EP2197593B1 - Robot comprising a cleaning device and associated operating method - Google Patents

Robot comprising a cleaning device and associated operating method Download PDF

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Publication number
EP2197593B1
EP2197593B1 EP08836798.2A EP08836798A EP2197593B1 EP 2197593 B1 EP2197593 B1 EP 2197593B1 EP 08836798 A EP08836798 A EP 08836798A EP 2197593 B1 EP2197593 B1 EP 2197593B1
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EP
European Patent Office
Prior art keywords
robot
handling
handling tool
cleaning
painting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP08836798.2A
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German (de)
French (fr)
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EP2197593A1 (en
Inventor
Frank Herre
Rainer Melcher
Manfred Michelfelder
Thomas Hezel
Jürgen Haas
Bernd Leiensetter
Alexander Meissner
Marcus Frey
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Duerr Systems AG
Original Assignee
Duerr Systems AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Duerr Systems AG filed Critical Duerr Systems AG
Priority to PL08836798T priority Critical patent/PL2197593T3/en
Priority to EP15002873.6A priority patent/EP3012032B1/en
Priority to PL15002780T priority patent/PL3012031T3/en
Priority to EP15002780.3A priority patent/EP3012031B1/en
Publication of EP2197593A1 publication Critical patent/EP2197593A1/en
Application granted granted Critical
Publication of EP2197593B1 publication Critical patent/EP2197593B1/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0292Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work devices for holding several workpieces to be sprayed in a spaced relationship, e.g. vehicle doors spacers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/50Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
    • B05B15/55Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter using cleaning fluids
    • B05B15/555Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter using cleaning fluids discharged by cleaning nozzles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0285Stands for supporting individual articles to be sprayed, e.g. doors, vehicle body parts
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S901/00Robots
    • Y10S901/49Protective device

Definitions

  • the invention relates to a robot, in particular a handling robot for opening and closing doors or hoods of motor vehicle bodies during a painting process.
  • the invention relates to a corresponding operating method for such a robot.
  • the problem here is that the handling tools (gripper) of the handling robot are exposed to the spray of the painting robot and therefore are polluted by the applied paint.
  • this paint contamination of the robot can lead to paint dripping from the dirty surfaces of the robot and dripping in the worst case on the components to be painted, which would lead to damage of the previously applied paint layer.
  • This danger also exists with dried, powdery overspray which may be brought by the handling robot (e.g., door opener, bonnet opener) onto the vehicle body to be painted, which may be caused by, for example, cabin air, robot movement or vibration.
  • the Lackanhaftonnesch on the robot should be removed in a color change, to avoid subsequent contamination by the different colored Lackanhaftsch. This is only dispensable if, as is currently the case, the handling tools (for example grippers) act on surfaces of the motor vehicle bodywork that are not to be painted.
  • EP 0 446 120 A2 is a painting system for painting an automobile with a variety of robots known.
  • the painting system includes a painting robot, an opening robot and a washing device near each of the robots to clean the robots.
  • it should be noted on the prior art DE 601 25 369 T2 . GB 2 367 119 A . US 2002/0035413 A1 .
  • EP 1 327 485 A2 and DE 41 29 778 A1 is a painting system for painting an automobile with a variety of robots known.
  • the painting system includes a painting robot, an opening robot and a washing device near each of the robots to clean the robots.
  • the invention is therefore based on the object to provide a correspondingly improved robot and to specify an associated operating method.
  • the invention includes the general teachings of automatically cleaning the handling tool of a handling robot or other polluting robot member (e.g., a hand axis or robotic arm) of the robot.
  • a handling robot or other polluting robot member e.g., a hand axis or robotic arm
  • this offers the advantage that no or a shortened production interruptions of the paint shop are required for cleaning the robot, whereby the cost of the paint shop is improved.
  • the automatic cleaning of the handling robot according to the invention has the advantage that the paint booth does not have to be entered by the maintenance staff for cleaning purposes, so that no dust is introduced during the cleaning, which reduces the number of paint defects and thus improves the paint quality.
  • the invention is not limited to paint shops where no interruption in production takes place during the cleaning and the paint booth is not entered by maintenance personnel. Rather, the invention claimed regardless of the realization of these technical advantages protection for the idea of automatic cleaning of handling or painting robots.
  • the robots can also be partially and / or temporarily manually cleaned in the context of the invention, which takes place for example in removable half-shells.
  • a cleaning device which cleans the handling tool or any other dirt-prone robotic member of the handling or painting robot from the paint which has been deposited in the painting operation.
  • the cleaning device prevents the deposition of paint on the handling tool or on the dirt-prone other robot member of the handling robot, as will be described in detail.
  • the two above-mentioned variants of the invention can optionally be provided individually or combined with each other. It is therefore possible within the scope of the invention that the Cleaning device prevents paint deposits on the handling robot and also cleans the handling robot of adhering paint.
  • the cleaning device has an insertion opening into which the handling robot inserts the handling tool to be cleaned when cleaning is required.
  • cleaning devices are for example for cleaning atomizers EP 0 333 040 A2 and DE 102 40 073 A1 In principle, they can also be used for cleaning purposes for handling tools, so that the content of these two publications of the present description is to be fully attributed to the structure and the mode of operation of the cleaning device.
  • the invention is not limited to the conventional cleaning devices for atomizers in terms of construction and operation of the cleaning device, but in principle also with other types of cleaning equipment feasible.
  • the handling robot can perform, for example, a linear movement of the handling tool.
  • the handling robot can introduce the handling tool linearly from top to bottom into the insertion opening of the cleaning device.
  • the handling robot it is alternatively also possible for the handling robot to perform a combined movement for the introduction of the handling tool into the insertion opening of the cleaning device, which consists of a rotational movement and a linear movement.
  • the handling robot can insert the handling tool into the insertion opening of the cleaning device performs a pivoting movement.
  • the cleaning device can be oriented horizontally so that the handling tool can be inserted in a horizontal direction into the insertion opening of the cleaning device. This movement can be realized in that the handling tool is pivoted about a horizontally extending axis of rotation.
  • the invention is not limited to the above-mentioned examples with regard to the introduction of the handling tool into the insertion opening of the cleaning device. Rather, another kinematics is conceivable that allows the introduction of the handling tool in the insertion of the cleaning device in the invention.
  • the cleaning device with the insertion opening for the handling tool is attached to the outside of the handling robot.
  • the cleaning device is arranged with the insertion opening for the handling tool in the housing of the handling robot.
  • the cleaning device for the handling tool is mounted in a stationary manner on a cabin floor or on a cabin wall of a paint booth, structurally separate from the handling robot.
  • cleaning devices for atomizers are known from the prior art.
  • a cleaning device both for cleaning an atomizer as well as for cleaning the handling tool offers the advantage that it is possible to dispense with a separate additional cleaning device for the handling tool by using the already existing cleaning device for the atomizer.
  • the cleaning device has a protective cover which at least partially covers the handling tool or the dirt-prone robotic member and thereby prevents or at least impedes contamination of the handling tool or the dirt-prone robotic member with the applied lacquer. It is advantageous if the protective cover is replaceable to replace a soiled protective cover with a clean protective cover can.
  • such a protective cover consist of a protective cap or a protective film, which prevents contamination of the handling tool.
  • the protective cover may be automatically picked up by the handling robot with vacuum or with a locking mechanism (e.g., detent, locking lever, or the like).
  • the protective cover can be accommodated by means of a hook-and-loop fastener, a Velcro strip or a magnet, which can also serve as fastening means.
  • the protective cover can then be automatically dropped, which can be done for example with compressed air or with a mechanically operated ejection cylinder.
  • a disposal container is preferably provided, wherein the handling robot can dispose of the soiled protective covers independently in the disposal container.
  • a reservoir which contains a supply of clean protective covers, wherein the handling robot can remove the clean protective covers independently from the reservoir.
  • the handling robot according to the invention therefore preferably has a compressed air device in order to eject or suck in the protective cover.
  • the disposal container or the storage container is structurally mounted separately from the handling robot on the cabin floor or on the cabin wall of the painting booth.
  • the protective cover for the handling robot consists of two half-shells which in the assembled state surround the dirt-prone robotic member (eg, a robot's hand axis) and are interconnected by a fastener, thereby fixing the protective cover to the dirt-prone robotic member.
  • the dirt-prone robotic member eg, a robot's hand axis
  • the attachment means for connecting the two half-shells may be a conventional adhesive tape.
  • the cleaning of the handling tool can be realized in that the handling tool is connected by a quick-change coupling with the rest of the handling robot to allow a quick replacement of the soiled handling tool by a clean handling tool.
  • the separated handling tool can then be stored directly in a cleaning device, so that the cleaning of the previously replaced and stored handling tool takes place during the painting process.
  • the distal robot arm serving to guide the handling tool is connected to the rest of the handling robot by means of a quick-change coupling in order to enable a quick replacement of the soiled robot arm with the handling tool attached thereto.
  • the contamination of the handling robot is minimized by the fact that the serving for guiding the handling tool distal arm is aligned at an acute angle or even parallel to the spray of the paint to provide the spray as little as possible attack surface, and the robot arm serving to guide the handling tool has a drip point at which the paint drips off the robot arm.
  • the Abtropfstelle can be formed for example by a bead in the robot arm. By this constructive measure, the Abtropfstelle can be selectively influenced, whereby unwanted drips are prevented at a disturbing point on the component surfaces to be painted or on the handling robot itself.
  • the serving for guiding the handling tool robot arm and / or the handling tool itself has an absorbent coating, which absorbs the impinging paint and thereby prevents dripping of the paint or extends the time to the next necessary cleaning ,
  • the robot arm serving to guide the handling tool and / or the handling tool to be cleaned may have cleaning nozzles in its outer wall, via which cleaning agents (for example solvent, compressed air) can be dispensed in order to avoid paint adhesion.
  • cleaning agents for example solvent, compressed air
  • the robot arm may also be porous, so that the detergent can escape over a large area through the individual pores of the robot arm. The pores can also be used to allow different amounts of air to escape at any time or at any time to prevent soiling (free-flow air).
  • the handling robot is arranged in a painting booth with a booth wall, wherein the booth wall spatially delimits the painting booth.
  • a cleaning opening in the cabin wall arranged, through which the handling tool can be plugged from the inside of the cabin wall on the outside of the cabin wall to clean or replace the handling tool outside the spray booth, which can be done either automatically or manually in this embodiment.
  • the handling robot in the present invention preferably a SCARA robot (SCARA: S elective C ompliants A ssembly R obot A rm) is, has the vertically oriented rotational axes of motion and is therefore also of the horizontal articulated robot, since essentially only rotational movements in the horizontal direction are possible.
  • SCARA robots are described for example in FIG SPONG / HUTCHINSON / VIDYASAGAR: "Robot Modeling and Control", pages 15-16, John Wiley & Sons (2006 ), so that the contents of this textbook of the present description with regard to the structure and operation of a SCARA robot is attributable.
  • the invention is not limited to a handling robot (e.g., door opener, hood opener). Rather, the invention can also be realized in a painting robot or another robot, which is also susceptible to contamination.
  • the term robot used in the context of the invention is based on a multi-axis robot with, for example, 5, 6 or 7 axes, from which so-called side machines and roof machines are to be distinguished.
  • the invention comprises not only the handling robot according to the invention described above, but also a complete painting installation with such a handling robot.
  • the invention is not only directed to a handling robot or a paint shop, but also relates to a corresponding operating method in which the cleaning or keeping clean of the handling robot is automatic.
  • the handling robot can be cleaned by a neighboring painting robot.
  • the painting robot can apply solvent (for example, rinsing agent, cleaning agent) or compressed air to the areas of the handling robot to be cleaned, whereby an alternating application of solvent and compressed air is also possible in order to improve the cleaning effect.
  • solvent for example, rinsing agent, cleaning agent
  • compressed air to the areas of the handling robot to be cleaned, whereby an alternating application of solvent and compressed air is also possible in order to improve the cleaning effect.
  • the application of the solvent or the compressed air through the adjacent painting robot can be done either by the already existing atomizer or by a separate cleaning nozzle, which may be provided on the painting robot.
  • the cleaning robot is preferably cleaned during an already occurring color change time in which the paint to be applied is changed. This is advantageous because the cleaning of the handling robot then does not require a production interruption.
  • paint shops regularly production interruptions, for example, at the weekend or a shift change, these already occurring production interruptions can then be used advantageously for cleaning the handling robot.
  • the painting operation is interrupted for a cleaning of the handling robot.
  • This offers the possibility that, for example, after each component painting or after a certain number of component finishes cleaning of the handling robot can be done, whereby the painting quality is improved.
  • FIG. 1 shows a handling robot 1, which is mounted on a cabin floor 2 of a spray booth in a paint shop and has the task in motor vehicle bodies with pre-assembled doors to open the doors for interior painting and then close again, which is known per se from the prior art , so that the handling robot 1 is also referred to as a door opener.
  • the handling robot 1 as the SCARA robot is formed and includes in addition to a stationary robot base 3, two robot arms 4, 5 which are A2 rotatable about vertically extending axes of rotation A1 ,
  • a boom 6 is mounted, which carries on its upper side a handling tool 7, wherein the handling tool 7 relative to the boom 6 in the vertical direction along a movement axis A3 displaceable and beyond a vertical axis of rotation along a movement axis A4 is rotatable.
  • the handling robot 1 thus has four axes of movement A1-A4 in this exemplary embodiment.
  • a cleaning device 8 is further attached, which allows a cleaning of the handling tool 7.
  • the cleaning tool 7 is introduced into an insertion opening of the cleaning device 8 and then cleaned in the cleaning device 8.
  • the cleaning device 8 may be constructed like a conventional atomizer cleaning device, as used in e.g. EP 0 333 040 B1
  • other constructions of the cleaning device 8 are possible.
  • FIG. 2 is largely consistent with those described above and in FIG. 1 illustrated embodiment, so reference is made to avoid repetition of the above description, wherein the same reference numerals are used for corresponding details.
  • a special feature of this embodiment is that the cleaning device 8 is arranged in the housing of the boom 6.
  • Another special feature of this embodiment is that the cleaning device 8 is aligned horizontally, so that the handling tool 7 must be inserted in the horizontal direction in the insertion of the cleaning device 8.
  • the axis of movement A4 is therefore likewise a rotational movement axis
  • the axis of rotation is aligned at right angles to the plane of the drawing. This means that the handling tool 7 can be pivoted from the position shown in solid lines down to the position shown in dashed lines and then further into the cleaning device 8.
  • FIG. 3 also shows an embodiment that is largely the same as described above and in the FIGS. 1 and 2 In order to avoid repetition, reference is made to the above description, wherein the same reference numerals are used for corresponding details.
  • a special feature of this embodiment is that the cleaning device 8 is structurally separated from the handling robot 1 and mounted on a stand 9 on the cabin floor 2.
  • FIG. 4 shows an alternative embodiment of a handling robot 1 according to the invention, which partially coincides with the embodiments described above, so that in order to avoid repetition of the above Description is made, with the same reference numerals are used for corresponding details.
  • the handling tool 7 is in this case covered by a protective cover 10 shown only schematically in order to avoid contamination of the handling tool 7.
  • the soiled protective cover 10 is then replaced by a clean protective cover.
  • the handling robot 1 in this embodiment a magazine 11, stored in the soiled protective covers 10 and can be removed from the new, clean protective covers 12.
  • the used protective covers are thereby dropped by compressed air from the handling tool 7 and the new, clean protective covers 12 are removed accordingly by vacuum from the magazine 11.
  • FIG. 5 shows a further embodiment of a handling robot according to the invention, which is largely consistent with the embodiments described above, so reference is made to avoid repetition of the above description, wherein the same reference numerals are used for corresponding details.
  • a rotary atomizer 3 and a motor vehicle door 14 to be painted are shown, in which the handling tool 7 engages in order to open the motor vehicle door 14.
  • the handling tool 7 is here attached to a distal robot arm 15, which is aligned at an acute angle to the spray of the rotary atomizer 13 and therefore forms only a small attack surface for the spray, whereby the paint deposits on the robot arm 15 are minimized.
  • FIG. 6 shows a further embodiment of a handling robot 1 according to the invention, which also largely coincides with the embodiments described above, so reference is made to avoid repetition of the above description, wherein the same reference numerals are used for corresponding details.
  • the robot arm 15 for cleaning the handling robot 1 of adhering paint residues, the robot arm 15 in this case a bead 16 which forms a Abtropfstelle, so that the run down from the top of the robot arm 15 paint residues on the bead 16 down and therefore only the upper part of the robot arm 15th significantly contaminate above the bead 16.
  • FIG. 7 shows a further embodiment of a handling robot according to the invention, which in turn largely corresponds to the embodiments described above, so reference is made to avoid repetition of the above description, wherein the same reference numerals are used for corresponding details.
  • a special feature of this embodiment is that the robot arm 15 with an absorbent coating 17th is coated, which absorbs the deposited paint and thus prevents a troublesome dripping of the paint.
  • FIG. 8 again shows a similar embodiment of the handling robot 1, so reference is made to avoid repetition of the above description, wherein the same reference numerals are used for corresponding details.
  • the handling tool 7 and the robot arm 15 in this case have a porous outer wall through which compressed air can escape, which is supplied via a compressed air line 18.
  • the compressed air emerging from the pores in this case effectively prevents the deposition of paint on the surface of the handling tool 7 and of the robot arm 15.
  • FIG. 9 shows a further embodiment, partially with the above described and in FIG. 6 illustrated embodiment, so reference is made to avoid repetition of the above description, wherein the same reference numerals are used for corresponding details.
  • a special feature of this embodiment is that the handling tool 7 is cleaned by two rotary atomizers 19, 20, which are present in the paint booth anyway and are converted for cleaning purposes.
  • the rotary atomizers 19, 20 alternately apply compressed air and solvent to the handling tool 7 in order to remove adhering paint residues.
  • FIG. 10 a simplified cross-sectional view of a robot hand axis 21 of a handling robot according to the invention, wherein the robot hand axis 21 of two Half shells 22, 23 is surrounded, which are connected by Velcro fasteners 24, 25 with each other.
  • the two half shells 22, 23 in this case effectively prevent paint from depositing on the robot hand axis 21 of the handling robot during the painting process.
  • the half-shells 22, 23 can be easily replaced, since the hook-and-loop fasteners 24, 25 allow quick and easy separation.

Description

Die Erfindung betrifft einen Roboter, insbesondere einen Handhabungsroboter zum Öffnen und Schließen von Türen oder Hauben von Kraftfahrzeugkarosserien bei einem Lackiervorgang.The invention relates to a robot, in particular a handling robot for opening and closing doors or hoods of motor vehicle bodies during a painting process.

Darüber hinaus betrifft die Erfindung ein entsprechendes Betriebsverfahren für einen derartigen Roboter.Moreover, the invention relates to a corresponding operating method for such a robot.

In modernen Lackieranlagen für Kraftfahrzeugkarosserien werden die zu lackierenden Kraftfahrzeugkarosserien mit montierten Türen und Hauben durch die Lackieranlage transportiert und von einem mehrachsigen Lackierroboter lackiert. Zur Innenlackierung der Kraftfahrzeugkarosserien werden die Türen und Hauben von einem mehrachsigen Handhabungsroboter geöffnet und nach der Beendigung der Innenlackierung wieder geschlossen. Hierzu weisen die Handhabungsroboter Handhabungswerkzeuge in Form von Greifern auf, welche die zu öffnenden Türen bzw. Hauben greifen können.In modern paint shops for motor vehicle bodies to be painted vehicle bodies with mounted doors and hoods are transported through the paint shop and painted by a multi-axis painting robot. For interior painting of the motor vehicle bodies, the doors and hoods are opened by a multi-axis handling robot and closed again after completion of the interior painting. For this purpose, the handling robots have handling tools in the form of grippers, which can grip the doors or hoods to be opened.

Problematisch hierbei ist, dass die Handhabungswerkzeuge (Greifer) der Handhabungsroboter dem Sprühstrahl der Lackierroboter ausgesetzt sind und deshalb von dem applizierten Lack verschmutzt werden.The problem here is that the handling tools (gripper) of the handling robot are exposed to the spray of the painting robot and therefore are polluted by the applied paint.

Auch bei einem Lackierroboter erfolgt eine Verschmutzung des Lackierroboters durch den applizierten Sprühnebel, da nicht vollständig verhindert werden kann, dass der Lackierroboter durch den von ihm selbst oder von einem benachbarten Lackierroboter applizierten Sprühstrahl hindurchfährt.Even with a painting robot contamination of the painting robot by the applied spray, there is not It can be completely prevented that the painting robot passes through the spray jet applied by himself or by a neighboring painting robot.

Zum einen kann diese Lackverschmutzung der Roboter dazu führen, dass Lack von den verschmutzten Oberflächen der Roboter abtropft und im schlimmsten Fall auf die zu lackierenden Bauteile tropft, was zu einer Beschädigung der zuvor aufgebrachten Lackschicht führen würde. Diese Gefahr besteht auch bei getrocknetem, pulverförmigen Overspray, das von dem Handhabungsroboter (z.B. Türöffner, Haubenöffner) auf die zu lackierende Kraftfahrzeugkarosserie gelangen kann, was beispielsweise durch Kabinenluft, Roboterbewegungen oder Vibrationen verursacht werden kann.On the one hand, this paint contamination of the robot can lead to paint dripping from the dirty surfaces of the robot and dripping in the worst case on the components to be painted, which would lead to damage of the previously applied paint layer. This danger also exists with dried, powdery overspray which may be brought by the handling robot (e.g., door opener, bonnet opener) onto the vehicle body to be painted, which may be caused by, for example, cabin air, robot movement or vibration.

Zum anderen sollten die Lackanhaftungen an dem Roboter bei einem Farbwechsel entfernt werden, um spätere Verunreinigungen durch die andersfarbigen Lackanhaftungen zu vermeiden. Dies ist lediglich dann entbehrlich, wenn - wie derzeit üblich - die Handhabungswerkzeuge (z.B. Greifer) an Flächen der Kraftfahrzeugkarosserie angreifen, die nicht zu lackieren sind.On the other hand, the Lackanhaftungen on the robot should be removed in a color change, to avoid subsequent contamination by the different colored Lackanhaftungen. This is only dispensable if, as is currently the case, the handling tools (for example grippers) act on surfaces of the motor vehicle bodywork that are not to be painted.

Bei den herkömmlichen Lackieranlagen für Kraftfahrzeugkarosserien wird der Lackierbetrieb deshalb regelmäßig unterbrochen, damit der lackverschmutzte Roboter von Wartungspersonal manuell gereinigt werden kann.In the conventional paint shops for motor vehicle bodies of Lackierbetrieb is therefore regularly interrupted so that the paint-contaminated robot can be cleaned manually by maintenance personnel.

Nachteilig an dieser manuellen Reinigungsmethode ist zum einen die Tatsache, dass der Lackierbetrieb zur Reinigung des Roboters unterbrochen werden muss, worunter die Wirtschaftlichkeit der Lackieranlage leidet.A disadvantage of this manual cleaning method, on the one hand, the fact that the painting must be interrupted to clean the robot, which suffers the cost of the paint shop.

Zum anderen erfolgt bei jeder Reinigung des Roboters ein Staub- bzw. Schmutzeintrag in die Lackierkabine durch das Wartungspersonal, das die Lackierkabine zur Reinigung des Handhabungsroboters betreten muss und in der Kleidung und am Körper (z.B. an den nicht durch die Schutzkleidung bedeckten Körperstellen wie z.B. Gesicht, Hals, Haare) stets Staubreste mitführt. Dies führt bei den herkömmlichen Lackieranlagen dazu, dass nach einer Reinigung des Handhabungsroboters vermehrt Lackierfehler auftreten, die aufwändig ausgebessert werden müssen.On the other hand, every time the robot is cleaned, dust or dirt is introduced into the paint booth by the maintenance personnel who have to enter the paint booth to clean the handling robot and in the clothing and on the body (eg on the body parts not covered by the protective clothing such as face , Neck, hair) always carries dust residues. This leads in the conventional painting to the fact that after cleaning the handling robot increasingly Lackierfehler occur that must be repaired consuming.

Aus EP 0 446 120 A2 ist ein Lackiersystem zum Lackieren eines Automobils mit einer Vielzahl von Robotern bekannt. Das Lackiersystem umfasst einen Lackierroboter, einen Öffnungsroboter und eine Waschvorrichtung in der Nähe jedes der Roboter, um die Roboter zu reinigen. Ferner ist zum Stand der Technik noch hinzuweisen auf DE 601 25 369 T2 , GB 2 367 119 A , US 2002/0035413 A1 , DE 32 44 053 A1 , EP 1 327 485 A2 und DE 41 29 778 A1 .Out EP 0 446 120 A2 is a painting system for painting an automobile with a variety of robots known. The painting system includes a painting robot, an opening robot and a washing device near each of the robots to clean the robots. Furthermore, it should be noted on the prior art DE 601 25 369 T2 . GB 2 367 119 A . US 2002/0035413 A1 . DE 32 44 053 A1 . EP 1 327 485 A2 and DE 41 29 778 A1 ,

Der Erfindung liegt deshalb die Aufgabe zugrunde, einen entsprechend verbesserten Roboter zu schaffen und ein zugehöriges Betriebsverfahren anzugeben.The invention is therefore based on the object to provide a correspondingly improved robot and to specify an associated operating method.

Diese Aufgabe wird durch einen erfindungsgemäßen Roboter und ein zugehöriges Betriebsverfahren gemäß den Nebenansprüchen gelöst.This object is achieved by a robot according to the invention and an associated operating method according to the subsidiary claims.

Die Erfindung umfasst die allgemeine technische Lehre, das Handhabungswerkzeug eines Handhabungsroboters oder ein sonstiges, verschmutzungsanfälliges Roboterglied (z.B. eine Handachse oder ein Roboterarm) des Roboters automatisch zu reinigen.The invention includes the general teachings of automatically cleaning the handling tool of a handling robot or other polluting robot member (e.g., a hand axis or robotic arm) of the robot.

Zum einen bietet dies den Vorteil, dass zur Reinigung des Roboters keine oder eine verkürzte Produktionsunterbrechungen der Lackieranlage erforderlich sind, wodurch die Wirtschaftlichkeit der Lackieranlage verbessert wird.On the one hand, this offers the advantage that no or a shortened production interruptions of the paint shop are required for cleaning the robot, whereby the cost of the paint shop is improved.

Zum anderen bietet die erfindungsgemäße automatische Reinigung des Handhabungsroboters den Vorteil, dass die Lackierkabine zu Reinigungszwecken nicht von dem Wartungspersonal betreten werden muss, so dass im Rahmen der Reinigung auch kein Staubeintrag erfolgt, wodurch die Anzahl der Lackfehler verringert und damit die Lackierqualität verbessert wird.On the other hand, the automatic cleaning of the handling robot according to the invention has the advantage that the paint booth does not have to be entered by the maintenance staff for cleaning purposes, so that no dust is introduced during the cleaning, which reduces the number of paint defects and thus improves the paint quality.

Die Erfindung ist jedoch nicht auf Lackieranlagen beschränkt, bei denen im Rahmen der Reinigung keine Produktionsunterbrechung erfolgt und die Lackierkabine von Wartungspersonal nicht betreten wird. Vielmehr beansprucht die Erfindung unabhängig von der Realisierung dieser technischen Vorteile Schutz für den Gedanken einer automatischen Reinigung des Handhabungs- bzw. Lackierroboters.However, the invention is not limited to paint shops where no interruption in production takes place during the cleaning and the paint booth is not entered by maintenance personnel. Rather, the invention claimed regardless of the realization of these technical advantages protection for the idea of automatic cleaning of handling or painting robots.

Darüber hinaus können die Roboter auch im Rahmen der Erfindung teilweise und/oder zeitweise manuell gereinigt werden, was beispielsweise bei abnehmbaren Halbschalen erfolgt.In addition, the robots can also be partially and / or temporarily manually cleaned in the context of the invention, which takes place for example in removable half-shells.

In einer Variante der Erfindung ist eine Reinigungseinrichtung vorgesehen, die das Handhabungswerkzeug oder ein sonstiges, verschmutzungsanfälliges Roboterglied des Handhabungs- bzw. Lackierroboters von dem Lack reinigt, der sich im Lackierbetrieb abgelagert hat.In a variant of the invention, a cleaning device is provided which cleans the handling tool or any other dirt-prone robotic member of the handling or painting robot from the paint which has been deposited in the painting operation.

In einer anderen Variante der Erfindung verhindert die Reinigungseinrichtung dagegen die Ablagerung von Lack an dem Handhabungswerkzeug bzw. an dem verschmutzungsanfälligen sonstigen Roboterglied des Handhabungsroboters, wie noch detailliert beschrieben wird.In another variant of the invention, however, the cleaning device prevents the deposition of paint on the handling tool or on the dirt-prone other robot member of the handling robot, as will be described in detail.

Die beiden vorstehend erwähnten Varianten der Erfindung können wahlweise einzeln vorgesehen oder miteinander kombiniert werden. Es ist also im Rahmen der Erfindung möglich, dass die Reinigungseinrichtung verhindert, dass sich Lack an dem Handhabungsroboter ablagert und den Handhabungsroboter darüber hinaus von anhaftendem Lack reinigt.The two above-mentioned variants of the invention can optionally be provided individually or combined with each other. It is therefore possible within the scope of the invention that the Cleaning device prevents paint deposits on the handling robot and also cleans the handling robot of adhering paint.

In einem bevorzugten Ausführungsbeispiel der Erfindung weist die Reinigungseinrichtung eine Einführöffnung auf, in die der Handhabungsroboter das zu reinigende Handhabungswerkzeug einführt, wenn eine Reinigung erforderlich ist. Derartige Reinigungseinrichtungen sind beispielsweise zur Reinigung von Zerstäubern aus EP 0 333 040 A2 und DE 102 40 073 A1 bekannt und lassen sich grundsätzlich auch zur Reinigung für Handhabungswerkzeugen einsetzen, so dass der Inhalt dieser beiden Druckschriften der vorliegenden Beschreibung hinsichtlich des Aufbaus und der Funktionsweise der Reinigungseinrichtung im vollen Umfang zuzurechnen ist. Die Erfindung ist jedoch hinsichtlich des Aufbaus und der Funktionsweise der Reinigungseinrichtung nicht auf die herkömmlichen Reinigungsgeräte für Zerstäuber beschränkt, sondern grundsätzlich auch mit anderen Typen von Reinigungsgeräten realisierbar.In a preferred embodiment of the invention, the cleaning device has an insertion opening into which the handling robot inserts the handling tool to be cleaned when cleaning is required. Such cleaning devices are for example for cleaning atomizers EP 0 333 040 A2 and DE 102 40 073 A1 In principle, they can also be used for cleaning purposes for handling tools, so that the content of these two publications of the present description is to be fully attributed to the structure and the mode of operation of the cleaning device. However, the invention is not limited to the conventional cleaning devices for atomizers in terms of construction and operation of the cleaning device, but in principle also with other types of cleaning equipment feasible.

Beim Einführen des Handhabungswerkzeugs in die Einführöffnung der Reinigungseinrichtung kann der Handhabungsroboter beispielsweise eine lineare Bewegung des Handhabungswerkzeugs ausführen. Beispielsweise kann der Handhabungsroboter das Handhabungswerkzeug linear von oben nach unten in die Einführöffnung der Reinigungseinrichtung einführen. Es ist jedoch alternativ auch möglich, dass der Handhabungsroboter zum Einführen des Handhabungswerkzeugs in die Einführöffnung der Reinigungseinrichtung eine kombinierte Bewegung ausführt, die aus einer Drehbewegung und einer Linearbewegung besteht.When inserting the handling tool into the insertion opening of the cleaning device, the handling robot can perform, for example, a linear movement of the handling tool. For example, the handling robot can introduce the handling tool linearly from top to bottom into the insertion opening of the cleaning device. However, it is alternatively also possible for the handling robot to perform a combined movement for the introduction of the handling tool into the insertion opening of the cleaning device, which consists of a rotational movement and a linear movement.

Darüber hinaus besteht im Rahmen der Erfindung auch die Möglichkeit, dass der Handhabungsroboter zum Einführen des Handhabungswerkzeugs in die Einführöffnung der Reinigungseinrichtung eine Schwenkbewegung durchführt. Beispielsweise kann die Reinigungseinrichtung waagerecht ausgerichtet sein, so dass das Handhabungswerkzeug in waagerechter Richtung in die Einführöffnung der Reinigungseinrichtung eingeführt werden kann. Diese Bewegung lässt sich dadurch realisieren, dass das Handhabungswerkzeug um eine waagerecht verlaufende Drehachse geschwenkt wird.Moreover, within the scope of the invention it is also possible for the handling robot to insert the handling tool into the insertion opening of the cleaning device performs a pivoting movement. For example, the cleaning device can be oriented horizontally so that the handling tool can be inserted in a horizontal direction into the insertion opening of the cleaning device. This movement can be realized in that the handling tool is pivoted about a horizontally extending axis of rotation.

Die Erfindung ist jedoch hinsichtlich der Einführung des Handhabungswerkzeugs in die Einführöffnung der Reinigungseinrichtung nicht auf die vorstehend genannten Beispiele beschränkt. Vielmehr ist auch eine andere Kinematik denkbar, die im Rahmen der Erfindung die Einführung des Handhabungswerkzeugs in die Einführöffnung der Reinigungseinrichtung ermöglicht.However, the invention is not limited to the above-mentioned examples with regard to the introduction of the handling tool into the insertion opening of the cleaning device. Rather, another kinematics is conceivable that allows the introduction of the handling tool in the insertion of the cleaning device in the invention.

Weiterhin besteht hierbei die Möglichkeit, dass die Reinigungseinrichtung mit der Einführöffnung für das Handhabungswerkzeug außen an dem Handhabungsroboter angebracht ist.Furthermore, there is the possibility that the cleaning device with the insertion opening for the handling tool is attached to the outside of the handling robot.

Alternativ besteht die Möglichkeit, dass die Reinigungseinrichtung mit der Einführöffnung für das Handhabungswerkzeug in dem Gehäuse des Handhabungsroboters angeordnet ist.Alternatively, there is the possibility that the cleaning device is arranged with the insertion opening for the handling tool in the housing of the handling robot.

Ferner besteht im Rahmen der Erfindung auch die Möglichkeit, dass die Reinigungseinrichtung für das Handhabungswerkzeug baulich von dem Handhabungsroboter getrennt auf einem Kabinenboden oder an einer Kabinenwand einer Lackierkabine stationär angebracht ist.Furthermore, there is also the possibility within the scope of the invention that the cleaning device for the handling tool is mounted in a stationary manner on a cabin floor or on a cabin wall of a paint booth, structurally separate from the handling robot.

Es wurde bereits vorstehend erwähnt, dass Reinigungseinrichtungen für Zerstäuber aus dem Stand der Technik bekannt sind. In einer Variante der Erfindung ist deshalb vorgesehen, dass eine Reinigungseinrichtung sowohl zur Reinigung eines Zerstäubers als auch zur Reinigung des Handhabungswerkzeugs dient. Dies bietet den Vorteil, dass auf eine separate zusätzliche Reinigungseinrichtung für das Handhabungswerkzeug verzichtet werden kann, indem die ohnehin vorhandene Reinigungseinrichtung für den Zerstäuber benutzt wird.It has already been mentioned above that cleaning devices for atomizers are known from the prior art. In a variant of the invention, it is therefore provided that a cleaning device both for cleaning an atomizer as well as for cleaning the handling tool. This offers the advantage that it is possible to dispense with a separate additional cleaning device for the handling tool by using the already existing cleaning device for the atomizer.

In einer Variante der Erfindung weist die Reinigungseinrichtung eine Schutzabdeckung auf, die das Handhabungswerkzeug oder das verschmutzungsanfällige Roboterglied mindestens teilweise abdeckt und dadurch eine Verschmutzung des Handhabungswerkzeugs oder des verschmutzungsanfälligen Roboterglieds mit dem applizierten Lack verhindert oder zumindest erschwert. Hierbei ist es vorteilhaft, wenn die Schutzabdeckung austauschbar ist, um eine verschmutzte Schutzabdeckung durch eine saubere Schutzabdeckung austauschen zu können.In a variant of the invention, the cleaning device has a protective cover which at least partially covers the handling tool or the dirt-prone robotic member and thereby prevents or at least impedes contamination of the handling tool or the dirt-prone robotic member with the applied lacquer. It is advantageous if the protective cover is replaceable to replace a soiled protective cover with a clean protective cover can.

Beispielsweise kann eine derartige Schutzabdeckung aus einer Schutzkappe oder einer Schutzfolie bestehen, die eine Verschmutzung des Handhabungswerkzeugs verhindert.For example, such a protective cover consist of a protective cap or a protective film, which prevents contamination of the handling tool.

Die Schutzabdeckung kann beispielsweise mit Unterdruck oder mit einer Verriegelungsmechanik (z.B. Raste, Arretierungshebel oder dergleichen) automatisch von dem Handhabungsroboter aufgenommen werden. Alternativ kann die Schutzabdeckung mittels eines Klettverschluss, eines Klettbandes oder eines Magneten aufgenommen werden, die auch als Befestigungsmittel dienen können.For example, the protective cover may be automatically picked up by the handling robot with vacuum or with a locking mechanism (e.g., detent, locking lever, or the like). Alternatively, the protective cover can be accommodated by means of a hook-and-loop fastener, a Velcro strip or a magnet, which can also serve as fastening means.

Nach einer Verschmutzung kann die Schutzabdeckung dann automatisch abgeworfen werden, was beispielsweise mit Druckluft oder mit einem mechanisch betätigten Auswurfzylinder erfolgen kann.After contamination, the protective cover can then be automatically dropped, which can be done for example with compressed air or with a mechanically operated ejection cylinder.

Hierbei ist vorzugsweise ein Entsorgungsbehälter vorgesehen, wobei der Handhabungsroboter die verschmutzten Schutzabdeckungen selbstständig in den Entsorgungsbehälter entsorgen kann.In this case, a disposal container is preferably provided, wherein the handling robot can dispose of the soiled protective covers independently in the disposal container.

Darüber hinaus ist hierbei vorzugsweise ein Vorratsbehälter vorgesehen, der einen Vorrat von sauberen Schutzabdeckungen enthält, wobei der Handhabungsroboter die sauberen Schutzabdeckungen selbstständig aus dem Vorratsbehälter entnehmen kann.In addition, in this case preferably a reservoir is provided which contains a supply of clean protective covers, wherein the handling robot can remove the clean protective covers independently from the reservoir.

Der erfindungsgemäße Handhabungsroboter weist deshalb vorzugsweise eine Drucklufteinrichtung auf, um die Schutzabdeckung abzuwerfen bzw. anzusaugen.The handling robot according to the invention therefore preferably has a compressed air device in order to eject or suck in the protective cover.

Hierbei besteht wieder die Möglichkeit, dass der Entsorgungsbehälter bzw. der Vorratsbehälter außen an dem Handhabungsroboter angebracht ist.Again, there is the possibility that the disposal container or the reservoir is attached to the outside of the handling robot.

Alternativ besteht die Möglichkeit, dass der Entsorgungsbehälter bzw. der Vorratsbehälter baulich von dem Handhabungsroboter getrennt auf dem Kabinenboden oder an der Kabinenwand der Lackierkabine angebracht ist.Alternatively, there is the possibility that the disposal container or the storage container is structurally mounted separately from the handling robot on the cabin floor or on the cabin wall of the painting booth.

In einem Ausführungsbeispiel der Erfindung besteht die Schutzabdeckung für den Handhabungsroboter aus zwei Halbschalen, die im montierten Zustand das verschmutzungsanfällige Roboterglied (z.B. eine Roboterhandachse) umgeben und durch ein Befestigungsmittel miteinander verbunden sind, wodurch die Schutzabdeckung an den verschmutzungsanfälligen Roboterglieds fixiert wird.In one embodiment of the invention, the protective cover for the handling robot consists of two half-shells which in the assembled state surround the dirt-prone robotic member (eg, a robot's hand axis) and are interconnected by a fastener, thereby fixing the protective cover to the dirt-prone robotic member.

Beispielsweise kann es sich bei dem Befestigungsmittel zur Verbindung der beiden Halbschalen um ein herkömmliches Klebeband handeln.For example, the attachment means for connecting the two half-shells may be a conventional adhesive tape.

Alternativ besteht jedoch die Möglichkeit, dass als Befestigungsmittel zur Verbindung der beiden Halbschalen der Schutzabdeckung ein Kabelbinder oder ein Klettverschluss eingesetzt wird, wobei die Handhabung eines Klettverschlusses besonders einfach und deshalb vorteilhaft ist.Alternatively, however, there is the possibility that a cable tie or a Velcro fastener is used as a fastening means for connecting the two half-shells of the protective cover, wherein the handling of a hook-and-loop fastener is particularly simple and therefore advantageous.

Weiterhin kann die Reinigung des Handhabungswerkzeugs dadurch realisiert werden, dass das Handhabungswerkzeug durch eine Schnellwechselkupplung mit dem restlichen Handhabungsroboter verbunden ist, um einen schnellen Austausch des verschmutzten Handhabungswerkzeugs durch ein sauberes Handhabungswerkzeug zu ermöglichen. Das abgetrennte Handhabungswerkzeug kann dann direkt in ein Reinigungsgerät abgelegt werden, so dass während des Lackiervorgangs die Reinigung des zuvor ausgewechselten und abgelegten Handhabungswerkzeugs erfolgt.Furthermore, the cleaning of the handling tool can be realized in that the handling tool is connected by a quick-change coupling with the rest of the handling robot to allow a quick replacement of the soiled handling tool by a clean handling tool. The separated handling tool can then be stored directly in a cleaning device, so that the cleaning of the previously replaced and stored handling tool takes place during the painting process.

Weiterhin ist in einem Ausführungsbeispiel der Erfindung vorgesehen, dass der zur Führung des Handhabungswerkzeugs dienende distale Roboterarm durch eine Schnellwechselkupplung mit dem restlichen Handhabungsroboter verbunden ist, um einen schnellen Austausch des verschmutzten Roboterarms mit dem daran befestigten Handhabungswerkzeug zu ermöglichen.Furthermore, in one embodiment of the invention, it is provided that the distal robot arm serving to guide the handling tool is connected to the rest of the handling robot by means of a quick-change coupling in order to enable a quick replacement of the soiled robot arm with the handling tool attached thereto.

Erfindunsgemäß wird die Verschmutzung des Handhabungsroboters dadurch minimiert, dass der zur Führung des Handhabungswerkzeugs dienende distale Roboterarm spitzwinklig oder sogar parallel zu dem Sprühstrahl des Lacks ausgerichtet ist, um dem Sprühstrahl möglichst wenig Angriffsfläche zu bieten, und der zur Führung des Handhabungswerkzeugs dienende Roboterarm eine Abtropfstelle aufweist, an welcher der Lack von dem Roboterarm abtropft. Die Abtropfstelle kann beispielsweise durch eine Sicke in dem Roboterarm gebildet werden. Durch diese konstruktive Maßnahme kann die Abtropfstelle gezielt beeinflusst werden, wodurch unerwünschte Abtropfungen an störender Stelle über den zu lackierenden Bauteiloberflächen oder auf den Handhabungsroboter selbst verhindert werden.According to the invention, the contamination of the handling robot is minimized by the fact that the serving for guiding the handling tool distal arm is aligned at an acute angle or even parallel to the spray of the paint to provide the spray as little as possible attack surface, and the robot arm serving to guide the handling tool has a drip point at which the paint drips off the robot arm. The Abtropfstelle can be formed for example by a bead in the robot arm. By this constructive measure, the Abtropfstelle can be selectively influenced, whereby unwanted drips are prevented at a disturbing point on the component surfaces to be painted or on the handling robot itself.

Ferner besteht im Rahmen der Erfindung die Möglichkeit, dass der zur Führung des Handhabungswerkzeugs dienende Roboterarm und/oder das Handhabungswerkzeug selbst einen saugfähigen Überzug aufweist, der den auftreffenden Lack aufsaugt und dadurch ein Abtropfen des Lacks verhindert bzw. die Zeit bis zur nächsten notwendigen Reinigung verlängert.Furthermore, it is within the scope of the invention, the possibility that the serving for guiding the handling tool robot arm and / or the handling tool itself has an absorbent coating, which absorbs the impinging paint and thereby prevents dripping of the paint or extends the time to the next necessary cleaning ,

Ferner besteht im Rahmen der Erfindung auch die Möglichkeit, dass der zur Führung des Handhabungswerkzeugs dienende Roboterarm und/oder das zu reinigende Handhabungswerkzeug in seiner Außenwand Reinigungsdüsen aufweist, über die Reinigungsmittel (z.B. Lösungsmittel, Druckluft) abgegeben werden kann, um Lackanhaftungen zu vermeiden. Beispielsweise kann der Roboterarm auch porös sein, so dass durch die einzelnen Poren des Roboterarms das Reinigungsmittel großflächig austreten kann. Die Poren können auch dazu genutzt werden, ständig oder in beliebigen Zeitabschnitten unterschiedliche Mengen an Luft austreten zu lassen, die die Verschmutzung verhindern (Freihalteluft).Furthermore, within the scope of the invention it is also possible for the robot arm serving to guide the handling tool and / or the handling tool to be cleaned to have cleaning nozzles in its outer wall, via which cleaning agents (for example solvent, compressed air) can be dispensed in order to avoid paint adhesion. For example, the robot arm may also be porous, so that the detergent can escape over a large area through the individual pores of the robot arm. The pores can also be used to allow different amounts of air to escape at any time or at any time to prevent soiling (free-flow air).

In einem weiteren Ausführungsbeispiel der Erfindung ist der Handhabungsroboter in einer Lackierkabine mit einer Kabinenwand angeordnet, wobei die Kabinenwand die Lackierkabine räumlich begrenzt. Hierbei ist in der Kabinenwand eine Reinigungsöffnung angeordnet, durch die hindurch das Handhabungswerkzeug von der Innenseite der Kabinenwand auf die Außenseite der Kabinenwand gesteckt werden kann, um das Handhabungswerkzeug außerhalb der Lackierkabine zu reinigen oder zu tauschen, was in diesem Ausführungsbeispiel wahlweise automatisch oder manuell erfolgen kann.In a further embodiment of the invention, the handling robot is arranged in a painting booth with a booth wall, wherein the booth wall spatially delimits the painting booth. Here is a cleaning opening in the cabin wall arranged, through which the handling tool can be plugged from the inside of the cabin wall on the outside of the cabin wall to clean or replace the handling tool outside the spray booth, which can be done either automatically or manually in this embodiment.

Ferner ist noch zu erwähnen, dass der Handhabungsroboter im Rahmen der Erfindung vorzugsweise ein SCARA-Roboter (SCARA: Selective Compliants Assembly Robot Arm) ist, der senkrecht ausgerichtete rotatorische Bewegungsachsen aufweist und deshalb auch aus horizontaler Gelenkarmroboter bezeichnet wird, da im Wesentlichen nur Drehbewegungen in horizontaler Richtung möglich sind. Derartige SCARA-Roboter sind beispielsweise beschrieben in SPONG/HUTCHINSON/VIDYASAGAR: "Robot Modeling and Control", Seite 15-16, John Wiley & Sons (2006 ), so dass der Inhalt dieses Fachbuchs der vorliegenden Beschreibung hinsichtlich des Aufbaus und der Funktionsweise eine SCARA-Roboters zuzurechnen ist.Further, it should be mentioned that the handling robot in the present invention preferably a SCARA robot (SCARA: S elective C ompliants A ssembly R obot A rm) is, has the vertically oriented rotational axes of motion and is therefore also of the horizontal articulated robot, since essentially only rotational movements in the horizontal direction are possible. Such SCARA robots are described for example in FIG SPONG / HUTCHINSON / VIDYASAGAR: "Robot Modeling and Control", pages 15-16, John Wiley & Sons (2006 ), so that the contents of this textbook of the present description with regard to the structure and operation of a SCARA robot is attributable.

Ferner ist die Erfindung nicht auf einen Handhabungsroboter (z.B. Türöffner, Haubenöffner) beschränkt. Vielmehr ist die Erfindung auch bei einem Lackierroboter oder einem sonstigen Roboter realisierbar, der ebenfalls verschmutzungsanfällig ist. Vorzugsweise stellt der im Rahmen der Erfindung verwendete Begriff eines Roboters jedoch auf einem mehrachsigen Roboter mit beispielsweise 5, 6 oder 7 Achsen ab, wovon sogenannte Seitenmaschinen und Dachmaschinen zu unterscheiden sind.Furthermore, the invention is not limited to a handling robot (e.g., door opener, hood opener). Rather, the invention can also be realized in a painting robot or another robot, which is also susceptible to contamination. Preferably, however, the term robot used in the context of the invention is based on a multi-axis robot with, for example, 5, 6 or 7 axes, from which so-called side machines and roof machines are to be distinguished.

Weiterhin ist zu erwähnen, dass die Erfindung nicht nur den vorstehend beschriebenen erfindungsgemäßen Handhabungsroboter umfasst, sondern auch eine komplette Lackieranlage mit einem derartigen Handhabungsroboter.It should also be mentioned that the invention comprises not only the handling robot according to the invention described above, but also a complete painting installation with such a handling robot.

Aus der vorstehenden Beschreibung ist bereits ersichtlich, dass die Erfindung nicht nur auf einen Handhabungsroboter bzw. eine Lackieranlage gerichtet ist, sondern auch ein entsprechendes Betriebsverfahren betrifft, bei dem die Reinigung bzw. Reinhaltung des Handhabungsroboters automatisch erfolgt.From the above description it is already apparent that the invention is not only directed to a handling robot or a paint shop, but also relates to a corresponding operating method in which the cleaning or keeping clean of the handling robot is automatic.

Hierzu ist noch zu erwähnen, dass im Rahmen der Erfindung auch die Möglichkeit besteht, dass der Handhabungsroboter durch einen benachbarten Lackierroboter gereinigt wird. Hierzu kann der Lackierroboter Lösungsmittel (z.B. Spülmittel, Reinigungsmittel) oder Druckluft auf die zu reinigenden Bereiche des Handhabungsroboters applizieren, wobei auch eine abwechselnde Applikation von Lösungsmittel und Druckluft möglich ist, um die Reinigungswirkung zu verbessern. Die Applikation des Lösungsmittels bzw. der Druckluft durch den benachbarten Lackierroboter kann hierbei wahlweise durch den ohnehin vorhandenen Zerstäuber erfolgen oder durch eine separate Reinigungsdüse, die an dem Lackierroboter vorgesehen sein kann.It should also be mentioned that within the scope of the invention it is also possible for the handling robot to be cleaned by a neighboring painting robot. For this purpose, the painting robot can apply solvent (for example, rinsing agent, cleaning agent) or compressed air to the areas of the handling robot to be cleaned, whereby an alternating application of solvent and compressed air is also possible in order to improve the cleaning effect. The application of the solvent or the compressed air through the adjacent painting robot can be done either by the already existing atomizer or by a separate cleaning nozzle, which may be provided on the painting robot.

Vorzugsweise erfolgt die Reinigung des Handhabungsroboters im Rahmen der Erfindung während einer ohnehin stattfindenden Farbwechselzeit, in welcher der zu applizierende Lack gewechselt wird. Dies ist vorteilhaft, weil die Reinigung des Handhabungsroboters dann keine Produktionsunterbrechung erforderlich macht.In the context of the invention, the cleaning robot is preferably cleaned during an already occurring color change time in which the paint to be applied is changed. This is advantageous because the cleaning of the handling robot then does not require a production interruption.

Darüber hinaus weisen Lackieranlagen regelmäßig Produktionsunterbrechungen auf, beispielsweise am Wochenende oder bei einem Schichtwechsel, wobei diese ohnehin stattfindenden Produktionsunterbrechungen dann vorteilhaft für eine Reinigung des Handhabungsroboters genutzt werden können.In addition, paint shops regularly production interruptions, for example, at the weekend or a shift change, these already occurring production interruptions can then be used advantageously for cleaning the handling robot.

Es besteht jedoch alternativ auch die Möglichkeit, dass der Lackierbetrieb für eine Reinigung des Handhabungsroboters unterbrochen wird. Dies bietet die Möglichkeit, dass beispielsweise nach jeder Bauteillackierung oder nach einer bestimmten Anzahl von Bauteillackierungen eine Reinigung des Handhabungsroboters erfolgen kann, wodurch die Lackierqualität verbessert wird.However, there is also the alternative possibility that the painting operation is interrupted for a cleaning of the handling robot. This offers the possibility that, for example, after each component painting or after a certain number of component finishes cleaning of the handling robot can be done, whereby the painting quality is improved.

Andere vorteilhafte Weiterbildungen der Erfindung sind in den Unteransprüchen gekennzeichnet oder werden nachstehend zusammen mit der Beschreibung der bevorzugten Ausführungsbeispiele der Erfindung anhand der Figuren näher erläutert. Es zeigen:

Figur 1
eine schematische Seitenansicht eines als Handhabungsroboter eingesetzten SCARA-Roboters mit einer Reinigungseinrichtung, wobei die Reinigungseinrichtung außen an dem Handhabungsroboter angebracht ist,
Figur 2
eine Abwandlung des Handhabungsroboters aus Figur 1, wobei die Reinigungseinrichtung in das Gehäuse des Handhabungsroboters integriert ist,
Figur 3
eine Abwandlung des Handhabungsroboters aus Figur 1, wobei die Reinigungseinrichtung baulich von dem Handhabungsroboter getrennt in der Lackierkabine angeordnet ist,
Figur 4
ein weiteres Ausführungsbeispiel eines erfindungsgemäßen Handhabungsroboters, der einen Vorratsbehälter und einen Entsorgungsbehälter für Schutzabdeckungen aufweist, die eine Verschmutzung des Handhabungswerkzeugs verhindern und selbstständig gewechselt werden können,
Figur 5
ein weiteres Ausführungsbeispiel eines erfindungsgemäßen Handhabungsroboters, bei dem der das Handhabungswerkzeug führende Roboterarm dem Sprühstrahl nur eine minimale Angriffsfläche bietet,
Figur 6
ein Ausführungsbeispiel eines Handhabungsroboters mit einer definierten Abtropfstelle,
Figur 7
ein Ausführungsbeispiel eines Handhabungsroboters mit einer saugfähigen Beschichtung des Roboterarms,
Figur 8
ein Ausführungsbeispiel eines Handhabungsroboters mit Reinigungsdüsen zur Verhinderung einer Lackablagerung,
Figur 9
ein Ausführungsbeispiel eines Handhabungsroboters, bei dem das Handhabungswerkzeug durch einen Rotationszerstäuber gereinigt wird sowie
Figur 10
eine vereinfachte Querschnittsdarstellung eines Roboterarms eines Handhabungsroboters mit einer Schutzabdeckung zur Verhinderung von Lackanhaftungen.
Other advantageous developments of the invention are characterized in the subclaims or are explained in more detail below together with the description of the preferred embodiments of the invention with reference to FIGS. Show it:
FIG. 1
1 a schematic side view of a SCARA robot used as a handling robot with a cleaning device, wherein the cleaning device is attached to the outside of the handling robot,
FIG. 2
a modification of the handling robot of Figure 1, wherein the cleaning device is integrated into the housing of the handling robot,
FIG. 3
1 shows a modification of the handling robot from FIG. 1, wherein the cleaning device is arranged structurally separate from the handling robot in the paint booth;
FIG. 4
a further embodiment of a handling robot according to the invention, which has a reservoir and a disposal container for protective covers, which prevent contamination of the handling tool and can be changed independently,
FIG. 5
a further embodiment of a handling robot according to the invention, in which the robot arm guiding the handling tool offers only a minimal attack surface to the spray jet,
FIG. 6
An embodiment of a handling robot with a defined drip point,
FIG. 7
An embodiment of a handling robot with an absorbent coating of the robot arm,
FIG. 8
an embodiment of a handling robot with cleaning nozzles to prevent paint deposition,
FIG. 9
an embodiment of a handling robot, in which the handling tool is cleaned by a rotary atomizer and
FIG. 10
a simplified cross-sectional view of a robot arm of a handling robot with a protective cover to prevent Lackanhaftungen.

Figur 1 zeigt einen Handhabungsroboter 1, der auf einem Kabinenboden 2 einer Lackierkabine in einer Lackieranlage montiert ist und die Aufgabe hat, bei Kraftfahrzeugkarosserien mit vormontierten Türen die Türen für eine Innenlackierung zu öffnen und anschließend wieder zu schließen, was an sich aus dem Stand der Technik bekannt ist, so dass der Handhabungsroboter 1 auch als Türöffner bezeichnet wird. FIG. 1 shows a handling robot 1, which is mounted on a cabin floor 2 of a spray booth in a paint shop and has the task in motor vehicle bodies with pre-assembled doors to open the doors for interior painting and then close again, which is known per se from the prior art , so that the handling robot 1 is also referred to as a door opener.

In diesem Ausführungsbeispiel ist der Handhabungsroboter 1 als SCARA-Roboter (SCARA: Selective Compliants Assembly Robort Arm) ausgebildet und weist neben einer feststehenden Roboterbasis 3 zwei Roboterarme 4, 5 auf, die um senkrecht verlaufende Rotationsachsen A1, A2 drehbar sind.(SCARA: S elective C ompliants A ssembly R obort A rm) In this embodiment, the handling robot 1 as the SCARA robot is formed and includes in addition to a stationary robot base 3, two robot arms 4, 5 which are A2 rotatable about vertically extending axes of rotation A1 ,

An dem distalen Ende des Roboterarms 5 ist ein Ausleger 6 angebracht, der an seiner Oberseite ein Handhabungswerkzeug 7 trägt, wobei das Handhabungswerkzeug 7 relativ zu dem Ausleger 6 in senkrechter Richtung entlang einer Bewegungsachse A3 verschiebbar und darüber hinaus um eine senkrechte Rotationsachse entlang einer Bewegungsachse A4 drehbar ist.At the distal end of the robot arm 5, a boom 6 is mounted, which carries on its upper side a handling tool 7, wherein the handling tool 7 relative to the boom 6 in the vertical direction along a movement axis A3 displaceable and beyond a vertical axis of rotation along a movement axis A4 is rotatable.

Der Handhabungsroboter 1 weist also in diesem Ausführungsbeispiel vier Bewegungsachsen A1-A4 auf.The handling robot 1 thus has four axes of movement A1-A4 in this exemplary embodiment.

An dem Ausleger 6 ist weiterhin eine Reinigungseinrichtung 8 angebracht, die eine Reinigung des Handhabungswerkzeugs 7 ermöglicht. Hierzu wird das Reinigungswerkzeug 7 in eine Einführöffnung der Reinigungseinrichtung 8 eingeführt und dann in der Reinigungseinrichtung 8 gereinigt. Beispielsweise kann die Reinigungseinrichtung 8 wie eine herkömmliche Reinigungseinrichtung für Zerstäuber aufgebaut sein, wie Sie beispielsweise in EP 0 333 040 B1 beschrieben sind, jedoch sind auch andere Bauweisen der Reinigungseinrichtung 8 möglich.On the boom 6, a cleaning device 8 is further attached, which allows a cleaning of the handling tool 7. For this purpose, the cleaning tool 7 is introduced into an insertion opening of the cleaning device 8 and then cleaned in the cleaning device 8. For example, the cleaning device 8 may be constructed like a conventional atomizer cleaning device, as used in e.g. EP 0 333 040 B1 However, other constructions of the cleaning device 8 are possible.

Das Ausführungsbeispiel gemäß Figur 2 stimmt weitgehend mit den vorstehend Beschriebenen und in Figur 1 dargestellten Ausführungsbeispiel überein, so dass zur Vermeidung von Wiederholungen auf die vorstehende Beschreibung verwiesen wird, wobei für entsprechende Einzelheiten dieselben Bezugszeichen verwendet werden.The embodiment according to FIG. 2 is largely consistent with those described above and in FIG. 1 illustrated embodiment, so reference is made to avoid repetition of the above description, wherein the same reference numerals are used for corresponding details.

Eine Besonderheit dieses Ausführungsbeispiels besteht darin, dass die Reinigungseinrichtung 8 in dem Gehäuse des Auslegers 6 angeordnet ist.A special feature of this embodiment is that the cleaning device 8 is arranged in the housing of the boom 6.

Eine weitere Besonderheit dieses Ausführungsbeispiels besteht darin, dass die Reinigungseinrichtung 8 hierbei horizontal ausgerichtet ist, so dass das Handhabungswerkzeug 7 in waagerechter Richtung in die Einführöffnung der Reinigungseinrichtung 8 eingeführt werden muss.Another special feature of this embodiment is that the cleaning device 8 is aligned horizontally, so that the handling tool 7 must be inserted in the horizontal direction in the insertion of the cleaning device 8.

Bei der Bewegungsachse A4 handelt es sich deshalb zwar ebenfalls um eine rotatorische Bewegungsachse, jedoch ist die Drehachse hierbei rechtwinklig zur Zeichenebene ausgerichtet. Dies bedeutet, dass das Handhabungswerkzeug 7 von der mit durchgezogenen Linien dargestellten Stellung nach unten in die gestrichelt dargestellte Stellung und dann weiter in die Reinigungseinrichtung 8 geschwenkt werden kann.Although the axis of movement A4 is therefore likewise a rotational movement axis, the axis of rotation is aligned at right angles to the plane of the drawing. This means that the handling tool 7 can be pivoted from the position shown in solid lines down to the position shown in dashed lines and then further into the cleaning device 8.

Figur 3 zeigt ebenfalls ein Ausführungsbeispiel, das weitgehend mit den vorstehend beschriebenen und in den Figuren 1 und 2 dargestellten Ausführungsbeispielen übereinstimmt, so dass zur Vermeidung von Wiederholungen auf die vorstehende Beschreibung verwiesen wird, wobei für entsprechende Einzelheiten dieselben Bezugszeichen verwendet werden. FIG. 3 also shows an embodiment that is largely the same as described above and in the FIGS. 1 and 2 In order to avoid repetition, reference is made to the above description, wherein the same reference numerals are used for corresponding details.

Eine Besonderheit dieses Ausführungsbeispiels besteht darin, dass die Reinigungseinrichtung 8 baulich von dem Handhabungsroboter 1 getrennt und auf einem Ständer 9 auf dem Kabinenboden 2 montiert ist.A special feature of this embodiment is that the cleaning device 8 is structurally separated from the handling robot 1 and mounted on a stand 9 on the cabin floor 2.

Figur 4 zeigt ein alternatives Ausführungsbeispiel eines erfindungsgemäßen Handhabungsroboters 1, der teilweise mit den vorstehend beschriebenen Ausführungsbeispielen übereinstimmt, so dass zur Vermeidung von Wiederholungen auf die vorstehende Beschreibung verwiesen wird, wobei für entsprechende Einzelheiten dieselben Bezugszeichen verwendet werden. FIG. 4 shows an alternative embodiment of a handling robot 1 according to the invention, which partially coincides with the embodiments described above, so that in order to avoid repetition of the above Description is made, with the same reference numerals are used for corresponding details.

Während des Lackierbetriebs ist das Handhabungswerkzeug 7 hierbei von einer nur schematisch dargestellten Schutzabdeckung 10 abgedeckt, um eine Verschmutzung des Handhabungswerkzeugs 7 zu vermeiden.During the painting operation, the handling tool 7 is in this case covered by a protective cover 10 shown only schematically in order to avoid contamination of the handling tool 7.

Zu Reinigungszwecken wird dann die verschmutzte Schutzabdeckung 10 durch eine saubere Schutzabdeckung ersetzt.For cleaning purposes, the soiled protective cover 10 is then replaced by a clean protective cover.

Hierzu weist der Handhabungsroboter 1 in diesem Ausführungsbeispiel ein Magazin 11 auf, in dem verschmutzte Schutzabdeckungen 10 abgelegt und aus dem neue, saubere Schutzabdeckungen 12 entnommen werden können. Die benutzten Schutzabdeckungen werden hierbei durch Druckluft von dem Handhabungswerkzeug 7 abgeworfen und die neuen, sauberen Schutzabdeckungen 12 werden entsprechend durch Unterdruck aus dem Magazin 11 entnommen.For this purpose, the handling robot 1 in this embodiment, a magazine 11, stored in the soiled protective covers 10 and can be removed from the new, clean protective covers 12. The used protective covers are thereby dropped by compressed air from the handling tool 7 and the new, clean protective covers 12 are removed accordingly by vacuum from the magazine 11.

Figur 5 zeigt ein weiteres Ausführungsbeispiel eines erfindungsgemäßen Handhabungsroboters, das weitgehend mit den vorstehend beschriebenen Ausführungsbeispielen übereinstimmt, so dass zur Vermeidung von Wiederholungen auf die vorstehende Beschreibung verwiesen wird, wobei für entsprechende Einzelheiten dieselben Bezugszeichen verwendet werden. FIG. 5 shows a further embodiment of a handling robot according to the invention, which is largely consistent with the embodiments described above, so reference is made to avoid repetition of the above description, wherein the same reference numerals are used for corresponding details.

Zusätzlich zu dem Handhabungsroboter 1 sind hierbei ein Rotationszerstäuber 3 und eine zu lackierende Kraftfahrzeugtür 14 dargestellt, in die das Handhabungswerkzeug 7 eingreift, um die Kraftfahrzeugtür 14 zu öffnen.In addition to the handling robot 1, a rotary atomizer 3 and a motor vehicle door 14 to be painted are shown, in which the handling tool 7 engages in order to open the motor vehicle door 14.

Aus dieser Darstellung ist ersichtlich, dass das Handhabungswerkzeug 7 dem Sprühstrahl des Rotationszerstäubers 13 ausgesetzt ist.From this representation, it can be seen that the handling tool 7 is exposed to the spray jet of the rotary atomizer 13.

Allerdings ist das Handhabungswerkzeug 7 hierbei an einem distalen Roboterarm 15 angebracht, der spitzwinklig zu dem Sprühstrahl des Rotationszerstäubers 13 ausgerichtet ist und deshalb nur eine geringe Angriffsfläche für den Sprühstrahl bildet, wodurch die Lackablagerungen an dem Roboterarm 15 minimiert werden.However, the handling tool 7 is here attached to a distal robot arm 15, which is aligned at an acute angle to the spray of the rotary atomizer 13 and therefore forms only a small attack surface for the spray, whereby the paint deposits on the robot arm 15 are minimized.

Figur 6 zeigt ein weiteres Ausführungsbeispiel eines erfindungsgemäßen Handhabungsroboters 1, das ebenfalls weitgehend mit den vorstehend beschriebenen Ausführungsbeispielen übereinstimmt, so dass zur Vermeidung von Wiederholungen auf die vorstehende Beschreibung verwiesen wird, wobei für entsprechende Einzelheiten dieselben Bezugszeichen verwendet werden. FIG. 6 shows a further embodiment of a handling robot 1 according to the invention, which also largely coincides with the embodiments described above, so reference is made to avoid repetition of the above description, wherein the same reference numerals are used for corresponding details.

Zur Reinigung des Handhabungsroboters 1 von anhaftenden Lackresten weist der Roboterarm 15 hierbei eine Sicke 16 auf, die eine Abtropfstelle bildet, so dass die von oben an dem Roboterarm 15 herunterlaufenden Lackreste an der Sicke 16 nach unten abtropfen und deshalb nur den oberen Teil des Roboterarms 15 oberhalb der Sicke 16 nennenswert verunreinigen.For cleaning the handling robot 1 of adhering paint residues, the robot arm 15 in this case a bead 16 which forms a Abtropfstelle, so that the run down from the top of the robot arm 15 paint residues on the bead 16 down and therefore only the upper part of the robot arm 15th significantly contaminate above the bead 16.

Figur 7 zeigt ein weiteres Ausführungsbeispiel eines erfindungsgemäßen Handhabungsroboters, das wiederum weitgehend den vorstehend beschriebenen Ausführungsbeispielen übereinstimmt, so dass zur Vermeidung von Wiederholungen auf die vorstehende Beschreibung verwiesen wird, wobei für entsprechende Einzelheiten dieselben Bezugszeichen verwendet werden. FIG. 7 shows a further embodiment of a handling robot according to the invention, which in turn largely corresponds to the embodiments described above, so reference is made to avoid repetition of the above description, wherein the same reference numerals are used for corresponding details.

Eine Besonderheit dieses Ausführungsbeispiels besteht darin, dass der Roboterarm 15 mit einer saugfähigen Beschichtung 17 beschichtet ist, welche den abgelagerten Lack aufsaugt und dadurch ein störendes Abtropfen des Lacks verhindert.A special feature of this embodiment is that the robot arm 15 with an absorbent coating 17th is coated, which absorbs the deposited paint and thus prevents a troublesome dripping of the paint.

Figur 8 zeigt wiederum ein ähnliches Ausführungsbeispiel des Handhabungsroboters 1, so dass zur Vermeidung von Wiederholungen auf die vorstehende Beschreibung verwiesen wird, wobei für entsprechende Einzelheiten dieselben Bezugszeichen verwendet werden. FIG. 8 again shows a similar embodiment of the handling robot 1, so reference is made to avoid repetition of the above description, wherein the same reference numerals are used for corresponding details.

Das Handhabungswerkzeug 7 und der Roboterarm 15 weisen hierbei eine poröse Außenwand auf, durch die Druckluft austreten kann, die über eine Druckluftleitung 18 zugeführt wird. Die aus den Poren austretende Druckluft verhindert hierbei in effektiver Weise die Ablagerung von Lack an der Oberfläche des Handhabungswerkzeugs 7 und des Roboterarms 15.The handling tool 7 and the robot arm 15 in this case have a porous outer wall through which compressed air can escape, which is supplied via a compressed air line 18. The compressed air emerging from the pores in this case effectively prevents the deposition of paint on the surface of the handling tool 7 and of the robot arm 15.

Figur 9 zeigt ein weiteres Ausführungsbeispiel, das teilweise mit den vorstehend Beschriebenen und in Figur 6 dargestellten Ausführungsbeispiel übereinstimmt, so dass zur Vermeidung von Wiederholungen auf die vorstehende Beschreibung verwiesen wird, wobei für entsprechende Einzelheiten dieselben Bezugszeichen verwendet werden. FIG. 9 shows a further embodiment, partially with the above described and in FIG. 6 illustrated embodiment, so reference is made to avoid repetition of the above description, wherein the same reference numerals are used for corresponding details.

Eine Besonderheit dieses Ausführungsbeispiels besteht darin, dass das Handhabungswerkzeug 7 hierbei durch zwei Rotationszerstäuber 19, 20 gereinigt wird, die in der Lackierkabine ohnehin vorhanden sind und zu Reinigungszwecken umfunktioniert werden. Hierzu applizieren die Rotationszerstäuber 19, 20 abwechselnd Druckluft und Lösungsmittel auf das Handhabungswerkzeug 7, um anhaftende Lackreste zu entfernen.A special feature of this embodiment is that the handling tool 7 is cleaned by two rotary atomizers 19, 20, which are present in the paint booth anyway and are converted for cleaning purposes. For this purpose, the rotary atomizers 19, 20 alternately apply compressed air and solvent to the handling tool 7 in order to remove adhering paint residues.

Schließlich zeigt Figur 10 eine vereinfachte Querschnittsdarstellung einer Roboterhandachse 21 eines erfindungsgemäßen Handhabungsroboters, wobei die Roboterhandachse 21 von zwei Halbschalen 22, 23 umgeben ist, die durch Klettverschlüsse 24, 25 miteinander verbunden sind. Die beiden Halbschalen 22, 23 verhindern hierbei in effektiver Weise, dass sich während des Lackiervorgangs Lack an der Roboterhandachse 21 des Handhabungsroboters ablagern kann.Finally shows FIG. 10 a simplified cross-sectional view of a robot hand axis 21 of a handling robot according to the invention, wherein the robot hand axis 21 of two Half shells 22, 23 is surrounded, which are connected by Velcro fasteners 24, 25 with each other. The two half shells 22, 23 in this case effectively prevent paint from depositing on the robot hand axis 21 of the handling robot during the painting process.

Zu Reinigungszwecken können dann die Halbschalen 22, 23 einfach ausgewechselt werden, da die Klettverschlüsse 24, 25 eine schnelle und einfache Trennung ermöglichen.For cleaning purposes, then the half-shells 22, 23 can be easily replaced, since the hook-and-loop fasteners 24, 25 allow quick and easy separation.

Die Erfindung ist nicht auf die vorstehend beschriebenen bevorzugten Ausführungsbeispiele beschränkt. Vielmehr ist eine Vielzahl von Varianten und Abwandlungen möglich, die ebenfalls von dem Erfindungsgedanken Gebrauch machen und deshalb in den Schutzbereich fallen.The invention is not limited to the preferred embodiments described above. Rather, a variety of variants and modifications is possible, which also make use of the inventive idea and therefore fall within the scope.

Bezugszeichenliste:LIST OF REFERENCE NUMBERS

11
Handhabungsroboterhandling robots
22
Kabinenbodencabin floor
33
Roboterbasisrobot base
44
Roboterarmrobot arm
55
Roboterarmrobot arm
66
Auslegerboom
77
Handhabungswerkzeughandling tool
88th
Reinigungseinrichtungcleaning device
99
Ständerstand
1010
Schutzabdeckungprotective cover
1111
Magazinmagazine
1212
Schutzabdeckungprotective cover
1313
Rotationszerstäuberrotary atomizers
1414
KraftfahrzeugtürMotor vehicle door
1515
Roboterarmrobot arm
1616
SickeBeading
1717
Beschichtungcoating
1818
DruckluftleitungCompressed air line
1919
Rotationszerstäuberrotary atomizers
2020
Rotationszerstäuberrotary atomizers
2121
RoboterhandachseA robot wrist
2222
Halbschalehalf shell
2323
Halbschalehalf shell
2424
Klettverschlussvelcro fastener
2525
Klettverschlussvelcro fastener
A1A1
Rotationsachseaxis of rotation
A2A2
Rotationsachseaxis of rotation
A3A3
Bewegungsachsemotion axis
A4A4
Rotationsachseaxis of rotation

Claims (15)

  1. Robot (1), in particular a handling robot (1), for a painting plant, comprising
    a) a handling tool (7) for handling components to be painted in the painting plant, particularly for opening and closing doors (14) or bonnets of motor vehicle bodies, and/or with a robotic limb susceptible to soiling (15), where the handling tool (7) and/or the robotic limb susceptible to soiling (15) of the robot (1) are/is exposed to a spray jet applied to the component to be painted in the painting operation, and
    b) a cleaning device (8; 10, 12; 22-25) for cleaning or keeping clean the handling tool (7) and/or the robotic limb of the robot (1) susceptible to soiling (15) of the paint applied with the spray jet in the painting operation,
    c) wherein the handling tool (7) is attached at the distal end of a robotic arm (15) of the handling robot (1),
    characterised in that
    d) the robotic arm (15) serving to guide the handling tool (7) is aligned at an acute angle to or parallel to the spray jet of the paint, in order to offer the spray jet the smallest contact surface possible, and
    e) the robotic arm serving to guide the handling tool (7) comprises a drip area (16) at which the paint drips from the robotic arm.
  2. Robot (1) in accordance with Claim 1, characterised in that
    a) the cleaning device (8) subjects the handling tool (7) or the robotic limb susceptible to soiling (15) to a cleaning treatment, in order to remove the adhering paint, and/or
    b) the cleaning device (10, 12; 22-25) prevents the adhesion of paint on the handling tool (7) or on the robotic limb susceptible to soiling (15) or makes it more difficult at least.
  3. Robot (1) in accordance with one of the previous Claims,
    characterised in that
    a) the cleaning device (8) comprises an insertion opening into which the handling tool (7) is inserted by the handling robot (1) for cleaning, and
    b) the handling robot (1) comprises a linear axis of motion (A3) and/or a rotary axis of motion (A4), to insert the handling tool (7) into the cleaning device (8) for cleaning.
  4. Robot (1) in accordance with one of the previous Claims,
    characterised in that the cleaning device (8)
    a) is attached outside on the robot (1) or is arranged in a casing of the robot (1), or is attached on a booth floor or wall of a painting booth, separated from the robot (1) structurally, and/or
    b) the cleaning device (8) for the handling tool (7) is an atomizer cleaning device serving to clean both an atomizer and the handling tool (7).
  5. Robot (1) in accordance with one of the previous Claims,
    characterised in that
    a) the cleaning device (10, 12; 22-25) comprises a protective covering that covers the handling tool (7) or the robotic limb susceptible to soiling (15) at least partly and prevents a soiling of the handling tool (7) or of the robotic limb susceptible to soiling (15) with the applied paint or makes it more difficult at least through this, and
    b) the protective covering can be replaced, in order to replace a soiled protective covering by a clean protective covering.
  6. Robot (1) in accordance with Claim 5,
    characterised by
    a) a disposal container (11) to dispose of the used protective coverings (10) soiled with paint, where the robot (1) can dispose of the soiled protective coverings (10) in the disposal container (11) independently, and/or
    b) a supply container (11) with a supply of clean protective coverings (12), where the robot (1) can take clean protective coverings (12) from the supply container (11) independently, and/or
    c) wherein the disposal container (11) and/or the supply container (11) is attached on the outside of the robot (1) or is attached on a booth floor (2) or wall of a painting booth, separated from the robot (1) structurally, and/or
    d) wherein the protective covering consists of two half-casings (22, 23) that enclose the robotic limb susceptible to soiling (15) when they are installed and are connected by an attachment means (24, 25), and/or
    e) wherein the attachment means to connect the two half-casings (22, 23) is a Velcro fastening (24, 25), an adhesive tape or a cable binder.
  7. Robot (1) in accordance with one of the previous Claims,
    characterised in that
    a) the handling tool (7) is connected to the rest of the handling robot (1) by a quick change coupling, in order to enable a fast replacement of the soiled handling tool (7) by a clean handling tool (7), or
    b) the robotic arm serving to guide the handling tool (7) is connected to the rest of the handling robot (1) by a quick change coupling, in order to enable the fast replacement of a soiled robotic arm by a clean robotic arm.
  8. Robot (1) in accordance with one of the previous Claims,
    characterised in that
    a) the robotic arm serving to guide the handling tool (7) comprises an absorbent coating (17) that absorbs paint hitting it and prevents dripping because of this, and/or
    b) the robotic arm serving to guide the handling tool (7) and/or the handling tool (7) comprise(s) cleaning nozzles in their/its outer wall(s), through which the cleaning substance can be discharged.
  9. Robot (1) in accordance with one of the previous Claims,
    characterised in that
    a) the robot (1) is arranged in a painting booth with a wall, where the wall restricts the painting booth spatially, and
    b) a cleaning opening, through which the handling tool (7) can be pushed from the inside to the outside of the booth wall, is arranged in the booth wall, in order to clean the handling tool (7) outside the painting booth.
  10. Robot (1) in accordance with one of the previous Claims,
    characterised in that
    a) the robot (1) is a SCARA robot that comprises several parallel rotary axes of motion, and/or
    b) the handling tool (7) is a door opener or a bonnet opener.
  11. Painting plant with a robot (1) in accordance with one of the previous Claims.
  12. Operating method for a painting plant with the following steps:
    a) application of a spray jet of paint to a component to be coated, particularly a motor vehicle body component, by means of a painting robot,
    b) handling of the motor vehicle body component by a handling tool (7) of a handling robot (1), in particular the opening and closing of a door or a bonnet of the motor vehicle body component, where the handling tool (7), or a robotic limb susceptible to soiling (15) of the handling robot (1) or of the painting robot is exposed to the spray jet, wherein the handling tool (7) is attached at the distal end of a robotic arm (15) of the handling robot (1),
    c) Automatic cleaning of the handling tool (7) or of the robotic limb susceptible to soiling (15) of the handling robot (1) and/or of the painting robot of the applied paint or keeping them clean,
    characterised in that
    d) the robotic arm (15) serving to guide the handling tool (7) is aligned at an acute angle to or parallel to the spray jet of the paint, in order to offer the spray jet the smallest contact surface possible, and
    e) the robotic arm serving to guide the handling tool (7) comprises a drip area (16) at which the paint drips from the robotic arm.
  13. Operating process in accordance with Claim 12
    characterised in that
    a) the handling tool (7) or the robotic limb susceptible to soiling (15) is subjected to a cleaning treatment to remove adhering paint, and/or
    b) an adhesion of the applied paint on the handling tool (7) or on the robotic limb susceptible to soiling (15) is prevented or is made more difficult at least, and/or
    c) the handling tool (7) is inserted by the handling robot (1) into a cleaning device (8) for cleaning.
  14. Operating process in accordance with one of the Claims 12 to 13,
    characterised in that
    a) a protective covering on the handling tool (7) or on the robotic limb susceptible to soiling (15) of the handling robot (1) and/or of the painting robot is replaced for cleaning, or
    b) the soiled handling tool (7) is replaced by a clean handling tool (7) for cleaning, or
    c) the soiled robotic limb (15) with the soiled handling tool (7) is replaced by a clean robotic limb (15) with a clean handling tool (7) for cleaning, or
    d) the handling tool (7) is pushed through a cleaning opening in a wall of a painting booth for cleaning and is cleaned outside the painting booth.
  15. Operating method in accordance with one of Claims 12 to 14,
    characterised in that
    a) the handling tool (7) or the robotic limb susceptible to soiling (15) of the handling robot (1) is cleaned by a painting robot, where the painting robot discharges solvent or air onto the handling tool to be cleaned (7) or the robotic limb susceptible to soiling (15) to clean it, and/or
    b) the painting robot discharges the solvent or the air through an atomizer or a separate cleaning nozzle during the cleaning, and/or
    c) the cleaning of the handling tool (7) or of the robotic limb susceptible to soiling (15) of the handling robot (1) and/or of the painting robot takes place
    - in a colour change period, in which the paint to be applied is changed, or
    - in an interruption to production that is independent of cleaning, or
    - in an interruption of the painting plant for cleaning, and/or
    - after each individual component painting operation or after painting a certain number of components.
EP08836798.2A 2007-10-08 2008-10-06 Robot comprising a cleaning device and associated operating method Active EP2197593B1 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
PL08836798T PL2197593T3 (en) 2007-10-08 2008-10-06 Robot comprising a cleaning device and associated operating method
EP15002873.6A EP3012032B1 (en) 2007-10-08 2008-10-06 Robot with a cleaning device and associated operating method
PL15002780T PL3012031T3 (en) 2007-10-08 2008-10-06 Robot with a cleaning device and associated operating method
EP15002780.3A EP3012031B1 (en) 2007-10-08 2008-10-06 Robot with a cleaning device and associated operating method

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102007048248A DE102007048248A1 (en) 2007-10-08 2007-10-08 Robot with a cleaning device and associated operating method
PCT/EP2008/008423 WO2009046952A1 (en) 2007-10-08 2008-10-06 Robot comprising a cleaning device and associated operating method

Related Child Applications (4)

Application Number Title Priority Date Filing Date
EP15002780.3A Division-Into EP3012031B1 (en) 2007-10-08 2008-10-06 Robot with a cleaning device and associated operating method
EP15002780.3A Division EP3012031B1 (en) 2007-10-08 2008-10-06 Robot with a cleaning device and associated operating method
EP15002873.6A Division EP3012032B1 (en) 2007-10-08 2008-10-06 Robot with a cleaning device and associated operating method
EP15002873.6A Division-Into EP3012032B1 (en) 2007-10-08 2008-10-06 Robot with a cleaning device and associated operating method

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EP2197593A1 EP2197593A1 (en) 2010-06-23
EP2197593B1 true EP2197593B1 (en) 2016-01-06

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EP08836798.2A Active EP2197593B1 (en) 2007-10-08 2008-10-06 Robot comprising a cleaning device and associated operating method
EP15002873.6A Active EP3012032B1 (en) 2007-10-08 2008-10-06 Robot with a cleaning device and associated operating method
EP15002780.3A Active EP3012031B1 (en) 2007-10-08 2008-10-06 Robot with a cleaning device and associated operating method

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EP15002873.6A Active EP3012032B1 (en) 2007-10-08 2008-10-06 Robot with a cleaning device and associated operating method
EP15002780.3A Active EP3012031B1 (en) 2007-10-08 2008-10-06 Robot with a cleaning device and associated operating method

Country Status (12)

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US (1) US8726830B2 (en)
EP (3) EP2197593B1 (en)
KR (2) KR101968104B1 (en)
CN (2) CN104722436A (en)
BR (1) BRPI0817487B1 (en)
DE (1) DE102007048248A1 (en)
ES (2) ES2566530T3 (en)
HU (2) HUE042598T2 (en)
MX (1) MX2010003805A (en)
PL (2) PL2197593T3 (en)
TR (1) TR201900664T4 (en)
WO (1) WO2009046952A1 (en)

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DE102012006567A1 (en) * 2012-03-30 2013-10-02 Dürr Systems GmbH Dry ice cleaning device for a paint shop
DE102013012075A1 (en) * 2013-07-19 2015-01-22 Ribe Anlagentechnik Gmbh Residual container for piece waste, in particular for residual mandrels of blind rivets
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CN104889988A (en) * 2015-06-15 2015-09-09 上海优爱宝机器人技术有限公司 SCARA type robot and control system thereof
CN105214877B (en) * 2015-10-21 2018-04-06 国网安徽省电力公司检修公司 Surge the paint finishing of lifting
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Also Published As

Publication number Publication date
CN104722436A (en) 2015-06-24
BRPI0817487B1 (en) 2019-11-12
EP3012032B1 (en) 2017-03-08
KR20100072285A (en) 2010-06-30
ES2566530T3 (en) 2016-04-13
HUE028732T2 (en) 2017-01-30
ES2714512T3 (en) 2019-05-28
KR20160018835A (en) 2016-02-17
WO2009046952A1 (en) 2009-04-16
WO2009046952A8 (en) 2009-06-18
BRPI0817487A2 (en) 2015-09-15
EP3012031B1 (en) 2018-12-19
KR101968104B1 (en) 2019-04-11
US8726830B2 (en) 2014-05-20
MX2010003805A (en) 2010-04-21
HUE042598T2 (en) 2019-07-29
PL3012031T3 (en) 2019-07-31
EP3012031A1 (en) 2016-04-27
CN101861212A (en) 2010-10-13
TR201900664T4 (en) 2019-02-21
EP2197593A1 (en) 2010-06-23
PL2197593T3 (en) 2016-06-30
US20110045194A1 (en) 2011-02-24
DE102007048248A1 (en) 2009-05-14
EP3012032A1 (en) 2016-04-27

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