EP2283226B1 - Fuel injection valve for internal combustion engines - Google Patents
Fuel injection valve for internal combustion engines Download PDFInfo
- Publication number
- EP2283226B1 EP2283226B1 EP09733848.7A EP09733848A EP2283226B1 EP 2283226 B1 EP2283226 B1 EP 2283226B1 EP 09733848 A EP09733848 A EP 09733848A EP 2283226 B1 EP2283226 B1 EP 2283226B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- control valve
- chamber
- pressure
- control
- fuel injection
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000446 fuel Substances 0.000 title claims description 65
- 238000002347 injection Methods 0.000 title claims description 48
- 239000007924 injection Substances 0.000 title claims description 48
- 238000002485 combustion reaction Methods 0.000 title claims description 20
- 230000036316 preload Effects 0.000 claims 1
- 238000007789 sealing Methods 0.000 description 12
- 238000010276 construction Methods 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 230000000779 depleting effect Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M47/00—Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure
- F02M47/02—Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure of accumulator-injector type, i.e. having fuel pressure of accumulator tending to open, and fuel pressure in other chamber tending to close, injection valves and having means for periodically releasing that closing pressure
- F02M47/027—Electrically actuated valves draining the chamber to release the closing pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M63/00—Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
- F02M63/0012—Valves
- F02M63/0031—Valves characterized by the type of valves, e.g. special valve member details, valve seat details, valve housing details
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M63/00—Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
- F02M63/0012—Valves
- F02M63/0031—Valves characterized by the type of valves, e.g. special valve member details, valve seat details, valve housing details
- F02M63/0033—Lift valves, i.e. having a valve member that moves perpendicularly to the plane of the valve seat
- F02M63/0035—Poppet valves, i.e. having a mushroom-shaped valve member that moves perpendicularly to the plane of the valve seat
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M63/00—Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
- F02M63/0012—Valves
- F02M63/007—Details not provided for in, or of interest apart from, the apparatus of the groups F02M63/0014 - F02M63/0059
- F02M63/0073—Pressure balanced valves
Definitions
- the invention relates to a fuel injection valve for internal combustion engines, as it is used for fuel injection into the combustion chamber of an internal combustion engine.
- Fuel injection valves as are preferably used for fuel injection directly into the combustion chamber of an internal combustion engine, have long been known from the prior art.
- compressed fuel is made available in a so-called rail by means of a high-pressure pump and injected by means of injectors into the respective combustion chambers of an internal combustion engine.
- the injection is controlled by means of a nozzle needle, which performs a longitudinal movement and thereby opens and closes one or more injection openings. Since it is not useful or not possible to move the nozzle needle directly by an electric actuator, in particular in the injection of fuel under high pressure, hydraulic forces exerted by the compressed fuel from the nozzle needle, used for driving.
- a control chamber is formed in the fuel injection valve, whose force acts directly or indirectly on the nozzle needle and thereby presses against a nozzle seat, so that the nozzle needle closes the injection openings.
- the fuel pressure in the control chamber is influenced by means of a control valve, wherein the control chamber is alternately connected to a leakage oil chamber in which a low pressure prevails, or this connection is made by the control valve interrupted.
- a fuel injection valve is known which has such a control valve.
- the control valve is designed here as a so-called 3/2-way valve and controls the connection of the control chamber on the one hand to the high pressure source, from which the compressed fuel is supplied to the injection valve, and on the other hand to a low pressure having leakage oil space.
- the control valve has a control valve member, which can be moved by means of an electrical actuator, such as a magnet or a piezoelectric actuator, within the control valve chamber and thus cooperates with a first control valve seat and a second control valve seat. If the control valve member is in contact with the first control valve seat, the connection of the control valve chamber to the leakage oil space or to a leakage connection which has a connection to a low-pressure region is closed. Since both the outlet throttle, which opens from the control chamber of the nozzle needle into the control valve chamber, and the bypass throttle, which connects the high-pressure channel with the control channel, open into the control valve chamber, there is a connection of the high-pressure channel to the control chamber via the outlet throttle.
- an electrical actuator such as a magnet or a piezoelectric actuator
- the control valve member If the pressure in the control chamber is to be lowered, the control valve member is moved away from the first control valve seat into contact with the second control valve seat by means of the electrical actuator. Thereby, the connection of the control valve chamber is opened to the leakage oil chamber, while the bypass throttle, which connects the high pressure passage to the control valve chamber, is closed.
- the resulting connection of the outlet throttle of the control chamber via the control valve chamber to the leakage oil space leads to a drainage of the fuel pressure in the control chamber and thus there to a corresponding pressure reduction, which leads to a lowering of the closing pressure on the nozzle needle and finally to a movement of the nozzle needle away from Nozzle seat and to release the injection openings.
- a very similar working control valve is also out of the WO 2006/067015 A1 known that works in substantially the same way.
- the control valve member is also surrounded by the fuel pressure of the control valve chamber and thus acted on all sides by the fuel pressure of the control valve chamber.
- the control valve operates as described above in such a way that the control valve member is initially in contact with the first control valve seat and by a electrical actuator is moved into the control valve chamber until it comes to rest on the second control valve seat. In this case, the control valve member must be moved away from the first control valve seat against the fuel pressure in the control valve chamber. Since in the control valve chamber initially at least approximately the pressure prevails in the control chamber of the nozzle needle, which in turn corresponds approximately to the supplied fuel high pressure, this force is quite high, which requires a correspondingly strong actuator with a correspondingly high performance.
- WO2009 / 080414 describes a control valve member which is surrounded by the pressure located in the control chamber and is formed so that the control valve member is largely balanced by the pressure in the control chamber in the closed state but also in the open or partially open state.
- control valves have the disadvantage that the control valve member is biased with a strong spring against the first control valve seat. This is necessary to ensure reliable closing of the control valve, even if the hydraulic forces on the control valve member change greatly due to the movement of the control valve member in the control valve space.
- a very strong closing spring has the disadvantage that the control valve member is pressed by the very strong spring against the first control valve seat even at relatively low injection pressures, that is, when in the control valve chamber only a small fuel pressure is applied. This leads to unnecessarily high wear on the first control valve seat, which can adversely affect the life of the fuel injection valve.
- the fuel injection valve according to the invention with the features of claim 1 has the advantage that a fast and reliable switching of the injection by means of a control valve is made possible and thus a better quality injection and a longer life of the injector.
- the control valve member which is located in the control valve chamber, designed so that no resultant hydraulic force is exerted in the direction of the longitudinal movement of the control valve member by the pressure in the control chamber.
- the control valve member if it is in contact with the first control valve seat, that is, in its closed position with respect to the leakage oil space, actually or practically force balanced. This makes it possible to move by means of a relatively weak actuator, the control valve member quickly in the control valve chamber and perform very fast switching operations.
- control valve member Since the control valve member is practically balanced, it is sufficient Also sufficient is a relatively weak closing spring, which ensures that the control valve member in the absence of further forces, in particular when the electric actuator with which the control valve member is moved, is turned off, in its closing the leakage oil space against the control valve chamber position at the first control valve seat ,
- the control valve member is piston-shaped and acts to open and close a connection of the control valve chamber with the leakage oil space with a first control valve seat.
- the control valve member is guided at its end remote from the control valve seat in a sleeve. It is ensured by the sleeve that the end of the control valve member opposite the first control valve seat is not acted upon by the fuel pressure of the control valve chamber, but next to the outer surfaces of the control valve member only the region with which the control valve member cooperates with the first control valve seat.
- a low pressure chamber which is always depressurized.
- the low pressure space is connected to the leakage oil space in which there is always a low pressure.
- the spring with which the control valve member is pressed against the first control valve seat, is advantageously arranged between the sleeve and the control valve member under compressive bias, so that on the one hand the control valve member is pressed against the first control valve seat and on the other hand, the sleeve to the first control valve seat opposite wall of the control valve chamber ,
- control valve member is bolt-shaped and has a blind bore, which of the first control valve seat opposite end of the control valve member, ie the first control valve seat is opposite open.
- an inner sleeve is arranged sealingly, so that a low-pressure space is limited by the control valve member and the inner sleeve, which in turn is advantageously connected via a running in the inner sleeve longitudinal bore with a low-pressure chamber, preferably the leakage oil space.
- the closing spring in the interior of the low pressure space, ie between the inner guide sleeve and the control valve member are arranged under pressure bias, so that the closing spring is not acted upon directly by the fuel pressure of the control valve chamber.
- control valve space can be connected to the fuel-high-pressure-carrying region of the fuel injection valve via a bypass throttle.
- the bypass throttle is arranged so that when the control valve member slides from the first control valve seat into the second control valve seat, it is closed, while when the control valve member is in contact with the first control valve seat, the bypass throttle for a rapid pressure build-up in Control valve chamber and thus also in the control chamber of the nozzle needle ensures.
- FIG. 1 shows a non-inventive fuel injection valve 1 in longitudinal section.
- the fuel injection valve 1 has a holding body 2, a valve body 4, a throttle plate 6, and a nozzle body 8 abutting each other in this order.
- the components are pressed against each other by a clamping nut 9, which is supported on a shoulder of the nozzle body 8 and is held by a thread on the holding body 2.
- a pressure chamber 14 is formed, in which a piston-shaped nozzle needle 10 is arranged longitudinally displaceable.
- the nozzle needle 10 has at its end facing the combustion chamber on a sealing surface 11, with which it cooperates with a nozzle seat 13 which is formed at the combustion chamber end of the pressure chamber 14.
- nozzle seat 13 From the nozzle seat 13 go from one or more injection ports 12, which open in installation position of the fuel injection valve 1 directly into a combustion chamber of an internal combustion engine.
- the nozzle needle 10 is guided in a middle section in the pressure chamber 14, wherein the fuel is passed through a plurality of bevels 15 to the injection openings 12.
- the nozzle needle 10 is guided at its end remote from the valve seat in a sleeve 22, wherein the sleeve 22 by a closing spring 18, which surrounds the nozzle needle 10 and the sleeve 22 is supported on a shoulder 16, pressed against the throttle plate 6.
- a control chamber 20 is limited, which is filled with fuel, so that by the pressure in the control chamber 20, a hydraulic force is exerted on the valve seat facing away from the end of the nozzle needle 10 and a force in the direction of the nozzle seat 13 on the nozzle needle 10 exerts.
- an inlet channel 25 is formed, is passed through the compressed fuel under high pressure from a high-pressure fuel source in the pressure chamber 14.
- the inlet channel 25 is connected to the control chamber 20 via a running in the throttle plate 6 inlet throttle 40. With a certain time delay so always the same fuel pressure between the high-pressure passage 25 and the control chamber 20 a.
- a control valve 30 is provided in the valve body 4, wherein the control valve 30 has a control valve chamber 31 which is formed as a cavity in the valve body 4.
- the control valve chamber 31 is connected via an outlet throttle 42, which is formed in the throttle plate 6, with the control chamber 20 in the nozzle body 8.
- a control valve member 34 is arranged longitudinally displaceable, wherein the control valve member 34 has a piston-shaped shape and at its end facing away from the throttle plate 6 a mushroom-shaped extension on which a sealing surface 52 is formed, with which the control valve member 34 cooperates with a first control valve seat 37, which is formed on the inside of the control valve chamber 31.
- the control valve member 34 is guided at its end remote from the first control valve seat 37 in a sleeve 36 which is supported at one end to the throttle plate 6 and between the and the control valve member 34, a spring 38 is arranged under compressive prestress.
- a spring 38 is arranged under compressive prestress.
- the control valve member 34 is pressed against the first control valve seat 37 and the other hand, the sleeve 36 against the throttle plate 6.
- the movement of the control valve member 34 in the control valve chamber 31 via a piston 32 which is arranged in the holding body 2 and by an electrical actuator in its longitudinal direction is movable, for example by an electromagnet or a piezoelectric actuator.
- the piston 32 is in this case in a leakage oil chamber 23, which is always depressurized and has a low fuel pressure.
- the leakage oil drain 45 may in this case represent, for example, a connection with the leakage oil space 23.
- the operation of the fuel injection valve is as follows: At the beginning of the injection, the control valve member 34 is driven by the spring 38 in contact with the first control valve seat 37.
- the control valve chamber 31 via the outlet throttle 42 with the control chamber 20 and this in turn via the inlet throttle 40 with the High-pressure channel 25 connected so that both in the control room 20 as well as in the control valve chamber 31, a high fuel pressure, as it also prevails in the inlet channel 25 adjusts.
- the low pressure space 54 is without pressure or only a very small, so that only slight forces are exerted on the control valve member 34 by the pressure in the low pressure space 54.
- the control valve member 34 has on its sealing surface 52 a sealing edge 50, with which the control valve member 34 rests against the first control valve seat 37.
- the diameter of the sealing edge 50 corresponds to the diameter of the control valve member 34 in the portion which is guided in the sleeve 36. Since the fuel pressure of the control valve chamber 31 acts only on the part of the sealing surface 52 which is radially outward to the sealing edge 50, this hydraulic force is compensated by a corresponding counterforce on the underside of the mushroom-shaped extension of the control valve member 34, so that the control valve member 34 through the Fuel pressure in the control valve chamber 31 undergoes no acting in the direction of its longitudinal movement resulting hydraulic force and is thus force-balanced.
- FIG. 3 is in the same representation as FIG. 2 an embodiment according to the invention of the control valve 30 'is shown, wherein like parts are given the same reference numerals and a detailed description of the parts which are identical to those in FIG. 2 , here is omitted.
- the control valve piston 34 ' has in this embodiment, a blind bore 33, the open end of the first control valve seat 37 is remote.
- an inner sleeve 48 is arranged, which has a longitudinal channel 49 which extends through the entire length of the inner sleeve 48.
- a spring 38 ' is arranged.
- the spring 38 ' is arranged under pressure bias and ensures that the inner sleeve 48 is pressed against the throttle plate 6, ie against the second control valve seat 39 and on the other hand, the control valve member 34' against the first control valve seat 37.
- About the longitudinal bore 49 is the low-pressure space 54th 'Connected to a drain 45, so that the interior of the control valve member 34', ie the low-pressure chamber 54 ', are always depressurized.
- the sealing edge 50 of the control valve member 34' is formed so that it has the same diameter as the inner sleeve 48.
- the closed state of the control valve 30 ' that is, when the control valve member 34' in Appendix at first Control valve seat 37 is applied, only the radially outer part of the sealing surface 52 'from the fuel pressure in the control valve chamber 31, which causes a resultant hydraulic force in the direction of the second control valve seat 39.
- the surface of the control valve member 34 ' is also acted upon by the fuel pressure in the control valve chamber 31, which faces the second control valve seat 39, so that both compensate for hydraulic forces and the control valve member 34' is force-balanced.
- control valve 30 ' is identical to the in FIG. 2 shown fuel injection valve except for the bypass throttle 43, which is additionally provided in the throttle plate 6.
- the bypass throttle 43 connects the pressure chamber 14 with the control valve chamber 31, wherein the bypass throttle 43 so opens into the control valve chamber 31 that it is closed by the control valve member 34 'when it is in contact with the second control valve seat 39.
- FIG. 4 5 shows another control valve 30 "not according to the invention, which is diagrammatic and differs from the control valve of FIG. 2 in that the low-pressure space 54 is not relieved of pressure via a leakage oil outlet 45 formed in the throttle disk 6, but via a longitudinal channel 46 extending in the control valve member 34 and a transverse channel 47 which finally cuts into an annular space 55 which relieves pressure via a leakage oil connection 56 is the annulus 55 is located downstream of the first control valve seat 37 ', so that overall a simpler construction is given as by an additional leakage drain 45 in the throttle plate 6, which must be connected via an additional channel in the valve body 4 with the leakage oil space 23.
Description
Die Erfindung betrifft ein Kraftstoffeinspritzventil für Brennkraftmaschinen, wie es zur Kraftstoffeinspritzung in den Brennraum einer Brennkraftmaschine verwendet wird.The invention relates to a fuel injection valve for internal combustion engines, as it is used for fuel injection into the combustion chamber of an internal combustion engine.
Kraftstoffeinspritzventile, wie sie vorzugsweise zur Kraftstoffeinspritzung direkt in den Brennraum einer Brennkraftmaschine verwendet werden, sind seit langer Zeit aus dem Stand der Technik bekannt. Bei Einspritzsystemen, die nach dem sogenannten Common-Rail-Prinzip arbeiten, wird mittels einer Hochdruckpumpe verdichteter Kraftstoff in einem sogenannten Rail zur Verfügung gestellt und mittels Injektoren in die jeweiligen Brennräume einer Brennkraftmaschine eingespritzt. Die Einspritzung wird mittels einer Düsennadel angesteuert, die eine Längsbewegung ausführt und dadurch eine oder mehrere Einspritzöffnungen öffnet und schließt. Da es insbesondere bei der Einspritzung von Kraftstoff unter hohem Druck nicht sinnvoll oder nicht möglich ist, die Düsennadel direkt durch einen elektrischen Aktor zu bewegen, werden hydraulische Kräfte, die der verdichtete Kraftstoff aus die Düsennadel ausübt, zur Ansteuerung verwendet. Hierzu ist im Kraftstoffeinspritzventil ein Steuerraum ausgebildet, dessen Kraft direkt oder indirekt auf die Düsennadel wirkt und sie dadurch gegen einen Düsensitz presst, so dass die Düsennadel die Einspritzöffnungen verschließt. Durch Änderung des Drucks im Steuerraum und damit der Schließkraft auf die Düsennadel kann die Längsbewegung der Düsennadel gezielt gesteuert werden.Fuel injection valves, as are preferably used for fuel injection directly into the combustion chamber of an internal combustion engine, have long been known from the prior art. In injection systems which operate according to the so-called common rail principle, compressed fuel is made available in a so-called rail by means of a high-pressure pump and injected by means of injectors into the respective combustion chambers of an internal combustion engine. The injection is controlled by means of a nozzle needle, which performs a longitudinal movement and thereby opens and closes one or more injection openings. Since it is not useful or not possible to move the nozzle needle directly by an electric actuator, in particular in the injection of fuel under high pressure, hydraulic forces exerted by the compressed fuel from the nozzle needle, used for driving. For this purpose, a control chamber is formed in the fuel injection valve, whose force acts directly or indirectly on the nozzle needle and thereby presses against a nozzle seat, so that the nozzle needle closes the injection openings. By changing the pressure in the control chamber and thus the closing force on the nozzle needle, the longitudinal movement of the nozzle needle can be controlled specifically.
Der Kraftstoffdruck im Steuerraum wird mittels eines Steuerventils beeinflusst, wobei der Steuerraum abwechselnd mit einem Leckölraum, in dem ein niedriger Druck herrscht, verbunden wird oder diese Verbindung wird durch das Steuerventil unterbrochen. Aus der
Soll der Druck im Steuerraum abgesenkt werden, so wird mittels des elektrischen Aktors das Steuerventilglied weg vom ersten Steuerventilsitz in Anlage an den zweiten Steuerventilsitz bewegt. Dadurch wird die Verbindung des Steuerventilraums zum Leckölraum geöffnet, während gleichzeitig die Bypass-Drossel, die den Hochdruckkanal mit dem Steuerventilraum verbindet, geschlossen wird. Die sich dadurch ergebende Verbindung von der Ablaufdrossel des Steuerraums über den Steuerventilraum zum Leckölraum führt zu einem Abfluss des Kraftstoffdrucks im Steuerraum und damit dort zu einer entsprechenden Drucksenkung, was zu einer Erniedrigung des Schließdrucks auf die Düsennadel führt und schließlich zu einer Bewegung der Düsennadel weg vom Düsensitz und zur Freigabe der Einspritzöffnungen.If the pressure in the control chamber is to be lowered, the control valve member is moved away from the first control valve seat into contact with the second control valve seat by means of the electrical actuator. Thereby, the connection of the control valve chamber is opened to the leakage oil chamber, while the bypass throttle, which connects the high pressure passage to the control valve chamber, is closed. The resulting connection of the outlet throttle of the control chamber via the control valve chamber to the leakage oil space leads to a drainage of the fuel pressure in the control chamber and thus there to a corresponding pressure reduction, which leads to a lowering of the closing pressure on the nozzle needle and finally to a movement of the nozzle needle away from Nozzle seat and to release the injection openings.
Ein ganz ähnlich arbeitendes Steuerventil ist darüber hinaus aus der
Darüber hinaus weisen die bekannten Steuerventile den Nachteil auf, dass das Steuerventilglied mit einer starken Feder gegen den ersten Steuerventilsitz vorgespannt ist. Dies ist notwendig, um ein zuverlässiges Schließen des Steuerventils sicherzustellen, auch dann, wenn sich durch die Bewegung des Steuerventilglieds im Steuerventilraum die hydraulischen Kräfte auf das Steuerventilglied stark ändern. Eine sehr stark ausgebildete Schließfeder weist jedoch den Nachteil auf, dass das Steuerventilglied auch bei relativ geringen Einspritzdrücken, also dann, wenn im Steuerventilraum nur ein geringer Kraftstoffdruck anliegt, durch die sehr starke Feder gegen den ersten Steuerventilsitz gedrückt wird. Dies führt zu einem unnötig hohen Verschleiß am ersten Steuerventilsitz, was die Lebensdauer des Kraftstoffeinspritzventils nachteilig beeinflussen kann.In addition, the known control valves have the disadvantage that the control valve member is biased with a strong spring against the first control valve seat. This is necessary to ensure reliable closing of the control valve, even if the hydraulic forces on the control valve member change greatly due to the movement of the control valve member in the control valve space. However, a very strong closing spring has the disadvantage that the control valve member is pressed by the very strong spring against the first control valve seat even at relatively low injection pressures, that is, when in the control valve chamber only a small fuel pressure is applied. This leads to unnecessarily high wear on the first control valve seat, which can adversely affect the life of the fuel injection valve.
Das erfindungsgemäße Kraftstoffeinspritzventil mit den Merkmalen des Patentanspruchs 1 weist demgegenüber den Vorteil auf, dass ein schnelles und zuverlässiges Schalten der Einspritzung mittels eines Steuerventils ermöglicht wird und damit eine qualitativ bessere Einspritzung und eine längere Lebensdauer des Einspritzventils. Hierzu ist das Steuerventilglied, das sich im Steuerventilraum befindet, so ausgebildet, dass durch den Druck im Steuerraum keine resultierende hydraulische Kraft in Richtung der Längsbewegung des Steuerventilglieds ausgeübt wird. Durch diese Ausgestaltung ist das Steuerventilglied, wenn es sich in Anlage am ersten Steuerventilsitz befindet, also in seiner Schließstellung bezüglich des Leckölraums, tatsächlich oder praktisch kraftausgeglichen. Dies ermöglicht es, mittels eines relativ schwachen Aktors das Steuerventilglied rasch im Steuerventilraum zu bewegen und sehr schnelle Schaltvorgänge durchzuführen. Da das Steuerventilglied praktisch kraftausgeglichen ist, genügt auch genügt auch eine relativ schwache Schließfeder, die dafür sorgt, dass das Steuerventilglied beim Fehlen weiterer Kräfte, insbesondere dann, wenn der elektrische Aktor, mit dem das Steuerventilglied bewegt wird, ausgeschaltet ist, in seiner den Leckölraum gegen den Steuerventilraum verschließenden Stellung am ersten Steuerventilsitz verbleibt.The fuel injection valve according to the invention with the features of claim 1 has the advantage that a fast and reliable switching of the injection by means of a control valve is made possible and thus a better quality injection and a longer life of the injector. For this purpose, the control valve member, which is located in the control valve chamber, designed so that no resultant hydraulic force is exerted in the direction of the longitudinal movement of the control valve member by the pressure in the control chamber. With this configuration, the control valve member, if it is in contact with the first control valve seat, that is, in its closed position with respect to the leakage oil space, actually or practically force balanced. This makes it possible to move by means of a relatively weak actuator, the control valve member quickly in the control valve chamber and perform very fast switching operations. Since the control valve member is practically balanced, it is sufficient Also sufficient is a relatively weak closing spring, which ensures that the control valve member in the absence of further forces, in particular when the electric actuator with which the control valve member is moved, is turned off, in its closing the leakage oil space against the control valve chamber position at the first control valve seat ,
In einer ersten nicht erfindungsgemäßen Ausgestaltung ist das Steuerventilglied kolbenförmig ausgebildet und wirkt zum Öffnen und Schließen einer Verbindung des Steuerventilraums mit dem Leckölraum mit einem ersten Steuerventilsitz zusammen. Hierbei ist das Steuerventilglied an seinem dem Steuerventilsitz abgewandten Ende in einer Hülse geführt. Durch die Hülse ist sichergestellt, dass das dem ersten Steuerventilsitz entgegengesetzte Ende des Steuerventilglieds nicht vom Kraftstoffdruck des Steuerventilraums beaufschlagt wird, sondern neben den Außenflächen des Steuerventilglieds nur der Bereich, mit dem das Steuerventilglied mit dem ersten Steuerventilsitz zusammenwirkt. Ist der Durchmesser des Steuerventilglieds in dem Bereich, der in der Hülse geführt ist, gleich groß wie der Durchmesser des Sitzbereichs im Bereich des ersten Steuerventilsitzes, so wirken dann, wenn das Steuerventilglied in Anlage am ersten Steuerventilsitz ist, keine resultierenden hydraulischen Kräfte auf das Steuerventilglied, so dass es kraftausgeglichen ist.In a first non-inventive embodiment, the control valve member is piston-shaped and acts to open and close a connection of the control valve chamber with the leakage oil space with a first control valve seat. Here, the control valve member is guided at its end remote from the control valve seat in a sleeve. It is ensured by the sleeve that the end of the control valve member opposite the first control valve seat is not acted upon by the fuel pressure of the control valve chamber, but next to the outer surfaces of the control valve member only the region with which the control valve member cooperates with the first control valve seat. If the diameter of the control valve member in the area which is guided in the sleeve, equal to the diameter of the seat portion in the region of the first control valve seat, then when the control valve member is in contact with the first control valve seat, no resultant hydraulic forces act on the control valve member so that it is force balanced.
Um die Beweglichkeit des Steuerventilglieds sicherzustellen ist der Raum, der von der Hülse und dem Steuerventilglied begrenzt wird, ein Niederdruckraum, der stets druckentlastet ist. Vorteilhafterweise ist hierbei der Niederdruckraum mit dem Leckölraum verbunden, in dem stets ein niedriger Druck herrscht.To ensure the mobility of the control valve member is the space which is bounded by the sleeve and the control valve member, a low pressure chamber, which is always depressurized. Advantageously, in this case the low pressure space is connected to the leakage oil space in which there is always a low pressure.
Die Feder, mit der das Steuerventilglied gegen den ersten Steuerventilsitz gepresst wird, ist vorteilhafterweise zwischen der Hülse und dem Steuerventilglied unter Druckvorspannung angeordnet, so dass einerseits das Steuerventilglied gegen den ersten Steuerventilsitz gedrückt wird und andererseits die Hülse an die dem ersten Steuerventilsitz entgegengesetzte Wandung des Steuerventilraums.The spring, with which the control valve member is pressed against the first control valve seat, is advantageously arranged between the sleeve and the control valve member under compressive bias, so that on the one hand the control valve member is pressed against the first control valve seat and on the other hand, the sleeve to the first control valve seat opposite wall of the control valve chamber ,
In einer weiteren vorteilhaften Ausgestaltung ist das Steuerventilglied bolzenförmig ausgebildet und weist eine Blindbohrung auf, die von dem dem ersten Steuerventilsitz entgegengesetzten Ende des Steuerventilglieds ausgeht, also dem ersten Steuerventilsitz entgegengesetzt offen ist. In der Blindbohrung ist eine Innenhülse dichtend angeordnet, so dass durch das Steuerventilglied und die Innenhülse ein Niederdruckraum begrenzt wird, der wiederum vorteilhafterweise über eine in der Innenhülse verlaufende Längsbohrung mit einem Niederdruckraum verbunden ist, vorzugsweise dem Leckölraum. Bei dieser Anordnung kann die Schließfeder in das Innere des Niederdruckraums, also zwischen die innere Führungshülse und das Steuerventilglied, unter Druckvorspannung angeordnet werden, so dass die Schließfeder nicht vom Kraftstoffdruck des Steuerventilraums direkt beaufschlagt wird.In a further advantageous embodiment, the control valve member is bolt-shaped and has a blind bore, which of the first control valve seat opposite end of the control valve member, ie the first control valve seat is opposite open. In the blind bore an inner sleeve is arranged sealingly, so that a low-pressure space is limited by the control valve member and the inner sleeve, which in turn is advantageously connected via a running in the inner sleeve longitudinal bore with a low-pressure chamber, preferably the leakage oil space. In this arrangement, the closing spring in the interior of the low pressure space, ie between the inner guide sleeve and the control valve member, are arranged under pressure bias, so that the closing spring is not acted upon directly by the fuel pressure of the control valve chamber.
In einer weiteren nicht erfindungsgemäßen Ausgestaltung ist der Steuerventilraum mit dem kraftstoffhochdruckführenden Bereich des Kraftstoffeinspritzventils über eine Bypass-Drossel verbindbar. Die Bypass-Drossel ist hierbei so angeordnet, dass sie dann, wenn das Steuerventilglied vom ersten Steuerventilsitz in den zweiten Steuerventilsitz gleitet, verschlossen wird, während dann, wenn das Steuerventilglied in Anlage am ersten Steuerventilsitz ist, die Bypass-Drossel für einen raschen Druckaufbau im Steuerventilraum und damit auch im Steuerraum der Düsennadel sorgt.In a further embodiment not according to the invention, the control valve space can be connected to the fuel-high-pressure-carrying region of the fuel injection valve via a bypass throttle. The bypass throttle is arranged so that when the control valve member slides from the first control valve seat into the second control valve seat, it is closed, while when the control valve member is in contact with the first control valve seat, the bypass throttle for a rapid pressure build-up in Control valve chamber and thus also in the control chamber of the nozzle needle ensures.
In der Zeichnung sind in
- Figur 1
- einen Längsschnitt durch ein nicht erfindungsgemäßes Kraftstoffeinspritzventil, wobei nur die wesentlichen Abschnitte gezeigt sind,
Figur 2- eine vergrößerte Darstellung des Steuerventils von
Figur 1 , - Figur 3
- zeigt in derselben Darstellung wie
ein Ausführungsbeispiel des erfindungsgemäßen Kraftstoffeinspritzventils, undFigur 2 Figur 4- zeigt im schematischen Aufbau ein weiteres Ausführungsbeispiel eines nicht erfindungsgemäßen Kraftstoffeinspritzventils.
- FIG. 1
- a longitudinal section through a non-inventive fuel injection valve, wherein only the essential portions are shown,
- FIG. 2
- an enlarged view of the control valve of
FIG. 1 . - FIG. 3
- shows in the same illustration as
FIG. 2 an embodiment of the fuel injection valve according to the invention, and - FIG. 4
- shows in schematic construction a further embodiment of a non-inventive fuel injection valve.
Die Düsennadel 10 ist an ihrem ventilsitzabgewandten Ende in einer Hülse 22 geführt, wobei die Hülse 22 durch eine Schließfeder 18, die die Düsennadel 10 umgibt und sich der Hülse 22 abgewandt an einem Absatz 16 abstützt, gegen die Drosselscheibe 6 gedrückt. Durch die Hülse 22, die ventilsitzabgewandte Stirnseite der Düsennadel 10 und die Drosselscheibe 6 wird ein Steuerraum 20 begrenzt, der mit Kraftstoff befüllt ist, so dass durch den Druck im Steuerraum 20 eine hydraulische Kraft auf die ventilsitzabgewandte Stirnseite der Düsennadel 10 ausgeübt wird und eine Kraft in Richtung des Düsensitzes 13 auf die Düsennadel 10 ausübt.The
Im Haltekörper 2, dem Ventilkörper 4 und der Drosselscheibe 6 ist ein Zulaufkanal 25 ausgebildet, über den verdichteter Kraftstoff unter hohem Druck von einer Kraftstoffhochdruckquelle in den Druckraum 14 geleitet wird. Wie in
Zur Steuerung des Kraftstoffdrucks im Steuerraum 20 ist ein Steuerventil 30 im Ventilkörper 4 vorgesehen, wobei das Steuerventil 30 einen Steuerventilraum 31 aufweist, der als Hohlraum im Ventilkörper 4 ausgebildet ist. Der Steuerventilraum 31 ist über eine Ablaufdrossel 42, die in der Drosselscheibe 6 ausgebildet ist, mit dem Steuerraum 20 im Düsenkörper 8 verbunden. Im Steuerventilraum 31 ist ein Steuerventilglied 34 längsverschiebbar angeordnet, wobei das Steuerventilglied 34 eine kolbenförmige Gestalt aufweist und an seinem der Drosselscheibe 6 abgewandten Ende eine pilzförmige Erweiterung, an der eine Dichtfläche 52 ausgebildet ist, mit der das Steuerventilglied 34 mit einem ersten Steuerventilsitz 37 zusammenwirkt, der an der Innenseite des Steuerventilraums 31 ausgebildet ist.For controlling the fuel pressure in the
Das Steuerventilglied 34 ist an seinem dem ersten Steuerventilsitz 37 abgewandten Ende in einer Hülse 36 geführt, die sich mit einem Ende an der Drosselscheibe 6 abstützt und zwischen der und dem Steuerventilglied 34 eine Feder 38 unter Druckvorspannung angeordnet ist. Durch die Kraft der Feder 38 wird einerseits das Steuerventilglied 34 gegen den ersten Steuerventilsitz 37 gepresst und andererseits die Hülse 36 gegen die Drosselscheibe 6. Die Bewegung des Steuerventilglieds 34 im Steuerventilraum 31 geschieht über einen Kolben 32, der im Haltekörper 2 angeordnet ist und der durch einen elektrischen Aktor in seiner Längsrichtung bewegbar ist, beispielsweise durch einen Elektromagneten oder einen Piezoaktor. Der Kolben 32 befindet sich hierbei in einem Leckölraum 23, der stets druckentlastet ist und einen geringen Kraftstoffdruck aufweist.The
Durch die Hülse 36, das Steuerventilglied 34 und die Drosselscheibe 6 wird ein Niederdruckraum 54 begrenzt, der über einen Leckölablauf 45 stets druckentlastet ist. Der Leckölablauf 45 kann hierbei beispielsweise eine Verbindung mit dem Leckölraum 23 darstellen.Through the
Die Funktionsweise des Kraftstoffeinspritzventils ist wie folgt: Zu Beginn der Einspritzung befindet sich das Steuerventilglied 34 angetrieben durch die Feder 38 in Anlage am ersten Steuerventilsitz 37. Der Steuerventilraum 31 ist über die Ablaufdrossel 42 mit dem Steuerraum 20 und dieser wiederum über die Zulaufdrossel 40 mit dem Hochdruckkanal 25 verbunden, so dass sich sowohl im Steuerraum 20 als auch im Steuerventilraum 31 ein hoher Kraftstoffdruck, wie er auch im Zulaufkanal 25 herrscht, einstellt. Der Niederdruckraum 54 ist ohne Druck oder nur auf einem sehr geringen, so dass durch den Druck im Niederdruckraum 54 nur geringe Kräfte auf das Steuerventilglied 34 ausgeübt werden. Durch den Kraftstoffdruck im Steuerraum 20 wird auf die ventilsitzabgewandte Stirnseite der Düsennadel 10 eine hydraulische Kraft in Richtung auf den Düsensitz 13 ausgeübt, die die Düsennadel 10 gegen den Düsensitz 13 drückt. Da die Düsennadel 10 in Anlage am Düsensitz 13 ist, wird der Druckraum 14 gegen die Einspritzöffnungen 12 abgedichtet, so dass kein Kraftstoff aus dem Druckraum 14 in den Brennraum der Brennkraftmaschine gelangen kann. Soll eine Einspritzung erfolgen, wird mittels eines in der Zeichnung nicht dargestellten elektrischen Aktors an den Kolben 32 in Richtung des Düsenkörpers 8 bewegt, wodurch sich das Steuerventilglied 34 vom ersten Steuerventilsitz 37 weg in Anlage an den zweiten Steuerventilsitz 39 bewegt. Dadurch wird zwischen der Dichtfläche 52 des Steuerventilglieds 34 und dem ersten Steuerventilsitz 37 eine Verbindung angesteuert, die den Steuerventilraum 31 mit dem Leckölraum 23 verbindet, so dass der Druck im Steuerventilraum 31 rasch abfällt. Der aus dem Steuerraum 20 über die Ablaufdrossel 42 nachströmende Kraftstoff in den Steuerventilraum 31 führt auch im Steuerventilraum 20 zu einem Druckabfall, wobei die Ablaufdrossel 42 und die Zulaufdrossel 40 so bemessen sind, dass über die Ablaufdrossel 42 mehr Kraftstoff abfließt als im gleichen Zeitraum über die Zulaufdrossel 40 aus dem Hochdruckkanal 25 nachfließt. Der sich im Steuerraum 20 abbauende Kraftstoffdruck führt zu einer verminderten hydraulischen Kraft auf die ventilsitzabgewandte Stirnfläche der Düsennadel 10, so dass die hydraulischen Kräfte, die ansonsten auf die Düsennadel 10, insbesondere auf Teile der Dichtfläche 11 wirken, dazu führen, dass die Düsennadel 10 vom Düsensitz 13 abhebt und entgegen der Kraft der Feder 18 in Richtung der Drosselscheibe 6 bewegt wird. Hierdurch wird zwischen der Dichtfläche 11 und dem Düsensitz 13 ein Spalt aufgesteuert, durch den Kraftstoff aus dem Druckraum 14 zu den Einspritzöffnungen 12 fließt und durch die Einspritzöffnungen 12 in einen Brennraum der Brennkraftmaschine eingespritzt wird. Zur Beendigung der Einspritzung wird der elektrische Aktor wiederum betätigt und das Steuerventilglied 34 über den Kolben 32 zurück in Anlage an den ersten Steuerventilsitz 37 bewegt. Da die Verbindung des Steuerventilraums 31 mit dem Leckölraum 23 nunmehr unterbrochen ist, baut sich über die Zulaufdrossel 40 rasch wieder ein hoher Kraftstoffdruck im Steuerraum 20 und über die Ablaufdrossel 42 auch am Steuerventilraum 31 auf.The operation of the fuel injection valve is as follows: At the beginning of the injection, the
Das Steuerventilglied 34 weist an seiner Dichtfläche 52 eine Dichtkante 50 auf, mit der das Steuerventilglied 34 am ersten Steuerventilsitz 37 anliegt. Der Durchmesser der Dichtkante 50 entspricht hierbei dem Durchmesser des Steuerventilglieds 34 in dem Abschnitt, der in der Hülse 36 geführt ist. Da der Kraftstoffdruck des Steuerventilraums 31 nur an dem Teil der Dichtfläche 52 angreift, der sich radial auswärts zur Dichtkante 50 befindet, wird diese hydraulische Kraft durch eine entsprechende Gegenkraft auf die Unterseite der pilzförmigen Erweiterung des Steuerventilglieds 34 kompensiert, so dass das Steuerventilglied 34 durch den Kraftstoffdruck im Steuerventilraum 31 keine in Richtung seiner Längsbewegung wirkende resultierende hydraulische Kraft erfährt und somit kraftausgeglichen ist.The
In
Um die Kraftausgeglichenheit des Steuerventilglieds 34' zu erreichen, ist die Dichtkante 50 des Steuerventilglieds 34' so ausgebildet, dass sie den gleichen Durchmesser aufweist wie die Innenhülse 48. Im geschlossenen Zustand des Steuerventils 30', also dann, wenn das Steuerventilglied 34' in Anlage am ersten Steuerventilsitz 37 ist, wird nur der radial außenliegende Teil der Dichtfläche 52' vom Kraftstoffdruck im Steuerventilraum 31 beaufschlagt, was eine resultierende hydraulische Kraft in Richtung des zweiten Steuerventilsitzes 39 bewirkt. Gleichzeitig wird jedoch die Fläche des Steuerventilglieds 34' ebenfalls vom Kraftstoffdruck im Steuerventilraum 31 beaufschlagt, die dem zweiten Steuerventilsitz 39 zugewandt ist, so dass sich beide hydraulischen Kräfte ausgleichen und das Steuerventilglied 34' kraftausgeglichen ist.In order to achieve the force balance of the
Die sonstige Funktion des Steuerventils 30' ist identisch mit dem in
In
Claims (6)
- Fuel injection valve for internal combustion engines for the injection of fuel at high pressure, having a nozzle needle (10) which, by way of its longitudinal movement, interacts with a valve seat (13) and thereby opens and closes at least one injection opening (12), wherein the nozzle needle (10) is subjected by the pressure in a control chamber (20) to a closing force directed toward the valve seat (13), and having a control valve (30) which is formed in a valve body (4) and by way of which the pressure in the control chamber (20) is adjustable, wherein the control valve (30) comprises a control valve chamber (31) which is connected to the control chamber (20) and in which a control valve element (34') is arranged in longitudinally movable fashion and, by way of its longitudinal movement, opens and closes a connection of the control valve chamber (31) to a leakage oil chamber (23), in that the control valve element (34') is surrounded by the pressure in the control valve chamber (31) and is designed such that the pressure in the control valve chamber (31) exerts no resultant hydraulic force, or only a very low resultant hydraulic force, on the control valve element (34') in the direction of longitudinal movement when the control valve element (34') closes the connection of the control valve chamber (31) to the leakage oil chamber (23), characterized in that the control valve element (34') is formed in the manner of a piston and interacts with a first control valve seat (37) for the purposes of opening and closing the connection of the control valve chamber (31) to the leakage oil chamber (23), and in that the control valve element (34') has a blind bore (33) which is open toward that end of the control valve element (34') which is averted from the control valve seat (37), wherein an inner sleeve (48) is arranged in the blind bore (33).
- Fuel injection valve according to Claim 2, characterized in that, in the blind bore (33), there is arranged a spring (38') which is arranged under preload between the inner sleeve (48) and the control valve element (34'), such that the control valve element (34') is pressed by way of the spring (38') against the first control valve seat (37).
- Fuel injection valve according to Claim 1 or 2, characterized in that the inner sleeve (48) has a longitudinal bore (49) via which the blind bore (33) is permanently connected to a leakage oil outlet (45).
- Fuel injection valve according to Claim 1, 2 or 3, characterized in that the control valve chamber (31) is connectable via a bypass throttle (43) to that region of the fuel injection valve which conducts fuel high pressure.
- Fuel injection valve according to Claim 4, characterized in that the control valve element (34'), when in abutment against the control valve seat (37), opens the bypass throttle (43), and, in order to open the connection between the control valve chamber (31) and the leakage oil chamber (23) by way of a longitudinal movement, closes the bypass throttle (43) by virtue of the control valve element (34') entering into abutment against a second control valve seat (39).
- Fuel injection valve according to Claim 5, characterized in that the control valve element (34'), in its open position, enters into abutment against a second control valve seat (39), which is formed on the throttle disk (6).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102008001330A DE102008001330A1 (en) | 2008-04-23 | 2008-04-23 | Fuel injection valve for internal combustion engines |
PCT/EP2009/051244 WO2009130065A1 (en) | 2008-04-23 | 2009-02-04 | Fuel injection valve for internal combustion engines |
Publications (2)
Publication Number | Publication Date |
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EP2283226A1 EP2283226A1 (en) | 2011-02-16 |
EP2283226B1 true EP2283226B1 (en) | 2016-06-08 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP09733848.7A Active EP2283226B1 (en) | 2008-04-23 | 2009-02-04 | Fuel injection valve for internal combustion engines |
Country Status (6)
Country | Link |
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US (1) | US8662411B2 (en) |
EP (1) | EP2283226B1 (en) |
JP (1) | JP5238070B2 (en) |
CN (1) | CN102016285B (en) |
DE (1) | DE102008001330A1 (en) |
WO (1) | WO2009130065A1 (en) |
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CN114109683B (en) * | 2021-11-30 | 2023-02-10 | 中船动力研究院有限公司 | Low-carbon fuel injection device and engine |
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JP2006522254A (en) * | 2003-04-02 | 2006-09-28 | ローベルト ボツシユ ゲゼルシヤフト ミツト ベシユレンクテル ハフツング | Servo valve controlled fuel injector with intensifier |
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-
2008
- 2008-04-23 DE DE102008001330A patent/DE102008001330A1/en not_active Withdrawn
-
2009
- 2009-02-04 US US12/736,635 patent/US8662411B2/en active Active
- 2009-02-04 WO PCT/EP2009/051244 patent/WO2009130065A1/en active Application Filing
- 2009-02-04 EP EP09733848.7A patent/EP2283226B1/en active Active
- 2009-02-04 JP JP2011505438A patent/JP5238070B2/en active Active
- 2009-02-04 CN CN200980114373.9A patent/CN102016285B/en active Active
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WO2009080414A1 (en) * | 2007-12-21 | 2009-07-02 | Robert Bosch Gmbh | Injector of a fuel injection system having a 3/2-way control valve |
Also Published As
Publication number | Publication date |
---|---|
CN102016285B (en) | 2015-06-17 |
WO2009130065A1 (en) | 2009-10-29 |
CN102016285A (en) | 2011-04-13 |
DE102008001330A1 (en) | 2009-10-29 |
US8662411B2 (en) | 2014-03-04 |
EP2283226A1 (en) | 2011-02-16 |
JP5238070B2 (en) | 2013-07-17 |
US20110088660A1 (en) | 2011-04-21 |
JP2011518979A (en) | 2011-06-30 |
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