EP2208594A1 - Method for manufacturing a fire retardant wooden work surface - Google Patents
Method for manufacturing a fire retardant wooden work surface Download PDFInfo
- Publication number
- EP2208594A1 EP2208594A1 EP09176759A EP09176759A EP2208594A1 EP 2208594 A1 EP2208594 A1 EP 2208594A1 EP 09176759 A EP09176759 A EP 09176759A EP 09176759 A EP09176759 A EP 09176759A EP 2208594 A1 EP2208594 A1 EP 2208594A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- expandable graphite
- wood
- mat
- mixture
- binder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 33
- 239000003063 flame retardant Substances 0.000 title claims description 23
- 238000004519 manufacturing process Methods 0.000 title description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 86
- 229910002804 graphite Inorganic materials 0.000 claims abstract description 77
- 239000010439 graphite Substances 0.000 claims abstract description 77
- 239000000463 material Substances 0.000 claims abstract description 35
- 239000000203 mixture Substances 0.000 claims abstract description 24
- 238000002156 mixing Methods 0.000 claims abstract description 8
- 239000011248 coating agent Substances 0.000 claims abstract description 6
- 238000000576 coating method Methods 0.000 claims abstract description 6
- 239000002356 single layer Substances 0.000 claims abstract description 4
- 239000002023 wood Substances 0.000 claims description 37
- 239000011230 binding agent Substances 0.000 claims description 29
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine powder Natural products NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 claims description 8
- 238000004026 adhesive bonding Methods 0.000 claims description 5
- 239000003795 chemical substances by application Substances 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims description 5
- 229920005989 resin Polymers 0.000 claims description 4
- 239000011347 resin Substances 0.000 claims description 4
- 239000003292 glue Substances 0.000 claims description 3
- 238000003892 spreading Methods 0.000 claims description 3
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 claims description 2
- 229920000538 Poly[(phenyl isocyanate)-co-formaldehyde] Polymers 0.000 claims description 2
- 239000010410 layer Substances 0.000 description 11
- 239000002245 particle Substances 0.000 description 8
- 239000011093 chipboard Substances 0.000 description 7
- 230000000694 effects Effects 0.000 description 5
- 238000009826 distribution Methods 0.000 description 4
- 229910052799 carbon Inorganic materials 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 239000011094 fiberboard Substances 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 229920001131 Pulp (paper) Polymers 0.000 description 2
- 238000010306 acid treatment Methods 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 238000002845 discoloration Methods 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- CNPURSDMOWDNOQ-UHFFFAOYSA-N 4-methoxy-7h-pyrrolo[2,3-d]pyrimidin-2-amine Chemical compound COC1=NC(N)=NC2=C1C=CN2 CNPURSDMOWDNOQ-UHFFFAOYSA-N 0.000 description 1
- 239000004254 Ammonium phosphate Substances 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- ZRIUUUJAJJNDSS-UHFFFAOYSA-N ammonium phosphates Chemical class [NH4+].[NH4+].[NH4+].[O-]P([O-])([O-])=O ZRIUUUJAJJNDSS-UHFFFAOYSA-N 0.000 description 1
- 235000019289 ammonium phosphates Nutrition 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910021382 natural graphite Inorganic materials 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 230000009965 odorless effect Effects 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000011236 particulate material Substances 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 230000003313 weakening effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N9/00—Arrangements for fireproofing
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/92—Protection against other undesired influences or dangers
- E04B1/94—Protection against other undesired influences or dangers against fire
- E04B1/941—Building elements specially adapted therefor
- E04B1/942—Building elements specially adapted therefor slab-shaped
Definitions
- the invention relates to a method for producing a fire-retardant wood-based panel, in particular chipboard, and a wood-based panel produced thereon.
- Wood-based materials are used in many ways in construction. Where fire protection requirements exist, special precautions are usually required. These can once in the full-surface coating with special fire-retardant paints or planking of wood-based panels with mineral-bonded materials, eg. Plasterboard, exist, or in the choice of an improved with fire retardant wood-based panel itself.
- flame retardants based on special salts today preferably ammonium phosphates
- these additives are also disadvantageously expensive and further have the disadvantage that they stick in contact with the pressing tools this glue or form caking on these. Accordingly, these can be added only in the middle layer or it is the chip cake on top and bottom with an additional layer, for example. From grinding dust, provided, which must then be removed from the finished plate again.
- fire-retardant equipped plates can not be produced to date. This is especially true for thin plates, since these are usually constructed in a single layer.
- expanded graphite is also known as a fire-retardant agent, which in the event of a fire, that is to say in the event of severe heating, has the properties of reducing the thermal conductivity and of providing a flame retardant.
- Graphite is a crystalline form of carbon, comprising atoms that are bound in flat layered planes with weaker bonds between the planes.
- graphite particles such as natural graphite flakes
- an intercalate of, for example, one Solution of sulfuric and nitric acid reacts the crystal structure of the graphite so that a compound of graphite and the intercalate is formed.
- the treated intercalated graphite particles are known as expanded graphite particles and are commercially available.
- the particles of the intercalated graphite undergo foaming and expand in size by a multiple, well up to 80 times, of their original volume in the direction perpendicular to the crystalline planes of the graphite.
- the EP 0 694 372 Bl relates to a three-layer Oriented Strand Board (OSB) in which the strands (wood chips) of the facing layers are treated with expanded graphite as an anti-fire additive, while the middle layer is free of fire retardants.
- the wood-based panel provided with expanded graphite only in the outer layers is produced by first mixing the strands which are to form the outer layers of the panel with liquid phenolic resin as a binder into a chip cake and then adding expanded graphite to the chip cake in a subsequent step. The resulting mass is formed into a mat of aligned strands and pressed with an expandable graphite-free further mat and finally with an expandable graphite-containing mat to the final OSB plate.
- the DE 10 2004 017 578 A1 treats a central layer of doors with recesses introduced for decorative purposes, these being superficially provided with a fire-retardant agent, which may contain expandable graphite, to compensate for the cross-sectional weakening present there.
- an intumescent fire protection plate having a core of a polyurethane and an intumescent mixture containing expandable graphite, and at least one combustible top layer disposed thereon. Since the outer layers of this fire protection plate are free of expandable graphite, there is also no risk of undesired discoloration on materials that come into contact with the plate. Disadvantage, however, is that the outer layers are combustible and thus the wood-based panel is only partially usable as a fire protection board.
- the invention is therefore based on the object of specifying a method for producing a wood-based panel, with which an optimal fire protection behavior and at the same time a pencil effect reduced to a minimum is ensured.
- the basic idea of the present invention is therefore first to mix the expandable graphite with one of the two main components of a wood-based panel, that is to say either with the wood particles or with the binder, before the other of the two main components is added to this mixture.
- the expandable graphite is distributed over the entire cross section of the mat. Expanded graphite can be used to fire-retard the entire cross-section of a slab, especially in areas near the surface.
- Expanded graphite plates can be coated in any way. There are no restrictions as may be given by a fire-retardant paint. According to a further embodiment of the method according to the invention, therefore, the wood-based panel is provided with a coating which is particularly free of fire retardant agents, in particular free of expandable graphite, is.
- expanded graphite has little to no negative impact on the mechanical properties of a plate, in particular transverse tensile and bending strength and modulus of elasticity.
- Expanded graphite is already very effective in small quantities and therefore very economical to use.
- Expanded graphite is easy to handle and odorless. In his manipulation, no special precautions are required. Expanded graphite is toxicologically harmless and a substance that reacts under the given conditions with potential reactants not or only to a negligible extent, so he does not pollute the environment.
- the expandable graphite for example, have a carbon content of at least 90%, in particular at least 92% and preferably at least 98%.
- the ash content in the expandable graphite can be selected such that it is at most 10%, in particular at most 8% and preferably at most 2%.
- the particle size distribution in the expanded graphite can be chosen such that at least 80% of the grains are larger than 300 ⁇ m. However, cases are also conceivable in which the particle size distribution is selected such that at least 80% of the grains are smaller than 150 ⁇ m.
- the Expansion based on a temperature of 1000 ° C, may be at least 100 ml / g, in particular at least 250 ml / g and preferably at least 350 ml / g.
- the starting temperature at which the expansion starts is preferably in a range of 230 to 270 ° C, especially 240 to 260 ° C, and preferably about 250 ° C.
- the expandable graphite used in the process according to the invention is produced in particular from flake graphite in the form of flakes or powders.
- Flake graphite is rendered intumescent by an acid treatment. After washing the surface, adjusting the pH and drying, the expandable graphite is ready for use. It consists essentially of crystallized carbon and minor admixtures of natural rock constituents and minerals. There are also residues of the acid treatment, which are integrated in the interior of the flakes.
- Such produced expanded graphite has a melting and evaporating temperature in the absence of oxygen of about 3600 ° C. The ignition temperature is approx. 600 ° C.
- the expandable graphite may have a relative density between 2.1 and 2.3 g / cm 3 and / or a bulk density of 0.2 to 1.0 g / cm 3 .
- the pH of the surface is preferably between 3 and 12.
- melamine powder is mixed.
- the melamine powder is preferably mixed into the mixture containing the small-sized material and the expandable graphite.
- the melamine powder is preferably mixed into the mixture containing the binder and expandable graphite.
- binders There is no limitation on the applicability of the binders. It is therefore possible to use all of the customary binder types such as UF, MUF, PF, MUPF and mixtures thereof and / or also PMDI glues.
- the lignocellulose-containing, small-piece material is provided with a moisture content in a range of 2 to 8%, in particular 3 to 7%, preferably 4 to 6%, based on the dry matter of the material , lies. It has proven particularly advantageous if the moisture content of the small-sized material is 5%. Only after the small-piece material has such a moisture, it is mixed according to this embodiment in the first alternative of the method according to the invention with the expandable graphite or in the second alternative of the method according to the invention with the expandable graphite and binder-containing mixture.
- the proportion of expandable graphite in a range of 2 to 12%, in particular 3 to 8%, preferably 4 to 6%, based on the dry matter of the material is. It has proven particularly advantageous if the proportion of expandable graphite is 5%.
- expandable graphite in thin plates, ie plates with a thickness of less than 10 mm, preferably less than 5 mm, more preferably less than 3 mm, in particular in thin chip or fiber plates. These can be produced particularly economically with the help of calendering presses.
- expandable graphite in the production of single-layered plates, since simply the entire cross section of a plate can be equipped fire retardant.
- the object is finally achieved according to a third teaching of the present invention by a fire-retardant wood-based panel, in particular chipboard or fiberboard, which is produced by a method as described above.
- a thin chipboard such as Fig. 1 shows, chips to a moisture content of about 5% (based on the dry mass of the chips) dried. To these is added (again based on the dry mass of the chips) 5% expandable graphite until it is evenly distributed in the chip material.
- the thus pretreated chips are then glued with a commercially available MUPF binder, wherein the metered amount of binder is adjusted such that accounts for about 1,000 kg of dry wood pulp about 220 kg of solid resin.
- the chips provided with expandable graphite are glued to a chip cake and pressed with a calender press at a temperature of up to 210 ° C.
- the plate thus obtained is not ground and has a density of about 780 kg / m 3 .
- a sample of the plate obtained in this way was tested for the determination of the fire behavior, the dripping behavior and the smoke development according to EN 13823 as well as to EN ISO 11925-2.
- the tested panel was classified as D - s2, d1 with regard to its reaction to fire.
- a commercially available MUPF binder such as Fig. 2 shows, based on the solid resin content mixed about 25% expandable graphite until it is homogeneously distributed in the binder.
- the binder chips which were previously dried to a moisture content of about 5% (based on the dry mass of the wood) glued.
- the amount of binder is chosen such that accounts for about 1,000 kg of dry wood pulp about 220 kg of solid resin.
- Fig. 3 shows an embodiment of a wood-based panel 1, here a chipboard, which was prepared by one of the methods described above.
- the wood-based panel 1 contains a lignocellulose-containing, small-sized material 3, expandable graphite 2 and melamine powder 5, wherein this component was mixed with a binder (not shown) and pressed under elevated pressure and elevated temperature.
- the wood-based panel 1 has Furthermore, a coating 4, which is free of fire retardant agents.
Abstract
Description
Die Erfindung betrifft ein Verfahren zur Herstellung einer brandhemmenden Holzwerkstoffplatte, insbesondere Spanplatte, sowie eine danach hergestellte Holzwerkstoffplatte.The invention relates to a method for producing a fire-retardant wood-based panel, in particular chipboard, and a wood-based panel produced thereon.
An den Brandschutz werden vor allem in öffentlichen Gebäuden oder beim Fahrzeugbau hohe Anforderungen gestellt. Vor allem im Schiffs- und Fahrzeugbau werden geeignete Holzwerkstoffe wegen ihrem geringeren Gewicht Metall vorgezogen.High demands are placed on fire protection, above all in public buildings or in vehicle construction. Particularly in shipbuilding and vehicle construction, suitable wood-based materials are preferred over metal because of their lower weight.
Die Klassifizierung der Brandschutzeigenschaften von Werkstoffen im Bauwesen wurde in Deutschland bisher durch die DIN 4102 geregelt (in Österreich ÖNorm 3800). Im Zuge der europaweiten Harmonisierung ist dafür nun die EN 13501-1 (Brandverhalten) bzw. die EN 13501-2 (Feuerwiderstand) zugrunde zu legen.The classification of the fire protection properties of construction materials in Germany has hitherto been regulated by DIN 4102 (in Austria ÖNorm 3800). In the course of Europe-wide harmonization, the basis for this is now EN 13501-1 (fire behavior) or EN 13501-2 (fire resistance).
Holzwerkstoffe werden vielseitig im Bauwesen eingesetzt. Wo Anforderungen hinsichtlich Brandschutz bestehen, sind in der Regel besondere Vorkehrungen zu treffen. Diese können einmal in der vollflächigen Beschichtung mit speziellen brandhemmenden Anstrichstoffen oder der Beplankung der Holzwerkstoffplatten mit mineralisch gebundenen Werkstoffen, bspw. Gipskartonplatten, bestehen, oder in der Wahl einer mit Brandschutzmitteln verbesserten Holzwerkstoffplatte selber.Wood-based materials are used in many ways in construction. Where fire protection requirements exist, special precautions are usually required. These can once in the full-surface coating with special fire-retardant paints or planking of wood-based panels with mineral-bonded materials, eg. Plasterboard, exist, or in the choice of an improved with fire retardant wood-based panel itself.
Genannte Brandschutzmittel, welche nach dem Stand der Technik eingesetzt werden, weisen jedoch einige Nachteile auf. Bei zement- oder gipsgebundenen Holzspanplatten wird die gewünschte Eigenschaft durch das nicht brennbare mineralische Bindemittel hergestellt. Solche Platten weisen jedoch ein vergleichsweise hohes Gewicht auf und sind in ihrer Herstellung wesentlich teurer.However, said fire retardants which are used in the prior art, have some disadvantages. In cement or gypsum bonded wood chipboard is the desired property produced by the non-combustible mineral binder. However, such plates have a comparatively high weight and are much more expensive to produce.
Alternativ können auch Flammschutzmittel auf Basis spezieller Salze, heute bevorzugt Ammoniumphosphate, eingesetzt werden. Diese Zusätze sind jedoch ebenso nachteilhaft teuer und weisen weiters den Nachteil auf, dass sie bei Kontakt mit den Preßwerkzeugen diese verkleben bzw. Anbackungen an diesen bilden. Entsprechend können diese nur in der Mittelschicht zudosiert werden oder es wird der Spänekuchen an Ober- und Unterseite mit einer zusätzlichen Schicht, bspw. aus Schleifstaub, versehen, die anschließend von der fertigen Platte wieder abgenommen werden muss. Für einschichtig aufgebaute Platten bzw. wo entsprechende Vorrichtungen nicht zur Verfügung stehen, können solcherart brandhemmend ausgerüstete Platten bis dato nicht hergestellt werden. Dies trifft besonders bei Dünnplatten zu, da diese in der Regel einschichtig aufgebaut sind.Alternatively, flame retardants based on special salts, today preferably ammonium phosphates, can be used. However, these additives are also disadvantageously expensive and further have the disadvantage that they stick in contact with the pressing tools this glue or form caking on these. Accordingly, these can be added only in the middle layer or it is the chip cake on top and bottom with an additional layer, for example. From grinding dust, provided, which must then be removed from the finished plate again. For single-layered plates or where appropriate devices are not available, such fire-retardant equipped plates can not be produced to date. This is especially true for thin plates, since these are usually constructed in a single layer.
Aus dem Stand der Technik ist als brandhemmendes Mittel auch sogenannter Blähgraphit bekannt, der im Brandfall, also bei starker Erwärmung, die Eigenschaften hat, die Wärmeleitfähigkeit zu verringern und eine Entflammungsverzögerung zu schaffen.From the state of the art, so-called expanded graphite is also known as a fire-retardant agent, which in the event of a fire, that is to say in the event of severe heating, has the properties of reducing the thermal conductivity and of providing a flame retardant.
Graphit ist eine kristalline Form von Kohlenstoff, umfassend Atome, die in flachen geschichteten Ebenen mit schwächeren Bindungen zwischen den Ebenen gebunden sind. Durch Behandeln von Graphitteilchen, beispielsweise natürlichen Graphitflocken, mit einem Interkalat von zum Beispiel einer Lösung aus Schwefel- und Stickstoffsäure reagiert die Kristallstruktur des Graphits so, dass eine Verbindung aus Graphit und dem Interkalat gebildet wird. Die behandelten interkalierten Graphitteilchen sind als Teilchen von Blähgraphit bekannt und im Handel erhältlich. Bei Aussetzung einer hohen Temperatur erfahren die Teilchen des interkalierten Graphits ein Aufschäumen und dehnen sich in ihrer Größe'um ein Vielfaches, durchaus bis zum 80-fachen, ihres ursprünglichen Volumens in die Richtung senkrecht zu den kristallinen Ebenen des Graphits aus.Graphite is a crystalline form of carbon, comprising atoms that are bound in flat layered planes with weaker bonds between the planes. By treating graphite particles, such as natural graphite flakes, with an intercalate of, for example, one Solution of sulfuric and nitric acid reacts the crystal structure of the graphite so that a compound of graphite and the intercalate is formed. The treated intercalated graphite particles are known as expanded graphite particles and are commercially available. Upon exposure to a high temperature, the particles of the intercalated graphite undergo foaming and expand in size by a multiple, well up to 80 times, of their original volume in the direction perpendicular to the crystalline planes of the graphite.
Die
Die
Problematisch bei den zuvor beschriebenen, Blähgraphit enthaltenden Holzwerkstoffplatten ist allerdings, dass neben Graphit auch Blähgraphit die Eigenschaft hat, alles was mit diesem in Kontakt gebracht wird, dunkel einzufärben (Bleistifteffekt). Es herrschen daher auf vielen technischen Gebieten berechtigte Vorbehalte hinsichtlich der Anwendung von Blähgraphit in Holzwerkstoffplatten.The problem with the previously described, expandable graphite-containing wood-based panels, however, is that in addition to graphite and expandable graphite has the property of everything that is brought into contact with this darken (pencil effect). Therefore, there are justified reservations in many technical fields regarding the use of expanded graphite in wood-based panels.
Schließlich ist aus der
Der Erfindung liegt daher die Aufgabe zugrunde, ein Verfahren zur Herstellung einer Holzwerkstoffplatte anzugeben, mit welchem ein optimales Brandschutzverhalten und gleichzeitig ein auf ein Minimum reduzierter Bleistifteffekt gewährleistet wird.The invention is therefore based on the object of specifying a method for producing a wood-based panel, with which an optimal fire protection behavior and at the same time a pencil effect reduced to a minimum is ensured.
Die zuvor hergeleitete und aufgezeigte Aufgabe wird gemäß einer ersten Lehre der vorliegenden Erfindung gelöst durch ein Verfahren zur Herstellung einer brandhemmenden Holzwerkstoffplatte, insbesondere Span- oder Faserplatte, mit den Schritten
- Bereitstellen von lignozellulosehaltigem, kleinstückigem Material,
- Vermengen des lignozellulosehaltigen, kleinstückigen Materials mit Blähgraphit zu einem Gemisch,
- Beleimen des Gemisches mit einem Bindemittel,
- Streuen des beleimten Gemisches zu einer insbesondere einschichtigen Matte,
- Verpressen der Matte unter erhöhtem Druck und erhöhter Temperatur zu einer Holzwerkstoffplatte.
- Providing lignocellulosic, small-piece material,
- Blending the lignocellulosic, particulate material with expanded graphite into a mixture,
- Gluing the mixture with a binder,
- Spreading the glued mixture into a particularly single-layered mat,
- Pressing the mat under increased pressure and elevated temperature to a wood-based panel.
Ferner wird die Aufgabe gemäß einer zweiten Lehre der vorliegenden Erfindung gelöst durch ein Verfahren zur Herstellung einer brandhemmenden Holzwerkstoffplatte, insbesondere Span- oder Faserplatte, mit den Schritten
- Bereitstellen von lignozellulosehaltigem, kleinstückigem Material,
- Vermengen von Bindemittel und Blähgraphit zu einem Gemisch,
- Beleimen des lignozellulosehaltigen, kleinstückigen Materials mit dem Blähgraphit und Bindemittel enthaltenden Gemisch,
- Streuen des beleimten Materials zu einer insbesondere einschichtigen Matte,
- Verpressen der Matte unter erhöhtem Druck und erhöhter Temperatur zu einer Holzwerkstoffplatte.
- Providing lignocellulosic, small-piece material,
- Blending binder and expandable graphite into a mixture,
- Gluing the lignocellulosic, small-piece material with the expandable graphite and binder-containing mixture,
- Spreading the glued material to a particular single-layer mat,
- Pressing the mat under increased pressure and elevated temperature to a wood-based panel.
Der Grundgedanke der vorliegenden Erfindung ist also, zunächst den Blähgraphit mit einer der beiden Hauptkomponenten einer Holzwerkstoffplatte, das heißt entweder mit den Holzpartikeln oder mit dem Bindemittel, zu vermischen, bevor die jeweils andere der beiden Hauptkomponenten zu diesem Gemisch hinzugefügt wird.The basic idea of the present invention is therefore first to mix the expandable graphite with one of the two main components of a wood-based panel, that is to say either with the wood particles or with the binder, before the other of the two main components is added to this mixture.
Wie zuvor beschrieben, herrschen auf vielen technischen Gebieten, darunter auf dem technischen Gebiet der Herstellung von Holzwerkstoffplatten, Vorbehalte hinsichtlich der Anwendung von Blähgraphit als brandhemmendes Mittel in Holzwerkstoffplatten, da Blähgraphit einen Bleistifteffekt verursacht.'Entgegen dieser Erwartung hat sich aber gezeigt, dass dann, wenn der Blähgraphit vor dem Beleimen der Späne oder mit dem Bindemittel eingebracht wird, kein Bleistifteffekt resultiert, das ungewünschte Abfärben des Graphit also unterbleibt, da die Blähgraphitteilchen von dem Bindemittel vollständig ummantelt und dadurch eingeschlossen werden können. Weiters entstehen beim Einsatz von Blähgraphit keine ungewünschten Ablagerungen an den Pressblechen.As described above, in many technical fields, including in the field of the manufacture of wood-based panels, there are reservations about the use of expanded graphite as a fire-retardant in wood-based panels, since expanded graphite causes a pencil effect.' Against this expectation, however, it has been found that If the expandable graphite is introduced before the gluing of the chips or with the binder, no penciling effect results, the unwanted discoloration of the graphite is thus omitted, since the expandable graphite particles can be completely encased by the binder and thereby encapsulated. Furthermore, when using expanded graphite no undesirable deposits on the press plates.
Vorteilhafte Ausgestaltungen des erfindungsgemäßen Verfahrens sind Gegenstand der Unteransprüche und werden im Folgenden näher erläutert.Advantageous embodiments of the method according to the invention are the subject of the dependent claims and are explained in more detail below.
Gemäß einer.Ausgestaltung des erfindungsgemäßen Verfahrens wird der Blähgraphit über den gesamten Querschnitt der Matte verteilt. Mit Blähgraphit kann der gesamte Querschnitt einer Platte brandhemmend ausgerüstet werden, also speziell auch in den oberflächennahen Zonen.According to one embodiment of the method according to the invention, the expandable graphite is distributed over the entire cross section of the mat. Expanded graphite can be used to fire-retard the entire cross-section of a slab, especially in areas near the surface.
Mit Blähgraphit ausgerüstete Platten können auf jede Art beschichtet werden. Es bestehen keine Einschränkungen, wie sie durch einen Brandschutzanstrich gegeben sein können. Gemäß einer weiteren Ausgestaltung des erfindungsgemäßen Verfahrens wird daher die Holzwerkstoffplatte mit einer Beschichtung versehen, die insbesondere frei von brandhemmenden Mitteln, insbesondere frei von Blähgraphit, ist.Expanded graphite plates can be coated in any way. There are no restrictions as may be given by a fire-retardant paint. According to a further embodiment of the method according to the invention, therefore, the wood-based panel is provided with a coating which is particularly free of fire retardant agents, in particular free of expandable graphite, is.
Der Einsatz von Blähgraphit hat kaum bis gar keine negativen Einflüsse auf die mechanischen Eigenschaften einer Platte, insbes. Querzug- und Biegefestigkeit sowie E-Modul.The use of expanded graphite has little to no negative impact on the mechanical properties of a plate, in particular transverse tensile and bending strength and modulus of elasticity.
Die mit Blähgraphit ausgerüsteten Platten färben nicht ab, der vermutete Bleistifteffekt tritt wider erwarten nicht auf.The plates equipped with expandable graphite do not discolor, the presumed pencil effect does not occur, contrary to expectation.
Blähgraphit ist bereits in geringen Mengen sehr effektiv und daher in seiner Anwendung sehr wirtschaftlich.Expanded graphite is already very effective in small quantities and therefore very economical to use.
Blähgraphit ist einfach zu handhaben und geruchsneutral. Bei seiner Manipulation sind keine besonderen Vorkehrungen erforderlich. Blähgraphit ist toxikologisch unschädlich und eine Substanz, die unter den jeweilig gegebenen Bedingungen mit potentiellen Reaktionspartnern nicht oder nur in verschwindend geringem Maße reagiert, womit er die Umwelt nicht belastet.Expanded graphite is easy to handle and odorless. In his manipulation, no special precautions are required. Expanded graphite is toxicologically harmless and a substance that reacts under the given conditions with potential reactants not or only to a negligible extent, so he does not pollute the environment.
Es kann Blähgraphit unterschiedlicher technischer Spezifikation eingesetzt werden: der Blähgraphit kann beispielsweise einen Kohlenstoffgehalt von mindestens 90%, insbesondere mindestens 92% und vorzugsweise mindestens 98% aufweisen. Ferner kann der Aschegehalt im Blähgraphit so gewählt sein, dass er bei maximal 10%, insbesondere maximal 8% und vorzugsweise maximal 2% liegt. Die Kornverteilung im Blähgraphit kann so gewählt sein, dass mindestens 80% der Körner größer als 300 µm sind. Es sind aber auch Fälle denkbar, bei denen die Kornverteilung so gewählt ist, dass mindestens 80% der Körner kleiner als 150 µm sind. Die Expansion, bezogen auf eine Temperatur von 1000°C, kann mindestens 100 ml/g, insbesondere mindestens 250 ml/g und vorzugsweise mindestens 350 ml/g betragen. Die Starttemperatur, bei der die Expansion beginnt, liegt vorzugsweise in einem Bereich von 230 bis 270°C, insbesondere von 240 bis 260°C und vorzugsweise bei etwa 250°C.It can be used expandable graphite different technical specification: the expandable graphite, for example, have a carbon content of at least 90%, in particular at least 92% and preferably at least 98%. Furthermore, the ash content in the expandable graphite can be selected such that it is at most 10%, in particular at most 8% and preferably at most 2%. The particle size distribution in the expanded graphite can be chosen such that at least 80% of the grains are larger than 300 μm. However, cases are also conceivable in which the particle size distribution is selected such that at least 80% of the grains are smaller than 150 μm. The Expansion, based on a temperature of 1000 ° C, may be at least 100 ml / g, in particular at least 250 ml / g and preferably at least 350 ml / g. The starting temperature at which the expansion starts is preferably in a range of 230 to 270 ° C, especially 240 to 260 ° C, and preferably about 250 ° C.
Der in dem erfindungsgemäßen Verfahren verwendete Blähgraphit wird insbesondere aus Flockengraphit in Form von Flocken oder Pudern hergestellt. Flockengraphit wird durch eine Säurebehandlung blähfähig gemacht. Nach dem Waschen der Oberfläche, Einstellen des pH-Werts und Trocknen ist der Blähgraphit einsatzbereit. Er besteht im wesentlichen aus kristallisiertem Kohlenstoff und aus geringfügigen Beimengungen von natürlichen Gesteinsbestandteilen und Mineralien. Hinzu kommen noch Reste von der Säurebehandlung, die im Innern der Flocken eingebunden sind. Ein solchermaßen hergestellter Blähgraphit weist eine Schmelz- und Verdampfungstemperatur bei Abwesenheit von Sauerstoff von etwa 3600°C auf. Die Zündtemperatur liegt bei ca. 600°C. Der Blähgrafit kann eine relative Dichte zwischen 2,1 und 2,3 g/cm3 und/oder eine Schüttdichte von 0,2 bis 1,0 g/cm3 aufweisen. Der pH-Wert der Oberfläche liegt vorzugsweise zwischen 3 und 12.The expandable graphite used in the process according to the invention is produced in particular from flake graphite in the form of flakes or powders. Flake graphite is rendered intumescent by an acid treatment. After washing the surface, adjusting the pH and drying, the expandable graphite is ready for use. It consists essentially of crystallized carbon and minor admixtures of natural rock constituents and minerals. There are also residues of the acid treatment, which are integrated in the interior of the flakes. Such produced expanded graphite has a melting and evaporating temperature in the absence of oxygen of about 3600 ° C. The ignition temperature is approx. 600 ° C. The expandable graphite may have a relative density between 2.1 and 2.3 g / cm 3 and / or a bulk density of 0.2 to 1.0 g / cm 3 . The pH of the surface is preferably between 3 and 12.
Zusätzliches Einmischen von Melaminpulver bringt durch Freisetzung des Stickstoffs weitere Verbesserung des Brandverhaltens. Daher ist gemäß einer weiteren Ausgestaltung des erfindungsgemäßen Verfahrens vorgesehen, dass Melaminpulver eingemischt wird. Bei dem Verfahren gemäß der ersten Alternative, bei dem also zunächst das kleinstückige Material mit dem Blähgraphit vermengt wird und das Gemisch anschließend mit einem Bindemittel versehen wird, wird das Melaminpulver vorzugsweise in das das kleinstückige Material und den Blähgraphit enthaltende Gemisch eingemischt. Im Falle der zweiten Alternative des erfindungsgemäßen Verfahrens, bei dem zunächst das Bindemittel mit Blähgrafit versehen wird und anschließend das kleinstückige Material mit diesem Gemisch beleimt wird, wird vorzugsweise das Melaminpulver in das das Bindemittel und den Blähgraphit enthaltende Gemisch eingemischt.Additional mixing of melamine powder brings further improvement of the fire behavior by releasing the nitrogen. Therefore, it is provided according to a further embodiment of the method according to the invention that melamine powder is mixed. In the method according to the first alternative, in which therefore first the small-piece material is mixed with the expandable graphite and the mixture then provided with a binder, the melamine powder is preferably mixed into the mixture containing the small-sized material and the expandable graphite. In the case of the second alternative of the method according to the invention, in which initially the binder is provided with expandable graphite and then the small-piece material is glued with this mixture, the melamine powder is preferably mixed into the mixture containing the binder and expandable graphite.
Es besteht keine Einschränkung hinsichtlich der Anwendbarkeit der Bindemittel. Es können also sämtliche der üblichen Bindemitteltypen wie UF-, MUF-, PF-, MUPF- sowie Mischungen davon und/oder auch PMDI-Leime eingesetzt werden.There is no limitation on the applicability of the binders. It is therefore possible to use all of the customary binder types such as UF, MUF, PF, MUPF and mixtures thereof and / or also PMDI glues.
Gemäß einer weiteren Ausgestaltung des erfindungsgemäßen Verfahrens ist vorgesehen, dass das lignozellulosehaltige, kleinstückige Material mit einer Feuchte bereitgestellt wird, die in einem Bereich von 2 bis 8 %, insbesondere 3 bis 7 %, vorzugsweise 4 bis 6 %, bezogen auf die Trockenmasse des Materials, liegt. Als besonders vorteilhaft hat sich erwiesen, wenn die Feuchte des kleinstückigen Materials 5 % beträgt. Erst nachdem das kleinstückige Material eine solche Feuchte aufweist, wird es gemäß dieser Ausgestaltung bei der ersten Alternative des erfindungsgemäßen Verfahrens mit dem Blähgraphit bzw. bei der zweiten Alternative des erfindungsgemäßen Verfahrens mit dem Blähgraphit und Bindemittel enthaltenden Gemisch vermengt.According to a further embodiment of the method according to the invention, it is provided that the lignocellulose-containing, small-piece material is provided with a moisture content in a range of 2 to 8%, in particular 3 to 7%, preferably 4 to 6%, based on the dry matter of the material , lies. It has proven particularly advantageous if the moisture content of the small-sized material is 5%. Only after the small-piece material has such a moisture, it is mixed according to this embodiment in the first alternative of the method according to the invention with the expandable graphite or in the second alternative of the method according to the invention with the expandable graphite and binder-containing mixture.
Gemäß wiederum einer weiteren Ausgestaltung des erfindungsgemäßen Verfahrens ist vorgesehen, dass der Anteil an Blähgraphit in einem Bereich von 2 bis 12 %, insbesondere 3 bis 8 %, vorzugsweise 4 bis 6 %, bezogen auf die Trockenmasse des Materials, liegt. Besonders vorteilhaft hat sich erwiesen, wenn der Anteil an Blähgraphit 5 % beträgt.According to yet another embodiment of the method according to the invention, it is provided that the proportion of expandable graphite in a range of 2 to 12%, in particular 3 to 8%, preferably 4 to 6%, based on the dry matter of the material is. It has proven particularly advantageous if the proportion of expandable graphite is 5%.
Es sind keine besonderen Vorkehrungen bei der Mischung des Blähgraphit mit dem Bindemittel erforderlich. Ein Absetzen des Blähgraphit im Bindemittel konnte nicht beobachtet werden, entsprechend kann durch einfaches einrühren eine homogene Verteilung des Blähgraphit im Bindemittel erreicht und damit auch eine regelmäßige Verteilung des Blähgraphit in der fertigen Platte erreicht werden.No special precautions are required when mixing the expanded graphite with the binder. Settling of the expandable graphite in the binder could not be observed; accordingly, a homogeneous distribution of the expandable graphite in the binder can be achieved by simply stirring in, and thus a regular distribution of the expandable graphite in the finished plate can be achieved.
Besonders bevorzugt ist der Einsatz des Blähgraphit bei Dünnplatten, also Platten mit einer Dicke kleiner 10 mm, bevorzugt kleiner 5 mm, besonders bevorzugt kleiner 3 mm, insbesondere bei Dünnspan- oder -faserplatten. Diese lassen sich besonders wirtschaftlich mit Hilfe von Kalanderpressen herstellen.Particularly preferred is the use of expandable graphite in thin plates, ie plates with a thickness of less than 10 mm, preferably less than 5 mm, more preferably less than 3 mm, in particular in thin chip or fiber plates. These can be produced particularly economically with the help of calendering presses.
Weiterhin ist es bevorzugt, Blähgraphit bei der Herstellung von einschichtig aufgebauten Platten einzusetzen, da einfach der gesamte Querschnitt einer Platte brandhemmend ausgerüstet werden kann.Furthermore, it is preferred to use expandable graphite in the production of single-layered plates, since simply the entire cross section of a plate can be equipped fire retardant.
Die Aufgabe wird schließlich gemäß einer dritten Lehre der vorliegenden Erfindung gelöst durch eine brandhemmende Holzwerkstoffplatte, insbesondere Span- oder Faserplatte, die durch ein Verfahren hergestellt ist, wie es zuvor beschrieben wurde.The object is finally achieved according to a third teaching of the present invention by a fire-retardant wood-based panel, in particular chipboard or fiberboard, which is produced by a method as described above.
Es gibt nun eine Vielzahl von Möglichkeiten, das erfindungsgemäße Verfahren und die erfindungsgemäße Holzwerkstoffplatte auszugestalten und weiterzubilden. Hierzu sei einerseits verwiesen auf die dem Patentanspruch 1 nachgeordneten Patentansprüche, andererseits auf die Beschreibung von Ausführungsbeispielen in Verbindung mit der Zeichnung. In der Zeichnung zeigt:
- Fig. 1
- ein erstes Ausführungsbeispiel eines Verfahrens gemäß der vorliegenden Erfindung,
- Fig. 2
- ein zweites Ausführungsbeispiel eines Verfahrens gemäß der vorliegenden Erfindung und
- Fig. 3
- eine Schnittansicht einer entsprechenden Holzwerkstoffplatte.
- Fig. 1
- A first embodiment of a method according to the present invention,
- Fig. 2
- A second embodiment of a method according to the present invention and
- Fig. 3
- a sectional view of a corresponding wood-based panel.
Zur Herstellung einer Dünnspanplatte werden, wie
Eine Probe der solcherart erhaltenen Platte wurde zur Bestimmung des Brandverhaltens, des Abtropfverhaltens und der Rauchentwicklung nach EN 13823 sowie nach EN ISO 11925-2 geprüft. In Übereinstimmung mit EN 13501-1 konnte die geprüfte Platte bezüglich seines Brandverhaltens mit D - s2, d1 klassifiziert werden.A sample of the plate obtained in this way was tested for the determination of the fire behavior, the dripping behavior and the smoke development according to EN 13823 as well as to EN ISO 11925-2. In accordance with EN 13501-1, the tested panel was classified as D - s2, d1 with regard to its reaction to fire.
Zu einem handelsüblichen MUPF-Bindemittel werden, wie
Eine Probe der solcherart hergestellten Platte wurde auf deren Brandverhalten untersucht, wobei gegenüber der Probe aus Beispiel 1 keine veränderten Eigenschaften festgestellt wurden.A sample of the plate prepared in this way was examined for its fire behavior, with no changed properties being found in relation to the sample from Example 1.
Claims (15)
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PL09176759T PL2208594T3 (en) | 2009-01-15 | 2009-11-23 | Method for manufacturing a fire retardant wooden work surface |
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DE102009005155.4A DE102009005155B4 (en) | 2009-01-15 | 2009-01-15 | Process for producing a fire-retardant wood-based panel and corresponding wood-based panel |
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EP2208594A1 true EP2208594A1 (en) | 2010-07-21 |
EP2208594B1 EP2208594B1 (en) | 2014-05-21 |
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CN103101085A (en) * | 2012-12-27 | 2013-05-15 | 廊坊华日家具股份有限公司 | Mesoporous molecular sieve modified anti-flaming solid wood panels and preparation method thereof |
US8808850B2 (en) | 2011-10-25 | 2014-08-19 | Arclin | Water resistant intumescent fire retardant coating |
EP2289677B1 (en) * | 2009-08-24 | 2016-02-10 | SWL-Tischlerplatten Betriebs-GmbH | Plywood board |
DE102014015354A1 (en) * | 2014-10-08 | 2016-04-14 | Ed. Heckewerth Nachf. GmbH & Co. KG | paneling |
DE102015103893A1 (en) | 2015-03-17 | 2016-09-22 | Svt Brandschutz Vertriebsgesellschaft Mbh International | Fire protection for wood-based panels |
WO2017077069A1 (en) | 2015-11-05 | 2017-05-11 | Puren Gmbh | Functional material having at least one additive |
WO2017118765A1 (en) * | 2016-01-09 | 2017-07-13 | Fernando Tahmouresinia | Flame or fire protection agent and production and use thereof in particular for wood-, cellulose-, and polyolefin-based products |
EP3323576A1 (en) | 2016-11-10 | 2018-05-23 | GUTEX Holzfaserplattenwerk H. Henselmann GmbH + Co KG | Method for the preparation of fire-retardant insulating panels/mats and fire-retardant injected insulation made from fibres on the basis of renewable resources |
EP3283687A4 (en) * | 2015-03-13 | 2019-06-05 | 2423465 Ontario Inc. | Construction board |
US10920147B2 (en) | 2015-11-12 | 2021-02-16 | Fernando Tahmouresinia | Flame or fire retarding agents and their manufacture and use |
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EP3323576A1 (en) | 2016-11-10 | 2018-05-23 | GUTEX Holzfaserplattenwerk H. Henselmann GmbH + Co KG | Method for the preparation of fire-retardant insulating panels/mats and fire-retardant injected insulation made from fibres on the basis of renewable resources |
EP3323576B1 (en) | 2016-11-10 | 2022-01-26 | GUTEX Holzfaserplattenwerk H. Henselmann GmbH + Co KG | Method for the preparation of fire-retardant insulating panels/mats on the basis of renewable resources |
Also Published As
Publication number | Publication date |
---|---|
ES2491520T3 (en) | 2014-09-08 |
EP2208594B1 (en) | 2014-05-21 |
DE102009005155B4 (en) | 2015-12-10 |
DE102009005155A1 (en) | 2010-07-22 |
PL2208594T3 (en) | 2014-10-31 |
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