EP2244850B1 - Method of operation for a cooling track for cooling a rolling product, with cooling to an end enthalpy value uncoupled from temperature - Google Patents
Method of operation for a cooling track for cooling a rolling product, with cooling to an end enthalpy value uncoupled from temperature Download PDFInfo
- Publication number
- EP2244850B1 EP2244850B1 EP09715197A EP09715197A EP2244850B1 EP 2244850 B1 EP2244850 B1 EP 2244850B1 EP 09715197 A EP09715197 A EP 09715197A EP 09715197 A EP09715197 A EP 09715197A EP 2244850 B1 EP2244850 B1 EP 2244850B1
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- EP
- European Patent Office
- Prior art keywords
- control device
- rolling stock
- cooling
- cooling section
- value
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000001816 cooling Methods 0.000 title claims description 103
- 238000005096 rolling process Methods 0.000 title claims description 88
- 238000000034 method Methods 0.000 title description 15
- 239000002826 coolant Substances 0.000 claims description 55
- 238000011017 operating method Methods 0.000 claims description 27
- 238000004590 computer program Methods 0.000 claims description 16
- 230000007423 decrease Effects 0.000 claims description 4
- 230000002123 temporal effect Effects 0.000 claims description 2
- 238000013500 data storage Methods 0.000 claims 2
- 230000000694 effects Effects 0.000 claims 1
- 229910000831 Steel Inorganic materials 0.000 description 14
- 239000010959 steel Substances 0.000 description 14
- 239000000463 material Substances 0.000 description 11
- 230000006870 function Effects 0.000 description 8
- 230000009466 transformation Effects 0.000 description 7
- 229910001566 austenite Inorganic materials 0.000 description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 230000008901 benefit Effects 0.000 description 4
- 229910052799 carbon Inorganic materials 0.000 description 4
- 229910000859 α-Fe Inorganic materials 0.000 description 4
- 229910001567 cementite Inorganic materials 0.000 description 3
- 238000005098 hot rolling Methods 0.000 description 3
- KSOKAHYVTMZFBJ-UHFFFAOYSA-N iron;methane Chemical compound C.[Fe].[Fe].[Fe] KSOKAHYVTMZFBJ-UHFFFAOYSA-N 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/74—Temperature control, e.g. by cooling or heating the rolls or the product
- B21B37/76—Cooling control on the run-out table
Definitions
- the present invention relates to an operating method for a cooling line for cooling a rolling stock.
- the present invention further relates to a computer program comprising machine code, which is directly executable by a control device for a cooling line for cooling a rolling stock.
- the present invention also relates to a data carrier with such a computer program stored on the data carrier in machine-readable form.
- the present invention relates to a control device for a cooling section for cooling a rolling stock.
- the present invention relates to a cooling section for cooling a rolling stock, wherein the cooling section has a control device, of which the cooling section is operated.
- the cooling process is usually determined by a temporal temperature profile.
- Older strategies prescribe a distribution of the coolant quantity according to a predetermined cooling strategy and a reel temperature or cooling end temperature (i.e., the temperature of the rolling stock at the outlet of the rolling stock from the cooling section). For normal steels, this procedure is easy. For steels with high carbon content, however, problems arise. Because due to the heat of transformation occurring during the phase transformation of austenite into ferrite and cementite, the specification of a temperature profile is unfavorable. In many cases, even only one final temperature to be achieved is specified in conjunction with a predetermined cooling strategy. This type of specification may even be ambiguous, i. H. There is more than one solution to the amount of water at which, given the cooling strategy, the reel temperature or end temperature is reached. However, the material properties of such differently cooled steels are fundamentally different from each other.
- From the EP 1 732 716 B1 is an operating method for a cooling section for cooling a rolling stock, in which the input side of the cooling section, the temperature of the rolling stock is detected. It is determined a coolant flow rate, so that a Walzgutabites at a predetermined point of Cooling section has a predetermined temperature and at least one predetermined phase portion (for example, austenite).
- German patent application 10 2007 007 560.1 is not pre-published on the priority date of the present invention.
- a control device for the cooling section receives information that is at least partially characteristic of an initial enthalpy value.
- the control device counteracts an initial temperature of the rolling stock.
- the control device continues to receive an end temperature.
- the control device determines a coolant flow rate, so that a Walzgutab bainites a corresponding amount of heat is withdrawn.
- the control device determines the amount of coolant flow in such a way that at the end of the loading of the rolling stock with the coolant (if possible) the final temperature is reached.
- the control device acts on the rolling stock section during its passage through the cooling section in accordance with the determined coolant flow rate with the coolant.
- the WO 2004/076085 A2 also mentions that as an alternative or in addition to an actual or desired temperature profile, an actual or desired enthalpy course can be determined.
- a control device for the finishing train receives an initial temperature.
- the initial temperature is usually complete for an initial enthalpy value, but at least partially characteristic.
- the control device is further given a desired temperature profile and thus also a final temperature value.
- the control device determines a coolant quantity course, so that a rolling stock section of the rolling stock (as a result) reaches the final temperature value after passing through the finishing train.
- the control device controls the finishing train.
- the object of the present invention is to provide ways by which desired material properties of the rolling stock can be adjusted in a simple, reliable and accurate manner.
- a control device for the cooling line for an initial enthalpy value at least partially contrary to characteristic information. Furthermore, the control device accepts an end temperature value and at least one end phase proportion value. It determines a final enthalpy value. The control device determines a coolant flow rate, so that a rolling stock portion of the rolling stock is withdrawn during its passage through the cooling section corresponding to the difference of Whilesenthalpiewert and Endenthalpiewert amount of heat. The control device determines the coolant flow rate here regardless of whether at the end of the loading of the rolling stock with a coolant, the final temperature value is reached. The control device acts upon the rolling stock section during its passage through the cooling section in accordance with the determined coolant flow rate with the coolant.
- the length of the later time segment is determined in such a way that the phase fraction of the rolling stock at the beginning of the later time segment and the phase component of the rolling stock at the end of the later period segment the final phase fraction.
- the information at least partially characteristic of the initial enthalpy value preferably includes an initial temperature value.
- a temperature measuring device arranged on the input side of the cooling section to detect the initial temperature value and for the control device to accept the starting temperature value from the temperature measuring device.
- the initial enthalpy is generally completely determined only when, together with the initial temperature, at least one initial phase share value of the rolling stock is known. It is possible that the initial phase proportion value of the control device is fixed. Alternatively, the controller may accept the initial phase share value from an operator of the cooling line or an external device. It is also possible for the control device to determine the initial phase proportion value.
- the control device preferably determines a temperature and / or an enthalpy curve of the rolling stock section. By this procedure, the coolant flow rate can be determined very accurately. Even better results are obtained if the control device is at least parallel to the determination of the temperature and / or enthalpy curve determines a phase share profile and the at least one determined phase share profile taken into account in the determination of the temperature and / or enthalpy curve.
- the control device determines at least one value based on at least one of the ascertained courses, which is a measure of the achievement of a desired state of the rolling stock during or after passing through the cooling track, and outputs this value to an operator of the cooling track.
- the control device can determine and output the enthalpy at the end of the cooling section or the temperature at which a target conversion level is reached. In the latter case, a location and / or a point in time at which this temperature is reached may optionally be output.
- control device can determine a location or a point in time at which the rolling stock section has the final enthalpy value. This also makes it possible to draw conclusions about the quality of the cooled rolling stock.
- the predetermined Endenthalpiewert is based on a predetermined location of the cooling section or at a predetermined time.
- the control device it is possible for the control device to compare the determined location with the predetermined location or the determined time with the predetermined time and to correct the coolant quantity course based on the comparison.
- An analogous approach is possible for other temperature or enthalpy values related to a predetermined location or a predetermined time.
- the cooling section Furthermore, it is possible to detect at predetermined points of the cooling section, the local temperature of the rolling stock and to compare with expected temperatures, which are determined on the basis of the previously determined course. Based on the comparison, in this case, the expected temperature, the coolant flow rate or the determination method for determining the temperature from the coolant flow rate can be adjusted.
- the predetermined Endenthalpiewert is related to neither a predetermined location of the cooling section nor to a predetermined time.
- the object is achieved by a computer program, wherein the computer program comprises machine code, which is directly executable by a control device for a cooling line for cooling a rolling stock, the execution of the machine code by the control device causes the control device, the cooling section according to an operating method of the above explained type operates. Furthermore, the object is achieved programmatically by a data carrier on which such a computer program is stored in machine-readable form.
- control device for a cooling section for cooling a rolling stock
- the control device is designed such that it operates the cooling section according to an operating method of the type described above.
- the control device can in particular be designed as a programmable control device which, during operation, executes a computer program of the type described above.
- the object is finally achieved by a cooling section for cooling a rolling stock, wherein the cooling section has a control device of the type described above, so that the cooling section is operated by the control device according to an operating method according to the invention.
- a cooling section 1 is usually downstream of a hot rolling mill. Shown here is in FIG. 1 only the last mill stand 2 of the hot rolling mill.
- the cooling section 1 is usually further downstream of a reel assembly 3.
- the cooling section 1 has a roller table 4, in which a rolled out of the rolling mill rolling stock 5 with a liquid coolant 6 (usually water with or without additives) is applied.
- the cooling section 1 has for this purpose a plurality of coolant outlets 7, which can be controlled individually or in groups by a control device 8 for the cooling section 1.
- the control device 8 controls the entire cooling path 1, that is to say not only the coolant outlets 7, but also, for example, the cooling of rollers of the roller table 4.
- the control device 8 is generally designed as a programmable control device 8, which executes a computer program 9 during operation.
- the computer program 9 in this case comprises machine code 10, which is directly executable by the control device 8.
- the execution of the machine code 10 causes the control device 8 to operate the cooling section 1 in accordance with an operating method according to the invention.
- the computer program 9 may already have been deposited in the control device 8 during the production of the control device 8. Alternatively, it is possible to supply the computer program 9 to the control device 8 via a computer-computer connection.
- the calculator-computer connection is in FIG. 1 not shown here. It can be designed, for example, as a connection to a LAN or to the Internet. Again alternatively, it is possible to store the computer program 9 on a data carrier 11 in machine-readable form and the computer program 9 of the control device 8 via the To feed data carrier 11.
- the design of the data carrier 11 is arbitrary nature. For example, it is possible that the data carrier 11 is designed as a USB memory stick or as a memory card. Is shown in FIG. 1 an embodiment of the data carrier 11 as a CD-ROM.
- the control device 8 receives information TA, which is at least partially characteristic of an initial enthalpy value EA of the rolling stock section 12.
- the information TA which is at least partially characteristic of the initial enthalpy value EA in this case comprises an initial temperature value TA.
- the initial temperature value TA can in principle be supplied to the control device 8 in any desired manner.
- a temperature measuring device 13 is arranged, which detects the initial temperature value TA and the control device 8 feeds.
- the control device 8 therefore takes in this embodiment, the initial temperature value TA from the temperature measuring device 13.
- the initial enthalpy EA is often not yet clearly determined.
- the initial enthalpy EA is additionally dependent on at least one initial phase fraction value pA.
- the initial phase share value pA may be characteristic of the proportion of austenite in the rolling stock 5 or in the considered section 12 of the rolling stock 5.
- the control unit 8 determines the initial enthalpy EA on the basis of the initial temperature value TA and the initial phase proportion value pA.
- the initial phase component value pA can in this case be predefined for the control device 8. Alternatively it is possible - see FIG. 1 - That the control device 8 receives the initial phase share value pA from an operator 14 of the cooling section 1 or an external device 15. In the case of the external device 15, this may alternatively be a control device for the upstream hot rolling train or a superordinate control device. Again alternatively, it is possible that the control device 8 automatically determines the initial phase proportion value pA.
- the control device 8 determines a coolant flow rate K.
- the control device 8 determines the coolant flow K in such a way that the Walzgutabites 12 of the rolling stock 5 is withdrawn during its passage through the cooling section 1, an amount of heat with the difference of the Conversesenthalpiewerts EA of a predetermined Endenthalpiewert EE corresponds.
- the coolant flow rate K is here - see FIG. 3 - usually a function of time t. However, it is alternatively possible to determine the coolant flow rate K as a function of the location x in the cooling section 1.
- the Endenthalpiewert EE is - at least in the rule - assigned a predetermined final temperature value TE (see the following statements in conjunction with FIG. 4 ).
- the control device 8 determines the coolant flow rate K, however, regardless of whether at the end of the loading of the rolling stock 5 with the coolant K of the Endenthalpiewert EE associated end temperature value TE is reached. It is only considered whether the final enthalpy EE is reached as such.
- step S4 the control device 8 acts on the rolling stock section 12 during its passage through the cooling section 1 in accordance with the determined coolant flow rate K with the coolant 6.
- the corresponding pressurization is readily possible because the rolled section 12 is tracked through the cooling section 1 during its passage ,
- the coolant flow rate K has an earlier period of time 16 and a later period of time 17.
- the later period 17 in this case immediately follows the earlier period 16.
- the rolling stock section 12 is actively cooled by the application of the coolant 6.
- the rolling stock section 12 only cools down passively. An application of the coolant 6 is not carried out during the later period of time 17.
- the earlier period 16 has a time length t1.
- the time length t1 is determined to be smaller than a characteristic time constant t2 within which a phase transformation of the rolling stock 5 occurs, for example from austenitic steel to ferritic steel. This ensures that at the end of the earlier period 16, the phase transformation of the rolling stock 5 is done only to a small extent. The extent to which the phase transformation has taken place here depends on the time length t1. Accordingly, it is possible, for example in the case of a rolling stock 5 made of steel, to ensure that at the end of the earlier period 16 the proportion of austenite in the rolling stock 5 is above a desired phase portion or conversely the ferrite portion is below a desired phase portion, etc. In general, it can be achieved at least one phase portion of the rolling stock portion 12 at the end of the earlier period 16 satisfies a predetermined condition.
- the enthalpy E of the respective rolling stock section 12 decreases.
- the decrease in the enthalpy E takes place considerably more slowly than in the earlier period of time 16. It can be regarded as substantially constant during the later time interval 17.
- a further period may follow the later period 17, in which the rolling stock section 12 again the coolant 6 is acted upon.
- the further period is in FIG. 3 not shown.
- the end enthalpy value EE must be given. It is possible that the Endenthalpiewert EE of the control device 8 is fixed. However, it is preferable the end enthalpy value EE or the information TE, pE characteristic of the end enthalpy value EE are specified to the control device 8, the control device 8 therefore receives the corresponding values TE, pE. In this case, it is possible for the control device 8 to specify the end enthalpy value EE as such directly. However, it is preferable, accordingly FIG. 4 the step S1 of FIG. 2 Pre-arrange steps S6 and S7. In step S6, the controller receives the final temperature value TE and an end phase component pE.
- the final temperature value TE and the final phase proportion value pE completely characterize the state of the rolling stock 5. It is therefore possible to determine the end enthalpy value EE in step S7 on the basis of the values TE and pE. If predetermined, the final phase component value pE corresponds to the above-mentioned desired phase component.
- step S3 of FIG. 2 corresponding FIG. 5 modified.
- FIG. 5 determines the controller 8 first in step S3, the coolant flow rate K.
- the control device 8 determines, for example, using a cooling line model known per se (compare, for example, FIG DE 101 29 565 A1 ) - a temperature profile T, which results in the determined in step S3 coolant flow rate K.
- a corresponding enthalpy curve E could be determined in step S11.
- the determined course T, E can hereby alternatively be a function of the location x or a function of the time t.
- the determined course T, E is preferably a function of the time t.
- step S12 the control device 8 uses the determined temperature or enthalpy curve T, E to determine a location x 'or a point in time t' at which the considered rolling stock section 12 has the end enthalpy value EE.
- the location x ' is determined here if the determined course T, E is a function of the location x, the time t', if the determined course T, E is a function of time t.
- step S12 it is possible, in a subsequent to the step S12, in FIG. 5 not shown step to output only the determined location x 'and the determined time t' to the operator 14 and wait for its reaction.
- This procedure is particularly useful when the predetermined Endenthalpiewert EE is related neither to a predetermined location of the cooling section 1 nor to a predetermined time.
- the predetermined final enthalpy value EE is related to a predetermined location x "of the cooling section 1 or to a predetermined point in time t".
- the predetermined time t" may, for example, be a predetermined number of seconds after the rolling stock 12 has reached the cooling section 1.
- step S13 the control device 8 compares the determined location x 'with the predetermined location x "and the determined time t' with the predetermined time t". Based on the comparison, the controller 8 determines the value of a logical variable OK in step S13.
- the logical variable OK may take the value "TRUE” if and only if an (possibly signed) deviation of the predetermined location x "from the determined location x 'is within a predetermined tolerance range, analogously it is of course possible to proceed when comparing the determined time t' and the predetermined time t".
- step S14 the controller 8 checks the value of the logical variable OK. If the logical variable OK is "TRUE", the controller 8 proceeds to step S4. Otherwise, the control device 8 carries out the step S15 in which it modifies the coolant flow rate K.
- step S16 the control device 8 determines the temperature or enthalpy profile T, E of the respective rolling stock section 12 analogously to step S11. However, in step S16 the control device 8 determines at least one phase-share profile p. When determining the temperature or enthalpy profile T, E, the control device 8 takes into account the determined phase component profile p and vice versa.
- step S16 is well known to those skilled in the art. Purely by way of example is to the already mentioned DE 101 29 565 A1 directed.
- the present invention has many advantages. For example, it is very easy to implement because the model of the cooling section 1 can be kept very rudimentary. Solving a complicated heat equation (possibly including a phase transformation equation) is not mandatory. Nevertheless, there are good and above all reproducible control procedures. The operating method always leads to a clear coolant flow rate K and thus solves in particular all problems, which occur in carbon-rich steels in the prior art.
- a further advantage of the present invention is that the exact location at which the end enthalpy value EE is reached does not necessarily have to be calculated (although this is advantageous). Furthermore, the location does not have to be calculated or fulfilled at which the rolling stock 5 assumes the end temperature value TE associated with the end enthalpy EE. Because after completion of the active cooling (in the earlier period of time 16), the enthalpy E of the considered rolling stock section 12 remains essentially constant, so that the considered rolling stock section 12 reaches the final temperature TE at any time and therefore also at any location.
- a further advantage of the present invention is that the operator 14 does not have to specify the end enthalpy EE directly but can specify the values end temperature TE and final phase value pE which are familiar to him.
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Description
Die vorliegende Erfindung betrifft ein Betriebsverfahren für eine Kühlstrecke zum Kühlen eines Walzguts.The present invention relates to an operating method for a cooling line for cooling a rolling stock.
Die vorliegende Erfindung betrifft weiterhin ein Computerprogramm, das Maschinencode umfasst, der von einer Steuereinrichtung für eine Kühlstrecke zum Kühlen eines Walzguts unmittelbar ausführbar ist. Auch betrifft die vorliegende Erfindung einen Datenträger mit einem auf dem Datenträger in maschinenlesbarer Form gespeicherten derartigen Computerprogramm.The present invention further relates to a computer program comprising machine code, which is directly executable by a control device for a cooling line for cooling a rolling stock. The present invention also relates to a data carrier with such a computer program stored on the data carrier in machine-readable form.
Weiterhin betrifft die vorliegende Erfindung eine Steuereinrichtung für eine Kühlstrecke zum Kühlen eines Walzguts.Furthermore, the present invention relates to a control device for a cooling section for cooling a rolling stock.
Schließlich betrifft die vorliegende Erfindung eine Kühlstrecke zum Kühlen eines Walzguts, wobei die Kühlstrecke eine Steuereinrichtung aufweist, von der die Kühlstrecke betrieben wird.Finally, the present invention relates to a cooling section for cooling a rolling stock, wherein the cooling section has a control device, of which the cooling section is operated.
Die obenstehend beschriebenen Gegenstände sind allgemein bekannt.The objects described above are well known.
In einer Warmbandstraße oder Grobblechstraße wird Stahl gewalzt. In einer nachfolgenden Kühlstrecke werden im Wesentlichen Materialeigenschaften des Stahls eingestellt. Zu diesem Zweck wird während des Durchlaufs des Stahls durch die Kühlstrecke ein Kühlmittel auf den Stahl aufgebracht. Dadurch wird der zeitliche Abkühlverlauf des die Kühlstrecke durchlaufenden Stahls eingestellt. Auf Grund des zeitlichen Verlaufs des Abkühlvorgangs werden auch die Materialeigenschaften eingestellt.Steel is rolled in a hot strip mill or heavy plate mill. In a subsequent cooling section, material properties of the steel are essentially set. For this purpose, a coolant is applied to the steel during the passage of the steel through the cooling section. As a result, the time course of cooling of the steel passing through the cooling section is adjusted. Due to the time course of the cooling process and the material properties are set.
Der Kühlverlauf ist in der Regel durch einen zeitlichen Temperaturverlauf bestimmt. Ältere Strategien schreiben eine Verteilung der Kühlmittelmenge nach einer vorgegebenen Kühlstrategie und eine Haspeltemperatur bzw. Kühlendtemperatur (d. h., die Temperatur des Walzguts beim Auslauf des Walzguts aus der Kühlstrecke) vor. Bei normalen Stählen ist diese Vorgehensweise problemlos. Bei Stählen mit hohem Kohlenstoffgehalt ergeben sich jedoch Probleme. Denn auf Grund der bei der Phasenumwandlung von Austenit in Ferrit und Zementit auftretenden Umwandlungswärme ist die Vorgabe eines Temperaturverlaufs ungünstig. In vielen Fällen wird sogar nur eine zu erreichende Endtemperatur in Verbindung mit einer vorgegebenen Kühlstrategie vorgegeben. Diese Art der Vorgabe kann sogar mehrdeutig sein, d. h. es gibt mehr als eine Lösung für die Wassermenge, bei welcher bei gegebener Kühlstrategie die Haspeltemperatur bzw. die Kühlendtemperatur erreicht wird. Die Materialeigenschaften der derart verschieden gekühlten Stähle sind jedoch grundverschieden voneinander.The cooling process is usually determined by a temporal temperature profile. Older strategies prescribe a distribution of the coolant quantity according to a predetermined cooling strategy and a reel temperature or cooling end temperature (i.e., the temperature of the rolling stock at the outlet of the rolling stock from the cooling section). For normal steels, this procedure is easy. For steels with high carbon content, however, problems arise. Because due to the heat of transformation occurring during the phase transformation of austenite into ferrite and cementite, the specification of a temperature profile is unfavorable. In many cases, even only one final temperature to be achieved is specified in conjunction with a predetermined cooling strategy. This type of specification may even be ambiguous, i. H. There is more than one solution to the amount of water at which, given the cooling strategy, the reel temperature or end temperature is reached. However, the material properties of such differently cooled steels are fundamentally different from each other.
Bei Stählen mit hohem Kohlenstoffgehalt ist daher ein vollautomatischer Betrieb im Stand der Technik nicht möglich. Es gibt immer wieder in der Praxis auftretende Schwierigkeiten bei dem Versuch, Stähle mit hohem Kohlenstoffgehalt vollautomatisch zu kühlen. Es kommt immer wieder vor, dass Material erzeugt wird, das nicht die gewünschten Materialeigenschaften aufweist. Diese Materialien müssen wieder eingeschmolzen werden.For steels with a high carbon content, therefore, fully automatic operation in the prior art is not possible. There are always difficulties encountered in the practice of fully automatically cooling steels with high carbon content. It happens again and again that material is generated that does not have the desired material properties. These materials must be melted down again.
In der Praxis wird versucht, die Probleme dadurch zu umgehen, dass versucht wird, derartige Materialien und Vorgaben zu vermeiden. Dadurch reduziert sich das produzierbare Spektrum an Materialien.In practice, attempts are made to circumvent the problems by attempting to avoid such materials and constraints. This reduces the producible spectrum of materials.
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Die beiden zuletzt beschriebenen Verfahren stellen bereits teine Verbesserung gegenüber dem übrigen Stand der Technik dar. Auch sie arbeiten aber noch nicht vollständig befriedigend.The two last-described methods already represent an improvement over the rest of the prior art. However, they also do not work completely satisfactorily.
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Die Aufgabe der vorliegenden Erfindung besteht darin, Möglichkeiten zu schaffen, mittels derer auf einfache, zuverlässige und genaue Weise gewünschte Materialeigenschaften des Walzguts einstellbar sind.The object of the present invention is to provide ways by which desired material properties of the rolling stock can be adjusted in a simple, reliable and accurate manner.
Die Aufgabe wird verfahrenstechnisch durch ein Betriebsverfahren mit den Merkmalen des Anspruchs 1 gelöst. Vorteilhafte Ausgestaltungen des Betriebsverfahrens sind Gegenstand der abhängigen Ansprüche 2 bis 10.The object is procedurally achieved by an operating method with the features of claim 1. Advantageous embodiments of the operating method are the subject of the dependent claims 2 to 10.
Erfindungsgemäß nimmt eine Steuereinrichtung für die Kühlstrecke für einen Anfangsenthalpiewert zumindest teilweise charakteristische Informationen entgegen. Weiterhin nimmt die Steuereinrichtung einen Endtemperaturwert und mindestens einen Endphasenanteilwert entgegen. Sie ermittelt daraus einen Endenthalpiewert. Die Steuereinrichtung ermittelt einen Kühlmittelmengenverlauf, so dass einem Walzgutabschnitt des Walzguts während seines Durchlaufs durch die Kühlstrecke eine mit der Differenz von Anfangsenthalpiewert und Endenthalpiewert korrespondierende Wärmemenge entzogen wird. Die Steuereinrichtung ermittelt den Kühlmittelmengenverlauf hierbei unabhängig davon, ob am Ende der Beaufschlagung des Walzguts mit einem Kühlmittel der Endtemperaturwert erreicht wird. Die Steuereinrichtung beaufschlagt den Walzgutabschnitt während seines Durchlaufs durch die Kühlstrecke entsprechend dem ermittelten Kühlmittelmengenverlauf mit dem Kühlmittel.According to the invention, a control device for the cooling line for an initial enthalpy value at least partially contrary to characteristic information. Furthermore, the control device accepts an end temperature value and at least one end phase proportion value. It determines a final enthalpy value. The control device determines a coolant flow rate, so that a rolling stock portion of the rolling stock is withdrawn during its passage through the cooling section corresponding to the difference of Anfangsenthalpiewert and Endenthalpiewert amount of heat. The control device determines the coolant flow rate here regardless of whether at the end of the loading of the rolling stock with a coolant, the final temperature value is reached. The control device acts upon the rolling stock section during its passage through the cooling section in accordance with the determined coolant flow rate with the coolant.
Durch diese Vorgehensweise wird erreicht, dass die Enthalpie wie gewünscht eingestellt wird. Dadurch sind die Materialeigenschaften des Walzguts im Wesentlichen festgelegt.This procedure ensures that the enthalpy is adjusted as desired. As a result, the material properties of the rolling stock are essentially fixed.
Der Kühlmittelmengenverlauf wird vorzugsweise als Funktion der Zeit ermittelt. Durch diese Vorgehensweise sind die eingestellten Materialeigenschaften des Walzguts im Wesentlichen unabhängig von einer Geschwindigkeit, mit der das Walzgut die Kühlstrecke durchläuft. In einer bevorzugten Ausgestaltung der vorliegenden Erfindung weist der Kühlmittelmengenverlauf ferner einen früheren Zeitabschnitt und einen an den früheren Zeitabschnitt anschließenden späteren Zeitabschnitt auf. Während des früheren Zeitabschnitts wird der Walzgutabschnitt durch das Beaufschlagen mit dem Kühlmittel aktiv gekühlt. Während des späteren Zeitabschnitts kühlt der Walzgutabschnitt ohne Beaufschlagen mit dem Kühlmittel nur passiv ab. Eine zeitliche Länge des früheren Zeitabschnitts ist derart bestimmt, dass mindestens ein Phasenanteil des Walzgutabschnitts am Ende des früheren Zeitabschnitts
- in dem Fall, dass der Phasenanteil im Laufe der Zeit abnimmt, oberhalb des Endphasenanteils liegt, und
- in dem Fall, dass der Phasenanteil im Laufe der Zeit zunimmt, unterhalb des Endphasenanteils liegt.
- in the case that the phase fraction decreases over time, is above the final phase component, and
- in the case that the phase proportion increases over time, is below the final phase content.
Durch diese Vorgehensweise wird erreicht, dass nicht nur der vorbestimmte Endenthalpiewert erreicht wird, sondern auch bei dem Endenthalpiewert der zugeordnete Endtemperaturwert erreicht wird.By doing so, it is achieved that not only the predetermined end enthalpy value is reached, but also that at the end enthalpy value the assigned final temperature value is reached.
Besonders bevorzugt ist in diesem Zusammenhang, dass die Länge des späteren Zeitabschnitts derart bestimmt ist, dass der Phasenanteil des Walzguts zu Beginn des späteren Zeitabschnitts und der Phasenanteil des Walzguts am Ende des späteren Zeitabschnitts den Endphasenanteil eingabeln.In this context, it is particularly preferred that the length of the later time segment is determined in such a way that the phase fraction of the rolling stock at the beginning of the later time segment and the phase component of the rolling stock at the end of the later period segment the final phase fraction.
Die für den Anfangsenthalpiewert zumindest teilweise charakteristischen Informationen umfassen vorzugsweise einen Anfangstemperaturwert. Hierbei ist es insbesondere möglich, dass eine eingangsseitig der Kühlstrecke angeordnete Temperaturmesseinrichtung den Anfangstemperaturwert erfasst und die Steuereinrichtung den Anfangstemperaturwert von der Temperaturmesseinrichtung entgegen nimmt.The information at least partially characteristic of the initial enthalpy value preferably includes an initial temperature value. In this case, it is possible in particular for a temperature measuring device arranged on the input side of the cooling section to detect the initial temperature value and for the control device to accept the starting temperature value from the temperature measuring device.
Die Anfangsenthalpie ist in der Regel erst dann vollständig bestimmt, wenn zusammen mit der Anfangstemperatur mindestens ein Anfangsphasenanteilwert des Walzguts bekannt ist. Es ist möglich, dass der Anfangsphasenanteilwert der Steuereinrichtung fest vorgegeben ist. Alternativ kann die Steuereinrichtung den Anfangsphasenanteilwert von einem Bediener der Kühlstrecke oder einer externen Einrichtung entgegen nehmen. Auch ist es möglich, dass die Steuereinrichtung den Anfangsphasenanteilwert ermittelt.The initial enthalpy is generally completely determined only when, together with the initial temperature, at least one initial phase share value of the rolling stock is known. It is possible that the initial phase proportion value of the control device is fixed. Alternatively, the controller may accept the initial phase share value from an operator of the cooling line or an external device. It is also possible for the control device to determine the initial phase proportion value.
Vorzugsweise ermittelt die Steuereinrichtung einen Temperatur- und/oder einen Enthalpieverlauf des Walzgutabschnitts. Durch diese Vorgehensweise kann der Kühlmittelmengenverlauf besonders genau bestimmt werden. Noch bessere Ergebnisse ergeben sich hierbei, wenn die Steuereinrichtung parallel zur Ermittlung des Temperatur- und/oder Enthalpieverlaufs mindestens einen Phasenanteilsverlauf ermittelt und den mindestens einen ermittelten Phasenanteilsverlauf bei der Ermittlung des Temperatur- und/oder Enthalpieverlaufs berücksichtigt.The control device preferably determines a temperature and / or an enthalpy curve of the rolling stock section. By this procedure, the coolant flow rate can be determined very accurately. Even better results are obtained if the control device is at least parallel to the determination of the temperature and / or enthalpy curve determines a phase share profile and the at least one determined phase share profile taken into account in the determination of the temperature and / or enthalpy curve.
Auf Grund der Ermittlung des Temperatur- und/oder Enthalpieverlaufs - gegebenenfalls auch des Phasenanteilsverlaufs - ist es insbesondere möglich, dass die Steuereinrichtung anhand mindestens eines der ermittelten Verläufe mindestens einen Wert ermittelt, der ein Maß für das Erreichen eines Sollzustands des Walzguts beim oder nach dem Durchlaufen der Kühlstrecke ist, und diesen Wert an einen Bediener der Kühlstrecke ausgibt. Beispielsweise kann die Steuereinrichtung die Enthalpie am Ende der Kühlstrecke oder die Temperatur, bei der ein Sollumwandlungsgrad erreicht wird, ermitteln und ausgeben. Im letztgenannten Fall können gegebenenfalls zusätzlich ein Ort und/oder ein Zeitpunkt, zu dem diese Temperatur erreicht wird, ausgegeben werden.On the basis of the determination of the temperature and / or enthalpy curve - possibly also the phase proportion profile - In particular, it is possible for the control device to determine at least one value based on at least one of the ascertained courses, which is a measure of the achievement of a desired state of the rolling stock during or after passing through the cooling track, and outputs this value to an operator of the cooling track. For example, the control device can determine and output the enthalpy at the end of the cooling section or the temperature at which a target conversion level is reached. In the latter case, a location and / or a point in time at which this temperature is reached may optionally be output.
Alternativ oder zusätzlich kann die Steuereinrichtung einen Ort oder einen Zeitpunkt ermitteln, an dem der Walzgutabschnitt den Endenthalpiewert aufweist. Auch dadurch sind Rückschlüsse auf die Qualität des gekühlten Walzguts möglich.Alternatively or additionally, the control device can determine a location or a point in time at which the rolling stock section has the final enthalpy value. This also makes it possible to draw conclusions about the quality of the cooled rolling stock.
In einer bevorzugten Ausgestaltung der vorliegenden Erfindung ist der vorbestimmte Endenthalpiewert auf einen vorbestimmten Ort der Kühlstrecke oder auf einen vorbestimmten Zeitpunkt bezogen. In diesem Fall ist es möglich, dass die Steuereinrichtung den ermittelten Ort mit dem vorbestimmten Ort oder den ermittelten Zeitpunkt mit dem vorbestimmten Zeitpunkt vergleicht und anhand des Vergleichs den Kühlmittelmengenverlauf korrigiert. Eine analoge Vorgehensweise ist für andere, auf einen vorbestimmten Ort oder einen vorbestimmten Zeitpunkt bezogene Temperatur- oder Enthalpiewerte möglich.In a preferred embodiment of the present invention, the predetermined Endenthalpiewert is based on a predetermined location of the cooling section or at a predetermined time. In this case, it is possible for the control device to compare the determined location with the predetermined location or the determined time with the predetermined time and to correct the coolant quantity course based on the comparison. An analogous approach is possible for other temperature or enthalpy values related to a predetermined location or a predetermined time.
Weiterhin ist es möglich, an vorbestimmten Stellen der Kühlstrecke die dortige Temperatur des Walzguts zu erfassen und mit erwarteten Temperaturen zu vergleichen, die anhand des zuvor ermittelten Verlaufs ermittelt werden. Anhand des Vergleichs kann in diesem Fall die erwartete Temperatur, der Kühlmittelmengenverlauf oder das Ermittlungsverfahren zum Ermitteln der Temperatur aus dem Kühlmittelmengenverlauf angepasst werden.Furthermore, it is possible to detect at predetermined points of the cooling section, the local temperature of the rolling stock and to compare with expected temperatures, which are determined on the basis of the previously determined course. Based on the comparison, in this case, the expected temperature, the coolant flow rate or the determination method for determining the temperature from the coolant flow rate can be adjusted.
Alternativ ist es möglich, dass der vorbestimmte Endenthalpiewert weder auf einen vorbestimmten Ort der Kühlstrecke noch auf einen vorbestimmten Zeitpunkt bezogen ist.Alternatively, it is possible that the predetermined Endenthalpiewert is related to neither a predetermined location of the cooling section nor to a predetermined time.
Programmtechnisch wird die Aufgabe durch ein Computerprogramm gelöst, wobei das Computerprogramm Maschinencode umfasst, der von einer Steuereinrichtung für eine Kühlstrecke zum Kühlen eines Walzguts unmittelbar ausführbar ist, wobei die Ausführung des Maschinencodes durch die Steuereinrichtung bewirkt, dass die Steuereinrichtung die Kühlstrecke gemäß einem Betriebsverfahren der obenstehend erläuterten Art betreibt. Weiterhin wird die Aufgabe programmtechnisch durch einen Datenträger gelöst, auf dem in maschinenlesbarer Form ein derartiges Computerprogramm gespeichert ist.Programmatically, the object is achieved by a computer program, wherein the computer program comprises machine code, which is directly executable by a control device for a cooling line for cooling a rolling stock, the execution of the machine code by the control device causes the control device, the cooling section according to an operating method of the above explained type operates. Furthermore, the object is achieved programmatically by a data carrier on which such a computer program is stored in machine-readable form.
Einrichtungstechnisch wird die Aufgabe durch eine Steuereinrichtung für eine Kühlstrecke zum Kühlen eines Walzguts gelöst, wobei die Steuereinrichtung derart ausgestaltet ist, dass sie die Kühlstrecke gemäß einem Betriebsverfahren der obenstehend beschriebenen Art betreibt. Die Steuereinrichtung kann hierbei insbesondere als programmierbare Steuereinrichtung ausgebildet sein, die im Betrieb ein Computerprogramm der obenstehend beschriebenen Art ausführt.In terms of equipment, the object is achieved by a control device for a cooling section for cooling a rolling stock, wherein the control device is designed such that it operates the cooling section according to an operating method of the type described above. In this case, the control device can in particular be designed as a programmable control device which, during operation, executes a computer program of the type described above.
Anlagentechnisch wird die Aufgabe schließlich durch eine Kühlstrecke zum Kühlen eines Walzguts gelöst, wobei die Kühlstrecke eine Steuereinrichtung der obenstehend beschriebenen Art aufweist, so dass die Kühlstrecke von der Steuereinrichtung gemäß einem erfindungsgemäßen Betriebsverfahren betrieben wird.In terms of equipment, the object is finally achieved by a cooling section for cooling a rolling stock, wherein the cooling section has a control device of the type described above, so that the cooling section is operated by the control device according to an operating method according to the invention.
Weitere Vorteile und Einzelheiten ergeben sich aus der nachfolgenden Beschreibung von Ausführungsbeispielen in Verbindung mit den Zeichnungen. Es zeigen in Prinzipdarstellung:
- FIG 1
- schematisch den Aufbau einer Kühlstrecke,
- FIG 2
- ein Ablaufdiagramm,
- FIG 3
- ein Zeitdiagramm und
- FIG 4
bis 6 - Ablaufdiagramme.
- FIG. 1
- schematically the construction of a cooling section,
- FIG. 2
- a flow chart,
- FIG. 3
- a time chart and
- FIGS. 4 to 6
- Flowcharts.
Gemäß
Die Kühlstrecke 1 weist einen Rollgang 4 auf, in dem ein aus der Walzstraße auslaufendes Walzgut 5 mit einem flüssigen Kühlmittel 6 (in der Regel Wasser mit oder ohne Zusätze) beaufschlagt wird. Die Kühlstrecke 1 weist zu diesem Zweck eine Vielzahl von Kühlmittelauslässen 7 auf, die einzeln oder gruppenweise von einer Steuereinrichtung 8 für die Kühlstrecke 1 ansteuerbar sind. Die Steuereinrichtung 8 steuert hierbei die gesamte Kühlstrecke 1, also nicht nur die Kühlmittelauslässe 7, sondern beispielsweise auch die Kühlung von Rollen des Rollgangs 4.The cooling section 1 has a roller table 4, in which a rolled out of the rolling mill rolling stock 5 with a liquid coolant 6 (usually water with or without additives) is applied. The cooling section 1 has for this purpose a plurality of
Die Steuereinrichtung 8 ist in der Regel als programmierbare Steuereinrichtung 8 ausgebildet, die im Betrieb ein Computerprogramm 9 ausführt. Das Computerprogramm 9 umfasst hierbei Maschinencode 10, der von der Steuereinrichtung 8 unmittelbar ausführbar ist. Die Ausführung des Maschinencodes 10 bewirkt in diesem Fall, dass die Steuereinrichtung 8 die Kühlstrecke 1 entsprechend einem erfindungsgemäßen Betriebsverfahren betreibt.The control device 8 is generally designed as a programmable control device 8, which executes a computer program 9 during operation. The computer program 9 in this case comprises
Das Computerprogramm 9 kann bereits bei der Herstellung der Steuereinrichtung 8 in der Steuereinrichtung 8 hinterlegt worden sein. Alternativ ist es möglich, das Computerprogramm 9 der Steuereinrichtung 8 über eine Rechner-Rechner-Verbindung zuzuführen. Die Rechner-Rechner-Verbindung ist in
Das von der Steuereinrichtung 8 bewirkte Betriebsverfahren für die Kühlstrecke 1 wird nachfolgend in Verbindung mit
In einem Schritt S1 nimmt die Steuereinrichtung 8 Informationen TA entgegen, die zumindest teilweise für einen Anfangsenthalpiewert EA des Walzgutabschnitts 12 charakteristisch sind. In der Regel umfassen die für den Anfangsenthalpiewert EA zumindest teilweise charakteristischen Informationen TA hierbei einen Anfangstemperaturwert TA.In a step S1, the control device 8 receives information TA, which is at least partially characteristic of an initial enthalpy value EA of the rolling stock section 12. As a rule, the information TA which is at least partially characteristic of the initial enthalpy value EA in this case comprises an initial temperature value TA.
Der Anfangstemperaturwert TA kann der Steuereinrichtung 8 prinzipiell auf beliebige Weise zugeführt werden. In der Regel ist - siehe
Durch die Anfangstemperatur TA allein ist die Anfangsenthalpie EA oftmals noch nicht eindeutig bestimmt. In der Regel ist die Anfangsenthalpie EA zusätzlich von mindestens einem Anfangsphasenanteilwert pA abhängig. Beispielsweise kann der Anfangsphasenanteilwert pA für den Anteil an Austenit im Walzgut 5 bzw. in dem betrachteten Abschnitt 12 des Walzguts 5 charakteristisch sein. Alternativ oder zusätzlich könnte beispielsweise ein Anfangsphasenanteilwert pA für den Anteil an Ferrit oder Zementit vorgegeben sein.Due to the initial temperature TA alone, the initial enthalpy EA is often not yet clearly determined. In general, the initial enthalpy EA is additionally dependent on at least one initial phase fraction value pA. For example, the initial phase share value pA may be characteristic of the proportion of austenite in the rolling stock 5 or in the considered section 12 of the rolling stock 5. Alternatively or additionally For example, be given an initial phase share value pA for the proportion of ferrite or cementite.
In einem Schritt S2 ermittelt die Steuereinrichtung 8 anhand des Anfangstemperaturwerts TA und des Anfangsphasenanteilwerts pA die Anfangsenthalpie EA. Der Anfangsphasenanteilwert pA kann hierbei der Steuereinrichtung 8 fest vorgegeben sein. Alternativ ist es möglich - siehe
In einem Schritt S3 ermittelt die Steuereinrichtung 8 einen Kühlmittelmengenverlauf K. Die Steuereinrichtung 8 ermittelt den Kühlmittelmengenverlauf K hierbei derart, dass dem Walzgutabschnitt 12 des Walzguts 5 während seines Durchlaufs durch die Kühlstrecke 1 eine Wärmemenge entzogen wird, die mit der Differenz des Anfangenthalpiewerts EA von einem vorbestimmten Endenthalpiewert EE korrespondiert. Der Kühlmittelmengenverlauf K ist hierbei - siehe
Dem Endenthalpiewert EE ist - zumindest in der Regel - ein vorbestimmter Endtemperaturwert TE zugeordnet (siehe die nachfolgenden Ausführungen in Verbindung mit
In einem Schritt S4 beaufschlagt die Steuereinrichtung 8 den Walzgutabschnitt 12 während seines Durchlaufs durch die Kühlstrecke 1 entsprechend dem ermittelten Kühlmittelmengenverlauf K mit dem Kühlmittel 6. Das entsprechende Beaufschlagen ist herbei ohne weiteres möglich, da der Walzgutabschnitt 12 während seines Durchlaufs durch die Kühlstrecke 1 wegverfolgt wird.In a step S4, the control device 8 acts on the rolling stock section 12 during its passage through the cooling section 1 in accordance with the determined coolant flow rate K with the
Wie aus
Der frühere Zeitabschnitt 16 weist eine zeitliche Länge t1 auf. Die zeitliche Länge t1 ist derart bestimmt, dass sie kleiner als eine charakteristische Zeitkonstante t2 ist, innerhalb derer eine Phasenumwandlung des Walzguts 5 erfolgt, beispielsweise von austenitischem Stahl in ferritischen Stahl. Dadurch wird erreicht, dass am Ende des früheren Zeitabschnitts 16 die Phasenumwandlung des Walzguts 5 nur zu einem geringen Anteil erfolgt ist. Das Ausmaß, zu dem die Phasenumwandlung erfolgt ist, ist hierbei von der zeitlichen Länge t1 abhängig. Dementsprechend ist es möglich, beispielsweise bei einem Walzgut 5 aus Stahl zu gewährleisten, dass am Ende des früheren Zeitabschnitts 16 der Anteil an Austenit im Walzgut 5 oberhalb eines Sollphasenanteils liegt oder umgekehrt der Ferritanteil unterhalb eines Sollphasenanteils liegt usw.. Allgemein kann erreicht werden, dass mindestens ein Phasenanteil des Walzgutabschnitts 12 am Ende des früheren Zeitabschnitts 16 eine vorbestimmte Bedingung erfüllt.The
Im späteren Zeitabschnitt 17 nimmt die Enthalpie E des betreffenden Walzgutabschnitts 12 ab. Die Abnahme der Enthalpie E erfolgt hingegen erheblich langsamer als im früheren Zeitabschnitt 16. Sie kann während des späteren Zeitabschnitts 17 als im Wesentlichen konstant angesehen werden.In the
Im späteren Zeitabschnitt 17 erfolgt die Phasenumwandlung des Walzguts 5, beispielsweise von Austenit zu Ferrit und/oder Zementit. Wenn der spätere Zeitabschnitt 17 lange genug ist, sinkt der Austenitanteil in der Regel bis auf Null ab. In jedem Fall sollte der spätere Zeitabschnitt 17 jedoch lange genug sein, dass der Phasenanteil p des Walzguts 5 am Ende des späteren Zeitabschnitts 17 und der Phasenanteil p des Walzguts 5 zu Beginn des früheren Zeitabschnitts 17 (also am Ende des früheren Zeitabschnitts 16) den Sollphasenanteil eingabeln. Unabhängig davon, zu welchem Zeitpunkt t und an welchem Ort x der Sollphasenanteil erreicht wird, existiert daher ein Zeitpunkt t bzw. ein Ort x, zu dem
- die Enthalpie E des Walzgutabschnitts 12 zumindest in etwa gleich dem Endenthalpiewert EE ist,
- der Phasenanteil p der betrachteten Phase des Walzguts 5 den Sollphasenanteil annimmt und folglich
- zu diesem Zeitpunkt t bzw. an diesem Ort x der Kühlstrecke 1 die Temperatur T des Walzguts 5 gleich der Endtemperatur TE ist.
- the enthalpy E of the rolling stock section 12 is at least approximately equal to the end enthalpy value EE,
- the phase component p of the considered phase of the rolling stock 5 assumes the desired phase component and consequently
- At this time t or at this location x of the cooling section 1, the temperature T of the rolling stock 5 is equal to the final temperature TE.
Falls der spätere Zeitabschnitt 17 hinreichend lang ist, so dass der Sollphasenanteil durch den Phasenanteil p zu Beginn und am Ende des späteren Zeitabschnitts 17 mit Sicherheit eingegabelt wird, kann sich an den späteren Zeitabschnitt 17 ein weiterer Zeitabschnitt anschließen, in dem der Walzgutabschnitt 12 erneut mit dem Kühlmittel 6 beaufschlagt wird. Der weitere Zeitabschnitt ist in
Wie bereits erwähnt, muss der Endenthalpiewert EE gegeben sein. Es ist möglich, dass der Endenthalpiewert EE der Steuereinrichtung 8 fest vorgegeben ist. Vorzuziehen ist jedoch, dass der Endenthalpiewert EE bzw. für den Endenthalpiewert EE charakteristische Informationen TE, pE der Steuereinrichtung 8 vorgegeben werden, die Steuereinrichtung 8 die entsprechenden Werte TE, pE also entgegen nimmt. Hierbei ist möglich, der Steuereinrichtung 8 den Endenthalpiewert EE als solchen direkt vorzugeben. Vorzuziehen ist jedoch, entsprechend
Bereits die obenstehend beschriebene Vorgehensweise ist ausführbar. Sie führt zwar noch nicht zu einem optimalen Ergebnis, führt aber bereits zu sehr guten Ergebnissen. Insbesondere führt sie zu reproduzierbaren Ergebnissen.Already the procedure described above is executable. It does not lead to an optimal result, but already leads to very good results. In particular, it leads to reproducible results.
In einer bevorzugten Ausgestaltung der vorliegenden Erfindung ist der Schritt S3 von
Gemäß
In einem Schritt S11 ermittelt die Steuereinrichtung 8 - beispielsweise unter Verwendung eines an sich bekannten Kühlstreckenmodells (vergleiche beispielsweise die
Es ist möglich, ausgehend vom Schritt S11, direkt zum Schritt S4 überzugehen und den Walzgutabschnitt 12 entsprechend dem ermittelten Kühlmittelmengenverlauf K mit dem Kühlmittel 6 zu beaufschlagen. In einer bevorzugten Ausgestaltung der vorliegenden Erfindung ist jedoch zumindest ein Schritt S12 vorhanden. Im Schritt S12 ermittelt die Steuereinrichtung 8 anhand des ermittelten Temperatur- oder Enthalpieverlaufs T, E einen Ort x' oder einen Zeitpunkt t', an dem der betrachtete Walzgutabschnitt 12 den Endenthalpiewert EE aufweist. Der Ort x' wird hierbei ermittelt, wenn der ermittelte Verlauf T, E eine Funktion des Ortes x ist, der Zeitpunkt t', wenn der ermittelte Verlauf T, E eine Funktion der Zeit t ist.It is possible, starting from step S11, to proceed directly to step S4 and to apply the rolling stock section 12 with the
Es ist möglich, in einem auf den Schritt S12 nachfolgenden, in
Wenn der Endenthalpiewert EE auf den vorbestimmten Ort x" bzw. auf den vorbestimmten Zeitpunkt t" bezogen ist, sind vorzugsweise Schritte S13 bis S15 vorhanden. Im Schritt S13 vergleicht die Steuereinrichtung 8 den ermittelten Ort x' mit dem vorbestimmten Ort x" bzw. den ermittelten Zeitpunkt t' mit dem vorbestimmten Zeitpunkt t". Anhand des Vergleichs ermittelt die Steuereinrichtung 8 im Schritt S13 den Wert einer logischen Variablen OK. Beispielsweise kann die logische Variable OK den Wert "WAHR" dann und nur dann annehmen, wenn eine (gegebenenfalls vorzeichenbehaftete) Abweichung des vorbestimmten Ortes x" vom ermittelten Ort x' innerhalb eines vorgegebenen Toleranzbereichs liegt. Analog kann selbstverständlich beim Vergleich des ermittelten Zeitpunkts t' und des vorbestimmten Zeitpunkts t" vorgegangen werden. Im Schritt S14 überprüft die Steuereinrichtung 8 den Wert der logischen Variablen OK. Wenn die logische Variable OK den Wert "WAHR" aufweist, geht die Steuereinrichtung 8 zum Schritt S4 über. Anderenfalls führt die Steuereinrichtung 8 den Schritt S15 aus, in dem sie den Kühlmittelmengenverlauf K modifiziert.When the end enthalpy value EE is related to the predetermined location x "and the predetermined time t", respectively, steps S13 to S15 are preferably provided. In step S13, the control device 8 compares the determined location x 'with the predetermined location x "and the determined time t' with the predetermined time t". Based on the comparison, the controller 8 determines the value of a logical variable OK in step S13. For example, the logical variable OK may take the value "TRUE" if and only if an (possibly signed) deviation of the predetermined location x "from the determined location x 'is within a predetermined tolerance range, analogously it is of course possible to proceed when comparing the determined time t' and the predetermined time t". In step S14, the controller 8 checks the value of the logical variable OK. If the logical variable OK is "TRUE", the controller 8 proceeds to step S4. Otherwise, the control device 8 carries out the step S15 in which it modifies the coolant flow rate K.
Im Rahmen von
Die Vorgehensweise des Schrittes S16 ist als solche Fachleuten allgemein bekannt. Rein beispielhaft wird auf die bereits erwähnte
Die vorliegende Erfindung weist viele Vorteile auf. Beispielsweise ist sie sehr einfach zu implementieren, da das Modell der Kühlstrecke 1 sehr rudimentär gehalten werden kann. Ein Lösen einer komplizierten Wärmeleitungsgleichung (gegebenenfalls einschließlich einer Phasenumwandlungsgleichung) ist nicht zwingend erforderlich. Dennoch ergeben sich gute und vor allem reproduzierbare Regelverfahren. Das Betriebsverfahren führt stets zu einem eindeutigen Kühlmittelmengenverlauf K und löst damit insbesondere alle Probleme, die bei kohlenstoffreichen Stählen im Stand der Technik auftreten.The present invention has many advantages. For example, it is very easy to implement because the model of the cooling section 1 can be kept very rudimentary. Solving a complicated heat equation (possibly including a phase transformation equation) is not mandatory. Nevertheless, there are good and above all reproducible control procedures. The operating method always leads to a clear coolant flow rate K and thus solves in particular all problems, which occur in carbon-rich steels in the prior art.
Ein weiterer Vorteil der vorliegenden Erfindung besteht darin, dass der genaue Ort, an dem der Endenthalpiewert EE erreicht wird, nicht zwingend berechnet werden muss (auch wenn dies vorteilhaft ist). Weiterhin muss auch der Ort nicht berechnet werden oder erfüllt sein, an dem das Walzgut 5 den der Endenthalpie EE zugeordneten Endtemperaturwert TE annimmt. Denn nach Beendigung der aktiven Kühlung (im früheren Zeitabschnitt 16) bleibt die Enthalpie E des betrachteten Walzgutabschnitts 12 im Wesentlichen konstant, so dass der betrachtete Walzgutabschnitt 12 zu irgendeinem Zeitpunkt und damit auch an irgendeinem Ort die Endtemperatur TE erreicht.A further advantage of the present invention is that the exact location at which the end enthalpy value EE is reached does not necessarily have to be calculated (although this is advantageous). Furthermore, the location does not have to be calculated or fulfilled at which the rolling stock 5 assumes the end temperature value TE associated with the end enthalpy EE. Because after completion of the active cooling (in the earlier period of time 16), the enthalpy E of the considered rolling stock section 12 remains essentially constant, so that the considered rolling stock section 12 reaches the final temperature TE at any time and therefore also at any location.
Ein weiterer Vorteil der vorliegenden Erfindung besteht darin, dass der Bediener 14 die Endenthalpie EE nicht direkt vorgeben muss, sondern die ihm vertrauten Werte Endtemperatur TE und Endphasenanteilswert pE vorgeben kann.A further advantage of the present invention is that the
Die obige Beschreibung dient ausschließlich der Erläuterung der vorliegenden Erfindung. Der Schutzumfang der vorliegenden Erfindung soll hingegen ausschließlich durch die beigefügten Ansprüche bestimmt sein.The above description is only for explanation of the present invention. The scope of the present invention, however, is intended to be determined solely by the appended claims.
Claims (15)
- Operating method for a cooling section (1) for cooling a rolling stock (5),- wherein a control device (8) for the cooling section (1) receives information (TA) which is at least partially characteristic for an initial enthalpy value (EA),- wherein the control device (8) receives a final temperature value (TE) and at least one final phase proportion value (pE) and determines a final enthalpy value (EE) therefrom,- wherein the control device (8) determines a quantitative coolant profile (K) such that a heat quantity corresponding to the difference between the initial enthalpy value (EA) and final enthalpy value (EE) is taken from a rolling stock section (12) of the rolling stock (5) as it passes through the cooling section (1),- wherein the control device (8) determines the quantitative coolant profile (K) irrespective of whether the final temperature value (TE) is reached at the end of the application of a coolant (6) to the rolling stock (5),- wherein the control device (8) applies the coolant (6) to the rolling stock section (12) as it passes through the cooling section (1) in accordance with the determined quantitative coolant profile (K).
- Operating method according to Claim 1,
characterized- in that the quantitative coolant profile (K) is determined as a function of the time (t),- in that the quantitative coolant profile (K) has an earlier time segment (16) and a later time segment (17) which immediately follows the earlier time segment (16),- in that the rolling stock section (12) is actively cooled during the earlier time segment (16) by the application of the coolant (6), and only cools passively during the later time segment (17) without application of the coolant (6), and- in that a temporal length (t1) of the earlier time segment (16) is determined in such a manner that at least one phase proportion (p) of the rolling stock section (12), at the end of the earlier time segment (16), lies above the final phase proportion if the phase proportion (p) decreases over time, and lies below the final phase proportion if the phase proportion (p) increases over time. - Operating method according to Claim 2,
characterized in that the length of the later time segment (17) is determined in such a manner that the phase proportion (p) of the rolling stock (5) at the start of the later time segment (17) and the phase proportion (p) of the rolling stock (5) at the end of the later time segment (17) encompass the final phase proportion. - Operating method according to Claim 1, 2 or 3,
characterized in that the information (TA) which is at least partially characteristic for the initial enthalpy value (EA) comprises an initial temperature value (TA). - Operating method according to one of the preceding claims,
characterized in that an initial phase proportion value (pA) is permanently predefined to the control device (8), or in that the control device (8) receives the initial phase proportion value (pA) from an operator (14) of the cooling section (1) or from an external device (15), or in that the control device (8) determines the initial phase proportion value (pA). - Operating method according to one of Claims 1 to 5,
characterized in that the control device (8) determines a temperature and/or an enthalpy profile (T, E) of the rolling stock section (12). - Operating method according to Claim 6,
characterized in that the control device (8) determines the temperature and/or enthalpy profile (T, E) and at least one phase proportion profile (p) in parallel, and takes the at least one determined phase proportion profile (p) into account when determining the temperature and/or enthalpy profile (T, E) . - Operating method according to Claim 6 or 7,
characterized in that the control device (8) uses the determined temperature and/or enthalpy profile (T, E) to determine a site (x') or a point in time (t') at which the rolling stock section (12) has the final enthalpy value (EE). - Operating method according to Claim 8,
characterized in that the predetermined final enthalpy value (EE) is related to a predetermined site (x'') of the cooling section (1) or to a predetermined point in time (t''), in that the control device (8) compares the determined site (x') with the predetermined site (x'') or the determined point in time (t') with the predetermined point in time (t''), and in that the control device (8) uses the comparison to correct the quantitative coolant profile (K). - Operating method according to one of Claims 1 to 8,
characterized in that the predetermined final enthalpy value (EE) is related neither to a predetermined site of the cooling section (1) nor to a predetermined point in time. - Computer program, the computer program comprising machine code (10) which can be executed directly by a control device (8) for a cooling section (1) for cooling a rolling stock (5), the execution of the machine code (10) by the control device (8) having the effect that the control device (8) operates the cooling section (1) in accordance with an operating method according to one of the preceding claims.
- Data storage medium having a computer program (9) according to Claim 11 which is stored on the data storage medium in machine-readable form.
- Control device for a cooling section (1) for cooling a rolling stock (5), the control device being designed in such a manner that it operates the cooling section (1) in accordance with an operating method according to one of Claims 1 to 10.
- Control device according to Claim 13,
characterized in that it is in the form of a programmable control device which, during operation, executes a computer program (9) according to Claim 12. - Cooling section for cooling a rolling stock (5), the cooling section having a control device (8) according to Claim 13 or 14, such that the cooling section is operated by the control device (8) in accordance with an operating method according to one of Claims 1 to 10.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL09715197T PL2244850T3 (en) | 2008-02-27 | 2009-02-11 | Method of operation for a cooling track for cooling a rolling product, with cooling to an end enthalpy value uncoupled from temperature |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102008011303A DE102008011303B4 (en) | 2008-02-27 | 2008-02-27 | Operating method for a cooling line for cooling a rolling stock with temperature-separated cooling to a final enthalpy value |
PCT/EP2009/051530 WO2009106423A1 (en) | 2008-02-27 | 2009-02-11 | Method of operation for a cooling track for cooling a rolling product, with cooling to an end enthalpy value uncoupled from temperature |
Publications (2)
Publication Number | Publication Date |
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EP2244850A1 EP2244850A1 (en) | 2010-11-03 |
EP2244850B1 true EP2244850B1 (en) | 2013-01-30 |
Family
ID=40601235
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09715197A Active EP2244850B1 (en) | 2008-02-27 | 2009-02-11 | Method of operation for a cooling track for cooling a rolling product, with cooling to an end enthalpy value uncoupled from temperature |
Country Status (8)
Country | Link |
---|---|
US (1) | US8369979B2 (en) |
EP (1) | EP2244850B1 (en) |
CN (1) | CN102015137B (en) |
BR (1) | BRPI0907788A8 (en) |
DE (1) | DE102008011303B4 (en) |
PL (1) | PL2244850T3 (en) |
RU (1) | RU2507017C2 (en) |
WO (1) | WO2009106423A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3099430B1 (en) | 2014-01-28 | 2017-11-01 | Primetals Technologies Germany GmbH | Cooling section with dual cooling to a particular target value |
Families Citing this family (6)
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EP2361699A1 (en) | 2010-02-26 | 2011-08-31 | Siemens Aktiengesellschaft | Method for cooling sheet metal with a cooling section, cooling section and control and/or regulating device for a cooling section |
DE102012224502A1 (en) | 2012-12-28 | 2014-07-03 | Sms Siemag Ag | Rolling method for rolling metallic rolled stock in hot strip mill, involves determining dynamic course of total enthalpy, and processing as input variable in temperature computation model |
EP2873469A1 (en) * | 2013-11-18 | 2015-05-20 | Siemens Aktiengesellschaft | Operating method for a cooling section |
WO2016151854A1 (en) * | 2015-03-26 | 2016-09-29 | 東芝三菱電機産業システム株式会社 | Temperature calculation method, temperature calculation device, heating control method, and heating control device |
DE102019104419A1 (en) | 2019-02-21 | 2020-08-27 | Sms Group Gmbh | Method for setting different cooling processes for rolling stock over the bandwidth of a cooling section in a hot strip or heavy plate mill |
DE102019216261A1 (en) * | 2019-07-02 | 2021-01-07 | Sms Group Gmbh | Method for controlling a cooling device in a rolling train |
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JPS58125308A (en) * | 1982-01-19 | 1983-07-26 | Mitsubishi Electric Corp | Device for controlling temperature of wire rod |
WO1992021970A1 (en) * | 1991-06-04 | 1992-12-10 | Nippon Steel Corporation | Method of estimating material of steel product |
DE19963185A1 (en) * | 1999-12-27 | 2001-07-12 | Siemens Ag | Method and device for cooling a hot-rolled metal strip emerging from a roll stand |
DE19963186B4 (en) * | 1999-12-27 | 2005-04-14 | Siemens Ag | Method for controlling and / or regulating the cooling section of a hot strip mill for rolling metal strip and associated device |
RU2184632C2 (en) * | 2000-07-27 | 2002-07-10 | Морозов Андрей Андреевич | Method for controlling cooling conditions of rolled pieces |
RU2183522C1 (en) * | 2001-04-26 | 2002-06-20 | Урцев Владимир Николаевич | Method for controlling process of cooling rolled pieces |
DE10129565C5 (en) * | 2001-06-20 | 2007-12-27 | Siemens Ag | Cooling method for a hot-rolled rolling stock and corresponding cooling line model |
DE10156008A1 (en) * | 2001-11-15 | 2003-06-05 | Siemens Ag | Control method for a finishing train upstream of a cooling section for rolling hot metal strip |
GB0128405D0 (en) * | 2001-11-27 | 2002-01-16 | Btg Int Ltd | Process for fabricating polyolefin sheet |
WO2004076085A2 (en) * | 2003-02-25 | 2004-09-10 | Siemens Aktiengesellschaft | Method for regulating the temperature of a metal strip, especially in a cooling path |
DE102005036068A1 (en) * | 2005-08-01 | 2007-02-08 | Siemens Ag | Modeling method for the time course of the state of a steel volume by a computer and corresponding objects |
DE102004005919A1 (en) * | 2004-02-06 | 2005-09-08 | Siemens Ag | Computer-aided modeling method for the behavior of a steel volume with a volume surface |
WO2005099923A1 (en) | 2004-04-06 | 2005-10-27 | Siemens Aktiengesellschaft | Method for producing a metal |
DE102007005378A1 (en) * | 2007-02-02 | 2008-08-07 | Siemens Ag | Operating method for a reel device for winding or unwinding a tape and control device and reel device for this purpose |
DE102007007560A1 (en) | 2007-02-15 | 2008-08-21 | Siemens Ag | Method for supporting at least partially manual control of a metalworking line |
-
2008
- 2008-02-27 DE DE102008011303A patent/DE102008011303B4/en not_active Expired - Fee Related
-
2009
- 2009-02-11 PL PL09715197T patent/PL2244850T3/en unknown
- 2009-02-11 EP EP09715197A patent/EP2244850B1/en active Active
- 2009-02-11 WO PCT/EP2009/051530 patent/WO2009106423A1/en active Application Filing
- 2009-02-11 RU RU2010139433/02A patent/RU2507017C2/en active
- 2009-02-11 BR BRPI0907788A patent/BRPI0907788A8/en not_active IP Right Cessation
- 2009-02-11 CN CN2009801068051A patent/CN102015137B/en active Active
- 2009-02-11 US US12/867,808 patent/US8369979B2/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3099430B1 (en) | 2014-01-28 | 2017-11-01 | Primetals Technologies Germany GmbH | Cooling section with dual cooling to a particular target value |
Also Published As
Publication number | Publication date |
---|---|
EP2244850A1 (en) | 2010-11-03 |
BRPI0907788A2 (en) | 2015-07-14 |
CN102015137B (en) | 2013-07-31 |
DE102008011303A1 (en) | 2009-09-10 |
WO2009106423A1 (en) | 2009-09-03 |
DE102008011303B4 (en) | 2013-06-06 |
RU2010139433A (en) | 2012-04-10 |
US20100332015A1 (en) | 2010-12-30 |
US8369979B2 (en) | 2013-02-05 |
CN102015137A (en) | 2011-04-13 |
BRPI0907788A8 (en) | 2015-09-29 |
RU2507017C2 (en) | 2014-02-20 |
PL2244850T3 (en) | 2013-06-28 |
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