Classifications

• • C—CHEMISTRY; METALLURGY
  • C21—METALLURGY OF IRON
  • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
  • C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
  • C21D9/28—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for plain shafts
• • C—CHEMISTRY; METALLURGY
  • C21—METALLURGY OF IRON
  • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
  • C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
  • C21D1/06—Surface hardening
  • C21D1/09—Surface hardening by direct application of electrical or wave energy; by particle radiation
  • C21D1/10—Surface hardening by direct application of electrical or wave energy; by particle radiation by electric induction
• • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
  • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
  • Y02P10/00—Technologies related to metal processing
  • Y02P10/25—Process efficiency

Definitions

• the invention relates to a method for inductively heating a metallic workpiece to a target temperature by moving, in particular turning, of the workpiece relative to a magnetic field passing through the workpiece.
• Metallic workpieces in particular in the form of ingots, blocks, billets or rods can be heated in a magnetic field which is generated by means of at least one coil whose winding is traversed by either an alternating current or a direct current.
• the workpiece usually rests in the alternating magnetic field, but can also be moved relative to this translational or rota- rend.
• a translational and / or rotating relative movement between the magnetic field and the workpiece is required.
• Methods for such inductive heating of a workpiece in a DC magnetic field are e.g. from WO 2004/066681 Al and DE 10 2005 061 670 Al known.
• a fundamental difficulty of the known methods for inductive heating of moving workpieces is to determine the time-dependent rising temperature of the workpiece with sufficient and reproducible accuracy to complete the heating process when reaching a prescribed target temperature. Touching direct measurements, eg by means of thermocouples, deliver very precise measured values, but are not very practical. because they are executable only on the stationary workpiece. Although touching indirect measurements, eg measurements of the temperature-dependent resistance of the workpiece material, can be made on the moving workpiece, they require sliding contacts which are not only susceptible to wear but also lead to very inaccurate measurement results due to oxide and scale layers on the workpiece surface , This disadvantage also has a method known from DE 30 33 482 A1 for measuring the temperature of an inductively heatable roll by measuring the roll diameter.
• the correction factors which express the emissivity of the material in relation to a black body, depend on the material and, in addition, on the surface finish of the workpiece.
• the surface texture is in turn considerably temperature-dependent, in particular due to oxide and / or scale formation. Therefore, the emissivity can change significantly between the room temperature and the DESIRED temperature both up and down.
• the copper emissivity increases from about 0.3 at room temperature due to the formation of black copper oxide to about 0.7 at 600 0 C.
• the invention has for its object to provide a method which makes it possible to inductively heat a metallic workpiece with sufficient and reproducible accuracy to a target temperature.
• This object is achieved in a method for inductively heating a metallic workpiece to a nominal temperature by rotating the workpiece relative to a direct magnetic field passing through the workpiece, by clamping the workpiece between two clamping jaws rotatable about a common axis, in that at least one of the clamping jaws is rotationally driven, that at least one of the clamping jaws is actively displaceable in or parallel to the axis of rotation, that the pressing force of at least one of the clamping jaws is regulated, and that at least one mechanical variable representative of the workpiece temperature is measured as the actual value and with a for the target temperature representative nominal value of this mechanical size is compared.
• the inductive heating is ended when the actual value has reached the setpoint value.
• the actual value of the representative mechanical quantity is measured as a proportional electrical signal or converted into such an electrical signal, the value of which is then compared with the value of an electrical signal corresponding to the desired value.
• the actual value can be continuously measured and stored.
• the nominal value representative of the nominal temperature is preferably determined on the basis of a similar reference workpiece which is inductively heated by the same method, the temperature of which and the corresponding actual value of the mechanical variable being determined and the value measured when the target temperature is reached.
• the mechanical size is treated as a target value for all similar workpieces.
• the thermal expansion of the workpiece can be used particularly simply as a representative mechanical variable.
• This thermal expansion can be measured by means of a direct or indirect displacement measurement. This can work without contact or touching.
• the thermal expansion is proportional to an initial value of the measured dimension of the workpiece at the initial temperature, for an elongated workpiece, e.g. a billet or billet, the measurement of its thermal expansion along its longer axis is associated with a lower measuring effort than a measurement along its shorter axis, e.g. in a cylindrical workpiece the
• a largely anisotropically uniform target temperature of the workpiece is ensured if poorly heat-conductive clamping jaws are used.
• the contact force is regulated as a function of the temperature to a value that corresponds to a surface pressure that is smaller as the temperature-dependent surface area Pressing is where this plastic deformation of the workpiece begins. This ensures that the distance of the clamping jaws increases in proportion to the increase in the temperature of the workpiece as long as the coefficient of expansion remains temperature-independent constant. This is true for most materials with sufficient accuracy.
• the value of the contact pressure can be reduced very easily by lowering the hydraulic pressure.
• the contact pressure of the clamping tank z. B. by linear displacement of one of the rotatable clamping tank can also be adjusted or regulated by a linear motor, spindle drive or a rack and pinion.
• the mechanical work supplied to the workpiece can be used as a representative mechanical quantity.
• the calculated mechanical work is not from the time integral of this time-dependent speed and the time-dependent torque.
• the torque can be calculated from the active current or the active power of the motor characteristic converter. This and other methods for continuous torque measurement are known to the person skilled in the art.
• the temperature determined on the basis of the thermal expansion is associated with a lower error than the temperature determined on the basis of the mechanical work. Therefore, the temperature determined on the basis of the mechanical work is preferably used only to check the plausibility of the temperature of the workpiece determined on the basis of the thermal expansion.
• the proposed method is suitably carried out in a process-controlled manner.
• the reference values which are consuming but precisely measured on the reference workpiece and the actual values of the mechanical quantity measured on the workpieces can be continuously stored in a process computer which determines the actual values of the workpiece during the inductive heating with the stored reference Values and outputs a signal representing the actual temperature.
• this signal which can be displayed on a screen as an analog or digital value, for example, the operator can read the calculated current temperature of the workpiece.
• the signal can be used to automatically terminate the heating process as soon as the actual temperature has reached the set temperature.
• the mechanical work is used as the variable representative of the workpiece temperature
• at least the material and the dimensions of the workpiece to be heated can be entered into the process computer and the process computer programmed to have at least the clamping force of the clamping jaws, the speed of the workpiece Workpiece and induction according to a predetermined program time-dependent controls.
• the speed of the workpiece can be lowered to a value at which the losses due to heat radiation and heat conduction are approximately compensated.
• the magnetic induction can be lowered for the same purpose.
• the DC magnetic field can be generated by means of at least one superconducting coil.
• Fig. 1 is a greatly simplified representation of a
• Fig. 2 is a greatly simplified representation of a
• Fig. 1 two spaced carriages 2a, 2b are arranged on a machine bed 1. At least one of these slides is movable by means of a not shown drive in the direction of the double arrow Pl.
• Each of the carriages 2a and 2b carries an electric motor 3a and 3b, respectively.
• Each electric motor 3a and 3b drives a jaw 4a and 4b, respectively.
• At least one of the clamping jaws 4a, 4b is displaceable by means of a hydraulic device 5a, 5b with respect to the relevant electric motor 3a, 3b in accordance with the double arrow P2.
• a workpiece in the form of a cylindrical bar 6 is clamped.
• the bar 6 is penetrated by a direction indicated by the arrow B magnetic field, which is generated by a coil, not shown, through which DC.
• Each of the carriages 2a and 2b carries a displacement transducer 7a or 7b.
• These displacement encoders 7a and 7b measure the position of the respective carriage relative to the machine bed 1 by scanning the indicated measuring rulers 8a and 8b and thus as a result the temperature-dependent changing length of the billet 6 between the clamping jaws 4a, 4b.
• any other displacement or distance measuring device that operates with sufficient accuracy can also be used.
• a laser rangefinder directly measuring the distance between the carriages 2a and 2b, or a laser rangefinder directly measuring the distance of the end surfaces of the jaws 4a and 4b and sending the measurement data wirelessly to a receiver can also be used.
• FIG. 2 also shows, in a very very schematic and simplified form, a device for inductive heating in which the temperature of the workpiece 6 is determined on the basis of the work supplied to it.
• the workpiece 6 rotates between the pole pieces of an iron core 20 of a coil 21, which may in particular have a superconducting winding.
• the workpiece 6 is about an indicated drive motor 23 (in principle, similar to FIG. 1, that is mounted between jaws and possibly also via two drive motors) in rotation.
• the torque transmitted by the drive motor 23 to the workpiece 6 is transmitted as an electrical signal to a processing unit 24 by means of known transducers, for example strain gauges arranged on the shaft, which delivers a torque-proportional value to the process computer 25.
• the process computer furthermore receives a signal which is derived, for example, from the drive motor 21 and represents the rotational speed of the workpiece 6. As soon as the speed is different from 0, a time measurement is started in the computer. From the speed, the torque and the elapsed torque heating time, the computer determines the work supplied to the workpiece. Computer-internally, the actual value of the work is compared with a stored nominal value and, for equality, for example, the drive motor 23 is shut down.
• the DESIRED value or a number of DESIRED values as samples are for each workpiece dimension and workpiece material on a similar or identical workpiece, which is preferably inductively heated in the same way, e.g. by repeated interruption of the
• Heating by stopping the drive touching by thermocouple or by calibrated pyrometric measurement measured on the moving workpiece.

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• Chemical & Material Sciences (AREA)
• Engineering & Computer Science (AREA)
• Physics & Mathematics (AREA)
• Thermal Sciences (AREA)
• Crystallography & Structural Chemistry (AREA)
• Mechanical Engineering (AREA)
• Materials Engineering (AREA)
• Metallurgy (AREA)
• Organic Chemistry (AREA)
• General Induction Heating (AREA)
• Forging (AREA)

Applications Claiming Priority (2)

Publications (1)

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ID=39971116

Family Applications (1)

Country Status (12)

Families Citing this family (18)

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• 2007
  • 2007-10-24 DE DE102007051108A patent/DE102007051108B4/de not_active Expired - Fee Related
• 2008
  • 2008-08-14 BR BRPI0817928 patent/BRPI0817928A2/pt not_active IP Right Cessation
  • 2008-08-14 CA CA2688231A patent/CA2688231C/en not_active Expired - Fee Related
  • 2008-08-14 KR KR1020107008876A patent/KR20100075534A/ko not_active Withdrawn
  • 2008-08-14 RU RU2010120725/07A patent/RU2010120725A/ru not_active Application Discontinuation
  • 2008-08-14 JP JP2010530289A patent/JP2011501366A/ja active Pending
  • 2008-08-14 EP EP08785563A patent/EP2204071A1/de not_active Withdrawn
  • 2008-08-14 WO PCT/EP2008/006716 patent/WO2009052886A1/de active Application Filing
  • 2008-08-14 AU AU2008316049A patent/AU2008316049A1/en not_active Abandoned
  • 2008-08-14 CN CN200880112972A patent/CN101836501A/zh active Pending
  • 2008-10-23 TW TW097140710A patent/TW200938008A/zh unknown
• 2010
  • 2010-03-01 US US12/714,714 patent/US20100147834A1/en not_active Abandoned

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