EP2220964B1 - Foldable plate and method for its production - Google Patents
Foldable plate and method for its production Download PDFInfo
- Publication number
- EP2220964B1 EP2220964B1 EP10153176A EP10153176A EP2220964B1 EP 2220964 B1 EP2220964 B1 EP 2220964B1 EP 10153176 A EP10153176 A EP 10153176A EP 10153176 A EP10153176 A EP 10153176A EP 2220964 B1 EP2220964 B1 EP 2220964B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- panel
- plate
- inner narrow
- parts
- foldable
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000000034 method Methods 0.000 title claims description 21
- 238000004519 manufacturing process Methods 0.000 title claims description 12
- 239000002023 wood Substances 0.000 claims description 8
- 239000011248 coating agent Substances 0.000 claims description 6
- 239000003086 colorant Substances 0.000 claims description 5
- 239000004922 lacquer Substances 0.000 claims description 5
- 238000000576 coating method Methods 0.000 claims description 4
- 239000007888 film coating Substances 0.000 claims description 4
- 238000009501 film coating Methods 0.000 claims description 4
- 238000005304 joining Methods 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 239000000463 material Substances 0.000 description 16
- 230000003287 optical effect Effects 0.000 description 10
- 239000003973 paint Substances 0.000 description 8
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 239000002657 fibrous material Substances 0.000 description 3
- 239000011265 semifinished product Substances 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 239000000123 paper Substances 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 239000002390 adhesive tape Substances 0.000 description 1
- 239000011093 chipboard Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000006735 deficit Effects 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47B—TABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
- A47B96/00—Details of cabinets, racks or shelf units not covered by a single one of groups A47B43/00Â -Â A47B95/00; General details of furniture
- A47B96/20—Furniture panels or like furniture elements
- A47B96/202—Furniture panels or like furniture elements with a continuous layer allowing folding
Definitions
- the invention relates to a foldable plate, in particular of a wood material or of wood, with at least two separate plate parts, each having a visible side, at least one inner narrow edge and a back, and with a two plate members pivotally interconnecting hinge element, wherein the inner Narrow edges facing apart unfolded plate parts facing each other and wherein the plate parts on the visible side have a decorative layer. Furthermore, the invention relates to a method for producing a foldable plate, preferably of the type mentioned.
- Foldable panels are used particularly in furniture, both body parts and furniture back walls can consist of foldable plates.
- the advantage of foldability lies in the fact that the panels have a smaller dimension in the folded state and thus can be packed in smaller packages.
- the plates usually have a fold, but also folding plates are known which can be folded at two or more locations.
- a hinging element connecting the two panels is provided, which may be an adhesive fabric, an adhesive or an adhesive tape.
- the hinge element is arranged on a rear side of the foldable plate, so that the Opposite visible side of the foldable plate can give the impression that it is the foldable plate is an integrally formed, continuous plate.
- a foldable plate of the type mentioned is from the EP 1 792 551 A1 known.
- the known foldable plate may have a coloring agent on the adjoining in unfolded state of the foldable plate edge portions, so that disturbing color differences in the adjacent edge regions and the visible side of the foldable plate can be avoided.
- the color of the edge regions is more or less adapted to the color of the visible side.
- the dyeing of the abutting in unfolded state of the foldable plate edge portions can be done on the one hand before joining the two plate halves of the foldable plate or after connecting the two plate halves in the folded state. Both, however, requires increased effort and ultimately causes increased manufacturing costs. This results not least from the sometimes quite large dimensions of the foldable plates or the corresponding plate halves.
- the present invention is therefore based on the technical problem of providing a foldable plate and a method for its production, in order to reduce the manufacturing effort, without the quality of the optical impression of the foldable plate is unfolded in the unfolded state.
- the plate parts are sawn during the production of the foldable plate from a plate already provided with the decorative layer.
- sawing can also be understood as milling or cutting.
- the plate such as semi-finished plate, disassembled into individual plate parts. Preferably, this results in a gap between the plate parts.
- the invention is based on the finding that the impairment of the optical quality can be counteracted by the fraying of the decorative layer in a simple, quick and cost-effective manner by applying a cover layer to the decorative layer, namely adjacent to the inner narrow edge.
- the foldable plate on two plate parts, each carrying an inner narrow edge.
- the foldable plate is composed of three and more plate parts.
- each plate member is connected to a hinge member with an adjacent plate member.
- the plate parts arranged centrally in the foldable plate then have two opposite inner narrow edges, since in the unfolded state, in each case another plate part adjoins on opposite edges.
- the optical quality of the foldable plate increases, although the actual decorative layer is partially covered with another layer, i. the cover layer is covered. Typically, such measures are troublesome to the human eye. Nevertheless, a better optical quality of the foldable plate can be achieved in this way, as if, for example, only the inner narrow edges are provided with the cover layer.
- the foldable plate ie in particular the covered plate parts, are preferably made of a wood material or wood. Then the optical improvement is particularly high and the mechanical properties of the foldable plate are favorable.
- Medium-density fiber material (MDF), high-density fiber material (HDF), hard fiber material, chipboard material or Oriented Strand Board Material (OSB material) are particularly suitable as wood-based materials. It can, however Also, a plastic, a wood / plastic mixture or metal may be provided as a material for the foldable plate.
- the colored cover layer is preferably a well-covering layer, so that it can not easily be seen through the cover layer. On the other hand, it is not necessary for the topcoat to be completely opaque.
- the optical properties of the cover layer are preferably adapted to the optical properties of the decorative layer in order to produce a harmonious appearance. The same can also apply to the choice of color or the choice of a pattern.
- the decorative layer can be monochrome but also patterned. It may also be provided a surface structure of the cover layer.
- the hue of the cover layer forms a visible contrast to the hue of the decorative layer.
- the viewer is less noticeable that the foldable plate composed of several plate parts, since the abutting edges between the plate parts in the recognizability behind the color contrast between the cover layer and the decorative layer recede.
- the invention is in no way limited to the fact that a cover layer is provided on a decorative layer of only one plate part. Rather, it is preferred because of a more uniform optical impression when two colored cover layers are provided on the decorative layers of two adjacent plate parts, preferably adjacent to each other. This means, for example, that the cover layers adjacent to two adjacent, in the unfolded state of the foldable Plate facing each other inner narrow edges of the two plate parts are arranged. If the plate is composed of more than two plate parts, it can be provided, for example, that the decorative layers of all plate parts have a cover layer on the decorative layer adjacent to the respective inner narrow edges of the plate parts. It should be noted that internal plate parts of the foldable plate have two inner narrow edges.
- the colored cover layer also extends over the inner narrow edge of the plate part, preferably only in a region adjacent to the visible side of the plate part. Then, a color difference between the inner narrow edge and the decorative layer in the unfolded state of the foldable plate is less likely to be noticed by the viewer. To save material of the colored cover layer, the inner narrow edge does not have to be completely provided with the cover layer.
- the cover layer extends substantially without breaks or interruptions from the visible side to the inner narrow edge of the at least one plate part. Then, the edge region of the facing inner narrow edges appears optically very little and is therefore not or barely perceived by a viewer.
- the at least one cover layer is preferably formed by a paint application and / or paint application. It is particularly preferred in this context, if it is a non-film-forming paint application.
- the at least one decorative layer can be formed by a laminate coating with at least one decor paper, a film coating, a paint application and / or a lacquer application.
- the cover layer is less recognizable when the decorative layer and the cover layer are made of the same material.
- the visible sides and the inner narrow edges of two adjacent plate parts of the folding plate can each abut each other substantially at right angles to each other. If the gap between the mutually facing inner narrow edges is small enough, the viewer does not notice the gap.
- the visible side is chamfered or rounded adjacent to at least one inner narrow edge in the direction of the inner narrow edge.
- the chamfer is preferably a so-called chamfer. Even when it comes to fraying in the area of the chamfer or rounding, gives the viewer the impression of a uniform, harmonious joint. Due to the bevels also occur in the edge region of rare fractures in the cover layer, especially if it is formed from a paint or the like. In order to achieve a harmonious appearance overall, it is preferred if at both adjacent chamfers adjacent chamfers and / or rounding are provided.
- a foldable plate comprising at least two separate plate parts, each having a visible side, at least one inner narrow edge and a back, as well as the two plate members pivotally interconnecting hinge element, wherein the inner narrow edges are at unfolded plate parts facing each other, in which the visible sides of the plate parts are provided with a decorative layer and in which a colored cover layer is applied to the decorative layer of at least one plate member adjacent to the inner narrow edge of the plate member.
- the optical quality of the unfolded foldable plate is significantly improved because the then formed at least one abutting edge between the plate parts is less clearly visible.
- This qualitative improvement is very easy and fast. This ultimately leads to a low-cost and easy-to-handle manufacturing process for folding panels with a high optical quality.
- the method preferably used to make a foldable plate of the type described above achieves the same advantages as previously described in connection with the corresponding foldable plate embodiments.
- the colored cover layer is not only applied in regions over the decorative layer, but also in any case partially over the inner narrow edge of the plate member. It is preferred because of easier application and to save material when the cover layer is applied in a region adjacent to the visible side of the plate member on the inner narrow edge.
- the at least one cover layer can be formed by a paint application and / or a paint application. This can be done easily and quickly and allows further process steps to be carried out essentially without a time delay.
- the decorative layer may be provided in principle, higher quality materials than to use for the top layer, even if the production of the decorative layer is then more complex. This is nevertheless justified because the decorative layer over a large area, in particular full surface, is applied to the visible side of the foldable plate.
- the at least one decorative layer can be formed, for example, by a laminate coating with at least one decor paper, a film coating, a paint application and / or a varnish application.
- a plate is first provided on the visible side of a decorative layer is attached.
- the plate which may be a semi-finished plate, is then sawn into plate parts.
- the plate is preferably sawn into as many plate parts as are subsequently joined together to form the foldable plate.
- any number of plate parts can be cut out of such a plate, which need not necessarily be joined together to form a common foldable plate.
- the inner narrow edges of the plate parts are preferably formed.
- the cover layer is applied to the plate parts. Immediately after sawing means in this context, for example, that the plate parts have not yet been moved across the joint. Thus, the uniform alignment can be exploited to the joint.
- the process can be carried out as quickly as possible, it makes sense if the applicator already moves along the joint for the application of the cover layer and, if necessary, thereby brought into contact with the plate parts is before the plate has been completely sawn into plate parts. In other words, the applicator is already moved along the joint before the joint has completely formed.
- the colored top layer is applied to the decorative layers of the two spaced by the joint plate parts. Then it can be utilized that the two adjacent plate parts produced by sawing are arranged close to one another and aligned correspondingly parallel to one another. The order of the two outer layers can be done for example in one step.
- a coating agent for applying the cover layer can be moved easily and inexpensively along at least one joint resulting from sawing the plate into plate parts. If several joints are sawn, for example because the slab is sawn into more than two slab parts, the application medium can also be moved one after the other along the resulting joints. It is even easier and faster, however, if essentially every emerging joint is assigned a coating agent which is moved along the joint immediately after sawing the joint.
- the applicator may be a type of roller and / or roller, as it can easily be unrolled along the seam on the plate members.
- the application medium may also be at least one nozzle with the aid of which the cover layer is sprayed on without contact. This is less trouble-prone.
- the application of the cover layer can be done simultaneously on both sides of a joint, which is particularly fast to perform. For this purpose, a nozzle on both sides of the joint, ie the two. Rarely adjacent plate parts to be assigned. Thus, the expenditure on equipment can be reduced. But it can also be provided a nozzle for each plate member or each side of the joint. This can reduce material losses in the area of the center of the joint and / or adjust the nozzles more accurately.
- the at least one nozzle can be arranged to save space in a joint between the adjacent plate parts.
- the Plate parts may help if the Plate parts are pushed together after sawing and the application of the cover layer, which then closes the gap between the adjacent plate parts or inner narrow edges. Then, the plate parts can be connected in the position resulting from the pushing together with the at least one hinge element. Further steps, which involve the laborious transportation of the still unconnected plate parts, can be saved.
- a plate 1 for example, semifinished product shown, are obtained from the plate parts 2,3 for a foldable plate 4.
- the illustrated plate 1 is sawed in two directions in a feed direction VR in two plate parts 2.3. It would also be conceivable that the plate is sawn in three or more plate parts. Then, the three or more plate parts could be assembled together into a foldable plate.
- the following description is limited to the case where the plate 1 is sawed into two plate parts 2, 3, which are then assembled into a foldable plate 4 made of these two plate parts 2, 3.
- a saw 5 is used, which in a vertical section in the Fig. 2 is shown in detail.
- the saw 5 without this being mandatory, stationary, so that the plate 1 is guided along the saw 5 along.
- the saw 5 has in the illustrated embodiment, a rotating about a rotation axis 6 saw blade 7, which forms a gap 8 when sawing the plate 1 in the two plate parts 2.3 in the feed direction VR behind the saw blade 7.
- the joint 8 is bounded on both sides by the later inner narrow edges 9, 10 of the two plate parts 2, 3. This means that the two plate parts 2, 3 are later joined together to form the foldable plate 4 such that the two edges bordering the gap 8 again face each other in the same way when the foldable plate 4 is brought into an unfolded state.
- an application means 11 arranged in the feed direction VR behind the saw blade 7 is unrolled in the form of a roller along the joint 8 that has just been formed.
- the application means 11 is acted upon by a cover layer 12,13 forming material, so that the application means 11 when rolling along the joint 8, a cover layer 12,13 both on the decorative layer 14,15 of the visible sides 16,17 of the two plate parts 2,3 as well as on the inner narrow edges 9, 10 of the two plate parts 2.3 applies.
- the application means 11 has bevelled edges with which the application means 11 roll on the edges 18,19 of the plate parts 2,3 between the visible sides 16,17 and the inner narrow edges 9,10. While that Application means 10 rolls along the gap 8 formed by the sawing on the adjacent edges of the two plate parts 2,3, the applicator means 11 rotates about a rotation axis 20 which can be arranged fixed or variable in relation to the plate parts 2,3. This is especially true in the Fig. 3 shown making a vertical cut along the level III-III Fig. 1 represents.
- the plate 1 is shown in a side view.
- the saw 5 and the application means 11 are arranged in the feed direction VR of the plate 1 directly behind one another.
- the distance between the saw 5 and the application means 11 is significantly shorter than the length of the plate 1 in the feed direction VR.
- the two plate parts 2, 3 are already provided with the cover layer 12, 13 nearly along the entire extent in the feed direction VR, until the two plate parts 2, 3 are actually completely separated by the saw 5.
- a foldable plate 4 is shown, which has been prepared in the manner previously explained.
- the foldable plate 4 has two plate parts 2,3, which are each shown only in regions.
- the two plate parts 2,3 abut each other with facing inner narrow edges 9,10 and are held in the illustrated unfolded state by a hinge member 21 in position, which is attached to the back 22 of the adjacent plate parts 2,3.
- the hinge element 21 is formed of an adhesive, but there are also other known from the prior art hinge elements in question.
- the rear side 22 opposite the visible sides 16,17 of the plate parts 2,3 are arranged, which is "seen" for example as a furniture back wall by the user. Therefore, the visible sides 16,17 are provided over the entire surface with decorative layers 14,15.
- the decorative layers 14,15 are interrupted at the adjoining edges 18,19 of the plate parts 2,3.
- the two plate parts 2, 3 each have a cover layer 12, 13, which is provided in the region of the adjoining edges 18, 19 of the adjacent plate parts 2, 3.
- the cover layers 12, 13 are arranged in regions on the decorative layers 14, 15 of the two plate parts 2, 3, namely adjacent to the inner narrow edges 9, 10 of the respective plate parts 2, 3.
- the cover layers 12,13 are attached.
- the cover layers 12,13 are not over the entire surface, but only provided in the areas adjacent to the visible sides 16,17 of the two plate parts 2,3.
- each of the two cover layers 12,13 extends without interruption from the corresponding visible side 16,17 to the corresponding inner narrow edge 9,10 of the same plate part 2,3.
- the cover layers 12, 13 are essentially free of fractures and cracks.
- the edges 18, 19 formed between the visible sides 16, 17 and the inner narrow edges 9, 10 of the respective plate parts 2, 3 are essentially completely provided with a cover layer 12, 13.
- the decorative layer can be applied only after the preparation of the bevels.
- the decorative layer 14 ', 15' has already been provided on the plate before it has been sawn into the plate parts 2 ', 3'.
- the bevels 24, 25 after sawing are made by removing part of the plate material in the regions of the inner side edges 8 ', 9' below the decorative layers 14 ', 15' and bending the decorative layers 14 ', 15' inward. Because of the bending over of the decorative layers 14 ', 15', these may not reach as far as the inner narrow edges 9 ', 10', but that between the inner narrow edges 9 ', 10' and the decorative layers 14 ', 15' a smaller Gap remains. This is tolerable since the cover layer 12 ', 13' is subsequently applied at the same location.
- each of these bevels 24,25 is then passed past a application means 11 'in the form of a nozzle, which the material which sprays the cover layers 12 ', 13' is sprayed.
- the cover layers 12 ', 13' reaches the decorative layers 14 ', 15' of the visible sides 16 ', 17' and the inner narrow edges 9 ', 10' of the plate parts 2 ', 3'.
- the cover layer 12 ', 13' on each plate part 2 ', 3' only in the region of the chamfers 24,25 or rounding with a cover layer 12 ', 13' are provided or beyond on other parts of the visible side 16 ', 17th 'of the corresponding plate member 2', 3 '.
- foldable plate 4 ' are produced. This has two plate parts 2 ', 3', which abut against each other facing inner narrow edges 9 ', 10'. In the area of the corresponding edges 18 ', 19' bevels 24,25 are provided, which together form a so-called V-groove.
- the two plate parts 2 ', 3' have a cover layers 12 ', 13', which are provided in the region of the adjoining edges 18 ', 19' of the adjacent plate parts 2 ', 3'.
- the cover layers 12 ', 13' are in regions on the inner narrow edges 9 ', 10' and partially on the decorative layers 14 ', 15' on the visible sides 16 ', 17' of the two plate parts 2 ', 3' in particular in the region of the chamfers 24th , 25 arranged.
Description
Die Erfindung betrifft eine faltbare Platte, insbesondere aus einem Holzwerkstoff oder aus Holz, mit wenigstens zwei voneinander getrennten Plattenteilen, die jeweils eine Sichtseite, wenigstens eine innere Schmalkante und eine Rückseite aufweisen, und mit einem die beiden Plattenteile schwenkbar miteinander verbindenden Scharnierelement, wobei die inneren Schmalkanten bei auseinandergefalteten Plattenteilen einander zugewandt sind und wobei die Plattenteile an der Sichtseite eine Dekorschicht aufweisen. Ferner betrifft die Erfindung ein Verfahren zum Herstellen einer faltbaren Platte, vorzugsweise der genannten Art.The invention relates to a foldable plate, in particular of a wood material or of wood, with at least two separate plate parts, each having a visible side, at least one inner narrow edge and a back, and with a two plate members pivotally interconnecting hinge element, wherein the inner Narrow edges facing apart unfolded plate parts facing each other and wherein the plate parts on the visible side have a decorative layer. Furthermore, the invention relates to a method for producing a foldable plate, preferably of the type mentioned.
Faltbare Platten werden insbesondere bei Möbeln eingesetzt, wobei sowohl Korpusteile als auch Möbelrückwände aus faltbaren Platten bestehen können. Der Vorteil der Faltbarkeit liegt darin, dass die Platten im gefalteten Zustand eine geringere Dimension aufweisen und somit in kleinere Verpackungen verpackt werden können. Die Platten weisen üblicher Weise eine Faltung auf, jedoch sind auch Faltplatten bekannt, die an zwei oder mehr Stellen gefaltet werden können.Foldable panels are used particularly in furniture, both body parts and furniture back walls can consist of foldable plates. The advantage of foldability lies in the fact that the panels have a smaller dimension in the folded state and thus can be packed in smaller packages. The plates usually have a fold, but also folding plates are known which can be folded at two or more locations.
Um die Platten faltbar zu machen und gleichzeitig in Position zueinander zu halten, ist ein die beiden Platten miteinander verbindendes Scharnierelement vorgesehen, bei dem es sich um ein mit Klebstoff versehenes Gewebe, einen Klebstoff oder ein Klebeband handeln kann. Das Scharnierelement ist an einer Rückseite der faltbaren Platte angeordnet, so dass die gegenüberliegende Sichtseite der faltbaren Platte den Eindruck erwecken kann, dass es sich bei der faltbaren Platte um eine einstückig ausgebildete, durchgehende Platte handelt.In order to make the panels foldable and at the same time in position relative to one another, a hinging element connecting the two panels is provided, which may be an adhesive fabric, an adhesive or an adhesive tape. The hinge element is arranged on a rear side of the foldable plate, so that the Opposite visible side of the foldable plate can give the impression that it is the foldable plate is an integrally formed, continuous plate.
Eine faltbare Platte der genannten Art ist aus der
Das Einfärben der im auseinandergefalteten Zustand der faltbaren Platte aneinanderliegenden Kantenbereiche kann einerseits vor dem Verbinden der beiden Plattenhälften der faltbaren Platte oder aber nach dem Verbinden der beiden Plattenhälften im zusammengefalteten Zustand erfolgen. Beides erfordert jedoch einen erhöhten Aufwand und verursacht letztlich erhöhte Fertigungskosten. Dies resultiert nicht zuletzt aus den teilweise recht großen Abmessungen der faltbaren Platten bzw. der entsprechenden Plattenhälften.The dyeing of the abutting in unfolded state of the foldable plate edge portions can be done on the one hand before joining the two plate halves of the foldable plate or after connecting the two plate halves in the folded state. Both, however, requires increased effort and ultimately causes increased manufacturing costs. This results not least from the sometimes quite large dimensions of the foldable plates or the corresponding plate halves.
Der vorliegenden Erfindung liegt daher das technische Problem zugrunde, eine faltbare Platte und ein Verfahren zu deren Herstellung anzugeben, um den Fertigungsaufwand zu verringern, ohne dass die Qualität des optischen Eindrucks der faltbaren Platte im auseinandergefalteten Zustand beeinträchtigt wird.The present invention is therefore based on the technical problem of providing a foldable plate and a method for its production, in order to reduce the manufacturing effort, without the quality of the optical impression of the foldable plate is unfolded in the unfolded state.
Erfindungsgemäß wird das zuvor aufgezeigte technische Problem durch eine faltbare Platte der genannten Art mit den kennzeichnenden Merkmalen des Anspruchs 1 gelöst.According to the invention, the above-indicated technical problem is solved by a foldable plate of the type mentioned with the characterizing features of
Es ist also vorgesehen, angrenzend zu der inneren Schmalkante wenigstens eines Plattenteils der faltbaren Platte eine gefärbte Deckschicht auf die Dekorschicht aufzubringen.It is therefore intended to apply a colored cover layer to the decorative layer adjacent to the inner narrow edge of at least one plate part of the foldable plate.
Es ist erkannt worden, dass es zu unansehnlichen Ausfransungen der Dekorschicht am Übergang zwischen der Sichtseite und der inneren Schmalkante kommen kann, wenn etwa die Plattenteile bei der Herstellung der faltbaren Platte aus einer bereits mit der Dekorschicht versehenen Platte gesägt werden. Unter einem Sägen kann vorliegend auch ein Fräsen oder Schneiden verstanden werden. Letztlich wird die Platte, etwa Halbzeugplatte, in einzelne Plattenteile zerlegt. Vorzugsweise entsteht dabei eine Fuge zwischen den Plattenteilen.It has been recognized that unsightly fraying of the decorative layer at the transition between the visible side and the inner narrow edge may occur if, for example, the plate parts are sawn during the production of the foldable plate from a plate already provided with the decorative layer. In the present case, sawing can also be understood as milling or cutting. Ultimately, the plate, such as semi-finished plate, disassembled into individual plate parts. Preferably, this results in a gap between the plate parts.
Dabei liegt der Erfindung die Erkenntnis zugrunde, dass der Beeinträchtigung der optischen Qualität durch das Ausfransen der Dekorschicht in einfacher schneller und kostengünstiger Weise dadurch begegnet werden kann, dass eine Deckschicht auf die Dekorschicht aufgebracht wird, und zwar angrenzend zur inneren Schmalkante.In this case, the invention is based on the finding that the impairment of the optical quality can be counteracted by the fraying of the decorative layer in a simple, quick and cost-effective manner by applying a cover layer to the decorative layer, namely adjacent to the inner narrow edge.
Unter inneren Schmalseiten werden die Schmalseiten verstanden, die im auseinandergefalteten Zustand der faltbaren Platte einander zugewandt sind. Die Plattenteile sind im Bereich der inneren Schmalkanten mit Scharnierelementen verbunden. Bestenfalls sind die inneren Schmalkanten der faltbaren Platte im auseinandergefalteten Zustand nicht zu sehen.Under inner narrow sides are the narrow sides understood, which face each other in unfolded state of the foldable plate. The plate parts are connected in the region of the inner narrow edges with hinge elements. At best, the inner ones Narrow edges of the foldable plate can not be seen when unfolded.
Vorzugsweise weist die faltbare Platte zwei Plattenteile auf, die jeweils eine innere Schmalkante tragen. Es kann jedoch auch vorgesehen sein, dass die faltbare Platte aus drei und mehr Plattenteilen zusammengesetzt ist. Dann ist vorzugsweise jeder Plattenteil mit einem Scharnierelement mit einem benachbarten Plattenteil verbunden. Ferner weisen dann die mittig in der faltbaren Platte angeordneten Plattenteile zwei gegenüberliegende innere Schmalkanten auf, da sich im auseinandergefalteten Zustand an gegenüberliegenden Kanten jeweils ein weiteres Plattenteil anschließt.Preferably, the foldable plate on two plate parts, each carrying an inner narrow edge. However, it may also be provided that the foldable plate is composed of three and more plate parts. Then, preferably, each plate member is connected to a hinge member with an adjacent plate member. Furthermore, the plate parts arranged centrally in the foldable plate then have two opposite inner narrow edges, since in the unfolded state, in each case another plate part adjoins on opposite edges.
Die optische Qualität der faltbaren Platte nimmt zu, obwohl die eigentliche Dekorschicht bereichsweise mit einer weiteren Schicht, d.h. der Deckschicht, überdeckt wird. Typischerweise wirken solche Maßnahmen für das menschliche Auge störend. Dennoch kann auf diese Weise eine bessere optische Qualität der faltbaren Platte erreicht werden, als wenn beispielsweise bloß die inneren Schmalkanten mit der Deckschicht versehen werden.The optical quality of the foldable plate increases, although the actual decorative layer is partially covered with another layer, i. the cover layer is covered. Typically, such measures are troublesome to the human eye. Nevertheless, a better optical quality of the foldable plate can be achieved in this way, as if, for example, only the inner narrow edges are provided with the cover layer.
Die faltbare Platte, d.h. insbesondere die umfassten Plattenteile, sind vorzugsweise aus einem Holzwerkstoff oder Holz gefertigt. Dann ist die optische Verbesserung besonders hoch und die mechanischen Eigenschaften der faltbaren Platte sind günstig. Als Holzwerkstoffe kommen insbesondere mitteldichtes Fasermaterial (MDF), hochdichtes Fasermaterial (HDF), Hartfasermaterial, Spanplattenmaterial oder Oriented Strand Board Material (OSB-Material) in Frage. Es kann jedoch auch ein Kunststoff, ein Holz/Kunststoff-Gemisch oder Metall als Werkstoff für die faltbare Platte vorgesehen sein.The foldable plate, ie in particular the covered plate parts, are preferably made of a wood material or wood. Then the optical improvement is particularly high and the mechanical properties of the foldable plate are favorable. Medium-density fiber material (MDF), high-density fiber material (HDF), hard fiber material, chipboard material or Oriented Strand Board Material (OSB material) are particularly suitable as wood-based materials. It can, however Also, a plastic, a wood / plastic mixture or metal may be provided as a material for the foldable plate.
Die gefärbte Deckschicht ist vorzugsweise eine gut deckende Schicht, so dass durch die Deckschicht nicht ohne weiteres hindurchgesehen werden kann. Es ist auf der anderen Seite aber auch nicht erforderlich, dass die Deckschicht völlig opak ist. Die optischen Eigenschaften der Deckschicht sind dabei vorzugsweise an die optischen Eigenschaften der Dekorschicht angepasst, um einen harmonischen Anblick zu erzeugen. Das gleiche kann auch für die Farbwahl oder die Wahl eines Musters gelten. Dabei kann die Dekorschicht einfarbig aber auch gemustert sein. Es kann auch eine Oberflächenstruktur der Deckschicht vorgesehen sein.The colored cover layer is preferably a well-covering layer, so that it can not easily be seen through the cover layer. On the other hand, it is not necessary for the topcoat to be completely opaque. The optical properties of the cover layer are preferably adapted to the optical properties of the decorative layer in order to produce a harmonious appearance. The same can also apply to the choice of color or the choice of a pattern. The decorative layer can be monochrome but also patterned. It may also be provided a surface structure of the cover layer.
Bedarfsweise bildet der Farbton der Deckschicht einen sichtbaren Kontrast zum Farbton der Dekorschicht. Dadurch fällt dem Betrachter weniger stark auf, dass sich die faltbare Platte aus mehreren Plattenteilen zusammensetzt, da die Stoßkanten zwischen den Plattenteilen in der Erkennbarkeit hinter dem farblichen Kontrast zwischen der Deckschicht und der Dekorschicht zurücktreten.If necessary, the hue of the cover layer forms a visible contrast to the hue of the decorative layer. As a result, the viewer is less noticeable that the foldable plate composed of several plate parts, since the abutting edges between the plate parts in the recognizability behind the color contrast between the cover layer and the decorative layer recede.
Die Erfindung ist keinesfalls darauf beschränkt, dass auf einer Dekorschicht lediglich eines Plattenteils eine Deckschicht vorgesehen ist. Vielmehr ist es aufgrund eines gleichmäßigeren optischen Eindrucks bevorzugt, wenn zwei gefärbte Deckschichten auf den Dekorschichten zweier benachbarter Plattenteile vorgesehen sind, und zwar vorzugsweise angrenzend zueinander. Dies bedeutet beispielsweise, dass die Deckschichten angrenzend zu zwei benachbarten, im auseinandergefalteten Zustand der faltbaren Platte einander zugewandten inneren Schmalkanten der beiden Plattenteile angeordnet sind. Wenn die Platte aus mehr als zwei Plattenteilen zusammengesetzt ist, kann beispielsweise vorgesehen sein, dass die Dekorschichten aller Plattenteile angrenzend zu den jeweiligen inneren Schmalkanten der Plattenteile eine Deckschicht auf der Dekorschicht aufweisen. Dabei ist zu beachten, dass innenliegende Plattenteile der faltbaren Platte zwei innere Schmalkanten aufweisen.The invention is in no way limited to the fact that a cover layer is provided on a decorative layer of only one plate part. Rather, it is preferred because of a more uniform optical impression when two colored cover layers are provided on the decorative layers of two adjacent plate parts, preferably adjacent to each other. This means, for example, that the cover layers adjacent to two adjacent, in the unfolded state of the foldable Plate facing each other inner narrow edges of the two plate parts are arranged. If the plate is composed of more than two plate parts, it can be provided, for example, that the decorative layers of all plate parts have a cover layer on the decorative layer adjacent to the respective inner narrow edges of the plate parts. It should be noted that internal plate parts of the foldable plate have two inner narrow edges.
Bei einer ersten Ausgestaltung der faltbaren Platte erstreckt sich die gefärbte Deckschicht auch über die innere Schmalkante des Plattenteils, und zwar vorzugsweise lediglich in einem Bereich angrenzend zur Sichtseite des Plattenteils. Dann ist es weniger wahrscheinlich, dass ein Farbunterschied zwischen der inneren Schmalkante und der Dekorschicht im auseinandergefalteten Zustand der faltbaren Platte dem Betrachter auffällt. Zur Einsparung von Material der gefärbten Deckschicht muss die innere Schmalkante nicht vollständig mit der Deckschicht versehen werden.In a first embodiment of the foldable plate, the colored cover layer also extends over the inner narrow edge of the plate part, preferably only in a region adjacent to the visible side of the plate part. Then, a color difference between the inner narrow edge and the decorative layer in the unfolded state of the foldable plate is less likely to be noticed by the viewer. To save material of the colored cover layer, the inner narrow edge does not have to be completely provided with the cover layer.
Es ist besonders bevorzugt, wenn sich die Deckschicht im Wesentlichen ohne Brüche oder Unterbrechungen von der Sichtseite zur inneren Schmalkante des wenigstens einen Plattenteils erstreckt. Dann tritt der Kantenbereich der einander zugewandten inneren Schmalkanten optisch besonders wenig hervor und wird daher von einem Betrachter nicht oder kaum wahrgenommen.It is particularly preferred if the cover layer extends substantially without breaks or interruptions from the visible side to the inner narrow edge of the at least one plate part. Then, the edge region of the facing inner narrow edges appears optically very little and is therefore not or barely perceived by a viewer.
Damit die Deckschicht mit möglichst wenig Aufwand aufgebracht werden kann, ist die wenigstens eine Deckschicht vorzugsweise durch einen Farbauftrag und/oder Lackauftrag gebildet. Besonders bevorzugt ist es in diesem Zusammenhang, wenn es sich um einen nicht filmbildenden Farbauftrag handelt.So that the cover layer can be applied with as little effort as possible, the at least one cover layer is preferably formed by a paint application and / or paint application. It is particularly preferred in this context, if it is a non-film-forming paint application.
Um einen optisch ansprechenden Eindruck beim Betrachter der faltbaren Platte zu erzielen, kann die wenigstens eine Dekorschicht durch eine Laminatbeschichtung mit wenigstens einem Dekorpapier, eine Folienbeschichtung, einen Farbauftrag und/oder einen Lackauftrag gebildet sein. Die Deckschicht ist dabei weniger zu erkennen, wenn die Dekorschicht und die Deckschicht aus dem gleichen Material hergestellt sind. Aus Verfahrensgründen im Zusammenhang mit dem Auftrag der Deckschicht und den nachfolgenden Verfahrenschritten kann es aber bevorzugt sein, wenn die Dekorschicht und die Deckschicht aus unterschiedlichen Materialien gebildet sind.In order to achieve a visually appealing impression in the viewer of the foldable plate, the at least one decorative layer can be formed by a laminate coating with at least one decor paper, a film coating, a paint application and / or a lacquer application. The cover layer is less recognizable when the decorative layer and the cover layer are made of the same material. However, for procedural reasons in connection with the application of the cover layer and the subsequent method steps, it may be preferred if the decorative layer and the cover layer are formed from different materials.
Die Sichtseiten und die innere Schmalkanten zweier angrenzender Plattenteile der Faltplatte können jeweils im Wesentlichen rechtwinklig aneinander stoßen. Ist die Fuge zwischen den einander zugewandten inneren Schmalkanten gering genug, fällt dem Betrachter die Fuge nicht auf. Alternativ kann aber auch vorgesehen sein, dass bei wenigstens einem Plattenteil die Sichtseite angrenzend zu wenigstens einer inneren Schmalkante in Richtung der inneren Schmalkante abgeschrägt oder abgerundet ist. Bei der Abschrägung handelt es sich vorzugsweise um eine sogenannte Fase. Selbst wenn es im Bereich der Abschrägung oder Abrundung zu Ausfransungen kommt, ergibt sich für den Betrachter der Eindruck einer gleichmäßigen, harmonischen Fuge. Aufgrund der Abschrägungen treten zudem im Kantenbereich seltener Brüche in der Deckschicht auf, insbesondere wenn diese aus einem Lack oder dergleichen gebildet wird. Um insgesamt eine harmonische Erscheinung zu erreichen ist es bevorzugt, wenn an beiden benachbarten Plattenteilen aneinandergrenzend entsprechende Abschrägungen und/oder Abrundungen vorgesehen sind.The visible sides and the inner narrow edges of two adjacent plate parts of the folding plate can each abut each other substantially at right angles to each other. If the gap between the mutually facing inner narrow edges is small enough, the viewer does not notice the gap. Alternatively, however, it may also be provided that, in the case of at least one plate part, the visible side is chamfered or rounded adjacent to at least one inner narrow edge in the direction of the inner narrow edge. The chamfer is preferably a so-called chamfer. Even when it comes to fraying in the area of the chamfer or rounding, gives the viewer the impression of a uniform, harmonious joint. Due to the bevels also occur in the edge region of rare fractures in the cover layer, especially if it is formed from a paint or the like. In order to achieve a harmonious appearance overall, it is preferred if at both adjacent chamfers adjacent chamfers and / or rounding are provided.
Die zuvor im Wesentlichen für die Ausgestaltung eines Plattenteils beschriebenen Maßnahmen können selbstverständlich in bevorzugter Weise für mehrere, insbesondere alle Plattenteile der faltbaren Platte vorgesehen sein. Besonders bevorzugt ist es dabei aufgrund des dadurch entstehenden optischen Eindrucks, dass die mit einem Scharnierelement verbundenen Ränder der benachbarten Plattenteile gleichartig ausgebildet sind. Die beiden aneinanderstoßenden Kanten ergeben so einen harmonischen, optischen Eindruck.The measures described above essentially for the embodiment of a plate part can, of course, be provided in a preferred manner for several, in particular all plate parts of the foldable plate. Due to the resulting visual impression, it is particularly preferred that the edges of the adjacent plate parts connected to a hinge element have the same design. The two abutting edges thus give a harmonious, visual impression.
Verfahrensmäßig wird das eingangs aufgezeigte technische Problem bei einem Verfahren zum Herstellen einer faltbaren Platte umfassend wenigstens zwei voneinander getrennte Plattenteile, die jeweils eine Sichtseite, wenigstens eine innere Schmalkante und eine Rückseite aufweisen, sowie ein die beiden Plattenteile schwenkbar miteinander verbindendes Scharnierelement, wobei die inneren Schmalkanten bei auseinandergefalteten Plattenteilen einander zugewandt sind, bei dem die Sichtseiten der Plattenteile mit einer Dekorschicht versehen werden und bei dem auf der Dekorschicht wenigstens eines Plattenteils angrenzend zur inneren Schmalkante des Plattenteils eine gefärbte Deckschicht aufgebracht wird.Technically, the above-indicated technical problem in a method for producing a foldable plate comprising at least two separate plate parts, each having a visible side, at least one inner narrow edge and a back, as well as the two plate members pivotally interconnecting hinge element, wherein the inner narrow edges are at unfolded plate parts facing each other, in which the visible sides of the plate parts are provided with a decorative layer and in which a colored cover layer is applied to the decorative layer of at least one plate member adjacent to the inner narrow edge of the plate member.
Dadurch wird die optische Qualität der auseinandergefalteten faltbaren Platte erheblich verbessert, weil die dann gebildete wenigstens eine Stoßkante zwischen den Plattenteilen weniger deutlich zu erkennen ist. Zudem kann diese qualitative Verbesserung sehr einfach und schnell erfolgen. Dies führt letztlich zu einem kostengünstigen und einfach zu handhabenden Herstellungsverfahren für faltbare Platten mit einer hohen optischen Qualität.As a result, the optical quality of the unfolded foldable plate is significantly improved because the then formed at least one abutting edge between the plate parts is less clearly visible. In addition, can This qualitative improvement is very easy and fast. This ultimately leads to a low-cost and easy-to-handle manufacturing process for folding panels with a high optical quality.
Grundsätzlich werden bei dem Verfahren, das vorzugsweise zur Herstellung einer faltbaren Platte der zuvor beschriebenen Art eingesetzt wird, die gleichen vorteile erzielt, wie sie bereits zuvor im Zusammenhang mit den entsprechenden Ausgestaltungen der faltbaren Platte beschrieben worden sind.Basically, the method preferably used to make a foldable plate of the type described above achieves the same advantages as previously described in connection with the corresponding foldable plate embodiments.
Bei einer ersten Ausgestaltung des Verfahrens wird die gefärbte Deckschicht nicht nur bereichsweise über die Dekorschicht, sondern auch jedenfalls bereichsweise über die innere Schmalkante des Plattenteils aufgebracht. Dabei ist es wegen eines leichteren Auftrags und zur Einsparung von Material bevorzugt, wenn die Deckschicht in einem Bereich angrenzend zur Sichtseite des Plattenteils auf die innere Schmalkante aufgebracht wird.In a first embodiment of the method, the colored cover layer is not only applied in regions over the decorative layer, but also in any case partially over the inner narrow edge of the plate member. It is preferred because of easier application and to save material when the cover layer is applied in a region adjacent to the visible side of the plate member on the inner narrow edge.
Alternativ oder zusätzlich kann die wenigstens eine Deckschicht durch einen Farbauftrag und/oder einen Lackauftrag gebildet werden. Dies kann einfach und schnell erfolgen und erlaubt es, weitere Verfahrensschritte im Wesentlichen ohne zeitliche Verzögerung durchzuführen.Alternatively or additionally, the at least one cover layer can be formed by a paint application and / or a paint application. This can be done easily and quickly and allows further process steps to be carried out essentially without a time delay.
Hinsichtlich der Dekorschicht kann grundsätzlich vorgesehen sein, hochwertigere Materialien als für die Deckschicht zu verwenden, auch wenn die Herstellung der Dekorschicht dann aufwändiger ist. Dies ist dennoch gerechtfertigt, weil die Dekorschicht großflächig, insbesondere vollflächig, auf der Sichtseite der faltbaren Platte aufgebracht wird. In diesem Zusammenhang kann die wenigstens eine Dekorschicht beispielsweise durch eine Laminatbeschichtung mit wenigstens einem Dekorpapier, eine Folienbeschichtung, einen Farbauftrag und/oder einen Lackauftrag gebildet werden.With regard to the decorative layer may be provided in principle, higher quality materials than to use for the top layer, even if the production of the decorative layer is then more complex. This is nevertheless justified because the decorative layer over a large area, in particular full surface, is applied to the visible side of the foldable plate. In this In connection with this, the at least one decorative layer can be formed, for example, by a laminate coating with at least one decor paper, a film coating, a paint application and / or a varnish application.
Bei einer Ausgestaltung des Verfahrens, das besonders zügig einfach und schnell ausgeführt werden kann, wird zunächst eine Platte bereitgestellt, auf deren Sichtseite eine Dekorschicht angebracht ist. Die Platte, bei der es sich um eine Halbzeugplatte handeln kann, wird dann in Plattenteile gesägt. Dabei wird die Platte vorzugsweise in genauso viele Plattenteile gesägt, wie hinterher zur faltbaren Platte zusammengefügt werden. Grundsätzlich können aus einer solchen Platte aber auch beliebig viele Plattenteile herausgesägt werden, die nicht zwingend zu einer gemeinsamen faltbaren Platte zusammengefügt werden müssen.In one embodiment of the method, which can be performed quickly and easily and quickly, a plate is first provided on the visible side of a decorative layer is attached. The plate, which may be a semi-finished plate, is then sawn into plate parts. In this case, the plate is preferably sawn into as many plate parts as are subsequently joined together to form the foldable plate. In principle, however, any number of plate parts can be cut out of such a plate, which need not necessarily be joined together to form a common foldable plate.
Beim Sägen der Platte in Plattenteile werden vorzugsweise die inneren Schmalkanten der Plattenteile gebildet. Mit anderen Worten entsteht beim Sägen wenigstens eine Fuge, wobei die Fuge durch die beiden aufgrund der Fuge entstandenen inneren Schmalkanten begrenzt wird. Unmittelbar nach dem Sägen der Platte in Plattenteile wird die Deckschicht auf die Plattenteile aufgebracht. Unmittelbar nach dem Sägen bedeutet in diesem Zusammenhang beispielsweise, dass die Plattenteile noch nicht quer zur Fuge bewegt worden sind. So kann die gleichmäßige Ausrichtung zur Fuge ausgenutzt werden.When sawing the plate in plate parts, the inner narrow edges of the plate parts are preferably formed. In other words, when sawing, at least one joint is created, whereby the joint is delimited by the two inner narrow edges which have arisen due to the joint. Immediately after sawing the plate into plate parts, the cover layer is applied to the plate parts. Immediately after sawing means in this context, for example, that the plate parts have not yet been moved across the joint. Thus, the uniform alignment can be exploited to the joint.
Damit das Verfahren möglichst schnell durchgeführt werden kann, bietet es sich an, wenn das Auftragmittel bereits zum Auftrag der Deckschicht entlang der Fuge bewegt und, bedarfsweise, dabei mit den Plattenteilen in Kontakt gebracht wird, bevor die Platte vollständig in Plattenteile gesägt worden ist. Mit anderen Worten wird das Auftragmittel bereits entlang der Fuge bewegt, bevor die Fuge vollständig entstanden ist.So that the process can be carried out as quickly as possible, it makes sense if the applicator already moves along the joint for the application of the cover layer and, if necessary, thereby brought into contact with the plate parts is before the plate has been completely sawn into plate parts. In other words, the applicator is already moved along the joint before the joint has completely formed.
Besonders zweckmäßig ist es dabei, wenn die gefärbte Deckschicht auf die Dekorschichten der beiden durch die Fuge beabstandeten Plattenteile aufgebracht wird. Dann kann ausgenutzt werden, dass die beiden benachbarten durch das Sägen entstandenen Plattenteile nahe beieinander angeordnet und entsprechend parallel zueinander ausgerichtet sind. Der Auftrag der beiden Deckschichten kann beispielsweise in einem Arbeitsschritt erfolgen.It is particularly useful when the colored top layer is applied to the decorative layers of the two spaced by the joint plate parts. Then it can be utilized that the two adjacent plate parts produced by sawing are arranged close to one another and aligned correspondingly parallel to one another. The order of the two outer layers can be done for example in one step.
In diesem Zusammenhang kann einfach und kostengünstig ein Auftragmittel zum Aufbringen der Deckschicht entlang der beim Sägen der Platte in Plattenteile entstehenden wenigstens einen Fuge bewegt werden. Wenn mehrere Fugen gesägt werden, etwa weil die Platte in mehr als zwei Plattenteile gesägt wird, kann das Auftragmittel auch nacheinander entlang der entstehenden Fugen bewegt werden. Noch einfacher und schneller ist es jedoch, wenn im Wesentlichen jeder entstehenden Fuge ein Auftragmittel zugeordnet ist, das unmittelbar nach dem Sägen der Fuge entlang der Fuge bewegt wird.In this context, a coating agent for applying the cover layer can be moved easily and inexpensively along at least one joint resulting from sawing the plate into plate parts. If several joints are sawn, for example because the slab is sawn into more than two slab parts, the application medium can also be moved one after the other along the resulting joints. It is even easier and faster, however, if essentially every emerging joint is assigned a coating agent which is moved along the joint immediately after sawing the joint.
Bei dem Auftragmittel kann es sich um eine Art Rolle und/oder Walze handeln, da sie einfach entlang der Fuge auf den Plattenteilen abgerollt werden kann. Es kann sich bei dem Auftragmittel alternativ oder zusätzlich auch um wenigstens eine Düse handeln, mit deren Hilfe die Deckschicht berührungslos aufgesprüht wird. Dies ist weniger störungsanfällig. Der Auftrag der Deckschicht kann an beiden Seiten einer Fuge gleichzeitig erfolgen, was besonders schnell durchzuführen ist. Dazu kann eine Düse beiden Seiten der Fuge, d.h. den beiden. Selten benachbarter Plattenteilen, zugeordnet sein. So kann der apparative Aufwand verringert werden. Es kann aber auch eine Düse für jedes Plattenteil bzw. jede Seite der Fuge vorgesehen sein. Dadurch lassen sich Materialverluste im Bereich der Fugenmitte verringern und/oder die Düsen genauer justieren.The applicator may be a type of roller and / or roller, as it can easily be unrolled along the seam on the plate members. Alternatively or additionally, the application medium may also be at least one nozzle with the aid of which the cover layer is sprayed on without contact. This is less trouble-prone. The application of the cover layer can be done simultaneously on both sides of a joint, which is particularly fast to perform. For this purpose, a nozzle on both sides of the joint, ie the two. Rarely adjacent plate parts to be assigned. Thus, the expenditure on equipment can be reduced. But it can also be provided a nozzle for each plate member or each side of the joint. This can reduce material losses in the area of the center of the joint and / or adjust the nozzles more accurately.
Es bietet sich zur Effizienzsteigerung an, wenn das Aufsprühen der Deckschicht unmittelbar nach dem Sägen der Platte in Plattenteile erfolgt. Wenn wenigstens ein Plattenteil mit einer Abschrägung versehen sein soll, kann es vorteilhaft sein, diese Abschrägung erst nach dem Sägen der Platte vorzusehen und/oder erst nach dem Sägen mit der Dekorschicht zu versehen. Dies und/oder das Aufbringen der Deckschicht kann bedarfsweise erfolgen, nachdem die Platte vollständig durchgesägt worden ist. Dies erhöht die Flexibilität der Verfahrensführung und erleichtert die Durchführung der Einzelschritte.It is advisable to increase the efficiency when spraying the cover layer immediately after sawing the plate into plate parts. If at least one plate part is to be provided with a chamfer, it may be advantageous to provide this chamfer only after sawing the plate and / or to provide only after sawing with the decorative layer. This and / or the application of the cover layer can be done as needed after the plate has been completely sawn through. This increases the flexibility of the process management and facilitates the implementation of the individual steps.
Alternativ oder zusätzlich kann die wenigstens eine Düse platzsparend in einer Fuge zwischen den benachbarten Plattenteilen angeordnet sein. Um Beschädigungen der wenigstens einen Düse durch einen versehentlichen Kontakt mit einem Plattenteil zu vermeiden, bietet es sich jedoch an, die wenigstens eine Düse mit einem ausreichenden Abstand oberhalb der beiden Plattenteile anzuordnen.Alternatively or additionally, the at least one nozzle can be arranged to save space in a joint between the adjacent plate parts. In order to avoid damage to the at least one nozzle by accidental contact with a plate member, it is, however, appropriate to arrange the at least one nozzle with a sufficient distance above the two plate parts.
Zur weiteren Vereinfachung und Beschleunigung des Herstellungsverfahrens kann es beitragen, wenn die Plattenteile nach dem Sägen und dem Aufbringen der Deckschicht aneinandergeschoben werden, wobei sich dann die Fuge zwischen den benachbarten Plattenteilen bzw. inneren Schmalkanten schließt. Dann können die Plattenteile in der durch das Aneinanderschieben entstehenden Position mit dem wenigstens einen Scharnierelement verbunden werden. Weitere Arbeitsschritte, die das umständliche Transportieren der noch unverbundenen Plattenteile betreffen, können eingespart werden.To further simplify and speed up the manufacturing process, it may help if the Plate parts are pushed together after sawing and the application of the cover layer, which then closes the gap between the adjacent plate parts or inner narrow edges. Then, the plate parts can be connected in the position resulting from the pushing together with the at least one hinge element. Further steps, which involve the laborious transportation of the still unconnected plate parts, can be saved.
Im Folgenden wird die Erfindung anhand von Ausführungsbeispielen näher erläutert, wobei auf die beigefügte Zeichnung Bezug genommen wird. In der Zeichnung zeigen
- Fig. 1
- eine Platte bei der Durchführung eines Verfahrenschritts eines ersten Ausführungsbeispiels des erfindungsgemäßen Verfahrens in schematischer Darstellung,
- Fig. 2
- die Platte aus
Fig. 1 in einer Schnittansicht entlang der Ebene II-II ausFig. 1 , - Fig. 3
- die Platte aus
Fig. 1 in einer Schnittansicht entlang der Ebene III-III ausFig. 1 , - Fig. 4
- die Platte aus
Fig. 1 in einer Schnittansicht entlang der Ebene IV-IV ausFig. 1 , - Fig. 5
- ein Detail eines ersten Ausführungsbeispiels einer erfindungsgemäßen faltbaren Platte im auseinandergefalteten Zustand in einer Seitenansicht,
- Fig. 6
- eine Platte bei der Durchführung eines verfahrenschritts eines zweiten Ausführungsbeispiels des erfindungsgemäßen Verfahrens in einer Schnittansicht,
- Fig. 7
- die Platte aus
Fig. 6 in einer Schnittansicht entlang der Ebene VII-VII ausFig. 6 und - Fig. 8
- ein Detail eines zweiten Ausführungsbeispiels einer erfindungsgemäßen faltbaren Platte im auseinandergefalteten Zustand in einer Seitenansicht.
- Fig. 1
- a plate in the implementation of a method step of a first embodiment of the method according to the invention in a schematic representation,
- Fig. 2
- the plate off
Fig. 1 in a sectional view taken along the plane II-IIFig. 1 . - Fig. 3
- the plate off
Fig. 1 in a sectional view taken along the plane III-IIIFig. 1 . - Fig. 4
- the plate off
Fig. 1 in a sectional view taken along the plane IV-IVFig. 1 . - Fig. 5
- a detail of a first embodiment of a foldable plate according to the invention in unfolded state in a side view,
- Fig. 6
- a plate in the implementation of a method step of a second embodiment of the method according to the invention in a sectional view,
- Fig. 7
- the plate off
Fig. 6 in a sectional view taken along the plane VII-VIIFig. 6 and - Fig. 8
- a detail of a second embodiment of a foldable plate according to the invention in the unfolded state in a side view.
In der
Der Einfachheit halber beschränkt sich die folgende Beschreibung jedoch auf den Fall, dass die Platte 1 in zwei Plattenteile 2,3 gesägt wird, die dann zu einer aus diesen beiden Plattenteilen 2,3 gefertigten faltbaren Platte 4 zusammengesetzt werden.For the sake of simplicity, however, the following description is limited to the case where the
Zum Sägen der Platte 1 in die zwei Plattenteile 2,3 wird eine Säge 5 verwendet, die in einem vertikalen Schnitt in der
Unmittelbar nach dem Sägen der Platte 1 in die Plattenteile 2,3 wird ein in Vorschubrichtung VR hinter dem Sägeblatt 7 angeordnetes Auftragmittel 11 in Form einer Walze entlang der gerade erst entstandenen Fuge 8 abgerollt. Dabei wird das Auftragmittel 11 mit einem die Deckschicht 12,13 bildenden Material beaufschlagt, so dass das Auftragmittel 11 beim Abrollen entlang der Fuge 8 eine Deckschicht 12,13 sowohl auf die Dekorschicht 14,15 der Sichtseiten 16,17 der beiden Plattenteile 2,3 als auch auf die inneren Schmalkanten 9, 10 der beiden Plattenteile 2,3 aufbringt.Immediately after sawing the
Zu diesem Zweck weist das Auftragmittel 11 abgeschrägte Ränder auf, mit denen das Auftragmittel 11 auf den Rändern 18,19 der Plattenteile 2,3 zwischen den Sichtseiten 16,17 und den inneren Schmalkanten 9,10 abrollen. Während das Auftragmittel 10 entlang der durch das Sägen entstandenen Fuge 8 auf den benachbarten Rändern der beiden Plattenteilen 2,3 abrollt, dreht sich das Auftragmittel 11 um eine Drehachse 20, die ortsfest oder auch in Relation zu den Plattenteilen 2,3 veränderlich angeordnet sein kann. Dies ist insbesondere in der
In der
In der
Die beiden Plattenteile 2,3 weisen jeweils eine Deckschicht 12,13 auf, die jeweils im Bereich der aneinander angrenzenden Ränder 18,19 der benachbarten Plattenteile 2,3 vorgesehen ist. Die Deckschichten 12,13 sind bereichsweise auf den Dekorschichten 14,15 der beiden Plattenteile 2,3 angeordnet, und zwar angrenzend zu den inneren Schmalkanten 9,10 der jeweiligen Plattenteile 2,3. Auch auf den inneren Schmalkanten 9,10 der beiden Plattenteile 2,3, die im dargestellten, auseinandergefalteten Zustand der faltbaren Platte 4 einander zugewandt sind, sind die Deckschichten 12,13 angebracht. Dabei sind die Deckschichten 12,13 nicht vollflächig, sondern nur in den Bereichen vorgesehen, die an die Sichtseiten 16,17 der beiden Plattenteile 2,3 angrenzen. Bei der dargestellten und insoweit bevorzugten faltbaren Platte 4 erstreckt sich jede der beiden Deckschichten 12,13 unterbrechungsfrei von der entsprechenden Sichtseite 16,17 zur entsprechenden inneren Schmalkante 9,10 desselben Plattenteils 2,3. Dabei sind die Deckschichten 12,13 im Wesentlichen frei von Brüchen und Rissen. Mit anderen Worten sind die zwischen den Sichtseiten 16,17 und den inneren Schmalkanten 9,10 der jeweiligen Plattenteile 2,3 ausgebildeten Ränder 18,19 im Wesentlichen vollständig mit einer Deckschicht 12,13 versehen.The two
In den
Dabei kann die Dekorschicht erst nach dem Vorbereiten der Abschrägungen aufgebracht werden. Beim dargestellten und insoweit bevorzugten Ausführungsbeispiel ist die Dekorschicht 14', 15' schon auf der Platte vorgesehen worden, bevor diese in die Plattenteile 2', 3' gesägt worden ist. Bei diesem Ausführungsbeispiel werden die Abschrägungen 24,25 nach dem Sägen durch entfernen eines Teils des Plattenmaterials in den Bereichen der inneren Seitenkanten 8', 9' unter den Dekorschichten 14', 15' und umbiegen der Dekorschichten 14', 15' nach innen hergestellt. Wegen des Umbiegens der Dekorschichten 14', 15' kann es sein, dass diese nicht bis an die inneren Schmalkanten 9', 10' heranreichen, sondern dass zwischen den inneren Schmalkanten 9', 10' und den Dekorschichten 14', 15' ein geringer Spalt verbleibt. Dies ist tolerierbar, da an gleicher Stelle nachträglich die Deckschicht 12', 13' aufgebracht wird.In this case, the decorative layer can be applied only after the preparation of the bevels. In the illustrated preferred embodiment, the decorative layer 14 ', 15' has already been provided on the plate before it has been sawn into the plate parts 2 ', 3'. In this embodiment, the
Jede dieser Abschrägungen 24,25 wird anschließend an einem Auftragmittel 11' in Form einer Düse vorbeigeführt, welches das die Deckschichten 12',13' bildende Material versprüht. Die Deckschichten 12', 13' gelangt dabei auf die Dekorschichten 14', 15' der Sichtseiten 16', 17' und auf die inneren Schmalkanten 9', 10' der Plattenteile 2', 3'. Dabei kann die Deckschicht 12', 13' an jeweils einem Plattenteil 2', 3' nur im Bereich der Abschrägungen 24,25 oder Abrundungen mit einer Deckschicht 12', 13' versehen werden oder darüber hinausgehend an weiteren Teilen der Sichtseite 16', 17' des entsprechenden Plattenteils 2', 3'.Each of these
Auf die beschriebene Weise kann die in der
Die beiden Plattenteile 2', 3' weisen eine Deckschichten 12', 13' auf, die im Bereich der aneinander angrenzenden Ränder 18', 19' der benachbarten Plattenteile 2', 3' vorgesehen sind. Die Deckschichten 12', 13' sind bereichsweise auf den inneren Schmalkanten 9', 10' und bereichsweise auf den Dekorschichten 14', 15' an den Sichtseiten 16', 17' der beiden Plattenteile 2', 3' insbesondere im Bereich der Abschrägungen 24,25 angeordnet.The two plate parts 2 ', 3' have a cover layers 12 ', 13', which are provided in the region of the adjoining edges 18 ', 19' of the adjacent plate parts 2 ', 3'. The cover layers 12 ', 13' are in regions on the inner narrow edges 9 ', 10' and partially on the decorative layers 14 ', 15' on the visible sides 16 ', 17' of the two plate parts 2 ', 3' in particular in the region of the chamfers 24th , 25 arranged.
Claims (15)
- Foldable panel (4, 4'), in particular of a derived timber product or of wood,- with at least two panel parts (2, 3; 2', 3') separated from one another, which comprise respectively a visible side (16, 17; 16', 17'), at least one inner narrow edge (9, 10; 9', 10') and a rear side (22), and with a hinge element (21) swivelably joining the two panel parts (2, 3; 2', 3') to one another,- wherein the inner narrow edges (9, 10; 9', 10') are facing one another when the panel parts (2, 3; 2', 3') are folded out, and- wherein the panel parts (2, 3; 2', 3') comprise a decorative layer (14, 15; 14', 15') on the visible side (16, 17; 16', 17'),characterised in that- a coloured cover layer (12, 13; 12', 13') is provided on the decorative layer (14, 15; 14', 15') of at least one panel part (2, 3; 2', 3') bordering the inner narrow edge (9, 10; 9', 10') of the panel part (2, 3; 2', 3').
- Foldable panel according to claim 1, characterised in that coloured cover layers (12, 13; 12', 13') are provided on the decorative layers (14, 15; 14', 15') of two adjacent panel parts (2, 3; 2', 3') bordering the two adjacent inner narrow edges (9, 10; 9', 10') of the two panel parts (2, 3; 2', 3').
- Foldable panel according to claim 1 or 2, characterised in that the at least one coloured cover layer (12, 13; 12', 13') is provided in a region bordering the visible side (16, 17; 16', 17') of the panel part (2, 3; 2', 3') on the inner narrow edge (9, 10; 9', 10') of the at least one panel part (2, 3; 2', 3').
- Foldable panel according to one of claims 1 to 3, characterised in that the at least one cover layer (12, 13; 12', 13') is formed by application of a colorant and/or lacquer.
- Foldable panel according to one of claims 1 to 4, characterised in that the at least one decorative layer (14, 15; 14', 15') is formed by a laminate coating with at least one decorative paper, a film coating, or application of a colorant and/or lacquer.
- Foldable panel according to one of claims 1 to 5, characterised in that in at least one panel part (2', 3') the visible side (16', 17') bordering at least one inner narrow edge (9', 10') is bevelled or rounded off in the direction of the inner narrow edge (9', 10').
- Method for producing a foldable panel (4, 4'), in particular of a derived timber product or of wood, in particular according to one of claims 1 to 6,- comprising at least two panel parts (2, 3; 2', 3') separated from one another, which comprise respectively a visible side (16, 17; 16', 17'), at least one inner narrow edge (9, 10; 9', 10') and a rear side (22), and with a hinge element (21) swivelably joining the two panel parts (2, 3; 2', 3') to one another,- wherein the inner narrow edges (9, 10; 9', 10') are facing towards one another when the panel parts (2, 3; 2', 3') are folded out,- in which the visible sides (16, 17; 16', 17') of the panel part (2, 3; 2', 3') are provided with a decorative layer (14, 15; 14', 15'), and- in which a coloured cover layer (12, 13; 12', 13') is applied to the decorative layer (14, 15; 14', 15') of at least one panel part (2, 3; 2', 3') bordering the inner narrow edge (9, 10; 9', 10') of the panel part (2, 3; 2', 3').
- Method according to claim 7, in which coloured cover layers (12, 13; 12', 13') are applied to the decorative layers (14, 15; 14', 15') of two adjacent panel parts (2, 3; 2', 3') bordering the two adjacent inner narrow edges (9, 10; 9', 10') of the two panel parts (2, 3; 2', 3').
- Method according to claim 7 or 8, in which the at least one coloured cover layer (12, 13; 12', 13') is applied to the inner narrow edge (9, 10; 9', 10') of the at least one panel part (2, 3; 2', 3') in a region bordering the visible side (16, 17; 16', 17').
- Method according to one of claims 7 to 9, in which the at least one cover layer (12, 13; 12', 13') is formed by application of a colorant and/or lacquer.
- Method according to one of claims 7 to 10, in which the at least one decorative layer (14, 15; 14', 15') is formed by a laminate coating with at least one decorative paper, a film coating, or application of a colorant and/or lacquer.
- Method according to one of claims 7 to 11, in which a panel (1) is prepared with a decorative layer (14, 15; 14', 15') applied to the visible side (16, 17; 16', 17'), in which the panel (4, 4') is sawn into panel parts (2, 3; 2', 3') with the formation of inner narrow edges (9, 10; 9', 10'), and in which the coloured cover layer (12, 13; 12', 13') is then applied, preferably immediately, to the decorative layer (14, 15; 14', 15') of at least one panel part (2, 3; 2', 3').
- Method according to claim 12, in which coloured cover layers (12, 13; 12', 13') are applied to the decorative layers (14, 15; 14', 15') of the two panel parts (2, 3; 2', 3') spaced apart by the gap (8).
- Method according to claim 13, in which an application means (11, 11'), preferably in the form of a roller and/or nozzle, is moved along the at least one gap (8) formed by sawing the panel (1) into panel parts (2, 3; 2', 3'), in order to apply the cover layer (12, 13; 12', 13').
- Method according to claim 14, in which after the sawing operation and the application of the cover layer (12, 13; 12', 13') the panel parts (2, 3; 2', 3') are moved towards one another with the closure of the at least one gap (8), in order to join the panel parts (2, 3; 2', 3') in this position to the at least one hinge element (21).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL10153176T PL2220964T3 (en) | 2009-02-18 | 2010-02-10 | Foldable plate and method for its production |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102009009397A DE102009009397A1 (en) | 2009-02-18 | 2009-02-18 | Foldable plate and method for its production |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2220964A2 EP2220964A2 (en) | 2010-08-25 |
EP2220964A3 EP2220964A3 (en) | 2011-03-23 |
EP2220964B1 true EP2220964B1 (en) | 2012-06-20 |
Family
ID=40984368
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10153176A Active EP2220964B1 (en) | 2009-02-18 | 2010-02-10 | Foldable plate and method for its production |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP2220964B1 (en) |
DE (2) | DE102009009397A1 (en) |
DK (1) | DK2220964T3 (en) |
PL (1) | PL2220964T3 (en) |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE202005018809U1 (en) | 2005-11-30 | 2007-04-05 | Fritz Egger Gmbh & Co. | Foldable plate |
-
2009
- 2009-02-18 DE DE102009009397A patent/DE102009009397A1/en not_active Withdrawn
- 2009-02-18 DE DE202009004219U patent/DE202009004219U1/en not_active Expired - Lifetime
-
2010
- 2010-02-10 DK DK10153176.2T patent/DK2220964T3/en active
- 2010-02-10 EP EP10153176A patent/EP2220964B1/en active Active
- 2010-02-10 PL PL10153176T patent/PL2220964T3/en unknown
Also Published As
Publication number | Publication date |
---|---|
EP2220964A2 (en) | 2010-08-25 |
DK2220964T3 (en) | 2012-09-24 |
DE202009004219U1 (en) | 2009-08-20 |
PL2220964T3 (en) | 2012-11-30 |
EP2220964A3 (en) | 2011-03-23 |
DE102009009397A1 (en) | 2010-08-26 |
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