EP2210682A1 - Method and apparatus for spinning - Google Patents
Method and apparatus for spinning Download PDFInfo
- Publication number
- EP2210682A1 EP2210682A1 EP09008987A EP09008987A EP2210682A1 EP 2210682 A1 EP2210682 A1 EP 2210682A1 EP 09008987 A EP09008987 A EP 09008987A EP 09008987 A EP09008987 A EP 09008987A EP 2210682 A1 EP2210682 A1 EP 2210682A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- workpiece
- spinning mandrel
- forming
- mandrel
- relative
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 97
- 238000009987 spinning Methods 0.000 title claims description 200
- 239000000463 material Substances 0.000 claims description 22
- 230000008569 process Effects 0.000 claims description 19
- 238000010409 ironing Methods 0.000 claims description 5
- 230000001419 dependent effect Effects 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 abstract description 3
- 238000003801 milling Methods 0.000 abstract 1
- 238000007634 remodeling Methods 0.000 abstract 1
- 230000007704 transition Effects 0.000 description 16
- 238000006073 displacement reaction Methods 0.000 description 9
- 230000009467 reduction Effects 0.000 description 8
- 239000003054 catalyst Substances 0.000 description 7
- 238000005096 rolling process Methods 0.000 description 5
- 230000007423 decrease Effects 0.000 description 4
- 238000009499 grossing Methods 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000002441 reversible effect Effects 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 239000000969 carrier Substances 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000012809 cooling fluid Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/14—Spinning
- B21D22/16—Spinning over shaping mandrels or formers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/06—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
- B21C37/15—Making tubes of special shape; Making tube fittings
- B21C37/22—Making finned or ribbed tubes by fixing strip or like material to tubes
- B21C37/26—Making finned or ribbed tubes by fixing strip or like material to tubes helically-ribbed tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/14—Spinning
- B21D22/18—Spinning using tools guided to produce the required profile
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D7/00—Bending rods, profiles, or tubes
- B21D7/08—Bending rods, profiles, or tubes by passing between rollers or through a curved die
Definitions
- the invention relates to a method for ironing out according to the preamble of claim 1.
- the invention further relates to an apparatus for spin forming a tubular workpiece according to the preamble of claim 9.
- a tubular workpiece is arranged around a spinning mandrel, set in rotation and deformed by advancing at least one forming roller, wherein the workpiece is stretched.
- the wall thickness decreases and the tubular workpiece is elongated by the displaced material.
- the workpiece can be provided with a uniform inner contour, which is predetermined by the outer contour of the spinning mandrel.
- the known device has a spinning mandrel, which can be arranged in the tubular workpiece, at least one forming roller for advancing and forming the workpiece and a rotary drive for rotationally driving the workpiece.
- the object of the invention is to provide a method and a device, with which tubular workpieces can be economically rolled and with a great variety of shapes.
- the inventive method is characterized in that the spinning mandrel is moved relative to the workpiece during the forming relatively in the axial direction.
- the device according to the invention is characterized in that the spinning mandrel is mounted so as to be movable relative to the workpiece during the forming in the axial direction.
- a basic idea of the invention can be seen not to mold the workpiece, as hitherto known, to a stationary mandrel, but to a mandrel moving under the workpiece. It is therefore sufficient to provide a spinning mandrel with a relatively short length, which in particular can be substantially less than the length of the workpiece to be machined. This considerably reduces the manufacturing and maintenance costs for the spinning mandrel.
- the inventive method is thus particularly economical and with a spinning mandrel different workpiece shapes can be produced.
- the deformation is advantageously carried out by the use of at least two spinning rollers.
- the forming rollers are preferably distributed uniformly around the circumference of the workpiece or the spinning mandrel. Thus, undesirable transverse forces and thus deflection of the spinning mandrel can be avoided.
- a universal spinning mandrel with different outer diameters in the axial direction is used for producing differently shaped cylindrical and / or conical hollow parts.
- the spinning mandrel may also have different contours in the axial direction and is particularly funny. Also not rotationally symmetrical contours, such as polygons, possible. In this case, the term outer diameter is applied accordingly. Due to the variable outer diameter and / or the variable contours it is possible to provide a variable mandrel diameter during the ongoing forming process at the forming zone, ie the point of contact between forming roller, workpiece and spinning mandrel.
- the method in the opposite direction, wherein material of the workpiece flows counter to a feed direction of the forming rollers.
- the material flows during the forming process under the forming rollers and in the direction of a free spinning mandrel end and beyond. Longitudinal feed of the forming rollers and flow direction of the material are thus directed counter to each other.
- the flow rate of the material is due to the reduction of the wall thickness of the workpiece, which is pressed by the forming rollers axially against a clamping or holding device.
- the method is carried out in synchronism, wherein material of the workpiece flows in the feed direction of the forming rollers. Longitudinal feed of the forming rollers and flow direction of the material thus take place in the same direction.
- the starting work piece for a forming process carried out in synchronism is preferably a round or cup-shaped workpiece, which is clamped between the spinning mandrel and a pressure element.
- the forming rollers and the spinning mandrel are moved relative to the workpiece in the axial direction, wherein the forming rollers are moved relative to the pressing mandrel in the axial and / or radial direction to form variable diameter and / or wall thicknesses of the workpiece.
- the wall thickness or the inner diameter of the workpiece to be machined can be changed while the outside diameter remains the same.
- the forming rollers are preferably moved relative to the spinning mandrel in the radial direction.
- variable mandrel diameter By the radial and / or axial displacement of the forming rollers relative to the spinning mandrel in conjunction with the variable outer diameter and / or the variable Overall contours of the spinning mandrel can be provided a variable mandrel diameter. In this case, different wall thicknesses can be produced on the workpiece.
- the forming rollers are delivered radially to the spinning mandrel taking into account the desired outer diameter and the desired wall thickness of the workpiece.
- long conical and / or cylindrical hollow parts such as preforms for lampposts or flagpoles
- partially variable diameter and / or wall thicknesses can be formed in the workpieces, which can lead to a reduction in the weight of the products.
- the cross sections of the workpiece can be adapted to the expected loads and thus a particularly uniform stress distribution and thus a particularly favorable utilization of the material used can be achieved.
- the forming rollers are preferably moved at the same speed as the spinning mandrel relative to the workpiece.
- the workpiece can be pressed or pulled between fixed forming rollers and fixed spinning mandrel.
- the movement of the workpiece takes place in the direction of a free, that is not clamped end of the spinning mandrel.
- it can be provided to move forming rollers and spinning mandrel against a stationary workpiece. A combination of these two variants is possible.
- a further preferred embodiment of the invention is given by the fact that the relative movement of the forming rollers in the axial and / or radial direction relative to the spinning mandrel in dependence on a relative position of the forming rollers relative to the spinning mandrel and in dependence on a predetermined gap between forming rollers and spinning mandrel by means of a Mess - And control device is controlled.
- the control of the forming rollers and / or the spinning mandrel in dependence on the desired diameter and the desired wall thickness of the workpiece section to be machined, which are determined by the relative position between forming rollers and spinning mandrel.
- the length and / or the wall thickness of the workpiece to be machined are measured and these values processed as input variables in the measuring and control device. This means that uniform end products can be manufactured from original workpieces with dimensional deviations.
- a particularly advantageous embodiment of the method is given by the fact that the workpiece is clamped to a chuck, which is rotatably mounted and driven, and that the spinning mandrel is moved axially relative to the chuck.
- the workpiece is thus set over the chuck in rotation.
- a rotation of the spinning mandrel preferably takes place at the same rotational speed, wherein the spinning mandrel is moved axially during the deformation relative to the chuck. Since it only depends on a relative movement between the workpiece, spinning mandrel and forming roller, it can also be provided that the chuck is moved relative to a fixed spinning mandrel.
- the spinning mandrel has different outer diameters, in particular has a conical, cylindrical and / or cambered shape. Due to the different outer diameter or the conical shape, a variable spinning mandrel with a variable spinning mandrel diameter is provided.
- a relative axial feed of the forming rollers relative to the spinning mandrel and a delivery of the forming rollers is relatively radially to the corresponding diameter of the spinning mandrel, taking into account the desired gap between forming rollers and spinning mandrel. This forming gap determines the wall thickness of the workpiece.
- the inventive method for variable workpiece diameter and / or variable wall thicknesses can be advantageously used on a workpiece.
- the spinning mandrel according to the invention which can also be referred to as a short mandrel, the tool costs and the costs for the maintenance of the spinning mandrel are considerably reduced. Also the weight of the spinning mandrel is reduced compared to a full mandrel, whereby the flexibility of the machine is significantly improved.
- the spinning mandrel has inner rollers on its outer circumference.
- At the periphery of the spinning mandrel preferably at least two stored inner rollers are evenly distributed and arranged rotatably.
- the inner rollers are rotatable about their own axis, but non-rotatable relative to a longitudinal axis of the spinning mandrel.
- associated forming rollers are provided, for example in a corresponding number, which interact with the inner rollers. This results in pairs of rollers, which are formed from forming roller and inner roller. Between each of the roller pairs, a zone of the plastic material state is generated on the workpiece from outside and inside. This results in a division of the roller forces and the forming work. The forming work is distributed over twice the number of rolls. Through the use of inner rollers thus the forming speed can be increased. By a symmetry in the forming zone, a residual stress state in the spin-rolled workpiece is greatly reduced.
- the forming rollers which can also be referred to as outer rollers, are preferably axially and / or radially displaceable or displaceable. As a result, different forming tasks, for example, different diameters and / or wall thicknesses can be performed. Likewise, a gap adjustment can be made by axial displacement of the spinning mandrel.
- the roll diameter It depends on the wall thickness to be rolled and the workpiece diameter.
- inner rollers and outer rollers Preferably, have the same diameter. A difference in diameter of about 30% should not be exceeded.
- a further preferred embodiment of the device according to the invention is that the rotary drive with a chuck for clamping the workpiece and / or a support with at least two forming rollers relative to a machine bed is axially movable.
- the method of rotary drive an axial displacement of the workpiece relative to the machine bed can be achieved.
- a structural design may consist in that the rotary drive is mounted on a headstock, which is axially movable relative to the machine bed. By moving the headstock or the rotary drive is thus about the chuck moved axially clamped workpiece.
- the support with the forming rollers relative to the machine bed can be axially movable. In this case, it is possible that the rotary drive is fixedly arranged on the machine bed.
- the forming rollers are arranged radially and / or axially movable on the support. Also, the angle of attack to the axis of rotation of the workpiece can be changed.
- the support itself can be fixed or displaceable on the machine bed.
- the storage of the forming rollers on the support with the radial and / or axial mobility causes a compact design of the device.
- the forming rollers may have a suitable shape, such as cylindrical or conical.
- the forming rollers can also have contours for optimal forming.
- a further preferred embodiment of the invention is given by the fact that the spinning mandrel is axially movable relative to the chuck. It is particularly preferred if the spinning mandrel is rotatably drivable together with the chuck and / or the workpiece. This can be achieved, for example, by means of a keyway profile between spinning mandrel and chuck. Due to the possibility of an axial displacement between spinning mandrel and chuck, the relative movement of the spinning mandrel according to the invention relative to the workpiece is achieved in a simple and reliable manner.
- a measuring and control device for measuring a length and / or wall thickness and / or diameter of the workpiece and for controlling a radial movement of the forming rollers and / or a relative axial movement the forming rollers is provided opposite the spinning mandrel.
- the inventive method is based entirely on relative movements between spinning mandrel, workpiece and forming rollers. These elements must be moved in harmony with each other and depending on the desired forming.
- a measuring and control device is arranged according to the device. This measures current geometric parameters, such as position, length and diameter of the workpiece, and controls the movement of said elements to each other on this basis.
- a particularly economical device is achieved in that a feed rod is provided, which is connected to the spinning mandrel and has a diameter which is as small as possible to the maximum diameter of the spinning mandrel, and that an axial drive is provided for moving the feed rod.
- the feed rod can also be arranged axially stationary, in which case it only has the function of an extension or intermediate rod, which is arranged between the spinning mandrel and a bearing or attachment.
- One function of the feed rod is to provide a spacer between the spinning mandrel and its machine-side clamping.
- the workpiece can be arranged around the feed rod.
- During the forming takes place a relative movement between the workpiece and the spinning mandrel, wherein the workpiece moves in the direction of the free end of the spinning mandrel.
- the rotation of the spinning mandrel with the feed rod can be done by friction between Umformrolle, workpiece and spinning mandrel. Between the spinning mandrel and feed rod, a print head can be provided, which ensures a rotational decoupling between spinning mandrel and feed rod. In this embodiment, only an axial feed for the spinning mandrel is required.
- the spinning mandrel and / or a variable inner roller can be axially displaced via a CNC axis or by pressure, for example a hydraulic cylinder, in order to achieve a gap adjustment with the spinning mandrel, ie a change in the wall thickness on the workpiece. This was previously only possible by a radial adjustment of the forming rollers.
- the relative movement between the workpiece and spinning mandrel can be done by an absolute movement of the workpiece relative to a fixed spinning mandrel and / or an absolute movement of the spinning mandrel.
- the absolute movement of the spinning mandrel is preferably achieved by an axial movement of the feed rod, to which an axial drive is provided.
- FIGS. 1 to 9 show in a schematic way a first embodiment of the method according to the invention.
- Fig. 1 shows a first tubular workpiece 10, which is provided as a starting workpiece for forming.
- the workpiece 10 has a circular cross-section with an outer diameter D0 and a wall thickness S0.
- FIGS. 2 to 7 show forming steps of the forming of the workpiece 10 into a conical hollow body, which in Fig. 8 is shown.
- a spinning mandrel 20 is used, which Fig. 9 shows.
- the spinning mandrel 20 is a rotationally symmetrical body and has a longitudinal axis.
- the longitudinal axis forms an axis of rotation of the spinning mandrel 20 about which the spinning mandrel 20 is rotatably mounted.
- the spinning mandrel 20 On the right side in the figures, the spinning mandrel 20 has a free end 22, while on the left side, a connecting end 24 is formed, via which the spinning mandrel 20 connected to a Maschineneinpressive and optionally driven.
- a fundamental aspect of the spinning mandrel 20 according to the invention is that a diameter of the spinning mandrel does not decrease from the free end 22 in the direction of the connecting end 24, but is either constant or increases.
- the spinning mandrel 20 has a cone section 26 and a cylinder section 28.
- the cone portion 26 is formed as a truncated cone, wherein the end with the smallest diameter forms the free end 22 of the spinning mandrel 20.
- a feed rod 34 is arranged at the connection end 24, so the opposite end of the free end 22 of the spinning mandrel 20, a feed rod 34 is arranged.
- the feed rod 34 has at least one cylindrical portion 36 and is formed in the illustrated embodiment as a solid cylinder.
- a diameter of the feed rod 34, in particular of the cylindrical portion 36 of the feed rod 34, is preferably less than a diameter of the cylindrical portion 28 of the spinning mandrel 20.
- the feed rod 34 may be integrally formed with the spinning mandrel 20 or be releasably connected as a separate element with the spinning mandrel 20 , The spinning mandrel can be changed in this way.
- FIG. 2 shows two forming rollers 40, wherein, for example, three or four forming rollers 40 may be arranged.
- the forming rollers 40 are rotationally symmetrical body and frusto-conical in the illustrated embodiment.
- the forming rollers 40 are rotatably mounted about a rotation axis 42 around, wherein the rotation axis 42 is a longitudinal axis of the truncated cone.
- the axes of rotation 42 of the forming rollers are aligned obliquely to a longitudinal axis 32 of the spinning mandrel 20.
- a first method step of forming the workpiece 10 is shown in FIG Fig. 2 shown.
- the workpiece 10 is first arranged around the spinning mandrel 20 and the feed rod 34.
- a first axial region 11 of the workpiece 10 is arranged around the feed rod 34, wherein between the workpiece 10 and the feed rod 34, an annular space 38 is formed.
- a second, central axial region 12 of the workpiece 10 is around the cylinder section 28 of the spinning mandrel 20 arranged. In this case, the workpiece 10 bears against an outer peripheral surface of the cylinder section 28.
- a third axial region 13 of the workpiece 10 is arranged around a first subsection of the cone section 26 of the spinning mandrel 20.
- the forming rollers 40 are in the in Fig. 2 shown process stage axially spaced from the workpiece 10 about a second portion of the cone portion 26 of the spinning mandrel 20 and do not contact the workpiece 10.
- Drückdorn 20 and workpiece 10 are, preferably at the same peripheral speed, set in rotation.
- the forming rollers 40 are delivered radially in the direction of the spinning mandrel 20 and moved axially in the direction of the workpiece 10.
- a cone portion 14 is formed at the end of the workpiece 10.
- the forming rollers 40 and the spinning mandrel 20 are moved axially with the same axial speed relative to the workpiece 10. In this case, only a relative movement is important, so that the workpiece 10 can also be moved relative to the spinning mandrel 20 and the forming rollers 40.
- the forming rollers 40 contact an outer peripheral portion of the workpiece 10 and are rotationally engaged with the workpiece 10 in rotational motion.
- this process step is a process stage in which an axial end of the workpiece 10 is applied to the spinning mandrel 20, that is clamped between the spinning mandrel 20 and forming rollers 40.
- the workpiece 10 has an inner diameter D1, which corresponds to an outer diameter of the spinning mandrel 20 at this axial point.
- This procedural stage is in Fig. 4 shown.
- the actual Abstreckd Wegwalzen which can also be referred to as cone-pressure rollers and in the FIGS. 5 to 7 is shown.
- the workpiece 10 is attached to the cone portion 26 of the spinning mandrel 20 formed as in Fig. 5 shown.
- the previously drawn-in cone area 14 is stretched by the initiated flow-forming operation, wherein a reduction of the wall thickness of the workpiece 10 takes place.
- a relative axial displacement of the spinning mandrel 20 takes place to the forming rollers 40.
- the forming rollers 40 are relatively axially relative to the spinning mandrel 20 in the direction of an increasing diameter of the spinning mandrel 20. As a result, an increasing diameter is formed on the workpiece 10.
- a zone of the plastic material state forms under the forming rollers 40, in which the wall thickness of the workpiece 10 is reduced, as in FIG Fig. 6 shown.
- the displaced material flows mainly in the direction of the free end 22 of the spinning mandrel 20, ie counter to the feed direction of the forming rollers 40.
- the wall thickness reduction causes an increase in length of the workpiece 10th
- forming rollers 40 are relatively axially moved relative to the spinning mandrel 20 up to the desired maximum outer diameter of the workpiece 10.
- Fig. 7 shows a stage of the process in which the forming rollers 40 have reached the cylinder portion 28 of the spinning mandrel 20. With further axial and radial feed of the forming rollers 40, a termination of the contact between forming rollers 40 and workpiece 10 and the flow-forming operation is terminated.
- an in Fig. 8 shown workpiece 10, which is a conical hollow body produced.
- the conical hollow body has at one axial end the small inner diameter D1 (see. Fig. 4 ) and at an opposite end a large inner diameter.
- the small inner diameter D1 corresponds to at least a minimum diameter of the cone portion 26 of the spinning mandrel 20.
- the large diameter is at most equal to a diameter of the cylindrical portion 28 of the spinning mandrel 20. Due to the relative axial displacement of the spinning mandrel 20 relative to the workpiece 10, the conical hollow body has a different conicity on than the cone portion 26 of the spinning mandrel 20th
- FIGS. 10 to 18 show a second embodiment of the method according to the invention.
- Fig. 10 shows a second tubular workpiece 10a, which as Starting workpiece is intended for forming.
- the workpiece 10a has an inner profile which comprises a plurality of longitudinal ribs 15 formed on an inner side of the workpiece.
- the workpiece 10a corresponds to the in FIG. 1 illustrated workpiece 10th
- FIGS. 11 to 16 show forming steps for forming the workpiece 10a.
- Fig. 17 shows the workpiece 10a as a finished forming part after forming.
- a spinning mandrel 20 is shown, which is formed as a profiled spinning mandrel 20a and is used in the method.
- spinning mandrel 20 has the profiled spinning mandrel 20a according to Fig. 18 on its outer surface longitudinal grooves 21.
- the longitudinal grooves 21 extend both along the cylinder portion 28 and along the cone portion 26 of the spinning mandrel and correspond to the cylinder portion 28 in terms of number and arrangement of the longitudinal ribs 15 of the workpiece 10 a.
- the longitudinal grooves 21 are conical.
- the workpiece 10a is slid onto the profiled spinning mandrel 20a and reshaped in a manner analogous to the previously described method.
- the in the FIGS. 11 to 17 shown process steps correspond substantially to those in the FIGS. 2 to 7 shown method steps.
- the profile of the spinning mandrel 20 is made larger in accordance with the volume fractions of the pipe profile, taking into account the reduction in diameter by the flow-forming process.
- Fig. 17 is a formed workpiece 10a shown as the final shape of the deformation, which is different from the in Fig. 8 essentially differs in that an inner profile is formed on its inner surface, the parallel and tapered inner ribs 16 includes.
- the inner profile can thus be referred to as a cylindrical and conical inner profile.
- the deformed workpiece 10a according to Fig. 17 has a wall thickness S1, which is less than the wall thickness S0 of the starting workpiece.
- FIGS. 19 to 22 A third embodiment of the method according to the invention is in the FIGS. 19 to 22 shown.
- Starting workpiece is a tubular workpiece 10, as in Fig. 1 shown.
- Fig. 19 shows a process step of the forming.
- the workpiece 10 is as a finished forming part in Fig. 20 in perspective view and in Fig. 21 shown in plan view from the front or in cross section.
- Fig. 22 shows as a spinning mandrel 20 a profiled spinning mandrel 20a.
- the in Fig. 22 shown profiled spinning mandril 20a substantially corresponds to the in Fig. 18 represented profiled spinning mandrel 20a.
- a conical and / or cylindrical inner profile can be produced not only in long hollow parts, such as masts, but also in short hollow parts, such as gear parts with teeth, such as clutch plate carriers.
- FIGS. 23 to 29 show a fourth embodiment of the method according to the invention.
- a tubular workpiece 10 as in Fig. 23 represented formed in a formed as a hollow shaft or cylinder tube workpiece 10 with at least one hexagon socket portion 60 and at least one cylindrical portion 62.
- FIGS. 24 to 27 show process steps for forming the workpiece 10.
- a workpiece 10 as finished machined forming part is in Fig. 28 shown.
- a spinning mandrel 20 is a as in Fig. 29 shown multi-range mandrel 20b used.
- This has a hexagonal section 25, a cylindrical section 28 and a cone section 26 arranged between them.
- the hexagonal portion 25 has a diameter which is smaller than a diameter of the cylinder portion 28.
- the cone portion 26 mediates between the hexagonal portion 25 and the cylinder portion 28 and has at least one slope 27 in which a diameter increases.
- the forming rollers 40 used for forming have two conical sections 44, 46, which are opposite to each other.
- a lead-in angle is defined by a first conical section 44, a second conical section 46 defines a smoothing angle.
- the conical sections 44, 46 have a common longitudinal axis 48, which forms an axis of rotation of the respective forming roller 40.
- the axes of rotation of the forming rollers 40 are aligned parallel to the longitudinal axis 32 of the spinning mandrel.
- the tubular workpiece 10 is arranged around the spinning mandrel 20.
- a first hexagonal area 60 is formed on the workpiece. This has a cylindrical outer lateral surface and a hexagonal inner lateral surface.
- the forming rollers 40, together with the spinning mandrel 20 are moved axially relative to the workpiece 10, with no axial and radial relative movement between the forming rollers 40 and the spinning mandrel 20.
- the workpiece relative to forming rollers and spinning mandrel can be moved relatively.
- a conical transition region 61 is formed in that the forming rollers in the region of the cone portion 26 of the spinning mandrel 20 are relatively moved axially and radially relative to the spinning mandrel 20.
- the workpiece is further stretched in a third forming step, forming a first cylindrical portion 62 having a larger diameter than a diameter of the first hex portion 60.
- a second transition region 63 is formed, in which a diameter of the workpiece 10 decreases starting from the cylindrical region 62.
- the forming rollers 40 are moved relative to the spinning mandrel 20 axially in the direction of the free end 22 of the spinning mandrel 20 and delivered radially.
- the shaping of the second transition region 63 thus takes place in reverse order of movement to the formation of the first transition region 61.
- a second hexagonal area 64 is formed by further stretching of the workpiece 10. This has a smaller diameter than a diameter of the first cylindrical portion 62.
- a termination region 65 is formed which comprises a third transition region 66 and a second cylindrical region 67.
- FIGS. 30 to 43 A fifth embodiment of the method according to the invention is in the FIGS. 30 to 43 shown.
- This will be an in Fig. 30 shown tubular workpiece 10 in a formed as a cylindrical hollow part with an undercut formed workpiece 10, as exemplified in Fig. 40 and Fig. 41 is shown.
- the deformation takes place by means of a spinning mandrel 20, which in Fig. 42 is shown.
- the spinning mandrel 20 corresponds to its basic structure in the Fig. 9 shown spinning mandrel 20, wherein the length ratios of cylinder portion 28 and cone portion 26 and the taper of the cone portion 26 are changed and adapted to the forming task.
- the forming rollers 40 used for forming are basically constructed in the same way as those associated with the in FIGS. 23 to 29 described forming rollers 40th
- a first cylindrical portion 70 is formed with a diameter D1 and a wall thickness S1, cf. Fig. 40 ,
- the diameter D1 is smaller than the diameter D0 of the starting workpiece.
- the wall thickness S1 is less than the wall thickness S0 of the starting workpiece.
- Fig. 34 shows a second forming step.
- a conical transition region 71 is formed in that the forming rollers 20 in the region of the cone portion 26 of the spinning mandrel 20 axially and radially relative to the spinning mandrel 20 are moved.
- a second cylindrical portion 72 is formed, which has a diameter D2 which is greater than the diameter D1 of the first cylindrical portion 70th
- Fig. 36 shows a fourth method step.
- a second transition region 73 is formed, in which a diameter of the workpiece 10, starting from the second cylindrical portion 72 decreases.
- the forming rollers 40 are moved relative to the spinning mandrel 20 axially in the direction of the free end 22 of the spinning mandrel 20 and delivered radially.
- the shaping of the second transition region 73 thus takes place in reverse order of movement to the formation of the first transition region 71.
- a third cylindrical region 74 with a diameter D3 is formed by further stretching of the workpiece 10.
- the diameter D3 is less than the diameter D2 of the second cylindrical portion 72, such as Fig. 40 can be seen.
- This forming step is in Fig. 37 shown.
- Figures 38 and 39 show further method steps in which a third transition region 75 and a fourth cylindrical region 76 with a diameter D4 are formed in a manner analogous to the first transition region 71 and the second cylindrical region 72.
- a termination region 77 which comprises a fourth transition region 78 and a fifth cylindrical region 79.
- the fifth cylindrical portion 79 has the diameter D0 of the starting workpiece and the wall thickness S0 of the starting workpiece.
- Fig. 40 a workpiece is shown which has a plurality of axial regions with different wall thicknesses S0 to S4, the original wall thickness of the starting workpiece S0 being present only in the last-formed end region.
- This in Fig. 40 shown workpiece is in Fig. 41 shown in perspective view.
- Fig. 43 shows a further workpiece which has been formed by means of the method according to the invention.
- the workpiece has a compensation region 19, which is formed in a central region of the workpiece.
- the compensation area can be provided to compensate for dimensional variations of the starting workpiece by displacing excess material into the compensation area 19 or possibly removing missing material therefrom.
- This in Fig. 43 shown workpiece 10 has a substantially constant outer diameter, wherein in the compensation area 19 an increased wall thickness, therefore there is a reduced inside diameter.
- the workpiece 10 can be produced with the method according to the invention in a particularly simple and cost-effective manner.
- FIGS. 44 to 48 show a sixth embodiment of the method according to the invention.
- a catalyst housing 50 is made in a single set of a rounded, longitudinally welded ring or a seamless tube.
- An objective of this method is to adapt a catalytic converter housing 50 precisely to the outer dimensions of a ceramic carrier body 52. This is based on the knowledge that the outer dimensions of the carrier body 52 strongly scatter from lot to lot. As a result, support bodies 52 with oversize in the housing are loose, while support bodies 52 can cause defects with oversize.
- the dimensions of the catalyst housing 50 can be adapted to the carrier body 52, so that an optimal fit of the carrier body 52 in the catalyst housing 50 is achieved.
- a spinning mandrel 20 is used, which in Fig. 48 is shown.
- the spinning mandrel 20 has an end-side first cylinder section 28a. Adjacent thereto, a first cone section 26a is formed, wherein a rounded transition section 29 is formed between the first cylinder section 28a and the first cone section 26a. Adjacent to the first cone section 26a, a second cone section 26b is formed which has a smaller conicity than the first cone section 26a. In other words, the second cone portion 26b is flatter than the first cone portion 26a, so the diameter increases less rapidly per unit length.
- the second cone section 26b is followed by a second cylinder section 28b, which has a larger diameter than the first cylinder section 28a.
- a feed rod 34 is integrally formed with the spinning mandrel 20 having a smaller diameter than the second cylinder portion 28b.
- a first process step which in Fig. 44 is shown, the workpiece 10 is arranged around the spinning mandrel 20.
- Fig. 45 shows a second method step in which a first nozzle 54 of the catalyst housing 50 is formed.
- a first nozzle 54 of the catalyst housing 50 is formed.
- an end region of the workpiece 10 is pressed against an outer surface of the spinning mandrel 20 and / or spin-rolled.
- an outer diameter of a carrier body 52 or ceramic inner part to be inserted into the catalyst housing 50 is measured by a measuring device. This measured value is transmitted to a control device and optionally processed with the previously measured inner diameter and / or the previously measured wall thickness of the workpiece.
- a movement of the forming rollers 40, the spinning mandrel 20 and / or the workpiece 10 is controlled.
- an inner diameter of the workpiece 10 is adjusted or controlled by axial displacement of the forming rollers 40 relative to the spinning mandrel 20 and thus the workpiece 10 is accurately stretched to the desired inner diameter.
- the second cone portion 26b is provided, which has a flat slope.
- a free end of the workpiece 10 may be held in a centering or clamping device.
- the spinning mandrel 20 is completely removed from the workpiece 10 and the carrier body 52 or the ceramic inner part is used.
- a second nozzle 56 of the catalyst housing or a terminal end is finally formed.
- FIG. 49 shows a forming step with a multi-range forming roller 40a, which may also be referred to as a multi-range roller.
- An enlarged view of the multiscale roller is shown in FIG Fig. 50 shown.
- the multigrade forming roller 40a has a roller profile with at least two deformation radii 41 and at least one ironing radius 43. By means of these at least three radii, the workpiece 10 can be deformed simultaneously at several points.
- a wave trough 45 is arranged in each case.
- the troughs 45 serve to reduce a contact area between the multigrade forming roller 40a and the workpiece 10. Furthermore, the troughs 45 may be used to introduce lubricating and cooling fluid between the multigrade forming roller 40a and the workpiece 10 to achieve a reduction in friction.
- a hold-down surface 47 is arranged to prevent beading on the workpiece 10. Behind the Abstreckradius 43 is followed by a smoothing surface 49 for smoothing the workpiece 10 at.
- the smoothing surface 49 opens into a clearance angle 49a.
- FIG. 51 shows an eighth embodiment of the method according to the invention. Shown is a forming step with a two or more inner rollers 39 having spinning mandrel.
- the inner rollers 39 are evenly distributed around the circumference of the spinning mandrel 20 and there rotatably supported about its own axis. With regard to a longitudinal axis 32 of the spinning mandrel, the inner rollers 39 are non-rotatable.
- the inner rollers 39 are arranged without axial and radial misalignment.
- the number of inner rollers 39 is dependent on the inner diameter of the workpiece 10. In 51 two inner rollers 39 are shown; but it can also be provided 39 three, four or more inner rollers.
- the outer rollers or forming rollers 40 correspond in number and pitch to the inner rollers 39, which act as a working pair and reshape.
- FIGS. 52 to 58 An eighth embodiment of the method according to the invention is in the FIGS. 52 to 58 shown.
- This embodiment relates to the forming of a workpiece in the synchronous flow-forming process.
- Starting workpiece may be a cylindrical or conical preform.
- Fig. 52 shows a cup-shaped starting workpiece 10.
- the workpiece 10 has a cylinder jacket 17 and a bottom portion 18.
- the spinning mandrel 20 is designed as a hollow mandrel, in which an inner mandrel 23 is arranged. Drückdorn 20 and inner mandrel 23 are axially displaceable relative to each other.
- Fig. 53 the workpiece 10 between the inner mandrel 23 and a pressure element 8, for example, a Ausfacteremia, rotatably clamped.
- the cylinder jacket 17 of the workpiece 10 rests loosely on the spinning mandrel 20.
- the spinning mandrel 20 has, according to the previous embodiments, a cone section 26 and a cylinder section 28.
- a forming roll 40 is positioned near the transition from cone section 26 to cylinder section 28.
- a part of the cylinder jacket 17 of the workpiece 10 is pulled in a controlled manner. Due to the direct action of pressure, a zone of the plastic material state is formed between the forming roller 40 and the spinning mandrel 20, in which the wall thickness is reduced. The displaced material flows in the direction of the axial feed of the forming roller 40. The forming roller 40 is thereby delivered radially and axially. The spinning mandrel 20 is retracted in the axial direction to a constantly decreasing diameter.
- Fig. 54 shows an intermediate stage of this forming process.
- Fig. 55 is the Einziehumformvorgang finished.
- the retracted workpiece area is now resting on the spinning mandrel 20.
- Fig. 56 a further process step is shown, in which the workpiece 10 is stretched onto the inner mandrel 23 cylindrically in the co-rolling rollers.
- the forming rollers 40 and the spinning mandrel 20 are moved axially.
- the workpiece 10 is formed between forming rollers 40 and spinning mandrel 20.
- Fig. 57 It can be seen that a further portion of the workpiece 10 between the forming roller 40 and spinning mandrel 20 is stretched in the co-rolling rollers and in the course of an enlarged opening diameter is formed.
- a finished formed workpiece 10 is in Fig. 58 shown.
- Fig. 59 shows an inventive device 80 for counter-rolling rollers.
- the apparatus 80 includes a machine bed 82, a headstock 84 and a support 86.
- the headstock 84 is axially displaceable relative to the machine bed 82.
- a headstock drive 88 is provided for axial displacement of the headstock 84.
- a spinning mandrel 20 is mounted axially displaceable with respect to the headstock 84 and with respect to the machine bed 82.
- a feed rod 34 is arranged, which is connected to the spinning mandrel 20 via a print head 90.
- the print head 90 is disposed between the feed rod 34 and the spinning mandrel 20 and causes a rotational decoupling between the feed rod 34 and spinning mandrel 20.
- the spinning mandrel 20 is offset by frictional engagement between forming roller 40 and workpiece 10 in rotation.
- the print head 90 prevents the feed rod 34 from rotating.
- an axial drive 92 is arranged with rotation.
- the workpiece 10 is clamped on the spindle head side by a chuck 94. Between headstock 84 and support 86 and also behind the support 86 Lynetten 96 may be arranged to support the workpiece 10.
- the device 80 further includes a Z-axis drive 98 for advancing the headstock 84 in the axial direction.
- the clamped on the headstock 84 workpiece 10 can be moved axially by axial movement of the headstock 84. This is particularly advantageous in the processing of long workpieces 10, for example for the production of lampposts, and shortens the overall construction length of the device 10.
- Fig. 60 shows a cross-sectional view through the in Fig. 52 illustrated device 80 along the section line AA.
- On the support 86 four driven forming rollers 40 are arranged radially along each of a radial axis 87 and axially along an axial axis relatively movable to the spinning mandrel 20 and a main spindle.
- the support 86 is fixedly connected to the machine bed 82.
- FIG. 61 Another device 80 for counter-rolling is illustrated.
- the support 86 is disposed axially movable on the machine bed 82 and the headstock 84 is fixedly connected to the machine bed 82.
- the forming rollers 40 are mounted radially movable.
- Another possibility, not shown, is to provide behind the support 86 a tailstock or a holding device.
- tubular workpieces can be formed particularly economically and precisely overall.
Abstract
Description
Die Erfindung betrifft ein Verfahren zum Abstreckdrückwalzen gemäß dem Oberbegriff des Anspruchs 1. Die Erfindung betrifft weiterhin eine Vorrichtung zum Drückwalzen eines rohrförmigen Werkstücks nach dem Oberbegriff des Anspruchs 9.The invention relates to a method for ironing out according to the preamble of
Bei dem bekannten Verfahren wird ein rohrförmiges Werkstück um einen Drückdorn angeordnet, in Drehung versetzt und durch Zustellen von mindestens einer Umformrolle umgeformt, wobei das Werkstück abgestreckt wird. Beim Abstrecken verringert sich die Wanddicke und das rohrförmige Werkstück wird durch das verdrängte Material gelängt.In the known method, a tubular workpiece is arranged around a spinning mandrel, set in rotation and deformed by advancing at least one forming roller, wherein the workpiece is stretched. When ironing, the wall thickness decreases and the tubular workpiece is elongated by the displaced material.
Ein derartiges Verfahren ist aus der
Die bekannte Vorrichtung weist einen Drückdorn auf, welcher in dem rohrförmigen Werkstück anordbar ist, mindestens eine Umformrolle zum Zustellen und Umformen des Werkstücks sowie einen Drehantrieb zum drehenden Antreiben des Werkstücks.The known device has a spinning mandrel, which can be arranged in the tubular workpiece, at least one forming roller for advancing and forming the workpiece and a rotary drive for rotationally driving the workpiece.
Für das Einformen von Hinterschneidungen in ein rohrförmiges Werkstück ist es beispielsweise aus der
Aus der
Aufgabe der Erfindung ist es, ein Verfahren und eine Vorrichtung anzugeben, mit denen rohrförmige Werkstücke effizient und mit großer Formenvielfalt drückgewalzt werden können. The object of the invention is to provide a method and a device, with which tubular workpieces can be economically rolled and with a great variety of shapes.
Die Aufgabe wird mit einem Verfahren mit den Merkmalen des Anspruchs 1 und mit einer Vorrichtung mit den Merkmalen des Anspruchs 9 gelöst. Bevorzugte Ausführungsformen sind in den jeweils abhängigen Ansprüchen angegeben.The object is achieved by a method having the features of
Das erfindungsgemäße Verfahren ist dadurch gekennzeichnet, dass der Drückdorn während der Umformung relativ in axialer Richtung gegenüber dem Werkstück verfahren wird.The inventive method is characterized in that the spinning mandrel is moved relative to the workpiece during the forming relatively in the axial direction.
Die erfindungsgemäße Vorrichtung ist dadurch gekennzeichnet, dass der Drückdorn während der Umformung relativ in axialer Richtung gegenüber dem Werkstück verfahrbar gelagert ist.The device according to the invention is characterized in that the spinning mandrel is mounted so as to be movable relative to the workpiece during the forming in the axial direction.
Ein Grundgedanke der Erfindung kann darin gesehen werden, das Werkstück nicht, wie bisher bekannt, an einen stationären, sondern an einen sich unter dem Werkstück hinweg bewegenden Drückdorn anzuformen. Es genügt somit, einen Drückdorn mit einer relativ geringen Länge vorzusehen, welche insbesondere wesentlich geringer als die Länge des zu bearbeitenden Werkstücks sein kann. Hierdurch reduzieren sich die Herstellungs- und Wartungskosten für den Drückdorn erheblich. Das erfindungsgemäße Verfahren ist somit besonders wirtschaftlich und mit einem Drückdorn sind unterschiedliche Werkstückformen herstellbar.A basic idea of the invention can be seen not to mold the workpiece, as hitherto known, to a stationary mandrel, but to a mandrel moving under the workpiece. It is therefore sufficient to provide a spinning mandrel with a relatively short length, which in particular can be substantially less than the length of the workpiece to be machined. This considerably reduces the manufacturing and maintenance costs for the spinning mandrel. The inventive method is thus particularly economical and with a spinning mandrel different workpiece shapes can be produced.
Die Umformung erfolgt vorteilhafterweise durch den Einsatz von mindestens zwei Drückrollen. Die Umformrollen sind vorzugsweise gleichmäßig um den Umfang des Werkstücks beziehungsweise des Drückdorns verteilt. So können unerwünschte Querkräfte und damit Auslenkwagen des Drückdorns vermieden werden.The deformation is advantageously carried out by the use of at least two spinning rollers. The forming rollers are preferably distributed uniformly around the circumference of the workpiece or the spinning mandrel. Thus, undesirable transverse forces and thus deflection of the spinning mandrel can be avoided.
Besonders bevorzugt ist es nach der Erfindung, wenn ein universaler Drückdorn mit in axialer Richtung unterschiedlichen Außendurchmessern zur Herstellung verschieden gestalteter zylindrischer und/oder konischer Hohlteile verwendet wird. Der Drückdorn kann auch in axialer Richtung unterschiedliche Konturen aufweisen und ist insbesondere komisch. Auch sind nicht rotationssymmetrische Konturen, wie beispielsweise Vielecke, möglich. In diesem Fall wird die Bezeichnung Außendurchmesser entsprechend angewandt. Durch den variablem Außendurchmesser und/oder die variablen Konturen ist es möglich, beim laufenden Umformvorgang an der Umformzone, also dem Berührungspunkt zwischen Umformrolle, Werkstück und Drückdorn, einen variablen Drückdorndurchmesser bereitzustellen.According to the invention, it is particularly preferred if a universal spinning mandrel with different outer diameters in the axial direction is used for producing differently shaped cylindrical and / or conical hollow parts. The spinning mandrel may also have different contours in the axial direction and is particularly funny. Also not rotationally symmetrical contours, such as polygons, possible. In this case, the term outer diameter is applied accordingly. Due to the variable outer diameter and / or the variable contours it is possible to provide a variable mandrel diameter during the ongoing forming process at the forming zone, ie the point of contact between forming roller, workpiece and spinning mandrel.
In einer vorteilhaften Ausgestaltung des Verfahrens ist vorgesehen, das Verfahren im Gegenlauf durchzuführen, wobei Werkstoff des Werkstücks entgegen einer Vorschubrichtung der Umformrollen fließt. Der Werkstoff fließt bei der Umformung unter den Umformrollen durch und in Richtung eines freien Drückdornendes und hierüber hinaus. Längsvorschub der Umformrollen und Fließrichtung des Werkstoffs sind also einander gegengerichtet. Die Fließgeschwindigkeit des Werkstoffs ist bedingt durch die Reduktion der Wanddicke des Werkstücks, welches durch die Umformrollen axial gegen eine Spann- oder Halteeinrichtung gedrückt wird.In an advantageous embodiment of the method is provided to perform the method in the opposite direction, wherein material of the workpiece flows counter to a feed direction of the forming rollers. The material flows during the forming process under the forming rollers and in the direction of a free spinning mandrel end and beyond. Longitudinal feed of the forming rollers and flow direction of the material are thus directed counter to each other. The flow rate of the material is due to the reduction of the wall thickness of the workpiece, which is pressed by the forming rollers axially against a clamping or holding device.
In einer weiteren vorteilhaften Ausgestaltung des Verfahrens ist vorgesehen, dass das Verfahren im Gleichlauf durchgeführt wird, wobei Werkstoff des Werkstücks in Vorschubrichtung der Umformrollen fließt. Längsvorschub der Umformrollen und Fließrichtung des Werkstoffs erfolgen somit in gleicher Richtung. Ausgangswerkstück für einen im Gleichlauf durchgeführten Umformprozess ist vorzugsweise ein ronden- oder napfförmiges Werkstück, welches zwischen dem Drückdorn und einem Andrückelement eingespannt ist.In a further advantageous embodiment of the method, it is provided that the method is carried out in synchronism, wherein material of the workpiece flows in the feed direction of the forming rollers. Longitudinal feed of the forming rollers and flow direction of the material thus take place in the same direction. The starting work piece for a forming process carried out in synchronism is preferably a round or cup-shaped workpiece, which is clamped between the spinning mandrel and a pressure element.
Weiterhin ist es besonders vorteilhaft, wenn die Umformrollen und der Drückdorn relativ in axialer Richtung gegenüber dem Werkstück verfahren werden, wobei zur Ausbildung veränderlicher Durchmesser und/oder Wandstärken des Werkstücks die Umformrollen relativ in axialer und/oder radialer Richtung gegenüber dem Drückdorn verfahren werden.Furthermore, it is particularly advantageous if the forming rollers and the spinning mandrel are moved relative to the workpiece in the axial direction, wherein the forming rollers are moved relative to the pressing mandrel in the axial and / or radial direction to form variable diameter and / or wall thicknesses of the workpiece.
Durch das axiale Verfahren der Drückrollen gegenüber dem Werkzeugdorn kann bei gleichbleibendem Außendurchmesser die Wandstärke beziehungsweise der Innendurchmesser des zu bearbeitenden Werkstücks verändert werden.Due to the axial movement of the spinning rollers relative to the tool mandrel, the wall thickness or the inner diameter of the workpiece to be machined can be changed while the outside diameter remains the same.
Zur Ausbildung veränderlicher Außendurchmesser und/oder Wandstärken des zu bearbeitenden Werkstücks werden die Umformrollen vorzugsweise relativ in radialer Richtung gegenüber dem Drückdorn verfahren.To form variable outer diameter and / or wall thicknesses of the workpiece to be machined, the forming rollers are preferably moved relative to the spinning mandrel in the radial direction.
Durch die radiale und/oder axiale Verschiebung der Umformrollen gegenüber dem Drückdorn in Verbindung mit dem variablen Außendurchmesser und/oder den variablen Konturen des Drückdorns kann insgesamt ein variabler Drückdorndurchmesser bereitgestellt werden. Dabei sind auch unterschiedliche Wanddicken an dem Werkstück herstellbar. Die Umformrollen werden unter Berücksichtigung des gewünschten Außendurchmessers und der gewünschten Wandstärke des Werkstücks radial zu dem Drückdorn zugestellt.By the radial and / or axial displacement of the forming rollers relative to the spinning mandrel in conjunction with the variable outer diameter and / or the variable Overall contours of the spinning mandrel can be provided a variable mandrel diameter. In this case, different wall thicknesses can be produced on the workpiece. The forming rollers are delivered radially to the spinning mandrel taking into account the desired outer diameter and the desired wall thickness of the workpiece.
Mit dem erfindungsgemäßen Verfahren können insbesondere lange konische und/oder zylindrische Hohlteile, wie zum Beispiel Vorformen für Laternenmasten oder Fahnenstangen, auf besonders wirtschaftliche Weise hergestellt werden. Dabei können bereichsweise veränderliche Durchmesser und/oder Wanddicken in die Werkstücke eingeformt werden, was zu einer Verringerung des Bauteilgewichts der Produkte führen kann. Darüber hinaus können die Querschnitte des Werkstücks an die zu erwartenden Belastungen angepasst werden und somit eine besonders gleichmäßige Spannungsverteilung und damit eine besonders günstige Ausnutzung des eingesetzten Werkstoffes erreicht werden.With the method according to the invention, in particular, long conical and / or cylindrical hollow parts, such as preforms for lampposts or flagpoles, can be produced in a particularly economical manner. Here, partially variable diameter and / or wall thicknesses can be formed in the workpieces, which can lead to a reduction in the weight of the products. In addition, the cross sections of the workpiece can be adapted to the expected loads and thus a particularly uniform stress distribution and thus a particularly favorable utilization of the material used can be achieved.
Zur Ausbildung eines Werkstückabschnitts mit konstantem Durchmesser und konstanter Wandstärke werden die Umformrollen vorzugsweise mit gleicher Geschwindigkeit wie der Drückdorn gegenüber dem Werkstück verfahren. Hierzu kann beispielsweise das Werkstück zwischen feststehenden Umformrollen und feststehendem Drückdorn hindurchgedrückt oder -gezogen werden. Dabei erfolgt die Bewegung des Werkstücks in Richtung eines freien, also nicht eingespannten Endes des Drückdorns. Alternativ kann vorgesehen sein, Umformrollen und Drückdorn gegenüber einem feststehenden Werkstück zu verfahren. Auch eine Kombination dieser beiden Varianten ist möglich.To form a workpiece section with a constant diameter and a constant wall thickness, the forming rollers are preferably moved at the same speed as the spinning mandrel relative to the workpiece. For this purpose, for example, the workpiece can be pressed or pulled between fixed forming rollers and fixed spinning mandrel. In this case, the movement of the workpiece takes place in the direction of a free, that is not clamped end of the spinning mandrel. Alternatively it can be provided to move forming rollers and spinning mandrel against a stationary workpiece. A combination of these two variants is possible.
Eine weitere bevorzugte Ausführungsform der Erfindung ist dadurch gegeben, dass das relative Verfahren der Umformrollen in axialer und/oder radialer Richtung gegenüber dem Drückdorn in Abhängigkeit von einer Relativstellung der Umformrollen gegenüber dem Drückdorn und in Abhängigkeit von einem vorbestimmten Spalt zwischen Umformrollen und Drückdorn mittels einer Mess- und Steuereinrichtung gesteuert wird. Mit anderen Worten erfolgt die Steuerung der Umformrollen und/oder des Drückdorns in Abhängigkeit von dem gewünschten Durchmesser und der gewünschten Wandstärke des zu bearbeitenden Werkstückabschnitts, welche durch die Relativstellung zwischen Umformrollen und Drückdorn bestimmt werden. Weiterhin werden vorzugsweise die Länge und/oder die Wandstärke des zu bearbeitenden Werkstücks gemessen und diese Werte als Eingangsgrößen in der Mess- und Steuereinrichtung verarbeitet. So können auch aus Ausgangswerkstücken mit Maßabweichungen einheitliche Endprodukte gefertigt werden.A further preferred embodiment of the invention is given by the fact that the relative movement of the forming rollers in the axial and / or radial direction relative to the spinning mandrel in dependence on a relative position of the forming rollers relative to the spinning mandrel and in dependence on a predetermined gap between forming rollers and spinning mandrel by means of a Mess - And control device is controlled. In other words, the control of the forming rollers and / or the spinning mandrel in dependence on the desired diameter and the desired wall thickness of the workpiece section to be machined, which are determined by the relative position between forming rollers and spinning mandrel. Furthermore, preferably the length and / or the wall thickness of the workpiece to be machined are measured and these values processed as input variables in the measuring and control device. This means that uniform end products can be manufactured from original workpieces with dimensional deviations.
Eine besonders vorteilhafte Ausgestaltung des Verfahrens ist dadurch gegeben, dass das Werkstück an einem Spannfutter eingespannt wird, welches drehend gelagert und angetrieben ist, und dass der Drückdorn gegenüber dem Spannfutter axial verfahren wird. Das Werkstück wird also über das Spannfutter in Drehung versetzt. Gleichzeitig erfolgt vorzugsweise eine Rotation des Drückdorns mit gleicher Drehgeschwindigkeit, wobei der Drückdorn während der Umformung relativ gegenüber dem Spannfutter axial verfahren wird. Da es nur auf eine relative Bewegung zwischen Werkstück, Drückdorn und Umformrolle ankommt, kann auch vorgesehen sein, dass das Spannfutter gegenüber einem feststehenden Drückdorn verfahren wird.A particularly advantageous embodiment of the method is given by the fact that the workpiece is clamped to a chuck, which is rotatably mounted and driven, and that the spinning mandrel is moved axially relative to the chuck. The workpiece is thus set over the chuck in rotation. At the same time, a rotation of the spinning mandrel preferably takes place at the same rotational speed, wherein the spinning mandrel is moved axially during the deformation relative to the chuck. Since it only depends on a relative movement between the workpiece, spinning mandrel and forming roller, it can also be provided that the chuck is moved relative to a fixed spinning mandrel.
Bei der erfindungsgemäßen Vorrichtung ist es bevorzugt, dass der Drückdorn unterschiedliche Außendurchmesser aufweist, insbesondere eine konische, zylindrische und/oder bombierte Form aufweist. Durch die unterschiedlichen Außendurchmesser beziehungsweise die konische Form wird ein variabler Drückdorn mit einem variablen Drückdorndurchmesser bereitgestellt. Hierbei erfolgt ein relativer axialer Vorschub der Umformrollen gegenüber dem Drückdorn und ein Zustellen der Umformrollen relativ radial auf den entsprechenden Durchmesser des Drückdorns, unter Berücksichtigung des gewünschten Spalts zwischen Umformrollen und Drückdorn. Dieser Umformspalt bestimmt die Wandstärke des Werkstücks.In the device according to the invention, it is preferred that the spinning mandrel has different outer diameters, in particular has a conical, cylindrical and / or cambered shape. Due to the different outer diameter or the conical shape, a variable spinning mandrel with a variable spinning mandrel diameter is provided. Here, a relative axial feed of the forming rollers relative to the spinning mandrel and a delivery of the forming rollers is relatively radially to the corresponding diameter of the spinning mandrel, taking into account the desired gap between forming rollers and spinning mandrel. This forming gap determines the wall thickness of the workpiece.
Der Drückdorn kann auch weitere geometrische Formen aufweisen, beispielsweise zylindrische und/oder kegelige Absätze, Radienübergänge, Profile, wie zum Beispiel Rippen oder Nuten, oder andere Querschnitte, wie zum Beispiel Vielecke, Sechskante, Ellipsen oder Polyone. Auch weitere geometrische Ausgestaltungen sind möglich.The spinning mandrel may also have other geometric shapes, such as cylindrical and / or conical heels, radius transitions, profiles, such as ribs or grooves, or other cross-sections, such as polygons, hexagonal, ellipses or polyons. Other geometric configurations are possible.
Durch den Verzicht auf einen langen Volldorn, welcher mindestens so lang ist wie das zu bearbeitende Werkstück, ergeben sich wesentliche Vorteile. So ist das erfindungsgemäße Verfahren für variable Werkstückdurchmesser und/oder variable Wandstärken an einem Werkstück vorteilhaft einsetzbar. Durch den erfindungsgemäßen Drückdorn, welcher auch als Kurzdorn bezeichnet werden kann, reduzieren sich die Werkzeugkosten sowie die Kosten für die Instandhaltung des Drückdorns erheblich. Auch das Gewicht des Drückdorns ist gegenüber einem Volldorn reduziert, wodurch die Flexibilität der Maschine erheblich verbessert wird.By dispensing with a long full mandrel, which is at least as long as the workpiece to be machined, there are significant advantages. Thus, the inventive method for variable workpiece diameter and / or variable wall thicknesses can be advantageously used on a workpiece. By means of the spinning mandrel according to the invention, which can also be referred to as a short mandrel, the tool costs and the costs for the maintenance of the spinning mandrel are considerably reduced. Also the weight of the spinning mandrel is reduced compared to a full mandrel, whereby the flexibility of the machine is significantly improved.
Eine weitere geeignete Ausführungsform der Erfindung besteht darin, dass der Drückdorn an seinem Außenumfang Innenrollen aufweist. An dem Umfang des Drückdorns sind vorzugsweise mindestens zwei gelagerte Innenrollen gleichmäßig verteilt und drehfest angeordnet. Die Innenrollen sind um ihre eigene Achse drehbar, aber gegenüber einer Längsachse des Drückdorns drehfest. Vorzugsweise sind zugehörige Umformrollen, etwa in einer entsprechenden Anzahl vorgesehen, welche mit den Innenrollen zusammenwirken. Hierdurch entstehen Rollenpaare, welche aus Umformrolle und Innenrolle gebildet sind. Zwischen jedem der Rollenpaare wird an dem Werkstück eine Zone des plastischen Materialzustandes von außen und innen erzeugt. Es ergibt sich so eine Aufteilung der Rollenkräfte und der Umformarbeit. Die Umformarbeit wird auf die doppelte Anzahl von Rollen verteilt. Durch den Einsatz von Innenrollen kann somit die Umformgeschwindigkeit gesteigert werden. Durch eine Symmetrie in der Umformzone wird ein Eigenspannungszustand im drückgewalzten Werkstück stark abgebaut.Another suitable embodiment of the invention is that the spinning mandrel has inner rollers on its outer circumference. At the periphery of the spinning mandrel preferably at least two stored inner rollers are evenly distributed and arranged rotatably. The inner rollers are rotatable about their own axis, but non-rotatable relative to a longitudinal axis of the spinning mandrel. Preferably, associated forming rollers are provided, for example in a corresponding number, which interact with the inner rollers. This results in pairs of rollers, which are formed from forming roller and inner roller. Between each of the roller pairs, a zone of the plastic material state is generated on the workpiece from outside and inside. This results in a division of the roller forces and the forming work. The forming work is distributed over twice the number of rolls. Through the use of inner rollers thus the forming speed can be increased. By a symmetry in the forming zone, a residual stress state in the spin-rolled workpiece is greatly reduced.
Die Umformrollen, welche auch als Außenrollen bezeichnet werden können, sind vorzugsweise axial und/oder radial versetzbar oder verschiebbar. Hierdurch können unterschiedliche Umformaufgaben, beispielsweise unterschiedliche Durchmesser und/oder Wandstärken, durchgeführt werden. Ebenso kann auch durch axiales Verschieben des Drückdorns eine Spaltverstellung vorgenommen werden.The forming rollers, which can also be referred to as outer rollers, are preferably axially and / or radially displaceable or displaceable. As a result, different forming tasks, for example, different diameters and / or wall thicknesses can be performed. Likewise, a gap adjustment can be made by axial displacement of the spinning mandrel.
Eine besondere Bedeutung in der Drückwalztechnik hat der Rollendurchmesser. Er ist abhängig von der zu walzenden Wanddicke und vom Werkstückdurchmesser. Vorzugsweise haben Innenrollen und Außenrollen den gleichen Durchmesser. Ein Durchmesserunterschied von ca. 30% sollte nicht überschritten werden.Of particular importance in the flow-forming technique is the roll diameter. It depends on the wall thickness to be rolled and the workpiece diameter. Preferably, inner rollers and outer rollers have the same diameter. A difference in diameter of about 30% should not be exceeded.
Eine weitere bevorzugte Ausführungsform der erfindungsgemäßen Vorrichtung besteht darin, dass der Drehantrieb mit einem Spannfutter zum Spannen des Werkstücks und/oder ein Support mit mindestens zwei Umformrollen gegenüber einem Maschinenbett axial verfahrbar ist. Mit Verfahren des Drehantriebs kann ein axiales Verschieben des Werkstücks gegenüber dem Maschinenbett erreicht werden. Eine konstruktive Ausgestaltung kann darin bestehen, dass der Drehantrieb an einem Spindelkasten gelagert ist, welcher gegenüber dem Maschinenbett axial verfahrbar ist. Durch Verfahren des Spindelkastens beziehungsweise des Drehantriebs wird somit das über das Spannfutter eingespannte Werkstück axial verfahren. Zusätzlich oder alternativ hierzu kann auch der Support mit den Umformrollen gegenüber dem Maschinenbett axial bewegbar sein. In diesem Fall ist es möglich, dass der Drehantrieb fest an dem Maschinenbett angeordnet ist.A further preferred embodiment of the device according to the invention is that the rotary drive with a chuck for clamping the workpiece and / or a support with at least two forming rollers relative to a machine bed is axially movable. With the method of rotary drive, an axial displacement of the workpiece relative to the machine bed can be achieved. A structural design may consist in that the rotary drive is mounted on a headstock, which is axially movable relative to the machine bed. By moving the headstock or the rotary drive is thus about the chuck moved axially clamped workpiece. Additionally or alternatively, the support with the forming rollers relative to the machine bed can be axially movable. In this case, it is possible that the rotary drive is fixedly arranged on the machine bed.
Zum Erreichen der relativen radialen und/oder axialen Zustellung der Umformrollen kann vorgesehen sein, dass die Umformrollen radial und/oder axial verfahrbar an dem Support angeordnet sind. Auch der Anstellwinkel zur Drehachse des Werkstücks kann veränderbar sein. Der Support selbst kann fest oder verschiebbar an dem Maschinenbett angeordnet sein. Die Lagerung der Umformrollen an dem Support mit der radialen und/oder axialen Verfahrbarkeit bewirkt eine kompakte Bauform der Vorrichtung. Die Umformrollen können eine geeignete Form aufweisen, etwa zylindrisch oder kegelförmig. Auch die Umformrollen können Konturen zur optimalen Umformung aufweisen.To achieve the relative radial and / or axial delivery of the forming rollers can be provided that the forming rollers are arranged radially and / or axially movable on the support. Also, the angle of attack to the axis of rotation of the workpiece can be changed. The support itself can be fixed or displaceable on the machine bed. The storage of the forming rollers on the support with the radial and / or axial mobility causes a compact design of the device. The forming rollers may have a suitable shape, such as cylindrical or conical. The forming rollers can also have contours for optimal forming.
Eine weitere bevorzugte Ausführungsform der Erfindung ist dadurch gegeben, dass der Drückdorn gegenüber dem Spannfutter axial verfahrbar ist. Besonders bevorzugt ist es, wenn der Drückdorn zusammen mit dem Spannfutter und/oder dem Werkstück drehend antreibbar ist. Dies kann beispielsweise durch ein Keilnutenprofil zwischen Drückdorn und Spannfutter erreicht werden. Durch die Möglichkeit einer axialen Verschiebung zwischen Drückdorn und Spannfutter wird die erfindungsgemäße relative Verfahrung des Drückdorns gegenüber dem Werkstück auf einfache und zuverlässige Weise erreicht.A further preferred embodiment of the invention is given by the fact that the spinning mandrel is axially movable relative to the chuck. It is particularly preferred if the spinning mandrel is rotatably drivable together with the chuck and / or the workpiece. This can be achieved, for example, by means of a keyway profile between spinning mandrel and chuck. Due to the possibility of an axial displacement between spinning mandrel and chuck, the relative movement of the spinning mandrel according to the invention relative to the workpiece is achieved in a simple and reliable manner.
Für eine zuverlässige Umformung mittels der erfindungsgemäßen Vorrichtung ist es besonders bevorzugt, dass eine Mess- und Steuereinrichtung zum Messen einer Länge und/oder einer Wandstärke und/oder eines Durchmessers des Werkstücks und zum Steuern einer radialen Bewegung der Umformrollen und/oder einer relativen axialen Bewegung der Umformrollen gegenüber dem Drückdorn vorgesehen ist.For a reliable deformation by means of the device according to the invention, it is particularly preferred that a measuring and control device for measuring a length and / or wall thickness and / or diameter of the workpiece and for controlling a radial movement of the forming rollers and / or a relative axial movement the forming rollers is provided opposite the spinning mandrel.
Das erfindungsgemäße Verfahren beruht insgesamt auf relativen Bewegungen zwischen Drückdorn, Werkstück und Umformrollen. Diese Elemente müssen abgestimmt aufeinander und in Abhängigkeit von der gewünschten Umformung bewegt werden. Hierzu ist vorrichtungsmäßig eine Mess- und Steuereinrichtung angeordnet. Diese misst aktuelle geometrische Parameter, wie beispielsweise Position, Länge und Durchmesser des Werkstücks, und steuert auf dieser Basis die Bewegung der genannten Elemente zueinander.The inventive method is based entirely on relative movements between spinning mandrel, workpiece and forming rollers. These elements must be moved in harmony with each other and depending on the desired forming. For this purpose, a measuring and control device is arranged according to the device. This measures current geometric parameters, such as position, length and diameter of the workpiece, and controls the movement of said elements to each other on this basis.
Eine besonders wirtschaftliche Vorrichtung wird dadurch erreicht, dass eine Vorschubstange vorgesehen ist, welche mit dem Drückdorn verbunden ist und einen Durchmesser aufweist, der möglichst geringer ist als der maximale Durchmesser des Drückdorns, und dass ein Axialantrieb zum Verfahren der Vorschubstange vorgesehen ist. Grundsätzlich kann die Vorschubstange auch axial feststehend angeordnet sein, wobei sie dann lediglich die Funktion einer Verlängerungs- oder Zwischenstange hat, welche zwischen dem Drückdorn und einer Lagerung oder Befestigung angeordnet ist.A particularly economical device is achieved in that a feed rod is provided, which is connected to the spinning mandrel and has a diameter which is as small as possible to the maximum diameter of the spinning mandrel, and that an axial drive is provided for moving the feed rod. In principle, the feed rod can also be arranged axially stationary, in which case it only has the function of an extension or intermediate rod, which is arranged between the spinning mandrel and a bearing or attachment.
Eine Funktion der Vorschubstange ist die Bereitstellung eines Abstandshalters zwischen Drückdorn und dessen maschinenseitiger Einspannung. Zu Beginn des Umformvorgangs kann das Werkstück um die Vorschubstange herum angeordnet werden. Während der Umformung erfolgt eine Relativbewegung zwischen Werkstück und Drückdorn, wobei das Werkstück sich in Richtung des freien Endes des Drückdorns bewegt.One function of the feed rod is to provide a spacer between the spinning mandrel and its machine-side clamping. At the beginning of the forming process, the workpiece can be arranged around the feed rod. During the forming takes place a relative movement between the workpiece and the spinning mandrel, wherein the workpiece moves in the direction of the free end of the spinning mandrel.
Die Rotation des Drückdorns mit der Vorschubstange kann über Reibschluss zwischen Umformrolle, Werkstück und Drückdorn erfolgen. Zwischen Drückdorn und Vorschubstange kann ein Druckkopf vorgesehen sein, welcher für eine Drehentkopplung zwischen Drückdorn und Vorschubstange sorgt. Bei dieser Ausführungsform ist nur ein axialer Vorschub für den Drückdorn erforderlich.The rotation of the spinning mandrel with the feed rod can be done by friction between Umformrolle, workpiece and spinning mandrel. Between the spinning mandrel and feed rod, a print head can be provided, which ensures a rotational decoupling between spinning mandrel and feed rod. In this embodiment, only an axial feed for the spinning mandrel is required.
Es kann auch vorgesehen sein, dass der Drückdorn und/oder eine variable Innenrolle über eine CNC-Achse oder durch Druck, beispielsweise einen Hydraulikzylinder, axial verschiebbar ist, um mit dem Drückdorn eine Spaltverstellung, also eine Wanddickenveränderung am Werkstück, zu erzielen. Dies war bisher nur durch eine radiale Verstellung der Umformrollen möglich.It can also be provided that the spinning mandrel and / or a variable inner roller can be axially displaced via a CNC axis or by pressure, for example a hydraulic cylinder, in order to achieve a gap adjustment with the spinning mandrel, ie a change in the wall thickness on the workpiece. This was previously only possible by a radial adjustment of the forming rollers.
Die relative Bewegung zwischen Werkstück und Drückdorn kann durch eine absolute Bewegung des Werkstücks gegenüber einem feststehenden Drückdorn und/oder eine absolute Bewegung des Drückdorns erfolgen. Die absolute Bewegung des Drückdorns wird vorzugsweise durch ein axiales Verfahren der Vorschubstange erreicht, wozu ein Axialantrieb vorgesehen ist.The relative movement between the workpiece and spinning mandrel can be done by an absolute movement of the workpiece relative to a fixed spinning mandrel and / or an absolute movement of the spinning mandrel. The absolute movement of the spinning mandrel is preferably achieved by an axial movement of the feed rod, to which an axial drive is provided.
Die Erfindung wird nachfolgend anhand von bevorzugten Ausführungsbeispielen weiter beschrieben, welche schematisch in den Zeichnungen dargestellt sind. Hierin zeigen:
- Fig. 1
- ein erstes Ausgangswerkstück;
- Figuren 2 bis 7
- Umformschritte gemäß einer ersten Ausgestaltung des erfin- dungsgemäßen Verfahrens als Gegenlauf-Drückwalzverfahren;
- Fig. 8
- ein Werkstück nach Umformung;
- Fig. 9
- eine erste Ausführungsform eines Drückdorns;
- Fig. 10
- ein zweites Ausgangswerkstück;
- Figuren 11
bis 16 - Umformschritte gemäß einer zweiten Ausgestaltung des erfin- dungsgemäßen Verfahrens als Gegenlauf-Drückwalzverfahren;
- Fig. 17
- ein zweites Werkstück nach Umformung;
- Fig. 18
- eine zweite Ausführungsform eines Drückdorns;
- Fig. 19
- einen Umformschritt gemäß einer dritten Ausgestaltung des erfin- dungsgemäßen Verfahrens als Gegenlauf-Drückwalzverfahren;
Figuren 20bis 21- ein umgeformtes Werkstück;
- Fig. 22
- eine dritte Ausführungsform eines Drückdorns;
- Fig. 23
- ein weiteres Ausgangswerkstück;
Figuren 24bis 26- Umformschritte zur Umformung des in
Fig. 23 gezeigten Werk- stücks im Gegenlauf-Drückwalzverfahren; - Figuren 27
bis 28 - ein umgeformtes Werkstück;
- Fig. 29
- eine weitere Ausführungsform eines Drückdorns;
- Fig. 30
- ein weiteres Ausgangswerkstück;
- Figuren 31
bis 39 - Umformschritte gemäß einer weiteren Ausgestaltung des erfin- dungsgemäßen Verfahrens als Gegenlauf-Drückwalzverfahren;
Figuren 40bis 41- ein umgeformtes Werkstück;
- Fig. 42
- eine weitere Ausführungsform eines Drückdorns;
- Fig. 43
- ein weiteres umgeformtes Werkstück;
Figuren 44bis 47- Umformschritte zur Herstellung eines Katalysatorgehäuses;
- Fig. 48
- eine weitere Ausführungsform eines Drückdorns;
- Fig. 49
- eine Umformung mittels einer Mehrbereichs-Umformrolle;
- Fig. 50
- eine Mehrbereichs-Umformrolle;
- Fig. 51
- einen Umformschritt mittels eines Drückdorns mit Innenrollen;
- Fig. 52
- ein napfförmiges Ausgangswerkstück;
- Figuren 53 bis 57
- Umformschritte gemäß einer Ausgestaltung des erfindungs- gemäßen Verfahrens als Gleichlauf-Drückwalzverfahren;
- Fig. 58
- ein umgeformtes Werkstück;
- Fig. 59
- eine Seitenansicht einer Vorrichtung zum Drückwalzen;
- Fig. 60
- eine Querschnittsansicht aus
Fig. 59 ; - Fig. 61
- eine zweite Vorrichtung zum Drückwalzen.
- Fig. 1
- a first parent workpiece;
- FIGS. 2 to 7
- Forming steps according to a first embodiment of the inventive method as a countercurrent flow-forming process;
- Fig. 8
- a workpiece after forming;
- Fig. 9
- a first embodiment of a spinning mandrel;
- Fig. 10
- a second parent workpiece;
- FIGS. 11 to 16
- Forming steps according to a second embodiment of the inventive method as a countercurrent flow-forming process;
- Fig. 17
- a second workpiece after forming;
- Fig. 18
- a second embodiment of a spinning mandrel;
- Fig. 19
- a forming step according to a third embodiment of the inventive method as a countercurrent flow-forming process;
- FIGS. 20 to 21
- a formed workpiece;
- Fig. 22
- a third embodiment of a spinning mandrel;
- Fig. 23
- another initial work piece;
- FIGS. 24 to 26
- Forming steps for forming the in
Fig. 23 shown workpieces in the counter-rotating flow-forming process; - FIGS. 27 to 28
- a formed workpiece;
- Fig. 29
- a further embodiment of a spinning mandrel;
- Fig. 30
- another initial work piece;
- FIGS. 31 to 39
- Forming steps according to a further embodiment of the inventive method as a countercurrent flow-forming process;
- FIGS. 40 to 41
- a formed workpiece;
- Fig. 42
- a further embodiment of a spinning mandrel;
- Fig. 43
- another formed workpiece;
- FIGS. 44 to 47
- Forming steps for producing a catalyst housing;
- Fig. 48
- a further embodiment of a spinning mandrel;
- Fig. 49
- a deformation by means of a multi-area forming roller;
- Fig. 50
- a multigrade forming roll;
- 51
- a forming step by means of a spinning mandrel with inner rollers;
- Fig. 52
- a cup-shaped starting workpiece;
- FIGS. 53 to 57
- Forming steps according to an embodiment of the inventive method as a synchronous flow-forming method;
- Fig. 58
- a formed workpiece;
- Fig. 59
- a side view of a device for spin forming;
- Fig. 60
- a cross-sectional view
Fig. 59 ; - Fig. 61
- a second apparatus for spin forming.
Der Drückdorn 20 ist ein rotationssymmetrischer Körper und weist eine Längsachse auf. Die Längsachse bildet eine Drehachse des Drückdorns 20, um welche der Drückdorn 20 drehbar gelagert ist. Auf der in den Figuren rechten Seite weist der Drückdorn 20 ein freies Ende 22 auf, während auf der linken Seite ein Verbindungsende 24 ausgebildet ist, über welches der Drückdorn 20 mit einer Maschineneinspannung verbunden und gegebenenfalls angetrieben ist. Ein grundsätzlicher Aspekt des erfindungsgemäßen Drückdorns 20 besteht darin, dass ein Durchmesser des Drückdorns vom freien Ende 22 in Richtung des Verbindungsendes 24 nicht abnimmt, sondern entweder konstant ist oder zunimmt. Der Drückdorn 20 weist einen Konusabschnitt 26 und einen Zylinderabschnitt 28 auf. Der Konusabschnitt 26 ist als Kegelstumpf ausgebildet, wobei das Ende mit dem kleinsten Durchmesser das freie Ende 22 des Drückdorns 20 bildet. An dem Verbindungsende 24, also dem dem freien Ende 22 gegenüberliegenden Ende des Drückdorns 20, ist eine Vorschubstange 34 angeordnet. Die Vorschubstange 34 weist mindestens einen zylinderförmigen Abschnitt 36 auf und ist in der dargestellten Ausführungsform als Vollzylinder ausgebildet. Ein Durchmesser der Vorschubstange 34, insbesondere des zylinderförmigen Abschnitts 36 der Vorschubstange 34, ist vorzugsweise geringer als ein Durchmesser des Zylinderabschnitts 28 des Drückdorns 20. Die Vorschubstange 34 kann einstückig mit dem Drückdorn 20 ausgebildet sein oder als getrenntes Element mit dem Drückdorn 20 lösbar verbunden sein. Der Drückdorn kann so gewechselt werden.The spinning
Um den Außenumfang des Drückdorns 20 herum sind gleichmäßig verteilt mehrere Umformrollen 40 angeordnet.
Bei den nachfolgend beschriebenen Umformverfahren im Gegenlaufverfahren ist grundsätzlich vorgesehen, dass das Werkstück 10 während der Umformung in einem nicht bearbeiteten Bereich spindelkastenseitig eingespannt ist.In the case of the counterrotation method described below, it is fundamentally provided that the
Ein erster Verfahrensschritt der Umformung des Werkstücks 10 ist in
Die Umformrollen 40 sind in dem in
Drückdorn 20 und Werkstück 10 werden, vorzugsweise mit gleicher Umfangsgeschwindigkeit, in Rotation versetzt. Die Umformrollen 40 werden radial in Richtung des Drückdorns 20 zugestellt und axial in Richtung des Werkstücks 10 verfahren.Drückdorn 20 and
In einem zweiten Verfahrensschritt, welcher in
Am Ende dieses Verfahrensschritts steht ein Verfahrensstadium, bei welchem ein axiales Ende des Werkstücks 10 an dem Drückdorn 20 anliegt, also zwischen Drückdorn 20 und Umformrollen 40 eingeklemmt ist. An dem axialen Ende weist das Werkstück 10 einen Innendurchmesser D1 auf, welcher einem Außendurchmesser des Drückdorns 20 an dieser axialen Stelle entspricht. Dieses Verfahrensstadium ist in
Mit zunehmendem Vorschub der Umformrollen 40 in axialer Richtung beginnt dann als dritter Verfahrensschritt das eigentlichen Abstreckdrückwalzen, welches auch als Konus-Drückwalzen bezeichnet werden kann und in den
Durch die unmittelbare Druckeinwirkung bildet sich unter den Umformrollen 40 eine Zone des plastischen Materialzustandes aus, in der die Wandstärke des Werkstücks 10 reduziert wird, wie in
Die Umformrollen 40 werden gegenüber dem Drückdorn 20 bis zu dem gewünschten maximalen Außendurchmesser des Werkstücks 10 relativ axial verfahren.
Mit dem dargestellten Verfahren wird ein in
Im Unterschied zu dem in
Das Werkstück 10a wird auf den profilierten Drückdorn 20a aufgeschoben und in analoger Weise zu dem zuvor beschriebenen Verfahren umgeformt. Die in den
Eine dritte Ausgestaltung des erfindungsgemäßen Verfahrens ist in den
Der in
Die Umformung erfolgt in grundsätzlich gleicher Weise wie im Zusammenhang mit den
Ein konisches und/oder zylindrisches Innenprofil kann nicht nur in langen Hohlteilen, wie beispielsweise Masten, sondern auch in kurzen Hohlteilen, wie Getriebeteile mit Verzahnungen, etwa Kupplungslamellenträgern, hergestellt werden.A conical and / or cylindrical inner profile can be produced not only in long hollow parts, such as masts, but also in short hollow parts, such as gear parts with teeth, such as clutch plate carriers.
Als Drückdorn 20 wird ein wie in
Die zur Umformung verwendeten Umformrollen 40 weisen zwei konische Abschnitte 44, 46 auf, welche einander entgegengesetzt sind. Durch einen ersten konischen Abschnitt 44 wird ein Einlaufwinkel definiert, ein zweiter konischer Abschnitt 46 definiert einen Glättwinkel. Zwischen den beiden konischen Abschnitten 44, 46 ist der Umformradius R ausgebildet. Die konischen Abschnitte 44, 46 haben eine gemeinsame Längsachse 48, welche eine Rotationsachse der jeweiligen Umformrolle 40 bildet. Im Gegensatz zu den bisherigen Ausführungsbeispielen sind die Rotationsachsen der Umformrollen 40 parallel zu der Längsachse 32 des Drückdorns ausgerichtet.The forming
Das rohrförmige Werkstück 10 wird um den Drückdorn 20 angeordnet. In einem ersten Umformschritt wird ein erster Sechskantbereich 60 an dem Werkstück angeformt. Dieser weist eine zylinderförmige Außenmantelfläche und eine sechskantförmige Innenmantelfläche auf. Zur Ausformung des Sechskantbereichs 60 mit zylinderförmiger Außenmantelfläche werden die Umformrollen 40 zusammen mit dem Drückdorn 20 gegenüber dem Werkstück 10 axial verfahren, wobei keine axiale und radiale Relativbewegung zwischen Umformrollen 40 und Drückdorn 20 erfolgt. Wie bereits beschrieben kann auch das Werkstück gegenüber Umformrollen und Drückdorn relativ verfahren werden.The
In einem zweiten Umformschritt wird ein konischer Übergangsbereich 61 dadurch ausgebildet, dass die Umformrollen im Bereich des Konusabschnitts 26 des Drückdorns 20 axial und radial gegenüber dem Drückdorn 20 relativ verfahren werden.In a second forming step, a
Nachfolgend wird das Werkstück in einem dritten Umformschritt weiter abgestreckt, wobei ein erster zylindrischer 62 Bereich geformt wird, welcher einen größeren Durchmesser aufweist als ein Durchmesser des ersten Sechskantbereichs 60.Subsequently, the workpiece is further stretched in a third forming step, forming a first
In einem vierten Verfahrensschritt wird ein zweiter Übergangsbereich 63 angeformt, bei welchem ein Durchmesser des Werkstücks 10 ausgehend von dem zylindrischen Bereich 62 abnimmt. Hierzu werden die Umformrollen 40 relativ zu dem Drückdorn 20 axial in Richtung des freien Endes 22 des Drückdorns 20 bewegt und radial zugestellt. Die Ausformung des zweiten Übergangsbereichs 63 erfolgt somit in umgekehrter Bewegungsfolge zu der Ausformung des ersten Übergangsbereichs 61.In a fourth method step, a
Anschließend wird in einem fünften Umformschritt ein zweiter Sechskantbereich 64 durch weiteres Abstrecken des Werkstücks 10 geformt. Dieser weist einen kleineren Durchmesser auf als ein Durchmesser des ersten zylindrischen Bereichs 62.Subsequently, in a fifth forming step, a second
Schließlich wird in analoger Weise zur Ausbildung des ersten Übergangsbereichs 61 und des ersten zylindrischen Bereichs 62 ein Abschlussbereich 65 geformt, welcher einen dritten Übergangsbereich 66 und einen zweiten zylindrischen Bereich 67 umfasst.Finally, in an analogous manner to the formation of the
Eine fünfte Ausgestaltung des erfindungsgemäßen Verfahrens ist in den
Die zur Umformung verwendeten Umformrollen 40 sind in grundsätzlich gleicher Weise aufgebaut wie die im Zusammenhang mit dem in
Das rohrförmige Werkstück 10 wird um den Drückdorn 40 angeordnet,
Nachfolgend wird das Werkstück 10 in einem dritten Umformschritt, welcher in
Anschließend wird in einem fünften Umformschritt ein dritter zylindrischer Bereich 74 mit einem Durchmesser D3 durch weiteres Abstrecken des Werkstücks 10 geformt. Der Durchmesser D3 ist geringer als der Durchmesser D2 des zweiten zylindrischen Bereichs 72, wie
Schließlich wird ein Abschlussbereich 77 geformt, welcher einen vierten Übergangsbereich 78 und einen fünften zylindrischen Bereich 79 umfasst. Der fünfte zylindrische Bereich 79 weist den Durchmesser D0 des Ausgangswerkstücks und die Wandstärke S0 des Ausgangswerkstücks auf.Finally, a
Mit dem Verfahren ist es auf einfache Weise möglich, nahezu beliebige Wandstärken und Durchmesser auf besonders wirtschaftliche Weise zu formen. In
Das in
Ein Ziel dieses Verfahrens ist es, ein Katalysatorgehäuse 50 passgenau auf die Außenabmessungen eines keramischen Trägerkörpers 52 anzupassen. Dem liegt die Erkenntnis zugrunde, dass die Außenabmessungen des Trägerkörpers 52 von Fertigungslos zu Fertigungslos stark streuen. Dies führt dazu, dass Trägerkörper 52 mit Untermaß im Gehäuse lose sitzen, während Trägerkörper 52 mit Übermaß Defekte verursachen können. Mit dem erfindungsgemäßen Verfahren können die Abmessungen des Katalysatorgehäuses 50 auf den Trägerkörper 52 angepasst werden, so dass ein optimaler Sitz des Trägerkörpers 52 im Katalysatorgehäuse 50 erzielt wird.An objective of this method is to adapt a
Bei dem Verfahren wird ein Drückdorn 20 verwendet, welcher in
In einem ersten Verfahrensschritt, welcher in
In einem dritten Verfahrensschritt wird durch eine Messeinrichtung ein Außendurchmesser eines in das Katalysatorgehäuse 50 einzusetzenden Trägerkörpers 52 oder Keramikinnenteils gemessen. Dieser Messwert wird einer Steuereinrichtung übermittelt und gegebenenfalls mit dem zuvor gemessenen Innendurchmesser und/oder der zuvor gemessenen Wandstärke des Werkstücks verarbeitet. Durch die Steuereinrichtung wird eine Bewegung der Umformrollen 40, des Drückdorns 20 und/oder des Werkstücks 10 gesteuert. Insbesondere wird hierbei ein Innendurchmesser des Werkstücks 10 durch axiales Verschieben der Umformrollen 40 gegenüber dem Drückdorn 20 eingestellt beziehungsweise gesteuert und so das Werkstück 10 passgenau auf den gewünschten Innendurchmesser abgestreckt. Für eine besonders feinfühlige Steuerung ist dabei der zweite Konusabschnitt 26b vorgesehen, welcher eine flache Steigung aufweist. Bei der Umformung kann ein freies Ende des Werkstücks 10 in einer Zentrier- oder Spanneinrichtung gehalten sein.In a third method step, an outer diameter of a
In einem vierten Verfahrensschritt wird der Drückdorn 20 vollständig aus dem Werkstück 10 entfernt und der Trägerkörper 52 oder das Keramikinnenteil eingesetzt.In a fourth method step, the spinning
In einem fünften Verfahrensschritt wird ein zweiter Stutzen 56 des Katalysatorgehäuses oder ein Abschlussende endgeformt.In a fifth method step, a
Eine siebte Ausführungsform des erfindungsgemäßen Verfahrens ist in
Mit der Mehrbereichs-Umformrolle 40a beziehungsweise Mehrbereichswalze kann die Umformgeschwindigkeit beim Abstrecken zylindrischer Hohlteile erhöht werden. Die Mehrbereichs-Umformrolle 40a weist ein Rollenprofil mit mindestens zwei Umformradien 41 und mindestens einem Abstreckradius 43 auf. Durch diese mindestens drei Radien kann das Werkstück 10 an mehreren Stellen gleichzeitig umgeformt werden. Vor und hinter den Umformradien 41 ist jeweils ein Wellental 45 angeordnet. Die Wellentäler 45 dienen dazu, eine Berührungsfläche zwischen Mehrbereichs-Umformrolle 40a und Werkstück 10 zu reduzieren. Weiterhin können die Wellentäler 45 dazu verwendet werden, Schmier- und Kühlflüssigkeit zwischen Mehrbereichs-Umformrolle 40a und Werkstück 10 einzubringen, um eine Reibungsverminderung zu erreichen. Im Bereich des größten Durchmessers der Mehrbereichs-Umformrolle 40a, welcher als Öffnungsdurchmesser bezeichnet werden kann, ist eine Niederhalterfläche 47 angeordnet, um eine Wulstbildung am Werkstück 10 zu verhindern. Hinter dem Abstreckradius 43 schließt sich eine Glättfläche 49 zum Glätten des Werkstücks 10 an. Die Glättfläche 49 mündet in einen Freiwinkel 49a.With the multigrade forming roller 40a or multi-range roller, the forming speed when drawing cylindrical hollow parts can be increased. The multigrade forming roller 40 a has a roller profile with at least two
Die Absolutbeträge der Radien und Arbeitswinkel sind werkstoffabhängig und müssen im Experiment ermittelt werden.The absolute values of the radii and working angles depend on the material and must be determined experimentally.
Die Zahl der Innenrollen 39 ist vom Innendurchmesser des Werkstücks 10 abhängig. In
Eine achte Ausführungsform des erfindungsgemäßen Verfahrens ist in den
Der Drückdorn 20 ist als Hohldorn ausgeführt, in welchem ein Innendorn 23 angeordnet ist. Drückdorn 20 und Innendorn 23 sind axial zueinander verschiebbar gelagert.The spinning
In
Eine Umformrolle 40 wird nahe dem Übergang von Konusabschnitt 26 zu Zylinderabschnitt 28 positioniert. Als erster Verfahrensschritt wird ein Teil des Zylindermantels 17 des Werkstücks 10 kontrolliert eingezogen. Durch die unmittelbare Druckeinwirkung bildet sich zwischen der Umformrolle 40 und dem Drückdorn 20 eine Zone des plastischen Materialzustandes aus, in der die Wanddicke reduziert wird. Der verdrängte Werkstoff fließt dabei in Richtung des axialen Vorschubs der Umformrolle 40. Die Umformrolle 40 wird dabei radial und axial zugestellt. Der Drückdorn 20 wird in axialer Richtung auf einen ständig sich verkleinernden Durchmesser zurückgezogen.A forming
In
In
In
Ein fertig umgeformtes Werkstück 10 ist in
An dem Spindelkasten 84 ist ein Drückdorn 20 axial verschiebbar in Bezug auf den Spindelkasten 84 und in Bezug auf das Maschinenbett 82 gelagert. In einer axialen Verlängerung des Drückdorns 20 ist eine Vorschubstange 34 angeordnet, welche mit dem Drückdorn 20 über einen Druckkopf 90 verbunden ist. Der Druckkopf 90 ist zwischen Vorschubstange 34 und Drückdorn 20 angeordnet und bewirkt eine Drehentkopplung zwischen Vorschubstange 34 und Drückdorn 20. Sobald die Umformrollen 40 das Werkstück 10 auf den Drückdorn 20 drücken, wird der Drückdorn 20 über Reibschluss zwischen Umformrolle 40 und Werkstück 10 in Rotation versetzt. Der Druckkopf 90 verhindert, dass sich die Vorschubstange 34 mitdreht. Am Ende der Vorschubstange 34 ist zur axialen Verschiebung des Drückdorns 20 beziehungsweise der Vorschubstange 34 ein Axialantrieb 92 mit Verdrehsicherung angeordnet.On the
Das Werkstück 10 ist spindelkastenseitig durch ein Spannfutter 94 eingespannt. Zwischen Spindelkasten 84 und Support 86 sowie auch hinter dem Support 86 können Lynetten 96 zur Unterstützung des Werkstücks 10 angeordnet sein. Die Vorrichtung 80 umfasst ferner einen Z-Achsen-Antrieb 98 zum Vorschub des Spindelkastens 84 in axialer Richtung.The
Mit der Vorrichtung 80 kann das am Spindelkasten 84 eingespannte Werkstück 10 durch axiales Verfahren des Spindelkastens 84 axial bewegt werden. Dies ist insbesondere bei der Bearbeitung langer Werkstücke 10, beispielsweise zur Herstellung von Laternenmasten, besonders vorteilhaft und verkürzt die Gesamtbaulänge der Vorrichtung 10.With the
In
Eine weitere, nicht dargestellte Möglichkeit besteht darin, hinter dem Support 86 einen Reitstock oder eine Haltevorrichtung vorzusehen.Another possibility, not shown, is to provide behind the support 86 a tailstock or a holding device.
Mit dem erfindungsgemäßen Verfahren und der erfindungsgemäßen Vorrichtung lassen sich rohrförmige Werkstücke insgesamt besonders wirtschaftlich und präzise umformen.With the method according to the invention and the device according to the invention, tubular workpieces can be formed particularly economically and precisely overall.
Claims (16)
dadurch gekennzeichnet,
dass der Drückdorn (20) während der Umformung relativ in axialer Richtung gegenüber dem Werkstück (10) verfahren wird.A stretch ironing method in which a tubular workpiece (10) is placed around a pusher mandrel (20), rotated and reformed by feeding at least one forming roll (40), reducing a wall thickness of the tubular workpiece (10), and the tubular workpiece (10) is lengthened,
characterized,
that the spinning mandrel (20) is moved relative to the workpiece (10) in the axial direction during the forming process.
dadurch gekennzeichnet,
dass ein universaler Drückdorn (20) mit in axialer Richtung unterschiedlichen Außendurchmessern zur Herstellung verschieden gestalteter zylindrischer und/oder konischer und/oder bombierter Hohlteile verwendet wird.Method according to claim 1,
characterized,
that a universal spinning mandrel (20) is used with different in the axial direction outside diameters for producing differently shaped cylindrical and / or conical and / or cambered hollow parts.
dadurch gekennzeichnet,
dass das Verfahren im Gegenlauf durchgeführt wird, wobei Werkstoff des Werkstücks (10) entgegen einer Vorschubrichtung der Umformrolle (40) fließt.Method according to claim 1 or 2,
characterized,
that the method is carried out in the opposite direction, wherein material of the workpiece (10) against a feed direction of the forming roller (40) flows.
dadurch gekennzeichnet,
dass das Verfahren im Gleichlauf durchgeführt wird, wobei Werkstoff des Werkstücks (10) in Vorschubrichtung der Umformrolle (40) fließt.Method according to claim 1 or 2,
characterized,
that the method is carried out in synchronism, wherein material of the workpiece (10) in the feed direction of the forming roller (40) flows.
dadurch gekennzeichnet,
dass die Umformrolle (40) und der Drückdorn (20) relativ in axialer Richtung gegenüber dem Werkstück (10) verfahren werden, wobei zur Ausbildung veränderlicher Durchmesser und/oder Wandstärken des Werkstücks (10) die Umformrolle (40) relativ in axialer und/oder radialer Richtung gegenüber dem Drückdorn (20) verfahren wird.Method according to one of claims 1 to 4,
characterized,
that the forming roller (40) and the spinning mandrel (20) are moved relative to the workpiece (10) in the axial direction, the forming roller (40) being relatively axially and / or angularly adapted to form variable diameters and / or wall thicknesses of the workpiece (10) radial direction relative to the spinning mandrel (20) is moved.
dadurch gekennzeichnet,
dass zur Ausbildung eines Werkstückabschnitts mit konstantem Durchmesser und konstanter Wandstärke die Umformrolle (40) mit gleicher Geschwindigkeit wie der Drückdorn (20) gegenüber dem Werkstück (10) verfahren wird.Method according to one of claims 1 to 5,
characterized,
in order to form a workpiece section with a constant diameter and a constant wall thickness, the forming roller (40) is moved at the same speed as the spinning mandrel (20) relative to the workpiece (10).
dadurch gekennzeichnet,
dass das relative Verfahren der Umformrolle (40) in axialer und/oder radialer Richtung gegenüber dem Drückdorn (20) in Abhängigkeit von einer Relativstellung der Umformrolle (40) gegenüber dem Drückdorn (20) und in Abhängigkeit von einem vorbestimmten Spalt zwischen Umformrolle (40) und Drückdorn (20) mittels einer Mess- und Steuereinrichtung gesteuert wird.Method according to one of claims 5 or 6,
characterized,
in that the relative movement of the forming roller (40) in the axial and / or radial direction relative to the spinning mandrel (20) is dependent on a relative position of the forming roller (40) relative to the spinning mandrel (20) and in dependence on a predetermined gap between the forming roller (40). and spinning mandrel (20) is controlled by means of a measuring and control device.
dadurch gekennzeichnet,
dass das Werkstück (10) an einem Spannfutter (94) eingespannt wird, welches drehend gelagert und angetrieben ist, und
dass der Drückdorn (20) gegenüber dem Spannfutter (94) axial verfahren wird.Method according to one of claims 1 to 7,
characterized,
that the workpiece (10) is clamped to a chuck (94) which is rotatably supported and driven, and
that the spinning mandrel (20) is moved axially relative to the chuck (94).
einem Drückdorn (20), welcher in dem rohrförmigen Werkstück (10) anordbar ist, mindestens einer Umformrolle (40) zum Zustellen und Umformen des Werkstücks (10) sowie einem Drehantrieb zum drehenden Antreiben des Werkstücks (10),
dadurch gekennzeichnet,
dass der Drückdorn (20) während der Umformung relativ in axialer Richtung gegenüber dem Werkstück (10) verfahrbar gelagert ist.Apparatus for the ironing out of a tubular workpiece (10), in particular for carrying out the method according to one of claims 1 to 8, with
a spinning mandrel (20) which can be arranged in the tubular workpiece (10), at least one forming roller (40) for advancing and forming the workpiece (10) and a rotary drive for rotationally driving the workpiece (10),
characterized,
that the pusher mandrel (20) is mounted so as to be movable relative to the workpiece (10) in the axial direction during the forming process.
dadurch gekennzeichnet,
dass der Drückdorn (20) unterschiedliche Außendurchmesser aufweist, insbesondere eine konische, zylindrische und/oder bombierte Form aufweist.Device according to claim 9,
characterized,
that the spinning mandrel (20) has different external diameters, in particular has a conical, cylindrical and / or cambered shape.
dadurch gekennzeichnet,
dass der Drückdorn (20) an seinem Außenumfang mindestens eine Innenrolle (39) aufweist.Device according to claim 9 or 10,
characterized,
that the spinning mandrel (20) has at least one inner roller (39) on its outer circumference.
dadurch gekennzeichnet,
dass der Drehantrieb mit einem Spannfutter (94) zum Spannen des Werkstücks (10) und/oder ein Support (86) mit mindestens zwei Umformrollen (40) gegenüber einem Maschinenbett (82) axial verfahrbar ist.Device according to one of claims 9 to 11,
characterized,
in that the rotary drive can be moved axially with a chuck (94) for clamping the workpiece (10) and / or a support (86) with at least two forming rollers (40) relative to a machine bed (82).
dadurch gekennzeichnet,
dass die Umformrollen (40) radial und/oder axial verfahrbar an dem Support (86) angeordnet sind.Device according to claim 12,
characterized,
that the forming rollers (40) are arranged radially and / or axially movable on the support (86).
dadurch gekennzeichnet,
dass der Drückdorn (20) gegenüber dem Spannfutter (94) axial verfahrbar ist.Device according to one of claims 9 to 13,
characterized,
that the spinning mandrel (20) is axially movable relative to the chuck (94).
dadurch gekennzeichnet,
dass eine Mess- und Steuereinrichtung zum Messen einer Länge und/oder einer Wandstärke und/oder eines Durchmessers des Werkstücks (10) und zum Steuern einer radialen Bewegung der Umformrollen (40) und/oder einer relativen axialen Bewegung der Umformrollen (40) gegenüber dem Drückdorn (20) vorgesehen ist.Device according to claims 9 to 14,
characterized,
that a sensing and control means for measuring a length and / or a wall thickness and / or diameter of the workpiece (10) and for controlling radial movement of the forming rollers (40) and / or a relative axial movement of the forming rollers (40) against the Driven mandrel (20) is provided.
dadurch gekennzeichnet,
dass eine Vorschubstange (34) vorgesehen ist, welche mit dem Drückdorn (20) verbunden ist und einen Durchmesser aufweist, der geringer ist als der maximale Durchmesser des Drückdorns (20), und
dass ein Axialantrieb (92) zum Verfahren der Vorschubstange (34) vorgesehen ist.Device according to one of claims 9 to 15,
characterized,
that a feed rod (34) is provided, which is connected to the spinning mandrel (20) and has a diameter which is smaller than the maximum diameter of the spinning mandrel (20), and
in that an axial drive (92) is provided for moving the feed rod (34).
Priority Applications (10)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT09008987T ATE549106T1 (en) | 2009-07-09 | 2009-07-09 | METHOD AND DEVICE FOR STRETCH ROLLING |
PL09008987T PL2210682T3 (en) | 2009-07-09 | 2009-07-09 | Method and apparatus for spinning |
EP09008987A EP2210682B1 (en) | 2009-07-09 | 2009-07-09 | Method and apparatus for spinning |
KR1020117030034A KR101696224B1 (en) | 2009-07-09 | 2010-06-14 | Method and device for ironing roller spinning |
RU2011148792/02A RU2526348C2 (en) | 2009-07-09 | 2010-06-14 | Method and device for rotary extrusion with wall thinning |
JP2012518772A JP5791599B2 (en) | 2009-07-09 | 2010-06-14 | Stretched flow forming method and apparatus |
US13/377,696 US8997541B2 (en) | 2009-07-09 | 2010-06-14 | Method and device for stretch-flow forming |
PCT/EP2010/003557 WO2011003501A1 (en) | 2009-07-09 | 2010-06-14 | Method and apparatus for ironing roller spinning |
BR112012000543A BR112012000543A2 (en) | 2009-07-09 | 2010-06-14 | deep pressing rolling drawing process and device. |
CN201080026826.5A CN102470418B (en) | 2009-07-09 | 2010-06-14 | Method and apparatus for spinning and rolling |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP09008987A EP2210682B1 (en) | 2009-07-09 | 2009-07-09 | Method and apparatus for spinning |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2210682A1 true EP2210682A1 (en) | 2010-07-28 |
EP2210682B1 EP2210682B1 (en) | 2012-03-14 |
Family
ID=40973241
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09008987A Active EP2210682B1 (en) | 2009-07-09 | 2009-07-09 | Method and apparatus for spinning |
Country Status (10)
Country | Link |
---|---|
US (1) | US8997541B2 (en) |
EP (1) | EP2210682B1 (en) |
JP (1) | JP5791599B2 (en) |
KR (1) | KR101696224B1 (en) |
CN (1) | CN102470418B (en) |
AT (1) | ATE549106T1 (en) |
BR (1) | BR112012000543A2 (en) |
PL (1) | PL2210682T3 (en) |
RU (1) | RU2526348C2 (en) |
WO (1) | WO2011003501A1 (en) |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2314395A1 (en) | 2009-10-21 | 2011-04-27 | Repkon Machine and Tool Industry & Trade Ltd. | Method and device for forming workpieces |
EP2343138A1 (en) | 2010-01-12 | 2011-07-13 | Repkon Machine and Tool Industry & Trade Ltd. | Method and device for forming workpieces |
CN104438429A (en) * | 2014-09-23 | 2015-03-25 | 山东尧程新材料科技有限公司 | Forming method of unequal-wall-thickness reducing special-shaped stainless steel pipe |
EP2716377B1 (en) | 2012-10-05 | 2016-03-02 | Zaklad Produkcji Sprzetu Oswietleniowego "ROSA"-Stanislaw ROSA | A method of manufacturing a conical tube element |
DE202016101179U1 (en) | 2016-03-04 | 2016-03-16 | Leifeld Metal Spinning Ag | Device for forming a tubular workpiece |
EP3025802A1 (en) * | 2014-11-28 | 2016-06-01 | Repkon Machine and Tool Industry and Trade Inc. | Device and method for pressure rolling workpieces |
EP2995394B1 (en) | 2014-09-11 | 2016-09-07 | Repkon Machine and Tool Industry and Trade Inc. | Device and method for forming a workpiece |
DE102016103946A1 (en) | 2016-03-04 | 2017-09-07 | Leifeld Metal Spinning Ag | Method and device for forming a workpiece with drum-shaped peripheral wall |
WO2017157556A1 (en) * | 2016-03-17 | 2017-09-21 | Repkon Machine and Tool Industry and Trade Inc. | Method for producing gun barrels and apparatus for performing such method |
Families Citing this family (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103567335B (en) * | 2012-08-10 | 2016-08-24 | 李迎春 | Inclined disc type constant speed mould |
CN102941270B (en) * | 2012-09-14 | 2015-08-12 | 河南平高电气股份有限公司 | The spin-on process of conductive contact finger and supporting spinning processing device |
ES2527395T3 (en) * | 2012-09-22 | 2015-01-23 | Repkon Machine and Tool Industry and Trade Inc. | Procedure and device for forming parts |
PL224268B1 (en) | 2013-06-12 | 2016-12-30 | Lubelska Polt | Method for the rotatry pushing with adjustable wheel base of graded axisymmetric forgings |
DE102014105400A1 (en) * | 2014-04-15 | 2015-10-15 | Maxion Wheels Germany Holding Gmbh | Method for producing wheel disc molds on flow-forming machines, vehicle wheel with such a wheel disc mold and spinning chuck for flow-forming machines for producing corresponding wheel disc molds |
DE102014115426B4 (en) * | 2014-10-23 | 2018-07-26 | Thyssenkrupp Ag | Apparatus and method for continuously advancing metal bands to a profile of longitudinally variable cross-section |
ES2665845T3 (en) * | 2015-10-20 | 2018-04-27 | Leifeld Metal Spinning Ag | Press forming / pressure laminating machine and pressure pressing / laminating procedure |
ES2686946T3 (en) * | 2016-08-02 | 2018-10-22 | Leifeld Metal Spinning Ag | Fluotorneado machine and forming procedure for the manufacture of a wheel |
DE102016115791A1 (en) * | 2016-08-25 | 2018-03-01 | WF-Maschinenbau- und Blechformtechnik GmbH & Co. Kommanditgesellschaft | Method for chipless production of a rotationally symmetrical body from a sheet metal blank |
CN106734482B (en) * | 2016-12-02 | 2019-09-24 | 四川航天长征装备制造有限公司 | A kind of high intensity high-precision small-angle method for manufacturing parts |
DE202016106877U1 (en) * | 2016-12-09 | 2017-01-10 | Fischer & Kaufmann Gmbh & Co. Kg | plate carrier |
EP3351313B1 (en) | 2017-01-18 | 2020-04-15 | Leifeld Metal Spinning AG | Method and device for pressure rolling |
CN106903204B (en) * | 2017-01-22 | 2018-06-26 | 湖北三江航天江北机械工程有限公司 | Multi-angle conical shell rotary press modelling method |
CN108817191A (en) * | 2018-06-08 | 2018-11-16 | 洪吉林 | A kind of processing method of tap main body shell |
CH714772A1 (en) * | 2018-11-15 | 2019-09-13 | Grob Ernst Fa | Device and method for cold forming profiling of workpieces. |
JP1671539S (en) | 2019-09-09 | 2020-11-02 | ||
US11850652B2 (en) * | 2021-09-17 | 2023-12-26 | The Boeing Company | Radial incremental forming |
CN113996691A (en) * | 2021-11-22 | 2022-02-01 | 长春设备工艺研究所 | Precise spinning device and method for forming medicine-shaped cover |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2230554A1 (en) | 1972-06-22 | 1974-01-17 | Leifeld & Co | LINKAGE HOUSING FOR A TURNING SPRING ROD |
US3874208A (en) * | 1973-09-07 | 1975-04-01 | John A Werner | Spinning adapter |
JPS5514107A (en) * | 1978-07-12 | 1980-01-31 | Toshiba Corp | Roll processing device of rotary cylinder |
DE3622678A1 (en) * | 1985-07-12 | 1987-01-15 | Kocks Technik | METHOD AND DEVICE FOR CROSS-ROLLING SEAMLESS TUBE LOUPES |
GB2184676A (en) * | 1985-12-20 | 1987-07-01 | Man Technologie Gmbh | Rolling tube walls |
DE4307775A1 (en) | 1993-03-12 | 1994-09-15 | Dynamit Nobel Ag | Method and device for producing high-strength pipes |
DE10226605A1 (en) | 2002-06-14 | 2003-12-24 | Joseph Raab Gmbh & Cie K G | Flue tube piece deforming process has involves deforming part sector by rotary extrusion from initial mold into final mold |
DE102005057945A1 (en) * | 2005-12-05 | 2007-06-21 | Reichhardt, Hans H. | Production of pipe sections and tubular workpieces formed with a protrusion in the cylindrical inner contour comprises deforming in only one clamp with only one counter roller spinning step |
Family Cites Families (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AT322329B (en) | 1973-12-04 | 1975-05-12 | Gfm Fertigungstechnik | FORGING MACHINES FOR PRODUCING IN PARTICULAR SCRAP BARRELS |
SU522877A1 (en) | 1974-09-09 | 1976-07-30 | Предприятие П/Я Р-6758 | Method of reverse rotational extrusion of hollow parts |
DE3402301A1 (en) | 1984-01-24 | 1985-08-01 | Fritz Prof. Dr.-Ing. 5450 Neuwied Fischer | DEVICE AND METHOD FOR PRESSING ROLLING |
SU1729661A1 (en) | 1990-01-26 | 1992-04-30 | Тульский Научно-Исследовательский Технологический Институт | Method of making hollow axisymmetric articles |
EP2273064A1 (en) * | 1998-12-22 | 2011-01-12 | Weatherford/Lamb, Inc. | Procedures and equipment for profiling and jointing of pipes |
DE10005578C2 (en) * | 2000-02-09 | 2001-09-13 | Leico Werkzeugmaschb Gmbh & Co | Method and pressure rolling device for producing a hollow body |
JP3499233B2 (en) | 2002-03-22 | 2004-02-23 | 株式会社遠藤製作所 | Metal cylindrical body, method of manufacturing the same, and manufacturing apparatus |
RU2242319C2 (en) | 2002-09-24 | 2004-12-20 | Федеральное государственное унитарное предприятие "Воронежский механический завод" | Method for making blank of large-size housing of butt-joining aggregate of spatial vehicle |
EP1486268A1 (en) * | 2003-06-11 | 2004-12-15 | Synventive Molding Solutions B.V. | Method for the production of tubular structures with a gradually changing inner diameter |
NL1024697C2 (en) * | 2003-11-04 | 2005-05-09 | Johan Massee | Method and forming machine for deforming a workpiece. |
CN2690065Y (en) * | 2004-04-09 | 2005-04-06 | 王秀和 | Seamless steel pipe combined pipe mill group |
RU2343035C2 (en) * | 2006-08-07 | 2009-01-10 | Федеральное Государственное унитарное предприятие "Государственное научно-производственное предприятие "Сплав" | Method for rotary drawing of complex profile shells |
DE102007041149B3 (en) * | 2007-08-30 | 2009-04-02 | Technische Universität Dresden | Method and device for cross rolling stepped hollow shafts or cylindrical hollow parts from a tube |
ES2341683T3 (en) | 2008-05-26 | 2010-06-24 | REPKON MACHINE AND TOOL INDUSTRY & TRADE LTD. | PROCEDURE FOR THE MANUFACTURE OF WORK PIECES AND PRESSURE ROLLING MACHINE FOR IT. |
-
2009
- 2009-07-09 AT AT09008987T patent/ATE549106T1/en active
- 2009-07-09 PL PL09008987T patent/PL2210682T3/en unknown
- 2009-07-09 EP EP09008987A patent/EP2210682B1/en active Active
-
2010
- 2010-06-14 WO PCT/EP2010/003557 patent/WO2011003501A1/en active Application Filing
- 2010-06-14 RU RU2011148792/02A patent/RU2526348C2/en not_active IP Right Cessation
- 2010-06-14 CN CN201080026826.5A patent/CN102470418B/en not_active Expired - Fee Related
- 2010-06-14 BR BR112012000543A patent/BR112012000543A2/en not_active IP Right Cessation
- 2010-06-14 JP JP2012518772A patent/JP5791599B2/en not_active Expired - Fee Related
- 2010-06-14 US US13/377,696 patent/US8997541B2/en active Active
- 2010-06-14 KR KR1020117030034A patent/KR101696224B1/en active IP Right Grant
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2230554A1 (en) | 1972-06-22 | 1974-01-17 | Leifeld & Co | LINKAGE HOUSING FOR A TURNING SPRING ROD |
US3874208A (en) * | 1973-09-07 | 1975-04-01 | John A Werner | Spinning adapter |
JPS5514107A (en) * | 1978-07-12 | 1980-01-31 | Toshiba Corp | Roll processing device of rotary cylinder |
DE3622678A1 (en) * | 1985-07-12 | 1987-01-15 | Kocks Technik | METHOD AND DEVICE FOR CROSS-ROLLING SEAMLESS TUBE LOUPES |
GB2184676A (en) * | 1985-12-20 | 1987-07-01 | Man Technologie Gmbh | Rolling tube walls |
DE4307775A1 (en) | 1993-03-12 | 1994-09-15 | Dynamit Nobel Ag | Method and device for producing high-strength pipes |
DE10226605A1 (en) | 2002-06-14 | 2003-12-24 | Joseph Raab Gmbh & Cie K G | Flue tube piece deforming process has involves deforming part sector by rotary extrusion from initial mold into final mold |
DE102005057945A1 (en) * | 2005-12-05 | 2007-06-21 | Reichhardt, Hans H. | Production of pipe sections and tubular workpieces formed with a protrusion in the cylindrical inner contour comprises deforming in only one clamp with only one counter roller spinning step |
Cited By (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2314395A1 (en) | 2009-10-21 | 2011-04-27 | Repkon Machine and Tool Industry & Trade Ltd. | Method and device for forming workpieces |
EP2314395B2 (en) † | 2009-10-21 | 2016-11-02 | Repkon Machine and Tool Industry and Trade Inc. | Method and device for forming workpieces |
EP2343138A1 (en) | 2010-01-12 | 2011-07-13 | Repkon Machine and Tool Industry & Trade Ltd. | Method and device for forming workpieces |
EP2343138B1 (en) | 2010-01-12 | 2015-04-22 | Repkon Machine and Tool Industry and Trade Inc. | Method and device for forming workpieces |
EP2716377B1 (en) | 2012-10-05 | 2016-03-02 | Zaklad Produkcji Sprzetu Oswietleniowego "ROSA"-Stanislaw ROSA | A method of manufacturing a conical tube element |
EP2995394B1 (en) | 2014-09-11 | 2016-09-07 | Repkon Machine and Tool Industry and Trade Inc. | Device and method for forming a workpiece |
CN104438429A (en) * | 2014-09-23 | 2015-03-25 | 山东尧程新材料科技有限公司 | Forming method of unequal-wall-thickness reducing special-shaped stainless steel pipe |
CN104438429B (en) * | 2014-09-23 | 2016-05-11 | 山东尧程新材料科技有限公司 | A kind of forming method that does not wait the special-shaped stainless-steel pipe of wall reducing |
WO2016083086A1 (en) * | 2014-11-28 | 2016-06-02 | Repkon Machine And Tool Industry And Trade Inc | Device and method for flow-forming workpieces |
EP3025802A1 (en) * | 2014-11-28 | 2016-06-01 | Repkon Machine and Tool Industry and Trade Inc. | Device and method for pressure rolling workpieces |
US10569321B2 (en) | 2014-11-28 | 2020-02-25 | Repkon Machine and Tool Industry and Trade Inc. | Device and method for flow-forming workpieces |
DE202016101179U1 (en) | 2016-03-04 | 2016-03-16 | Leifeld Metal Spinning Ag | Device for forming a tubular workpiece |
DE102016103946A1 (en) | 2016-03-04 | 2017-09-07 | Leifeld Metal Spinning Ag | Method and device for forming a workpiece with drum-shaped peripheral wall |
WO2017148552A1 (en) | 2016-03-04 | 2017-09-08 | Leifeld Metal Spinning Ag | Device and method for shaping a tubular workpiece |
WO2017148551A1 (en) | 2016-03-04 | 2017-09-08 | Leifeld Metal Spinning Ag | Method and device for shaping a workpiece having a drum-type peripheral wall |
US11033950B2 (en) | 2016-03-04 | 2021-06-15 | Leifeld Metal Spinning Ag | Method for producing a gas or liquid tank |
WO2017157556A1 (en) * | 2016-03-17 | 2017-09-21 | Repkon Machine and Tool Industry and Trade Inc. | Method for producing gun barrels and apparatus for performing such method |
US10857580B2 (en) | 2016-03-17 | 2020-12-08 | Repkon Machine and Tool Industry and Trade Inc. | Method for producing gun barrels and apparatus for performing such method |
Also Published As
Publication number | Publication date |
---|---|
EP2210682B1 (en) | 2012-03-14 |
US20120090372A1 (en) | 2012-04-19 |
JP2012532023A (en) | 2012-12-13 |
RU2011148792A (en) | 2013-08-20 |
KR20120057582A (en) | 2012-06-05 |
PL2210682T3 (en) | 2012-07-31 |
BR112012000543A2 (en) | 2016-11-16 |
CN102470418A (en) | 2012-05-23 |
RU2526348C2 (en) | 2014-08-20 |
ATE549106T1 (en) | 2012-03-15 |
KR101696224B1 (en) | 2017-01-13 |
WO2011003501A1 (en) | 2011-01-13 |
CN102470418B (en) | 2014-09-17 |
JP5791599B2 (en) | 2015-10-07 |
US8997541B2 (en) | 2015-04-07 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
EP2210682B1 (en) | Method and apparatus for spinning | |
EP2127777B1 (en) | Device and method for generating or processing workpieces from a blank mould, in particular for casting internal profiles or internal gears | |
DE4415091C1 (en) | Method and device for the continuous, non-cutting profiling cutting of tubular workpieces into individual rings that are identical to one another | |
EP3351313B1 (en) | Method and device for pressure rolling | |
EP0882532B1 (en) | Flow-turning device and method for the manufacture of a workpiece having a toothed face | |
EP3223977A1 (en) | Method for producing a profiled hollow shaft for a telescopic steering shaft and telescopic steering shaft | |
EP1017518B1 (en) | Flowturning device and method for producing internal geared wheels with two sets of inner toothing | |
DE102005028828B3 (en) | Method and device for producing metal rings | |
EP0955110B1 (en) | Method and device for flow-turning | |
DE1602135A1 (en) | Pipe manufacturing | |
DE102007002228A1 (en) | Method for preparing pipes with internal profiles, involves surrounding pipe from outside, by template, where rotating tool presses on pipe wall for producing different wall thickness wall areas in longitudinal direction of pipe | |
DE19620812B4 (en) | Method for producing a rotationally symmetrical body | |
DE19725453C2 (en) | Process for producing a hollow shaft | |
EP3423209B1 (en) | Method for manufacturing a gas or liquids tank having a drum-type peripheral wall | |
DE1138013B (en) | Method and device for the production of cylindrical workpieces with essentially longitudinal profiles | |
EP3159068B1 (en) | Forming machine for pressing/pressure rolling and method for pressing/pressure rolling | |
WO2008003305A1 (en) | Method for the production of a rotationally symmetrical part, and part produced according to said method | |
EP0997210B1 (en) | Method of manufacturing of disc-shaped objects with hub and pressure roll for realising this method | |
DE2553669C2 (en) | Method and device for producing a hollow body | |
EP3423205A1 (en) | Device and method for shaping a tubular workpiece | |
DE19716383C2 (en) | Process for the production of rotationally symmetrical hollow bodies | |
DE10311144B3 (en) | Method for producing a tube with an internal profile and device for carrying out the method | |
WO1999036206A1 (en) | Method and device for producing hollow bodies by means of cross-rolling | |
WO2019020619A1 (en) | Method and device for producing a tooth system on a cylindrical workpiece | |
DE102011118763A1 (en) | Device for bending circular pipe, has movable deflector that is provided for bending circular pipe with respect to axis of rotation of pressing tool, and clamping unit that is provided for clamping circular pipe |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
17P | Request for examination filed |
Effective date: 20100615 |
|
AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO SE SI SK SM TR |
|
AX | Request for extension of the european patent |
Extension state: AL BA RS |
|
GRAP | Despatch of communication of intention to grant a patent |
Free format text: ORIGINAL CODE: EPIDOSNIGR1 |
|
GRAS | Grant fee paid |
Free format text: ORIGINAL CODE: EPIDOSNIGR3 |
|
RAP1 | Party data changed (applicant data changed or rights of an application transferred) |
Owner name: LEIFELD METAL SPINNING AG |
|
GRAA | (expected) grant |
Free format text: ORIGINAL CODE: 0009210 |
|
AK | Designated contracting states |
Kind code of ref document: B1 Designated state(s): AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO SE SI SK SM TR |
|
REG | Reference to a national code |
Ref country code: GB Ref legal event code: FG4D Free format text: NOT ENGLISH |
|
REG | Reference to a national code |
Ref country code: CH Ref legal event code: EP Ref country code: AT Ref legal event code: REF Ref document number: 549106 Country of ref document: AT Kind code of ref document: T Effective date: 20120315 |
|
REG | Reference to a national code |
Ref country code: IE Ref legal event code: FG4D Free format text: LANGUAGE OF EP DOCUMENT: GERMAN |
|
REG | Reference to a national code |
Ref country code: DE Ref legal event code: R096 Ref document number: 502009003001 Country of ref document: DE Effective date: 20120510 |
|
REG | Reference to a national code |
Ref country code: NL Ref legal event code: T3 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: HR Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20120314 Ref country code: NO Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20120614 Ref country code: LT Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20120314 |
|
REG | Reference to a national code |
Ref country code: PL Ref legal event code: T3 |
|
LTIE | Lt: invalidation of european patent or patent extension |
Effective date: 20120314 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: FI Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20120314 Ref country code: GR Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20120615 Ref country code: LV Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20120314 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: CY Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20120314 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: SI Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20120314 Ref country code: SE Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20120314 Ref country code: RO Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20120314 Ref country code: CZ Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20120314 Ref country code: EE Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20120314 Ref country code: IS Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20120714 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: SK Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20120314 Ref country code: PT Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20120716 |
|
PLBI | Opposition filed |
Free format text: ORIGINAL CODE: 0009260 |
|
PLAX | Notice of opposition and request to file observation + time limit sent |
Free format text: ORIGINAL CODE: EPIDOSNOBS2 |
|
26 | Opposition filed |
Opponent name: REPKON MACHINE AND TOOL INDUSTRY AND TRADE INC. Effective date: 20121214 |
|
BERE | Be: lapsed |
Owner name: LEIFELD METAL SPINNING A.G. Effective date: 20120731 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: DK Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20120314 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: MK Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20120314 Ref country code: MC Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20120731 |
|
REG | Reference to a national code |
Ref country code: DE Ref legal event code: R026 Ref document number: 502009003001 Country of ref document: DE Effective date: 20121214 |
|
PLBB | Reply of patent proprietor to notice(s) of opposition received |
Free format text: ORIGINAL CODE: EPIDOSNOBS3 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: ES Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20120625 |
|
REG | Reference to a national code |
Ref country code: IE Ref legal event code: MM4A |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: BE Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20120731 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: IE Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20120709 Ref country code: MT Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20120314 Ref country code: BG Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20120614 |
|
REG | Reference to a national code |
Ref country code: CH Ref legal event code: PL |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: CH Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20130731 Ref country code: LI Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20130731 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: SM Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20120314 Ref country code: LU Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20120709 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: HU Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20090709 |
|
REG | Reference to a national code |
Ref country code: DE Ref legal event code: R100 Ref document number: 502009003001 Country of ref document: DE |
|
PLCK | Communication despatched that opposition was rejected |
Free format text: ORIGINAL CODE: EPIDOSNREJ1 |
|
PLBN | Opposition rejected |
Free format text: ORIGINAL CODE: 0009273 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: OPPOSITION REJECTED |
|
27O | Opposition rejected |
Effective date: 20140917 |
|
REG | Reference to a national code |
Ref country code: DE Ref legal event code: R100 Ref document number: 502009003001 Country of ref document: DE Effective date: 20140917 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: AT Payment date: 20150729 Year of fee payment: 7 |
|
REG | Reference to a national code |
Ref country code: FR Ref legal event code: PLFP Year of fee payment: 8 |
|
REG | Reference to a national code |
Ref country code: AT Ref legal event code: MM01 Ref document number: 549106 Country of ref document: AT Kind code of ref document: T Effective date: 20160709 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: AT Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20160709 |
|
REG | Reference to a national code |
Ref country code: FR Ref legal event code: PLFP Year of fee payment: 9 |
|
REG | Reference to a national code |
Ref country code: DE Ref legal event code: R082 Ref document number: 502009003001 Country of ref document: DE Representative=s name: WUNDERLICH & HEIM PATENTANWAELTE PARTNERSCHAFT, DE |
|
REG | Reference to a national code |
Ref country code: FR Ref legal event code: PLFP Year of fee payment: 10 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: NL Payment date: 20190722 Year of fee payment: 11 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: IT Payment date: 20190723 Year of fee payment: 11 Ref country code: FR Payment date: 20190724 Year of fee payment: 11 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: PL Payment date: 20190709 Year of fee payment: 11 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: GB Payment date: 20190725 Year of fee payment: 11 |
|
REG | Reference to a national code |
Ref country code: NL Ref legal event code: MM Effective date: 20200801 |
|
GBPC | Gb: european patent ceased through non-payment of renewal fee |
Effective date: 20200709 |
|
REG | Reference to a national code |
Ref country code: DE Ref legal event code: R082 Ref document number: 502009003001 Country of ref document: DE Representative=s name: WUNDERLICH & HEIM PATENTANWAELTE PARTNERSCHAFT, DE Ref country code: DE Ref legal event code: R081 Ref document number: 502009003001 Country of ref document: DE Owner name: LEIFELD METAL SPINNING GMBH, DE Free format text: FORMER OWNER: LEIFELD METAL SPINNING AG, 59229 AHLEN, DE |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: NL Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20200801 Ref country code: FR Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20200731 Ref country code: GB Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20200709 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: IT Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20200709 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: TR Payment date: 20220704 Year of fee payment: 14 |
|
P01 | Opt-out of the competence of the unified patent court (upc) registered |
Effective date: 20230508 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: PL Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20200709 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: DE Payment date: 20230726 Year of fee payment: 15 |