EP2219269B1 - Device and method for connecting at least two electrical connections - Google Patents
Device and method for connecting at least two electrical connections Download PDFInfo
- Publication number
- EP2219269B1 EP2219269B1 EP09179728.2A EP09179728A EP2219269B1 EP 2219269 B1 EP2219269 B1 EP 2219269B1 EP 09179728 A EP09179728 A EP 09179728A EP 2219269 B1 EP2219269 B1 EP 2219269B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- connection
- clinching
- measuring element
- terminal
- connections
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000000034 method Methods 0.000 title claims abstract description 8
- 239000000463 material Substances 0.000 claims abstract description 23
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 5
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 5
- 239000000956 alloy Substances 0.000 claims abstract description 5
- 229910052802 copper Inorganic materials 0.000 claims abstract description 5
- 239000010949 copper Substances 0.000 claims abstract description 5
- 238000003754 machining Methods 0.000 claims 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 abstract 1
- 239000011133 lead Substances 0.000 abstract 1
- 229910052725 zinc Inorganic materials 0.000 abstract 1
- 239000011701 zinc Substances 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 3
- 239000004020 conductor Substances 0.000 description 3
- 238000004049 embossing Methods 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 238000005242 forging Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000005304 joining Methods 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- UDQTXCHQKHIQMH-KYGLGHNPSA-N (3ar,5s,6s,7r,7ar)-5-(difluoromethyl)-2-(ethylamino)-5,6,7,7a-tetrahydro-3ah-pyrano[3,2-d][1,3]thiazole-6,7-diol Chemical compound S1C(NCC)=N[C@H]2[C@@H]1O[C@H](C(F)F)[C@@H](O)[C@@H]2O UDQTXCHQKHIQMH-KYGLGHNPSA-N 0.000 description 1
- 229910000896 Manganin Inorganic materials 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 229940125936 compound 42 Drugs 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000012811 non-conductive material Substances 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/06—Riveted connections
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K25/00—Uniting components to form integral members, e.g. turbine wheels and shafts, caulks with inserts, with or without shaping of the components
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R11/00—Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts
- H01R11/11—End pieces or tapping pieces for wires, supported by the wire and for facilitating electrical connection to some other wire, terminal or conductive member
- H01R11/28—End pieces consisting of a ferrule or sleeve
- H01R11/281—End pieces consisting of a ferrule or sleeve for connections to batteries
- H01R11/287—Intermediate parts between battery post and cable end piece
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/03—Contact members characterised by the material, e.g. plating, or coating materials
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/58—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members
- H01R4/62—Connections between conductors of different materials; Connections between or with aluminium or steel-core aluminium conductors
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
Definitions
- the invention is based on a connection and a method for connecting two electrical connections according to the preamble of the independent claims.
- a battery pole terminal arrangement is already known.
- a fastening element is provided, wherein the fastening element includes a passing through the mounting portion of the battery sensor bolt with a comprehensive insulating this.
- To build a connection thus at least three parts are required.
- connection is produced by means of welding.
- a current conducted via one of the two connecting lines and the corresponding connecting section into the current conductor is conducted through the opening of the current transformer and dissipated via a second connecting section and a second connecting conductor.
- a connection technique On the basis of the clinching, the ends of the round bar and the rectangular terminal lugs formed by the terminal conductors are connected together.
- connection according to the invention and methods for connecting two electrical connections namely a pole terminal with a measuring resistor
- an electrical measuring element without additional parts to fix electrically conductive to a pole terminal.
- the clinching is particularly well suited for this.
- at least one recess is provided for the insertion in one of the electrical connections, in which the second connection is arranged at least partially pressed. This is at the recess to a hole, which is slightly countersunk or chamfered on the back. This makes it possible that when pressed the connection in this recess, the material thus pressed also forms an undercut, so that a rivet head is formed. This has a particularly positive effect on the mechanical and electrical properties of the compound.
- the materials used for the connections on the one hand a cutting alloy CuZn39Pb2 and for shunt termination SE-Cu58 used.
- the softer material SE-Cu58 for shunt termination is inserted in the direction of the hard material CuZn39Pb2 for the pole terminal.
- the pole clamp here is a forging, which after the forming, which leads to the solidification of the material while reducing the elongation at break, to improve the processability could be subjected to a heat treatment. Crack-free compounds could preferably be produced with the following material combinations: CuZn37 with SE-Cu58, CuZn37 with SE-Cu58 at different thicknesses.
- a connection between the materials CuZn39Pb2 and SE-Cu58 could be safely produced with a back-countersunk hole in the material CuZn39Pb2.
- the pole terminal is preferably designed so that it can be arranged on a battery terminal of a vehicle battery in order to close by means of measuring resistor and integrated electronics to certain battery state variables such as state of charge or state of aging of the battery.
- the battery terminal is made of the material CuZn39Pb2, the connection element of the resistor made of SE-Cu58.
- the clinching is suitable with arranged in the terminal post recess.
- FIG. 1 protrudes from a control unit 46, a bus bar 44 which is connected by a connection 42 to a ground cable 40.
- the ground cable 40 is provided for this purpose with a connection 41.
- connection 42 On the left side, different variants of the connection 42 are shown, with which bus bar 44 (as a possible example for a connection) and terminal 41 according to FIG. 1 can be connected. All the connections 42 have in common that they are made by means of clinching.
- Terminal 41 has an opening 30 with a chamfer 32 at the bottom.
- the terminal 41 is arranged on an anvil 20.
- Above the terminal 41 is the busbar 44.
- Above the opening 30 concentrically an embossing die 10 is arranged, which is guided movably in relation to a hold-down 12. Initially, the die 10 is still above the bus bar 44.
- the die 10 is moved down and displaces the material of the connection 41 located at this point into the opening 30.
- the embossing stamp 10 moves into its end position. The displaced by the die 10 material of the terminal 41 completely fills the opening 30 including chamfer 32, so that an undercut 34 is formed, although the chamfer 32 is completely provided with the material of the terminal 41.
- a pole terminal 50 is shown, which can be connected to a battery post, not shown, of a battery, for example a motor vehicle battery.
- the assembly further includes a measuring element 52.
- the measuring element 52 is connected on one side by a compression 42 by means of clinching directly to the pole terminal 50.
- the pole terminal 50 has an opening 30 with chamfer 32 on the back. In this opening 30, the terminal, the bus bar 44 and the measuring element 52 was pressed by means of clinching so that an undercut 34 of the terminal 41 is formed in the chamfer 32. From the FIGS.
- the pole terminal 50 has a further recess 70, which serves to fasten a bolt 54.
- This bolt 54 is designed, for example, cylindrical and protrudes perpendicular to the planar plane of the measuring element 52 upwards.
- a sleeve 56 is arranged radially surrounding the bolt. This is made of an electrically non-conductive material for the isolation of the second connection point of the measuring element 52 of the pole terminal 50. This ensures that the battery current between pins 54 for connecting the ground cable 40 and the terminal, connected to the battery, actually via the measuring element 52nd flows and not shorted.
- a corresponding further recess 72 of the measuring element 52 is matched to the outer diameter of the bolt 54.
- the measuring element 52 is partly on a radially enlarging collar 68 on the bolt 54, partially on the top of the sleeve 56.
- the upwardly projecting side of the bolt 54 may be provided with a thread, not shown, to fasten a cable lug of a cable, preferably the ground cable 40, by means of screw connection.
- the measuring element 52 is only laterally surrounded by a housing 64 in the region of the bolt 54, while the surface of the measuring element 52 is exposed. Since the measuring element 52 is connected at this point only via the sleeve 56 with the pole terminal 50, no electrical contact takes place at this point.
- the measuring element 52 is guided in the direction of the housing 64 in its interior.
- the actual measuring element such as a resistor made of a certain material such as manganin.
- electronics is arranged, which detects the voltage drop across the measuring resistor and evaluates in a further signal processing.
- further data such as battery voltage, temperature or similar battery state variables such as the state of charge (SOC) or state of health (SOH) of the battery can be determined.
- SOC state of charge
- SOH state of health
- This data can be transmitted via a data line, not shown, which is connected via the plug 66 to other control devices such as a power management control unit.
- the measuring element 52 is led out of the housing 64 on the side facing away from the bolt 54 side. There is also the electrical contact by means of the compound obtained by clinching 42, as already described.
- measuring resistor which is passed from the battery pole via the pole terminal 50 via the connection 42 to the left connection point of the measuring element 52, via the measuring resistor inside the housing 64, is then led to the bolt 54, to which the ground cable 40 is then connected.
- connection 42 is formed by clinching.
- This is understood to mean a method for joining metal sheets without using a filler material.
- the joining is achieved here by forming at least one material.
- terminal 41 and bus bar 44 as an example of another terminal, as shown on the left, have undergone plastic deformation after clinching, so that a mechanically strong and also electrically conductive connection 42 is produced.
- busbar 44 and 41 are deformed. However, this is not mandatory. It is also sufficient deformation of only one sheet, either the busbar 44 or the terminal 41, from.
- the terminal 41 corresponds to the pole terminal 50, the bus bar 44 to the connection of the measuring element 52.
- the pole terminal 50 is preferably a forging, which leads to the deformation, which leads to the solidification of the material while reducing the elongation at break. To improve the processability, the materials to be deformed could be subjected to a heat treatment. It is particularly suitable for this purpose a Zerspan alloy, particularly preferably CuZn39Pb2.
- the connection of the measuring element 52 consists of SE-Cu58.
- the measuring element 52 which consists of a softer material than the pole terminal 50, is pressed into the opening 30.
- the clinching is completed when the displaced material of the measuring element 52 also enters the chamfer 32 of the opening 30, so that an undercut 34 is formed.
- the diameter of the opening 30 is preferably in the range of about 5 mm or larger (for example, 6.4 mm or larger (such as 7.4 mm if there is enough space).)
- the pole terminal 50 is made of CuZn39Pb2 with a back side Countersunk opening 30.
- the ductile copper (SE-Cu58) is so through the chamfered hole 30 pulled that the undercut 34 is formed and forms a rivet head.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Connection Of Batteries Or Terminals (AREA)
- Details Of Connecting Devices For Male And Female Coupling (AREA)
Abstract
Description
Die Erfindung geht aus von einer Verbindung und einem Verfahren zur Verbindung zwei elektrischer Anschlüsse nach der Gattung der unabhängigen Ansprüche. Aus der
Aus der
Aus der
Aus
Aus der
Davon ausgehend ist es Aufgabe der Erfindung, trotz Verringerung der Teilezahl des Verbindungsaufbaus eine hohe Festigkeit zu erreichen. Diese Aufgabe wird gelöst durch die Merkmale der unabhängigen Ansprüche.On this basis, it is an object of the invention to achieve a high strength despite reducing the number of parts of the connection structure. This object is solved by the features of the independent claims.
Die erfindungsgemäße Verbindung und Verfahren zur Verbindung zweier elektrischer Anschlüsse, nämlich einer Polklemme mit einem Messwiderstand, haben demgegenüber den Vorteil, dass eine elektrische und auch mechanische Verbindung ohne Verwendung eines Einpressbolzens hergestellt werden kann. Somit ist es möglich, bei der Anwendung bei einer Polklemme ein elektrisches Messelement ohne zusätzliche Teile stromleitend an einer Polklemme zu befestigen. Das Durchsetzfügen eignet sich hierfür besonders gut. Hierzu ist vorgesehen, dass zum Durchsetzfügen in einem der elektrischen Anschlüsse zumindest eine Ausnehmung vorgesehen ist, in der der zweite Anschluss zumindest teilweise verpresst angeordnet ist. Hierbei handelt es sich bei der Ausnehmung um ein Loch, welches rückseitig etwas angesenkt bzw. angefast ist. Dadurch wird es möglich, dass bei einem Verpressen des Anschlusses in diese Ausnehmung das so verpresste Material auch einen Hinterschnitt bildet, so dass ein Nietkopf entsteht. Dies wirkt sich insbesondere positiv auf die mechanischen und elektrischen Eigenschaften der Verbindung aus.The connection according to the invention and methods for connecting two electrical connections, namely a pole terminal with a measuring resistor, have the advantage that an electrical and also mechanical connection can be produced without using a press-in pin. Thus, it is possible, when used in a pole terminal, an electrical measuring element without additional parts to fix electrically conductive to a pole terminal. The clinching is particularly well suited for this. For this purpose, it is provided that at least one recess is provided for the insertion in one of the electrical connections, in which the second connection is arranged at least partially pressed. This is at the recess to a hole, which is slightly countersunk or chamfered on the back. This makes it possible that when pressed the connection in this recess, the material thus pressed also forms an undercut, so that a rivet head is formed. This has a particularly positive effect on the mechanical and electrical properties of the compound.
In einer zweckmäßigen Weiterbildung sind als Werkstoffe für die Anschlüsse einerseits eine Zerspanungslegierung CuZn39Pb2 sowie für die Shuntterminierung SE-Cu58 verwendet. Das weichere Material SE-Cu58 für die Shuntterminierung wird in Richtung des harten Materials CuZn39Pb2 für die Polklemme durchsetzgefügt. Die Polklemme ist hierbei ein Schmiedeteil, das nach der Umformung, die zur Verfestigung des Materials bei gleichzeitiger Herabsetzung der Bruchdehnung führt, zur Verbesserung der Verarbeitbarkeit einer Wärmebehandlung unterzogen werden könnte. Bevorzugt ließen sich rissfreie Verbindungen herstellen mit folgenden Werkstoffkombinationen: CuZn37 mit SE-Cu58, CuZn37 mit SE-Cu58 bei unterschiedlichen Dicken. Eine Verbindung zwischen den Materialen CuZn39Pb2 und SE-Cu58 konnte sicher hergestellt werden bei einem rückseitig angesenkten Loch in dem Material CuZn39Pb2.In an expedient development, the materials used for the connections on the one hand a cutting alloy CuZn39Pb2 and for shunt termination SE-Cu58 used. The softer material SE-Cu58 for shunt termination is inserted in the direction of the hard material CuZn39Pb2 for the pole terminal. The pole clamp here is a forging, which after the forming, which leads to the solidification of the material while reducing the elongation at break, to improve the processability could be subjected to a heat treatment. Crack-free compounds could preferably be produced with the following material combinations: CuZn37 with SE-Cu58, CuZn37 with SE-Cu58 at different thicknesses. A connection between the materials CuZn39Pb2 and SE-Cu58 could be safely produced with a back-countersunk hole in the material CuZn39Pb2.
Die Polklemme ist bevorzugt so ausgebildet, dass sie an einem Batteriepol einer Fahrzeugbatterie angeordnet werden kann, um mittels Messwiderstand und integrierter Elektronik auf bestimmte Batteriezustandsgrößen wie Ladezustand oder Alterungszustand der Batterie zu schließen. Die Batterieklemme ist hierbei aus dem Material CuZn39Pb2, das Anschlusselement des Widerstands aus SE-Cu58 aufgebaut. Für diese Kombination eignet sich insbesondere das Durchsetzfügen mit in der Polklemme angeordneter Ausnehmung.The pole terminal is preferably designed so that it can be arranged on a battery terminal of a vehicle battery in order to close by means of measuring resistor and integrated electronics to certain battery state variables such as state of charge or state of aging of the battery. The battery terminal is made of the material CuZn39Pb2, the connection element of the resistor made of SE-Cu58. For this combination, in particular, the clinching is suitable with arranged in the terminal post recess.
Weitere zweckmäßige Weiterbildungen ergeben sich aus weiteren abhängigen Ansprüchen und aus der Beschreibung.Further expedient developments emerge from further dependent claims and from the description.
Mehrere Beispiele von Durchsetzfügen sind in der Zeichnung dargestellt und werden nachfolgend näher beschrieben.Several examples of clinching are shown in the drawings and will be described in more detail below.
Es zeigen:
- die
Figur 1 den prinzipiellen Aufbau zur Verbindung eines Steuergeräts mit einem Kabel mittels Durchsetzfügens, - die
Figur 2 unterschiedliche Arten des Durchsetzfügens, - die
Figur 3 Schnittansichten dreier Fertigungsschritte, -
Figur 4 eine perspektivische Ansicht einer Polklemme mit elektrischem Messelement sowie - die
Figur 5 die Anordnung gemäßFigur 4 , teilweise geschnitten dargestellt.
- the
FIG. 1 the basic structure for connecting a control unit with a cable by means of clinching, - the
FIG. 2 different types of clinching, - the
FIG. 3 Sectional views of three production steps, -
FIG. 4 a perspective view of a pole terminal with electrical measuring element as well - the
FIG. 5 the arrangement according toFIG. 4 , partially cut.
Gemäß dem Beispiel nach
In
In
Im Ausführungsbeispiel der Erfindung gemäß
Die Polklemme 50 weist eine weitere Ausnehmung 70 auf, die der Befestigung eines Bolzens 54 dient. Dieser Bolzen 54 ist beispielsweise zylinderförmig ausgeführt und ragt senkrecht zur planaren Ebene des Messelements 52 nach oben. Zwischen Bolzen 54 und Polklemme 50 ist radial den Bolzen umgebend eine Hülse 56 angeordnet. Diese besteht aus einem elektrisch nicht leitenden Material zur Isolation des zweiten Anschlusspunkts des Messelements 52 von der Polklemme 50. Dadurch wird sichergestellt, dass der Batteriestrom zwischen Bolzen 54 zum Anschluss des Massekabels 40 und der Klemme, mit dem Batteriepol verbunden, tatsächlich über das Messelement 52 fließt und nicht kurzgeschlossen wird. Eine entsprechende weitere Aussparung 72 des Messelements 52 ist auf den Außendurchmesser des Bolzens 54 abgestimmt. Das Messelement 52 liegt teilweise auf einem sich radial vergrößernden Kragen 68 auf dem Bolzen 54, teilweise auch auf der Oberseite der Hülse 56 auf. Die nach oben ragende Seite des Bolzens 54 kann mit einem nicht dargestellten Gewinde versehen sein, um einen Kabelschuh eines Kabels, vorzugsweise das Massekabel 40, mittels Schraubverbindung zu befestigen. Das Messelement 52 wird im Bereich des Bolzens 54 lediglich seitlich von einem Gehäuse 64 umgeben, während die Oberfläche des Messelements 52 freiliegend ist. Da das Messelement 52 an dieser Stelle lediglich über die Hülse 56 mit der Polklemme 50 verbunden ist, erfolgt kein elektrischer Kontakt an dieser Stelle. Das Messelement 52 wird in Richtung des Gehäuses 64 in dessen Inneres geführt. Dort befindet sich das eigentliche Messelement, beispielsweise ein Widerstand aus einem bestimmten Material wie beispielsweise Manganin. Innerhalb des Gehäuses 64 ist auch eine nicht dargestellte Elektronik angeordnet, die den Spannungsabfall am Messwiderstand erfasst und in einer weiteren Signalverarbeitung auswertet. Weiterhin können anhand weiterer Daten wie beispielsweise Batteriespannung, Temperatur oder ähnliches Batteriezustandsgrößen wie der Ladezustand (SOC) oder State of Health (SOH) der Batterie ermittelt werden. Diese Daten können über eine nicht dargestellte Datenleitung, die über den Stecker 66 angeschlossen wird, an weitere Steuergeräte wie beispielsweise ein Energiemanagement-Steuergerät weitergegeben werden. Das Messelement 52 wird an der von dem Bolzen 54 abgewandten Seite aus dem Gehäuse 64 herausgeführt. Dort erfolgt auch die elektrische Kontaktierung mittels der durch Durchsetzfügen erhaltenen Verbindung 42, wie bereits beschrieben. Wesentlich ist, dass jedoch die elektrische Kontaktierung zwischen Messelement 52 und Polklemme 50 erst - bezogen auf den eigentlichen Messwiderstand - auf der von dem Bolzen 54 abgewandten Seite erfolgt. Dann wird nämlich der vom Batteriepol über die Polklemme 50 über die Verbindung 42 zum linken Anschlusspunkt des Messelements 52, über den im Inneren des Gehäuses 64 liegenden Messwiderstand hin zum Bolzen 54 geführt, an den dann das Massekabel 40 anzuschließen ist.The
Wie in
Bei dem in den
Claims (6)
- Connection of at least two electrical connections, specifically a pole terminal (50) and a measuring element (52), characterized in that the two connections (41, 50; 44, 52) are connected to one another by means of clinching, wherein the pole terminal (50) has at least one opening (30) into which the other connection (44, 52) is at least partially deformed by clinching, and the opening (30) is provided with a chamfer (32), and the other connection (44, 52) forms an undercut (34) owing to clinching in the region of the chamfer (32).
- Connection according to Claim 1, characterized in that the connections (41, 50; 44, 52) are composed of materials of different strength.
- Connection according to either of the preceding claims, characterized in that at least one of the connections (41, 50) is composed of a machining alloy and/or the other connection (44, 52) is composed of ductile material, preferably copper.
- Connection according to one of the preceding claims, characterized in that the pole terminal (50) and measuring element (52) are connected at at least one point by means of clinching and at another point by means of a pin (54), preferably such that they are insulated from one another by a sleeve (56).
- Connection according to one of the preceding claims, characterized in that one connection is composed of CuZn39Pb2 and/or the other connection (44, 52) is composed of SE-Cu58.
- Method for connecting at least two electrical connections, specifically a pole terminal (50) and an electrical measuring element (52), characterized in that the two connections (41, 50; 44, 52) are connected to one another by means of clinching, wherein the pole terminal (50) has at least one opening (30) into which the other connection (44, 52) is pressed by means of clinching, and wherein the opening (30) has a chamfer (32) into which the other connection (44, 52) is pressed by means of clinching, with the result that an undercut (34) is formed.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102009000827A DE102009000827A1 (en) | 2009-02-13 | 2009-02-13 | Device and method for connecting at least two electrical connections |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2219269A2 EP2219269A2 (en) | 2010-08-18 |
EP2219269A3 EP2219269A3 (en) | 2013-01-16 |
EP2219269B1 true EP2219269B1 (en) | 2013-11-20 |
Family
ID=42169510
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09179728.2A Active EP2219269B1 (en) | 2009-02-13 | 2009-12-17 | Device and method for connecting at least two electrical connections |
Country Status (3)
Country | Link |
---|---|
US (1) | US8371884B2 (en) |
EP (1) | EP2219269B1 (en) |
DE (1) | DE102009000827A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2019072438A1 (en) | 2017-10-09 | 2019-04-18 | Robert Bosch Gmbh | Battery terminal assembly |
Families Citing this family (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102009000828A1 (en) * | 2009-02-13 | 2010-08-19 | Robert Bosch Gmbh | Device for fastening a bolt in a pole clamp |
DE102010028381A1 (en) * | 2010-04-29 | 2011-11-03 | Robert Bosch Gmbh | Electronic device with press-fit connection |
DE102011007312A1 (en) * | 2011-04-13 | 2012-10-18 | Robert Bosch Gmbh | Storage unit with a spring-contacted energy storage |
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JP5815352B2 (en) * | 2011-09-27 | 2015-11-17 | 矢崎総業株式会社 | Female terminal |
DE102011054316B4 (en) * | 2011-10-07 | 2021-04-01 | Te Connectivity Germany Gmbh | Two-part crimp contact element |
DE102012202999B4 (en) | 2012-02-28 | 2021-05-06 | Lisa Dräxlmaier GmbH | Connection between electrically conductive components |
DE102012203454A1 (en) | 2012-03-05 | 2013-09-05 | Robert Bosch Gmbh | Polklemmenverbund |
DE102014010023B4 (en) * | 2014-07-08 | 2019-03-07 | Fritz Stepper Gmbh & Co. Kg | Method and device for connecting two components of an electrical connection part |
JP5960789B2 (en) * | 2014-12-22 | 2016-08-02 | 橋本精密工業株式会社 | Electrical contact and method and apparatus for manufacturing the same |
DE102015218794A1 (en) | 2015-07-24 | 2017-01-26 | Continental Automotive Gmbh | Sensor device for measuring a current flow with universal ground contact element |
DE102016100081B4 (en) | 2016-01-04 | 2017-07-27 | Lisa Dräxlmaier GmbH | ELECTRICAL CONNECTION BETWEEN ELECTRICALLY CONDUCTIVE COMPONENTS |
DE102017219410A1 (en) * | 2017-10-30 | 2019-05-02 | Robert Bosch Gmbh | Component assembly and control unit |
DE102020120778B4 (en) | 2020-08-06 | 2023-03-23 | Lisa Dräxlmaier GmbH | CONDUCTOR RAIL FOR A MOTOR VEHICLE AND METHOD OF MANUFACTURING A CONDUCTOR RAIL |
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IT1206706B (en) * | 1984-06-15 | 1989-04-27 | Eaton Controls Spa | PROCEDURE AND TOOL FOR MAKING LAMELLAR ELEMENTS WHOLESALE CONEXTREMITY, IN PARTICULAR LIKE CONTACT BLADES. |
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DE29912797U1 (en) * | 1999-07-22 | 1999-12-23 | Wilhelm Pudenz GmbH, 27243 Dünsen | Electrical engineering unit |
DE19961311A1 (en) * | 1999-12-18 | 2001-07-26 | Bayerische Motoren Werke Ag | Battery sensor device, has attachment device, sensor combined into integrated unit; attachment device is connected to single pole and has conventional terminal |
JP2006019074A (en) | 2004-06-30 | 2006-01-19 | Auto Network Gijutsu Kenkyusho:Kk | Conductive passage and connector |
DE102004046855B3 (en) | 2004-09-27 | 2006-04-13 | Siemens Ag | Batteriepolklemmenanordnung |
DE102004055847B4 (en) * | 2004-11-19 | 2007-01-11 | Bayerische Motoren Werke Ag | Method for manufacturing a battery sensor device |
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DE202005013220U1 (en) * | 2005-08-19 | 2005-12-22 | Wagon Automotive Gmbh | Molded sheet metal, has clinching joint formed between two joining areas in hot condition when sheet metal is inserted in cooling device, which holds sheet metal in estimated position till completion of cooling process |
DE102005039462A1 (en) * | 2005-08-20 | 2007-03-01 | Daimlerchrysler Ag | Safety arrangement for protection of e.g. onboard electrical batteries in motor vehicle, has pole terminal and collecting bar that are connected with each other in force fit manner or material coherent manner |
DE102007026707B8 (en) * | 2007-06-06 | 2008-12-24 | Schunk Ultraschalltechnik Gmbh | Method for the electrically conductive connection of strands and ultrasonic welding device |
ATE456170T1 (en) * | 2007-10-30 | 2010-02-15 | Magneti Marelli Spa | DEVICE FOR DETECTING THE CURRENT OF A VEHICLE BATTERY AND METHOD OF ASSEMBLY OF THIS DEVICE |
KR101110413B1 (en) * | 2008-01-30 | 2012-03-09 | 미쓰비시덴키 가부시키가이샤 | Terminal joining structure and terminal joining method |
-
2009
- 2009-02-13 DE DE102009000827A patent/DE102009000827A1/en not_active Withdrawn
- 2009-12-17 EP EP09179728.2A patent/EP2219269B1/en active Active
- 2009-12-18 US US12/642,154 patent/US8371884B2/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2019072438A1 (en) | 2017-10-09 | 2019-04-18 | Robert Bosch Gmbh | Battery terminal assembly |
Also Published As
Publication number | Publication date |
---|---|
DE102009000827A1 (en) | 2010-08-19 |
US8371884B2 (en) | 2013-02-12 |
EP2219269A2 (en) | 2010-08-18 |
EP2219269A3 (en) | 2013-01-16 |
US20100210153A1 (en) | 2010-08-19 |
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