EP2224070B1 - Ein Falzteil, seine Anwendung und ein Verfahren dessen Montage - Google Patents
Ein Falzteil, seine Anwendung und ein Verfahren dessen Montage Download PDFInfo
- Publication number
- EP2224070B1 EP2224070B1 EP10388003.5A EP10388003A EP2224070B1 EP 2224070 B1 EP2224070 B1 EP 2224070B1 EP 10388003 A EP10388003 A EP 10388003A EP 2224070 B1 EP2224070 B1 EP 2224070B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- rabbet
- rear wall
- concrete
- rabbet element
- door
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims description 12
- 239000004567 concrete Substances 0.000 claims description 34
- 238000009413 insulation Methods 0.000 claims description 21
- 239000002023 wood Substances 0.000 claims description 15
- 238000005266 casting Methods 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 9
- 239000003365 glass fiber Substances 0.000 claims description 7
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 7
- 239000011707 mineral Substances 0.000 claims description 7
- 239000000853 adhesive Substances 0.000 claims description 6
- 230000001070 adhesive effect Effects 0.000 claims description 6
- 239000011490 mineral wool Substances 0.000 claims description 5
- 239000006260 foam Substances 0.000 claims description 4
- 239000011521 glass Substances 0.000 claims description 4
- 239000013521 mastic Substances 0.000 claims description 3
- 238000009877 rendering Methods 0.000 claims description 3
- 238000010276 construction Methods 0.000 claims description 2
- 239000011093 chipboard Substances 0.000 description 5
- 238000006073 displacement reaction Methods 0.000 description 4
- 230000005494 condensation Effects 0.000 description 3
- 238000009833 condensation Methods 0.000 description 3
- 239000011150 reinforced concrete Substances 0.000 description 3
- 238000004026 adhesive bonding Methods 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/78—Heat insulating elements
- E04B1/80—Heat insulating elements slab-shaped
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/762—Exterior insulation of exterior walls
- E04B1/7641—Elements for window or door openings, or for corners of the building
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/38—Connections for building structures in general
- E04B2001/386—Nailable or screwable inserts for foam panels
Definitions
- the present invention relates to a rabbet element for mounting around windows and/or doors and for securing windows and/or doors in the opening of said rabbet elements, said rabbet element comprising an insulation layer.
- the present invention also relates to a method for mounting of the rabbet element as well as use of the rabbet element.
- DE10000643C1 discloses a product and a method according to preambles of the claims 1 and 7.
- the window sill to be placed underneath a window or door and may work as a doorstep.
- the window sill is constructed by having a mounting plate attached to the rear wall and a first parallel pressure plate, an insulation layer and a second pressure plate mounted in parallel to the mounting plate. Another plate member is placed on top of the three plates and the insolation layer and faces upwards in an angle sloping downwards from the window or door.
- the window sill is mounted after the door or window has been fastened to the rear wall.
- a rabbet element in the form of a composite structure, which is mechanically stable and is also airtight and satisfies the criteria for both static and dynamic loads in window and door openings, as well has a ⁇ -value preferably corresponding at least to the ⁇ -value applying to mineral wool.
- Another object of the rabbet element according to invention is that in terms of load it must be capable of supporting a window/door, absorbing wind pressure and wind suction on window/door as well as absorbing dynamic impacts from windows and doors, which are opened and closed or blow open and in.
- a further object of the invention is to ensure complete airtightness between windows and doors and the rear wall plane, so that national and prospective international requirements with respect to the airtightness of buildings may be observed.
- a rabbet element according to the present invention.
- the side of the insulation of the rabbet element which is intended to face inwardly toward the door/window opening, and the side intended to face away from the rear wall of the building, have screwable plates glued thereon.
- the rabbet element is for securing windows and/or doors in the opening of said rabbet element which provides a door or window opening in the building..
- the rabbet element is special in that an additional screwable plate is glued on the side of the insulation which is parallel with the first screwable plate intended to face inwardly toward the door/window opening.
- the mechanical stability of the rabbet element and the possibilities of securing windows/doors in the rabbet element are enhanced hereby.
- At least the side is preferably intended to face toward doors and windows, and in a particular embodiment, which is defined in claim 4, also the side intended to face away from the rear wall, are first coated with a fire-stable material, and then, cf. claim 5, coated with a thin layer of a highly adhesive mineral render reinforced with a glass fibre net, which makes the rabbet element very fire-proof.
- the fire-stable material is glass foam or a hard mineral wool.
- the above-mentioned rabbet element may be mounted by a method, wherein the rabbet element is mounted on the rear wall of a building element by means of one or more screw anchors and/or wood screws.
- Screw anchors and/or wood screws are secured at the free end of one or more of the screwable plates, and the rabbet element is arranged in a mould for the casting of a concrete wall panel and around an opening which is to constitute a door or window opening in the concrete panel, said screw anchors or said wood screws being thereby embedded in the rear wall of the concrete panel.
- the rabbet element may be arranged in the mould prior to the casting of the concrete wall, or, alternatively, the rabbet element may be arranged immediately after the casting of the concrete wall, said screw anchors/wood screws on the rabbet element being pressed down into the wet concrete.
- the screw anchors are screwed firmly on the facade or rear wall of a building in a direction extending from the front edge of the rabbet element, through the insulation and in parallel with the screwable plate which faces inwardly toward the door/window opening.
- a wind-proof mastic joint is provided between the rabbet element and the facade or the rear wall, and finally the connection between the rabbet element and the rear wall may be closed by rendering with a thin layer of a highly adhesive mineral render, which is reinforced with a glass fibre net.
- This method ensures that the rabbet element is mounted against the rear wall so as to be torsionally rigid and fixed against displacement, and, at the same time, ensures complete airtightness between windows and doors and the rear wall, so that national and/or international requirements with respect to the airtightness of the buildings may be observed, whereby the risk of draught from connections around windows and doors is reduced, thereby avoiding condensation and heat losses.
- rabbet element advantageously takes place in the provision of door and window openings in factory-made or in situ-made wall panels for the construction of new buildings.
- a rabbet element according to the invention appears from figures 1 - 5 , which show a rabbet element comprising an insulation 2, which may be made of polystyrene, hard mineral wool boards or glass foam.
- the insulation 2 has glued screwable plates 3a - 3c having a high strength and having a low ⁇ -value.
- the plates are e.g. inorganic screwable plates having a low ⁇ -value or dimensionally stable plastics plates of e.g. polyurethane.
- the side intended to face toward the door and/or window opening 10 is additionally coated with a fire-stable material 4, such as e.g. glass foam or a hard mineral wool which, in addition to fire stability, also has a low ⁇ -value.
- the outer side is rendered with a thin layer of a highly adhesive mineral render 5, which is reinforced with a glass fibre net.
- the rabbet element 1 (see figures 3 and 5 ) is configured with plates 3a - 3c on three sides of the insulation element.
- the side of the insulation 2 intended to face toward door and/or window openings 10 has a first screwable plate 3a glued thereon, and, in parallel with this, a corresponding screwable plate 3b is glued on the opposite side of the insulation 2.
- a further plate 3c is glued at the end of the insulation 2 of the rabbet element which connects the end faces of the plates 3a and 3b.
- the screwable plates 3a - 3c are joined e.g. by nail gluing.
- This embodiment of the rabbet element has a good mechanical stability and is particularly suitable for the use of screwable plates having a thickness of up to 20 mm, e.g. 10 - 20 mm.
- the mounting of the rabbet element 1 on the rear wall 6 may take place in that the anchor 7 is screwed firmly into the completely or partially hardened concrete wall 6 through the screwable plate 3c and the insulation 2 in the rabbet element 1.
- the rabbet element 1 is mounted on the rear wall 6 of the concrete panel with one or more anchors 7 from the front edge 3c of the rabbet element 1 on the facade or rear wall 6.
- the rabbet element 1 is hereby secured against the rear wall 6 so as to be torsionally rigid and fixed against displacement.
- FIG. 4 An alternative embodiment of the rabbet element 1 is shown in figures 4 - 5 .
- the side of the insulation 2 intended to face toward door and/or window openings 10 has a first screwable plate 3a glued thereon, and perpendicularly to this, a second plate 3c is glued at the end of the insulation 2 of the rabbet element which is to face away from the rear wall 6 of the concrete element.
- the screwable plates 3a, 3c are joined e.g. by nail gluing and are of the same type as stated above, but the thickness in this embodiment is slightly larger than in the above-mentioned embodiment and is e.g. 20 mm or more, and preferably 20 mm - 30 mm depending on the selected plate material and the necessary size of the rabbet element, i.e. its length, corresponding to the size of the door or window opening and/or wall thickness.
- the free end part of the first screwable plate 3a is provided with screw anchors or e.g. wood screws 7, which are intended to be embedded in the rear wall 6 of a concrete element, it being possible to mount the rabbet element 1 in the mould of the concrete panel prior to the casting of the reinforced concrete wall 6.
- the rabbet element 1 may be arranged in the mould immediately after the casting of the reinforced concrete wall 6, as the screw anchors or the wood screws 7 are pressed down into the still wet concrete.
- the screw anchors or the wood screws 7 are embedded in the wet concrete.
- the rabbet 1 is secured against the rear wall 6 of the concrete element so as to be torsionally rigid and fixed against displacement.
- the embodiment of the rabbet element 1 shown in fig. 3 may also be mounted in a manner corresponding to what is shown in fig. 4 , as screw anchors or wood screws 7 are arranged on the free end edge of the one of the screwable plates 3a, 3b, but preferably on the screwable plate 3a which faces inwardly toward the door/window opening 10. It is also possible to arrange screw anchors or wood screws 7 at the free end edge of both the screwable plate 3a and the screwable plate 3b. Then, the rabbet element 1 is arranged in the mould prior to or immediately after the casting of the reinforced concrete wall 6, as stated above for the alternative embodiment of the rabbet element 1, said screw anchors 7 being pressed down into/embedded in the still wet concrete. The rabbet element 1 is thereby secured against the rear wall 6 of the concrete panel so as to be torsionally rigid and fixed against displacement.
- the rabbet element 1 may also be secured to the rear wall 6 by a combination of embedded and screwed-in screw anchors and/or wood screws 7.
- a windtight mastic joint 9 is provided between the rabbet element 1 and the rear wall 6.
- the outer side is provided with a glass fibre net reinforced mineral render 5, and the connection between the rabbet element 1 and the rear wall 6 as well as the facade is closed by rendering with a thin layer of a highly adhesive mineral render 5, which is reinforced with a glass fibre net.
- the rabbet element 1 is thus mounted in an airtight manner, with a ⁇ -value which is equal to the ⁇ -value of the rest of the insulation, following which windows and doors may be mounted in an airtight manner right in the front of the insulated facade, as shown in figures 1 and 2 , whereby the risk of draught from connections around windows and doors is reduced, and also condensation and heat losses are avoided.
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- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Acoustics & Sound (AREA)
- Electromagnetism (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Building Environments (AREA)
Claims (12)
- Falzteil (1) zum Montieren um Öffnungen (10) für Fenster und/oder Türen in einem Betonwandpaneel für ein Gebäude während des Prozesses des Gießens des Betonwandteils und zum Bereitstellen einer Fläche für die Tür- oder Fensteröffnung und zum Sichern von Fenstern und/oder Türen in der Öffnung des Falzrahmenteils und somit in einer Tür- oder Fensteröffnung des Betonwandteils, wobei das Falzteil (1) ein Isolierungsteil (2) umfasst, wobei die Seiten des Falzrahmenteils ferner eine erste schraubbare Platte (3a) umfassen, die auf eine erste Seite des Isolierungsteils (2) geklebt ist, wobei die erste Seite nach innen in Richtung der Tür-/Fensteröffnung (10) und somit senkrecht zu der Rückwand (6) gewandt ist, dadurch gekennzeichnet, dass die Seiten des Falzteils ferner eine zweite schraubbare Platte (3c) umfassen, die auf eine zweite Seite des Isolierungsteils (2) geklebt ist, abgewandt von der Fassadenseite einer Rückwand (6) des Betonteils, und wobei sich die zweite schraubbare Platte (3c) senkrecht zu der ersten schraubbaren Platte (3a) erstreckt.
- Falzteil (1) nach Anspruch 1, dadurch gekennzeichnet, dass das Falzteil ferner eine dritte schraubbare Platte (3b) umfasst, die auf die Seite des Isolierungsteils (2), die von der Tür-/Fensteröffnung (10) abgewandt ist, geklebt ist, wobei die dritte schraubbare Platte (3b) parallel zu der ersten schraubbaren Platte (3a) montiert ist.
- Falzteil (1) nach einem der Ansprüche 1-2, dadurch gekennzeichnet, dass mindestens die Seite des Falzteils (1), die in Richtung der Türen- und/oder Fensteröffnung (10) gewandt sein soll, mit einem feuerfesten Material (4) beschichtet ist.
- Falzteil (1) nach Anspruch 3, dadurch gekennzeichnet, dass die Seite des Falzteils (1), die von der Rückwand (6) des Betonteils abgewandt sein soll, mit einem feuerfesten Material (4) beschichtet ist.
- Falzteil (1) nach einem der Ansprüche 3-4, dadurch gekennzeichnet, dass das feuerfeste Material (4) auf der Außenseite mit einer dünnen Schicht aus einem starkhaftenden Mineralputz (5) beschichtet ist, der mit einem Glasfasernetz verstärkt ist.
- Falzteil (1) nach einem der Ansprüche 3-5, dadurch gekennzeichnet, dass das feuerfeste Material (4) Glasschaum oder eine harte Mineralwolle ist.
- Verfahren zum Montieren eines Falzteils (1) nach einem der Ansprüche 1-6, dadurch gekennzeichnet, dass das Falzteil (1) an der Rückwand (6) eines Gebäudes mittels eines oder mehrerer Dübel und/oder einer oder mehrerer Holzschrauben (7) montiert ist, wobei die Dübel oder die Holzschrauben (7) an dem freien Ende einer und/oder mehrerer der ersten und/oder dritten schraubbaren Platte (3a, 3b) gesichert sind, und dass das Falzteil (1) in einer Gussform für das Gießen eines Betonpaneels angeordnet ist und um eine Öffnung angeordnet ist, die eine Tür- oder Fensteröffnung (10) in dem Betonpaneel bilden soll, wobei die Dübel und/oder die Holzschrauben (7) dadurch in der Rückwand (6) des Betonpaneels eingebettet sind.
- Verfahren nach Anspruch 7, dadurch gekennzeichnet, dass das Falzteil (1) vor dem Gießen der Fassade oder Rückwand (6) des Betonpaneels in der Gussform angeordnet wird und Beton um die Dübel und/oder Holzschrauben (7) des Falzteils (1) gegossen wird, wenn die Fassade oder Rückwand (6) des Betonpaneels gegossen wird.
- Verfahren nach Anspruch 7, dadurch gekennzeichnet, dass das Falzteil (1) nach dem Gießen der Fassade oder Rückwand (6) des Betonpaneels in der Gussform angeordnet wird, wobei die Dübel und/oder Holzschrauben (7) des Falzteils (1) in den nassen Beton gedrückt werden.
- Verfahren nach einem der Ansprüche 7-9, dadurch gekennzeichnet, dass eine winddichte Kittfuge (9) zwischen dem Falzteil (1) und der Rückwand (6) bereitgestellt ist.
- Verfahren nach einem der Ansprüche 7-10, dadurch gekennzeichnet, dass die Verbindung zwischen dem Falzteil (1) und der Rückwand (6) sowie der Fassade durch Verputzen mit einer dünnen Schicht aus einem starkhaftenden Mineralputz (5) bedeckt wird, der mit einem Glasfasernetz verstärkt ist.
- Verwendung eines Falzteils nach einem der Ansprüche 1-6 bei der Bereitstellung von Tür- und Fensteröffnungen in fabrikgefertigten oder vor Ort hergestellten Wandpaneelen für den Bau neuer Gebäude.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DKPA200900257 | 2009-02-25 | ||
DKPA200900634 | 2009-05-19 |
Publications (4)
Publication Number | Publication Date |
---|---|
EP2224070A2 EP2224070A2 (de) | 2010-09-01 |
EP2224070A8 EP2224070A8 (de) | 2010-11-24 |
EP2224070A3 EP2224070A3 (de) | 2012-05-16 |
EP2224070B1 true EP2224070B1 (de) | 2019-10-09 |
Family
ID=42224391
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10388003.5A Active EP2224070B1 (de) | 2009-02-25 | 2010-02-22 | Ein Falzteil, seine Anwendung und ein Verfahren dessen Montage |
Country Status (1)
Country | Link |
---|---|
EP (1) | EP2224070B1 (de) |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10000643C1 (de) * | 2000-01-11 | 2001-06-13 | Ingo Gast | Vorgefertigtes Wandelement mit einem Fensterlaibungselement |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10062408C1 (de) * | 2000-12-14 | 2002-08-22 | Marmorit Gmbh | Wärmedämmauflage für eine Außenfensterbank |
-
2010
- 2010-02-22 EP EP10388003.5A patent/EP2224070B1/de active Active
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10000643C1 (de) * | 2000-01-11 | 2001-06-13 | Ingo Gast | Vorgefertigtes Wandelement mit einem Fensterlaibungselement |
Also Published As
Publication number | Publication date |
---|---|
EP2224070A2 (de) | 2010-09-01 |
EP2224070A8 (de) | 2010-11-24 |
EP2224070A3 (de) | 2012-05-16 |
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