EP2247438A1

EP2247438A1 - Multi-layer composite materials comprising a textile sheet material, corresponding method of production and use thereof

Info

Publication number: EP2247438A1
Application number: EP09714595A
Authority: EP
Inventors: Carl Jokisch; Jürgen WEISER
Original assignee: BASF SE
Current assignee: BASF SE
Priority date: 2008-02-27
Filing date: 2009-02-23
Publication date: 2010-11-10
Also published as: BRPI0908523A2; CA2715498A1; WO2009106503A1; US20180072027A1; CN101959676A; KR20100123880A; JP5588357B2; MX2010009012A; KR101592047B1; US20100330333A1; DE102008000419A1; JP2011513089A; CA2715498C

Abstract

The invention relates to multi-layer composite materials which comprise the following components: (A) a textile sheet material, (B) optionally at least one connecting layer and (C) a polyurethane layer having capillaries that extend through the entire thickness of the polyurethane layer, the textile sheet material (A) and the polyurethane layer (C) being interconnected directly or via the connecting layer (B).

Description

Multilayer composites comprising a fabric, process for their preparation and their use

The present invention relates to multilayer composite materials comprising as components:

(A) textile fabric,

(B) optionally at least one tie layer and

(C) a polyurethane layer having capillaries that extend over the entire thickness of the polyurethane layer, wherein textile fabric (A) and polyurethane layer (C) are connected to each other directly or via bonding layer (B).

Moreover, the present invention relates to a method for producing the multilayer composite materials according to the invention and their use.

Textiles are used in addition to garments in numerous places application that serve partially or predominantly decorative purposes. Examples include curtains, textiles on seats such as car seats or seating, interior trim of vehicles such as automobiles, textile wallpaper and many more. A pleasing appearance is therefore essential.

Furthermore, it is of great importance that such textiles should be easy to clean, such as dust and fats. Textiles can easily stain. The washing of the textiles in question is possible in the case of curtains, but requires that the respective textile is first removed and at least temporarily out of place. In addition, the removal and washing can be very cumbersome, especially in large-scale textiles, for example, curtains for theater.

In particular, velvety textiles are difficult to wash in some cases.

By coating with plastic films can indeed achieve that textiles are washable, but then leave the haptic properties much to be desired, and one observed in many cases a so-called "plastic handle", which is undesirable.

It was therefore the task of textile fabrics to be processed so that they have a pleasing optical appearance and a pleasant feel and are resistant to fingerprints, sweat stains and moisture.

Accordingly, the above-defined multilayer composite materials were found. They include as components: (A) a textile fabric,

(B) optionally at least one tie layer and

Textile fabrics (A), which in the context of the present invention are also called textile (A) or textiles (A), can have different forms of appearance. For example, fabric, felt, knits (knitwear), knitted fabrics, wadding, scrim and microfiber fabrics are suitable.

Textile (A) is preferably woven, knitted or knitted fabric.

Textile fabrics (A) can be made of linen, strings, ropes, yarns or threads. Textiles (A) may be of natural origin, for example cotton, wool or flax, or synthetic, for example polyamide, polyester, modified polyester, polyester blend, polyamide blend, polyacrylonitrile, triacetate, acetate, polycarbonate, polyolefins such as polyethylene and polypropylene, polyvinyl chloride, furthermore polyester microfibers and glass fiber fabrics. Very particular preference is given to polyesters, cotton and polyolefins such as, for example, polyethylene and polypropylene, and also selected blended fabrics selected from cotton-polyester blended fabrics, polyolefin-polyester blended fabrics and polyolefin-cotton blended fabrics.

Textile fabrics (A) may be untreated or treated, for example bleached or dyed. Preferably, fabrics are coated or uncoated on one side only.

In a specific embodiment of the present invention, textile fabrics (A) are woven, knitted or preferably non-wovens in which at least one polymer, for example polyamide or in particular polyurethane, has been deposited by coagulation, but preferably such that the one in question textile fabric retains its breathability or air permeability. Polymers can be deposited by coagulation, for example, by first providing a solution of a polymer in a so-called good solvent; for polyurethanes, for example, N, N-dimethylformamide (DMF), tetrahydrofuran (THF), and N, N- Dimethylacetamide (DMA) suitable. From this solution, a porous film of the polymer in question is first deposited, for example, by exposing the solution to the vapors of a so-called poor solvent, which can neither dissolve nor swell the polymer in question. For many polymers, water or methanol are suitable solvents which are poor solvents. is preferred. If you wish to use water as a poor solvent, so you can expose the solution, for example, a humid atmosphere. The thus obtainable porous film is separated and transferred to the relevant textile fabric. Before or after this transfer, the remainder of the good solvent is separated, for example by washing with a poor solvent.

In a very specific embodiment of the present invention, the material is a poromer in which porosities are generated in the deposited polymer as described above, e.g. By washing out salts or by other methods, e.g. in chapter 6ff. of the book New Materials Permeable to Water Vapor, Harro Träubel, Springer Verlag 1999.

Textile fabrics (A) can be equipped, in particular they are easy to clean and / or flameproof.

Textile fabrics (A) may have a basis weight in the range of 10 to 500 g / m ² , preferably 50 to 300 g / cm ² .

The multilayer composite material according to the invention furthermore comprises at least one polyurethane layer (C) which has capillaries which extend over the entire thickness of the polyurethane layer. Polyurethane layer (C), which has capillaries that go over the entire thickness of the polyurethane layer, is also referred to in the context of the present invention as polyurethane layer (C).

In one embodiment of the present invention, polyurethane layer (C) has an average thickness in the range from 15 to 300 μm, preferably from 20 to 150 μm, particularly preferably from 25 to 80 μm.

In a preferred embodiment of the present invention, polyurethane layer (C) has capillaries which run over the entire thickness (cross section) of the polyurethane layer (C).

In one embodiment of the present invention, polyurethane layer (C) has on average at least 100, preferably at least 250 capillaries per 100 cm ² .

In one embodiment of the present invention, the capillaries have an average diameter in the range of 0.005 to 0.05 mm, preferably 0.009 to 0.03 mm.

In one embodiment of the present invention, the capillaries are evenly distributed over polyurethane layer (C). In a preferred embodiment of the present invention However, the capillaries are unevenly distributed over the polyurethane layer (C).

In one embodiment of the present invention, the capillaries are substantially bent. In another embodiment of the present invention, the capillaries have a substantially straight course.

The capillaries impart air and water vapor permeability to the polyurethane layer (C) without the need for perforation. In one embodiment of the present invention, the water vapor permeability of the polyurethane layer (C) may be above 1.5 mg / cm ² -h, measured according to DIN 53333. Thus, it is possible that moisture such as perspiration may migrate through the polyurethane layer (C) ,

In one embodiment of the present invention, polyurethane layer (C), in addition to the capillaries, still has pores which do not extend over the entire thickness of the polyurethane layer (C).

In one embodiment, polyurethane layer (C) has a pattern. The pattern can be arbitrary and, for example, reproduce the pattern of a leather or a wooden surface. In one embodiment of the present invention, the pattern may reflect a nubuck leather.

In one embodiment of the present invention, polyurethane layer (C) has a velvet-like appearance.

In one embodiment of the present invention, the pattern may correspond to a velvet surface, for example with hairs having an average length of 20 to 500 μm, preferably 30 to 200 μm and particularly preferably 60 to 100 μm. The hairs may, for example, have a circular diameter. In a particular embodiment of the present invention, the hairs have a conical shape.

In one embodiment of the present invention, polyurethane layer (C) has hairs which are arranged at an average distance of 50 to 350, preferably 100 to 250 μm from each other.

In the event that the polyurethane layer (C) has hair, the information on the average thickness on the polyurethane layer (C) without the hairs refer.

The polyurethane layer (C) is preferably connected to textile (A) via at least one bonding layer (B). Bonding layer (B) may be a perforated layer, that is to say not the entire surface, of a distinct layer, preferably a hardened organic adhesive.

In another embodiment, (B) is a fully coated layer of a cured organic adhesive that may be fully fused.

In one embodiment of the present invention, bonding layer (B) is a layer in the form of dots, stripes or lattices, for example in the form of diamonds, rectangles, squares or a honeycomb structure. Then, polyurethane layer (C) comes into contact with textile (A) at the gaps of the bonding layer (B).

In one embodiment of the present invention, bonding layer (B) is a layer of a cured organic adhesive, for example based on polyvinyl acetate, polyacrylate or, in particular, polyurethane, preferably of polyurethanes with a glass transition temperature below 0 ^° C.

The curing of the organic adhesive may be effected, for example, thermally, by actinic radiation or by aging.

In another embodiment of the present invention, tie layer (B) is a tacky web.

In one embodiment of the present invention, bonding layer (B) has a maximum thickness of 100 μm, preferably 50 μm, more preferably 30 μm, most preferably 15 μm.

In one embodiment of the present invention, tie layer (B) may include hollow microspheres. For the purposes of the present invention, hollow microspheres are spherical particles having a mean diameter in the range from 5 to 20 μm of polymeric material, in particular halogenated polymer such as polyvinyl chloride or polyvinylidene chloride or copolymer of vinyl chloride with vinylidene chloride. Hollow microspheres can be empty or preferably filled with a substance whose boiling point is slightly lower than the room temperature, for example with n-butane and especially with isobutane.

In one embodiment of the present invention, polyurethane layer (C) may be bonded to textile (A) via at least two tie layers (B) having a same or different composition. So the one connection layer (B) contain a pigment and the other compound layer (B) pigment-free.

In one variant, one connecting layer (B) may contain hollow microspheres and the other connecting layer (B) may not.

In one embodiment of the present invention, the multilayer composite material according to the invention may comprise at least one intermediate layer (D) which is between textile (A) and bonding layer (B), between bonding layer (B) and polyurethane layer (C) or between two bonding layers (B) or may be different lies. In this case, intermediate layer (D) is selected from paper, metal foils and plastic films, foam and in particular open-cell foam.

Dies are not embodiments of intermediate layers (D) in the context of the present invention.

In a preferred embodiment of the present invention, multilayer composite material according to the invention can have no further layers.

In the embodiments in which the multilayer composite material according to the invention has at least one intermediate layer (D), polyurethane layer (C) does not come into direct contact with textile (A) but with intermediate layer (D).

In one embodiment of the present invention, intermediate layer (D) may have an average diameter (thickness) in the range of 0.05 mm to 5 cm, preferably 0.1 mm to 0.5 cm, particularly preferably 0.2 mm to 2 mm.

Preferably, intermediate layer (D) has a water vapor permeability in the range of greater than 1, 5 mg / cm ² -h, measured according to DIN 53333.

Multilayer composite materials according to the invention have a high mechanical strength and fastness properties. Furthermore, they have a high water vapor permeability. Drops of spilled liquid can be easily removed, for example with a cloth. In addition, multilayer composite materials according to the invention have a pleasing appearance and a very pleasant soft feel.

Inventive multilayer composite materials can be used for decoration, for example as decorative material. In addition, multilayer composite materials according to the invention can be backfoamed or underformed, and components produced in this way can be used in many ways, for example in the automotive sector. Furthermore, multilayer composite materials according to the invention can be used as or for the production of home textiles such as, for example, curtains or wall hangings. Such curtains or wall hangings can be easily cleaned without having to remove them, and they have a very pleasant feel.

A further subject of the present invention is a process for the production of multilayer composite materials according to the invention, also referred to in the context of the present invention as a production process according to the invention. In one embodiment of the production process according to the invention, the procedure is such as to form a polyurethane layer (C) by means of a matrix, to apply at least one organic adhesive over the entire surface or partially to textile (A) and / or polyurethane layer (C) and then to polyurethane layer (C ) with textile (A) punctiform, strip-like or flat connects.

In one embodiment of the present invention, the multilayer composite material according to the invention is produced by a coating process by first providing a polyurethane film (C), at least one textile (A) or the polyurethane film (C), or both on one surface in each case, for example in a patterned manner , provided with organic adhesive, for example, sprayed or brushed, and then brings the two surfaces into contact with each other. Then you can still press the system so available together or thermally treated or pressed together with heating.

The polyurethane film (C) forms the later polyurethane layer (C) of the multilayer composite material of the present invention. The polyurethane film (C) can be prepared as follows.

An aqueous polyurethane dispersion is applied to a die which has been preheated, the water is allowed to evaporate and then the resulting polyurethane film (C) is transferred to textile (A).

The application of aqueous polyurethane dispersion on the die can be carried out by methods known per se, in particular by spraying, for example with a spray gun.

The matrix may have a pattern, also called structuring, which is produced for example by laser engraving or by molding.

In one embodiment of the present invention, a die is provided which comprises an elastomeric layer or a layer composite comprising an elastomeric layer on a support, wherein the elastomeric layer comprises a binder and optionally further additives and auxiliaries. The provision of a template may then include the following steps:

1) applying a liquid binder, optionally containing additives and / or adjuvants, on a patterned surface, for example another

Die or an original pattern,

2) curing the binder, for example by thermal curing, radiation curing or by aging,

3) separating the thus obtainable template and optionally applying to a support, for example a metal plate or a metal cylinder.

In one embodiment of the present invention, the procedure is to apply a liquid silicone to a pattern that ages and thus hardens silicone and then peels it off. The silicone film is then glued on an aluminum carrier.

In a preferred embodiment of the present invention, a die is provided which has a laser-engravable layer or a layer composite comprising a laser-engravable layer on a support, wherein the laser-engravable layer comprises a binder and optionally further additives and auxiliaries. The laser-engravable layer is also preferably elastomeric.

In a preferred embodiment, the provision of a template comprises the following steps:

1) providing a laser-engravable layer or a layer composite comprising a laser-engravable layer on a support, wherein the laser-engravable layer comprises a binder and preferably additives and auxiliaries,

2) thermochemical, photochemical or actinic amplification of the laser-engravable layer,

3) engraving a surface structure corresponding to the surface structure of the surface-structured coating in the laser-engravable layer with a laser.

The laser-engravable layer, which is preferably elastomeric, or the layer composite can be present on a support, preferably they are present on a support. Examples of suitable supports include polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polybutylene terephthalate (PBT), polyethylene, polypropylene, polyamide or polycarbonate fabrics and films, preferably PET or PEN films. Also suitable as a carrier papers and knitted fabrics, such as cellulose. Conical or cylindrical tubes made of the said materials, so-called sleeves, can also be used as the carrier. Also suitable for sleeves are glass fiber fabrics or composite materials made of glass fibers and polymeric materials. Further suitable carrier materials are metallic carriers such as, for example, solid or tissue-shaped, flat or cylindrical carriers made of aluminum, steel, magnetizable spring steel or other iron alloys.

In one embodiment of the present invention, the support may be coated with an adhesive layer for better adhesion of the laser-engravable layer. In another embodiment of the present invention, no adhesive layer is required.

The laser-engravable layer comprises at least one binder, which may be a prepolymer, which reacts to a polymer in the course of a thermochemical reinforcement. Suitable binders can be selected depending on the desired properties of the laser-engravable layer or the matrix, for example with regard to hardness, elasticity or flexibility. Suitable binders can be subdivided essentially into 3 groups, without the binders being intended to be limited thereto.

The first group includes such binders having ethylenically unsaturated groups. The ethylenically unsaturated groups can be crosslinked photochemically, thermochemically, by means of electron beams or with any combination of these processes. In addition, a mechanical reinforcement can be made by means of fillers. Such binders are, for example, those which comprise copolymerized 1,3-diene monomers, such as isoprene or 1,3-butadiene. The ethylenically unsaturated group can function once as a chain building block of the polymer (1, 4-incorporation), or it can be bound as a side group (1, 2-incorporation) to the polymer chain. Examples include natural rubber, polybutadiene, polyisoprene, styrene-butadiene rubber, nitrile-butadiene rubber, acrylonitrile-butadiene-styrene (ABS) copolymer, butyl rubber, styrene-isoprene rubber, polychloroprene, polynorbornene rubber, ethylene Propylene-diene rubber (EPDM) or polyurethane elastomers having ethylenically unsaturated groups.

Other examples include thermoplastic elastomeric block copolymers of alkenyl aromatics and 1,3-dienes. The block copolymers may be either linear block copolymers or radial block copolymers. These are usually ABA-type triblock copolymers, but they can also be AB-type diblock polymers, or those having multiple alternating elastomeric and thermoplastic blocks, eg, ABABA. It is also possible to use mixtures of two or more different block copolymers. Commercially available triblock copolymers often contain certain proportions of diblock copolymers. Diene units can be 1, 2, or 1, 4 linked. It can both block copolymers of styrene-butadiene and styrene-isoprene type can be used. They are available, for example under the name Kraton ^® commercially. Furthermore possible to employ thermoplastic-elastomeric block copolymers having end blocks of styrene and a random styrene-butadiene middle block, which are available under the name Styroflex ^®.

Other examples of ethylenically unsaturated binder include modified binders in which crosslinkable groups are introduced into the polymeric molecule by grafting reactions.

The second group includes such binders having functional groups. The functional groups can be thermochemically crosslinked by means of electron beams, photochemically or with any combination of these processes. In addition, a mechanical reinforcement can be made by means of fillers. Examples of suitable functional groups include -Si (HR ¹ ) O-, -Si (R ¹ R ² ) O-, -OH, -NH ₂ , -NHR ¹ , -COOH, -COOR ¹ , -COHN ₂ , -O- C (O) NHR ¹ , -SO ₃ H or -CO-. Examples of binders include silicone elastomers, acrylate rubbers, ethylene-acrylate rubbers, ethylene-acrylic acid rubbers or ethylene-vinyl acetate rubbers and their partially hydrolyzed derivatives, thermoplastic elastomeric polyurethanes, sulfonated polyethylenes or thermoplastic elastomeric polyesters. R ¹ and, if present, R ^{2 are} different or preferably identical and selected from organic groups and in particular C ¹ -C 6 -alkyl.

In one embodiment of the present invention, it is possible to use binders which have both ethylenically unsaturated groups and functional groups. Examples include addition-crosslinking silicone elastomers having functional and ethylenically unsaturated groups, copolymers of butadiene with (meth) acrylates, (meth) acrylic acid or acrylonitrile, and also copolymers or block copolymers of butadiene or isoprene with functionalized styrene derivatives, for example block copolymers of butadiene and hydroxystyrene.

The third group of binders includes those which have neither ethylenically unsaturated groups nor functional groups. These include, for example, polyolefins or ethylene / propylene elastomers or products obtained by hydrogenation of diene units, such as, for example, SEBS rubbers.

Polymer layers which contain binders without ethylenically unsaturated or functional groups generally have to be reinforced mechanically, with the aid of high-energy radiation or a combination thereof, in order to enable optimum sharp-edged structuring by means of laser. It is also possible to use mixtures of two or more binders, which may be both binders from in each case only one of the groups described, or mixtures of binders from two or all three groups. The possible combinations are limited only insofar as the suitability of the polymer layer for the laser structuring process and the molding process must not be adversely affected. For example, a mixture of at least one elastomeric binder which has no functional groups can advantageously be used with at least one further binder which has functional groups or ethylenically unsaturated groups.

In one embodiment of the present invention, the proportion of the binder (s) in the elastomeric layer or laser-engravable layer is from 30% by weight to 99% by weight relative to the sum of all the constituents of the elastomeric layer or laser-engravable layer concerned, preferably 40 to 95 wt .-%, and most preferably 50 to 90 wt .-%.

In one embodiment of the present invention, polyurethane layer (C) is formed by means of a silicone matrix. For the purposes of the present invention, silicone matrices are those matrices which are prepared using at least one binder which has at least one, preferably at least three O-Si (R ¹ R ² ) -O- groups per molecule, the variables being as defined above are.

Optionally, the elastomeric layer or laser-engravable layer may comprise reactive low molecular weight or oligomeric compounds. Oligomeric compounds generally have a molecular weight of not more than 20,000 g / mol. Reactive low molecular weight and oligomeric compounds will hereinafter be referred to as monomers for the sake of simplicity.

On the one hand, monomers can be added in order to increase the rate of photochemical or thermochemical crosslinking or crosslinking by means of high-energy radiation, if desired. When using binders from the first and second group, the addition of monomers for acceleration is generally not mandatory. In the case of binders from the third group, the addition of monomers is generally recommended, without this necessarily being necessary in every case.

Regardless of the crosslink speed issue, monomers can also be used to control the crosslink density. Depending on the nature and amount of the low molecular weight compounds added, further or narrower networks are obtained. As monomers on the one hand known ethylenically unsaturated monomers can be used. The monomers should be substantially compatible with the binders and at least one photochemically or thermochemically reactive Group have. They should not be volatile. The boiling point of suitable monomers is preferably at least 150 ^° C. Particularly suitable are amides of acrylic acid or methacrylic acid with monofunctional or polyfunctional alcohols, amines, aminoalcohols or hydroxyethers and esters, styrene or substituted styrenes, esters of fumaric or maleic acid or allyl compounds. Examples include n-butyl acrylate, 2-ethylhexyl acrylate, lauryl acrylate, 1,4-butanediol di (meth) acrylate, 1,6-hexanediol diacrylate, 1,6-hexanediol dimethacrylate, 1,9-nonanediol diacrylate, trimethylolpropane trimethacrylate, trimethylolpropane triacrylate, dipropylene glycol diacrylate, tripropyric acid. glycol diacrylate, dioctyl fumarate, N-dodecyl maleimide and triallyl isocyanurate.

Particularly suitable for the thermochemical reinforcement monomers include reactive low molecular weight silicones such as cyclic siloxanes, Si-H-functional siloxanes, siloxanes with alkoxy or ester groups, sulfur-containing siloxanes and silanes, dialcohols such as 1, 4-butanediol, 1, 6-hexanediol, 1, 8-octanediol, 1, 9-nonanediol, diamines such as 1, 6-hexanediamine, 1, 8-octanediamine, amino alcohols such as ethanolamine, diethanolamine, butylethanolamine, dicarboxylic acids such as 1, 6-hexanedicarboxylic acid, terephthalic acid , Maleic acid or fumaric acid.

It is also possible to use monomers which have both ethylenically unsaturated groups and functional groups. As examples of its ω-hydroxyalkyl (meth) acrylates, such as ethylene glycol mono (meth) acrylate, 1, 4-butanediol mono (meth) acrylate or 1, 6-hexanediol mono (meth) acrylate.

Of course, mixtures of different monomers can be used, provided that the properties of the elastomeric layer are not adversely affected by the mixture. In general, the amount of added monomers 0 to 40 wt .-% with respect to the amount of all components of the elastomeric layer or the laser-engravable layer concerned, preferably 1 to 20 wt .-%.

In one embodiment, one or more monomers may be employed with one or more catalysts. It is thus possible to accelerate silicone matrices by adding one or more acids or by organotin compounds to the step 2) of providing the template. Suitable organotin compounds can be: di-n-butyltin dilaureate, di-n-butyltin diactanoate, di-n-butyltin di-2-ethylhexanoate, di-n-octyltin di-2-ethylhexanoate and di-n-butylbis (1-oxoneodecyl-oxy ) stannane.

The elastomeric layer or the laser-engravable layer may further comprise additives and auxiliaries, for example IR absorbers, dyes, dispersing aids, antistatic agents, plasticizers or abrasive particles. The amount of such additives and auxiliaries should generally be 30 wt .-% with respect to the amount of all components of the elastomeric layer or the relevant laser-engravable layer does not exceed.

The elastomeric layer or the laser-engravable layer can be constructed from a plurality of individual layers. These individual layers can be of the same, approximately the same or different material composition. The thickness of the laser-engravable layer or all individual layers together is generally between 0.1 and 10 mm, preferably 0.5 to 3 mm. The thickness can be suitably selected depending on application and machine process parameters of the laser engraving process and the molding process.

The elastomeric layer or the laser-engravable layer may optionally further comprise a top layer having a thickness of not more than 300 μm. The composition of such a topsheet can be selected for optimal engravability and mechanical stability while selecting the composition of the underlying layer for optimum hardness or elasticity.

In one embodiment of the present invention, the topsheet itself is laser engravable or can be removed by laser engraving together with the underlying layer. The topsheet comprises at least one binder. It may further comprise an absorber for laser radiation or even monomers or auxiliaries.

In one embodiment of the present invention, the silicone matrix is a laser-engraved silicone matrix.

Of very particular advantage thermoplastic elastomeric binders or silicone elastomers are used for the process according to the invention. When using thermoplastically elastomeric binders, the preparation is preferably carried out by extrusion between a carrier film and a cover film or a cover element followed by calendering, as disclosed, for example, for flexographic printing elements in EP-A 0 084 851. In this way, even thicker layers can be produced in a single operation. Multilayer elements can be produced by coextrusion.

If it is desired to pattern the template by means of laser engraving, it is preferable to apply the laser-engravable layer before laser engraving by heating (thermochemically), by irradiation with UV light (photochemically) or by irradiation with energy (actinic). or any combination thereof. Subsequently, the laser-engravable layer or the layer composite is applied to a cylindrical (temporary) carrier, for example made of plastic, glass fiber reinforced plastic, metal or foam, for example by means of adhesive tape, negative pressure, clamping devices or magnetic force, and graved as described above. Alternatively, the planar layer or layer composite can also be engraved as described above. Optionally, during the laser engraving process, the laser engravable layer is washed with a round washer or a continuous washer with a debris removal cleaner.

In the manner described, the template can be produced as a negative die or as a positive die.

In a first variant, the die has a negative structure, so that the textile textile bond can be obtained directly by applying a liquid plastic material to the surface of the die and then solidifying the polyurethane.

In a second variant, the die has a positive structure, so that first a negative die is produced by taking an impression of the laser-structured positive die. From this negative die, the coating which can be bonded to a flat support can then be obtained by applying a liquid plastic material to the surface of the negative die and then solidifying the plastic material.

Preferably, structural elements having dimensions in the range from 10 to 500 μm are engraved into the matrix. The structural elements may be formed as elevations or depressions. Preferably, the structural elements have a simple geometric shape and are, for example, circles, ellipses, squares, diamonds, triangles and stars. The structural elements can form a regular or irregular grid. Examples are a classical dot matrix or a stochastic screen, for example a frequency-modulated screen.

In one embodiment of the present invention, for structuring the template by means of a laser, cells are introduced into the matrix having an average depth in the range from 50 to 250 μm and a center distance in the range from 50 to 250 μm.

For example, the die may be engraved to have "cups" (depressions) having a diameter in the range of 10 to 500 microns at the surface of the die Preferably, the diameter at the die surface is 20 to 250 microns and more particularly preferably from 30 to 150 μm. For example, it may be 10 to 500 μm, preferably 20 to 200 μm, more preferably 80 μm.

In one embodiment of the present invention, the die preferably still has a surface fine structure in addition to a surface coarse structure. Both coarse and fine structure can be produced by laser engraving. The fine structure may be, for example, a microroughness with a roughness amplitude in the range of 1 to 30 μm and a roughness frequency of 0.5 to 30 μm. The dimensions of the microroughness are preferably in the range from 1 to 20 .mu.m, more preferably from 2 to 15 .mu.m, and particularly preferably from 3 to 10 .mu.m.

Laser engraving is especially suitable for IR lasers. However, it is also possible to use lasers with shorter wavelengths, provided the laser has sufficient intensity. For example, a frequency doubled (532nm) or frequency tripled (355nm) Nd-Y AG laser can be used, or even an excimer laser (e.g., 248nm). For laser engraving, for example, a CO 2 laser with a wavelength of 10640 nm can be used. Particular preference is given to using lasers having a wavelength of 600 to 2000 nm. For example, Nd-Y AG lasers (1064 nm), IR diode lasers or solid-state lasers can be used. Particularly preferred are Nd / YAG lasers. The image information to be engraved is transmitted directly from the lay-out computer system to the laser apparatus. The lasers can be operated either continuously or pulsed.

As a rule, the template obtained can be used directly after production. If desired, the resulting template can still be cleaned. By such a cleaning step detached, but not yet completely removed from the surface layer components are removed. As a rule, simple treatment with water, water / surfactant, alcohols or inert organic cleaning agents is sufficient, which are preferably low in swelling.

In a further step, an aqueous formulation of polyurethane is applied to the matrix. The application can preferably be effected by spraying. The matrix should be heated when applying the formulation of polyurethane, for example to temperatures of at least 80 ⁰ C, preferably at least 90 ⁰ C. The water from the aqueous formulation of polyurethane evaporates and forms the capillaries in the solidifying polyurethane layer.

By aqueous, in connection with the polyurethane dispersion, is meant that it contains water, but less than 5% by weight, based on the dispersion, preferably less than 1% by weight of organic solvent. Most preferably, no volatile organic solvent can be detected. Volatile organic solvents in the context of the present invention are those organic solvents. understood means having a boiling point of up to 200 ⁰ C at atmospheric pressure.

The aqueous polyurethane dispersion may have a solids content in the range from 5 to 60 wt .-%, preferably 10 to 50 wt .-% and particularly preferably 25 to 45 wt .-%.

Polyurethanes (PU) are well known, commercially available and generally consist of a soft phase of higher molecular weight polyhydroxyl compounds, e.g. polycarbonate, polyester or polyether segments, and a urethane

Hard phase, formed from low molecular weight chain extenders and di- or polyisocyanates.

Processes for the preparation of polyurethanes (PU) are well known. In general, polyurethanes (PU) are converted by reaction of

(a) isocyanates, preferably diisocyanates with

(b) isocyanate-reactive compounds, usually having a molecular weight (Mw) of 500 to 10,000 g / mol, preferably 500 to 5,000 g / mol, more preferably 800 to 3,000 g / mol, and (c) chain extenders having a molecular weight of 50 to 499 g / mol, optionally in the presence of

(d) catalysts

(e) and / or customary additives.

In the following, by way of example, the starting components and processes for the preparation of the preferred polyurethanes (PU) are set forth. The components (a), (b), (c) and optionally (d) and / or (e) usually used in the preparation of the polyurethanes (PU) are described below by way of example:

As isocyanates (a) it is possible to use generally known aliphatic, cycloaliphatic, araliphatic and / or aromatic isocyanates, for example tri-, tetra-, penta-, hexa-, hepta- and / or octamethylene diisocyanate, 2-methylpentamethylene diisocyanate 1, 5, 2-ethyl-butylene-diisocyanate-1, 4, pentamethylene-diisocyanate-1, 5, butylene-diisocyanate-1, 4, 1-isocyanato-3,3,5-trimethyl-5-isocyanato methylcyclohexane (isophorone diisocyanate, IPDI), 1,4- and / or 1,3-bis (isocyanatomethyl) cyclohexane (HXDI), 1,4-cyclohexane diisocyanate, 1-methyl-2,4- and / or 2, 6-cyclohexane diisocyanate and / or 4,4'-, 2,4'- and 2,2'-dicyclohexylmethane diisocyanate, 2,2'-, 2,4'- and / or 4.4 'Diphenylmethane diisocyanate (MDI), 1, 5-naphthylene diisocyanate (NDI), 2,4- and / or 2,6-toluene diisocyanate (TDI), diphenylmethane diisocyanate, 3,3'-dimethyl-diphenyl-diisocyanate, 1, 2-diphenylethane diisocyanate and / or phenylene diisocyanate. Preferably, 4,4'-MDI is used. Also preferred are aliphatic diisocyanates, in particular hexamethylene diisocyanate (HDI), and particular preference is given to aromatic see diisocyanates such as 2,2'-, 2,4'- and / or 4,4'-diphenylmethane diisocyanate (MDI) and mixtures of the aforementioned isomers.

As isocyanate-reactive compounds (b) it is possible to use the generally known isocyanate-reactive compounds, for example polyesterols, polyetherols and / or polycarbonatediols, which are usually also grouped under the term "polyols", with molecular weights (M _w ) in the region of 500 and 8,000 g / mol, preferably 600 to 6,000 g / mol, in particular 800 to 3,000 g / mol, and preferably an average functionality to isocyanates of 1, 8 to 2.3, preferably 1, 9 to 2.2, in particular 2. Polyether polyols are preferably used, for example those based on generally known starter substances and customary alkylene oxides, for example ethylene oxide, 1,2-propylene oxide and / or 1,2-butylene oxide, preferably polyetherols based on polyoxytetramethylene (polyTHF), 1 , 2-propylene oxide and ethylene oxide.Polyetherols have the advantage that they have a higher hydrolytic stability than polyesterols, and are preferably as component (b), in particular for the production of soft polyurethanes polyurethane (PU 1).

Particularly suitable polycarbonate diols are aliphatic polycarbonate diols, for example 1,4-butanediol polycarbonate and 1,6-hexanediol polycarbonate.

As the polyester diols are those mentioned by polycondensation of at least one primary diol, preferably at least one primary aliphatic diol, for example ethylene glycol, 1, 4-butanediol, 1, 6-hexanediol, neopentyl glycol or more preferably 1, 4-dihydroxymethylcyclohexane (as Mixture of isomers) or mixtures of at least two of the aforementioned diols on the one hand and at least one, preferably at least two dicarboxylic acids or their anhydrides on the other hand. Preferred dicarboxylic acids are aliphatic dicarboxylic acids such as adipic acid, glutaric acid, succinic acid and aromatic dicarboxylic acids such as phthalic acid and in particular isophthalic acid.

Polyetherols are preferred by addition of alkylene oxides, in particular ethylene oxide, propylene oxide and mixtures thereof, to diols such as ethylene glycol, 1, 2-propylene glycol, 1, 2-butylene glycol, 1, 4-butanediol, 1, 3-propanediol, or to triols such For example, glycerol, prepared in the presence of highly active catalysts. Such highly active catalysts include cesium hydroxide and dimetal cyanide catalysts, also referred to as DMC catalysts. A frequently used DMC catalyst is zinc hexacyanocobaltate. The DMC catalyst can be left in the polyetherol after the reaction, preferably it is removed, for example by sedimentation or filtration. Instead of a polyol, it is also possible to use mixtures of different polyols.

To improve the dispersibility can be used as isocyanate-reactive compounds (b) proportionately one or more diols or diamines having a carboxylic acid group or sulfonic acid group (b '), in particular alkali metal or ammonium salts of 1, 1-dimethylolbutanoic, 1, 1-dimethylolpropionic or

Chain extenders (c) used are aliphatic, araliphatic, aromatic and / or cycloaliphatic compounds having a molecular weight of 50 to 499 g / mol and at least two functional groups, preferably compounds having exactly two functional groups per molecule, known per se - For example, diamines and / or alkanediols having 2 to 10 carbon atoms in the alkylene radical, in particular 1, 3-propanediol, butanediol-1, 4, hexanediol-1, 6 and / or di-, tri-, tetra-, penta-, Hexa, hepta, octa, nona and / or Dekaalkylenglykole having 3 to 8 carbon atoms per molecule, preferably corresponding oligo- and / or polypropylene glycols, whereby mixtures of chain extenders (c) can be used.

More preferably, components (a) to (c) are difunctional compounds, i. Diisocyanates (a), difunctional polyols, preferably polyetherols (b) and difunctional chain extenders, preferably diols.

Suitable catalysts (d), which in particular accelerate the reaction between the NCO groups of the diisocyanates (a) and the hydroxyl groups of the constituent components (b) and (c), are per se known tertiary amines, e.g. Triethylamine, dimethylcyclohexylamine, N-methylmorpholine, N, N'-dimethylpiperazine, 2- (dimethylaminoethoxy) ethanol, diazabicyclo- (2,2,2) -octane ("DABCO") and similar tertiary amines, and especially organic metal compounds such as titanic acid esters Iron compounds such as iron (III) acetylacetonate, tin compounds, eg, tin diacetate, tin dioctoate, tin dilaurate, or the tin dialkyl salts of aliphatic carboxylic acids such as dibutyltin diacetate, dibutyltin dilaurate, etc. The catalysts are usually used in amounts of from 0.0001 to 0 , 1 parts by weight per 100 parts by weight of component (b) used.

Besides catalyst (d), auxiliaries and / or additives (e) can also be added to components (a) to (c). Examples which may be mentioned are blowing agents, anti-block agents, surface-active substances, fillers, for example fillers based on nis of nanoparticles, especially fillers based on CaCO 3, furthermore nucleating agents, lubricants, dyes and pigments, antioxidants, for example against hydrolysis, light, heat or discoloration, inorganic and / or organic fillers, reinforcing agents and plasticizers, metal deactivators. In a preferred embodiment, component (e) also includes hydrolysis protectants such as, for example, polymeric and low molecular weight carbodiimides. Preferably, the soft polyurethane contains triazole and / or triazole derivative and antioxidants in an amount of 0.1 to 5 wt .-% based on the total weight of the relevant soft polyurethane. As antioxidants are generally suitable substances which inhibit or prevent unwanted oxidative processes in the plastic to be protected. In general, antioxidants are commercially available. Examples of antioxidants are hindered phenols, aromatic amines, thiosynergists, trivalent phosphorus organophosphorus compounds, and hindered amine light stabilizers. Examples of sterically hindered phenols can be found in Plastics Additive Handbook, 5th edition, H. Zweifel, ed, Hanser Publishers, Munich, 2001 ([1]), pp. 98-107 and pp. 116-p. 121. Examples of aromatic Amines can be found in [1] pp. 107-108. Examples of thiosynergists are given in [1], p.104-105 and p.112-1 13. Examples of phosphites can be found in [1], p.109-1 12. Examples of hindered amine light stabilizers are given in [ 1], p.123-136. For use in the antioxidant mixture, phenolic antioxidants are preferred. In a preferred embodiment, the antioxidants, in particular the phenolic antioxidants, have a molecular weight of greater than 350 g / mol, more preferably greater than 700 g / mol and a maximum molecular weight (M _w ) of at most 10,000 g / mol, preferably up to a maximum of 3,000 g / mol on. Also preferred they have a melting point of at most 180 ⁰ C. In addition, advertising the preferred antioxidants used which are amorphous or liquid. Also, as component (e), mixtures of two or more antioxidants may be used.

In addition to the stated components (a), (b) and (c) and optionally (d) and (e), it is also possible to use chain regulators (chain terminators), usually having a molecular weight of from 31 to 3000 g / mol. Such chain regulators are compounds which have only one isocyanate-reactive functional group, e.g. monofunctional alcohols, monofunctional amines and / or monofunctional polyols. By means of such chain regulators, a flow behavior, in particular in the case of soft polyurethanes, can be adjusted in a targeted manner. Chain regulators can generally be used in an amount of from 0 to 5, preferably 0.1 to 1, parts by weight, based on 100 parts by weight of component (b), and fall by definition under component (c).

In addition to the above-mentioned components (a), (b) and (c) and optionally (d) and (e), crosslinking agents having two or more isocyanate-reactive ones may also be used Groups are used towards the end of the synthesis reaction, for example hydrazine hydrate.

To adjust the hardness of polyurethane (PU), components (b) and (c) can be selected in relatively wide molar ratios. Proven molar ratios of component (b) to total used chain extenders (c) of 10: 1 to 1:10, in particular from 1: 1 to 1: 4, wherein the hardness of the soft polyurethanes increases with increasing content of (c) , The reaction for the preparation of polyurethane (PU) may be at a ratio of 0.8 to 1, 4: 1, preferably at a ratio of 0.9 to 1, 2: 1, more preferably at a ratio of 1, 05 to 1 , 2: 1. The index is defined by the ratio of the total isocyanate groups used in the reaction of component (a) to the isocyanate-reactive groups, i. the active hydrogens, components (b) and, optionally, (c) and optionally monofunctional isocyanate-reactive components, as chain terminators, e.g. Monoalcohols.

The production of polyurethane (PU) can be carried out continuously by processes known per se, for example by one-shot or the prepolymer process, or batchwise by the prepolymer process known per se. In these processes, the reacting components (a), (b), (c) and optionally (d) and / or (e) may be mixed together successively or simultaneously with the reaction starting immediately.

Polyurethane (PU) can be dispersed in water by methods known per se, for example by dissolving polyurethane (PU) in acetone or preparing it as a solution in acetone, adding water and then removing the acetone, for example by distilling off. In one variant, polyurethane (PU) is prepared as a solution in N-methylpyrrolidone or N-ethylpyrrolidone, water is added and the N-methylpyrrolidone or N-ethylpyrrolidone is removed.

In one embodiment of the present invention, aqueous dispersions of the invention contain two different polyurethanes polyurethane (PU 1) and polyurethane (PU 2), of which polyurethane (PU 1) is a so-called soft polyurethane, which is constructed as described above as polyurethane (PU) , and at least one hard polyurethane (PU2).

In principle, rigid polyurethane (PU 2) can be prepared analogously to soft polyurethane (PU 1), but other isocyanate-reactive compounds (b) or other mixtures of isocyanate-reactive compounds (b) are also used in the context of the present invention referred to as isocyanate-reactive compounds (b2) or, for short, compound (b2). Examples of compounds (b2) are in particular 1, 4-butanediol, 1, 6-hexanediol and neopentyl glycol, either in admixture with one another or in admixture with polyethylene glycol.

In one variant of the present invention, mixtures of diisocyanates, for example mixtures of HDI and IPDI, are selected as the diisocyanate (a) and polyurethane (PU2), larger amounts of IPDI being selected for the preparation of hard polyurethane (PU2) than for the production of soft Polyurethane (PU 1).

In one embodiment of the present invention, polyurethane (PU2) has a Shore A hardness in the range of more than 60 to a maximum of 100, the Shore hardness A according to DIN 53505 being determined after 3 seconds.

In one embodiment of the present invention, polyurethane (PU) has a mean particle diameter in the range of 100 to 300 nm, preferably 120 to 150 nm, determined by laser light scattering.

In one embodiment of the present invention, soft polyurethane (PU1) has an average particle diameter in the range of 100 to 300 nm, preferably 120 to 150 nm, determined by laser light scattering.

In one embodiment of the present invention, polyurethane (PU2) has a mean particle diameter in the range from 100 to 300 nm, preferably from 120 to 150 nm, determined by laser light scattering.

The aqueous polyurethane dispersion may further comprise at least one curing agent, which may also be referred to as a crosslinker. Suitable hardeners are compounds which can crosslink a plurality of polyurethane molecules with one another, for example during thermal activation. Crosslinking agents based on trimeric diisocyanates, in particular based on aliphatic diisocyanates such as hexamethylene diisocyanate, are particularly suitable. Very particular preference is given to crosslinkers of the formula Ia or Ib, in the context of the present invention also referred to as compound (V),

I b wherein R ³ , R ⁴ and R ^{5 may be} different or preferably the same and are selected from A ¹ -NCO and A ¹ -NH-CO-X, wherein

A ^{1 is} a spacer having 2 to 20 C atoms, selected from arylene, unsubstituted or substituted by one to four C ¹ -C 4 -alkyl groups, alkylene and cycloalkylene, for example 1, 4-cyclohexylene. Preferred spacers A ¹ are phenylene, in particular para-phenylene, furthermore toluene, in particular para-toluylene, and C ₂ -C 12 -alkylene such as, for example, ethylene (CH ₂ CH ₂ ), furthermore - (CH ₂ J ₃ -, - (CH ₂ J ₄ -, - (CH ₂ J ₅ -, - (CH ₂ J ₆ -, - (CH ₂ J ₈ -, - (CH ₂ J ₁₀ -,

X is chosen 0 (AO) _x R ⁶ , where

AO is C ₂ -C 4 -alkylene oxide, for example butylene oxide, in particular ethylene oxide (CH ₂ CH ₂ O) or propylene oxide (CH (CH ₃ ) CH ₂ O) or (CH ₂ CH (CH ₃ ) O),

x is an integer in the range of 1 to 50, preferably 5 to 25, and

R ⁶ is selected from hydrogen and C ₁ -C 30 -alkyl, in particular C ₁ -C 10 -alkyl, such as methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl , n-pentyl, iso-pentyl, sec-pentyl, neo-pentyl, 1,2-dimethylpropyl, iso-amyl, n-hexyl, iso-hexyl, sec-hexyl, n-heptyl, n-octyl, 2- Ethylhexyl, n-nonyl, n-decyl, more preferably C1-C4 alkyl such as methyl, ethyl, n-propyl, iso-propyl, n-butyl, iso-butyl, sec-butyl and tert-butyl.

Particularly preferred compounds (V) are those in which R ^3, R ⁴ and R ^{5 are} equal to each (CH ₂₎ ₄ -NCO, (CH ₂₎ ₆ -NCO or (CH ₂₎ _i2 -NCO.

Aqueous polyurethane dispersions may contain further constituents, for example (f) a silicone compound having reactive groups, also called silicone compound (f) in the context of the present invention.

Examples of reactive groups in connection with silicone compounds (f) are, for example, carboxylic acid groups, carboxylic acid derivatives such as, for example, carboxylic acid methyl esters or carboxylic anhydrides, in particular succinic anhydride groups, and particularly preferably carboxylic acid groups.

Examples of reactive groups are furthermore primary and secondary amino groups, for example NH (iso-C ₃ H ₇ ) groups, NH (nC ₃ H ₇ ) groups, NH (cyclo-C6Hn) groups and NH (n-C4H ₉ ) Groups, in particular NH (C ₂ H ₅ ) groups and NH (CH ₃ ) groups, and very particularly preferably NH ₂ groups. Furthermore, aminoalkylamino preferably such as -NH-CH ₂ -CH ₂ -NH ₂ groups, _{_{-NH-CH2-CH2-CH2-NH2}} groups, -NH-CH ₂ -CH ₂ -NH (C ₂ H ₅ ) Groups, -NH-CH ₂ -CH ₂ -CH ₂ -NH (C ₂ H ₅ ) groups, -NH-CH ₂ -CH ₂ -NH (CH ₃ ) groups, -NH-CH ₂ -CH ₂ -CH ₂ -NH (CH ₃ ) groups.

The reactive group (s) are bonded to silicone compound (f) either directly or preferably via a spacer A ² . A ² is selected from arylene, unsubstituted or substituted by one to four C 1 -C ₄ -alkyl groups, alkylene and cycloalkylene such as 1, 4-cyclohexylene. Preferred spacers A ² are phenylene, in particular para-phenylene, furthermore toluene, in particular para-toluylene, and C ₂ -C 18 -alkylene, such as ethylene (CH ₂ CH ₂ ), furthermore - (CH ₂ ) ₃ -, - (CH ₂ ) 4-, - _(CH2) S-, - (CH ₂ J ₆ -, - (CH ₂₎ S-, - _(CH2) io-, - _(CH2) i2-, - (CH ₂₎ i ₄ -, - (CH ₂ ) ₁₆ - and - (CH ₂ ) iβ-.

In addition to the reactive groups, silicone compound (f) contains non-reactive groups, in particular di-C 1 -C 10 -alkyl-SiO ₂ groups or phenyl-C 1 -C 10 -alkyl-SiO ₂ -

Groups, in particular dimethyl-SiO ₂ groups, and optionally one or more Si (CH ₃ ) ₂ -OH groups or Si (CH ₃ ) ₃ groups.

In one embodiment of the present invention, silicone compound (f) has on average one to four reactive groups per molecule.

In a specific embodiment of the present invention, silicone compound (f) has on average one to four COOH groups per molecule.

In another specific embodiment of the present invention, silicone compound (f) has on average one to four amino groups or aminoalkylamino groups per molecule.

Silicone compound (f) has catenated or branched Si-O-Si units.

In one embodiment of the present invention, silicone compound (f) has a molecular weight M _n in the range of 500 to 10,000 g / mol, preferably up to 5,000 g / mol.

If silicone compound (f) has a plurality of reactive groups per molecule, these reactive groups may be bonded directly or via spacer A ² via several Si atoms or in pairs via the same Si atom to the Si-O-Si chain.

The reactive groups or the reactive group can be bonded to one or more of the terminal Si atoms of silicone compound (f) - directly or via spacer A ² . In another embodiment of the present invention, the reactive one is Group or are the reactive groups at one or more of the non-terminal Si atoms of silicone compound (f) - directly or via spacer A ² - bound.

In one embodiment of the present invention, an aqueous polyurethane dispersion furthermore comprises a polydi-C 1 -C 4 -alkylsiloxane (g) which has neither amino groups nor COOH groups, preferably a polydimethylsiloxane, in the context of the present invention also briefly polydialkylsiloxane (g) or Polydimethylsiloxane (g) called.

C.sub.1 -C.sub.4 -alkyl in polydialkylsiloxane (g) may be different or preferably identical and selected from methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl and tert-butyl, wherein unbranched Ci-C4-alkyl is preferred, particularly preferred is methyl.

Polydialkylsiloxane (g) and preferably polydimethylsiloxane (g) are preferably unbranched polysiloxanes with Si-O-Si chains or those polysiloxanes which have up to 3, preferably at most one branch per molecule.

Polydialkylsiloxane (D) and in particular polydimethylsiloxane (g) can have one or more Si (C 1 -C ₄ -alkyl) ₂ -OH groups.

In one embodiment of the present invention, aqueous polyurethane dispersion contains in total in the range from 20 to 30% by weight of polyurethane (PU), or altogether in the range from 20 to 30% by weight of polyurethanes (PU1) and (PU2), if appropriate in the range of 1 to 10, preferably 2 to 5 wt .-% hardener, optionally in the range of 1 to 10 wt .-% silicone compound (f), in the range of zero to 10, preferably 0.5 to 5 wt .-% Polydialkylsiloxane (g).

In one embodiment of the present invention, aqueous polyurethane dispersion in the range of 10 to 30 wt% contains soft polyurethane (PU 1) and in the range of zero to 20 wt% hard polyurethane (PU2).

In one embodiment of the present invention, aqueous polyurethane dispersion has a total solids content of from 5 to 60% by weight, preferably from 10 to 50% by weight and more preferably from 25 to 45% by weight.

In this case, statements in% by weight each denote the active ingredient or solid and are based on the total aqueous polyurethane dispersion. The 100 wt% missing moiety is preferably continuous phase, for example water or a mixture of one or more organic solvents and water. In one embodiment of the present invention, aqueous polyurethane dispersion contains at least one additive (h) selected from pigments, matting agents, light stabilizers, antistatic agents, antisoil, anticancer resin, thickening agents, in particular polyurethane-based thickeners, and hollow microspheres.

In one embodiment of the present invention, aqueous polyurethane dispersion contains a total of up to 20% by weight of additive (h).

Aqueous polyurethane dispersion may also contain one or more organic solvents. Examples of suitable organic solvents are alcohols, such as ethanol or isopropanol, and in particular glycols, diglycols, triglycols or tetra-glycols and glycols, diglycols, triglycols or tetraglycols etherified twice or preferably simply with C 1 -C 4 -alkyl. Examples of suitable organic solvents are ethylene glycol, propylene glycol, butylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, dipropylene glycol, 1,2-dimethoxyethane, methyltriethylene glycol ("methyltriglycol") and triethylene glycol n-butyl ether ("butyltriglycol").

For the preparation of aqueous polyurethane dispersions, polyurethane (PU), hardener and silicone compound (f) can be mixed with water and optionally one or more of the abovementioned organic solvents. Furthermore, if desired, it is mixed with polydialkylsiloxane (g) and additives (h). The mixing can be carried out, for example, by stirring. The order of addition of polyurethane (PU), hardener, silicone compound (f) and water and, if appropriate, one or more of the abovementioned organic solvents and, if desired, polydialkylsiloxane (g) and additives (h) are arbitrary.

Preference is given to starting from a dispersed in water or a mixture of water and organic solvent polyurethane (PU) or dispersed soft polyurethane (PU 1) and hard polyurethane (PU2) and are, preferably with stirring, hardener and silicone compound (f) and if desired, polydialkylsiloxane (g) and optionally one or more organic solvents. However, it is preferable to omit the addition of organic solvent.

In a specific embodiment, thickening agent is added last as an example of an additive (h) and thus sets the desired viscosity of the aqueous polyurethane dispersion.

After the polyurethane layer (C) has cured, it is separated from the matrix, for example by peeling, to obtain a polyurethane film (C) which forms the polyurethane layer (C) in a multilayer composite material according to the invention. In a further operation of the production process according to the invention is preferably brought organic adhesive on polyurethane film (C) or textile (A), and not on the entire surface, for example in the form of dots or stripes. In a variant of the present invention, a preferably organic adhesive is applied to polyurethane film (C) and a preferably organic adhesive to textile (A), wherein the two adhesives differ, for example by one or more additives or by being chemically various preferably organic adhesives is. Subsequently, polyurethane film (C) and textile (A) are bonded so that the layer (s) of adhesive come to lie between polyurethane film (C) and textile (A). The adhesive or adhesives are cured, for example thermally, by actinic radiation or by aging, and obtains a multilayer composite material according to the invention.

Preferably, there are no intermediate layers between textile (A) and polyurethane layer (C). As a result, textile fabric (A) and polyurethane layer (C) are connected to one another directly or via bonding layer (B).

A further subject of the present invention is the use of multilayer composite materials according to the invention as or for the production of decorative materials. Another object of the present invention are decorative materials, consisting of or prepared using multilayer composite materials according to the invention. Examples are garlands and laminations.

Another object of the present invention is the use of multilayer composite materials according to the invention as or for the production of home textiles. Another object of the present invention are home textiles, consisting of or prepared using multilayer composite materials according to the invention. For example, home textiles include curtains and wall hangings. Also curtains for example for theater are subsumed in the context of the present invention under the term "home textiles".

Furthermore, the use of multilayer composite materials according to the invention for the production of seats, for example for vehicles, as an object of the present invention may be mentioned, for example for boats, ships, aircraft, railway cars and especially automobiles, but also for seating or reclining furniture. Another object of the present invention are seats, seating and reclining furniture made using multilayer composites of the invention. A further subject of the present invention are parts in the automotive interior, for example door panels, center consoles and hat racks, produced using multilayer composite materials according to the invention.

The invention will be further explained by working examples.

I. Preparation of the starting materials

1.1 Preparation of an Aqueous Polyurethane Dispersion Disp.1

In a stirred vessel was mixed with stirring:

7% by weight of an aqueous dispersion (particle diameter: 125 nm, solids content: 40%) of a soft polyurethane (PU1.1) prepared from hexamethylene diisocyanate (a 1.1) and isophorone diisocyanate (a1.2) in a ratio by weight of 13:10 as diisocyanates and as diols a polyester diol (b1.1) having a molecular weight M _w of 800 g / mol, prepared by polycondensation of isophthalic acid, adipic acid and 1, 4-

Dihydroxymethylcyclohexane (mixture of isomers) in a molar ratio of 1: 1: 2, 5 wt .-% 1, 4-butanediol (b1.2), and 3 wt .-% monomethylated polyethylene glycol (c.1) and 3 wt .-% H ₂ N-CH ₂ CH ₂ -NH-CH ₂ CH ₂ -COOH, wt .-% in each case based on polyester diol (b1.1), softening point of soft polyurethane (PU1.1): 62 ° C, softening starts at 55 ° C, Shore hardness A 54,

65 wt .-% of an aqueous dispersion (particle diameter: 150 nm) of a hard polyurethane (PU2.2), obtainable by reacting isophorone diisocyanate (a1.2), 1, 4-butanediol, 1, 1-dimethylolpropionic acid, hydrazine hydrate and polypropylene glycol with a molecular weight M _w of 4200 g / mol, softening point of 195 ° C., Shore hardness A 86, 3.5% by weight of a 70% by weight solution (in propylene carbonate) of compound (V.1),

6 wt .-% of a 65 wt .-% aqueous dispersion of the silicone compound of Example

2 from EP-A 0 738 747 (f.1)

2% by weight of carbon black,

0.5 wt .-% of a thickener based on polyurethane, 1 wt .-% hollow microspheres of polyvinylidene chloride, filled with isobutane, diameter

20 μm, commercially available for. B. as Expancel® the Fa. Akzo Nobel. This gave aqueous dispersion Disp.1 having a solids content of 35% and a kinematic viscosity of 25 seconds at 23 ° C, determined according to DIN EN ISO 2431, as of May 1996.

1.2 Preparation of an Aqueous Formulation Disp.2

In a stirred vessel was mixed with stirring:

7% by weight of an aqueous dispersion (particle diameter: 125 nm), solids content:

40%) of a soft polyurethane (PU1.1) prepared from hexamethylene diisocyanate (a1.1) and isophorone diisocyanate (a1.2) in a weight ratio of 13:10 as diisocyanates and as diols a polyester diol (b1.1) with a Molecular weight M _w of 800 g / mol, prepared by polycondensation of isophthalic acid, adipic acid and 1,4-dihydroxymethylcyclohexane (mixture of isomers) in a molar ratio of 1: 1: 2, 5% by weight of 1,4-butanediol (b1.2) , 3% by weight of monomethylated polyethylene glycol (c.1) and 3% by weight of H 2 N-CH 2 CH 2 -NH-CH 2 CH 2 -COOH,% by weight, based in each case on polyester diol (b1.1),

Softening point of 62 ° C, softening starts at 55 ° C, Shore A 54 hardness, 65 wt .-% of an aqueous dispersion (particle diameter: 150 nm) of a hard polyurethane (α2.2), obtainable by reacting isophorone diisocyanate (a1. 2), 1, 4-butanediol (PU 1.2), 1, 1-dimethylolpropionic acid, hydrazine hydrate and polypropylene glycol having a molecular weight M _w of 4200 g / mol (b1.3), polyurethane (PU2.2) had a softening point of 195 ° C, Shore hardness A 90,

3.5 wt .-% of a 70 wt .-% solution (in propylene carbonate) of compound (V.1), NCO content 12%, 2 wt .-% carbon black.

This gave a polyurethane dispersion Disp.2 having a solids content of 35% and a kinematic viscosity of 25 seconds, determined at 23 ^° C. according to DIN EN ISO 2431, as of May 1996.

II. Preparation of a matrix

A liquid silicone was poured onto a pad having the pattern of a full-grain calfskin. The mixture was allowed to cure by adding thereto a solution of di-n-butylbis (1-oxoneodecyloxy) stannane as a 25% by weight solution in tetraethoxysilane as an acidic hardener to obtain an average 2 mm thick silicone rubber layer which served as the template. The die was glued to a 1.5 mm thick aluminum support.

III. Application of Aqueous Polyurethane Dispersions to Matrices from II. The template from II. Was placed on a heatable pad and heated to 91 ⁰ C. The mixture was then sprayed through a spray nozzle Disp.1, namely 88 g / m ² (wet). The application was carried out without admixing air with a spray nozzle having a diameter of 0.46 mm, at a pressure of 65 bar. The mixture was allowed to solidify at 91 ^° C. until the surface was no longer sticky.

The spray nozzle was mobile at a height of 20 cm from the continuous base in the direction of movement thereof and moved transversely to the direction of movement of the base. The pad had passed the spray nozzle after about 14 seconds and had a temperature of 59 ° C. After about two minutes exposure to dry, 85 ° C warm air, the net-looking polyurethane film (C.1) thus prepared was nearly anhydrous.

In an analogous arrangement ² of wet Disp.2 as a bonding layer (B.1) was added immediately after the thus-coated mold 50 g / m applied and then allowed to dry.

A matrix coated with polyurethane film (C.1) and bonding layer (B.1) was obtained.

A polyester fabric (A.1) having a basis weight of 180 g / m ² was sprayed with Disp.2 at 30 g / m ² (wet). The thus sprayed polyester fabric was allowed to dry for several minutes.

IV. Production of a Multilayer Composite Material According to the Invention

Then polyester fabric (A.1) with the sprayed side on the still-warm bonding layer (B.1), which is located together with polyurethane film (C.1) on the die, placed in a press at 4 bar and 110 ⁰ C. pressed for 15 seconds. Subsequently, the thus obtained multilayer composite material MSV.1 according to the invention is removed from the press and the matrix removed.

The multilayer composite material MSV.1 according to the invention thus obtained is distinguished by a pleasant feel, optics that are identical to a leather surface, and breathability. In addition, the multilayer composite material MSV.1 according to the invention can be easily cleaned of soiling, such as dust.

Claims

claims

1. Multilayer composite material comprising as components:

(A) a textile fabric, (B) optionally at least one tie layer and

(C) a polyurethane layer having capillaries extending throughout

Thickness of the polyurethane layer go, wherein textile fabric (A) and polyurethane layer (C) are connected to each other directly or via bonding layer (B).

2. Multilayer composite material according to claim 1, characterized in that textile fabric (A) is selected from woven, knitted and laid.

3. Multilayer composite material according to claim 1 or 2, characterized in that the bonding layer (B) is a layer of a cured organic adhesive.

4. Multilayer composite material according to one of claims 1 to 3, characterized in that the polyurethane layer (C) has a pattern.

5. Multilayer composite material according to one of claims 1 to 4, characterized in that the polyurethane layer (C) has a velvety appearance.

6. Multilayer composite material according to one of claims 1 to 5, characterized in that it is the connection layer (B) is a perforated layer of a cured organic adhesive.

7. Multilayer composite material according to one of claims 1 to 5, characterized in that it is the bonding layer (B) is a full-surface layer of a cured organic adhesive

8. Multilayer composite material according to one of claims 1 to 7, characterized in that it comprises no intermediate layer (D) between the textile fabric (A) and polyurethane layer (C).

9. Multilayer composite material according to one of claims 1 to 8, characterized in that textile fabric (A) is woven, knitted or nonwoven, in which by coagulation at least one

Polymer was deposited.

10. A process for producing multilayer composite materials according to any one of claims 1 to 9, characterized in that forms by means of a die a polyurethane layer (C), at least one organic adhesive over the entire surface or partially on textile fabric (A) and / or polyurethane - Layer (C) applies and then polyurethane layer (C) with textile fabric (A) punctiform, strip-like or planar connects.

1 1. A method according to claim 10, characterized in that one forms polyurethane layer (C) by means of a Silikonmatrize.

12. The method according to claim 10 or 1 1, characterized in that it is the silicone die is a structured by means of laser engraving silicone matrix.

13. The method according to any one of claims 10 to 12, that for the structuring of the matrix by means of a laser cups incorporated in the die, which have an average depth in the range of 50 to 250 microns and a center distance in the range of 50 to 250 microns.

14. Use of multilayer composite materials according to any one of claims 1 to 9 as or for the production of decorative material.

15. decorative materials consisting of or manufactured using multilayer composite materials according to any one of claims 1 to 9.

16. Use of multilayer composite materials according to any one of claims 1 to 9 as or for the production of home textiles.

17. Home textiles, consisting of or manufactured using multilayer composite materials according to one of claims 1 to 9.

18. Seats, seating and reclining furniture made using multilayer composite materials according to any one of claims 1 to 9.

19. Automotive interior parts selected from door panels, center consoles and hat racks made using multilayer composite materials according to any one of claims 1 to 9.