EP2306136A2 - Échangeur thermique de tubes et ailettes comprenant des plaques latérales - Google Patents
Échangeur thermique de tubes et ailettes comprenant des plaques latérales Download PDFInfo
- Publication number
- EP2306136A2 EP2306136A2 EP10175312A EP10175312A EP2306136A2 EP 2306136 A2 EP2306136 A2 EP 2306136A2 EP 10175312 A EP10175312 A EP 10175312A EP 10175312 A EP10175312 A EP 10175312A EP 2306136 A2 EP2306136 A2 EP 2306136A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- heat exchanger
- side part
- tube
- elements
- block
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000002184 metal Substances 0.000 claims abstract description 8
- 239000002826 coolant Substances 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 5
- 238000001125 extrusion Methods 0.000 claims description 2
- 238000005476 soldering Methods 0.000 description 9
- 238000005452 bending Methods 0.000 description 3
- 238000005219 brazing Methods 0.000 description 3
- 230000003068 static effect Effects 0.000 description 3
- 239000003990 capacitor Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910001092 metal group alloy Inorganic materials 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/04—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
- F28D1/053—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight
- F28D1/0535—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight the conduits having a non-circular cross-section
- F28D1/05366—Assemblies of conduits connected to common headers, e.g. core type radiators
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/001—Casings in the form of plate-like arrangements; Frames enclosing a heat exchange core
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F9/0219—Arrangements for sealing end plates into casing or header box; Header box sub-elements
- F28F9/0224—Header boxes formed by sealing end plates into covers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2275/00—Fastening; Joining
- F28F2275/12—Fastening; Joining by methods involving deformation of the elements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2275/00—Fastening; Joining
- F28F2275/12—Fastening; Joining by methods involving deformation of the elements
- F28F2275/122—Fastening; Joining by methods involving deformation of the elements by crimping, caulking or clinching
Definitions
- the invention relates to a heat exchanger according to the preamble of claim 1.
- Heat exchangers in particular heat exchangers such as gas coolers or condensers, which are used in the automotive sector, are essentially constructed of corrugated flat-tube blocks which terminate at respective opposite end portions in headers.
- heat exchangers are manufactured by means of a cassetting process.
- the corrugated finned flat tube block is stretched and pressed onto the manifolds.
- vibrations, thermal expansions or residual stresses of the collecting tube in the brazing furnace can lead to a relative movement of the collecting tube relative to the flat tubes.
- a heat exchanger for a motor vehicle which has a corrugated flat-tube block which is bounded on opposite sides by two side parts, which are also designed as flat tube profiles which are identical to the flat tube profiles of the corrugated flat-tube block, but not of one Heat transfer medium to be flowed through.
- the heat exchanger is designed in all-metal construction, in which both the corrugated flat-tube block and provided on both end faces of the block tube plates are each made of light metal alloys.
- Each tubesheet is provided on its opposite sides in the region of its directed away from the corrugated flat-tube block edge with two spaced, integrally formed bending tabs which are umbiegbar to secure the flat tube profiles on corrugated flat-tube block before soldering to the outside.
- the bending tabs serving as mechanically acting fastening elements overlap the side parts in a form-fitting manner, as a result of which the side parts are position-secured on the corrugated ribbed flat-tube block and on the tubesheets.
- the additional provision of a clamping frame for transport or storage of the corrugated flat-tube block including the side parts before soldering can thus be avoided.
- a heat exchanger in particular a gas cooler for a motor vehicle, which has a block of tubular elements and rib elements, wherein the block is provided on at least one side surface with a side part, and pressed on at least one top and / or one bottom on a manifold is, which is respectively formed with a plurality of recesses for receiving the tubular elements.
- the provided at least on one side surface of the block side part is caulked according to the invention with the at least one of the top or the bottom pressed-together manifold.
- the tube elements are designed as flat tubes and the rib elements as corrugated ribs.
- the tubular elements can be flowed through by a heating or cooling medium.
- the side part is a pipe element which can not be flowed through by a heat or cooling medium, in particular a flat pipe. This is particularly cost effective, since no additional parts must be made.
- the side part has at least one punctiform deformation, in particular a multiplicity of punctiform deformations.
- the punctual deformations can be executed in any shape and number.
- the side part is formed as a metal strip
- the sheet metal strip may preferably be formed to I, U or L profile.
- the side member is pushed through an outer recess of the plurality of recesses, so that an end portion of the side member is disposed in the header pipe.
- the side part has at least a punctual deformation at the arranged in the collecting tube end portion, by the punctual deformation of the in the Collecting tube arranged end portion prevents the pipe elements from falling out of the manifold, for example during transport,
- the side part has at least one further punctiform deformation on an outer section arranged outside the collecting tube. This advantageously prevents the tube elements from being pushed too deeply into the collecting tube.
- the tubular elements are produced by means of an extrusion process.
- the heat exchanger is manufactured by means of a Kassettier Kunststoffes.
- each of the plurality of recesses is formed as a passage for a respective pipe member.
- the collecting tube has two outer passages formed as passages for receiving in each case a side part, which may be formed as open passages.
- the heat exchanger can be designed as a gas cooler or as a capacitor.
- Fig. 1 is a schematic view of a portion of a heat exchanger 1 according to the prior art.
- the heat exchanger 1 has a block 2, which consists of tubular elements 3 and rib elements 4, which are formed as flat tubes and corrugated ribs, which are arranged alternately.
- the rib elements 4 of the block 2 are not completely shown in the figure and cover here only a part of the block 2 from.
- the underside or, left side of the heat exchanger 1 is not shown in the figure; However, this is essentially like the top or right side of the heat exchanger 1 constructed.
- the block 2 has an upper side 13 and a lower side (not shown).
- the block 2 On its upper side 13 and, its underside, the block 2 is pressed onto a respective collecting tube 8, 8 ', wherein the tube ends of the individual tube elements 3 are pressed on opposite end faces into respective recesses 10, 10' of a collecting tube 5, which are designed as passages, and in the figure, as already mentioned above, only the right manifold 5 is shown
- the upper or right manifold 5 has a Anslhlussstutzen 6 for a supply and return 7 of a cooling or dressing Jerusalemriuss (not shown).
- the opposite narrow sides of the block 2 are each provided with a side part 8, 8 ', each at an upper end portion and a lower end portion (not shown) in an outer formed as a passage recess 10' of the plurality of as passages formed before soldering the parts of the heat roller bearing 1, the individual tube elements 3 in the embodiment of the prior art shown here only by the static friction of the tubular elements 3 and the side parts 8, 8 'in as Passages formed recesses 10, 10 'of the manifold 5, which can lead to problems during transport to the soldering furnaces, when the position of the tubular elements 3 changes with respect to the manifold 5 or even completely slip out of the manifold 5.
- Fig. 2 shows a perspective view of an upper or right portion of a heat exchanger 1 according to the prior art, which is shown here without rib elements 4 and only with tubular elements 3.
- the collecting tube 5 has a plurality of passages 10 formed as passages and on both sides each formed as an outer passage recess 10 ', of which only one is shown here. All formed as passages recesses 10, 10 'are of identical design and arranged at a uniform distance from each other on the manifold 5.
- the side part 8 is inserted in the same manner as the pipe element 3 or, pressed, with as side part 8 here is a correspondingly shaped sheet metal strip.
- the collecting tube 5 is - as already described above - before soldering - only held by the static friction of the individual tube elements 3 and the side parts 8, 8 'on this and can therefore easily solve or slip.
- Fig. 3 is another perspective view of a portion of a heat exchanger 1 according to the prior art with a block 2 of alternately arranged tubular elements 3 and fin elements 4, wherein the tube elements 3 at their end portions (not shown) in the manifold 5 by respective recesses formed as passages 10th introduced are.
- a side part 8 in this embodiment a non-flowed through by a heat or coolant tube element has been used, which is used with its end portion 9 in a formed as an outer passage recess 10 'of the plurality of passages formed as passages 10 of the manifold 5.
- the outer recess formed as a passage 10 ' is made open, and thus differs from the formed as passages recesses 10 of the manifold fifth
- Fig. 4 is a perspective view of a portion of a heat exchanger 1 according to an embodiment.
- the side part 8 is formed as a non-flowed through by a heat or cooling medium tube member 3 and forms a lateral termination of the block 2.
- a heat or coolant tube member 3 instead of a non-flowed through by a heat or coolant tube member 3 but also a corresponding shaped sheet metal strip or a profile element can be used.
- the block 2 is (not shown) on its upper side 13 and / or pressed onto the manifold 5 by the tube elements 3 (not shown) at their end portions in respective passages 10 which are provided in the manifold 5, are pressed.
- an end portion 9 of the side part 8 is pressed, wherein the end portion 9 protrudes over a certain length in the manifold 5
- the side part 8 at this end portion. 9 two punctual deformations 11, 11 '.
- the opposite end portion of the side part 8, which is not shown here, is constructed or formed substantially the same.
- the two punctual deformations 11, 11 ' which in the interior of the manifold 5 on opposite sides the edge portions 12, 12 'of the side part 8' are provided, prevent the collecting tube 5 from slipping off the side part 8, 8 '.
- the two punctiform deformations 11, 11 ' are substantially round in this embodiment, but may be formed in any other shape, such as four-, six- or octagonal.
- Two further punctual deformations 11 ', 11'", which are here quadrangular, are on opposite sides of the edge portions 12, 12 'before the outer passage 10', through which the side part 8 is pushed - ie outside of the manifold 5 - to an outer portion 14 of the side part 8 is provided, so that the side part 8 is not inserted too deeply into the collecting tube 5.
- the side part 8 with the manifold 5 by the punctual deformations 11, 11 ', 11 ", 11'” caulked and can not be displaced in position before soldering or slip out of the manifold 5.
- the outer passages 10 ' may alternatively as open or closed passages or recesses 10', as in connection with FIG. 3 has been described, executed or have a different tolerance position.
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
- Details Of Heat-Exchange And Heat-Transfer (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102009041614A DE102009041614A1 (de) | 2009-09-17 | 2009-09-17 | Wärmeübertrager |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2306136A2 true EP2306136A2 (fr) | 2011-04-06 |
EP2306136A3 EP2306136A3 (fr) | 2014-12-31 |
EP2306136B1 EP2306136B1 (fr) | 2018-08-29 |
Family
ID=43242192
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10175312.7A Active EP2306136B1 (fr) | 2009-09-17 | 2010-09-03 | Échangeur thermique de tubes et ailettes comprenant des plaques latérales |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP2306136B1 (fr) |
DE (1) | DE102009041614A1 (fr) |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5535819A (en) * | 1993-10-28 | 1996-07-16 | Nippondenso Co., Ltd. | Heat exchanger |
JPH1183373A (ja) * | 1997-09-01 | 1999-03-26 | Zexel Corp | 熱交換器 |
US20030037915A1 (en) * | 2001-07-19 | 2003-02-27 | Showa Denko K.K. | Heat exchanger |
JP2008304168A (ja) * | 2007-06-11 | 2008-12-18 | Denso Corp | 熱交換器 |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19814827B4 (de) | 1998-04-02 | 2008-11-13 | Behr Gmbh & Co. Kg | Wärmeübertrager für ein Kraftfahrzeug |
JP4043208B2 (ja) * | 2001-09-25 | 2008-02-06 | 株式会社ヴァレオサーマルシステムズ | 熱交換器 |
DE102005047840A1 (de) * | 2004-10-07 | 2006-06-29 | Behr Gmbh & Co. Kg | Luftgekühlter Abgaswärmeübertrager, insbesondere Abgaskühler für Kraftfahrzeuge |
-
2009
- 2009-09-17 DE DE102009041614A patent/DE102009041614A1/de not_active Withdrawn
-
2010
- 2010-09-03 EP EP10175312.7A patent/EP2306136B1/fr active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5535819A (en) * | 1993-10-28 | 1996-07-16 | Nippondenso Co., Ltd. | Heat exchanger |
JPH1183373A (ja) * | 1997-09-01 | 1999-03-26 | Zexel Corp | 熱交換器 |
US20030037915A1 (en) * | 2001-07-19 | 2003-02-27 | Showa Denko K.K. | Heat exchanger |
JP2008304168A (ja) * | 2007-06-11 | 2008-12-18 | Denso Corp | 熱交換器 |
Also Published As
Publication number | Publication date |
---|---|
EP2306136B1 (fr) | 2018-08-29 |
DE102009041614A1 (de) | 2011-03-24 |
EP2306136A3 (fr) | 2014-12-31 |
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