Formatbandes angeordnet und ausgebildet ist, um eventuell auf dem Formatband anhaftendes loses Umhüllungsmaterial vom Formatband zu trennen. Bei einer konstruktiv geschickten Weiterbildung dieser Ausführung weist ein zum Auslass der Formateinrichtung proximaler Wandabschnitt des Mundstückes den Schaber auf.A further preferred embodiment, wherein the format means comprises a circumferential format strip running between the inlet and the outlet along the underside of the transport path section and thus the underside delimited by the transport path portion and guided away at the outlet of the transport path portion, preferably deflected by a deflection roller is characterized in that a scraper is provided, which is arranged opposite to the transport direction between the underside of the transport path section and the top of the format strip and formed to possibly Separate loose wrapping material adhering to the format strip from the format strip. In a structurally skilled development of this embodiment, a wall section of the mouthpiece which is proximal to the outlet of the format device has the scraper.
Ferner kann die Trenneinrichtung eine zweite Saugeinrichtung aufweisen, die ausgebildet ist, loses Strangmaterial aus dem Transportwegabschnitt zu entfernen. Vorzugsweise ist die zweite Saugeinrichtung stromabwärts von der ersten Saugeinrichtung angeordnet.Furthermore, the separating device may have a second suction device, which is designed to remove loose strand material from the transport path section. Preferably, the second suction device is arranged downstream of the first suction device.
Eine weitere bevorzugte Ausführung der Erfindung zeichnet sich dadurch aus, dass die Trenneinrichtung einen im Wesentlichen nach unten gerichteten Schacht oder eine im Wesentlichen nach unten gerichtete Rutsche aufweist, dessen bzw. deren einen Einlass aufweisendes oberes Ende im Wesentlichen unmittelbar an der Unterseite des Transportwegabschnittes angeordnet und der bzw. die ausgebildet ist, loses Strangmaterial aus dem Transportwegabschnitt nach unten abzuführen. Diese Ausführung bietet eine konstruktiv besonders einfache, jedoch effektive Möglichkeit, loses Strangmaterial zu entsorgen. Zweckmäßigerweise kann der Schacht oder die Rutsche zur zweiten Saugeinrichtung führen. Eine besonders geschickte Konstruktion ergibt sich dadurch, dass ein gegenüber dem Auslass der Formateinrichtung distaler Wandabschnitt des Mundstückes den Schacht oder die Rutsche bildet.A further preferred embodiment of the invention is characterized in that the separating device has a substantially downwardly directed shaft or a substantially downwardly directed chute whose or an upper end having an inlet arranged substantially directly on the underside of the transport path section and the one or more is designed to dissipate loose strand material from the transport path section down. This design offers a structurally particularly simple, but effective way to dispose of loose strand material. Appropriately, the shaft or the chute can lead to the second suction device. A particularly clever construction results from the fact that a wall section of the mouthpiece which is distal to the outlet of the format device forms the shaft or the chute.
Eine weitere bevorzugte Ausführung der Erfindung zeichnet sich dadurch aus, dass die Trenneinrichtung einen Strangaufschneider aufweist, welcher benachbart zum Auslass der Formateinrichtung angeordnet und ausgebildet ist, den aus dem Auslass der Formateinrichtung austretenden Strang im Wesentlichen in dessen Längsrichtung und somit in Transportrichtung aufzuschneiden, um auf diese Weise die streifenförmige Umhüllung vom Strangmaterial zu trennen. Der Strangaufschneider kann ein feststehendes oder ein rotierendes Messer aufweisen. Bei einer bevorzugten Weiterbildung dieser Ausführung wird ein rotierend antreibbares Wickelelement verwendet, welches benachbart zum Strangaufschneider angeordnet und ausgebildet ist, die streifenförmige Umhüllung aufzuwickeln, wobei vorzugsweise ein Abstreifer vorgesehen ist, welcher ausgebildet ist, das Wickelelement von der aufgewickelten streifenförmigen Umhüllung zu befreien. Ferner kann die Trenneinrichtung einen nach unten gerichteten, vorzugsweise an eine Saugeinrichtung angeschlossenen Schacht aufweisen, dessen einen Einlass aufweisendes oberes Ende an der Unterseite des Transportwegabschnittes angeordnet ist und der ausgebildet ist, Strangstücke und/oder Strangmaterial zu entfernen. Außerdem kann der Schacht mit einem einen Auslass aufweisenden unteren Ende auf eine Schwingförderrinne gerichtet sein, welche mit Öffnungen versehen ist, die so ausgebildet sind, dass loses Strangmaterial durch diese Öffnungen nach unten fällt, während Strangstücke entlang der Schwingförderrinne befördert und einer weiteren Verwertung zugeführt werden.A further preferred embodiment of the invention is characterized in that the separating device has a strand cutter which is arranged adjacent to the outlet of the format device and designed to cut open the strand emerging from the outlet of the format device substantially in its longitudinal direction and thus in the transport direction this way the strip-shaped enclosure to separate from the strand material. The strand cutter can have a fixed or a rotating knife. In a preferred embodiment of this embodiment, a rotatably driven winding element is used, which is arranged adjacent to the strand cutter and designed to wind the strip-shaped enclosure, wherein preferably a scraper is provided, which is designed to free the winding element of the wound strip-shaped enclosure. Furthermore, the separating device may have a downwardly directed, preferably connected to a suction device shaft whose inlet end having an upper end is arranged on the underside of the transport path section and which is designed to remove strand pieces and / or strand material. In addition, the duct having an outlet end may be directed to a vibrating conveyor trough provided with apertures formed so that loose strand material falls down through these apertures while conveyed strand pieces along the vibrating conveyor trough and sent for further utilization ,
Vorzugsweise weist das Strangmaterial geschnittenen Tabak bzw. Tabakfasern und das Umhüllungsmaterial Papier auf, um hieraus Zigaretten herzustellen. Grundsätzlich sind aber für das Strangmaterial und das Umhüllungsmaterial auch andere Stoffe denkbar, insbesondere für das Strangmaterial, Filterfasermaterial oder Filtertowmaterial.Preferably, the strand material comprises cut tobacco or tobacco fibers and the wrapping material comprises paper for producing cigarettes therefrom. In principle, however, other materials are also conceivable for the strand material and the wrapping material, in particular for the strand material, filter fiber material or filter tow material.
Nachfolgend werden bevorzugte Ausführungsbeispiele der Erfindung anhand der beiliegenden Zeichnungen näher erläutert. Es zeigen:
- Fig. 1
- schematisch im Längsschnitt eine Anordnung zur getrennten Aus- sonderung von losem Papier und losem Tabak aus einem Tabak- strang am Formatauslauf gemäß einem ersten bevorzugten Ausfüh- rungsbeispiel der Erfindung; und
- Fig. 2
- schematisch im Querschnitt eine Anordnung zur Auftrennung von Strangschuss in Tabak und Papier sowie gegebenenfalls auch in Strangstücke am Formatauslauf gemäß einem zweiten bevorzugten Ausführungsbeispiel der Erfindung.
- Fig. 1
- 1 shows a schematic longitudinal section of an arrangement for the separate separation of loose paper and loose tobacco from a tobacco rod at the format outlet according to a first preferred embodiment of the invention; and
- Fig. 2
- schematically in cross-section an arrangement for separation of strand shot in tobacco and paper and optionally also in strand pieces at the format outlet according to a second preferred embodiment of the invention.
Für die Herstellung von Zigaretten wird bevorzugt zunächst ein endloser Strang gebildet, der aus Tabak besteht und mit Papier umhüllt und verklebt ist. Aus diesem Strang werden Stäbe endlicher Länge entsprechend der gewünschten Zigarettenlänge geschnitten.For the production of cigarettes, an endless strand is preferably first formed, which consists of tobacco and is wrapped with paper and glued. From this strand bars of finite length are cut according to the desired cigarette length.
Für die Bildung der Strangform ist ein Format bzw. eine Formateinrichtung vorgesehen. Der Tabak wird in loser Streifenform, die im Übrigen keine definierte Form hat, in den Einlass des Formates befördert und innerhalb des Formates zu einem festen Strang mit rundem Querschnitt geformt. Gewöhnlich weist das Format ein endlos umlaufendes Formatband auf, welches in den Einlass des Formates eintritt und aus dem Auslass des Formates austritt und außerhalb des Formates zum Einlass zurück umgelenkt wird. Vor Eintritt durch den Einlass in das Format ist das Formatband im Wesentlichen eben ausgebreitet und nimmt kontinuierlich Tabakfasern und gegebenenfalls weitere Bestandteile auf. Innerhalb des Formates wird das Formatband mit seinen seitlichen Randabschnitten nach oben gewölbt, was die Formbildung des Stranges zusätzlich unterstützt. Mit seinem durch das Format laufenden Trum bewegt sich das Formatband entlang des Transportweges für den Strang und begrenzt hauptsächlich die Unterseite des Transportbandes. Das Formatband dient somit als Fördermittel für den Transport des Tabaks durch das Format und außerdem zur Unterstützung der Strangbildung. Bevor am Auslass des Formates bzw. nach Austritt aus dem Auslass des Formates das Formatband vom Transportweg des Stranges wieder weggeführt wird, was gewöhnlich durch Umlenkung über eine Umlenkrolle oder - walze stattfindet, muss das Formatband von seinem hochgewölbten Zustand wieder in einen ebenen Zustand zurücküberführt werden; denn nur so ist es möglich, das Formatband knickfrei über eine Umlenkrolle oder -walze umzulenken.For the formation of the strand shape, a format or a format device is provided. The tobacco is conveyed in loose strip form, which otherwise has no defined shape, in the inlet of the format and formed within the format to a solid strand with a round cross-section. Usually, the format has an endless circulating format tape which enters the inlet of the format and exits the format outlet and is deflected back outside the format to the inlet. Before entering through the inlet into the format, the format strip is substantially flat and continuously picks up tobacco fibers and possibly further components. Within the format, the format band is arched upwards with its lateral edge sections, which additionally supports the formation of the strand. With its running through the format Trum the format tape moves along the transport path for the strand and limits mainly the underside of the conveyor belt. The format tape thus serves as a conveyor for the transport of the tobacco by the format and also to support the strand formation. Before the format strip is led away from the transport path of the strand again at the outlet of the format or after leaving the outlet of the format, which usually takes place by deflection via a deflection roller or roller, the format strip must be returned from its highly curved state back to a flat state ; because only then is it possible to deflect the format tape kink-free over a deflection roller or roller.
Gewöhnlich wird vor Eintritt in das Format zwischen Tabak und Formatband ein Papierstreifen gelegt, der das spätere Umhüllungspapier bildet, mit dem der Tabak innerhalb des Formates umhüllt wird. Somit kommt in diesem Fall dem Formatband noch die zusätzliche Aufgabe zu, den Papierstreifen um den Tabak während der Bildung des Stranges innerhalb des Formates zu legen.Usually, before entering the format between tobacco and format tape, a strip of paper is laid which forms the subsequent wrapping paper which wraps the tobacco within the format. Thus, in this case, the format tape still has the additional task of laying the paper strip around the tobacco during the formation of the strand within the format.
Beim Anfahren und Herunterfahren einer Zigarettenherstellungsmaschine fällt am Formatauslauf eine relativ hohe Menge an losem Papier, losem Tabak, umhülltem Strang und Strangabschnitten an. Es gilt daher, das Papier und den Tabak zu beseitigen und außerdem das Papier vom Tabak zu trennen. Für diesen Zweck ist die in
Ferner ist im dargestellten Ausführungsbeispiel gemäß
Um das lose Papier vom Strang 4 zu trennen, wird dieses an der Umlenkung des Formatauslaufes und über ein in
Um zu verhindern, dass eventuell am Formatband 8 anhaftendes Papier mitgenommen und umgelenkt wird, ist zusätzlich ein Schaber oder Abstreifer 22 vorgesehen, der das lose Papier vom Formatband 8 trennt. Wie
Im dargestellten Ausführungsbeispiel gemäß
Wie
Bei dem in
Demnach findet bei der Anordnung von
Der später gebildete Anfahrstrang wird so lange einem in den Figuren nicht dargestellten Häcksler zugeführt, bis die richtige Qualität erreicht ist. Erst dann wird der Strang 4 abgeschlagen und in einen in
In
Im Gegensatz zu
Wie
Hierzu ist im Wesentlichen unmittelbar stromabwärts vom Auslass 36d des Formates 36 ein Strangaufschneider 40 angeordnet, der ein rotierendes kreisförmiges Messer 42 aufweist. Das rotierende kreisförmige Messer 42 des Strangaufschneiders 40 ist im dargestellten Ausführungsbeispiel oberhalb des Transportwegabschnittes 2 angeordnet und liegt in derselben gedachten Ebene wie der Transportwegabschnitt 2. Wie
Nach Aufschneiden behält das Umhüllungspapier jedoch seine Streifenform und fällt nach unten in einen Schacht 44 oder wird manuell und/oder durch technische Hilfsmittel in den Schacht 44 geleitet. Wie
Der vom Strang 4 durch den Strangaufschneider 40 gelöste und in den Schacht 44 geführte Umhüllungspapierstreifen wird von einer rotierenden Gabel 46 aufgewickelt, die unterhalb des Transportwegabschnittes 2 im Schacht 44 rotierend gelagert ist. Aufgewickelt wird der Umhüllungspapierstreifen im dargestellten Ausführungsbeispiel über zwei Zinken 46a, über die die rotierende Gabel 46 im dargestellten Ausführungsbeispiel verfügt. Die Drehzahl der rotierenden Gabel 46 wird maschinendrehzahlabhängig gesteuert, so dass ein Reißen des Umhüllungspapierstreifens während des Aufwickelns auf die Gabel 46 verhindert wird.The wrapping paper strip detached from the
Die Öffnung des Umhüllungspapiers durch den Strangaufschneider 40 hat, wie bereits zuvor erwähnt, zur Folge, dass der Tabak aus dem Strang 4 in den Schacht 44 fällt. Dabei bewegt sich der in
Insbesondere die im Auffangbehälter 50 gesammelten Tabakfasern können direkt in die Produktion zurückgeführt und somit direkt verwertet werden, was beispielsweise mit Hilfe einer in den Figuren nicht dargestellten pneumatischen Einrichtung erfolgen kann.In particular, the tobacco fibers collected in the collecting
Zum Beenden der Schusstrennung, beispielsweise wenn der Anfahrvorgang abgeschlossen ist und nun der normale Prozess bzw. die Produktion beginnen soll, wird das rotierende kreisförmige Messer 42 des Strangaufschneiders 40 in seine Ruhestellung nach oben verschwenkt und dadurch der Strangaufschneider 40 deaktiviert. Anschließend wird der Strang 4 quer zur Transportrichtung A durchtrennt, so dass der vorlaufende Teil noch in den Schacht 44 fällt, während der nachlaufende Teil des Stranges 4 nunmehr entlang seines normalen Prozessweges entsprechend dem Transportwegabschnitt 2 oberhalb des Schachtes 44 an diesem vorbeigeführt wird. Dies ist dann der Zeitpunkt, die rotierende Gabel 46 vom aufgewickelten Papier zu befreien, wozu bevorzugt ein in
Alternativ ist es grundsätzlich auch denkbar, anstelle der in
Abschließend sei noch angemerkt, dass bei Verwendung der Anordnung gemäß
Claims (16)
gekennzeichnet durch einen Schaber (22), der entgegen der Transportrichtung (A) zwischen der Unterseite des Transportwegabschnittes (2) und der Oberseite des Formatbandes (8) angeordnet und ausgebildet ist, um eventuell auf dem Formatband (8) anhaftendes loses Umhüllungsmaterial (20) vom Formatband (8) zu trennen.Device according to at least one of the preceding claims, in which the format device (6) has a circumferential format strip (8) which runs between the inlet and the outlet along the underside of the transport path section (2) and thus bounds the underside of the transport path section (2) and at the outlet of the transport path section (2) led away, preferably deflected by a deflection roller (10) is,
characterized by a scraper (22) arranged opposite to the transport direction (A) between the underside of the transport path section (2) and the upper side of the format strip (8) and designed to accommodate any loose wrapping material (20) adhering to the format strip (8) to separate from the format tape (8).
gekennzeichnet durch die weiteren Schritte,
characterized by the further steps,
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL10173145T PL2308328T3 (en) | 2009-08-24 | 2010-08-18 | Method for processing string-shaped waste from smoked products |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102009038373A DE102009038373A1 (en) | 2009-08-24 | 2009-08-24 | Apparatus for processing stranded smoking article waste |
Publications (2)
Publication Number | Publication Date |
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EP2308328A1 true EP2308328A1 (en) | 2011-04-13 |
EP2308328B1 EP2308328B1 (en) | 2013-10-02 |
Family
ID=43514031
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP10173145.3A Not-in-force EP2308328B1 (en) | 2009-08-24 | 2010-08-18 | Method for processing string-shaped waste from smoked products |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP2308328B1 (en) |
CN (1) | CN101991188B (en) |
DE (1) | DE102009038373A1 (en) |
PL (1) | PL2308328T3 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103105047A (en) * | 2013-01-30 | 2013-05-15 | 青岛新力方圆机械制造有限公司 | Continuous type water removal machine |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102011016333A1 (en) | 2011-03-31 | 2012-10-04 | Hauni Maschinenbau Ag | Method and equipment for the production of strands of the tobacco processing industry |
WO2014135913A1 (en) * | 2013-03-06 | 2014-09-12 | Comas - Costruzioni Macchine Speciali - S.P.A. | Method and apparatus for the recovery of tobacco from cigarettes with filter |
DE102016116465A1 (en) | 2016-09-02 | 2018-03-08 | Hauni Maschinenbau Gmbh | A weft separation device for a device for the production of products of the tobacco processing industry and method for controlling a weft separation device |
CN106723320A (en) * | 2017-03-20 | 2017-05-31 | 四川中烟工业有限责任公司 | A kind of useless embryo processing method of cigar |
PL234056B1 (en) * | 2017-07-07 | 2020-01-31 | Int Tobacco Machinery Poland Spolka Z Ograniczona Odpowiedzialnoscia | Method for producing multi-segment bars and method for cleaning a machine for production of multi-segment bars |
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GB295800A (en) * | 1927-07-04 | 1928-08-23 | Walter Everett Molins | Improvements in machinery for recovering tobacco from defective cigarettes |
DE1204118B (en) * | 1962-11-20 | 1965-10-28 | Hauni Werke Koerber & Co Kg | Method and device for cutting cigarettes and other stick-shaped objects |
US3339559A (en) * | 1964-02-25 | 1967-09-05 | Rembrandt Tobacco Mfg Corp Of | Apparatus for slitting the wrapper of rod-shaped articles and separating the wrapper therefrom |
EP0286828A1 (en) * | 1987-04-17 | 1988-10-19 | SASIB S.p.A. | Rod deflecting and breaking device in a cigarette making machine |
EP1449446A1 (en) * | 2003-02-20 | 2004-08-25 | G.D S.p.A. | A device and a method for separating at least one continuous rod of forming material for tobacco products |
EP1533261A2 (en) * | 2003-11-20 | 2005-05-25 | Hauni Maschinenbau AG | Device and method for winding of material strips not designated for processing |
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US4261790A (en) * | 1979-08-22 | 1981-04-14 | Philip Morris Incorporated | Apparatus for stripping filter paper from filter rod |
DE102005062644A1 (en) * | 2005-12-23 | 2007-07-26 | Hauni Maschinenbau Ag | Cutting device and strand material removal device of the tobacco processing industry |
-
2009
- 2009-08-24 DE DE102009038373A patent/DE102009038373A1/en not_active Ceased
-
2010
- 2010-08-18 EP EP10173145.3A patent/EP2308328B1/en not_active Not-in-force
- 2010-08-18 PL PL10173145T patent/PL2308328T3/en unknown
- 2010-08-24 CN CN201010270150.6A patent/CN101991188B/en not_active Expired - Fee Related
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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GB295800A (en) * | 1927-07-04 | 1928-08-23 | Walter Everett Molins | Improvements in machinery for recovering tobacco from defective cigarettes |
DE1204118B (en) * | 1962-11-20 | 1965-10-28 | Hauni Werke Koerber & Co Kg | Method and device for cutting cigarettes and other stick-shaped objects |
US3339559A (en) * | 1964-02-25 | 1967-09-05 | Rembrandt Tobacco Mfg Corp Of | Apparatus for slitting the wrapper of rod-shaped articles and separating the wrapper therefrom |
EP0286828A1 (en) * | 1987-04-17 | 1988-10-19 | SASIB S.p.A. | Rod deflecting and breaking device in a cigarette making machine |
EP1449446A1 (en) * | 2003-02-20 | 2004-08-25 | G.D S.p.A. | A device and a method for separating at least one continuous rod of forming material for tobacco products |
EP1533261A2 (en) * | 2003-11-20 | 2005-05-25 | Hauni Maschinenbau AG | Device and method for winding of material strips not designated for processing |
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CN103105047A (en) * | 2013-01-30 | 2013-05-15 | 青岛新力方圆机械制造有限公司 | Continuous type water removal machine |
CN103105047B (en) * | 2013-01-30 | 2014-10-22 | 青岛沃隆花生机械有限公司 | Continuous type water removal machine |
Also Published As
Publication number | Publication date |
---|---|
CN101991188B (en) | 2015-01-28 |
PL2308328T3 (en) | 2014-03-31 |
DE102009038373A8 (en) | 2011-06-01 |
DE102009038373A1 (en) | 2011-03-03 |
CN101991188A (en) | 2011-03-30 |
EP2308328B1 (en) | 2013-10-02 |
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