EP2223331A1 - Elektrode für eine hochdruckentladungslampe und verfahren zu ihrer fertigung - Google Patents
Elektrode für eine hochdruckentladungslampe und verfahren zu ihrer fertigungInfo
- Publication number
- EP2223331A1 EP2223331A1 EP08865271A EP08865271A EP2223331A1 EP 2223331 A1 EP2223331 A1 EP 2223331A1 EP 08865271 A EP08865271 A EP 08865271A EP 08865271 A EP08865271 A EP 08865271A EP 2223331 A1 EP2223331 A1 EP 2223331A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- electrode
- head
- shaft
- pressure discharge
- discharge lamp
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 8
- 238000000034 method Methods 0.000 title description 5
- 238000000859 sublimation Methods 0.000 claims abstract description 18
- 230000008022 sublimation Effects 0.000 claims abstract description 18
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 12
- 229910052721 tungsten Inorganic materials 0.000 claims description 12
- 239000010937 tungsten Substances 0.000 claims description 12
- 239000007787 solid Substances 0.000 claims description 6
- 239000011819 refractory material Substances 0.000 claims description 3
- 229910018072 Al 2 O 3 Inorganic materials 0.000 claims description 2
- 229910045601 alloy Inorganic materials 0.000 claims description 2
- 239000000956 alloy Substances 0.000 claims description 2
- 229910010293 ceramic material Inorganic materials 0.000 claims description 2
- 241000380131 Ammophila arenaria Species 0.000 claims 1
- 238000007493 shaping process Methods 0.000 description 5
- 238000012545 processing Methods 0.000 description 4
- 239000000919 ceramic Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 229910001507 metal halide Inorganic materials 0.000 description 3
- 150000005309 metal halides Chemical class 0.000 description 3
- 230000005855 radiation Effects 0.000 description 2
- 235000001674 Agaricus brunnescens Nutrition 0.000 description 1
- 229910001080 W alloy Inorganic materials 0.000 description 1
- 238000001311 chemical methods and process Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000007772 electrode material Substances 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 238000010297 mechanical methods and process Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J61/00—Gas-discharge or vapour-discharge lamps
- H01J61/02—Details
- H01J61/04—Electrodes; Screens; Shields
- H01J61/06—Main electrodes
- H01J61/073—Main electrodes for high-pressure discharge lamps
- H01J61/0732—Main electrodes for high-pressure discharge lamps characterised by the construction of the electrode
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J9/00—Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
- H01J9/02—Manufacture of electrodes or electrode systems
Definitions
- the invention relates to an electrode for a high pressure discharge lamp according to the preamble of claim 1.
- Such electrodes are particularly suitable for high pressure discharge lamps ⁇ with ceramic discharge vessel suited.
- WO 2005/062343 discloses an electrode for a high pressure discharge lamp in which a sublimation laser is used to make a hole in the head of the electrode.
- the electrode for ei ⁇ ne high-pressure discharge lamp, cut from a rod or pin in one piece, with an electrode head as a first segment and a shaft as a second segment, the electrode has an asymmetric shape, which was prepared by means of sublimation.
- it can be used to make a head that is designed helmet-like, with side wall surfaces of the head are removed.
- Another embodiment is that a ball portion is removed parallel to the longitudinal axis of the shaft, wherein the cutting edge of the ball portion coincides in particular with an extension of a shaft edge.
- the head may be shaped as an ellipsoid or or paraboloid.
- the transition between the head and the shaft may additionally have an undercut.
- the shaft of the electrode is pier-like provided with longitudinally parallel grooves.
- the invention relates as described above also to a discharge vessel for a high pressure discharge lamp having at least one electrode.
- a preferred application of these electrodes in a discharge vessel of ceramic material, in particular Al 2 O 3, manufactured, and unilaterally ver ⁇ is closed.
- Such discharge vessels are used in particular in high-pressure discharge lamps, in particular with metal halide filling.
- the invention further relates to a method for producing an electrode by means of a laser, comprising the following steps:
- a cylindrical rod or pin of refractory material in particular tungsten, alloys with tungsten, or TaC;
- Such a shape is, for example, a helmet-like head having a notch, or a helmet-like head having a circumferential transverse slot.
- the shaft of the electrode can be made complex, in particular pier-like provided with longitudinal grooves.
- Another preferred form is a head that has a mushroom-like shade.
- Another aspect of the invention is a method of making such complex shapes.
- Essential for this is the use of a sublimation laser for shaping the electrode.
- a sublimation laser for shaping the electrode.
- a laser which has a high radiation density which is at least sufficient to sublime tungsten.
- the high density of radiation must be sufficient to bring the Elect ⁇ -electrode material in the processing and shaping of fes ⁇ th directly into the gaseous state.
- This can be a sufficiently powerful Nd: YAG laser or CO2 laser.
- a preferred aspect is that it provides ⁇ ⁇ from reaching short pulses of more than 1 microseconds duration and provides the necessary energy density to sublimate at least tungsten.
- a typical repetition rate is 5 to 50 kHz.
- This electrode is particularly suitable for
- Discharge vessels are housed. such
- Discharge vessels are used for metal halide lamps.
- FIGS. 1-9 show an electrode for a high-pressure discharge lamp in various embodiments
- FIG. 10 shows a high-pressure discharge lamp with such an electrode.
- FIG. 1 An embodiment of an electrode 1 is shown in FIG. 1. It has a cylindrical shaft 2 and a ball head 3. The rounding off of the ball head takes place by means of sphering by means of a powerful Nd: YAG laser (arrow). The electrode is made in one piece from tungsten.
- FIG. 2 A further embodiment of an electrode 1 is shown in FIG 2.
- a solid piece of tungsten electrode 1 is shown in Figure 2a, which was initially produced as a Ku ⁇ gelkopf electrode as in FIG. 1
- it is further processed by a special sublimation laser the symmetrical ball head 3 like a helmet narrowed at the two sides parallel to the shaft, so that lateral wall pieces are removed.
- the discharge-side upper surface 4 can be adjusted with the Sublimationslaser a specially ⁇ le curvature.
- the electrode described in FIG. 2a is further processed by creating a slot 6 with a sublimation laser at the tip of the helmet 3 '.
- the electrode described in FIG. 2a is further processed by producing a bore 7 with a sublimation laser at the tip of the helmet 3 '.
- FIG. 3 shows the shaping for an electrode 10 with a cylindrical head 11.
- the electrode is made in one piece from solid material.
- figure 3a shows how the shaft 12 is removed from an originally cylindrical rod by means of the sublimation laser.
- the sublimation laser can be used again to produce according to Figure 3b, a circumferential groove 13.
- a transverse slot 14 can also be produced on the head.
- a central bore 15 can be produced on the head.
- the sublimation laser can also be used to provide the head with a plurality of punctures 16, see Figure 3e.
- FIGS. 4a to 4e show the associated cross sections A - A to E - E through the electrodes of FIG.
- FIG. 5 shows a massive ball head electrode 20 ge shows ⁇ which has been first prepared as in FIG. 1 Thereafter, however, there is still a one-sided flank removal by a sublimation, so that the ball head 21 only on one side over the shaft 22 protrudes, see Figure 5a, or on one side 24 protrudes narrower than on the other side 26, see ⁇ gur 5b.
- FIG. 6 shows an electrode 30, which is produced in one piece from a rod as in FIG.
- An additional shaping in an asymmetrical manner namely the head 31 as an ellipsoid or the like, is achieved after the ball head has been formed by a sublimation laser processing the head 31, in particular by means of laser firing and / or by forming the head below the tungsten pin Sublimation laser is positioned.
- Figure 7 shows a solid one-piece pin electrode 35 made of tungsten. It is made of a W-pin or rod of originally constant diameter. It is the original diameter of the pin on the head 36 is obtained as a cylindrical head, but removed in the region of the shaft 37 by grooves 38, see Figure 7a. Four grooves 38 are recessed longitudinally parallel in the shaft, so that its heat capacity is reduced. a cross section through the shaft 37 shows Figure 7b.
- FIG. 8 shows a conical-head electrode 40 similar to that described in DE 202006004567. This is made of a solid one-piece rod. At the head 41, the original diameter of the rod has been preserved. The head tapers conically 42 in the direction of shaft 43. The diameter of the actual shaft 43 is significantly smaller than the maximum diameter of the head 41.
- the removal of the material can also be carried out according to the invention best with the aid of a sublimation laser. So far, only the possibility of milling is known.
- the advantage of sublimation laser processing is that the surfaces can be cut more cleanly, that the electrode can be processed without contact and that the shaping can be realized much more precisely. This advantage exists over thermal processes of all kinds, as well as against mechanical and chemical processes.
- FIG. 1 shows a conical-head electrode 40 similar to that described in DE 202006004567. This is made of a solid one-piece rod. At the head 41, the original diameter of the rod has been preserved. The head tapers conically 42 in the direction of shaft 43. The diameter of the
- FIG. 9 shows an electrode 50 which can likewise be produced again from the blank of FIG. 1 by further processing.
- the shaft 51 is cylindrical
- the head 52 has the shape of a mushroom shield. In cross section, the contour of the head can be described as a parabola.
- the screen edge 53 can be cut straight or swung out as shown.
- 10 shows a discharge vessel closed at one end 60 for a high pressure discharge lamp. It is preferably made of ceramic.
- CKEN two electrodes 62 that are asymmetric to each other, as in figure 5.
- such electrodes had complicated mechanically together quantitative ⁇ sets or be machined from a block, see DE-A 36 40 990. With the new non-contact method using Sublimationslaser can be a variety of three-dimensional shapes prepare precisely.
- the head 63 of the electrode has at least approximately the shape of an ellipsoid whose heat capacity is optimized to the needs.
- a method of making an electrode by laser uses the following steps:
- the sphering is similar to that described in principle in DE-A 42 03 975.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Discharge Lamp (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102007061514A DE102007061514A1 (de) | 2007-12-20 | 2007-12-20 | Elektrode für eine Hochdruckentladungslampe und Verfahren zu ihrer Fertigung |
PCT/EP2008/065742 WO2009080412A1 (de) | 2007-12-20 | 2008-11-18 | Elektrode für eine hochdruckentladungslampe und verfahren zu ihrer fertigung |
Publications (1)
Publication Number | Publication Date |
---|---|
EP2223331A1 true EP2223331A1 (de) | 2010-09-01 |
Family
ID=40433412
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08865271A Withdrawn EP2223331A1 (de) | 2007-12-20 | 2008-11-18 | Elektrode für eine hochdruckentladungslampe und verfahren zu ihrer fertigung |
Country Status (6)
Country | Link |
---|---|
US (1) | US20100308723A1 (de) |
EP (1) | EP2223331A1 (de) |
JP (1) | JP2011507200A (de) |
CN (1) | CN101903972A (de) |
DE (1) | DE102007061514A1 (de) |
WO (1) | WO2009080412A1 (de) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5041349B2 (ja) * | 2010-04-23 | 2012-10-03 | ウシオ電機株式会社 | ショートアーク型放電ランプ |
EP3254795A1 (de) * | 2016-06-09 | 2017-12-13 | Outokumpu Oyj | Widerstandspunktschweisselektrode und verwendung der elektrode |
Family Cites Families (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6048663U (ja) * | 1983-09-10 | 1985-04-05 | ウシオ電機株式会社 | 漁業用放電灯 |
DE3640990A1 (de) * | 1986-12-01 | 1988-06-16 | Patent Treuhand Ges Fuer Elektrische Gluehlampen Mbh | Einseitig gequetschte hochdruckentladungslampe |
JP2683292B2 (ja) * | 1990-06-15 | 1997-11-26 | 株式会社小糸製作所 | 放電灯用電極及び電極の加工方法 |
DE4203975A1 (de) | 1992-02-11 | 1993-08-12 | Patent Treuhand Ges Fuer Elektrische Gluehlampen Mbh | Hochdruckentladungslampe |
JP2000285849A (ja) * | 1999-03-31 | 2000-10-13 | Toshiba Corp | 放電灯用電極とその製造方法、およびそれを用いた放電灯 |
DE20005764U1 (de) * | 2000-03-30 | 2000-06-08 | Patent-Treuhand-Gesellschaft für elektrische Glühlampen mbH, 81543 München | Kurzbogenlampe |
JP4512968B2 (ja) * | 2000-08-03 | 2010-07-28 | ウシオ電機株式会社 | ショートアーク型高圧放電ランプ |
JP2005183164A (ja) * | 2003-12-19 | 2005-07-07 | Koito Mfg Co Ltd | 放電ランプ装置用アークチューブ |
DE10360545A1 (de) * | 2003-12-22 | 2005-07-14 | Patent-Treuhand-Gesellschaft für elektrische Glühlampen mbH | Elektrode für eine Hochdruckentladungslampe |
DE102004028562A1 (de) * | 2004-06-15 | 2006-01-05 | Patent-Treuhand-Gesellschaft für elektrische Glühlampen mbH | Elektrode für eine Entladungslampe und Entladungslampe |
WO2006082539A2 (en) * | 2005-02-04 | 2006-08-10 | Koninklijke Philips Electronics N.V. | A lamp with quartz bulb and electrode rods having longish grooves |
JP2008541371A (ja) | 2005-05-11 | 2008-11-20 | コーニンクレッカ フィリップス エレクトロニクス エヌ ヴィ | 高輝度放電ランプに対する電極 |
US7247591B2 (en) * | 2005-05-26 | 2007-07-24 | Osram Sylvania Inc. | Translucent PCA ceramic, ceramic discharge vessel, and method of making |
DE202006004567U1 (de) | 2006-03-22 | 2006-06-08 | Patent-Treuhand-Gesellschaft für elektrische Glühlampen mbH | Elektrode für Hochdruckentladungslampen und zugehörige Lampe |
JP2010282749A (ja) * | 2009-06-02 | 2010-12-16 | Ushio Inc | 超高圧水銀ランプ |
-
2007
- 2007-12-20 DE DE102007061514A patent/DE102007061514A1/de not_active Withdrawn
-
2008
- 2008-11-18 CN CN2008801220904A patent/CN101903972A/zh active Pending
- 2008-11-18 EP EP08865271A patent/EP2223331A1/de not_active Withdrawn
- 2008-11-18 WO PCT/EP2008/065742 patent/WO2009080412A1/de active Application Filing
- 2008-11-18 JP JP2010538527A patent/JP2011507200A/ja active Pending
- 2008-11-18 US US12/809,074 patent/US20100308723A1/en not_active Abandoned
Non-Patent Citations (1)
Title |
---|
See references of WO2009080412A1 * |
Also Published As
Publication number | Publication date |
---|---|
CN101903972A (zh) | 2010-12-01 |
WO2009080412A1 (de) | 2009-07-02 |
JP2011507200A (ja) | 2011-03-03 |
DE102007061514A1 (de) | 2009-06-25 |
US20100308723A1 (en) | 2010-12-09 |
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Legal Events
Date | Code | Title | Description |
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PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
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17P | Request for examination filed |
Effective date: 20100401 |
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AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MT NL NO PL PT RO SE SI SK TR |
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AX | Request for extension of the european patent |
Extension state: AL BA MK RS |
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DAX | Request for extension of the european patent (deleted) | ||
17Q | First examination report despatched |
Effective date: 20111129 |
|
RAP1 | Party data changed (applicant data changed or rights of an application transferred) |
Owner name: OSRAM AG |
|
RAP1 | Party data changed (applicant data changed or rights of an application transferred) |
Owner name: OSRAM GMBH |
|
RAP1 | Party data changed (applicant data changed or rights of an application transferred) |
Owner name: OSRAM GMBH |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
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18D | Application deemed to be withdrawn |
Effective date: 20140603 |