EP2219981B1 - Conveyor system and method for conveying planar products - Google Patents
Conveyor system and method for conveying planar products Download PDFInfo
- Publication number
- EP2219981B1 EP2219981B1 EP08852870A EP08852870A EP2219981B1 EP 2219981 B1 EP2219981 B1 EP 2219981B1 EP 08852870 A EP08852870 A EP 08852870A EP 08852870 A EP08852870 A EP 08852870A EP 2219981 B1 EP2219981 B1 EP 2219981B1
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- EP
- European Patent Office
- Prior art keywords
- gripper
- grippers
- products
- product
- conveyor system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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- 238000012546 transfer Methods 0.000 claims abstract description 40
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H29/00—Delivering or advancing articles from machines; Advancing articles to or into piles
- B65H29/003—Delivering or advancing articles from machines; Advancing articles to or into piles by grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H29/00—Delivering or advancing articles from machines; Advancing articles to or into piles
- B65H29/58—Article switches or diverters
- B65H29/62—Article switches or diverters diverting faulty articles from the main streams
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/44—Moving, forwarding, guiding material
- B65H2301/447—Moving, forwarding, guiding material transferring material between transport devices
- B65H2301/4471—Grippers, e.g. moved in paths enclosing an area
- B65H2301/44712—Grippers, e.g. moved in paths enclosing an area carried by chains or bands
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/44—Moving, forwarding, guiding material
- B65H2301/447—Moving, forwarding, guiding material transferring material between transport devices
- B65H2301/4473—Belts, endless moving elements on which the material is in surface contact
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/44—Moving, forwarding, guiding material
- B65H2301/447—Moving, forwarding, guiding material transferring material between transport devices
- B65H2301/4473—Belts, endless moving elements on which the material is in surface contact
- B65H2301/44732—Belts, endless moving elements on which the material is in surface contact transporting articles in overlapping stream
Definitions
- the invention is in the field of conveyor technology, in particular the conveying of sheet products such. Printed products. It relates to a conveyor system and a method for conveying flat products with such a conveyor system according to claims 1 and 12, respectively.
- the further conveyor is often a gripper conveyor in which a plurality of grippers are moved along a closed orbit.
- a gripper conveyor in which delivered by a feed device in the form of a belt conveyor products are transferred to a gripper conveyor, for example, from EP-A 0557 680 or CH 655 488 known.
- the arriving in dandruff formation products are taken in a takeover area of a curved or straight gripper orbit individually from each one gripper. Its gripper parts are to be moved from an open position to a closed position and vice versa.
- a stationary Steuerkulisse ( ⁇ finungs- / Schliesskulisse), which cooperates with a control on the gripper, such as a control roller or a slider.
- a control on the gripper such as a control roller or a slider.
- the position along the orbit in which the grippers are closed or opened, and optionally the orientation change made by the gripper, is determined by the shape and position of the corresponding control link.
- the control link is stationary, so that all grippers perform the same movement and thus opened or closed at the same opening or closing position and / or pivoted in the same way.
- the US 4,552,349 shows a conveyor system for conveying printed products with a gripper conveyor, containing a concentricity with rotating grippers.
- the conveyor system further includes a feed device with a conveyor belt and a subsequent to the conveyor belt transfer table.
- the printed products are conveyed in imbricated formation on the conveyor belt, fed to the transfer table and then pushed synchronously to the cycle of the gripper conveyor on the transfer table to the gripper conveyor.
- a single printed product is inserted into a pocket of a gripper and transferred to the gripper conveyor.
- a discharge device is not provided.
- the invention has for its object to provide an improved conveyor system for sheet products, in which products can not be selectively adopted in the transition between a feed device and a gripper conveyor.
- the conveyor system according to the invention for flat products, in particular printed products comprises a feed device and a gripper conveyor.
- the feed device can be, for example, a belt conveyor, on whose conveyor belt the products rest individually or in a scale formation. This can, for example, be located at the exit of a filming line, the products being conveyed then being, for example, printed products wrapped in film.
- the gripper conveyor has in a conventional manner a plurality of grippers which are moved along a closed orbit.
- the grippers each have two gripper parts which can be pivoted relative to one another and which can assume an open position and a closed position as well as possibly intermediate positions.
- the position of the gripper parts and / or their orientation with respect to the Orbit is adjusted depending on the position of the gripper along the orbit by means of at least one control device.
- This comprises at least one control link, which interacts with the grippers over at least a portion of the orbit.
- This control link is, for example, a stationary closing link or a triggering or opening element or a link, with which a pivoting of one or both gripper parts relative to the orbit is realized.
- the grippers are controlled by the control device in a transfer region of the orbit so that the gripper parts can be transferred from the open position into the closed position. In this way, a product can be picked up, held on and kept on while it is being held.
- the grippers can be controlled by the control device in such a way that optionally individual grippers can be moved through the transfer region without receiving a product from the delivery device for further transport.
- This can be realized in various ways, for example by individual or combination of the following measures: non-opening individual grippers before or in the transfer area or moving the closing position, so that products from the closed gripper can not be included; Pivoting individual grippers relative to the orbit before / in the transfer area, so that products are not introduced into the gripper; Keeping individual grippers in the transfer area open, so that the product is introduced but not grasped and falls out again.
- the control device comprises at least one controllable control link with at least one movable element, such as a movable guide surface or a switchable switch; Preferably, it includes movable opening and / or Schliesskulissen and / or moving scenes for the position / orientation change of the gripper. These can be used alone or in combination with stationary scenes.
- the guide surfaces of the movable scenes for example, occupy different positions in space and, depending on the situation, act as an active guide surface cooperating with the gripper or have no influence on the gripper. As a result, a change in the movement sequence of individual grippers can be realized.
- To control the movable scenes is preferably a control unit.
- Takeover area is understood to mean that part of the orbit of the grippers in which the grippers can basically interact with the products conveyed by the feed device in order to grasp them.
- product is to be understood as a unit to be conveyed in each case; A product can consist of several sub-products.
- the products may also be partial products, inserted or collected products; they may be present individually or as (partial) stacks; they can be foliated or unfoliated. For example, it is printed products wrapped in foil. We have to discard in this example Products where the wrapping is faulty or missing, or where partial or sub-products are missing.
- the inventive method comprises the following steps: conveying the products with the feed device; Grasping and conveying the products through the grippers of the gripper conveyor by bringing the gripper parts in the transfer area from the open position to the closed position; and controlling the open or closed position and / or orientation of the grippers such that, optionally, individual grippers are moved through the transfer area without receiving a product from the feeder device.
- the conveyor system according to the invention and the corresponding conveying method have the advantage that individual products are not deliberately picked up during the takeover of the products from the delivery flow by the gripper conveyor and thus are not further conveyed. They are therefore discarded in the transition region between feed and gripper conveyor by non-gripping. They fall down, for example, due to gravity and can be disposed of. Preferably, they are additionally additionally actively deflected downwards by the grippers. This minimizes the risk of uncontrolled product parts entering the further conveying path and leading to malfunctions there.
- the grippers For adjusting the position of the gripper parts relative to one another and / or its orientation, the grippers preferably have control elements which cooperate with at least one guide surface of the control link of the control device.
- each gripper type for use according to the invention can be used, provided that the control link is adjusted accordingly.
- the grippers are pivotable as a whole relative to the orbit.
- the pivot position (orientation of the gripper jaw in relation to the orbit) and the position of the two gripper parts relative to each other (opening state of the gripper jaw) are independently adjustable.
- the non-recording or rejection of a product can be realized by pivoting away the gripper.
- Changing the orientation can be realized largely force-free and thus has the advantage that the corresponding backdrop can be easily and structurally simple and subject to low wear. This also allows fast switching operations.
- the grippers can, for example, as in the EP-A 0 600 183 .
- EP-A 0557 680 or WO 2007/115421 be described described, to which reference is made here.
- These grippers have two controls in the form of control rollers.
- a control link (opening and / or Schliesskulisse) cooperates with one of the control rollers and controls in this way the movement of the gripper parts, so that thereby the open or closed position or generally the opening state of the gripper jaw is determined.
- Another control linkage (positioning gate) cooperates with a second control roller, and thereby determines the orientation of the second gripper part and thus the entire gripper regardless of its open state in space. Pivoting position and the opening state of the gripper jaw are independently adjustable.
- EP-A 0 600 183 The gripper parts according to EP-A 0 600 183 .
- EP-A 0557 680 or WO 2007/115421 are biased in the open position and locked in the closed state by a locking mechanism.
- the gripper can be opened by releasing the lock by means of a release element (opening element) acting on the locking mechanism.
- the opening and / or closing position of the grippers along the orbit and their orientation or orientation change is determined by the shape of the control link (s) or by the shape of their guide surface (s), which cooperates with the control / the control elements, specified.
- the above-mentioned triggering element is also assumed under control cam.
- the guide surface and the associated closing position changed so that the closing position is in the direction of movement before the transfer area or before the normal closing position used for product intake; It may also be sufficient that only one gripper part is pivoted away without completely closing the gripper.
- the gripper is not closed in and before the transfer area and / or moved in the closed state by the transfer area and / or pivoted as a whole in the open or closed state so that no product pickup is possible.
- Another alternative is the pivoting away of the gripper or a gripper part without moving the closing position, so that the gripper can no longer receive a product due to the changed orientation.
- the position of the guide surface (s) of the control link (s) with respect to the orbit can be controlled controlled by a control unit.
- a control unit controls the course of the opening or closing operation and / or the orientation so; that a particular product is not included.
- At least one control link is, for example with respect to the orbit at least in a portion of the orbit displaced or pivoted.
- the control link can also act on the gripper only in a very small portion of the orbit in order to achieve a very short opening or closing operation. This can be supported by the gripper as in EP 0 600 183 .
- EP-A 0557 680 or WO 2007/115421 is biased in the open or closed position.
- two or more alternative guide surfaces of the control link (s) are present. If these are stationary, then it can be switched between them, for example by means of a switch. Depending on the switch position, the control elements of the grippers run either along one or the other guide surface. Alternatively, there may be a stationary and a movable control link whose guide surfaces, depending on the position of the movable control link, alternatively act as an active guide surface and determine the course of motion.
- the gripper parts therefore in both cases undergo the movement pattern which is predetermined by the shape of the active guide surface, e.g. Product picking or swinging away before picking up, normal or early closing. In both variants, very short reaction times can be achieved, which enable in particular an action on only individual grippers. An individual switching and thus controlling individual gripper is possible even at high conveying speeds. Both variants also allow no heavy parts to be moved, e.g. only the switch or only the orientation of one of the gripper parts or the whole gripper (largely power-free) changing scenery.
- a switch that can be used here is, for example, in the non-prepublished Swiss patent application no. 1888/06 described. Other switches are also usable.
- a control signal from an upstream conveyor or machine component is used, which signals a malfunction.
- a detection device may be present, in particular an optical sensor which is located in the conveying direction of the feed device in front of the gripper conveyor. In both cases, a control signal is transmitted to the control unit, which indicates the presence of a product not to be included in the flow.
- the gripper conveyor is arranged so that its transfer area is at least partially the feed device.
- the grippers approach during movement along the orbit from above to the feed device. Unabsorbed products can easily be moved downwards with gravity support, without disturbing the movement of the grippers.
- the feed device ends, for example, next to or below the gripper conveyor.
- the gripper can fulfill a dual function: it serves on the one hand for receiving products to be further promoted and on the other hand - by appropriate movement of the gripper parts - for active distraction of not be absorbed products.
- the product intake and the active rejection will be explained below with reference to the drawings.
- a plurality of grippers 12 are moved along a closed orbit U which here comprises two substantially vertically extending straight sections and arcuate connecting links therebetween.
- the orbit is predetermined for example by the path of the drive member not shown here for the gripper 12.
- the grippers 12 are present in the counterclockwise direction from top to bottom - to the feeder 50 back - and then moved back up.
- the feed device 50 is located on the left below the gripper conveyor 10. It is a belt conveyor with a conveyor belt 52, which is oriented so that the products 60 supplied thereon are brought into the sphere of influence of the grippers 12. In the present case, the conveyor belt 52 is slightly inclined to this end and ends in front of the spatial area which the grippers 12 sweep over in their movement along the orbit U.
- the grippers 12 are pivotally connected by means of a support member 18 with the drive member as a whole.
- the grippers 12 comprise two gripper parts 14, 16 which can be pivoted relative to one another and which can assume an open position and a closed position and, if necessary, also intermediate positions.
- the control link 40 extends in the left part of the orbit U substantially parallel to this. It interacts with one of the controls, namely with the trailing control roller 20 which is assigned to the rear gripper part 14 in the conveying direction. Through the control link 40 together with the control element 20, the orientation of the entire gripper or the trailing gripper part 16 is adjusted relative to the orbit U. In the present case, the orientation is selected so that the trailing gripper part 16 runs approximately perpendicular to the circulation path and thus the gripper jaw is oriented in the open state substantially perpendicular to the orbit. Since the control link 40 is missing in the right part of the orbit U, hang the gripper 12 due to gravity or its opening spring from the support element 18 downward.
- the additional control link 30 serves to close the open gripper. It cooperates in the lower part of the orbit U with the second control element, namely the leading control roller 22, which is assigned to the front gripper part 14 in the conveying direction.
- the guide ring surface 32 is curved outward with respect to the orbit. Thus, it presses the control roller 22 in the gripper movement along the orbit U with respect to the orbit to the outside.
- the front gripper part 14 is moved to the rear gripper part 16 and the gripper 12 is closed.
- the front gripper part 14 can be pivoted largely without force until shortly before reaching the actual closing state; until the final closure and locking a force is necessary, which is exerted by the Schliesskulisse 30.
- the gripper 12 includes a locking mechanism in the form of Verrriegelungsbügels 24 and a latch 26, which are each connected to one of the gripper parts 14, 16 and enter into a closed state with each other a snap connection.
- This snap connection can be solved by a control link in the form of a trigger element 28, the example in Fig. 2a + b or 3 is outlined.
- the guide surface 29 of the trigger element 28 presses on the Verrriegelungsbügel 24 so that it is pivoted and releases from the locking lug 26. Due to the bias, the gripper parts 14, 16 then assume the open position.
- Fig. 4a + b shows an example of the invention in which such problems are avoided.
- the device is basically as in Fig. 1a + b built up. Instead of picking up all the products 60 and then picking them out again, according to the invention, the picking up of products 60 by the gripper conveyor 10 can already be specifically controlled. As a result, individual products 60 are optionally not picked up by grippers 12 and conveyed further by them. The following will only apply to the differences Fig. 1a + b received.
- a further control link 80 in the present case.
- This has a guide surface 82 which is movable relative to the revolving path U.
- the guide surface 82 is pivotable about an axis 86 extending perpendicular to the orbit U, but it could also be displaceable in the plane of the drawing.
- the two end positions of the guide surface 82 are in Fig. 4a respectively. Fig. 4b shown.
- the movement of the link 80 takes place for example by means of a drive element 88, for example a hydraulic / pneumatic cylinder or a motor, which is controlled by a control unit 100.
- the control unit 100 receives a signal for rejecting a product 60 from the upstream process or from a detection device 110, which is arranged in the conveying direction of the feed device 50 in front of the gripper conveyor 10.
- Fig. 4a the control surface 22 is therefore no longer rolling on the guide surface 32 of the stationary control link 30, but at least partially on the guide surface 82 of the movable control link 80th
- the shape of the resulting "effective" guide surface is different than in the case of Fig. 4a , whereby a different movement can be achieved.
- the leading gripper part 14 is pivoted away at a further position 84 without the gripper 12 being completely closed.
- This further position 84 is predetermined by the shape of the movable guide surface 82.
- This position 84 is in the direction of movement of the gripper 12 in front of the above-mentioned normal closing position 34.
- the gripper part 14 is therefore oriented so that the area swept by it or the whole gripper 12 does not overlap with the movement path of the products 60.
- the gripper jaw In the position in which he would usually pick up a product 60, the gripper jaw has the "wrong" orientation, and thus there is no product intake.
- the gripper 12 is then closed at the normal closing position 34 (here is the movable gate 80 behind the stationary gate 40), but without taking a product 60.
- the movable link 80 Before the normal receiving and closing position, the movable link 80 must only provide for a brief change in the orientation of the leading gripper part 14, so that the product on the largely closed gripper jaw is conveyed past. This effect can be achieved largely force-free, also because the grippers have not picked up any load here and no complete closure and locking must be achieved.
- the movable gate 80 can therefore be simple and easy to design. It only has to protrude beyond the stationary link 30 over a very small part of the movement path U and act on the grippers 12. As a result, a quick switching is possible. Overall, it can be switched with minimal effort between product intake and product rejections.
- the gripper 12 is preferably moved so that its leading gripper part 14, as it moves through the transfer area A, deflects down the unacceptable product 60, which has already arrived at and protrudes beyond the end of the conveyor belt 52 of the shuttle 50. This product 60 is thus safely directed to the further conveyor 70 and can not reach the area between two grippers 12.
- the deflection can be achieved, for example, in that the gripper 12 or the gripper part 14, after leaving the area of influence of the movable link 80, returns to its normal position, which is determined by the stationary links 30, and gives the product an impulse downwards.
- the movable control cam 80 or its guide surface 82 extends in the direction of rotation over a length which may be shorter than the distance between two grippers 12. This makes it possible to influence individual grippers 12.
- control link 30 described above which serves to adapt the closing position, can also be used. be switched (even mobile) or interact in the manner described with a movable control link.
- Fig. 5 is shown in more detail how the change of the active guide surface described above can be realized mechanically.
- the control gates 30, 80 are located in two different planes, which run in or parallel to the plane of the orbit U.
- the control roller 22 connected to a gripper part 14 has a width b that is greater than twice the width b 'of the guide surfaces 32, 82, measured in a direction perpendicular to the mentioned planes.
- the control roller 22 consists of two rigidly interconnected partial rollers 22a, 22b, which are movable about a common axis; but it can also be chosen a different form.
- the partial roller 22a cooperates with the stationary guide surface 32, the partial roller 22b with the movable guide surface 82.
- Fig. 6a-c show a further example of a device with a controllable backdrop, here a controllable opening link (trigger element 28), for targeted rejection of individual products 12 in three snapshots.
- the basic structure is also as in Fig. 1a + B. Deviating from this, all grippers 12 are closed above the receiving area A at a closing position, not shown here.
- the controllable opening gate in the form of a trigger element 28, for example, as already with reference to Fig. 3 is formed described. By this triggering element 28, the closed incoming gripper 12 at a first Opening position 90 for product intake optionally unlocked again and thus opened.
- This variant has the advantage that only one opening element 28 and an additional stationary Schliesskulisse must be used, which is the stationary Schliesskulisse 30 upstream in the transfer area A.
- Fig. 7a + b shows another one Fig. 1a + b based variant with an outside of the actual gripper conveyor 10 arranged movable control link 80 'in two different snapshots.
- the control link 80 ' comprises a guide surface 82', which is about an axis extending perpendicular to the plane of the drawing between two end positions (in Fig. 6a shown with solid or dotted lines) is pivotable. It could also be displaceable instead of swiveling.
- the movable control link 80 'does In their inactive position in Fig. 6b the movable control link 80 'does not touch the grippers 12. These are therefore, as above with respect to Fig. 1a + b, closed by the stationary control link 30.
- the gripper 12 Upon further movement of the gripper 12, the influence of the movable guide surface 82 'ends, and the gripper returns to its normal position, which is predetermined by the stationary link 30. He is thus closed at the normal closing position 34.
- the gripper 12 recovers into its normal position and advantageously deflects the product to be deflected downwards.
- the movable control link 80 ' is designed, in particular its guide surface 82' or that part thereof which can cooperate with the gripper part 14, so short that a switch between two grippers 12 and thus a targeted driving individual gripper 12 is possible.
- Fig. 8 shows the inclusion of products 60 from a scale flow. Since the leading edge of the products 60 is always grasped or not grasped, scale flows can be processed in all of the devices shown above.
Abstract
Description
Die Erfindung liegt auf dem Gebiet der Fördertechnik, insbesondere dem Fördern von flächigen Produkten wie z.B. Druckereierzeugnissen. Sie betrifft ein Fördersystem sowie ein Verfahren zum Fördern von flächigen Produkten mit einem solchen Fördersystem nach den Ansprüchen 1 bzw. 12.The invention is in the field of conveyor technology, in particular the conveying of sheet products such. Printed products. It relates to a conveyor system and a method for conveying flat products with such a conveyor system according to
Bei der Verarbeitung von flächigen Produkten, insbesondere Druckereiprodukten, ist es regelmässig notwendig, die Produkte von einer Fördereinrichtung zu einer weiteren zu übergeben. Zur Überwindung grosser Förderstrecken oder für eine Vereinzelung zum Zwecke der Bearbeitung ist die weitere Fördereinrichtung häufig ein Greiferförderer, bei dem mehrere Greifer entlang einer geschlossenen Umlaufbahn bewegt werden. Eine solche Vorrichtung, bei der von einer Zufördereinrichtung in Form eines Bandförderers angelieferte Produkte an einen Greiferförderer übergeben werden, ist beispielsweise aus der
Die
Bei der Verarbeitung von flächigen Produkten, insbesondere Druckereiprodukten, kann es vorkommen, dass sich fehlerhafte Produkte im Förderstrom befinden. Diese sollten zu einem möglichst frühen Zeitpunkt aus dem Förderstrom entfernt werden, um die weitere Bearbeitung und Förderung nicht zu stören. Dieses Problem tritt beispielsweise beim Umhüllen von Druckereiprodukten mit einer gemeinsamen Verpackungsfolie auf: Ist die Umhüllung oder Produktanzahl fehlerhaft, kann das Paket aus einzelnen Produkten beim nachfolgenden Transport mittels eines Greiferförderers auseinanderfallen. Ein solches Paket sollte daher möglichst im Anschluss an den fehlerhaften vorausgegangenen Schritt und vor dem Überführen der Produkte in den Greiferförderer aus dem Förderstrom ausgeschleust werden. Dies ist mit den bisher bekannten Fördersystemen nur möglich, indem die Zufördereinrichtung als Ganzes in eine Stellung geschaltet bewegt wird, in der die Greifer das Produkt nicht übernehmen können, z.B. indem sie nach Art einer Wippe aus dem Übernahmebereich herausgeschwenkt wird. Dies ist mechanisch aufwändig.When processing flat products, in particular printed products, it may happen that defective products are in the flow. These should be removed from the delivery stream at the earliest opportunity so as not to disturb further processing and production. This problem occurs, for example, when wrapping printed products with a common packaging film: If the wrapping or number of products is defective, the package of individual products may fall apart on subsequent transport by means of a gripper conveyor. Such a package should therefore, if possible following the faulty previous step and before the transfer the products are discharged into the gripper conveyor from the flow. This is only possible with the conveying systems known hitherto by the delivery device as a whole being moved into a position in which the grippers can not take over the product, for example by being swung out of the transfer region in the manner of a rocker. This is mechanically complicated.
Der Erfindung liegt die Aufgabe zugrunde, ein verbessertes Fördersystem für flächige Produkte bereitzustellen, bei dem beim Übergang zwischen einer Zufördereinrichtung und einem Greiferförderer Produkte gezielt nicht übernommen werden können.The invention has for its object to provide an improved conveyor system for sheet products, in which products can not be selectively adopted in the transition between a feed device and a gripper conveyor.
Die Aufgabe wird gelöst durch ein Fördersystem mit den Merkmalen von Anspruch 1 sowie durch ein Verfahren zum Fördern von flächigen Produkten mit einem solchen Fördersystem gemäss Anspruch 12. Vorteilhafte Weiterbildungen der Erfindung sind in den abhängigen Ansprüchen, der Beschreibung und den Zeichnungen angegeben.The object is achieved by a conveyor system with the features of claim 1 and by a method for conveying flat products with such a conveyor system according to
Das erfindungsgemässe Fördersystem für flächige Produkte, insbesondere Druckereiprodukte, umfasst eine Zufördereinrichtung sowie einen Greiferförderer. Die Zufördereinrichtung kann beispielsweise ein Bandförderer sein, auf dessen Förderband die Produkte einzeln oder in einer Schuppenformation aufliegen. Dieser kann sich beispielsweise am Ausgang einer Folierstrasse befinden, wobei die geförderten Produkte dann beispielsweise mit Folie umhüllte Druckereiprodukte sind. Der Greiferförderer hat in an sich bekannter Weise eine Mehrzahl von Greifern, die entlang einer geschlossenen Umlaufbahn bewegt werden. Die Greifer haben jeweils zwei relativ zueinander verschwenkbare Greiferteile, die eine Offenstellung und eine Schliessstellung sowie gegebenenfalls Zwischenstellungen einnehmen können. Die Stellung der Greiferteile und/oder ihre Orientierung mit Bezug auf die Umlaufbahn wird in Abhängigkeit von der Position des Greifers entlang der Umlaufbahn mittels wenigstens einer Steuervorrichtung eingestellt. Diese umfasst wenigstens eine Steuerkulisse, die zumindest über einen Teilbereich der Umlaufbahn mit den Greifern zusammenwirkt. Diese Steuerkulisse ist beispielsweise eine stationäre Schliesskulisse oder ein Auslöse- bzw. Öffnungselement oder eine Kulisse, mit der ein Verschwenken eines oder beider Greiferteile relativ zur Umlaufbahn realisiert wird. Zum Übernehmen eines Produkts von der Zufördereinrichtung sind die Greifer durch die Steuervorrichtung in einem Übernahmebereich der Umlaufbahn so gesteuert, dass die Greiferteile von der Offenstellung in die Schliessstellung überführbar- sind. So kann ein Produkt aufgenommen, festgehalten und im gehaltenen Zustand weitergefördert werden. Erfindungsgemäss sind die Greifer durch die Steuervorrichtung derart steuerbar, dass wahlweise einzelne Greifer durch den Übernahmebereich bewegbar sind, ohne ein Produkt von der Zufördereinrichtung zum weiteren Transport aufzunehmen. Dies kann auf verschiedene Weise realisiert werden, z.B. durch einzelne oder Kombination der folgenden Massnahmen: Nicht-Öffnen einzelner Greifer vor dem bzw. im Übernahmebereich oder Verschieben der Schliessposition, so dass Produkte vom geschlossenen Greifer nicht aufgenommen werden können; Verschwenken einzelner Greifer relativ zur Umlaufbahn vor/im Übernahmebereich, so dass Produkte nicht in den Greifer eingeführt werden; Offenhalten einzelner Greifer im Übernahmebereich, so dass das Produkt zwar eingeführt, aber nicht ergriffen wird und wieder hinausfällt. Die Steuervorrichtung umfasst wenigstens eine ansteuerbare Steuerkulisse mit wenigstens einem beweglichen Element, z.B. einer beweglichen Führungsfläche oder einer schaltbaren Weiche; vorzugsweise umfasst sie bewegliche Öffnungs- und/oder Schliesskulissen und/oder bewegliche Kulissen zur Lage-/Orientierungsveränderung der Greifer. Diese können allein oder auch in Kombination mit stationären Kulissen eingesetzt werden. Die Führungsflächen der beweglichen Kulissen können beispielsweise unterschiedliche Lagen im Raum einnehmen und, je nach Lage, als mit dem Greifer zusammenwirkende aktive Führungsfläche fungieren oder keinen Einfluss auf die Greifer haben. Hierdurch kann eine Veränderung des Bewegungsablaufes einzelner Greifer realisiert werden. Zur Ansteuerung der beweglichen Kulissen dient vorzugsweise eine Steuereinheit.The conveyor system according to the invention for flat products, in particular printed products, comprises a feed device and a gripper conveyor. The feed device can be, for example, a belt conveyor, on whose conveyor belt the products rest individually or in a scale formation. This can, for example, be located at the exit of a filming line, the products being conveyed then being, for example, printed products wrapped in film. The gripper conveyor has in a conventional manner a plurality of grippers which are moved along a closed orbit. The grippers each have two gripper parts which can be pivoted relative to one another and which can assume an open position and a closed position as well as possibly intermediate positions. The position of the gripper parts and / or their orientation with respect to the Orbit is adjusted depending on the position of the gripper along the orbit by means of at least one control device. This comprises at least one control link, which interacts with the grippers over at least a portion of the orbit. This control link is, for example, a stationary closing link or a triggering or opening element or a link, with which a pivoting of one or both gripper parts relative to the orbit is realized. To take over a product from the feed device, the grippers are controlled by the control device in a transfer region of the orbit so that the gripper parts can be transferred from the open position into the closed position. In this way, a product can be picked up, held on and kept on while it is being held. According to the invention, the grippers can be controlled by the control device in such a way that optionally individual grippers can be moved through the transfer region without receiving a product from the delivery device for further transport. This can be realized in various ways, for example by individual or combination of the following measures: non-opening individual grippers before or in the transfer area or moving the closing position, so that products from the closed gripper can not be included; Pivoting individual grippers relative to the orbit before / in the transfer area, so that products are not introduced into the gripper; Keeping individual grippers in the transfer area open, so that the product is introduced but not grasped and falls out again. The control device comprises at least one controllable control link with at least one movable element, such as a movable guide surface or a switchable switch; Preferably, it includes movable opening and / or Schliesskulissen and / or moving scenes for the position / orientation change of the gripper. These can be used alone or in combination with stationary scenes. The guide surfaces of the movable scenes, for example, occupy different positions in space and, depending on the situation, act as an active guide surface cooperating with the gripper or have no influence on the gripper. As a result, a change in the movement sequence of individual grippers can be realized. To control the movable scenes is preferably a control unit.
Unter Übernahmebereich wird derjenige Teil der Umlaufbahn der Greifer verstanden, in dem die Greifer grundsätzlich mit den durch die Zufördereinrichtung geförderten Produkten zusammenwirken können, um diese zu ergreifen. Unter Produkt ist jeweils eine zu fördernde Einheit zu verstehen; ein Produkt kann aus mehreren Unterprodukten bestehen. Die Produkte können auch Teilprodukte, eingesteckte oder gesammelte Produkte sein; sie können einzeln vorliegen oder als (Teil-)Stapel; sie können foliert oder unfoliert sein. Beispielsweise handelt es sich um mit Folie umhüllte Druckereiprodukte. Auszusondern sind in diesem Beispiel Produkte, bei denen die Umhüllung fehlerhaft oder nicht vorhanden ist oder bei denen Teil-/Unterprodukte fehlen.Takeover area is understood to mean that part of the orbit of the grippers in which the grippers can basically interact with the products conveyed by the feed device in order to grasp them. The term "product" is to be understood as a unit to be conveyed in each case; A product can consist of several sub-products. The products may also be partial products, inserted or collected products; they may be present individually or as (partial) stacks; they can be foliated or unfoliated. For example, it is printed products wrapped in foil. We have to discard in this example Products where the wrapping is faulty or missing, or where partial or sub-products are missing.
Das erfindungsgemässe Verfahren umfasst folgende Schritte: Fördern der Produkte mit der Zufördereinrichtung; Ergreifen und Weiterfördern der Produkte durch die Greifer des Greiferförderers, indem die Greiferteile im Übernahmebereich von der Offenstellung in die Schliessstellung gebracht werden; und Steuern der Offen- bzw. Schliessstellung und/oder Orientierung der Greifer derart, dass wahlweise einzelne Greifer durch den Übernahmebereich bewegt werden, ohne ein Produkt von der Zufördereinrichtung aufzunehmen.The inventive method comprises the following steps: conveying the products with the feed device; Grasping and conveying the products through the grippers of the gripper conveyor by bringing the gripper parts in the transfer area from the open position to the closed position; and controlling the open or closed position and / or orientation of the grippers such that, optionally, individual grippers are moved through the transfer area without receiving a product from the feeder device.
Das erfindungsgemässe Fördersystem und das entsprechende Förderverfahren haben den Vorteil, dass einzelne Produkte bereits bei der Übernahme der Produkte aus dem Förderstrom durch den Greiferförderer gezielt nicht aufgenommen und somit nicht weitergefördert werden. Sie werden daher im Übergangsbereich zwischen Zufördereinrichtung und Greiferförderer mittels Nicht-Ergreifen ausgesondert. Sie fallen dabei beispielsweise aufgrund der Schwerkraft nach unten und können entsorgt werden. Bevorzugt werden sie dabei zusätzlich durch die Greifer aktiv nach unten abgelenkt. Dadurch wird die Gefahr minimiert, dass Produktteile unkontrolliert in den weiteren Förderweg gelangen und dort zu Störungen führen.The conveyor system according to the invention and the corresponding conveying method have the advantage that individual products are not deliberately picked up during the takeover of the products from the delivery flow by the gripper conveyor and thus are not further conveyed. They are therefore discarded in the transition region between feed and gripper conveyor by non-gripping. They fall down, for example, due to gravity and can be disposed of. Preferably, they are additionally additionally actively deflected downwards by the grippers. This minimizes the risk of uncontrolled product parts entering the further conveying path and leading to malfunctions there.
Zur Einstellung der Stellung der Greiferteile relativ zueinander und/oder dessen Orientierung haben die Greifer vorzugsweise Steuerelemente, die mit wenigstens einer Führungsfläche der Steuerkulisse der Steuervorrichtung zusammenwirken. An sich ist jeder Greifertyp für den Einsatz gemäss der Erfindung verwendbar, sofern die Steuerkulisse entsprechend angepasst ist.For adjusting the position of the gripper parts relative to one another and / or its orientation, the grippers preferably have control elements which cooperate with at least one guide surface of the control link of the control device. In itself, each gripper type for use according to the invention can be used, provided that the control link is adjusted accordingly.
Vorzugsweise sind die Greifer als Ganzes relativ zur Umlaufbahn verschwenkbar. Bevorzugt sind die Schwenkposition (Orientierung des Greifermauls in Bezug auf die Umlaufbahn) und die Stellung der beiden Greiferteile relativ zueinander (Öffnungszustand des Greifermauls) unabhängig voneinander einstellbar. Damit kann beispielsweise das Nicht-Aufnehmen bzw. Abweisen eines Produkts durch Wegschwenken des Greifers realisiert werden. Das Verändern der Orientierung kann weitgehend kraftfrei realisiert werden und hat damit den Vorteil, dass die entsprechende Kulisse leicht und konstruktiv einfach ausgeführt werden kann und geringem Verschleiss unterliegt. Dies ermöglicht ausserdem schnelle Schaltvorgänge.Preferably, the grippers are pivotable as a whole relative to the orbit. Preferably, the pivot position (orientation of the gripper jaw in relation to the orbit) and the position of the two gripper parts relative to each other (opening state of the gripper jaw) are independently adjustable. Thus, for example, the non-recording or rejection of a product can be realized by pivoting away the gripper. Changing the orientation can be realized largely force-free and thus has the advantage that the corresponding backdrop can be easily and structurally simple and subject to low wear. This also allows fast switching operations.
Die Greifer können beispielsweise wie in der
Die Greiferteile gemäss
Die Öffnungs- und/oder Schliessposition der Greifer entlang der Umlaufbahn sowie ihre Orientierung bzw. Orientierungsänderung ist durch die Form der Steuerkulisse(n) bzw. durch die Form von deren Führungsfläche(n), die mit dem Steuerelement/den Steuerelementen zusammenwirkt/zusammenwirken, vorgegeben. Unter Steuerkulisse wird vorliegend auch das oben erwähnte Auslöseelement gefasst.The opening and / or closing position of the grippers along the orbit and their orientation or orientation change is determined by the shape of the control link (s) or by the shape of their guide surface (s), which cooperates with the control / the control elements, specified. In the present case, the above-mentioned triggering element is also assumed under control cam.
Um ein Produkt abzuweisen, wird die Führungsfläche und die damit verbundene Schliessposition beispielsweise so verändert, dass die Schliessposition in Bewegungsrichtung vor dem Übernahmebereich bzw. vor der zur Produktaufnahme verwendeten normalen Schliessposition liegt; es kann auch ausreichen, dass nur ein Greiferteil weggeschwenkt wird, ohne den Greifer vollständig zu schliessen. Alternativ wird der Greifer im und vor dem Übernahmebereich gar nicht geschlossen und/oder im geschlossenen Zustand durch den Übernahmebereich bewegt und/oder als Ganzes im offenen oder geschlossenen Zustand so verschwenkt, dass keine Produktaufnahme möglich ist. Eine weitere Alternative ist das Wegschwenken des Greifers oder eines Greiferteiles ohne Verschieben der Schliessposition, so dass der Greifer aufgrund der veränderten Orientierung kein Produkt mehr aufnehmen kann.To reject a product, the guide surface and the associated closing position, for example, changed so that the closing position is in the direction of movement before the transfer area or before the normal closing position used for product intake; It may also be sufficient that only one gripper part is pivoted away without completely closing the gripper. Alternatively, the gripper is not closed in and before the transfer area and / or moved in the closed state by the transfer area and / or pivoted as a whole in the open or closed state so that no product pickup is possible. Another alternative is the pivoting away of the gripper or a gripper part without moving the closing position, so that the gripper can no longer receive a product due to the changed orientation.
In einer bevorzugten Weiterbildung der Erfindung kann die Lage der Führungsfläche(n) der Steuerkulisse(n) in Bezug auf die Umlaufbahn durch eine Steuereinheit gesteuert verändert werden. Hierdurch kann der Ablauf des Öffnungs- bzw. Schliessvorgangs und/oder der Orientierung so angepasst werden; dass ein bestimmtes Produkt nicht aufgenommen wird. Wenigstens eine Steuerkulisse ist dazu beispielsweise mit Bezug auf die Umlaufbahn zumindest in einem Teilbereich der Umlaufbahn verschiebbar oder verschwenkbar. Die Steuerkulisse kann auch nur in einem sehr kleinen Teilbereich der Umlaufbahn auf den Greifer einwirken, um einen sehr kurzen Öffnungs- bzw. Schliessvorgang zu erreichen. Dieser kann dadurch unterstützt werden, dass der Greifer wie in
In einer anderen Weiterbildung der Erfindung sind zwei oder mehr alternative Führungsflächen der Steuerkulisse(n) vorhanden. Sind diese stationär, so kann zwischen diesen beispielsweise mittels einer Weiche umgeschaltet werden. Je nach Weichenstellung laufen die Steuerelemente der Greifer wahlweise entweder entlang der einen oder der anderen Führungsfläche. Alternativ kann eine stationäre und eine bewegliche Steuerkulisse vorhanden sein, deren Führungsflächen je nach Stellung der beweglichen Steuerkulisse alternativ als aktive Führungsfläche wirken und den Bewegungsablauf bestimmen. Die Greiferteile durchlaufen daher in beiden Fällen das Bewegungsmuster, das durch die Form der aktiven Führungsfläche vorgegeben ist, z.B. Produktaufnahme oder Wegschwenken vor der Aufnahmeposition, normaler bzw. vorgezogener Schliessvorgang. Bei beiden Varianten lassen sich sehr kurze Reaktionszeiten erzielen, die insbesondere ein Einwirken auf nur einzelne Greifer ermöglichen. Ein individuelles Umschalten und damit Ansteuern einzelner Greifer ist dadurch auch bei hohen Fördergeschwindigkeiten möglich. Beide Variante lassen auch zu, dass keine schweren Teile bewegt werden müssen, z.B. nur die Weiche oder nur eine die Orientierung eines der Greiferteile oder des ganzen Greifers (weitgehend kraftfrei) ändernde Kulisse.In another embodiment of the invention, two or more alternative guide surfaces of the control link (s) are present. If these are stationary, then it can be switched between them, for example by means of a switch. Depending on the switch position, the control elements of the grippers run either along one or the other guide surface. Alternatively, there may be a stationary and a movable control link whose guide surfaces, depending on the position of the movable control link, alternatively act as an active guide surface and determine the course of motion. The gripper parts therefore in both cases undergo the movement pattern which is predetermined by the shape of the active guide surface, e.g. Product picking or swinging away before picking up, normal or early closing. In both variants, very short reaction times can be achieved, which enable in particular an action on only individual grippers. An individual switching and thus controlling individual gripper is possible even at high conveying speeds. Both variants also allow no heavy parts to be moved, e.g. only the switch or only the orientation of one of the gripper parts or the whole gripper (largely power-free) changing scenery.
Eine Weiche, die hierbei eingesetzt werden kann, ist beispielsweise in der nicht vorveröffentlichten Schweizer Patentanmeldung Nr.
Zum Erfasssen eines auszusondernden Produkts wird vorzugsweise ein Steuersignal aus einer vorgeschalteten Förder- oder Maschinenkomponente verwendet, das eine Fehlfunktion meldet. Alternativ oder zusätzlich kann eine Detektionseinrichtung vorhanden sein, insbesondere ein optischer Sensor, die sich in Förderrichtung der Zufördereinrichtung vor dem Greiferförderer befindet. In beiden Fällen wird ein Steuersignal an die Steuereinheit übermittelt, das das Vorhandensein eines nicht aufzunehmenden Produkts im Förderstrom anzeigt.For detecting a product to be discarded, preferably a control signal from an upstream conveyor or machine component is used, which signals a malfunction. Alternatively or additionally, a detection device may be present, in particular an optical sensor which is located in the conveying direction of the feed device in front of the gripper conveyor. In both cases, a control signal is transmitted to the control unit, which indicates the presence of a product not to be included in the flow.
Vorzugsweise ist der Greiferförderer so angeordnet, dass sich sein Übernahmebereich wenigstens teilweise der Zufördereinrichtung befindet. Die Greifer nähern sich bei der Bewegung entlang der Umlaufbahn von oben an die Zufördereinrichtung an. Nicht aufgenommene Produkte können so einfach schwerkraftunterstützt nach unten abgeführt werden, ohne die Bewegung der Greifer zu stören. Die Zufördereinrichtung endet dazu beispielsweise neben oder unterhalb des Greiferförderers.Preferably, the gripper conveyor is arranged so that its transfer area is at least partially the feed device. The grippers approach during movement along the orbit from above to the feed device. Unabsorbed products can easily be moved downwards with gravity support, without disturbing the movement of the grippers. The feed device ends, for example, next to or below the gripper conveyor.
In einer vorteilhaften Weiterbildung kann der Greifer eine Doppelfunktion erfüllen: Er dient einerseits zum Aufnehmen von weiterzufördernden Produkten und andererseits - durch entsprechende Bewegung der Greiferteile - zum aktiven Ablenken von nicht aufzunehmenden Produkten. Die Produktaufnahme sowie das aktive Abweisen wird unten mit Bezug auf die Zeichnungen näher erläutert.In an advantageous development of the gripper can fulfill a dual function: it serves on the one hand for receiving products to be further promoted and on the other hand - by appropriate movement of the gripper parts - for active distraction of not be absorbed products. The product intake and the active rejection will be explained below with reference to the drawings.
Beispiele der Erfindung sind in den Zeichnungen dargestellt und nachfolgend beschrieben. Es zeigen rein schematisch:
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Fig. 1 und 2 die Produktübernahme sowie das Ausschleusen einzelner Produkte gemäss dem Stand der Technik; -
Fig. 3 eine Detailansicht eines Greifers zur Darstellung des Öffnungsmechanismus; -
Fig. 4 eine erfindungsgemässe Vorrichtung mit einer stationären und einer verschwenkbaren Steuerkulisse zur Realisierung zweier unterschiedlicher Schliesspositionen; -
Fig. 5 eine Detailansicht der Steuerkulissen ausFig. 4 und des dazugehörigen Steuerelements am Greifer; -
Fig. 6 eine erfindungsgemässe Vorrichtung mit einem vor einer stationären Steuerkulisse angeordneten steuerbaren Auslöseelement; -
Fig. 7 eine erfindungsgemässe Vorrichtung mit einer auf einen der Greiferteile wirkenden verschwenkbaren Steuerkulisse; -
Fig. 8 eine Detailansicht der Vorrichtung ausFig. 1 oder6 bei der Aufnahme von Produkten aus einem Schuppenstrom. -
Fig. 1a +b zeigen ein Fördersystemmit einem Greiferförderer 10 und einer Zufördereinrichtung 50 gemäss dem Stand der Technik in zwei verschiedenen Momentaufnahmen bei derÜbernahme von Produkten 60. Die vorliegende Erfindung baut auf einem solchen Fördersystem auf, weshalb dieses nachfolgend beschrieben wird.
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Fig. 1 and 2 the acceptance of the product as well as the discharge of individual products according to the state of the art; -
Fig. 3 a detail view of a gripper for illustrating the opening mechanism; -
Fig. 4 an inventive device with a stationary and a pivotable control link for the realization of two different closing positions; -
Fig. 5 a detailed view of the tax ratesFig. 4 and the associated control on the gripper; -
Fig. 6 an inventive device with a arranged in front of a stationary control link controllable triggering element; -
Fig. 7 an inventive device with a force acting on one of the gripper parts pivotable control link; -
Fig. 8 a detailed view of the deviceFig. 1 or6 when picking up products from a shingled stream. -
Fig. 1a FIG. 1 b shows a conveyor system with agripper conveyor 10 and aconveyor device 50 according to the prior art in two different snapshots when taking overproducts 60. The present invention is based on such a conveyor system, which is why it will be described below.
Eine Mehrzahl von Greifern 12 wird entlang einer geschlossenen Umlaufbahn U bewegt, die hier zwei im Wesentlichen vertikal verlaufende gerade Teilstücke und kreisbogenförmige Verbindungsstücke dazwischen umfasst. Die Umlaufbahn ist beispielsweise durch die Bahn des hier nicht näher dargestellten Antriebsorgans für die Greifer 12 vorgegeben. Die Greifer 12 werden vorliegend im Gegenuhrzeigersinn von oben nach unten - zur Zufördereinrichtung 50 hin - und dann wieder nach oben bewegt.A plurality of
Die Zufördereinrichtung 50 befindet sich links unterhalb des Greiferförderers 10. Es handelt sich um einen Bandförderer mit einem Förderband 52, das so orientiert ist, dass die darauf angelieferten Produkte 60 in den Einflussbereich der Greifer 12 gebracht werden. Vorliegend ist das Förderband 52 dazu leicht schräg gestellt und endet vor dem Raumbereich, den die Greifer 12 bei ihrer Bewegung entlang der Umlaufbahn U überstreichen.The
Die Greifer 12 sind mittels eines Tragelements 18 mit dem Antriebsorgan als Ganzes schwenkbar verbunden. Ausserdem umfassen die Greifer 12 zwei relativ zueinander verschwenkbare Greiferteile 14, 16, die eine Offenstellung und eine Schliessstellung sowie ggfs. auch Zwischenstellungen einnehmen können. Zur Einstellung der Schwenkposition des ganzen Greifers 12 relativ zur Umlaufbahn U sowie zur Einstellung der Lage der Greiferteile 14, 16 relativ zueinander dienen Steuerelemente 20, 22 - hier Steuerrollen - am Greifer 12, die mit stationären Steuerkulissen 30, 40 zusammenwirken.The
Die Steuerkulisse 40 verläuft im linken Teil der Umlaufbahn U im Wesentlichen parallel zu dieser. Sie wirkt mit einem der Steuerelemente zusammen, nämlich mit der nachlaufenden Steuerrolle 20, die dem in Förderrichtung hinteren Greiferteil 14 zugeordnet ist. Durch die Steuerkulisse 40 wird zusammen mit dem Steuerelement 20 die Orientierung des gesamten Greifers bzw. des nachlaufenden Greiferteils 16 relativ zur Umlaufbahn U eingestellt. Vorliegend ist die Orientierung so gewählt, dass der nachlaufende Greiferteil 16 etwa senkrecht zur Umlaufbahn verläuft und das Greifermaul damit im offenen Zustand im Wesentlichen senkrecht zur Umlaufbahn orientiert ist. Da die Steuerkulisse 40 im rechten Teil der Umlaufbahn U fehlt, hängen die Greifer 12 aufgrund der Schwerkraft oder ihrer Öffnungsfeder vom Tragelement 18 nach unten.The control link 40 extends in the left part of the orbit U substantially parallel to this. It interacts with one of the controls, namely with the trailing
Die weitere Steuerkulisse 30 dient zum Schliessen der offenen Greifer. Sie wirkt im unteren Teil der Umlaufbahn U mit dem zweiten Steuerelement zusammen, nämlich der vorlaufenden Steuerrolle 22, die dem in Förderrichtung vorderen Greiferteil 14 zugeordnet ist. Die Führtingsfläche 32 ist dazu mit Bezug auf die Umlaufbahn nach aussen gewölbt geformt. Damit drückt sie die Steuerrolle 22 bei der Greiferbewegung entlang der Umlaufbahn U in Bezug auf die Umlaufbahn nach aussen. Hierdurch wird der vordere Greiferteil 14 zum hinteren Greiferteil 16 bewegt und der Greifer 12 geschlossen. Der vordere Greiferteil 14 kann bis kurz vor Erreichen des eigentlichen Schliesszustands weitgehend kraftfrei verschwenkt werden; erst zum endgültigen Schliessen und Verriegeln ist eine Kraft notwendig, die von der Schliesskulisse 30 ausgeübt wird.The
Wie in
Das Auslöseelement 28 bzw. seine Führungsfläche 29 sind stationär angeordnet, so dass jeder vorbeiziehende Greifer 12 geöffnet wird. Um gezielt einzelne Greifer 12 zu öffnen, kann das Auslöseelement 28 auch gesteuert relativ (z.B. senkrecht) zur Umlaufbahn U verschiebbar sein, wie in
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Fig. 1a +b zeigt das Schliessen aller offen ankommenden Greifer im Übernahmebereich A mittels der stationären Schliesskulisse 30. InFig. 1a wurde dasauf dem Förderband 52 zuvorderst liegende Produkt 60 bereits von einemGreifer 12 ergriffen; einweiterer offener Greifer 12 nähert sich dem Übernahmebereich A. InFig. 1b wurdedas vorderste Produkt 60 bereits durch denGreifer vom Förderband 52 übernommen und weitergefördert. Das nachfolgende, nun auf dem Förderband zuvorderst angeordnete Produkt 60 wird so bewegt, dass es in das offene Greifermaul des nächsten Greifers 12 eingeführt wird.Alle Produkte 60, dievom Zufördereinrichtung 50 herbeigefördert werden, werden somit indie offenen Greifer 12 eingeführt und durch den Übergang in die Schliessstellung von diesen ergriffen. DasSchliessen der Greifer 12 erfolgt an einer erstenSchliessposition 34. Die Lage der ersten Schliessposition 34 mit Bezug auf die Umlaufbahn ist durch die Form der Schliesskulisse 30 bzw.ihrer Führungsfläche 32 vorgegeben. ZumAussondern fehlerhafter Produkte 60 könnte die Zufördereinrichtung 50 als Ganzes nach Art einer Wippe verschwenkt werden. -
Fig. 2a +b zeigt eine - ebenfalls bekannte - Variante der Vorrichtung ausFig. 1a +b, bei der fehlerhafte Produkte nach der Aufnahme durch die Greifer wieder abgegeben werden. Hierzu ist inBewegungsrichtung der Greifer 12 hinter der ersten Schliessposition 34 eine steuerbare Öffnungskulisse inForm eines Auslöseelements 28 vorhanden, dessen Führungsfläche 29 mit Bezug auf die Umlaufbahn U verschiebbar ist. Je nach Stellung der Führungsfläche 29 werden dieGreifer 12durch das Auslöseelement 28 entweder geöffnet oder nicht. Auf diese Weise können gezielteinzelne Greifer 12 nach der Aufnahme eines Produkts 60 wieder geöffnet werden, so dass die ergriffenen fehlerhaften Produkte 60 herausfallen. Diese werden dann mittels eines weiteren Förderers 70 abtransportiert. Dieses Verfahren ist bekannt, hat aber den Nachteil, dass zunächst alle Produkte 60von Greifern 12 aufgenommen werden müssen. Bei fehlerhaften Produkten, insbesondere solchen aus mehreren Unterprodukten, kann es somit zu Störungen des Übernahme- und Transportvorgangs kommen, z.B. auch zu einem Stau aufgrund einer mechanischen Blockade des Förderwegs durch einzelne Produkte oder Unterprodukte.
-
Fig. 1a + b shows the closing of all open-coming gripper in the transfer area A by means of thestationary Schliesskulisse 30. InFig. 1a theproduct 60 on theconveyor belt 52 was already gripped by agripper 12; anotheropen gripper 12 approaches the transfer area A. InFig. 1b theforemost product 60 was already taken over by the gripper from theconveyor belt 52 and further promoted. Thesubsequent product 60, which is now arranged on the conveyor belt first, is moved so that it is introduced into the open gripper mouth of thenext gripper 12. Allproducts 60, which are conveyed by thefeed device 50 are thus introduced into theopen gripper 12 and taken by the transition to the closed position of these. The closing of thegripper 12 takes place at afirst closing position 34. The position of thefirst closing position 34 with respect to the orbit is predetermined by the shape of theclosing link 30 or itsguide surface 32. For sorting outdefective products 60, thefeed device 50 could be pivoted as a whole in the manner of a rocker. -
Fig. 2a + b shows a - also known - variant of the deviceFig. 1a + b, where defective products are released after being picked up by the grippers. For this purpose, in the direction of movement of thegripper 12 behind thefirst closing position 34, a controllable opening slot in the form of atrigger element 28 is provided, theguide surface 29 is displaceable with respect to the orbit U. Depending on the position of theguide surface 29, thegrippers 12 are either opened by thetrigger element 28 or not. In this way,individual grippers 12 can be selectively opened again after receiving aproduct 60, so that thedefective products 60 that have been picked fall out. These are then removed by means of afurther conveyor 70. This method is known but the disadvantage that initially all products must be taken 60 ofgrippers 12. In the case of faulty products, in particular those of a plurality of sub-products, it may thus interfere with the takeover and transport process, for example, also to a jam due to a mechanical blockage of the conveying path through individual products or sub-products.
Im Bereich der stationären Steuerkulisse 30, die zur Steuerung des Schliessvorgangs dient, befindet sich vorliegend eine weitere Steuerkulisse 80. Diese hat eine Führungsfläche 82, die relativ zur Umlaufbahn U beweglich ist. Vorliegend ist die Führungsfläche 82 um eine senkrecht zur Umlaufbahn U verlaufende Achse 86 verschwenkbar, sie könnte aber auch in der Zeichnungsebene verschiebbar sein. Die beiden Endpositionen der Führungsfläche 82 sind in
Die Bewegung der Kulisse 80 erfolgt beispielsweise mittels eines Antriebselements 88, z.B. eines Hydraulik-/Pneumatikzylinder oder eines Motors, der von einer Steuereinheit 100 angesteuert wird. Die Steuereinheit 100 erhält ein Signal zum Abweisen eines Produkts 60 aus dem vorgelagerten Prozess oder von einer Detektionseinrichtung 110, die in Förderrichtung der Zufördereinrichtung 50 vor dem Greiferförderer 10 angeordnet ist.The movement of the
In
In
Die bewegliche Kulisse 80 muss vor der normalen Aufnahme- und Schliessposition nur für eine kurzzeitige Orientierungsänderung des vorlaufenden Greiferteils 14 sorgen, so dass das Produkt am weitgehend geschlossenen Greifermaul vorbeigefördert wird. Dieser Effekt kann weitgehend kraftfrei erreicht werden, auch da die Greifer hier noch keine Last aufgenommen haben und kein vollständiges Schliessen und Einrasten erreicht werden muss. Die bewegliche Kulisse 80 kann daher einfach und leicht ausgestaltet sein. Sie muss nur über einen sehr kleinen Teil der Bewegungsbahn U über die stationäre Kulisse 30 hinausragen und auf die Greifer 12 einwirken. Hierdurch wird auch ein schnelles Umschalten möglich. Insgesamt kann mit minimalem Aufwand zwischen Produktaufnahme und Produktabweisen umgeschaltet werden.Before the normal receiving and closing position, the
Der Greifer 12 wird vorzugsweise so bewegt, dass sein vorlaufender Greiferteil 14 bei der Bewegung durch den Übernahmebereich A das nicht aufzunehmende Produkt 60, das bereits am Ende des Förderbandes 52 des Zurordereinrichtungs 50 angekommen ist und darüber hinausragt, nach unten ablenkt. Dieses Produkt 60 wird somit sicher zur weiteren Fördereinrichtung 70 geleitet und kann nicht in den Bereich zwischen zwei Greifern 12 gelangen. Die Ablenkung kann beispielsweise dadurch erreicht werden, dass der Greifer 12 bzw. das Greiferteil 14 nach Verlassen des Einflussbereichs der beweglichen Kulisse 80 in seine normale Position, die durch die stationäre Kulissen 30 bestimmt ist, zurückschnellt und dem Produkt dabei einen Impuls nach unten gibt.The
Die bewegliche Steuerkulisse 80 bzw. ihre Führungsfläche 82 (soweit über die Führungsfläche 32 hinausragend) erstreckt sich in Umlaufrichtung gesehen über eine Länge, die kürzer sein kann als der Abstand zweier Greifer 12. Hierdurch ist es möglich, einzelne Greifer 12 zu beeinflussen.The
Wenn das Abweisen einzelner Produkte 60 dadurch vorgenommen werden soll, dass die Schliessposition 34 der Greifer 12 geändert wird, kann auch die oben beschriebene Steuerkulisse 30, die zur Anpassung der Schliessposition dient, geschaltet (selbst beweglich) sein bzw. in der beschriebenen Weise mit einer beweglichen Steuerkulisse zusammenwirken.If the rejection of
In
Diese Variante hat den Vorteil, dass lediglich ein Öffnungselement 28 sowie eine zusätzliche stationäre Schliesskulisse eingesetzt werden muss, die der stationären Schliesskulisse 30 im Übernahmebereich A vorgelagert ist.This variant has the advantage that only one
In der aktiven Stellung in
Die bewegliche Steuerkulisse 80' ist so gestaltet, insbesondere ist ihre Führungsfläche 82' bzw. derjenige Teil davon, der mit dem Greiferteil 14 zusammenwirken kann, so kurz, dass ein Umschalten zwischen zwei Greifern 12 und damit ein gezieltes Ansteuern einzelner Greifer 12 möglich ist. Die bewegliche Steuerkulisse 80' kann wiederum relativ leicht ausgeführt sein, da das kurzzeitige Wegschwenken des Greiferteils 14 weitgehend kraftfrei erfolgen kann.The movable control link 80 'is designed, in particular its guide surface 82' or that part thereof which can cooperate with the
Claims (16)
- A conveyor system for flat products (60), in particular print shop products, containing a feeder device (50), as well as a gripper conveyor (10) with a plurality of grippers (12) moved along an orbital track (U), wherein each gripper (12) comprises two gripper parts (14, 16) which can be pivoted relative to one another between an open position and a closed position, whose orientation relative to one another and/or relative to the orbital track is dependent upon their position along the orbital track and is set by means of at least one control device, which features at least one control guide (28, 30, 40, 80, 80') that interacts with the grippers, such that gripper parts (14, 16) in a transfer area (A) of the orbital track (U) can be transferred from the open position to the closed position for the transfer of the products (60) from the feeder device (50), characterized in that grippers (12) can be controlled by the control device in such a way that selectively individual grippers (12) can be moved through the transfer area (A) without taking up a product (60) from the feeder device (50).
- The conveyor system according to claim 1, characterized in that the control device features at least one controllable control guide (28, 30, 40, 80, 80') with at least one movable element.
- The conveyor system according to claim 1 or 2, characterized in that the at least one control guide (30, 80, 80') comprises at least one guiding face (32, 82, 82'), which is capable of interacting with the gripper (12), in particular with a control element (20, 22) thereupon or with a gripper part (14, 16) in order to effect the adjustment of the position of the gripper parts (14, 16) relative to one another and/or the adjustment of the orientation of the gripper relative to the orbital track (U).
- The conveyor system according to claim 3, characterized in that the position of the guiding face (32, 82, 82') with respect to the orbital track (U) can be altered in a controlled manner.
- The conveyor system according to claim 3 or 4, characterized in that a stationary control guide (30, 40) with a first guiding face (32) is present, as well as a movable control guide (80, 80') with a further guiding face (82, 82'), wherein depending upon the position of the movable control guide (80, 80'), the first guiding face (32, 42) or the further guiding face (82, 82') interacts with the gripper (12).
- The conveyor system according to claim 1, 2 or 3, characterized in that the at least one control guide (30, 40, 80, 80') features at least in parts two alternative stationary guiding faces as well as at least one controllable deflector, wherein by means of the deflector the guiding face that interacts with the gripper (12) can be selected in a controlled manner.
- The conveyor system according to one of the preceding claims, characterized in that the gripper conveyor (10) is arranged relative to the feeder device (50) such that as the grippers (12) move along the orbital track (U) in the transfer area (A), they approach the feeder device (50) from above.
- The conveyor system according to claim 7, characterized in that the orientation of the gripper parts (14, 16) in the transfer area (A) as well as the position of the feeder device (50) are selected such that the products (60) are
moved by the feeder device (50) between its gripper parts (14, 16) in the case of open grippers (12), or in the case of closed grippers (12), beneath the gripper part (14, 16) that is facing the feeder device. - The conveyor system according to claim 8, characterized in that in the gripper's (12) closed position, the gripper part (14, 16) facing the feeder device (50) is capable of deflecting a product (60) downwards.
- The conveyor system according to one of the preceding claims, characterized by a control unit (100) that is capable of affecting the opening and closing device.
- The conveyor system according to claim 10, characterized by a detection device (110), in particular an optical sensor, which is capable of detecting the presence of a product (60) that is not to be transferred and transmitting a corresponding signal to the control unit (100).
- A method for conveying flat products (60), in particular print shop products, with a conveyor system according to one of the claims 1-11, with the following steps:- conveyance of the products (60) with the feeder device (50);- gripping and further conveyance of the products (60) by the grippers (12) of the gripper conveyor (10), by means of the gripper parts (14, 16) being brought from the open position to the closed position in the transfer area (A);
characterized by the following steps:- control of the open and/or closed position of the grippers (12) in such a way that selectively individual grippers (12) can be moved through the transfer area (A) without taking up a product from the feeder device (50). - The method according to claim 12, characterized in that the grippers (12) are moved to the transfer area (A) in the open position and selectively closed at a first closing location (34) for the taking-up of a product, or pivoted before reaching the first closed position (34) in conveying direction for the rejection of a product (60).
- The method according to claim 12, characterized in that the grippers (12) are moved to the transfer area (A) in the closed position, selectively opened at a first opening location (90) for the taking-up of a product (60) and subsequently closed at a first closing location (34), or are moved through the transfer area (A) in the closed position for the rejection of a product (60).
- The method according to claim 13 or 14, characterized in that the gripper part (14, 16) lacing the feeder device (50) when the gripper (12) is in its closed position, deflects a product (60) downward as the gripper (12) moves through the transfer area (A).
- The method according to claim 12, characterized in that the grippers (12) are moved in the open position to the transfer area (A), are selectively closed at a first closing location (34) for the taking-up of a product (60), or are moved through the transfer area (A) in the open position for the rejection of a product (60).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH18062007 | 2007-11-22 | ||
PCT/CH2008/000488 WO2009065242A1 (en) | 2007-11-22 | 2008-11-18 | Conveyor system and method for conveying planar products |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2219981A1 EP2219981A1 (en) | 2010-08-25 |
EP2219981B1 true EP2219981B1 (en) | 2011-08-31 |
Family
ID=39156361
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08852870A Not-in-force EP2219981B1 (en) | 2007-11-22 | 2008-11-18 | Conveyor system and method for conveying planar products |
Country Status (9)
Country | Link |
---|---|
US (1) | US8556067B2 (en) |
EP (1) | EP2219981B1 (en) |
AT (1) | ATE522460T1 (en) |
AU (1) | AU2008328461B2 (en) |
BR (1) | BRPI0820219A2 (en) |
CA (1) | CA2705538C (en) |
DK (1) | DK2219981T3 (en) |
RU (1) | RU2482047C2 (en) |
WO (1) | WO2009065242A1 (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH702959A2 (en) | 2010-04-01 | 2011-10-14 | Ferag Ag | Device and method for transfer of flexible, flat objects. |
CH703816A1 (en) * | 2010-09-17 | 2012-03-30 | Ferag Ag | Device for transferring products to a grab sponsors. |
CH706437A1 (en) | 2012-04-25 | 2013-10-31 | Ferag Ag | Method and apparatus for creating a product stream of product units in a predetermined sequence. |
US20140209434A1 (en) * | 2013-01-31 | 2014-07-31 | Honda Motor Co., Ltd. | Apparatus for use with fixture assembly and workpiece |
EP3433191B1 (en) * | 2017-03-09 | 2020-03-25 | Tyrolon-Schulnig GmbH | Carrying apparatus and cam control shaft for gripping devices |
Family Cites Families (20)
Publication number | Priority date | Publication date | Assignee | Title |
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CH644816A5 (en) * | 1980-02-08 | 1984-08-31 | Ferag Ag | CONVEYING DEVICE, PARTICULAR FOR PRINTED PRODUCTS, WITH GRIPPERS ANCHORED ON A CIRCULAR ZUGORGAN. |
CH655488B (en) | 1982-03-11 | 1986-04-30 | ||
US4552349A (en) | 1982-04-05 | 1985-11-12 | Hall Systems, Inc. | Programmable packaging grid for loop gripper product conveyor system |
US4484733A (en) * | 1982-04-05 | 1984-11-27 | Hall Systems, Inc. | Programmable packaging grid including gripper conveyor monitoring system |
EP0095602B1 (en) * | 1982-06-02 | 1986-01-29 | Ferag AG | Device for transporting continuously supplied flat paper products |
US4746007A (en) * | 1986-02-20 | 1988-05-24 | Quipp Incorporated | Single gripper conveyor system |
SU1712287A1 (en) * | 1988-02-17 | 1992-02-15 | Издательство "Известия Советов народных депутатов СССР" | Clamp for piecewise sampling of cascade-fed folded printed matter |
EP0557680B1 (en) | 1992-02-19 | 1996-05-22 | Ferag AG | Conveyor gripper for conveying printed products of one or more sheets |
SE469890B (en) * | 1992-03-16 | 1993-10-04 | Wamag Idab Ab | Grab conveyor with permanently prestressed gripper |
US5244078A (en) * | 1992-03-17 | 1993-09-14 | Graphic Management Associates, Inc. | Selective gripper release |
JP2727281B2 (en) * | 1992-09-28 | 1998-03-11 | 株式会社東京機械製作所 | Folding machine delivery device |
CH688091A5 (en) | 1994-08-11 | 1997-05-15 | Ferag Ag | Flexible Foerdersystem. |
US5935151A (en) * | 1995-12-15 | 1999-08-10 | Broughton; Bruce G. | Vertebral distraction pump |
RU2168453C2 (en) * | 1996-07-19 | 2001-06-10 | Фераг Аг | Transportation device |
ATE222212T1 (en) | 1996-07-19 | 2002-08-15 | Ferag Ag | DEVICE FOR FEEDING PRINTED PRODUCTS TO PROCESSING STATIONS |
EP1042206B1 (en) * | 1997-12-23 | 2002-05-22 | Ferag AG | Device for receiving and/or conveying flat products |
BR9914798A (en) * | 1998-10-26 | 2001-10-30 | Ferag Ag | Method of, and apparatus for, transportation of printed products |
ATE337996T1 (en) * | 2001-12-21 | 2006-09-15 | Ferag Ag | METHOD AND DEVICE FOR FEEDING FLAT PRODUCTS |
JP3793948B2 (en) * | 2003-08-25 | 2006-07-05 | 株式会社東京機械製作所 | Printed product conveying device with gripping mechanism |
AU2006319649B2 (en) | 2005-12-02 | 2011-07-07 | Ferag Ag | Method of, and apparatus for, optionally processing printed products |
-
2008
- 2008-11-18 AT AT08852870T patent/ATE522460T1/en active
- 2008-11-18 BR BRPI0820219-2A patent/BRPI0820219A2/en not_active IP Right Cessation
- 2008-11-18 EP EP08852870A patent/EP2219981B1/en not_active Not-in-force
- 2008-11-18 WO PCT/CH2008/000488 patent/WO2009065242A1/en active Application Filing
- 2008-11-18 DK DK08852870.8T patent/DK2219981T3/en active
- 2008-11-18 US US12/744,145 patent/US8556067B2/en not_active Expired - Fee Related
- 2008-11-18 RU RU2010125029/13A patent/RU2482047C2/en not_active IP Right Cessation
- 2008-11-18 AU AU2008328461A patent/AU2008328461B2/en not_active Ceased
- 2008-11-18 CA CA2705538A patent/CA2705538C/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
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BRPI0820219A2 (en) | 2015-06-16 |
ATE522460T1 (en) | 2011-09-15 |
CA2705538A1 (en) | 2009-05-28 |
RU2010125029A (en) | 2011-12-27 |
CA2705538C (en) | 2015-05-05 |
WO2009065242A1 (en) | 2009-05-28 |
AU2008328461A1 (en) | 2009-05-28 |
US8556067B2 (en) | 2013-10-15 |
EP2219981A1 (en) | 2010-08-25 |
RU2482047C2 (en) | 2013-05-20 |
US20100314220A1 (en) | 2010-12-16 |
AU2008328461B2 (en) | 2013-06-13 |
DK2219981T3 (en) | 2011-11-28 |
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