EP2201647B1 - Electrical connection terminal - Google Patents

Electrical connection terminal Download PDF

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Publication number
EP2201647B1
EP2201647B1 EP08839764A EP08839764A EP2201647B1 EP 2201647 B1 EP2201647 B1 EP 2201647B1 EP 08839764 A EP08839764 A EP 08839764A EP 08839764 A EP08839764 A EP 08839764A EP 2201647 B1 EP2201647 B1 EP 2201647B1
Authority
EP
European Patent Office
Prior art keywords
cylinder
conductive plate
hole
column
shoulder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP08839764A
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German (de)
French (fr)
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EP2201647A1 (en
Inventor
Philippe Hublier
Fabrice Hamon
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ELDRE
Original Assignee
ELDRE
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Publication date
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Publication of EP2201647A1 publication Critical patent/EP2201647A1/en
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Publication of EP2201647B1 publication Critical patent/EP2201647B1/en
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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49002Electrical device making
    • Y10T29/49117Conductor or circuit manufacturing
    • Y10T29/49204Contact or terminal manufacturing
    • Y10T29/49208Contact or terminal manufacturing by assembling plural parts
    • Y10T29/49218Contact or terminal manufacturing by assembling plural parts with deforming
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/53Means to assemble or disassemble
    • Y10T29/5313Means to assemble electrical device
    • Y10T29/5327Means to fasten by deforming

Definitions

  • the present invention relates to an electrical connection assembly, and a tool provided for making such an assembly.
  • an electrically conductive plate serving as an electrical conductor makes it possible to interconnect various electronic power components, for example a cable, a circuit breaker or the like. Due to the length of the conductive plate and manufacturing tolerances of the surrounding elements, certain electrical components are at a distance from the conductive plate and are not in contact with it.
  • the document GB-A-2 154 079 shows a connection set of the state of the art.
  • An object of the present invention is to provide an electrical connection assembly which does not have the drawbacks of the prior art and which, in particular, allows contacting of the conductive plate and the electrical components.
  • the hole of the first column is chamfered on the crimping side.
  • the first pillar comprises a hollow cylinder whose radius is adapted to allow its penetration into the bore.
  • the lengths of the hollow cylinder and of the second cylinder are such that, when the shoulder of the first column and the shoulder of the second column are in abutment against the conductive plate, the hollow cylinder and the second cylinder abut against each other.
  • the length of the second cylinder is greater than the thickness of the conductive plate and the shoulder of the first column is traversed axially by a hole whose radius is adapted to allow its fitting on the second cylinder.
  • the invention also proposes a tool comprising a first part comprising a body in which a hollow cavity is hollowed out and a second part comprising a body on which is formed a punch intended to penetrate the hollow cavity, the tool being characterized in that that the punch is attached to the body via a radiated area.
  • the Fig. 1a shows an electrical connection assembly 100 comprising an electrically conductive plate 102 and at least one baluster 106 which are not assembled.
  • the connection assembly 100 is intended to be implanted in an electrical box.
  • the conductive plate 102 is fixed in the electrical box and electrical components are put in place in the electrical box so as to come into contact with the conductive plate 102 or one of the columns 106 as a function of the distance between the electrical component and the conductive plate 102. That is to say if after implantation of the electrical component, it is in contact with the conductive plate 102, it is not necessary to provide a column 106, but if after implantation of the electrical component , it is not in contact with the conductive plate 102, it is necessary to provide a column 106.
  • the conductive plate 102 is pierced with a bore 104 intended to receive the column 106.
  • the column 106 comprises a cylinder 108 whose radius is adapted to allow its penetration into the bore 104 (FIG. Fig. 1b ).
  • the pillar 106 is hollow and is traversed axially by a hole 114.
  • a shoulder 110 of the column 106 abuts the column 106 against the conductive plate 102.
  • the length of the cylinder 108 is such that, when the shoulder 110 is in abutment, the free end of the cylinder 108 overflows beyond the conductive plate 102.
  • the Fig. 1 C shows the connection assembly 100 after crimping the column 106 on the conductive plate 102.
  • the crimping is carried out by radial expansion of the free end of the cylinder 108 of the column 106 and by axial crushing. After the axial crushing, the crimped end of the column 106 is flush with the conductive plate 102.
  • a tool is introduced into the hole 114 by the end disposed on the opposite side to the side through which the column 106 is inserted into the bore 104.
  • the tool is designed to exert a radial expansion force. on the free end of the first cylinder 106 and to crush it against the face of the conductive plate 102.
  • Crimping is not done solely by axial crushing of the first cylinder, but by radial expansion and axial crushing. This crimping provides a column 106 which is perfectly held and difficult to tear, unlike a crimping only axial.
  • the outer face 112 of the column 106 is then remote from the face of the conductive plate 102 and makes it possible to come into contact with an electrical component.
  • the hole 114 may serve as a fixing hole for a screw for holding the electrical component.
  • the Fig. 2 shows a conductive plate 202 according to another embodiment, particularly suitable for conducting plates of small thickness, for example less than 1 mm.
  • the conductive plate 202 has a bore 204 which is chamfered on the crimping side. The chamfer receives the radial expansion of the column.
  • the Fig. 3a shows an unassembled electrical connection assembly 300 according to a second embodiment.
  • the Fig. 3b shows the assembly assembly 300 assembled but not crimped.
  • the connection assembly 300 comprises a conductive plate 102 pierced with a bore 104 and a first pillar 320 coming against one of the faces of the conductive plate 102 and a second pillar 306 coming against the other face of the conductive plate 102. .
  • the first column 320 is traversed axially by a hole 326 which here has a chamfer 328 and comprises a cylinder 322 and a shoulder 324.
  • the second pillar 306 is traversed axially through a hole 316 and successively comprises a first cylinder 308, a second cylinder 310 coaxial and a shoulder 312 for stopping the second pillar 306 against the conductive plate 102.
  • the cylinder 322 of the first column 320 has a radius adapted to allow its penetration into the bore 104 ( Fig. 3b ). Stopping of the first column 320 against the conductive plate 102 is carried out by abutment of the shoulder 324.
  • the length of the cylinder 322 here is less than the thickness of the conductive plate 102.
  • the radius of the first cylinder 308 is adapted to allow its penetration into the hole 326 of the first column 320.
  • the radius of the second cylinder 310 is adapted to allow its penetration into the bore 104.
  • the lengths of the cylinder 322 of the first column 320 and the second cylinder 310 are such that when the shoulder 324 of the first column 320 and the shoulder 312 of the second column 306 abut against the conductive plate 102, the cylinder 322 and the second cylinder 310 abut against each other.
  • the length of the first cylinder 308 is such that when the connection assembly 300 is assembled ( Fig. 3b ), the free end of said first cylinder 308 protrudes beyond the outer face of the first pillar 320.
  • the second pillar 306 is then crimped into the first pillar 320 according to the first embodiment, by radial expansion of the end free of the first cylinder 308 and its axial crushing in the chamfer 328.
  • connection assembly 300 thus produced makes it possible to obtain a contact on the external face 330, 318 of each column 320, 306 for bringing an electrical component into contact with each of these faces 318, 330.
  • the Fig. 4a shows an unassembled electrical connection assembly 400 according to a third embodiment.
  • the Fig. 4b shows connection assembly 400 assembled but not crimped.
  • the connection assembly 400 comprises a conductive plate 102 pierced with a bore 104 and a first pillar 420 coming against one of the faces of the conductive plate 102 and a second pillar 406 coming against the other face of the conductive plate 102. .
  • the first column 420 comprises a cylinder 424 and a shoulder 422 intended to abut against the conductive plate 102.
  • the cylinder 424 is traversed axially by a hole 426 which here has a chamfer 428.
  • the shoulder 422 is traversed axially by a hole 430.
  • the second column 406 is traversed axially through a hole 416 and successively comprises a first cylinder 408, a second cylinder 410 coaxial and a shoulder 412 for stopping the second column 406 against the conductive plate 102.
  • the radius of the second cylinder 410 is adapted to allow its penetration into the bore 104 ( Fig. 4b ).
  • the length of the second cylinder 410 is greater than the thickness of the conductive plate 102.
  • the radius of the hole 430 of the shoulder 422 is adapted to allow the fitting of the first pin 420 on the second cylinder 410.
  • the radius of the first cylinder 408 is adapted to allow its penetration into the hole 426 of the cylinder 424 and its length. is such that when the connection set 400 is assembled ( Fig. 4b ), its free end protrudes beyond the outer face of the first column 420.
  • the second cylinder 410 In the assembled position, the second cylinder 410 is in abutment against the cylinder 424 and the shoulders 422 and 412 abut on both sides of the conductive plate 102.
  • the second pillar 406 is then crimped into the first pillar 420 according to the first embodiment, by radial expansion of the free end of the first cylinder 408 and axial crushing in the chamfer 428.
  • connection assembly 400 thus produced makes it possible to obtain a contact on the outer face 432, 418 of each column 420, 406 for bringing an electrical component into contact with each of these faces 432, 418.
  • the Fig. 5a shows the first part 501 of a tool and the Fig. 5b shows the second part 502 of the same tool which is intended to perform the crimping of a connection assembly 100, 300, 400 according to the invention.
  • the first part 501 comprises a cylindrical body 504 which carries at one of its ends, a shoe 508 intended to be fixed in the jaw of a machine and, at the other end, a hollow footprint 512.
  • the second part 502 comprises a cylindrical body 506 which carries at one of its ends, a shoe 510 intended to be fixed in the jaw of the machine and, at the other end, a punch 514.
  • the impression 412 is disposed opposite the punch 514 and the machine is provided to allow the approximation of the first portion 501 and the second portion 502.
  • the crimping pin is fitted on the body 504 of the first part 501 and the conductive plate and optionally the other column are placed on the face bearing the impression 512.
  • the punch 514 is then approached by the impression 512 and by its shape generates a radial expansion of the column and its axial crushing.
  • the punch 514 is fixed to the body 506 by means of a radiated zone which, when approaching the cavity 512, forces the end of the column to deviate radially. The end of the body 506 then crushes the free end thus spaced.
  • the dimensions of the various elements are such that after crimping no translational movement is possible between them.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
  • Connections By Means Of Piercing Elements, Nuts, Or Screws (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)
  • Cable Accessories (AREA)

Abstract

The disclosure concerns an electrical connection assembly comprising: a conductive plate with a drillhole, a first column with a hole passing axially through it and comprising a shoulder to abut against one of the faces of the conductive plate, and a second column with a hole passing axially through it and comprising a shoulder to abut against the other face of the conductive plate, a first cylinder with a radius sized to enable it to enter the hole in the first column and a length sized such that, when the shoulder is in abutment, the free end of the first cylinder projects beyond the conductive plate, and a second cylinder with a radius sized to enable it to enter the drillhole, wherein the free end of the first cylinder is crimped by radial expansion and then by axial compression in the hole in the first column.

Description

La présente invention concerne un ensemble de connexion électrique, ainsi qu'un outil prévu pour réaliser un tel ensemble.The present invention relates to an electrical connection assembly, and a tool provided for making such an assembly.

Dans un boîtier électrique, une plaque électriquement conductrice servant de conducteur électrique permet de relier entre eux, différents composants électroniques de puissance, par exemple un câble, un disjoncteur ou autre. Du fait de la longueur de la plaque conductrice et des tolérances de fabrication des éléments environnants, certains composants électriques se trouvent à une certaine distance de la plaque conductrice et ne sont pas en contact avec elle.In an electrical box, an electrically conductive plate serving as an electrical conductor makes it possible to interconnect various electronic power components, for example a cable, a circuit breaker or the like. Due to the length of the conductive plate and manufacturing tolerances of the surrounding elements, certain electrical components are at a distance from the conductive plate and are not in contact with it.

Le document GB-A-2 154 079 montre un ensemble de connexion de l'état de la technique.The document GB-A-2 154 079 shows a connection set of the state of the art.

Un objet de la présente invention est de proposer un ensemble de connexion électrique qui ne présente pas les inconvénients de l'art antérieur et qui en particulier, permet une mise en contact de la plaque conductrice et des composants électriques.An object of the present invention is to provide an electrical connection assembly which does not have the drawbacks of the prior art and which, in particular, allows contacting of the conductive plate and the electrical components.

A cet effet, est proposé un ensemble de connexion électrique comprenant :

  • une plaque conductrice percée d'un alésage,
  • une première colonnette traversée axialement par un trou et comprenant un épaulement destiné à venir en butée contre l'une des faces de la plaque conductrice, et
  • une deuxième colonnette traversée axialement par un trou et comprenant un épaulement destiné à venir en butée contre l'autre face de la plaque conductrice, un premier cylindre dont le rayon est adapté pour permettre sa pénétration dans le trou de la première colonnette et dont la longueur est telle que, lorsque l'épaulement est en butée, l'extrémité libre du premier cylindre déborde au-delà de la plaque conductrice, et un deuxième cylindre dont le rayon est adapté pour permettre sa pénétration dans l'alésage,
l'ensemble de connexion étant caractérisé en ce que l'extrémité libre du premier cylindre est sertie par expansion radiale puis par écrasement axial dans le trou de la première colonnette.For this purpose, there is provided an electrical connection assembly comprising:
  • a conductive plate pierced with a bore,
  • a first column axially traversed by a hole and comprising a shoulder intended to abut against one of the faces of the conductive plate, and
  • a second column axially traversed by a hole and comprising a shoulder intended to abut against the other face of the conductive plate, a first cylinder whose radius is adapted to allow its penetration into the hole of the first column and whose length is such that, when the shoulder is in abutment, the free end of the first cylinder protrudes beyond the conductive plate, and a second cylinder whose radius is adapted to allow its penetration into the bore,
the connection assembly being characterized in that the free end of the first cylinder is crimped by radial expansion and then by axial compression in the hole of the first column.

Avantageusement, le trou de la première colonnette est chanfreiné du côté du sertissage.Advantageously, the hole of the first column is chamfered on the crimping side.

Selon un mode de réalisation particulier, la première colonnette comprend un cylindre creux dont le rayon est adapté pour permettre sa pénétration dans l'alésage.According to a particular embodiment, the first pillar comprises a hollow cylinder whose radius is adapted to allow its penetration into the bore.

Avantageusement, les longueurs du cylindre creux et du deuxième cylindre sont telles que, lorsque l'épaulement de la première colonnette et l'épaulement de la deuxième colonnette sont en butée contre la plaque conductrice, le cylindre creux et le deuxième cylindre sont en butée l'un contre l'autre.Advantageously, the lengths of the hollow cylinder and of the second cylinder are such that, when the shoulder of the first column and the shoulder of the second column are in abutment against the conductive plate, the hollow cylinder and the second cylinder abut against each other.

Selon un mode de réalisation particulier, la longueur du deuxième cylindre est supérieure à l'épaisseur de la plaque conductrice et l'épaulement de la première colonnette est traversé axialement par un trou dont le rayon est adapté pour permettre son emmanchement sur le deuxième cylindre.According to a particular embodiment, the length of the second cylinder is greater than the thickness of the conductive plate and the shoulder of the first column is traversed axially by a hole whose radius is adapted to allow its fitting on the second cylinder.

L'invention propose également un outil comprenant une première partie comprenant un corps dans lequel est creusée une empreinte creuse et une deuxième partie comprenant un corps sur lequel est réalisé un poinçon prévu pour pénétrer dans l'empreinte creuse, l'outil étant caractérisé en ce que le poinçon est fixé au corps par l'intermédiaire d'une zone rayonnée.The invention also proposes a tool comprising a first part comprising a body in which a hollow cavity is hollowed out and a second part comprising a body on which is formed a punch intended to penetrate the hollow cavity, the tool being characterized in that that the punch is attached to the body via a radiated area.

Les caractéristiques de l'invention mentionnées ci-dessus, ainsi que d'autres, apparaîtront plus clairement à la lecture de la description suivante d'un exemple de réalisation, ladite description étant faite en relation avec les dessins joints, parmi lesquels :

  • la Fig. 1a, 1a Fig. 1b et la Fig. 1c représentent des étapes d'assemblage d'un ensemble de connexion électrique selon un premier mode de réalisation de l'invention,
  • La Fig. 2 représente une plaque conductrice selon une variante de réalisation,
  • la Fig. 3a et la Fig. 3b représentent des étapes d'assemblage d'un ensemble de connexion électrique selon un deuxième mode de réalisation de l'invention,
  • la Fig. 4a et la Fig. 4b représentent des étapes d'assemblage d'un ensemble de connexion électrique selon un troisième mode de réalisation de l'invention,
  • la Fig. 5a et la Fig. 5b représentent les deux parties d'un outil selon l'invention.
The characteristics of the invention mentioned above, as well as others, will appear more clearly on reading the following description of an exemplary embodiment, said description being given in relation to the attached drawings, among which:
  • the Fig. 1a, 1a. 1b and the Fig. 1 C represent steps of assembling an electrical connection assembly according to a first embodiment of the invention,
  • The Fig. 2 represents a conductive plate according to an embodiment variant,
  • the Fig. 3a and the Fig. 3b represent steps of assembling an electrical connection assembly according to a second embodiment of the invention,
  • the Fig. 4a and the Fig. 4b represent steps of assembling an electrical connection assembly according to a third embodiment of the invention,
  • the Fig. 5a and the Fig. 5b represent the two parts of a tool according to the invention.

La Fig. 1a montre un ensemble de connexion électrique 100 comprenant une plaque électriquement conductrice 102 et au moins une colonnette 106 qui ne sont pas assemblées.The Fig. 1a shows an electrical connection assembly 100 comprising an electrically conductive plate 102 and at least one baluster 106 which are not assembled.

L'ensemble de connexion 100 est destiné à être implanté dans un boîtier électrique. La plaque conductrice 102 est fixée dans le boîtier électrique et des composants électriques sont mis en place dans le boîtier électrique de manière à venir en contact avec la plaque conductrice 102 ou l'une des colonnettes 106 en fonction de la distance entre le composant électrique et la plaque conductrice 102. C'est-à-dire si après implantation du composant électrique, celui-ci est en contact avec la plaque conductrice 102, il n'est pas nécessaire de prévoir une colonnette 106, mais si après implantation du composant électrique, celui-ci n'est pas en contact avec la plaque conductrice 102, il est nécessaire de prévoir une colonnette 106.The connection assembly 100 is intended to be implanted in an electrical box. The conductive plate 102 is fixed in the electrical box and electrical components are put in place in the electrical box so as to come into contact with the conductive plate 102 or one of the columns 106 as a function of the distance between the electrical component and the conductive plate 102. That is to say if after implantation of the electrical component, it is in contact with the conductive plate 102, it is not necessary to provide a column 106, but if after implantation of the electrical component , it is not in contact with the conductive plate 102, it is necessary to provide a column 106.

La plaque conductrice 102 est percée d'un alésage 104 destiné à recevoir la colonnette 106. A cette fin, la colonnette 106 comprend un cylindre 108 dont le rayon est adapté pour permettre sa pénétration dans l'alésage 104 (Fig. 1b). La colonnette 106 est creuse et est traversée axialement par un trou 114.The conductive plate 102 is pierced with a bore 104 intended to receive the column 106. For this purpose, the column 106 comprises a cylinder 108 whose radius is adapted to allow its penetration into the bore 104 (FIG. Fig. 1b ). The pillar 106 is hollow and is traversed axially by a hole 114.

Un épaulement 110 de la colonnette 106 vient arrêter en butée la colonnette 106 contre la plaque conductrice 102. La longueur du cylindre 108 est telle que, lorsque l'épaulement 110 est en butée, l'extrémité libre du cylindre 108 déborde au-delà de la plaque conductrice 102.A shoulder 110 of the column 106 abuts the column 106 against the conductive plate 102. The length of the cylinder 108 is such that, when the shoulder 110 is in abutment, the free end of the cylinder 108 overflows beyond the conductive plate 102.

La Fig. 1c montre l'ensemble de connexion 100 après sertissage de la colonnette 106 sur la plaque conductrice 102. Le sertissage s'effectue par expansion radiale de l'extrémité libre du cylindre 108 de la colonnette 106 puis par son écrasement axial. Après l'écrasement axial, l'extrémité sertie de la colonnette 106 est affleurante avec la plaque conductrice 102.The Fig. 1 C shows the connection assembly 100 after crimping the column 106 on the conductive plate 102. The crimping is carried out by radial expansion of the free end of the cylinder 108 of the column 106 and by axial crushing. After the axial crushing, the crimped end of the column 106 is flush with the conductive plate 102.

Un outil, décrit ci-après, est introduit dans le trou 114 par l'extrémité disposée du côté opposé au côté par lequel est introduit la colonnette 106 dans l'alésage 104. L'outil est prévu pour exercer une force d'expansion radiale sur l'extrémité libre du premier cylindre 106 et pour l'écraser contre la face de la plaque conductrice 102.A tool, described below, is introduced into the hole 114 by the end disposed on the opposite side to the side through which the column 106 is inserted into the bore 104. The tool is designed to exert a radial expansion force. on the free end of the first cylinder 106 and to crush it against the face of the conductive plate 102.

Le sertissage n'est pas réalisé uniquement par écrasement axial du premier cylindre, mais par expansion radiale puis par écrasement axial. Ce sertissage permet d'obtenir une colonnette 106 qui est parfaitement tenue et difficile à arracher, contrairement à un sertissage uniquement axial.Crimping is not done solely by axial crushing of the first cylinder, but by radial expansion and axial crushing. This crimping provides a column 106 which is perfectly held and difficult to tear, unlike a crimping only axial.

La face externe 112 de la colonnette 106 est alors à distance de la face de la plaque conductrice 102 et permet de venir en contact avec un composant électrique.The outer face 112 of the column 106 is then remote from the face of the conductive plate 102 and makes it possible to come into contact with an electrical component.

Le trou 114 peut servir de trou de fixation pour une vis de maintien du composant électrique.The hole 114 may serve as a fixing hole for a screw for holding the electrical component.

La Fig. 2 montre une plaque conductrice 202 selon un autre mode de réalisation, particulièrement adapté pour les plaques conductrices de faible épaisseur, par exemple inférieure à 1 mm. La plaque conductrice 202 présente un alésage 204 qui est chanfreiné du côté du sertissage. Le chanfrein reçoit l'expansion radiale de la colonnette.The Fig. 2 shows a conductive plate 202 according to another embodiment, particularly suitable for conducting plates of small thickness, for example less than 1 mm. The conductive plate 202 has a bore 204 which is chamfered on the crimping side. The chamfer receives the radial expansion of the column.

La Fig. 3a montre un ensemble de connexion électrique 300 non assemblé selon un deuxième mode de réalisation. La Fig. 3b montre l'ensemble de connexion 300 assemblé mais non serti.The Fig. 3a shows an unassembled electrical connection assembly 300 according to a second embodiment. The Fig. 3b shows the assembly assembly 300 assembled but not crimped.

L'ensemble de connexion 300 comprend une plaque conductrice 102 percée d'un alésage 104 et une première colonnette 320 venant contre l'une des faces de la plaque conductrice 102 et une deuxième colonnette 306 venant contre l'autre face de la plaque conductrice 102.The connection assembly 300 comprises a conductive plate 102 pierced with a bore 104 and a first pillar 320 coming against one of the faces of the conductive plate 102 and a second pillar 306 coming against the other face of the conductive plate 102. .

La première colonnette 320 est traversée axialement par un trou 326 qui présente ici un chanfrein 328 et comprend un cylindre 322 et un épaulement 324.The first column 320 is traversed axially by a hole 326 which here has a chamfer 328 and comprises a cylinder 322 and a shoulder 324.

La deuxième colonnette 306 est traversée axialement par un trou 316 et comprend successivement un premier cylindre 308, un deuxième cylindre 310 coaxial et un épaulement 312 destiné à arrêter la deuxième colonnette 306 contre la plaque conductrice 102.The second pillar 306 is traversed axially through a hole 316 and successively comprises a first cylinder 308, a second cylinder 310 coaxial and a shoulder 312 for stopping the second pillar 306 against the conductive plate 102.

Le cylindre 322 de la première colonnette 320 a un rayon adapté pour permettre sa pénétration dans l'alésage 104 (Fig. 3b). L'arrêt de la première colonnette 320 contre la plaque conductrice 102 s'effectue par butée de l'épaulement 324. La longueur du cylindre 322 est ici inférieure à l'épaisseur de la plaque conductrice 102.The cylinder 322 of the first column 320 has a radius adapted to allow its penetration into the bore 104 ( Fig. 3b ). Stopping of the first column 320 against the conductive plate 102 is carried out by abutment of the shoulder 324. The length of the cylinder 322 here is less than the thickness of the conductive plate 102.

Le rayon du premier cylindre 308 est adapté pour permettre sa pénétration dans le trou 326 de la première colonnette 320. Le rayon du deuxième cylindre 310 est adapté pour permettre sa pénétration dans l'alésage 104. Les longueurs du cylindre 322 de la première colonnette 320 et du deuxième cylindre 310 sont telles que, lorsque l'épaulement 324 de la première colonnette 320 et l'épaulement 312 de la deuxième colonnette 306 sont en butée contre la plaque conductrice 102, le cylindre 322 et le deuxième cylindre 310 sont en butée l'un contre l'autre.The radius of the first cylinder 308 is adapted to allow its penetration into the hole 326 of the first column 320. The radius of the second cylinder 310 is adapted to allow its penetration into the bore 104. The lengths of the cylinder 322 of the first column 320 and the second cylinder 310 are such that when the shoulder 324 of the first column 320 and the shoulder 312 of the second column 306 abut against the conductive plate 102, the cylinder 322 and the second cylinder 310 abut against each other.

La longueur du premier cylindre 308 est telle que, lorsque l'ensemble de connexion 300 est assemblé (Fig. 3b), l'extrémité libre dudit premier cylindre 308 déborde au-delà de la face externe de la première colonnette 320. La deuxième colonnette 306 est alors sertie dans la première colonnette 320 conformément au premier mode de réalisation, par expansion radiale de l'extrémité libre du premier cylindre 308 puis son écrasement axial dans le chanfrein 328.The length of the first cylinder 308 is such that when the connection assembly 300 is assembled ( Fig. 3b ), the free end of said first cylinder 308 protrudes beyond the outer face of the first pillar 320. The second pillar 306 is then crimped into the first pillar 320 according to the first embodiment, by radial expansion of the end free of the first cylinder 308 and its axial crushing in the chamfer 328.

L'ensemble de connexion 300 ainsi réalisé permet d'obtenir un contact sur la face externe 330, 318 de chaque colonnette 320, 306 pour mettre en contact un composant électrique sur chacune de ces faces 318, 330.The connection assembly 300 thus produced makes it possible to obtain a contact on the external face 330, 318 of each column 320, 306 for bringing an electrical component into contact with each of these faces 318, 330.

La Fig. 4a montre un ensemble de connexion électrique 400 non assemblé selon un troisième mode de réalisation. La Fig. 4b montre l'ensemble de connexion 400 assemblé mais non serti.The Fig. 4a shows an unassembled electrical connection assembly 400 according to a third embodiment. The Fig. 4b shows connection assembly 400 assembled but not crimped.

L'ensemble de connexion 400 comprend une plaque conductrice 102 percée d'un alésage 104 et une première colonnette 420 venant contre l'une des faces de la plaque conductrice 102 et une deuxième colonnette 406 venant contre l'autre face de la plaque conductrice 102.The connection assembly 400 comprises a conductive plate 102 pierced with a bore 104 and a first pillar 420 coming against one of the faces of the conductive plate 102 and a second pillar 406 coming against the other face of the conductive plate 102. .

La première colonnette 420 comprend un cylindre 424 et un épaulement 422 destiné à venir en butée contre la plaque conductrice 102. Le cylindre 424 est traversé axialement par un trou 426 qui présente ici un chanfrein 428. L'épaulement 422 est traversé axialement par un trou 430.The first column 420 comprises a cylinder 424 and a shoulder 422 intended to abut against the conductive plate 102. The cylinder 424 is traversed axially by a hole 426 which here has a chamfer 428. The shoulder 422 is traversed axially by a hole 430.

La deuxième colonnette 406 est traversée axialement par un trou 416 et comprend successivement un premier cylindre 408, un deuxième cylindre 410 coaxial et un épaulement 412 destiné à arrêter la deuxième colonnette 406 contre la plaque conductrice 102.The second column 406 is traversed axially through a hole 416 and successively comprises a first cylinder 408, a second cylinder 410 coaxial and a shoulder 412 for stopping the second column 406 against the conductive plate 102.

Le rayon du deuxième cylindre 410 est adapté pour permettre sa pénétration dans l'alésage 104 (Fig. 4b). La longueur du deuxième cylindre 410 est supérieure à l'épaisseur de la plaque conductrice 102.The radius of the second cylinder 410 is adapted to allow its penetration into the bore 104 ( Fig. 4b ). The length of the second cylinder 410 is greater than the thickness of the conductive plate 102.

Le rayon du trou 430 de l'épaulement 422 est adapté pour permettre l'emmanchement de la première colonnette 420 sur le deuxième cylindre 410. Le rayon du premier cylindre 408 est adapté pour permettre sa pénétration dans le trou 426 du cylindre 424 et sa longueur est telle que, lorsque l'ensemble de connexion 400 est assemblé (Fig. 4b), son extrémité libre déborde au-delà de la face externe de la première colonnette 420.The radius of the hole 430 of the shoulder 422 is adapted to allow the fitting of the first pin 420 on the second cylinder 410. The radius of the first cylinder 408 is adapted to allow its penetration into the hole 426 of the cylinder 424 and its length. is such that when the connection set 400 is assembled ( Fig. 4b ), its free end protrudes beyond the outer face of the first column 420.

En position assemblée, le deuxième cylindre 410 est en butée contre le cylindre 424 et les épaulements 422 et 412 sont en butée de part et d'autre de la plaque conductrice 102.In the assembled position, the second cylinder 410 is in abutment against the cylinder 424 and the shoulders 422 and 412 abut on both sides of the conductive plate 102.

La deuxième colonnette 406 est alors sertie dans la première colonnette 420 conformément au premier mode de réalisation, par expansion radiale de l'extrémité libre du premier cylindre 408 puis écrasement axial dans le chanfrein 428.The second pillar 406 is then crimped into the first pillar 420 according to the first embodiment, by radial expansion of the free end of the first cylinder 408 and axial crushing in the chamfer 428.

L'ensemble de connexion 400 ainsi réalisé permet d'obtenir un contact sur la face externe 432, 418 de chaque colonnette 420, 406 pour mettre en contact un composant électrique sur chacune de ces faces 432, 418.The connection assembly 400 thus produced makes it possible to obtain a contact on the outer face 432, 418 of each column 420, 406 for bringing an electrical component into contact with each of these faces 432, 418.

La Fig. 5a montre la première partie 501 d'un outil et la Fig. 5b montre la deuxième partie 502 du même outil qui est destiné à réaliser le sertissage d'un ensemble de connexion 100, 300, 400 selon l'invention.The Fig. 5a shows the first part 501 of a tool and the Fig. 5b shows the second part 502 of the same tool which is intended to perform the crimping of a connection assembly 100, 300, 400 according to the invention.

La première partie 501 comprend un corps cylindrique 504 qui porte à l'une de ses extrémités, un sabot 508 destiné à être fixé dans le mors d'une machine et, à l'autre extrémité, une empreinte creuse 512.The first part 501 comprises a cylindrical body 504 which carries at one of its ends, a shoe 508 intended to be fixed in the jaw of a machine and, at the other end, a hollow footprint 512.

La deuxième partie 502 comprend un corps cylindrique 506 qui porte à l'une de ses extrémités, un sabot 510 destiné à être fixé dans le mors de la machine et, à l'autre extrémité, un poinçon 514.The second part 502 comprises a cylindrical body 506 which carries at one of its ends, a shoe 510 intended to be fixed in the jaw of the machine and, at the other end, a punch 514.

L'empreinte 412 est disposée en face du poinçon 514 et la machine est prévue pour permettre le rapprochement de la première partie 501 et de la deuxième partie 502.The impression 412 is disposed opposite the punch 514 and the machine is provided to allow the approximation of the first portion 501 and the second portion 502.

La colonnette à sertir est emmanchée sur le corps 504 de la première partie 501 et la plaque conductrice et éventuellement l'autre colonnette sont placées sur la face portant l'empreinte 512. Le poinçon 514 est alors approché de l'empreinte 512 et de par sa forme génère une expansion radiale de la colonnette puis son écrasement axial.The crimping pin is fitted on the body 504 of the first part 501 and the conductive plate and optionally the other column are placed on the face bearing the impression 512. The punch 514 is then approached by the impression 512 and by its shape generates a radial expansion of the column and its axial crushing.

Le poinçon 514 est fixé au corps 506 par l'intermédiaire d'une zone rayonnée qui en se rapprochant de l'empreinte 512 oblige l'extrémité de la colonnette à s'écarter radialement. L'extrémité du corps 506 vient ensuite écraser l'extrémité libre ainsi écartée.The punch 514 is fixed to the body 506 by means of a radiated zone which, when approaching the cavity 512, forces the end of the column to deviate radially. The end of the body 506 then crushes the free end thus spaced.

La mise en place de une ou deux colonnettes permet de gérer les problèmes de distance avec les composants électriques et le sertissage spécifique par expansion radiale permet de garantir une bonne tenue mécanique et un bon contact électrique de chaque colonnette sur la plaque conductrice.The installation of one or two columns allows to manage the problems of distance with the electrical components and the specific crimping by expansion radial ensures good mechanical strength and good electrical contact of each column on the conductive plate.

Les dimensions des différents éléments sont telles qu'après sertissage aucun mouvement de translation n'est possible entre eux.The dimensions of the various elements are such that after crimping no translational movement is possible between them.

Claims (6)

  1. Electrical connection assembly (300, 400) comprising:
    - a conductive plate (102) through which a hole (104) extends,
    - a first small column (320, 420) through which a hole (326, 426) axially extends and which comprises a shoulder (324, 422) which is intended to move into abutment against one of the faces of the conductive plate (102), and
    - a second small column (306, 406) through which a hole (316, 416) axially extends and which comprises a shoulder (312, 412) which is intended to move into abutment against the other face of the conductive plate (102), a first cylinder (308, 408) whose radius is adapted to allow it to be introduced into the hole (326, 426) of the first small column (320, 420) and whose length is such that, when the shoulder (312, 412) is in abutment, the free end of the first cylinder (308, 408) protrudes beyond the conductive plate (102), and a second cylinder (310, 410) whose radius is adapted to allow it to be introduced into the hole (104), and,
    - the connection assembly (300, 400) being characterised in that the free end of the first cylinder (308, 408) is crimped by means of radial expansion then by means of axial compression in the hole (326, 426) of the first small column (320, 420).
  2. Electrical connection assembly (300, 400) according to claim 1, characterised in that the hole (326, 426) of the first small column (320, 420) is chamfered at the crimping side.
  3. Electrical connection assembly (300) according to either claim 1 or claim 2, characterised in that the first small column (320) comprises a hollow cylinder (322) whose radius is adapted to allow it to be introduced into the hole (104).
  4. Electrical connection assembly (300) according to claim 3, characterised in that the lengths of the hollow cylinder (322) and the second cylinder (310) are such that, when the shoulder (324) of the first small column (320) and the shoulder (312) of the second small column (306) are in abutment against the conductive plate (102), the hollow cylinder (322) and the second cylinder (310) are in abutment against each other.
  5. Electrical connection assembly (400) according to either claim 1 or claim 2, characterised in that the length of the second cylinder (410) is greater than the thickness of the conductive plate (102) and in that there extends axially through the shoulder (422) of the first small column (420) a hole (430) whose radius is adapted to allow it to be fitted on the second cylinder (410).
  6. Tool which is provided to produce a connection assembly (300, 400) according to any one of claims 1 to 5, comprising a first portion (501) which comprises a body (504) in which there is formed a hollow recess (512) and a second portion (502) which comprises a body (506) on which there is formed a punch (514) which is provided to be introduced into the hollow recess (512), the tool being characterised in that the punch (514) is fixed to the body (506) by means of a zone with a radius.
EP08839764A 2007-10-15 2008-10-14 Electrical connection terminal Not-in-force EP2201647B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR0707214A FR2922370B1 (en) 2007-10-15 2007-10-15 ELECTRICAL CONNECTION TERMINAL.
PCT/EP2008/063805 WO2009050170A1 (en) 2007-10-15 2008-10-14 Electrical connection terminal

Publications (2)

Publication Number Publication Date
EP2201647A1 EP2201647A1 (en) 2010-06-30
EP2201647B1 true EP2201647B1 (en) 2011-07-20

Family

ID=39048997

Family Applications (1)

Application Number Title Priority Date Filing Date
EP08839764A Not-in-force EP2201647B1 (en) 2007-10-15 2008-10-14 Electrical connection terminal

Country Status (8)

Country Link
US (1) US8526195B2 (en)
EP (1) EP2201647B1 (en)
JP (2) JP5337808B2 (en)
CN (1) CN101971425B (en)
AT (1) ATE517451T1 (en)
ES (1) ES2370186T3 (en)
FR (1) FR2922370B1 (en)
WO (1) WO2009050170A1 (en)

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Also Published As

Publication number Publication date
JP2013258154A (en) 2013-12-26
JP5337808B2 (en) 2013-11-06
CN101971425A (en) 2011-02-09
ES2370186T3 (en) 2011-12-13
CN101971425B (en) 2013-04-10
FR2922370A1 (en) 2009-04-17
ATE517451T1 (en) 2011-08-15
JP5722397B2 (en) 2015-05-20
US20100243322A1 (en) 2010-09-30
WO2009050170A1 (en) 2009-04-23
EP2201647A1 (en) 2010-06-30
FR2922370B1 (en) 2009-11-20
JP2011501354A (en) 2011-01-06
US8526195B2 (en) 2013-09-03

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