EP2229555B1 - Arrangement for cooling semiconductor light sources and floodlight having this arrangement - Google Patents
Arrangement for cooling semiconductor light sources and floodlight having this arrangement Download PDFInfo
- Publication number
- EP2229555B1 EP2229555B1 EP08707877A EP08707877A EP2229555B1 EP 2229555 B1 EP2229555 B1 EP 2229555B1 EP 08707877 A EP08707877 A EP 08707877A EP 08707877 A EP08707877 A EP 08707877A EP 2229555 B1 EP2229555 B1 EP 2229555B1
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- EP
- European Patent Office
- Prior art keywords
- condensation zone
- heat
- arrangement according
- condensation
- semiconductor light
- Prior art date
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- 239000004065 semiconductor Substances 0.000 title claims abstract description 37
- 238000001816 cooling Methods 0.000 title claims abstract description 25
- 230000005494 condensation Effects 0.000 claims abstract description 62
- 238000009833 condensation Methods 0.000 claims abstract description 62
- 238000010438 heat treatment Methods 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 4
- 230000004913 activation Effects 0.000 claims 1
- 239000002918 waste heat Substances 0.000 description 5
- 239000004020 conductor Substances 0.000 description 4
- 238000010276 construction Methods 0.000 description 4
- 239000013078 crystal Substances 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000013021 overheating Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 230000004313 glare Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S45/00—Arrangements within vehicle lighting devices specially adapted for vehicle exteriors, for purposes other than emission or distribution of light
- F21S45/40—Cooling of lighting devices
- F21S45/47—Passive cooling, e.g. using fins, thermal conductive elements or openings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
- F21V29/50—Cooling arrangements
- F21V29/51—Cooling arrangements using condensation or evaporation of a fluid, e.g. heat pipes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/10—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
- F21S41/14—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source characterised by the type of light source
- F21S41/141—Light emitting diodes [LED]
- F21S41/143—Light emitting diodes [LED] the main emission direction of the LED being parallel to the optical axis of the illuminating device
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S45/00—Arrangements within vehicle lighting devices specially adapted for vehicle exteriors, for purposes other than emission or distribution of light
- F21S45/40—Cooling of lighting devices
- F21S45/47—Passive cooling, e.g. using fins, thermal conductive elements or openings
- F21S45/48—Passive cooling, e.g. using fins, thermal conductive elements or openings with means for conducting heat from the inside to the outside of the lighting devices, e.g. with fins on the outer surface of the lighting device
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S45/00—Arrangements within vehicle lighting devices specially adapted for vehicle exteriors, for purposes other than emission or distribution of light
- F21S45/60—Heating of lighting devices, e.g. for demisting
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
- F21V29/50—Cooling arrangements
- F21V29/54—Cooling arrangements using thermoelectric means, e.g. Peltier elements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
- F21V29/50—Cooling arrangements
- F21V29/70—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
- F21V29/71—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks using a combination of separate elements interconnected by heat-conducting means, e.g. with heat pipes or thermally conductive bars between separate heat-sink elements
- F21V29/717—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks using a combination of separate elements interconnected by heat-conducting means, e.g. with heat pipes or thermally conductive bars between separate heat-sink elements using split or remote units thermally interconnected, e.g. by thermally conductive bars or heat pipes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21W—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
- F21W2102/00—Exterior vehicle lighting devices for illuminating purposes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
Definitions
- the invention relates to an arrangement for cooling semiconductor light sources, wherein the semiconductor light sources are arranged on a thermally conductive module, which is in operative connection with an evaporator zone of a heat pipe, and a first condensation zone of the heat pipe is connected to a first heat sink.
- the arrangement is suitable for example for headlights of all kinds, but especially for headlights in the automotive sector.
- a tubular device As a heat pipe, a tubular device is referred to below, which can transport large amounts of heat energy between its two ends by evaporation / condensation of a working fluid.
- a cooling system for automotive lighting arrangements which cools the semiconductor light sources by means of a heat pipe with a heat sink remote from the semiconductor light sources.
- the W02006 / 52022 A1 discloses a motor vehicle headlamp with semiconductor light sources cooled by a heat pipe.
- the heat sink is placed here above the semiconductor light sources on the back of the headlight.
- EP 1 643 188 an arrangement for cooling of semiconductor light sources is known, wherein the semiconductor light sources are arranged on a thermally conductive module, which is in operative connection with an evaporator zone of a heat pipe, wherein a first condensation zone of the heat pipe is connected to a first heat sink and the heat pipe to at least a second condensation zone with at least a second heat sink is connected.
- the object is achieved with respect to the arrangement by an arrangement for cooling semiconductor light sources, wherein the semiconductor light sources are arranged on a thermally conductive module, which is in operative connection with an evaporator zone of a heat pipe, and a first condensation zone of the evaporator tube is connected to a first heat sink wherein the heat pipe to a second condensation zone with a second heat sink is connected and a heat flow between the condensation zones is switchable.
- the heat sinks can be used as a controlled heating for other purposes, as can be switched by switching the heat flow at any time to the second heat sink, and thus no restriction in the operation of semiconductor light sources occurs.
- the second heat sink is designed so that they Waste heat of semiconductor light sources can absorb at any time.
- the switching of the condensation zones is done with a 3-way valve.
- the 3-way valve contains a permanent magnetic double cone, wherein the conical tips in each case close the evaporator tube of a condensation zone alternately.
- a 2-way valve is conceivable in which only one condensation zone is switched on and off. This has the advantage that a first cooling path into a first condensation zone is always open, while a second cooling path can be connected in a second condensation zone if necessary.
- the double cone closes only the evaporator tube and not the capillary area of the heat pipe.
- the drive of the double cone is arranged outside the heat pipe and takes place magnetically. Outside the heat pipe there is usually enough space available for the drive, and the magnetic drive does not require any sealing measures.
- the heat sink (33) of the first condensation zone (23) is preferably in operative connection with a heating device. As a result, the waste heat produced can advantageously be used for another task.
- the evaporator tube When switching on the semiconductor light sources, the evaporator tube is advantageously open to the first condensation zone and the evaporator tube is closed to the second condensation zone.
- the switching of the condensation zones is dependent on the temperature of the first condensation zone.
- the aforementioned heating device can be designed to be regulated, and by means of this priority circuit a defined operation of the arrangement for cooling semiconductor light sources is possible.
- the power supply of the semiconductor light sources via the heat pipe via the heat pipe.
- This has the advantage of a simpler and more reliable design.
- simple and inexpensive tubes can be used as a power supply, wherein the two poles of the power supply are formed by the two coaxial tubes.
- FIG. 1 A perspective view of a connected to a heat pipe semiconductor light source module with a connected to the heat pipe rosette-shaped heat sink in an embodiment according to the prior art.
- FIG. 2 A detailed drawing of the cut semiconductor light source module with the illustrated end of the incorporated heat pipe.
- FIG. 3 A perspective view of the above arrangement incorporated in a lampshade.
- Fig. 4 A perspective view of an inventive arrangement for cooling semiconductor light sources with two independent heat sinks which are connected to a respective condensation zone, which can be switched between the condensation zones.
- Fig. 5 A schematic side view of an inventive arrangement for cooling semiconductor light sources.
- Fig. 6 A detailed perspective view of a switching valve according to the invention.
- Fig. 1 shows an embodiment of an arrangement for cooling semiconductor light sources according to the prior art with only one condensation zone, which is enclosed by a rosette-shaped heat sink 31, which dissipates the heat of condensation arising.
- a multi-chip LED 5 (not shown) with an attached primary optics 51 is mounted on a light-emitting diode module 11.
- the light-emitting diode module 11 is made of a good heat-conducting material in order to dissipate the resulting heat loss of the multi-chip LED 5 quickly and safely.
- the light-emitting diode module 11 is embedded in a housing 13 which, in addition to the light-emitting diode module 11, also has an electronic control unit 15 for the multichip light-emitting diode 5.
- the housing 13 is made of a poorly heat-conductive material to minimize the temperature load of the drive electronics 15 through the multi-chip LED 5.
- a heat pipe 20 leads from the light-emitting diode module 11 to a heat sink 31.
- Fig. 2 shows a detail section through the light-emitting diode module 11 with the housing 13.
- the heat pipe 20 is incorporated with its evaporator-side end 27 in the light-emitting diode module 11, and reaches up to the multi-chip LED 5 zoom in order to remove the heat loss as efficiently as possible can.
- the heat is transported from the heat pipe via the vaporized working medium in the condensation zone and there from the heat sink 31 (In Fig. 2 not shown).
- Fig. 3 shows the whole arrangement built into a reflector screen 53.
- the heat sink 31 is mounted centrally on the reflector screen 53. All generated heat is thus discharged to the reflector screen 53 out.
- Fig. 4 shows a perspective view of an inventive arrangement for cooling semiconductor light sources, which solves the above problem.
- the arrangement is in this case a motor vehicle headlamp, in which the waste heat of the multi-chip LED 5 is passed through a heat pipe 20 to a condensation zone 23, which is cooled by a heat sink 33 and thus heats the lens 37.
- the inventive arrangement for cooling semiconductor light sources has two switchable heat sinks 33, 35. The switching is accomplished by means of a temperature-controlled valve in the heat pipe 20.
- the first heat sink 33 is used as above besc written as heating, for example, the headlight deicing.
- the temperature control is designed so that primarily this task is solved, this heat sink 33 is thus only as long in operation as here heat energy is needed. If the setpoint temperature is reached, is switched to a second heat sink 35. This is designed to be the to be able to absorb any heat flow at any time and at any time.
- the second heat sink 35 may be a sufficiently large heat sink. But it is also conceivable that the second heat sink 35 is connected to an existing or to be created for cooling system.
- the second heat sink 35 may be e.g. be connected to the water cooling of the motor vehicle. But it can also be e.g. a Peltier element may be provided which is connected to the second heat sink 35.
- the heat pipe 20 has a switching valve 21, by means of which it is possible to switch between two condensation zones 23, 25 with the correspondingly connected heat sinks 33, 35.
- the first heat sink 33 is formed as a ring around the diffuser 37 of the headlamp 1. This makes it possible to heat the diffuser 37 in bad weather conditions to the extent that an ice crystal formation is reliably prevented.
- the control of the changeover valve 21 is such that from a certain temperature of the ring is switched to the second condensation zone 25 to the diffusion plate 37 in order to ensure efficient cooling of the multi-chip LED 5 and to prevent overheating of the heat sink 33.
- the power supply to the multi-chip LEDs 5 is thereby accomplished by the heat pipe itself, which consists of an electrically conductive material such as aluminum or copper. If two of these conductive tubes are arranged coaxially with one another with insulation between them, a cost-effective and robust construction results Power supply for the multi-chip LEDs 5 and arranged on the module 11 electronics.
- Fig. 5 shows a schematic side view of the inventive arrangement for cooling semiconductor light sources.
- the switching valve 21 is controlled so that after switching on the multi-chip LED 5, the first condensation zone 23 with the first heat sink 33 is active. If the first heat sink has reached a certain temperature, the changeover valve 21 switches over to the second condensation zone 25 with the second heat sink 35. This is arranged behind the lampshade 53, and is sized in size so that they can absorb the heat energy generated at any time. If the temperature is not reached due to cold weather conditions, the first heat sink 33 remains permanently active in order to prevent ice crystal formation on the diffusing screen 37 as much as possible.
- Fig. 6 shows a schematic detail drawing of the switching valve 21. It consists of a T-shaped piece of pipe, in which a permanent magnetic double cone is introduced. This consists of two conical parts 411, 412, which are aligned at the base same profile or congruent to each other, so that the conical tips point in opposite directions. Between the two base surfaces can still be a cylindrical portion 413 lie. However, the base surfaces can also be arranged offset from each other (not shown), so that a cylindrical slope arises between the two base surfaces. The base surfaces of the cones 411, 412 may also have an oval or ovate shape have (not shown). Polygons are also possible as a form of the base surface.
- the cone 411, 412 is then shaped corresponding to the base surface (not shown).
- This double cone 41 is located in the center of the T-shaped pipe section. At the cut ends, the cross section of the heat pipe 20 is shown.
- the outer shell consists of a gas-tight tube 47 into which a capillary tube 45 made of a porous material is introduced. Within the capillary tube 45 is the evaporator tube 43. In the region of the double cone, the capillary tube is recessed or at least the wall thickness is formed weaker.
- the base diameter of the double cone 41 is larger than the diameter of the evaporator tube 43.
- the tips of the double cone 41 respectively to the first and second condensation zone 23, 25. The cone 41 can penetrate far enough into the evaporator tube 43 until it has completely closed.
- the capillary tube 45 remains unaffected, so that working fluid flowing back into the evaporator zone 27 can pass. This contributes to an efficient operation of the heat pipe 20.
- Externally attached to the tee are suitable controlled solenoids (not shown). These can, depending on the control, press the permanent-magnetic double cone 41 into the end of the evaporator tube 43 of the first or the second condensation zone 23, 25 and thus close it. Thus, it is possible to switch between the two cooling paths without affecting the heat flow altogether. Due to the construction as a 3-way valve 21, a heat flow into one of the condensation zones 23, 25 is always ensured.
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Optics & Photonics (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
- Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
Abstract
Description
Anordnung zur Kühlung von Halbleiterlichtquellen und Scheinwerfer mit dieser Anordnung.Arrangement for cooling semiconductor light sources and headlights with this arrangement.
Die Erfindung betrifft eine Anordnung zur Kühlung von Halbleiterlichtquellen, wobei die Halbleiterlichtquellen auf einem wärmeleitenden Modul angeordnet sind, das mit einer Verdampferzone eines Wärmerohrs in Wirkverbindung steht, und eine erste Kondensationszone des Wärmerohrs mit einer ersten Wärmesenke verbunden ist. Die Anordnung ist beispielsweise für Scheinwerfer aller Art geeignet, insbesondere aber für Scheinwerfer im Kfz-Bereich.The invention relates to an arrangement for cooling semiconductor light sources, wherein the semiconductor light sources are arranged on a thermally conductive module, which is in operative connection with an evaporator zone of a heat pipe, and a first condensation zone of the heat pipe is connected to a first heat sink. The arrangement is suitable for example for headlights of all kinds, but especially for headlights in the automotive sector.
Als Wärmerohr (engl. Heat Pipe) wird im Folgenden eine rohrförmige Vorrichtung bezeichnet, die durch Verdampfen/Kondensieren einer Arbeitsflüssigkeit große Mengen an Wärmeenergie zwischen ihren zwei Enden transportieren kann.As a heat pipe, a tubular device is referred to below, which can transport large amounts of heat energy between its two ends by evaporation / condensation of a working fluid.
Aus der
Die
Aus Dokument
From document
Es stellt sich jedoch das Problem dar, dass die Abwärme der Halbleiterlichtquellen oftmals an anderer Stelle als Heizwärme gebraucht würde. Da die Heizung aber meistens geregelt sein soll, ist die oben beschriebene Anordnung in so einem Fall nicht brauchbar.However, there is the problem that the waste heat of the semiconductor light sources would often be needed elsewhere than thermal heat. However, since the heater should be mostly regulated, the arrangement described above is not useful in such a case.
Es ist Aufgabe der Erfindung, eine Anordnung zur Kühlung von Halbleiterlichtquellen zu schaffen, wobei die Halbleiterlichtquellen auf einem wärmeleitenden Modul angeordnet sind, das mit einer Verdampferzone eines Wärmerohrs in Wirkverbindung steht, und eine erste Kondensationszone des Verdampferrohrs mit einer ersten Wärmesenke verbunden ist, und die Anordnung gleichzeitig die ganze oder einen Teil der Wärmeenergie einer anderen Verwendung zuführen kann.It is an object of the invention to provide an arrangement for cooling of semiconductor light sources, wherein the semiconductor light sources are arranged on a thermally conductive module which is in operative connection with an evaporator zone of a heat pipe, and a first condensation zone of the evaporator tube is connected to a first heat sink, and Arrangement at the same time all or part of the heat energy of another use can perform.
Es ist weiterhin Aufgabe der Erfindung, ein Verfahren zu schaffen, das zur Kühlung von Halbleiterlichtquellen dient und bei dem gleichzeitig die ganze oder ein Teil der Wärmeenergie einer anderen Verwendung zugeführt wird.It is a further object of the invention to provide a method which is used for cooling of semiconductor light sources and in which at the same time all or part of the heat energy is supplied to another use.
Die Aufgabe wird bezüglich der Anordnung gelöst durch eine Anordnung zur Kühlung von Halbleiterlichtquellen, wobei die Halbleiterlichtquellen auf einem wärmeleitenden Modul angeordnet sind, das mit einer Verdampferzone eines Wärmerohrs in Wirkverbindung steht, und eine erste Kondensationszone des Verdampferrohrs mit einer ersten Wärmesenke verbunden ist wobei das Wärmerohr an eine zweite Kondensationszone mit einer zweiten Wärmesenke angeschlossen ist und ein Wärmestrom zwischen den Kondensationszonen umschaltbar ist. Damit kann eine der Wärmesenken als geregelte Heizung für andere Zwecke benutzt werden, da durch die Umschaltung der Wärmestrom jederzeit auf die zweite Wärmesenke geschaltet werden kann, und somit keine Einschränkung beim Betrieb der Halbleiterlichtquellen auftritt.Die zweite Wärmesenke ist dabei so ausgelegt, dass sie die Abwärme der Halbleiterlichtquellen jederzeit absorbieren kann.The object is achieved with respect to the arrangement by an arrangement for cooling semiconductor light sources, wherein the semiconductor light sources are arranged on a thermally conductive module, which is in operative connection with an evaporator zone of a heat pipe, and a first condensation zone of the evaporator tube is connected to a first heat sink wherein the heat pipe to a second condensation zone with a second heat sink is connected and a heat flow between the condensation zones is switchable. Thus, one of the heat sinks can be used as a controlled heating for other purposes, as can be switched by switching the heat flow at any time to the second heat sink, and thus no restriction in the operation of semiconductor light sources occurs. The second heat sink is designed so that they Waste heat of semiconductor light sources can absorb at any time.
Die Aufgabe wird weiterhin bezüglich des Verfahrens gelöst durch ein Verfahren mit den Merkmalen des Anspruchs 16.The object is further achieved with respect to the method by a method having the features of claim 16.
Vorteilhafterweise geschieht die Umschaltung der Kondensationszonen mit einem 3-Wege Ventil. Dabei enthält das 3-Wege Ventil einen permanentmagnetischen Doppelkegel, wobei die Kegelspitzen jeweils das Verdampferrohr einer Kondensationszone abwechselnd verschließen. Dies hat den Vorteil, dass immer ein Kühlpfad geöffnet ist und ein Versagen der Halbleiterlichtquellen aufgrund Überhitzung somit ausgeschlossen wird. Durch diese Konstruktion ist ein magnetischer Antrieb des Doppelkegels möglich, der keine Probleme bezüglich der Abdichtung generiert.Advantageously, the switching of the condensation zones is done with a 3-way valve. In this case, the 3-way valve contains a permanent magnetic double cone, wherein the conical tips in each case close the evaporator tube of a condensation zone alternately. This has the advantage that a cooling path is always open and thus failure of the semiconductor light sources due to overheating is precluded. By this construction, a magnetic drive of the double cone is possible, which generates no problems with the seal.
Alternativ ist auch ein 2-Wege Ventil denkbar, bei dem nur eine Kondensationszone Ein- und Ausgeschaltet wird. Dies hat den Vorteil, dass ein erster Kühlpfad in eine erste Kondensationszone immer offen ist, während ein zweiter Kühlpfad in eine zweite Kondensationszone bei Bedarf hinzugeschaltet werden kann.Alternatively, a 2-way valve is conceivable in which only one condensation zone is switched on and off. This has the advantage that a first cooling path into a first condensation zone is always open, while a second cooling path can be connected in a second condensation zone if necessary.
Bevorzugt verschließt der Doppelkegel nur das Verdampferrohr und nicht den Kapillarbereich des Wärmerohrs. Dadurch kann zurückfliessende Arbeitsflüssigkeit wieder in den Arbeitskreislauf gelangen, was zu erhöhter Effizienz und Betriebssicherheit führt. Der Antrieb des Doppelkegels ist dabei außerhalb des Wärmerohrs angeordnet und erfolgt magnetisch. Außerhalb des Wärmerohrs steht gewöhnlich genügend Platz für den Antrieb zur Verfügung, und durch den magnetischen Antrieb sind keine Dichtungsmaßnahmen notwendig.Preferably, the double cone closes only the evaporator tube and not the capillary area of the heat pipe. As a result, returning working fluid can get back into the working cycle, which leads to increased efficiency and reliability. The drive of the double cone is arranged outside the heat pipe and takes place magnetically. Outside the heat pipe there is usually enough space available for the drive, and the magnetic drive does not require any sealing measures.
Die Wärmesenke (33) der ersten Kondensationszone (23) steht dabei vorzugsweise mit einer Heizvorrichtung in Wirkverbindung Dadurch kann die entstehende Abwärme vorteilhaft für eine andere Aufgabe genutzt werden.The heat sink (33) of the first condensation zone (23) is preferably in operative connection with a heating device. As a result, the waste heat produced can advantageously be used for another task.
Beim Einschalten der Halbleiterlichtquellen ist das Verdampferrohr Vorteilhafterweise zur ersten Kondensationszone offen und das Verdampferrohr zur zweiten Kondensationszone verschlossen. Die Umschaltung der Kondensationszonen erfolgt abhängig von der Temperatur der ersten Kondensationszone. Dadurch kann die vorgenannte Heizvorrichtung geregelt ausgeführt werden, und durch diese Vorrangschaltung ist ein definierter Betrieb der Anordnung zur Kühlung von Halbleiterlichtquellen möglich.When switching on the semiconductor light sources, the evaporator tube is advantageously open to the first condensation zone and the evaporator tube is closed to the second condensation zone. The switching of the condensation zones is dependent on the temperature of the first condensation zone. As a result, the aforementioned heating device can be designed to be regulated, and by means of this priority circuit a defined operation of the arrangement for cooling semiconductor light sources is possible.
In einer Ausführungsform erfolgt die Stromzuführung der Halbleiterlichtquellen über das Wärmerohr. Dies hat den Vorteil einer einfacheren und zuverlässigeren Konstruktion. Bei einer koaxialen Konstruktion des Wärmerohrs können einfache und kostengünstige Rohre als Stromzuführung verwendet werden, wobei die beiden Pole der Stromzuführung durch die beiden koaxialen Rohre gebildet werden.In one embodiment, the power supply of the semiconductor light sources via the heat pipe. This has the advantage of a simpler and more reliable design. In a coaxial construction of the heat pipe simple and inexpensive tubes can be used as a power supply, wherein the two poles of the power supply are formed by the two coaxial tubes.
Die Erfindung wird nachstehend anhand von Ausführungsbeispielen näher erläutert. Es zeigen:The invention will be explained in more detail below with reference to embodiments. Show it:
Bei Kfz-Scheinwerfern nach dem Stand der Technik besteht jedoch oft das Problem der Vereisung der Streuscheibe. Diese muss im Winter geheizt werden, sonst bilden sich Eiskristalle an der Außenseite, die zu starker Blendung des Gegenverkehrs führen können. Daher würde es sich anbieten, die Abwärme der Leuchtdioden zur Heizung der Streuscheibe zu verwenden. Der Bauraum an der Vorderseite eines Kfz-Scheinwerfers ist jedoch begrenzt, so dass die Größe eines dort angebrachten Kühlkörpers oft nicht ausreichend ist, um die von den Leuchtdioden erzeugte Wärmeenergie beim Betrieb des Scheinwerfers 1 in warmer Umgebung immer komplett absorbieren zu können.In automotive headlamps according to the prior art, however, there is often the problem of icing of the lens. This must be heated in winter, otherwise ice crystals form on the outside, which can lead to strong glare of oncoming traffic. Therefore, it would be useful to use the waste heat of the LEDs for heating the lens. However, the space at the front of a motor vehicle headlamp is limited, so that the size of a heat sink mounted there is often not sufficient to always be able to completely absorb the heat energy generated by the LEDs during operation of the headlamp 1 in a warm environment.
Die zweite Wärmesenke 35 kann dabei ein genügend großer Kühlkörper sein. Es ist aber auch denkbar, das die zweite Wärmesenke 35 an ein bestehendes oder dafür zu schaffendes Kühlsystem angeschlossen ist. Die zweite Wärmesenke 35 kann dabei z.B. an die Wasserkühlung des Kraftfahrzeugs angeschlossen sein. Es kann aber auch z.B. ein Peltierelement vorgesehen sein, das an die zweite Wärmesenke 35 angeschlossen ist.The
Das Wärmerohr 20 weist ein Umschaltventil 21 auf, mittels dem zwischen zwei Kondensationszonen 23, 25 mit den entsprechend angeschlossenen Wärmesenken 33, 35 umgeschaltet werden kann. Die erste Wärmesenke 33 ist dabei als Ring um die Streuscheibe 37 des Scheinwerfers 1 ausgebildet. Dies ermöglicht es die Streuscheibe 37 bei schlechter Witterung soweit aufzuheizen, dass eine Eiskristallbildung sicher unterbunden wird. Dabei ist die Steuerung des Umschaltventils 21 so beschaffen, dass ab einer bestimmten Temperatur des Rings um die Streuscheibe 37 auf die zweite Kondensationszone 25 umgeschaltet wird, um eine effiziente Kühlung der Multichip-Leuchtdiode 5 zu gewährleisten und eine Überhitzung der Wärmesenke 33 zu verhindern.The
Die Stromzuführung zu den Multichip-Leuchtdioden 5 wird dabei durch das Wärmerohr selbst bewerkstelligt, das aus einem elektrisch leitenden Material wie Aluminium oder Kupfer besteht. Werden zwei dieser leitenden Rohre mit einer Isolierung dazwischen koaxial ineinander angeordnet, so entsteht eine kostengünstige und robuste Stromzuführung für die Multichip-Leuchtdioden 5 und die auf dem Modul 11 angeordnete Elektronik.The power supply to the
- 11
- Scheinwerferheadlights
- 1111
- Leuchtdiodenmodul aus gut wärmeleitenden MaterialLight-emitting diode module made of good heat-conducting material
- 1313
- Gehäusecasing
- 1515
- Ansteuerelektronikcontrol electronics
- 2020
- Wärmerohrheat pipe
- 2121
- Umschaltventil des WärmerohrsChangeover valve of the heat pipe
- 3131
- Kühlkörperheatsink
- 2323
- Erste KondensationszoneFirst condensation zone
- 3333
- Wärmesenke für die erste KondensationszoneHeat sink for the first condensation zone
- 2525
- Zweite KondensationszoneSecond condensation zone
- 2727
- Verdampferzoneevaporator zone
- 3535
- Wärmesenke für die zweite KondensationszoneHeat sink for the second condensation zone
- 3737
- Streuscheibediffuser
- 4141
- permanentmagnetischer Doppelkegelpermanent magnetic double cone
- 411411
- Erster KegelFirst cone
- 412412
- Zweiter KegelSecond cone
- 413413
- KegelmittelstückCone Centerpiece
- 4343
- Verdampferrohrevaporator tube
- 4545
- Kapillarrohrcapillary
- 4747
- Äußeres gasdichtes RohrOuter gastight tube
- 55
- Multichip-LeuchtdiodeMultichip LED
- 5151
- Primäroptikprimary optics
- 5353
- Lampenschirmlampshade
Claims (16)
- Arrangement for cooling semiconductor light sources (5), wherein the semiconductor light sources (5) are arranged on a heat-conducting module (11), which is operatively connected to an evaporator zone of a heat pipe (20), wherein a first condensation zone (23) of the heat pipe (20) is connected to a first heat sink (33), characterized in that the heat pipe (20) is connected to at least one second condensation zone (25) with at least one second heat sink (25), and a heat flow can be switched over between the condensation zones (23, 25) or the second condensation zone (25) can be switched in.
- Arrangement according to Claim 1, characterized in that the arrangement has a 3-way valve (21) for switching over the heat flow into the condensation zones (23, 25).
- Arrangement according to Claim 2, characterized in that the 3-way valve contains a permanent-magnetic double cone (41), and the cone vertices respectively alternately close off the end of the evaporator pipe (43) of a condensation zone.
- Arrangement according to Claims 1-3, characterized in that a capillary pipe (45) arranged coaxially around the evaporator pipe (43) is always open.
- Arrangement according to Claim 3 or 4, characterized in that a drive of the double cone (41) is arranged outside the heat pipe (20).
- Arrangement according to any of Claims 3-5, characterized in that the drive of the double cone (41) is effected magnetically.
- Arrangement according to any of the preceding claims, characterized in that when the semiconductor light sources (5) are activated, the evaporator pipe is open to the first condensation zone (23) and the evaporator pipe is closed off to the second condensation zone (25).
- Arrangement according to any of the preceding claims, characterized in that it has a device for switching over the heat flow into the condensation zones (23, 25) depending on the temperature of the first condensation zone (23).
- Arrangement according to Claim 1, characterized in that it has a 2-way valve for switching on and off the heat flow into the second condensation zone, wherein the heat flow into the first condensation zone is always possible.
- Arrangement according to any of the preceding claims, characterized in that the heat pipe (20) is simultaneously at least one power feed for the semiconductor light sources (5).
- Arrangement according to Claim 9, characterized in that the power feed is realized via at least two coaxial pipes.
- Arrangement according to any of the preceding claims, characterized in that the heat sink (33) of the first condensation zone (23) is operatively connected to a heating device.
- Headlight (1) comprising an arrangement according to Claim 11, characterized in that the arrangement has the heating device for heating a diffusing screen (37) of the headlight (1).
- Headlight (1) according to Claim 12, characterized in that the second condensation zone (25) is arranged below the headlight (1) and is airflow-cooled.
- Headlight (1) according to Claim 14, characterized in that the second condensation zone (25) is arranged behind the headlight (1).
- Method for cooling semiconductor light sources (5) with an arrangement according to any of Claims 1-15, characterized by the following steps:- switching on a first condensation zone (23) upon activation- upon a predetermined temperature of the first condensation zone (23) being exceeded, switching off this condensation zone and switching on a second condensation zone (25) or switching in a second condensation zone (25).- upon a predetermined temperature of the first condensation zone (23) being undershot, switching over to the first condensation zone (23) or switching off the second condensation zone (25).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/EP2008/050324 WO2009089903A1 (en) | 2008-01-14 | 2008-01-14 | Arrangement for cooling semiconductor light sources and floodlight having this arrangement |
Publications (2)
Publication Number | Publication Date |
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EP2229555A1 EP2229555A1 (en) | 2010-09-22 |
EP2229555B1 true EP2229555B1 (en) | 2011-11-02 |
Family
ID=39712436
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP08707877A Active EP2229555B1 (en) | 2008-01-14 | 2008-01-14 | Arrangement for cooling semiconductor light sources and floodlight having this arrangement |
Country Status (8)
Country | Link |
---|---|
US (1) | US8342728B2 (en) |
EP (1) | EP2229555B1 (en) |
JP (1) | JP5210394B2 (en) |
KR (1) | KR20100114077A (en) |
CN (1) | CN101910715B (en) |
AT (1) | ATE532003T1 (en) |
TW (1) | TW200940894A (en) |
WO (1) | WO2009089903A1 (en) |
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JP5425024B2 (en) * | 2010-09-07 | 2014-02-26 | シャープ株式会社 | Vehicle headlamp |
US8833975B2 (en) | 2010-09-07 | 2014-09-16 | Sharp Kabushiki Kaisha | Light-emitting device, illuminating device, vehicle headlamp, and method for producing light-emitting device |
US8482924B2 (en) * | 2010-10-11 | 2013-07-09 | Richard Redpath | Heat spreader facet plane apparatus |
EP2505913B1 (en) * | 2011-03-30 | 2016-03-23 | Nxp B.V. | An active thermal management device and thermal management method |
DE102012206447A1 (en) * | 2012-04-19 | 2013-10-24 | Osram Gmbh | LED MODULE |
SE536661C2 (en) * | 2012-09-24 | 2014-05-06 | Scania Cv Ab | ILLUMINATOR |
CN104696845A (en) * | 2015-02-07 | 2015-06-10 | 朱惠冲 | Refrigeration structure for LED headlamp |
JP5970572B1 (en) * | 2015-02-13 | 2016-08-17 | 株式会社フジクラ | Vehicle headlamp |
GB201509767D0 (en) * | 2015-06-05 | 2015-07-22 | Europ Thermodynamics Ltd | A lamp |
USD776336S1 (en) * | 2015-11-05 | 2017-01-10 | Koncept Technologies, Inc | Lamp |
CN105633259B (en) * | 2016-02-03 | 2019-12-06 | 张国生 | High-power LED light source based on heat pipe principle |
GB2596062B (en) * | 2020-06-10 | 2023-01-18 | Baldwin Tech Limited | LED array |
CN112178589B (en) * | 2020-09-30 | 2022-09-06 | 广州光科技术有限公司 | Heat dissipation system for automobile headlamp |
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KR101097486B1 (en) * | 2004-06-28 | 2011-12-22 | 엘지디스플레이 주식회사 | back light unit of liquid crystal display device |
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2008
- 2008-01-14 KR KR1020107018004A patent/KR20100114077A/en active IP Right Grant
- 2008-01-14 AT AT08707877T patent/ATE532003T1/en active
- 2008-01-14 US US12/812,939 patent/US8342728B2/en active Active
- 2008-01-14 CN CN2008801247080A patent/CN101910715B/en not_active Expired - Fee Related
- 2008-01-14 JP JP2010542535A patent/JP5210394B2/en not_active Expired - Fee Related
- 2008-01-14 EP EP08707877A patent/EP2229555B1/en active Active
- 2008-01-14 WO PCT/EP2008/050324 patent/WO2009089903A1/en active Application Filing
-
2009
- 2009-01-12 TW TW098100894A patent/TW200940894A/en unknown
Also Published As
Publication number | Publication date |
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EP2229555A1 (en) | 2010-09-22 |
JP2011510438A (en) | 2011-03-31 |
CN101910715B (en) | 2012-11-07 |
US20110051449A1 (en) | 2011-03-03 |
CN101910715A (en) | 2010-12-08 |
ATE532003T1 (en) | 2011-11-15 |
TW200940894A (en) | 2009-10-01 |
KR20100114077A (en) | 2010-10-22 |
JP5210394B2 (en) | 2013-06-12 |
US8342728B2 (en) | 2013-01-01 |
WO2009089903A1 (en) | 2009-07-23 |
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