EP2286971B9 - Device for dividing plates - Google Patents
Device for dividing plates Download PDFInfo
- Publication number
- EP2286971B9 EP2286971B9 EP20100007988 EP10007988A EP2286971B9 EP 2286971 B9 EP2286971 B9 EP 2286971B9 EP 20100007988 EP20100007988 EP 20100007988 EP 10007988 A EP10007988 A EP 10007988A EP 2286971 B9 EP2286971 B9 EP 2286971B9
- Authority
- EP
- European Patent Office
- Prior art keywords
- panel
- buffer table
- buffer
- removal
- sizing system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B27/00—Guide fences or stops for timber in saw mills or sawing machines; Measuring equipment thereon
- B27B27/04—Guide fences or stops for timber in saw mills or sawing machines; Measuring equipment thereon arranged perpendicularly to the plane of the saw blade
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B27/00—Guide fences or stops for timber in saw mills or sawing machines; Measuring equipment thereon
- B27B27/10—Devices for moving or adjusting the guide fences or stops
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B5/00—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor
- B27B5/02—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor characterised by a special purpose only
- B27B5/06—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor characterised by a special purpose only for dividing plates in parts of determined size, e.g. panels
- B27B5/065—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor characterised by a special purpose only for dividing plates in parts of determined size, e.g. panels with feedable saw blades, e.g. arranged on a carriage
Definitions
- the invention relates to a panel divider according to the preamble of claim 1 and to a method for operating a panel divider according to the preamble of claim 15.
- EP 1 964 653 A1 describes a Plattenaufteilstrom the aforementioned type.
- Their conveyor comprises two parallel feed devices, one of which comprises a laterally arranged carriage with a single collet and the other a portal-like beam with a plurality of collets.
- a splitting device a saw working along a saw line is used.
- On the side facing away from the conveyor side of the saw line a consisting of several individual elements unloading table is arranged.
- the user places a plate-like feature to be spread on the unloading table, pushes it in the direction of the conveyor, where it can be grasped by a collet and pulled backwards.
- the workpiece is fed from the conveyor of the saw and divided into individual workpieces.
- the divided workpieces are thereby pushed back onto the unloading table, where they can be removed by the operator or, for example, rotated and the conveyor can be fed again for a further division.
- the object of the present invention is to provide a panel dividing installation and a method for its operation, by means of which a high cycle speed of the panel dividing installation can be achieved.
- the buffer table provided according to the invention and the possible relative movement between the removal table and angular ruler in such a way that the path from the removal table to the buffer table is released, the workpieces divided by the dividing device and pushed onto the removal table can be pushed onto the buffer table by the operator and temporarily stored there. While at least some of the divided workpieces are stored on the buffer table, the operator of the conveyor over the now free removal table again perform a new réelle Mariedes workpiece or several new alszotilende workpieces.
- the conveyor moves the supplied workpiece to be split up, that is, pulls it away from the removal table and then feeds the dividing device again after a reversal of direction
- the operator can remove the divided workpieces stored intermediately on the buffer table and, for example, feed them to a stacking device.
- the period during which the conveyor handles the workpiece to be split or the workpieces to be split, and during which the operator was previously idle, can now be used thanks to the invention for handling the previously divided and intermediate stored on the buffer table workpieces.
- the burden on the operator during the deportation of the divided workpieces is reduced by the conveyor to the unloading table, as an immediate stacking of all divided workpieces by the operator is no longer required and instead at least some of the divided workpieces can be stored on the buffer table until the next phase of lower workload (handling of the inserted workpieces by the conveyor) is pending.
- the clock frequency of the Plattenaufteillibrary is increased because forced interruptions of the working cycle of the Plattenaufteilstrom be avoided due to overloading of the operator.
- the workload of the operator is made uniform, thereby reducing errors in handling and thus improving the quality of the work result or rejects is avoided.
- the panel divider comprises a plurality of angular grooves, of at least some of which are independently movable. This improves the flexibility of the system.
- the buffer table can be divided into two segments, and each segment can be assigned its own angle ruler.
- An in height immovable buffer table with a vertically movable angle ruler is a relatively stable design. It is bridged by an angle ruler, which is lowered with its upper side to the height of the tops of unloading table and buffer table, existing between buffer table and unloading table gap, which facilitates the movement of the workpieces from the unloading table on the buffer table. But it is also possible that the angle ruler can be raised to release a direct path from the unloading table to the buffer table. In such a case, the withdrawal and buffer tables can also come into direct contact with one another.
- angle line and buffer table for example by screwing or welding, allows a stable execution of the angle ruler.
- the creation of even heavy workpieces on the angle ruler by the operator when feeding the workpieces to the conveyor is thereby facilitated.
- the handling is simplified by a stop on the distance from the discharge table edge of the buffer table. This is especially true when the buffer table is inclined downwards to this stop, so that the workpieces pushed by the operator to the buffer table, for example, simply slip by gravity to the stop.
- This can optionally be supported by a particularly low-friction surface or the formation of the buffer table as Heilkissentisch or as a roller table.
- edge of the buffer table remote from the dividing device can be lowered and / or the edge adjacent to the dividing device is raised, the removal of the workpieces from the buffer table is facilitated.
- a delay device is favorable.
- This may, for example, comprise a section which has an increased sliding friction compared to the rest of the buffer table.
- This may be provided, for example, by a brush portion or a rubberized surface portion, or by brake rollers, one or more stops, a vacuum suction device, or the like. The cost thereof is relatively low, and the time and effort required to remove the workpieces from the buffer table by the operator is reduced.
- a respective variable inclination of the buffer table this can be adapted to the respective operating situation and a simple transport of intermediate stored workpieces on the buffer table can be accomplished simply by gravity.
- the operation of the variable in their position or inclination parts of the buffer table is simplified when a corresponding operating device on the unloading table at the point at which the operator preferably stops.
- a corresponding operating device on the unloading table at the point at which the operator preferably stops.
- predetermined positions or inclinations can be achieved by simply pressing a button. It is also possible to adjust the degree of inclination by repeatedly pressing a corresponding button as needed.
- another conveying device is conceivable, for example driven belts, rollers, chains, etc.
- the Plattenaufteilstrom a control and / or regulating device which is programmed so that the buffer table and / or the angle ruler are automatically controlled depending on a cutting plan / is. This reduces the workload of the operator and helps to avoid incorrect operation. It is understood that when the Plattenaufteilstrom several buffer tables and / or more angular lines includes, they can also be independently controlled by the control and regulating device and brought into the desired position.
- the cutting plan is mainly determined by information on workpiece size, material, plate or stack height, as from this information in the control and regulating device, the weight of the plate (s) can be determined, which in turn is an essential criterion for the control of angular ruler and / or buffer table is.
- a panel splitter carries in FIG. 1 overall, the reference numeral 10. It comprises as a splitting a saw, which in FIG. 1 but not shown. Only the dividing or sawing line is indicated by a dot-dash line with the reference numeral 12. Other dividing devices are also suitable, for example a milling unit. Above the saw line 12, a pressure bar 14 is present.
- a support table 16 which is formed, for example, by a plurality of rollers (not shown).
- a stack of plate-shaped workpieces 18 a On the support table 16 is in the in FIG. 1 illustrated output configuration of the panel splitter 10 a stack of plate-shaped workpieces 18 a. This can be moved by a first feed device 20 in the feed direction (arrow 22) and also counter to the feed direction 22 by the workpiece stack 18 is gripped by first gripping means 24a to 24g. These are attached to a first carrier 26.
- the panel splitter 10 further comprises a second advancing device 28, which in the in FIG. 1 shown rest position very close to the saw line 12 is arranged.
- the second feed device 28 comprises a second carrier 30, on the side, to the support table 16 out, a second gripping device 32 is attached.
- the two feed devices 20 and 28 together form a conveyor 29.
- the second carrier 30 is, as will be explained in more detail below, attached to the underside of a third carrier 34 which extends parallel to the feed direction 22 and laterally limits the support table 16.
- a fourth carrier 36 is present on the other side of the support table 16.
- the first carrier 26 is mounted in the manner of a portal on the upper sides of the third carrier 34 and the fourth carrier 36.
- a feed region 38 is defined by the support table 16 and the two carriers 34 and 36, in which the workpieces 18 to be moved by the feed devices 20 and 28 can be arranged.
- the feed area 38 again has, transverse to the feed direction 22, a first width area 40 and a second width area 42, which in FIG FIG. 1 are indicated by corresponding width arrows.
- the first width area 40 is defined by the first gripping means 24a to 24g being disposed therein, and the second width area 42 being defined by the second gripping means 32 being disposed therein.
- the first width region 40 directly adjoins the second width region 42 but does not overlap it.
- the second carrier 30 is held laterally outside the feed area 38 and from the second width area 42, respectively.
- the first carrier 26 is arranged laterally from the third carrier 34 and mounted by means of a non-visible roller support in a groove on the upper side of the formed as a double T-profile third carrier 34.
- the storage of the first carrier 26 on the fourth carrier 36 is the same as a mirror image.
- the second carrier 30 of the second feed device 28 is designed as a carriage or carriage, which is guided on a non-visible in the figure rail on the underside of the third carrier 34 longitudinally displaceable. The second carrier 30 is thus held laterally outside of the feed area.
- Both gripping devices 24 and 32 have at their end pointing in the direction of feed 22 upper and lower gripping jaws. While the lower jaws are rigid, the upper jaws can be moved in the vertical direction. In this way, between the gripping jaws of a gripping device 24 and 32 workpieces are jammed.
- the four gripping means 24a to 24d which are at least approximately adjacent to the second advancing means 28, can be moved from a front advancing position to a rear rest position and back.
- the other first gripping means 24e to 24g have rest position and feed position lying vertically one above the other.
- the second width region 42 which is defined by the width of the second gripping device 32, is significantly smaller than the first width region 40, in which the first gripping devices 24a to 24g are arranged at least during a feed movement.
- the width of the second width area 42 is only about 4% of the feed area 38 composed of the first width area 40 and the second width area 42.
- the height of a free space (without reference numeral) below the second gripping device 32 in its raised rest position corresponds approximately to the maximum height of a stack of workpieces gripped by the first gripping device 24.
- the height of a clearance between the underside of the first gripper 24 and the support table 16, in the raised rest position of the first gripper 24 is approximately equal to the maximum height of a stack of workpieces gripped by the second gripper 32.
- plate-separating unit 10 has on the side facing away from the support table 16 side of the saw line 12 and the pressure bar 14 on an existing multiple parts sampling stage 44. From this, as will be explained in more detail below, the divided by the saw workpieces 18 are removed by an operator of the panel splitter 10 or fed again for a further division of the first feed device 20 and / or the second feed device 28.
- the panel-dividing system 10 shown here concretely has a turntable 46 in the region of the support table 16.
- the maximum outer radius, which is swept in upon rotation of the turntable 46, is in FIG. 1 indicated by a dashed line by the reference numeral 48.
- each two alignment stops 50 are provided, which can be similar to the gripping means 24 and 32 moved from a lowered working position to a raised rest position and back.
- the turntable 46 and the registration stops 50 are optional.
- a buffer table 52 is arranged. Between the buffer table 52 and the discharge table 44 is a parallel arranged to the feed direction 22 extending angular ruler 54 which is fixedly connected to the buffer table 52. An upper side 56 of the angle ruler 54 is flush with an upper side 58 of the buffer table 52.
- the buffer table 52 can be adjusted in height together with the angular ruler 54 by a kinematics not shown in detail in the drawing.
- its inclination about a parallel to the saw line 12 and extending through the edge remote from the saw line axis 60 is adjustable.
- the inclination of the buffer table 52 can be adjusted about an axis 61 which extends along the longitudinal extent of the angle ruler 54 and is located approximately in the upper side 56 of the angle ruler 54.
- the adjustment can be pneumatic or electric.
- the angle ruler 54 can be raised and lowered separately from the buffer table 52 and also from the removal table 44 , In this case, the angle ruler 54 can preferably be lowered so far that its upper side 56 comes to lie flush with the upper side 62 of the discharge table 44 and with the upper side 58 of the buffer table 52.
- the top 56 of the angle ruler 54 is - as optional in all other embodiments - executed with a sliding plane and / or air jets or other device that allows low-friction transport of the workpieces on the angle ruler 54 away, as further explained below in the functional description will be. In the raised position, it has the normal function of an angle ruler for applying the workpieces to be fed to the feeders 20 and 28.
- the angular ruler 54 can be raised so far that below the angle ruler 54 between the angular ruler 54 and the tops 58 and 62 of buffer table 52 and removal table 54 creates a free space.
- removal table 44 and buffer table 52 may abut each other directly, or even be integral.
- the angular ruler 54 can be pivoted about its longitudinal axis, so that a planar surface of the buffer table 52 and the removal table 44 is formed. Also, a displacement of the angle ruler 54 in its longitudinal direction for this purpose is conceivable.
- the buffer table 52 At its edge remote from the removal table 44, the buffer table 52 has a stop in the form of a vertically standing board-like strip 64. Alternatively, instead of or in addition to the strip 64, a roller track, a bedded strip or a plurality of roller tracks may also be arranged.
- the buffer table 52 At its edge remote from the splitting device or the saw line 12, the buffer table 52 (and optionally also the strip 64) has a deceleration device 66. This is formed by a brush portion in the embodiment shown here.
- the delay device 66 could also be formed by a rubberized portion or by a stop similar to the stop 64, and / or it could be a Vacuum suction be present, which slows down the workpieces. Such a stop could also be designed to be foldable or pivotable.
- the delay device 66 has compared to the remaining buffer table 52 a significantly increased sliding friction.
- an operating device 68 is arranged, with which the height of the buffer table 52 and thus also the angle ruler 54 and the inclination of the buffer table 52 about the axes 60 and 61 can be changed .
- the operating device 68 has a plurality of keys.
- the operating device 68 or with her Connected control and regulating device can be programmed so that upon actuation of one of the keys, the buffer table 52 with the angle ruler 54 occupies a very specific predetermined position.
- a button can lower the buffer table 52 to such an extent that a continuous flat surface is formed from the buffer table 52, angle ruler 54 and removal table 44 (cf. Figures 3 . 4 and 6 ).
- Another key may pivot the buffer table 52 about the axis 60 so that the end of the buffer table 52 adjacent the saw line 12 is higher than the end of the buffer table 52 facing away from the saw line 12 (see FIG. FIG. 2 ).
- a total translational lifting or lowering of the buffer table 52 can be effected.
- the inclination and / or the height can be changed to certain predetermined values by repeatedly pressing the corresponding button. It is possible, for example, that in a first predetermined position, the buffer table 52 has an angle of approximately 1 ° relative to the horizontal, whereas in a second predetermined position the buffer table has an angle of approximately 4 ° relative to the horizontal.
- both the removal table 44 and the buffer table 52 and the angle ruler 54 are designed as so-called "Luftkissentische”. These have on their top a variety of closable by a ball valve air nozzles. If a workpiece lies on such an air nozzle, the ball of the ball valve is pressed down by the weight of the workpiece so that air can flow out of the air nozzle and form an air cushion between buffer table 52 or removal table 44 and the workpiece. Other measures to reduce friction are alternatively or additionally also possible.
- the panel splitter 10 operates as follows (see also FIGS. 2 to 6 ): First, a comparatively large plate-shaped workpiece, as for example in FIG. 1 designated by the reference numeral 18a, supplied from the first feed device 20 of the saw and divided into a plurality of elongated strip-like workpieces. This is called "longitudinal division". The divided strip-like workpieces are then rotated on the unloading table 44 by 90 ° by an operator standing in the area of the discharge table 44 and brought into abutment with the angular ruler 54, as shown in FIG FIG. 2 for two strip-like workpieces 18b is shown.
- the buffer table 52 is pivoted about the axis 60, so that its upper side 58 is higher at its end adjacent to the sawing line 12 than the upper side 62 of the discharge table 44 and also slightly raised in total translationally.
- the two strip-shaped workpieces 18b are pushed by the operator across the saw line 12 in the direction of the two feed devices 20 and 28 in order to be gripped by them.
- the second feed device 28 engages the workpiece 18b adjacent to the angle ruler 54, whereas the first feed device 20 grips the other strip-shaped workpiece 18b.
- an automated and controlled by a control and not shown control process is set in motion, in which the two feed devices 20 and 28 pull the two strip-shaped workpieces 18b from the unloading table 44 against the feed direction 22 on the saw line 12 away completely on the support table 16 , There, the two workpieces 18b are brought into abutment at a lateral angle line (not shown) provided there in the area of the third carrier 34 and then fed in the feed direction 22 of the saw.
- This feeding takes place by the first feed device 20, regardless of the second feed device 28, so that on a strip-shaped workpiece 18b, a different sectional image can be realized than at the other strip-shaped workpiece 18b.
- This sectional image is realized by appropriate saw cuts along the saw line 12.
- the operator may remove split workpieces 18c, which lie on the buffer table 52 and originate from a previous sawing operation, from the buffer table 52 and, for example, stack them on provided destacking carriages (not shown).
- the buffer table 52 is set horizontally and / or lowered by the operator by operating the operating device 68 so that its upper side 58 and the upper side 56 of the angle ruler 54 are flush with the upper side 62 of the discharge table 44. This is for example in FIG. 3 shown.
- FIG. 3 it can be seen, various small individual workpieces generated 18 d, which are pushed by the feed devices 20 and 28 on the discharge table 44, and of which, for reasons of clarity in FIG. 3 only one is provided with a reference numeral. Part of that way on the Extraction table 44 reaching workpieces 18d is taken directly from the operator 44 from the unloading table and distributed to the already described stacking.
- the buffer table 52 is raised by a corresponding actuation of the operating device 68 (or alternatively automatically) and at the same time pivoted about the axis 61 so that the edge of the buffer table 52 remote from the removal table 44 is lowered.
- the buffer table 52 is also pivoted about the axis 60 so that the saw line 12 adjacent end of the buffer table 52 is raised relative to the end remote from the saw line 12 end.
- the operator can now create new strip-shaped workpieces 18b on the angle ruler 54, so that they are gripped by the two feed devices 20 and 28 and pulled in the context of the automatic process on the support table 16 and then fed to the sawing line 12 and can be divided there.
- the workpieces 18c "parked" on the buffer table 52 can then be removed and distributed to the stacking carriages, and so on.
- the method described above works not only with individual workpieces, but also with stacks of workpieces, ie several superimposed workpieces, as in FIG. 5 is shown.
- the operator will set a lesser incline of the buffer table 52 via the operator 68 or the automatic controller, for example, only 1 ° instead of 4 ° as in the above described method to prevent workpieces from slipping off the stack , This applies in particular with respect to the inclination about the axis 60, since only the lowermost front plate is decelerated by the deceleration device 66.
- a greater inclination of, for example, 4 ° ensures that even light individual workpieces on the buffer table 52 fit into the in FIG. 2 shown removal position can slip.
- the degree to which the buffer table 52 is moved translationally vertically may be different in the processing of disk packs as in the processing of single plates. In particular, in the processing of disk packs, the translational movement can be completely eliminated.
- the buffer table 52 can be moved horizontally away from the saw line 12, as shown in FIG FIG. 6 shown and indicated there by an arrow 70. It is also conceivable that the buffer table 52 is folded down or pivoted away about a vertical pivot axis.
- the above-described pivotability of the buffer table 52 about the axes 60 and 61 is not necessarily required to achieve the principal advantages. For this purpose, it is sufficient if the buffer table 52 can be moved vertically, for example, purely translationally. Further, it is understood that the adjustment of the degree of inclination about the axes 60 and 61 need not necessarily be adjusted by the operator via the operating device 68. It is also possible that the control and regulating device, which controls and controls the operation of the panel splitter 10, knows whether single plates or plate stacks are sawed, and the inclination automatically pretends accordingly. As an adjusting means for raising and lowering the buffer table and adjusting the inclination both hydraulic, pneumatic and electric motor drives come into question.
- the advantages of providing the buffer table 52 and in particular the angular ruler 54 variable in height relative to the removal table 44 with or without the buffer table 52 are not only with a panel divider 10 having a plurality of feeders 20 and 28 but also with such only one feed device can be achieved. Even a non-manual but automatic or semi-automatic loading does not question the said advantages.
- both the angular ruler 54 and the buffer table 52 are rigid during the interim storage operation, wherein the upper side 56 of the angle ruler 54 is flush with the upper side 58 of the buffer table 52, and in the intermediate storage of the workpieces 18c of the discharge table 44th is raised so that its top 62 is at the same height as the tops 56 and 58 of angle ruler 54 and buffer table 52.
- the unloading table 44 is lowered again.
- FIGS. 8 and 9 A variant of a panel splitter 10 show the FIGS. 8 and 9 , It is true that such elements and areas, which have equivalent functions to elements and areas of the Plattenaufteilstrom the previous figures, the same reference numerals and are not explained again in detail.
- the panel division of the FIGS. 8 and 9 differs from those of the previous figures in that it has two angular lines 54a and 54b. While the angle ruler 54a is identically designed and arranged like that of the preceding figures, the angle ruler 54b is arranged in extension to the angle ruler 54a towards the saw line 12, but arranged to be movable independently of the angle ruler 54a.
- the angle ruler 54a in the in the FIGS. 8 and 9 shown raised operating position is prevented that split workpieces 18d on their way from the saw line 12 to the buffer table 52 (see Fig. 9 ) fall from the discharge table 44.
- the angle ruler 54b can be lowered so that its top 56b is flush with the top 62 of the discharge table 44. The user can then simply push the waste piece over the angle ruler 54b into the "hole” below which, for example, a waste collection bin (not shown) may be located.
- the movements of the angle ruler 54 and the angle lines 54a and 54b both manually and automatically by a control and regulating device not shown in the figures can be brought about.
- the control and regulating device is, for example, a cutting plan, in which not only data for the division of the workpiece or workpiece stack are stored, but also information on size, material and height of the workpiece or workpiece stack. From this, the control and regulating device then calculates the required position of the angle ruler 54 or the angle rulers 54a and 54b for each method step during the slab division. Of course, the same applies to the control of the buffer table 52.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Sawing (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Description
Die Erfindung betrifft eine Plattenaufteilanlage nach dem Oberbegriff des Anspruchs 1 sowie ein Verfahren zum Betreiben einer Plattenaufteilanlage nach dem Oberbegriff des Anspruchs 15.The invention relates to a panel divider according to the preamble of claim 1 and to a method for operating a panel divider according to the preamble of claim 15.
Aufgabe der vorliegenden Erfindung ist es, eine Plattenaufteilanlage und ein Verfahren zu deren Betreiben bereitzustellen, durch die eine hohe Taktgeschwindigkeit der Plattenaufteilanlage erreicht werden kann.The object of the present invention is to provide a panel dividing installation and a method for its operation, by means of which a high cycle speed of the panel dividing installation can be achieved.
Diese Aufgabe wird durch eine Plattenaufteilanlage mit den Merkmalen des Anspruchs 1 und ein Verfahren mit den Merkmalen des Anspruchs 15 gelöst. Vorteilhafte Weiterbildungen sind in Unteransprüchen angegeben. Für die Erfindung wichtige Merkmale finden sich darüber hinaus in der nachfolgenden Beschreibung und in der Zeichnung. Diese Merkmale können dabei sowohl in Alleinstellung als auch in unterschiedlichen Kombinationen für die Erfindung wesentlich sein, ohne dass hierauf jeweils nochmals explizit hingewiesen wird.This object is achieved by a panel divider with the features of claim 1 and a method with the features of claim 15. Advantageous developments are specified in subclaims. For the invention important features can also be found in the following description and in the drawing. These features may be essential for the invention, both alone and in different combinations, without being explicitly referred to again.
Durch den erfindungsgemäß vorgesehenen Puffertisch und die mögliche Relativbewegung zwischen Entnahmetisch und Winkellineal derart, dass der Weg vom Entnahmetisch zum Puffertisch freigegeben wird, können die von der Aufteileinrichtung aufgeteilten und auf den Entnahmetisch geschobenen Werkstücke von der Bedienperson auf den Puffertisch geschoben und dort zwischengelagert werden. Während zumindest einige der aufgeteilten Werkstücke auf dem Puffertisch zwischengelagert sind, kann die Bedienperson der Fördereinrichtung über den nunmehr freien Entnahmetisch wieder ein neues aufzuteilendes Werkstück oder mehrere neue aufzuteilende Werkstücke zuführen. Während die Fördereinrichtung das zugeführte aufzuteilende Werkstück bewegt, das heißt vom Entnahmetisch wegzieht und dann nach einer Richtungsumkehr wieder der Aufteileinrichtung zuführt, kann die Bedienperson die auf dem Puffertisch zwischengelagerten aufgeteilten Werkstücke entnehmen und beispielsweise einer Abstapeleinrichtung zuführen.By virtue of the buffer table provided according to the invention and the possible relative movement between the removal table and angular ruler in such a way that the path from the removal table to the buffer table is released, the workpieces divided by the dividing device and pushed onto the removal table can be pushed onto the buffer table by the operator and temporarily stored there. While at least some of the divided workpieces are stored on the buffer table, the operator of the conveyor over the now free removal table again perform a new aufzuteilendes workpiece or several new aufzotilende workpieces. While the conveyor moves the supplied workpiece to be split up, that is, pulls it away from the removal table and then feeds the dividing device again after a reversal of direction, the operator can remove the divided workpieces stored intermediately on the buffer table and, for example, feed them to a stacking device.
Der Zeitraum, während dessen die Fördereinrichtung das aufzuteilende Werkstück oder die aufzuteilenden Werkstücke handhabt, und während dessen die Bedienperson bisher untätig war, kann daher nunmehr dank der Erfindung zur Handhabung der zuvor aufgeteilten und auf dem Puffertisch zwischengelagerten Werkstücke genutzt werden. Gleichzeitig wird die Belastung der Bedienperson während des Abschiebens der aufgeteilten Werkstücke durch die Fördereinrichtung auf den Entnahmetisch reduziert, da eine sofortige Abstapelung aller aufgeteilten Werkstücke durch die Bedienperson nicht mehr erforderlich ist und statt dessen zumindest einige der aufgeteilten Werkstücke auf dem Puffertisch zwischengelagert werden können, bis die nächste Phase geringerer Arbeitsbelastung (Handhabung der eingeschobenen Werkstücke durch die Fördereinrichtung) ansteht. Hierdurch wird die Taktfrequenz der Plattenaufteilanlage erhöht, da erzwungene Unterbrechungen des Arbeitstakts der Plattenaufteilanlage aufgrund von Überbelastung der Bedienperson vermieden werden. Darüber hinaus wird die Arbeitsbelastung der Bedienperson vergleichmäßigt, wodurch Fehler bei der Handhabung reduziert und somit die Qualität des Arbeitsergebnisses verbessert beziehungsweise Ausschuss vermieden wird.The period during which the conveyor handles the workpiece to be split or the workpieces to be split, and during which the operator was previously idle, can now be used thanks to the invention for handling the previously divided and intermediate stored on the buffer table workpieces. At the same time the burden on the operator during the deportation of the divided workpieces is reduced by the conveyor to the unloading table, as an immediate stacking of all divided workpieces by the operator is no longer required and instead at least some of the divided workpieces can be stored on the buffer table until the next phase of lower workload (handling of the inserted workpieces by the conveyor) is pending. As a result, the clock frequency of the Plattenaufteilanlage is increased because forced interruptions of the working cycle of the Plattenaufteilanlage be avoided due to overloading of the operator. In addition, the workload of the operator is made uniform, thereby reducing errors in handling and thus improving the quality of the work result or rejects is avoided.
In einer ersten Weiterbildung der Plattenaufteilanlage wird vorgeschlagen, dass sie mehrere Winkellineale umfasst, von denen mindestens einige unabhängig voneinander bewegbar sind. Hierdurch wird die Flexibilität der Anlage verbessert. Beispielsweise kann der Puffertisch in zwei Segmente unterteilt sein, und jedem Segment kann ein eigenes Winkellineal zugeordnet sein.In a first development of the panel divider it is proposed that it comprises a plurality of angular grooves, of at least some of which are independently movable. This improves the flexibility of the system. For example, the buffer table can be divided into two segments, and each segment can be assigned its own angle ruler.
Ein in der Höhe unbeweglicher Puffertisch mit einem vertikal beweglichen Winkellineal ist eine vergleichsweise stabile Ausgestaltung. Dabei wird durch ein Winkellineal, welches mit seiner Oberseite auf die Höhe der Oberseiten von Entnahmetisch und Puffertisch absenkbar ist, ein zwischen Puffertisch und Entnahmetisch vorhandener Spalt überbrückt, was das Verschieben der Werkstücke vom Entnahmetisch auf den Puffertisch erleichtert. Möglich ist aber auch, dass das Winkellineal anhebbar ist, um einen direkten Weg vom Entnahmetisch zum Puffertisch freizugeben. In einem solchen Fall können Entnahme- und Puffertisch auch direkt aneinander stoßen.An in height immovable buffer table with a vertically movable angle ruler is a relatively stable design. It is bridged by an angle ruler, which is lowered with its upper side to the height of the tops of unloading table and buffer table, existing between buffer table and unloading table gap, which facilitates the movement of the workpieces from the unloading table on the buffer table. But it is also possible that the angle ruler can be raised to release a direct path from the unloading table to the buffer table. In such a case, the withdrawal and buffer tables can also come into direct contact with one another.
Die Koppelung von Winkellineal und Puffertisch, beispielsweise durch Verschrauben oder Verschweißen, gestattet eine stabile Ausführung des Winkellineals. Das Anlegen auch schwerer Werkstücke am Winkellineal durch die Bedienperson beim Zuführen der Werkstücke zur Fördereinrichtung wird hierdurch erleichtert.The coupling of angle line and buffer table, for example by screwing or welding, allows a stable execution of the angle ruler. The creation of even heavy workpieces on the angle ruler by the operator when feeding the workpieces to the conveyor is thereby facilitated.
Ebenso wird die Handhabung durch einen Anschlag am vom Entnahmetisch fernliegenden Rand des Puffertisches vereinfacht. Dies gilt insbesondere dann, wenn der Puffertisch zu diesem Anschlag hin nach unten geneigt ist, so dass die von der Bedienperson zum Puffertisch geschobenen Werkstücke beispielsweise einfach durch die Schwerkraft bis an den Anschlag rutschen. Dies kann gegebenenfalls noch durch eine besonders reibungsarme Oberfläche oder die Ausbildung des Puffertisches als Luftkissentisch oder als Rollentisch unterstützt werden.Likewise, the handling is simplified by a stop on the distance from the discharge table edge of the buffer table. This is especially true when the buffer table is inclined downwards to this stop, so that the workpieces pushed by the operator to the buffer table, for example, simply slip by gravity to the stop. This can optionally be supported by a particularly low-friction surface or the formation of the buffer table as Luftkissentisch or as a roller table.
Kann der von der Aufteileinrichtung entfernt liegende Rand des Puffertisches abgesenkt und/oder der zur Aufteileinrichtung benachbarte Rand angehoben werden, wird die Entnahme der Werkstücke vom Puffertisch erleichtert.If the edge of the buffer table remote from the dividing device can be lowered and / or the edge adjacent to the dividing device is raised, the removal of the workpieces from the buffer table is facilitated.
Um dabei zu verhindern, dass die Werkstücke vom Puffertisch herunterfallen, ist eine Verzögerungseinrichtung günstig. Diese kann beispielsweise einen Abschnitt umfassen, der eine im Vergleich zum Rest des Puffertisches erhöhte Gleitreibung aufweist. Dies kann beispielsweise durch einen Bürstenabschnitt oder einen Abschnitt mit gummierter Oberfläche bereitgestellt werden, oder durch Bremsrollen, einen oder mehrere Anschläge, eine Vakuumsaugeinrichtung, o.ä.. Die Kosten hierfür sind relativ gering, und der Kraft-und Zeitaufwand für die Entnahme der Werkstücke vom Puffertisch durch die Bedienperson wird reduziert.In order to prevent the workpieces from falling off the buffer table, a delay device is favorable. This may, for example, comprise a section which has an increased sliding friction compared to the rest of the buffer table. This may be provided, for example, by a brush portion or a rubberized surface portion, or by brake rollers, one or more stops, a vacuum suction device, or the like. The cost thereof is relatively low, and the time and effort required to remove the workpieces from the buffer table by the operator is reduced.
Durch eine jeweils veränderbare Neigung des Puffertisches kann dieser an die jeweilige Betriebssituation angepasst werden und ein einfacher Transport der zwischengelagerten Werkstücke auf dem Puffertisch einfach durch die Schwerkraft bewerkstelligt werden. Dabei wird die Bedienung der in ihrer Position beziehungsweise Neigung veränderbaren Teile des Puffertisches vereinfacht, wenn eine entsprechende Bedieneinrichtung am Entnahmetisch an jener Stelle, an der sich die Bedienperson bevorzugt aufhält, angeordnet ist. Durch eine solche Bedieneinrichtung können beispielsweise vorgegebene Stellungen beziehungsweise Neigungen durch einfachen Tastendruck erreicht werden. Möglich ist aber auch, den Grad der Neigung durch mehrfaches Antippen einer entsprechenden Taste je nach Bedarf einzustellen. Anstelle einer Neigung des Puffertisches zum Transport der zwischengelagerten Werkstücke ist auch eine sonstige Fördereinrichtung denkbar, beispielsweise angetriebene Riemen, Rollen, Ketten, etc.By a respective variable inclination of the buffer table this can be adapted to the respective operating situation and a simple transport of intermediate stored workpieces on the buffer table can be accomplished simply by gravity. The operation of the variable in their position or inclination parts of the buffer table is simplified when a corresponding operating device on the unloading table at the point at which the operator preferably stops. By such an operating device, for example, predetermined positions or inclinations can be achieved by simply pressing a button. It is also possible to adjust the degree of inclination by repeatedly pressing a corresponding button as needed. Instead of an inclination of the buffer table for transporting the intermediately stored workpieces, another conveying device is conceivable, for example driven belts, rollers, chains, etc.
Eine Alternative hierzu besteht darin, dass die Plattenaufteilanlage eine Steuer- und/oder Regeleinrichtung aufweist, die so programmiert ist, dass der Puffertisch und/oder das Winkellineal in Abhängigkeit von einem Schnittplan automatisch angesteuert werden/wird. Dies senkt die Arbeitsbelastung des Bedienpersonals und hilft, Fehlbedienungen zu vermeiden. Es versteht sich, dass dann, wenn die Plattenaufteilanlage mehrere Puffertische und/oder mehrere Winkellineale umfasst, diese auch von der Steuer- und Regeleinrichtung unabhängig voneinander ansteuerbar und in die gewünschte Position bringbar sind. Der Schnittplan wird vor allem durch Informationen zu Werkstückgröße, Material, Platten- oder Stapelhöhe bestimmt, da aus diesen Angaben in der Steuer- und Regeleinrichtung das Gewicht der Platte(n) bestimmt werden kann, welches wiederum ein wesentliches Kriterium für die Ansteuerung von Winkellineal und/oder Puffertisch ist.An alternative to this is that the Plattenaufteilanlage a control and / or regulating device which is programmed so that the buffer table and / or the angle ruler are automatically controlled depending on a cutting plan / is. This reduces the workload of the operator and helps to avoid incorrect operation. It is understood that when the Plattenaufteilanlage several buffer tables and / or more angular lines includes, they can also be independently controlled by the control and regulating device and brought into the desired position. The cutting plan is mainly determined by information on workpiece size, material, plate or stack height, as from this information in the control and regulating device, the weight of the plate (s) can be determined, which in turn is an essential criterion for the control of angular ruler and / or buffer table is.
Nachfolgend wird eine Ausführungsform der vorliegenden Erfindung unter Bezugnahme auf die beiliegende Zeichnung beispielhaft erläutert. In der Zeichnung zeigen:
- Figur 1
- eine Draufsicht auf eine Plattenaufteilanlage;
Figur 2- eine perspektivische Darstellung auf einen Bereich der Plattenaufteilanlage von
Figur 1 während eines ersten Betriebszeitpunkts mit Einzelwerkstücken; - Figur 3
- eine Darstellung
ähnlich Figur 2 der Plattenaufteilanlage während eines zweiten Betriebszeitpunkts; - Figur 4
- eine Darstellung
ähnlich Figur 2 der Plattenaufteilanlage während eines dritten Betriebszeitpunkts; - Figur 5
- eine Darstellung
ähnlich Figur 2 der Plattenaufteilanlage während des ersten Betriebszeitpunkts mit Werkstückstapeln; - Figur 6
- eine Darstellung
ähnlich Figur 2 während eines Sägeblattwechsels; - Figur 7
- eine Darstellung
ähnlich Figur 2 einer Ausführungsform mit separat angeordnetem und beweglichem Winkellineal; - Figur 8
- eine Darstellung ähnlich
Figur 6 einer anderen Ausführungsform einer Plattenaufteilanlage ohne Werkstücke; und - Figur 9
- eine Darstellung der Plattenaufteilanlage von
Figur 8 mit Werkstücken.
- FIG. 1
- a plan view of a Plattenaufteilanlage;
- FIG. 2
- a perspective view of an area of the Plattenaufteilanlage of
FIG. 1 during a first time of operation with individual workpieces; - FIG. 3
- a representation similar
FIG. 2 the panel splitter during a second time of operation; - FIG. 4
- a representation similar
FIG. 2 the panel splitter during a third time of operation; - FIG. 5
- a representation similar
FIG. 2 the panel splitter during the first time of operation with workpiece stacks; - FIG. 6
- a representation similar
FIG. 2 during a saw blade change; - FIG. 7
- a representation similar
FIG. 2 an embodiment with separately arranged and movable angular ruler; - FIG. 8
- a representation similar
FIG. 6 another embodiment of a Plattenaufteilanlage without workpieces; and - FIG. 9
- an illustration of the panel splitter from
FIG. 8 with workpieces.
Eine Plattenaufteilanlage trägt in
Zu der hier konkret gezeigten Plattenaufteilanlage 10 gehört ferner ein Auflagetisch 16, der beispielsweise durch eine Vielzahl von Rollen (nicht dargestellt) gebildet wird. Auf dem Auflagetisch 16 liegt bei der in
Die Plattenaufteilanlage 10 umfasst ferner eine zweite Vorschubeinrichtung 28, die in der in
Der zweite Träger 30 ist, wie weiter unten noch stärker im Detail erläutert werden wird, an der Unterseite eines dritten Trägers 34 befestigt, der sich parallel zur Vorschubrichtung 22 erstreckt und den Auflagetisch 16 seitlich begrenzt. Parallel zum dritten Träger 34 ist auf der anderen Seite des Auflagetisches 16 ein vierter Träger 36 vorhanden. Der erste Träger 26 ist in der Art eines Portals auf den Oberseiten des dritten Trägers 34 beziehungsweise des vierten Trägers 36 gelagert.The
Quer zur Vorschubrichtung 22 wird durch den Auflagetisch 16 und die beiden Träger 34 und 36 ein Vorschubbereich 38 definiert, in dem die von den Vorschubeinrichtungen 20 und 28 zu bewegenden Werkstücke 18 angeordnet werden können. Der Vorschubbereich 38 weist wiederum quer zur Vorschubrichtung 22 einen ersten Breitenbereich 40 und einen zweiten Breitenbereich 42 auf, die in
Der erste Träger 26 ist seitlich vom dritten Träger 34 angeordnet und mittels einer nicht sichtbaren Rollenauflage in einer Nut auf der Oberseite des als Doppel-T-Profil ausgebildeten dritten Trägers 34 gelagert. Die Lagerung des ersten Trägers 26 auf dem vierten Träger 36 ist spiegelbildlich gleich. Der zweite Träger 30 der zweiten Vorschubeinrichtung 28 ist als Schlitten oder Wagen ausgeführt, der an einer in der Figur nicht sichtbaren Schiene an der Unterseite des dritten Trägers 34 längsverschieblich geführt ist. Der zweite Träger 30 ist also seitlich außerhalb von dem Vorschubbereich gehalten.The
Beide Greifeinrichtungen 24 und 32 weisen an ihrem in Vorschubrichtung 22 zeigenden Ende obere und untere Greifbacken auf. Während die unteren Greifbacken starr sind, können die oberen Greifbacken in vertikaler Richtung bewegt werden. Auf diese Weise können zwischen den Greifbacken einer Greifeinrichtung 24 und 32 Werkstücke verklemmt werden. Von den sieben ersten Greifeinrichtungen 24a bis 24g können die vier Greifeinrichtungen 24a bis 24d, die zu der zweiten Vorschubeinrichtung 28 wenigstens in etwa benachbart sind, von einer vorderen Vorschubstellung in eine hintere Ruhestellung und zurück bewegt werden. Die anderen ersten Greifeinrichtungen 24e bis 24g haben Ruhestellung und Vorschubstellung senkrecht übereinander liegend.Both gripping
Man erkennt aus
Dabei entspricht die Höhe eines Freiraums (ohne Bezugszeichen) unterhalb der zweiten Greifeinrichtung 32 in deren angehobener Ruhestellung ungefähr der maximalen Höhe eines von der ersten Greifeinrichtung 24 greifbaren Stapels von Werkstücken. In gleicher Weise gilt, dass die Höhe eines Freiraums zwischen der Unterseite der ersten Greifeinrichtung 24 und dem Auflagetisch 16, in der angehobenen Ruhestellung der ersten Greifeinrichtung 24, ungefähr der maximalen Höhe eines von der zweiten Greifeinrichtung 32 greifbaren Stapels von Werkstücken entspricht.In this case, the height of a free space (without reference numeral) below the second
Die in
Ferner verfügt die hier konkret gezeigte Plattenaufteilanlage 10 im Bereich des Auflagetisches 16 über einen Drehtisch 46. Der bei einer Drehung des Drehtisches 46 umstrichene maximale Außenradius ist in
In
Bei einer alternativen und in
Alternativ ist auch denkbar, dass das Winkellineal 54 so weit angehoben werden kann, dass unterhalb des Winkellineals 54 zwischen Winkellineal 54 und den Oberseiten 58 und 62 von Puffertisch 52 und Entnahmetisch 54 ein Freiraum entsteht. Bei einer solchen Ausführungsform können Entnahmetisch 44 und Puffertisch 52 direkt aneinander stoßen oder sogar einstückig sein. Auch ist denkbar, dass das Winkellineal 54 um seine Längsachse verschwenkt werden kann, so dass eine plane Fläche aus Puffertisch 52 und Entnahmetisch 44 gebildet wird. Auch eine Verschiebbarkeit des Winkellineals 54 in seiner Längsrichtung zu diesem Zweck ist denkbar.Alternatively, it is also conceivable that the
An seinem vom Entnahmetisch 44 fernliegenden Rand weist der Puffertisch 52 einen Anschlag in Form einer vertikal stehenden brettartigen Leiste 64 auf. Alternativ könnte anstelle oder zusätzlich zu der Leiste 64 auch eine Röllchenleiste, eine bedüste Leiste oder eine Mehrzahl von Röllchenleisten angeordnet sein. An seinem von der Aufteileinrichtung beziehungsweise der Sägelinie 12 entfernt liegenden Rand weist der Puffertisch 52 (und optional auch die Leiste 64) eine Verzögerungseinrichtung 66 auf. Diese ist bei der hier gezeigten Ausführungsform durch einen Bürstenabschnitt gebildet. Bei einer nicht dargestellten Ausführungsform könnte die Verzögerungseinrichtung 66 auch durch einen gummierten Abschnitt oder durch einen Anschlag ähnlich dem Anschlag 64 ausgebildet sein, und/oder es könnte eine
Vakuumsaugeinrichtung vorhanden sein, welche die Werkstücke abbremst. Ein solcher Anschlag könnte auch klappbar beziehungsweise schwenkbar ausgestaltet sein. Die Verzögerungseinrichtung 66 weist gegenüber dem restlichen Puffertisch 52 eine deutlich erhöhte Gleitreibung auf.At its edge remote from the removal table 44, the buffer table 52 has a stop in the form of a vertically standing board-
Vacuum suction be present, which slows down the workpieces. Such a stop could also be designed to be foldable or pivotable. The
Auf der vom Puffertisch 52 abgewandten Seite des zu diesem unmittelbar benachbarten Teil-Entnahmetisches 44 ist eine Bedieneinrichtung 68 angeordnet, mit welcher die Höhe des Puffertisches 52 und damit auch des Winkellineals 54 und die Neigung des Puffertisches 52 um die Achsen 60 und 61 verändert werden kann. Hierzu verfügt die Bedieneinrichtung 68 über mehrere Tasten. Die Bedieneinrichtung 68 bzw. die mit ihr verbundene Steuer- und Regeleinrichtung kann so programmiert sein, dass bei einer Betätigung einer der Tasten der Puffertisch 52 mit dem Winkellineal 54 eine ganz bestimmte vorgegebene Position einnimmt. Beispielsweise kann eine Taste den Puffertisch 52 so weit absenken, dass eine durchgehende plane Fläche aus Puffertisch 52, Winkellineal 54 und Entnahmetisch 44 gebildet wird (vgl.
Hingewiesen sei noch darauf, dass sowohl der Entnahmetisch 44 als auch der Puffertisch 52 und auch das Winkellineal 54, wie bereits erwähnt wurde, als sogenannte "Luftkissentische" ausgeführt sind. Diese weisen auf ihrer Oberseite eine Vielzahl von durch ein Kugelventil verschließbaren Luftdüsen auf. Liegt ein Werkstück auf einer solchen Luftdüse, wird die Kugel des Kugelventils durch das Gewicht des Werkstücks nach unten gedrückt, so dass Luft aus der Luftdüse ausströmen und zwischen Puffertisch 52 beziehungsweise Entnahmetisch 44 und dem Werkstück ein Luftkissen ausbilden kann. Andere Maßnahmen zur Reibungsverminderung sind alternativ oder zusätzlich ebenfalls möglich.It should be noted that both the removal table 44 and the buffer table 52 and the
Die Plattenaufteilanlage 10 arbeitet folgendermaßen (vergleiche auch
Hierzu wird der Puffertisch 52 um die Achse 60 verschwenkt, so dass seine Oberseite 58 an seinem zur Sägelinie 12 benachbarten Ende höher ist als die Oberseite 62 des Entnahmetisches 44 und außerdem insgesamt translatorisch etwas angehoben. Gleiches gilt auch für das Winkellineal 54. Die beiden streifenförmigen Werkstücke 18b werden von der Bedienperson über die Sägelinie 12 hinweg in Richtung der beiden Vorschubeinrichtungen 20 und 28 geschoben, um von diesen ergriffen zu werden. Dabei greift die zweite Vorschubeinrichtung 28 das zum Winkellineal 54 benachbarte Werkstück 18b, wohingegen die erste Vorschubeinrichtung 20 das andere streifenförmige Werkstück 18b greift.For this purpose, the buffer table 52 is pivoted about the
Nun wird ein automatisierter und von einer nicht gezeigten Steuer- und Regeleinrichtung gesteuerter Vorgang in Gang gesetzt, bei dem die beiden Vorschubeinrichtungen 20 und 28 die beiden streifenförmigen Werkstücke 18b vom Entnahmetisch 44 entgegen der Vorschubrichtung 22 über die Sägelinie 12 hinweg vollständig auf den Auflagetisch 16 ziehen. Dort werden die beiden Werkstücke 18b an einem dort im Bereich des dritten Trägers 34 vorhandenen seitlichen Winkellineal (nicht gezeigt) in Anlage gebracht und dann in Vorschubrichtung 22 der Säge zugeführt. Diese Zuführung geschieht dabei durch die erste Vorschubeinrichtung 20 unabhängig von der zweiten Vorschubeinrichtung 28, so dass am einen streifenförmigen Werkstück 18b ein anderes Schnittbild realisiert werden kann als am anderen streifenförmigen Werkstück 18b. Dieses Schnittbild wird durch entsprechende Sägeschnitte entlang der Sägelinie 12 realisiert.Now, an automated and controlled by a control and not shown control process is set in motion, in which the two
Während dieses automatisierten Vorganges kann die Bedienperson aufgeteilte Werkstücke 18c, welche auf dem Puffertisch 52 liegen und von einem vorhergehenden Sägevorgang stammen, vom Puffertisch 52 entnehmen und beispielsweise auf bereitgestellte Abstapelwagen (nicht dargestellt) abstapeln. Sind die Werkstücke 18c vom Puffertisch 52 entnommen, wird der Puffertisch 52 von der Bedienperson durch eine Betätigung der Bedieneinrichtung 68 wieder horizontal gestellt und/oder abgesenkt, so dass seine Oberseite 58 und die Oberseite 56 des Winkellineals 54 bündig und plan sind mit der Oberseite 62 des Entnahmetisches 44. Dies ist beispielsweise in
Bei dem oben beschriebenen automatisierten Aufteilvorgang werden nun, wie aus
Da aufgrund der hohen Taktgeschwindigkeit der
Plattenaufteilanlage 10 die Menge der auf den Entnahmetisch 44 während einer Zeiteinheit gelangenden Werkstücke 18d jedoch größer ist als die Menge, die die Bedienperson während dieser Zeiteinheit auf die Abstapelwagen verteilen kann, schiebt die Bedienperson jene Werkstücke, die in der zur Verfügung stehenden Zeiteinheit nicht auf die Abstapelwagen verteilt werden können, über das abgesenkte Winkellineal 54 hinweg auf den Puffertisch 52. Hierbei handelt es sich bei dem hier konkret beschriebenen Fall um drei Werkstücke, die die Bezugszeichen 18c tragen, wobei die Anzahl selbstverständlich von der jeweiligen Betriebssituation der Plattenaufteilanlage 10 und der Arbeitsbelastung der Bedienperson abhängt. Am Ende dieses Vorganges ist der Entnahmetisch 44 von aufgeteilten Werkstücken 18d frei, wohingegen auf dem Puffertisch 52 die besagten drei neuen Werkstücke 18c verbleiben. Dies ist in
However, if the amount of
Nun beginnt der oben in Zusammenhang mit
Die Bedienperson kann nun von Neuem streifenförmige Werkstücke 18b am Winkellineal 54 anlegen, so dass diese von den beiden Vorschubeinrichtungen 20 und 28 gegriffen und im Rahmen des automatischen Vorganges auf den Auflagetisch 16 gezogen und dann der Sägelinie 12 zugeführt und dort aufgeteilt werden können. Während dieses automatisierten Vorganges können dann die auf dem Puffertisch 52 "geparkten" Werkstücke 18c entnommen und auf die Abstapelwagen verteilt werden, und so weiter.The operator can now create new strip-shaped
Das oben beschriebene Verfahren funktioniert nicht nur mit einzelnen Werkstücken, sondern auch mit Stapeln von Werkstücken, also mehreren aufeinanderliegenden Werkstücken, wie dies in
Für einen Sägeblattwechsel ist es erforderlich, dass die Bedienperson in jenen Bereich gelangen kann, der in der Nähe der Sägelinie 12 neben dem in den Figuren äußersten rechten Entnahmetisch 44 liegt. Um diese Zugänglichkeit zu gewährleisten, kann der Puffertisch 52 horizontal von der Sägelinie 12 weg bewegt werden, wie dies in
Es versteht sich, dass die oben beschriebene Verschwenkbarkeit des Puffertisches 52 um die Achsen 60 und 61 zum Erzielen der prinzipiellen Vorteile nicht unbedingt erforderlich ist.
Hierfür genügt es, wenn der Puffertisch 52 beispielsweise rein translatorisch vertikal verstellt werden kann. Ferner versteht sich, dass die Einstellung des Grads der Neigung um die Achsen 60 und 61 nicht zwingend von der Bedienperson über die Bedieneinrichtung 68 eingestellt werden muss. Möglich ist auch, dass die Steuer- und Regeleinrichtung, welche den Betrieb der Plattenaufteilanlage 10 steuert und regelt, weiß, ob Einzelplatten oder Plattenstapel gesägt werden, und die Neigung automatisch entsprechend vorgibt. Als Stellmittel zum Heben und Senken des Puffertisches und zum Einstellen der Neigung kommen sowohl hydraulische, pneumatische als auch elektromotorische Antriebe in Frage.It should be understood that the above-described pivotability of the buffer table 52 about the
For this purpose, it is sufficient if the buffer table 52 can be moved vertically, for example, purely translationally. Further, it is understood that the adjustment of the degree of inclination about the
Auch versteht sich, dass die Vorteile durch die Bereitstellung des Puffertisches 52 und insbesondere des mit oder ohne Puffertisch 52 in der Höhe relativ zum Entnahmetisch 44 veränderbaren Winkellineals 54 nicht nur bei einer Plattenaufteilanlage 10 mit mehreren Vorschubeinrichtungen 20 und 28, sondern auch bei einer solchen mit nur einer Vorschubeinrichtung erzielt werden. Auch eine nicht manuelle sondern automatische oder halbautomatische Beschickung stellt die besagten Vorteile nicht in Frage. Ferner ist eine Ausgestaltung denkbar, bei der sowohl das Winkellineal 54 als auch der Puffertisch 52 beim Zwischenlagervorgang starr sind, wobei die Oberseite 56 des Winkellineals 54 bündig mit der Oberseite 58 des Puffertisches 52 ist, und bei der zum Zwischenlagern der Werkstücke 18c der Entnahmetisch 44 so angehoben wird, dass seine Oberseite 62 auf gleicher Höhe wie die Oberseiten 56 und 58 von Winkellineal 54 und Puffertisch 52 liegt. Zum erneuten Anlegen von streifenförmigen Werkstücken 18b an das Winkellineal 54 wird der Entnahmetisch 44 wieder abgesenkt.It is also to be understood that the advantages of providing the buffer table 52 and in particular the
Eine Variante einer Plattenaufteilanlage 10 zeigen die
Die Plattenaufteilanlage der
Ist das Winkellineal 54a in der in den
Es versteht sich, dass bei allen Ausführungsformen die Bewegungen des Winkellineals 54 bzw. der Winkellineale 54a und 54b sowohl manuell als auch automatisch durch eine in den Figuren nicht gezeigte Steuer- und Regeleinrichtung herbeigeführt werden können. Der Steuer- und Regeleinrichtung liegt hierzu beispielsweise ein Schnittplan vor, in dem nicht nur Daten zur Aufteilung des Werkstücks oder Werkstückstapels hinterlegt sind, sondern auch Angaben zu Größe, Material und Höhe des Werkstücks bzw. Werkstückstapels. Hieraus errechnet dann die Steuer- und Regeleinrichtung für jeden Verfahrensschritt während der Plattenaufteilung die erforderliche Position des Winkellineals 54 bzw. der Winkellineale 54a und 54b. Gleiches gilt natürlich auch für die Ansteuerung des Puffertisches 52.It is understood that in all embodiments, the movements of the
Claims (15)
- A panel-sizing system (10), having a feed system (29), a dividing device (12) and a removal table (44), the panel-sizing system including a buffer table (52), which is or can be disposed adjacent to the removal table (44) and the top side (58) of which is or can be disposed at the same height as the top side (62) of the removal table (44), characterized in that at least one angled ruler (54) is disposed between the removal table (44) and the buffer table (52); and that between the removal table (44) and the angled ruler (54), a vertical and/or horizontal relative or pivoting motion is possible, in such a way that the path from the removal table (44) to the buffer table (52) is cleared.
- The panel-sizing system (10) of claim 1, characterized in that it includes a plurality of angled ruler (54a, 54b), at least some of which are movable independently of one another.
- The panel-sizing system (10) of one of claims 1 or 2, characterized in that the top sides (62, 58) of the buffer table (52) and the removal table (44) are disposed rigidly and at least in some regions at the same height; and that the angled ruler (54) is movable or pivotable vertically and/or horizontally relative to the removal table (44) and relative to the buffer table (52).
- The panel-sizing system (10) of claim 3, characterized in that the top side (56) of the angled ruler (54) can be lowered to the height of the top sides (62, 58) of the removal table (44) and buffer table (52).
- The panel-sizing system (10) of one of claims 1 or 2, characterized in that the angled ruler (54) is coupled to the buffer table (52); its top side (56) is located at the same height as the top side (58) of the buffer table (52); and the buffer table (52) is movable together with the angled ruler (54).
- The panel-sizing system (10) of one of the foregoing claims, characterized in that the buffer table (52) has a stop (64) on its edge located away from the removal table (44).
- The panel-sizing system (10) of claim 6, characterized in that the buffer table (52) is at least intermittently inclined downward toward the edge that is located away from the removal table (44).
- The panel-sizing system (10) of one of the foregoing claims, characterized in that the buffer table (52) is at least intermittently inclined downward toward the edge that is located away from the dividing device (12).
- The panel-sizing system (10) of one claim 6, characterized in that the buffer table (52) and/or a stop (64) that is present on its edge located away from the removal table (44) has a delay device (66) on its edge located away from the dividing device (12), which device preferably has a portion with increased sliding friction, in particular a brush portion (66) and/or a rubberized portion and/or braking rollers and/or at least one stop and/or at least one vacuum suction device.
- The panel-sizing system (10) of one of claims 5-8, characterized in that the inclination of the buffer table (52) at any time is variable.
- The panel-sizing system (10) of one of the foregoing claims, characterized in that the buffer table (52) can be moved (70) away from the dividing device (12).
- The panel-sizing system (10) of one of the foregoing claims, characterized in that an operator control unit (68) is disposed on the removal table (44), with which control unit the height of the buffer table (52) and/or of the angled ruler (54) and/or the inclination of the buffer table (52) can be varied.
- The panel-sizing system (10) of one of claims 1-11, characterized in that it has a control and/or regulating device, which is programmed such that the buffer table (52) and/or the angled ruler (54) is driven automatically as a function of a cutting plan.
- The panel-sizing system (10) of one of the foregoing claims, characterized in that the top side (56) of the angled ruler (54) is embodied in friction-reducing fashion, in particular as an air cushion table.
- A method for operating a panel-sizing system (10) of one of the foregoing claims, characterized in that it includes the following steps:a. adjusting the buffer table (52) and/or angled ruler (54) automatically or manually as a function of a cutting plan;b. dividing a panel-like workpiece (18b) into divided-up panels (18d) by means of the dividing device (12);c. displacing a subset (18c) of the divided-up panels (18d) from the removal table (44) onto the buffer table (52);d. inserting a new panel-like workpiece (18b), which is to be divided up, from the removal table (44) in the direction of the feed system (29), so that it can be grasped by the feed system (29);e. removing the divided-up panels (18c) from the buffer table (52), while the feed system (29) grasps the new workpiece (18b) that is to be divided up and delivers it to the dividing device (12).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102009038120A DE102009038120A1 (en) | 2009-08-17 | 2009-08-17 | Beamsaw |
Publications (4)
Publication Number | Publication Date |
---|---|
EP2286971A2 EP2286971A2 (en) | 2011-02-23 |
EP2286971A3 EP2286971A3 (en) | 2013-02-27 |
EP2286971B1 EP2286971B1 (en) | 2014-01-01 |
EP2286971B9 true EP2286971B9 (en) | 2014-04-16 |
Family
ID=43126866
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20100007988 Not-in-force EP2286971B9 (en) | 2009-08-17 | 2010-07-30 | Device for dividing plates |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP2286971B9 (en) |
DE (1) | DE102009038120A1 (en) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AT13206U1 (en) | 2012-07-17 | 2013-08-15 | Lisec Maschb Gmbh | Method and arrangement for dividing flat glass |
DE102014202733B4 (en) | 2014-02-14 | 2022-09-01 | Homag Plattenaufteiltechnik Gmbh | Method for operating a machine, in particular a panel dividing plant |
DE102014204695A1 (en) * | 2014-03-13 | 2015-09-17 | Holzma Plattenaufteiltechnik Gmbh | Method for operating a plate processing plant |
DE102014210612A1 (en) | 2014-06-04 | 2015-12-17 | Holzma Plattenaufteiltechnik Gmbh | Method of operating a plate processing plant, and plate processing plant |
DE102014225073A1 (en) | 2014-12-05 | 2016-06-09 | Holzma Plattenaufteiltechnik Gmbh | Panel dividing plant for dividing plate-shaped workpieces, as well as methods for their operation |
DE102014225074A1 (en) | 2014-12-05 | 2016-06-09 | Holzma Plattenaufteiltechnik Gmbh | Panel dividing plant for dividing plate-shaped workpieces and method for their operation |
DE102015206824A1 (en) | 2015-04-15 | 2016-10-20 | Holzma Plattenaufteiltechnik Gmbh | Beamsaw |
DE102017122868A1 (en) * | 2017-10-02 | 2019-04-04 | Homag Plattenaufteiltechnik Gmbh | Workpiece processing system and method for operating a workpiece processing system |
DE102018107582A1 (en) * | 2018-03-29 | 2019-10-02 | Homag Plattenaufteiltechnik Gmbh | Workpiece support table, workpiece processing system, and method for operating a workpiece support table |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3662798A (en) * | 1969-02-17 | 1972-05-16 | Wetoma Corp | Method of cutting panels |
AT361700B (en) * | 1979-09-12 | 1981-03-25 | Schelling & Co | COLORFUL PLANT FOR PLATE-SHAPED WORKPIECES |
DE3715173A1 (en) * | 1986-05-20 | 1987-11-26 | Erwin Jenkner | Panel dividing and sorting installation |
US5014583A (en) * | 1989-08-29 | 1991-05-14 | Webb William J | Push feed system for a saw |
DE4425008C2 (en) * | 1994-07-15 | 1996-05-09 | Huellhorst Gmbh & Co Kg | Crosscut saw |
DE102007010207B4 (en) | 2007-03-02 | 2009-03-19 | Holzma Plattenaufteiltechnik Gmbh | Panel dividing plant for dividing plate-shaped workpieces, as well as methods for their operation |
DE202009007100U1 (en) * | 2009-05-12 | 2009-08-20 | Holzma Plattenaufteiltechnik Gmbh | Plate processing plant for large format plates or plate stacks, in particular plate dividing saw |
-
2009
- 2009-08-17 DE DE102009038120A patent/DE102009038120A1/en not_active Withdrawn
-
2010
- 2010-07-30 EP EP20100007988 patent/EP2286971B9/en not_active Not-in-force
Also Published As
Publication number | Publication date |
---|---|
EP2286971A2 (en) | 2011-02-23 |
EP2286971B1 (en) | 2014-01-01 |
DE102009038120A1 (en) | 2011-02-24 |
EP2286971A3 (en) | 2013-02-27 |
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