EP2177289B1 - Machine tools and method for discharging a workpiece part - Google Patents

Machine tools and method for discharging a workpiece part Download PDF

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Publication number
EP2177289B1
EP2177289B1 EP20080018301 EP08018301A EP2177289B1 EP 2177289 B1 EP2177289 B1 EP 2177289B1 EP 20080018301 EP20080018301 EP 20080018301 EP 08018301 A EP08018301 A EP 08018301A EP 2177289 B1 EP2177289 B1 EP 2177289B1
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EP
European Patent Office
Prior art keywords
workpiece
punching die
discharging
workpiece part
die
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP20080018301
Other languages
German (de)
French (fr)
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EP2177289A1 (en
Inventor
Wolfgang Laib
Eric Schneider
Stefan Büttner
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Trumpf Werkzeugmaschinen SE and Co KG
Original Assignee
Trumpf Werkzeugmaschinen SE and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Trumpf Werkzeugmaschinen SE and Co KG filed Critical Trumpf Werkzeugmaschinen SE and Co KG
Priority to EP20080018301 priority Critical patent/EP2177289B1/en
Priority to PL08018301T priority patent/PL2177289T3/en
Priority to AT08018301T priority patent/ATE515336T1/en
Priority to JP2009241296A priority patent/JP5542407B2/en
Priority to US12/581,992 priority patent/US8499668B2/en
Publication of EP2177289A1 publication Critical patent/EP2177289A1/en
Application granted granted Critical
Publication of EP2177289B1 publication Critical patent/EP2177289B1/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00Shaping by press-cutting; Perforating
    • B21D28/02Punching blanks or articles with or without obtaining scrap; Notching
    • B21D28/14Dies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00Shaping by press-cutting; Perforating
    • B21D28/24Perforating, i.e. punching holes
    • B21D28/34Perforating tools; Die holders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D45/00Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
    • B21D45/003Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass in punching machines or punching tools
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00Cutting
    • Y10T83/04Processes
    • Y10T83/0448With subsequent handling [i.e., of product]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00Cutting
    • Y10T83/202With product handling means
    • Y10T83/2092Means to move, guide, or permit free fall or flight of product
    • Y10T83/2209Guide
    • Y10T83/2216Inclined conduit, chute or plane
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00Cutting
    • Y10T83/929Tool or tool with support
    • Y10T83/9411Cutting couple type
    • Y10T83/9423Punching tool
    • Y10T83/9425Tool pair

Definitions

  • the present invention relates to a machine tool for cutting and / or forming plate-like workpieces, preferably of sheets according to the preamble of claim 1 (see, for example JP-U-04043416 ) and a method for discharging a particular shaped workpiece part of a punching die on a machine tool for cutting and / or forming plate-like workpieces, preferably of sheets according to the preamble of claim 9.
  • the workpiece part be firstly moved out of the machining position by a turning, tilting and / or linear movement into a discharge position on a discharge chamfer of the tool die in order to subsequently transfer the workpiece part with a sliding movement to a discharge position located next to the punching die.
  • the method described above is particularly suitable for the removal of deformed workpiece parts, as in particular workpiece parts having a deformation down, can be stored in the processing position, since a clearance is formed by the Ausschleusschräge on the punching die, in which the deformation can intervene , It is understood that the Ausschleusschräge does not necessarily have to be a flat surface, but that may possibly also have a curvature. Also, the machine tool can be designed such that the punching die and the punch can be exchanged for other tool dies and tool dies, in particular against such punches and dies, which allow a deformation of the workpiece or the partially cut workpiece part.
  • the workpiece part In the machining position, the workpiece part can in this case partially project beyond the bearing surface and after the free cutting, which is made at an opening in the bearing surface, execute a tilting movement about the edge. In this case, it is necessary that the workpiece part is positioned so that the center of gravity is arranged in the processing position not on the support surface, but over the Ausschleusschräge.
  • the Abstanz simulation here typically runs at a right angle to the (horizontal) bearing surface.
  • the workpiece part to be cut free from the remainder workpiece protrudes in the machining position over the support surface in the horizontal direction, i. the workpiece part is not in the processing position on the support surface.
  • the workpiece part is separated from the remainder of the workpiece by the punch is lowered along the Abstanz scenes with a lifting movement, whereby the workpiece part is cut free from the rest of the workpiece resting on the support surface and lowered with a combined linear and rotary movement on the Ausschleusschräge.
  • the workpiece can be punched at the opening in the support surface, eg to separate the workpiece from the remainder of the workpiece.
  • the workpiece part which has been cut free at the opening can hereby be brought onto the support surface by this executing a tilting movement about an edge on the outer edge of the support surface, to which the discharge slant immediately adjoins.
  • the punching die has a scraper surface in addition to the opening, it is possible to machine the workpiece at the opening by means of a punch with an off-center cutting edge with respect to the tool rotation axis, which can be positioned by rotation over the opening or over the scraper surface at the Abstanz notes the workpiece part to be separated from the remainder of the workpiece.
  • the dimension of the opening can in this case coincide for the separating machining of the workpiece substantially with the dimensions of the cutting edge formed on the punch. It is also possible to use the opening for ejecting workpiece parts which pass through the opening of the punching die into one under the punching die intended Ausschleusposition be spent.
  • the workpiece part to be separated is positioned in the processing position on the opening and separated by separating processing of the remaining workpiece resting on the support surface. It is understood that for discharging large workpiece parts, the support surface can form only a narrow, circumferential edge of the punching die, which limits a large-area, in particular circular opening in the punching die.
  • a chute is arranged at the Ausschleusposition, which adjoins the Ausschleusschräge the punching die.
  • the slide is in this case mounted so that its upper edge is positioned adjacent to the lower edge of the Ausschleusschräge, so that the sliding movement of the workpiece part can be continued on the slide to eject the workpiece part of the machine tool.
  • the slope of the chute here can correspond at least in the adjoining the Ausschleusschräge portion of that of the Ausschleusschräge, so that a continuous movement is ensured.
  • other transport means e.g. Conveyor belts can be arranged, which allow a discharge of the workpiece part.
  • the Ausschleusschräge is formed on a lateral surface of a pyramid or truncated conical punching die.
  • a punching die having such a geometry has at the tip of the conical or truncated pyramid the bearing surface for the workpiece part, in which an opening for engagement for a punch is formed.
  • the lateral surface of the truncated cone or the lateral surfaces of the truncated pyramid in this case form one or more inclined planes on which or on which the workpiece part can slide along. It is understood that in addition to pyramid or frustum-shaped punching dies and punching dies can be used with other, especially asymmetric geometries.
  • the lower edge of the discharge slope of the punching die adjoins the die receiving, in which the punching die is mounted. This is favorable, since in this way the stroke movement required for positioning the matrix holder can be minimized. It goes without saying that the edge of the die receptacle can likewise have a bevel, so that a continuous transition of the workpiece part from the punching die into the Ausschleusposition is ensured.
  • the bearing surface with the Ausschleusschräge an angle between 20 ° and 80 °, preferably between 25 ° and 45 °. These angles have proven to be particularly favorable to allow a controlled transition from the machining position to the discharge position. It is understood that the term edge also a rounded edge can be understood, at which a tilting of the workpiece part can take place.
  • the machine tool comprises a control unit for positioning the workpiece part in the machining position such that the center of gravity of the workpiece part is above the Ausschleusschräge. This ensures that the workpiece part performs a tilting or rotational movement about a provided on the edge of the support surface edge after the separating processing under gravity and thereby spent from the processing position to the discharge position.
  • control unit may, for a given contour of the workpiece part, determine the sequence of the sections of the contour to be cut during punching so that the last section of the contour to be cut at the opening has a distance from the center of gravity of the workpiece part, which is greater than the distance to the tilting edge.
  • the machine tool additionally comprises a die receptacle in which the punching die is mounted, a punch receptacle in which a punch is mounted, and a drive unit, by means of which the punch receptacle and the die receptacle along a lifting axis are movable towards each other to edit the workpiece part in the machining position separating.
  • a further drive unit may be provided by means of which the die holder and / or the punch holder can be rotated about the lifting axis to the punching die if Required to rotate so that the lower end of the Ausschleusschräge is located adjacent to the Ausschleusposition.
  • the invention also relates to a method for discharging a particular shaped workpiece part having the features of claim 9.
  • the workpiece is optionally punched at an opening in the support surface of the punching die or at a provided between an edge formed on the outer edge of the support surface and the Ausschleusschräge the punching die provided Abstanzisation.
  • the punch and / or the punching die can be rotated about an axis of rotation to position the punch either over the opening or over the Abstanz imagery or the cutting edge. It is understood that a plurality of openings may be provided for engagement by the punch in the punching die.
  • the punching die can be rotated relative to the punch in more than two different positions and fixed there, as in the DE 10 2006 049 044 the applicant, which is incorporated herein by reference for the purposes of this application.
  • the punching die is mounted in a die receptacle, which is moved along a lifting axis before or after the separating machining, until the discharge slope of the punching die joins a chute of the machine tool provided at the removal position.
  • the die holder can be arranged already in the processing position so that the Ausschleusschräge joins the chute, but it is alternatively also possible that Matrizen recording only after the separating processing, ie while the workpiece part slides along the Ausschleusschräge along so far to move down, that the lower edge of the Ausschleusschräge is positioned adjacent to the chute. This is particularly favorable for workpiece parts with large transformations to produce more space for discharging below the workpiece support or if a machining of the workpiece part above or below the workpiece level should be done.
  • the workpiece part is positioned in the processing position such that the center of gravity of the workpiece part is above the discharge slope.
  • the last section of the contour of the workpiece part to be separated can be selected so that the distance of this section to the center of gravity of the workpiece part is greater than the distance to the tilting edge, so that the workpiece part under the action of gravity performs a tilting movement.
  • Fig. 1 shows a machine tool 1 for cutting and / or forming plate-like workpieces in the form of a stamping / forming machine for processing sheets.
  • the punching / forming machine 1 has a C-shaped machine frame 2 , in the throat area of which a workpiece support 3 designed as a workpiece support is arranged, which serves for supporting a workpiece to be machined in the form of a sheet 4 .
  • the workpiece table 3 forms a horizontal support plane 5 for the sheet 4 to be processed , which is parallel to the x / y plane of the in Fig. 1 shown coordinate system runs.
  • the clamping device 7 clamped sheet 4 in the support plane 5 of the workpiece table 3 is displaced.
  • a punch-receiving 8 is arranged, in which a punch 9 is mounted. Furthermore, at the front end of the lower leg of the C-shaped machine frame 2, a female receptacle 10 is provided, in which a Punching die 11 is stored. The punch 9 and the punching die 11 form a tool 12 for cutting the sheet 4.
  • a drive unit of the punching / forming machine 1 is formed by a punch drive 13 and a die drive 14 in the form of linear drives.
  • the punch drive 13 By means of the punch drive 13, the punch receptacle 8 together with the stamped or fixed punch 9 mounted along a lifting axis 15 relative to the workpiece table 3 can be raised and lowered.
  • the die holder 10 together with the stamped die 11 mounted or fixed therein can be raised and lowered by means of the die drive 14 along the lifting axis 15 relative to the workpiece table 3.
  • the punch holder 8 and the die holder 10 are independently rotatable by means of a rotary drive, not shown in detail, about an identical with the lifting axis 15 tool axis of rotation 16 .
  • a linear magazine 17 is provided with further tools 12.
  • the tools 12 located in the linear magazine 17 are each held by a tool cassette 18 and can be fixed to the stamp holder 8 or the female holder 10 as required for machining the sheet 4, with tools 12 in particular also being used for forming the workpiece 2 can be kept in the linear magazine 17.
  • the numerical control unit 19 comprises storage means 20 for storing tool data, and control means 21 for detecting both the raising, lowering and rotating movements of the punch holder 8 and the lifting, lowering and rotating movements of the die holder 10 based on the Figs stored data on the workpiece 4 and the tool 12 to measure and control.
  • Fig. 2a shows a detailed view of the stored in the female receptacle 10 punching die 11 of Fig. 1 , on whose flat bearing surface 23 a deformed workpiece part 22 rests that of the in Fig. 1 shown workpiece 4 by punching processing along a formed in the support surface 23 opening 24 separated has been.
  • punching die 11 has the problem that the separated, resting on the support surface 23 workpiece part 22 must be ejected by pushing, which can be done for example by means of a (not shown) scraper (eg in the form of a Eladurfeder) as a guide on the punch 9.
  • a scraper eg in the form of a Eladurfeder
  • the pushing can be dispensed with if the punching die 11 as in FIGS. 2 B , c shown has a truncated pyramidal geometry, wherein the top surface of the truncated pyramid forms the support surface 23 for the workpiece part 22 and the lateral surface of the truncated pyramid serves as Ausschleusschräge 25 .
  • Fig. 2b respectively.
  • Fig. 2c is shown, the upwardly or downwardly formed workpiece part 22 after the separating processing only partially on the support surface 23 and can be discharged along the Ausschleusschräge 25, which will be described below with reference to the FIGS. 3a -c is described.
  • the diameter of the punching die 11 or the die holder 10 can be in the range of approximately 100 mm, for example.
  • Fig. 3a shows the workpiece part 22 in a machining position B, in which this as in Fig. 2c shown rests on the support surface 23 of the punching die 11 and is separated from the remainder of the workpiece 4 by the punch 9 engages in the opening 24.
  • Fig. 3a can also be seen, is the workpiece part 22 after the separating machining with its center of gravity S on the Ausschleusschräge 25.
  • the cutting of the contour of the workpiece part 22 is planned in the control unit 19 so that the center of gravity S at the final separating cut so far away from the opening 24 that it no longer lies on the support surface 23.
  • the free-cut workpiece part 22 tilts under the action of gravity about a tilting edge 26 formed on the edge of the support surface 23 from the processing position B to a discharge position AB, in which the workpiece part 22 rests on the discharge slope 25 of the punching die 11, cf. Fig. 3b ,
  • the Ausschleusschräge 25 is inclined relative to the support surface 23 of the punching die 11 and the workpiece plane 5 at a tilt angle a, which is approximately 45 ° in the present case.
  • the workpiece part 22 subsequently slides under the action of gravity on the discharge slope 25 of the punching die 11 into a discharge position AS (see FIG. Fig. 3c ), in which the workpiece part 22 rests on a subsequent to the Ausschleusschräge 25 rigid chute 27 on which the workpiece part 22 further slides to be discharged from the machine tool 1.
  • the support surface 23 of the punching die 11 is in the workpiece plane 5, to support the workpiece part 22 during the punching process.
  • the die holder 10 is positioned by the punching processing below the workpiece plane 5, for which purpose the die holder 10 is typically lowered by approximately 30 mm with respect to the workpiece plane 5.
  • punching die 11 is also possible to edit at a correspondingly provided Ausschleusposition AP, for example by roll forming formed workpiece parts 4 above or below the workpiece plane 5.
  • a slide movable along the lifting axis 15 can be provided or another transport means, eg a conveyor belt, can be provided for discharging the workpiece part 22 at the discharge position AS.
  • the workpiece part 22 can be quickly removed from the workpiece plane 5, wherein, if necessary, a shift of the workpiece 4 along the workpiece plane 5 for subsequent processing can already be done while the workpiece part 22 slides along the discharge slope 25.
  • the lateral surface 25 of the punching die 11 also further lateral surfaces can serve as Ausschleusschräge, for example, an opposite lateral surface 25 a , to which a in FIGS. 3a-c dashed lines, another slide 27a can connect.
  • the punching die 11 is not mandatory pyramidal and can also be carried out in other ways, for example, truncated cone or asymmetric.
  • FIGS. 4a , b show such an asymmetric punching die 11 ', in which both the opening 24 for engagement for the punch 9 and between the edge 26 and the Ausschleusschräge 11' formed in the vertical direction (Z-direction) extending Abstanz materials 28 are arranged eccentrically.
  • the likewise asymmetrically formed punch 9 can by a 180 ° rotation about the axis of rotation 16 with a cutting edge 9a either over the opening 24 (see. Fig. 4a ) or on the Abstanzization 28 or at the edge 26 are positioned (see. Fig. 4b ).
  • the workpiece 4 is hereby optionally punched processed by the punch 9 and the cutting edge 9a is brought into engagement with the opening 24 or guided along the Abstanz requirements 28 along.
  • the opening 24 can also be widened toward the center of the punching die 11 'in order to allow ejection of workpiece parts through the opening 24.
  • the punch 9 and the punching die 11 ' may also be formed as a forming tool, by means of which in addition to the punching at the in the in Fig. 4a shown position a deformation can be made on the workpiece.
  • the edge 26 for punching the workpiece may alternatively be arranged centrally on the punching die 11 '.
  • the central cutting edge 9a of the punch 9 is lowered onto the punching die 11 'in order to punch the workpiece part at the cutting edge 26 or along the cutting surface 28.
  • no opening is made in the support surface 23 of the punching die 11 ', since the rotation of the punch 9 or of the punching die 11' in this case does not open any additional processing options on the workpiece.
  • Fig. 5b shows a further punching die 11 ", in which the Ausschleusschräge 25 is mounted below the opening 24 in the support surface 23.
  • the punch 9 in this case has a cutting edge 9a, which can be brought into engagement with the opening 24 to one above the opening 24th In this case, the separated workpiece part is lowered in a combined linear and rotary movement onto the bearing surface 25. It is understood that in the right subregion of the bearing surface 23 there is an additional opening for the workpiece punching editing a workpiece can be introduced. It is further understood that for discharging large workpiece parts other than in Fig. 5b shown the Ausschleusschräge can extend over almost the entire cross-section of the punching die 11 ", in which case the support surface is formed by a narrow, for example, annular edge.
  • the angle ⁇ between the support surface 23 and the Ausschleusschräge 25 can be steeper or shallower than in this case FIGS. 6a-c shown (about 45 °) and is typically between 20 ° and 80 °.
  • the discharge is made possible with high process reliability, since the discharge position AS is located below the workpiece support and hooking of the workpiece part can be effectively prevented at the remainder workpiece in the discharge process described above.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Punching Or Piercing (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
  • Turning (AREA)

Abstract

The tool has a discharging slope (25) arranged such that a workpiece part is severed from a workpiece supported on a support surface (23) of a punching die (11'), which is displaced in a rotational, tilting or linear movement from a processing position partially overlying the discharging slope towards a removal position on the discharging slope. The workpiece part is severed from a workpiece supported on the support surface of the punching die, which slides towards a discharging position located beneath the support surface and adjacent to the punching die. An independent claim is also included for a method for discharging workpiece parts severed from a plate workpiece via a punching operation.

Description

Die vorliegende Erfindung betrifft eine Werkzeugmaschine zum Schneiden und/oder Umformen von plattenartigen Werkstücken, vorzugsweise von Blechen gemäß dem Oberbegriff des Anspruchs 1 (siehe z.B. JP-U-04043416 ) sowie ein Verfahren zum Ausschleusen eines insbesondere umgeformten Werkstückteils von einer Stanzmatrize an einer Werkzeugmaschine zum Schneiden und/oder Umformen von plattenartigen Werkstücken, vorzugsweise von Blechen gemäß dem Oberbegriff des Anspruchs 9.The present invention relates to a machine tool for cutting and / or forming plate-like workpieces, preferably of sheets according to the preamble of claim 1 (see, for example JP-U-04043416 ) and a method for discharging a particular shaped workpiece part of a punching die on a machine tool for cutting and / or forming plate-like workpieces, preferably of sheets according to the preamble of claim 9.

Werkstückteile, die nach dem trennenden Bearbeiten auf einer Auflagefläche einer Stanzmatrize an einer Stanz-/Umformstation einer Werkzeugmaschine aufliegen, können ausgeschleust werden, indem diese durch das Restgitter angeschoben werden, wobei ein an dem Stanzwerkzeug bzw. Stanzstempel vorgesehener Abstreifer als Führung dient. Dieses Vorgehen ist jedoch insbesondere bei umgeformten Werkstückteilen problematisch, da der Abstreifer eine Kollisionskontur für die Umformung darstellt. Bei Werkstückteilen mit Umformungen (z.B. Gewindedurchzüge, Kiemen, Absetzungen, Sicken, etc.), die sich nach dem trennenden Bearbeiten auf der Auflagefläche der Stanzmatrize befinden, tritt daher das Problem auf, dass diese nicht sicher ausgeschleust werden können und daher ggf. durch sogenannte Micro-Joints mit dem (Rest-)Werkstück verbunden bleiben, die ein manuelles Nacharbeiten (Ausbrechen/Entgraten) erfordern. Aber auch bei Werkstückteilen ohne Umformungen ist das Anschieben mit Zeitverlust und geringer Prozesssicherheit verbunden.Workpiece parts which rest on a bearing surface of a punching die at a punching / forming station of a machine tool after the separating machining can be discharged by being pushed through the scrap grid, wherein a scraper provided on the punching tool or punch serves as a guide. However, this procedure is particularly problematic in the case of formed workpiece parts, since the wiper represents a collision contour for the forming. For workpiece parts with transformations (eg thread passages, gills, settlings, beads, etc.), which are on the bearing surface of the punching die after the separating processing, therefore, the problem arises that they can not be safely discharged and therefore possibly by so-called Micro-joints remain connected to the (residual) workpiece, which require a manual reworking (breaking / deburring). But even with workpiece parts without forming, the push is associated with loss of time and low process reliability.

Aus der US 2006/0027626 A1 ist eine Werkzeugmaschine bekannt geworden, bei der eine Stanzmatrize verwendet wird, an der sowohl eine Umformung als auch eine trennende Bearbeitung eines Werkstückteils vorgenommen werden kann. Dort wird ein Werkstückteil, das über einen Micro-Joint mit dem Restwerkstück verbunden ist, zunächst an einer Biegekante einer Öffnung in der Stanzmatrize nach unten gebogen. Nachfolgend wird der Micro-Joint an der Biegekante positioniert und das umgeformte Werkstückteil durch stanzendes Bearbeiten vom Restwerkstück getrennt. Das vom Restwerkstück getrennte Werkstückteil wird nachfolgen durch die Öffnung in der Stanzmatrize ausgeschleust. Das dort beschriebene Verfahren begrenzt die Größe der auszuschleusenden Werkstückteile auf die Größe der Öffnung. Auch fallen die vom Restwerkstück getrennten Werkstückteile bei dem dort beschriebenen Verfahren nicht mit einer kontrollierten Bewegung und können daher an den Rändern der Öffnung anschlagen und dabei beschädigt werden.From the US 2006/0027626 A1 has become known a machine tool, in which a punching die is used, on which both a deformation and a separating machining of a workpiece part can be made. There, a workpiece part, which is connected via a micro-joint with the remainder workpiece, first bent at a bending edge of an opening in the punching die down. Subsequently, the micro-joint is positioned at the bending edge and the formed workpiece part is separated from the remaining workpiece by punching machining. The workpiece part separated from the remainder workpiece is subsequently discharged through the opening in the punching die. The method described there limits the size of the auszuschleusenden workpiece parts to the size of the opening. Also, in the method described there, the workpiece parts separated from the remainder workpiece do not fall with a controlled movement and can therefore hit the edges of the opening and thereby be damaged.

Aufgabe der ErfindungObject of the invention

Es ist die Aufgabe der vorliegenden Erfindung, eine Werkzeugmaschine und ein Verfahren zum Ausschleusen eines Werkstückteils dahingehend weiterzubilden, dass das Ausschleusen kontrolliert und mit geringem Zeitverlust durchgeführt werden kann.It is the object of the present invention to develop a machine tool and a method for discharging a workpiece part to the effect that that the rejection can be controlled and carried out with little loss of time.

Gegenstand der ErfindungSubject of the invention

Diese Aufgabe wird erfindungsgemäß gelöst durch eine Werkzeugmaschine mit den Merkmalen des Anspruchs 1.This object is achieved by a machine tool with the features of claim 1.

Erfindungsgemäß wird vorgeschlagen, das Werkstückteil aus der Bearbeitungsposition durch eine Dreh-, Kipp- und/oder Linearbewegung zunächst in eine Abfuhrposition auf einer Ausschleusschräge der Werkzeugmatrize zu verbringen, um das Werkstückteil nachfolgend mit einer Gleitbewegung an eine neben der Stanzmatrize befindliche Ausschleusposition zu verbringen. Hierdurch kann das Ausschleusen des Werkstückteils von der Stanzmatrize kontrolliert und ohne Verwendung eines Abstreifers als Führung erfolgen. Das oben beschriebene Verfahren eignet sich besonders zum Ausschleusen von umgeformten Werkstückteilen, da insbesondere auch Werkstückteile, die eine Umformung nach unten aufweisen, in der Bearbeitungsposition gelagert werden können, da durch die Ausschleusschräge an der Stanzmatrize ein Freiraum gebildet wird, in den die Umformung eingreifen kann. Es versteht sich, dass die Ausschleusschräge nicht zwingend eine plane Fläche sein muss, sondern dass diese ggf. auch eine Krümmung aufweisen kann. Auch kann die Werkzeugmaschine derart ausgebildet sein, dass die Stanzmatrize und der Stanzstempel gegen andere Werkzeugstempel und Werkzeugmatrizen ausgetauscht werden können, insbesondere gegen solche Stempel und Matrizen, die eine Umformung des Werkstücks bzw. des teilweise freigeschnittenen Werkstückteils ermöglichen.According to the invention, it is proposed that the workpiece part be firstly moved out of the machining position by a turning, tilting and / or linear movement into a discharge position on a discharge chamfer of the tool die in order to subsequently transfer the workpiece part with a sliding movement to a discharge position located next to the punching die. This allows the rejection of the workpiece part controlled by the punching die and done without the use of a scraper as a guide. The method described above is particularly suitable for the removal of deformed workpiece parts, as in particular workpiece parts having a deformation down, can be stored in the processing position, since a clearance is formed by the Ausschleusschräge on the punching die, in which the deformation can intervene , It is understood that the Ausschleusschräge does not necessarily have to be a flat surface, but that may possibly also have a curvature. Also, the machine tool can be designed such that the punching die and the punch can be exchanged for other tool dies and tool dies, in particular against such punches and dies, which allow a deformation of the workpiece or the partially cut workpiece part.

Das Werkstückteil kann in der Bearbeitungsposition hierbei teilweise über die Auflagefläche überstehen und nach dem Freischneiden, das an einer Öffnung in der Auflagefläche vorgenommen wird, um die Kante eine Kippbewegung ausführen. In diesem Fall ist es erforderlich, dass das Werkstückteil so positioniert wird, dass der Schwerpunkt in der Bearbeitungsposition nicht auf der Auflagefläche, sondern über der Ausschleusschräge angeordnet ist.In the machining position, the workpiece part can in this case partially project beyond the bearing surface and after the free cutting, which is made at an opening in the bearing surface, execute a tilting movement about the edge. In this case, it is necessary that the workpiece part is positioned so that the center of gravity is arranged in the processing position not on the support surface, but over the Ausschleusschräge.

Die Abstanzfläche verläuft hierbei typischer Weise unter einem rechten Winkel zur (horizontalen) Auflagefläche. Das vom Restwerkstück freizuschneidende Werkstückteil steht in der Bearbeitungsposition über die Auflagefläche in horizontaler Richtung über, d.h. das Werkstückteil liegt in der Bearbeitungsposition nicht auf der Auflagefläche auf. Das Werkstückteil wird vom Restwerkstück getrennt, indem der Stanzstempel entlang der Abstanzfläche mit einer Hubbewegung abgesenkt wird, wodurch das Werkstückteil von dem auf der Auflagefläche aufliegenden Restwerkstück freigeschnitten wird und sich mit einer kombinierten Linear- und Drehbewegung auf die Ausschleusschräge absenkt.The Abstanzfläche here typically runs at a right angle to the (horizontal) bearing surface. The workpiece part to be cut free from the remainder workpiece protrudes in the machining position over the support surface in the horizontal direction, i. the workpiece part is not in the processing position on the support surface. The workpiece part is separated from the remainder of the workpiece by the punch is lowered along the Abstanzfläche with a lifting movement, whereby the workpiece part is cut free from the rest of the workpiece resting on the support surface and lowered with a combined linear and rotary movement on the Ausschleusschräge.

Das Werkstück kann an der Öffnung in der Auflagefläche stanzend bearbeitet werden, z.B. um das Werkstückteil vom Restwerkstück zu trennen. Das an der Öffnung freigeschnittene Werkstückteil kann hierbei auf die Auflagefläche verbracht werden, indem dieses eine Kippbewegung um eine Kante am äußeren Rand der Auflagefläche ausführt, an die sich die Ausschleusschräge unmittelbar anschließt. Weist die Stanzmatrize zusätzlich zur Öffnung eine Abstanzfläche auf, ist es möglich, mittels eines Stanzstempels mit im Bezug auf die Werkzeugdrehachse außermittiger Schneidkante, die durch eine Drehbewegung wahlweise über der Öffnung oder über der Abstanzfläche positioniert werden kann, das Werkstück an der Öffnung zu bearbeiten oder an der Abstanzfläche das Werkstückteil vom Restwerkstück zu trennen. Die Abmessung der Öffnung kann hierbei zum trennenden Bearbeiten des Werkstücks im Wesentlichen mit den Abmessungen der am Stanzstempel gebildeten Schneidkante übereinstimmen. Es ist auch möglich, die Öffnung zum Ausstoßen von Werkstückteilen zu nutzen, welche durch die Öffnung der Stanzmatrize hindurch in eine unter der Stanzmatrize vorgesehene Ausschleusposition verbracht werden.The workpiece can be punched at the opening in the support surface, eg to separate the workpiece from the remainder of the workpiece. The workpiece part which has been cut free at the opening can hereby be brought onto the support surface by this executing a tilting movement about an edge on the outer edge of the support surface, to which the discharge slant immediately adjoins. If the punching die has a scraper surface in addition to the opening, it is possible to machine the workpiece at the opening by means of a punch with an off-center cutting edge with respect to the tool rotation axis, which can be positioned by rotation over the opening or over the scraper surface at the Abstanzfläche the workpiece part to be separated from the remainder of the workpiece. The dimension of the opening can in this case coincide for the separating machining of the workpiece substantially with the dimensions of the cutting edge formed on the punch. It is also possible to use the opening for ejecting workpiece parts which pass through the opening of the punching die into one under the punching die intended Ausschleusposition be spent.

Hierbei wird das abzutrennende Werkstückteil in der Bearbeitungsposition über der Öffnung positioniert und durch trennendes Bearbeiten von dem auf der Auflagefläche aufliegenden Restwerkstück getrennt. Es versteht sich, dass zum Ausschleusen großer Werkstückteile die Auflagefläche lediglich einen schmalen, umlaufenden Rand der Stanzmatrize bilden kann, der eine großflächige, insbesondere kreisrunde Öffnung in der Stanzmatrize begrenzt.Here, the workpiece part to be separated is positioned in the processing position on the opening and separated by separating processing of the remaining workpiece resting on the support surface. It is understood that for discharging large workpiece parts, the support surface can form only a narrow, circumferential edge of the punching die, which limits a large-area, in particular circular opening in the punching die.

Bei einer besonders bevorzugten Ausführungsform ist an der Ausschleusposition eine Rutsche angeordnet, die sich an die Ausschleusschräge der Stanzmatrize anschließt. Die Rutsche ist hierbei so angebracht, dass ihr oberer Rand benachbart zum unteren Rand der Ausschleusschräge positioniert ist, so dass die Gleitbewegung des Werkstückteils an der Rutsche fortgesetzt werden kann, um das Werkstückteil aus der Werkzeugmaschine auszuschleusen. Die Schräge der Rutsche kann hierbei zumindest im an die Ausschleusschräge anschließenden Teilbereich derjenigen der Ausschleusschräge entsprechen, so dass eine kontinuierliche Bewegung sichergestellt ist. Es versteht sich, dass an der Ausschleusposition auch andere Transporteinrichtungen, z.B. Förderbänder, angeordnet werden können, die ein Ausschleusen des Werkstückteils ermöglichen.In a particularly preferred embodiment, a chute is arranged at the Ausschleusposition, which adjoins the Ausschleusschräge the punching die. The slide is in this case mounted so that its upper edge is positioned adjacent to the lower edge of the Ausschleusschräge, so that the sliding movement of the workpiece part can be continued on the slide to eject the workpiece part of the machine tool. The slope of the chute here can correspond at least in the adjoining the Ausschleusschräge portion of that of the Ausschleusschräge, so that a continuous movement is ensured. It is understood that at the discharge position also other transport means, e.g. Conveyor belts can be arranged, which allow a discharge of the workpiece part.

In einer vorteilhaften Ausführungsform ist die Ausschleusschräge an einer Mantelfläche einer pyramiden- oder kegelstumpfförmigen Stanzmatrize gebildet. Eine Stanzmatrize mit einer solchen Geometrie weist an der Spitze des Kegel- bzw. Pyramidenstumpfs die Auflagefläche für das Werkstückteil auf, in der eine Öffnung zum Eingriff für einen Stanzstempel gebildet ist. Die Mantelfläche des Kegelstumpfs bzw. die Mantelflächen des Pyramidenstumpfs bilden hierbei eine bzw. mehrere schiefe Ebenen, an der bzw. an denen das Werkstückteil entlang gleiten kann. Es versteht sich, dass neben pyramiden- oder kegelstumpfförmigen Stanzmatrizen auch Stanzmatrizen mit anderen, insbesondere auch asymmetrischen Geometrien verwendet werden können.In an advantageous embodiment, the Ausschleusschräge is formed on a lateral surface of a pyramid or truncated conical punching die. A punching die having such a geometry has at the tip of the conical or truncated pyramid the bearing surface for the workpiece part, in which an opening for engagement for a punch is formed. The lateral surface of the truncated cone or the lateral surfaces of the truncated pyramid in this case form one or more inclined planes on which or on which the workpiece part can slide along. It is understood that in addition to pyramid or frustum-shaped punching dies and punching dies can be used with other, especially asymmetric geometries.

Vorzugsweise grenzt der untere Rand der Ausschleusschräge der Stanzmatrize an die Matrizen-Aufnahme an, in der die Stanzmatrize gelagert ist. Dies ist günstig, da auf diese Weise die zum Positionieren der Matrizen-Aufnahme erforderliche Hubbewegung minimiert werden kann. Es versteht sich, dass der Rand der Matrizen-Aufnahme ebenfalls eine Schräge aufweisen kann, so dass ein kontinuierlicher Übergang des Werkstückteils von der Stanzmatrize in die Ausschleusposition sichergestellt ist.Preferably, the lower edge of the discharge slope of the punching die adjoins the die receiving, in which the punching die is mounted. This is favorable, since in this way the stroke movement required for positioning the matrix holder can be minimized. It goes without saying that the edge of the die receptacle can likewise have a bevel, so that a continuous transition of the workpiece part from the punching die into the Ausschleusposition is ensured.

In einer besonders vorteilhaften Ausführungsform schließt die Auflagefläche mit der Ausschleusschräge einen Winkel zwischen 20° und 80°, bevorzugt zwischen 25° und 45° ein. Diese Winkel haben sich als besonders günstig erwiesen, um einen kontrollierten Übergang von der Bearbeitungsposition in die Abfuhrposition zu ermöglichen. Es versteht sich, dass unter dem Begriff Kante auch eine abgerundete Kante verstanden werden kann, an der ein Kippen des Werkstückteils erfolgen kann.In a particularly advantageous embodiment, the bearing surface with the Ausschleusschräge an angle between 20 ° and 80 °, preferably between 25 ° and 45 °. These angles have proven to be particularly favorable to allow a controlled transition from the machining position to the discharge position. It is understood that the term edge also a rounded edge can be understood, at which a tilting of the workpiece part can take place.

Bevorzugt umfasst die Werkzeugmaschine eine Steuereinheit zur Positionierung des Werkstückteils in der Bearbeitungsposition derart, dass der Schwerpunkt des Werkstückteils über der Ausschleusschräge liegt. Hierdurch wird sichergestellt, dass das Werkstückteil nach dem trennenden Bearbeiten unter Schwerkraftwirkung eine Kipp- bzw. Drehbewegung um eine am Rand der Auflagefläche vorgesehene Kante ausführt und dadurch von der Bearbeitungsposition in die Abfuhrposition verbracht wird. Wird das Werkstückteil in diesem Fall an einer an der Auflagefläche gebildeten Öffnung vom Restwerkstück getrennt, kann die Steuereinheit bei einer vorgegebenen Kontur des Werkstückteils die Reihenfolge der beim Stanzen zu schneidenden Abschnitte der Kontur so festlegen, dass der letzte an der Öffnung zu schneidende Abschnitt der Kontur einen Abstand zum Schwerpunkt des Werkstückteils aufweist, der größer ist als der Abstand zur Kippkante.Preferably, the machine tool comprises a control unit for positioning the workpiece part in the machining position such that the center of gravity of the workpiece part is above the Ausschleusschräge. This ensures that the workpiece part performs a tilting or rotational movement about a provided on the edge of the support surface edge after the separating processing under gravity and thereby spent from the processing position to the discharge position. If, in this case, the workpiece part is separated from the remainder workpiece by an opening formed on the support surface, the control unit may, for a given contour of the workpiece part, determine the sequence of the sections of the contour to be cut during punching so that the last section of the contour to be cut at the opening has a distance from the center of gravity of the workpiece part, which is greater than the distance to the tilting edge.

In einer vorteilhaften Ausführungsform umfasst die Werkzeugmaschine zusätzlich eine Matrizen-Aufnahme, in der die Stanzmatrize gelagert ist, eine Stempel-Aufnahme, in der ein Stanzstempel gelagert ist, sowie eine Antriebseinheit, mittels derer die Stempel-Aufnahme und die Matrizen-Aufnahme entlang einer Hubachse aufeinander zu bewegbar sind, um das Werkstückteil in der Bearbeitungsposition trennend zu bearbeiten. Beim trennenden Bearbeiten wird der Stanzstempel in eine an der Auflagefläche der Stanzmatrize gebildete Öffnung eingeführt oder an der Abstanzfläche entlang geführt, um das Werkstückteil vom Restwerkstück zu trennen. Es versteht sich, dass zusätzlich zu der Antriebseinheit, mittels derer eine Linearbewegung entlang der Hubachse erfolgt, eine weitere Antriebseinheit vorgesehen sein kann, mittels derer die Matrizen-Aufnahme und/oder die Stempel-Aufnahme um die Hubachse gedreht werden können, um die Stanzmatrize falls erforderlich so zu drehen, dass das untere Ende der Ausschleusschräge benachbart zur Ausschleusposition angeordnet wird.In an advantageous embodiment, the machine tool additionally comprises a die receptacle in which the punching die is mounted, a punch receptacle in which a punch is mounted, and a drive unit, by means of which the punch receptacle and the die receptacle along a lifting axis are movable towards each other to edit the workpiece part in the machining position separating. When separating editing of the punch in a introduced at the bearing surface of the punching die formed opening or guided along the Abstanzfläche to separate the workpiece part from the remainder of the workpiece. It is understood that in addition to the drive unit, by means of which a linear movement takes place along the stroke axis, a further drive unit may be provided by means of which the die holder and / or the punch holder can be rotated about the lifting axis to the punching die if Required to rotate so that the lower end of the Ausschleusschräge is located adjacent to the Ausschleusposition.

Die Erfindung betrifft auch ein Verfahren zum Ausschleusen eines insbesondere umgeformten Werkstückteils mit den Merkmalen des Anspruchs 9.The invention also relates to a method for discharging a particular shaped workpiece part having the features of claim 9.

Erfindungsgemäß wird das Werkstück wahlweise an einer Öffnung in der Auflagefläche der Stanzmatrize oder an einer zwischen einer am äußeren Rand der Auflagefläche gebildeten Kante und der Ausschleusschräge der Stanzmatrize vorgesehenen Abstanzfläche stanzend bearbeitet. Um dies zu ermöglichen, können der Stanzstempel und/oder die Stanzmatrize um eine Drehachse gedreht werden, um den Stanzstempel wahlweise über der Öffnung oder über der Abstanzfläche bzw. der Schneidkante zu positionieren. Es versteht sich, dass auch mehrere Öffnungen zum Eingriff durch den Stanzstempel in der Stanzmatrize vorgesehen sein können. In diesem Fall kann zum Bearbeiten des Werkstücks die Stanzmatrize relativ zum Stanzstempel in mehr als zwei unterschiedliche Positionen gedreht und dort festgelegt werden, wie in der DE 10 2006 049 044 der Anmelderin beschrieben ist, welche bezüglich dieses Aspekts durch Bezugnahme zum Inhalt dieser Anmeldung gemacht wird.According to the invention, the workpiece is optionally punched at an opening in the support surface of the punching die or at a provided between an edge formed on the outer edge of the support surface and the Ausschleusschräge the punching die provided Abstanzfläche. To make this possible, the punch and / or the punching die can be rotated about an axis of rotation to position the punch either over the opening or over the Abstanzfläche or the cutting edge. It is understood that a plurality of openings may be provided for engagement by the punch in the punching die. In this case, for machining the workpiece, the punching die can be rotated relative to the punch in more than two different positions and fixed there, as in the DE 10 2006 049 044 the applicant, which is incorporated herein by reference for the purposes of this application.

In einer vorteilhaften Variante ist die Stanzmatrize in einer Matrizen-Aufnahme gelagert, die vor oder nach dem trennenden Bearbeiten entlang einer Hubachse bewegt wird, bis sich die Ausschleusschräge der Stanzmatrize an eine an der Abfuhrposition vorgesehene Rutsche der Werkzeugmaschine anschließt. Hierbei kann die Matrizen-Aufnahme bereits in der Bearbeitungsposition so angeordnet werden, dass die Ausschleusschräge sich an die Rutsche anschließt, es ist alternativ aber auch möglich, die Matrizen-Aufnahme erst nach dem trennenden Bearbeiten, d.h. während das Werkstückteil an der Ausschleusschräge entlang gleitet, so weit nach unten zu bewegen, dass der untere Rand der Ausschleusschräge benachbart zur Rutsche positioniert wird. Dies ist insbesondere bei Werkstückteilen mit großen Umformungen günstig, um unterhalb der Werkstückauflage mehr Freiraum zum Ausschleusen zu erzeugen oder wenn eine Bearbeitung des Werkstückteils oberhalb oder unterhalb der Werkstückebene erfolgen soll.In an advantageous variant, the punching die is mounted in a die receptacle, which is moved along a lifting axis before or after the separating machining, until the discharge slope of the punching die joins a chute of the machine tool provided at the removal position. In this case, the die holder can be arranged already in the processing position so that the Ausschleusschräge joins the chute, but it is alternatively also possible that Matrizen recording only after the separating processing, ie while the workpiece part slides along the Ausschleusschräge along so far to move down, that the lower edge of the Ausschleusschräge is positioned adjacent to the chute. This is particularly favorable for workpiece parts with large transformations to produce more space for discharging below the workpiece support or if a machining of the workpiece part above or below the workpiece level should be done.

Besonders bevorzugt wird das Werkstückteil in der Bearbeitungsposition derart positioniert, dass der Schwerpunkt des Werkstückteils über der Ausschleusschräge liegt. Wie oben ausgeführt kann der zuletzt zu trennende Abschnitt der Kontur des Werkstückteils so gewählt werden, dass der Abstand dieses Abschnitts zum Schwerpunkt des Werkstückteils größer ist als der Abstand zur Kippkante, so dass das Werkstückteil unter der Wirkung der Schwerkraft eine Kippbewegung ausführt.Particularly preferably, the workpiece part is positioned in the processing position such that the center of gravity of the workpiece part is above the discharge slope. As stated above, the last section of the contour of the workpiece part to be separated can be selected so that the distance of this section to the center of gravity of the workpiece part is greater than the distance to the tilting edge, so that the workpiece part under the action of gravity performs a tilting movement.

Weitere Vorteile der Erfindung ergeben sich aus der Beschreibung und der Zeichnung. Die gezeigten und beschriebenen Ausführungsformen sind nicht als abschließende Aufzählung zu verstehen, sondern haben vielmehr beispielhaften Charakter für die Schilderung der Erfindung.Further advantages of the invention will become apparent from the description and the drawings. The embodiments shown and described are not to be understood as exhaustive enumeration, but rather have exemplary character for the description of the invention.

Es zeigen:

Fig. 1
eine schematische Darstellung einer Ausführungsform einer erfindungsgemäßen Werkzeugmaschine,
Fign. 2a-c
schematische Darstellungen eines umgeformten Werkstückteils auf einer Auflagefläche einer Stanzmatrize ohne (Fig. 2a) und mit Ausschleusschräge (Fign. 2b,c),
Fign. 3a-c
schematische Darstellungen von drei Schritten zum Ausschleusen des in Fig. 2c gezeigten Werkstückteils von der Stanzmatrize,
Fign. 4a,b
schematische Darstellungen eines Stanzstempels mit außermittiger Schneidkante sowie einer Stanzmatrize mit außermittig angeordneter Abkantfläche,
Fign. 5a,b
schematische Darstellungen einer Stanzmatrize mit mittiger Abstanzenfläche bzw. mit einer Öffnung in einer Auflagefläche, unter der die Ausschleusschräge angeordnet ist, und
Fign. 6a-c
schematische Darstellungen von drei Schritten beim Ausschleusen eines Werkstückteils von der in Fig. 5a gezeigten Stanzmatrize.
Show it:
Fig. 1
a schematic representation of an embodiment of a machine tool according to the invention,
FIGS. 2a-c
schematic representations of a formed workpiece part on a contact surface of a punching die without ( Fig. 2a ) and with Ausschleusschräge ( FIGS. 2b, c )
FIGS. 3a-c
Schematic representations of three steps to remove the in Fig. 2c shown workpiece part of the punching die,
FIGS. 4a, b
schematic representations of a punch with off-center cutting edge and a punching die with eccentrically arranged Abkantfläche,
FIGS. 5a, b
schematic representations of a punching die with central Abstanzenfläche or with an opening in a support surface, under which the Ausschleusschräge is arranged, and
FIGS. 6a-c
schematic representations of three steps in the discharge of a workpiece part of the in Fig. 5a shown punching die.

Fig. 1 zeigt eine Werkzeugmaschine 1 zum Schneiden und/oder Umformen von plattenartigen Werkstücken in Form einer Stanz-/Umformmaschine zum Bearbeiten von Blechen. Die Stanz-/Umformmaschine 1 weist ein C-förmiges Maschinengestell 2 auf, in dessen Rachenraum eine als Werkstücktisch 3 ausgebildete Werkstückauflage angeordnet ist, welche zur Lagerung eines zu bearbeitenden Werkstücks in Form eines Bleches 4 dient. An seiner Oberseite bildet der Werkstücktisch 3 eine horizontale Auflageebene 5 für das zu bearbeitende Blech 4, welche parallel zur x/y-Ebene des in Fig. 1 gezeigten Koordinatensystems verläuft. Mittels einer Koordinatenführung 6 ist das über Spannzangen 7 eingespannte Blech 4 in der Auflageebene 5 des Werkstücktisches 3 verschiebbar. Fig. 1 shows a machine tool 1 for cutting and / or forming plate-like workpieces in the form of a stamping / forming machine for processing sheets. The punching / forming machine 1 has a C-shaped machine frame 2 , in the throat area of which a workpiece support 3 designed as a workpiece support is arranged, which serves for supporting a workpiece to be machined in the form of a sheet 4 . On its upper side, the workpiece table 3 forms a horizontal support plane 5 for the sheet 4 to be processed , which is parallel to the x / y plane of the in Fig. 1 shown coordinate system runs. By means of a coordinate guide 6 , the clamping device 7 clamped sheet 4 in the support plane 5 of the workpiece table 3 is displaced.

An dem vorderen Ende des oberen Schenkels des C-förmigen Maschinengestells 2 ist eine Stempel-Aufnahme 8 angeordnet, in welcher ein Stanzstempel 9 gelagert ist. Weiterhin ist an dem vorderen Ende des unteren Schenkels des C-förmigen Maschinengestells 2 eine Matrizen-Aufnahme 10 vorgesehen, in der eine Stanzmatrize 11 gelagert ist. Der Stanzstempel 9 und die Stanzmatrize 11 bilden ein Werkzeug 12 zum trennenden Bearbeiten des Blechs 4.At the front end of the upper leg of the C-shaped machine frame 2, a punch-receiving 8 is arranged, in which a punch 9 is mounted. Furthermore, at the front end of the lower leg of the C-shaped machine frame 2, a female receptacle 10 is provided, in which a Punching die 11 is stored. The punch 9 and the punching die 11 form a tool 12 for cutting the sheet 4.

Eine Antriebseinheit der Stanz-/Umformmaschine 1 wird von einem Stempel-Antrieb 13 und einem Matrizen-Antrieb 14 in Form von Linearantrieben gebildet. Mittels des Stempel-Antriebs 13 ist die Stempel-Aufnahme 8 mitsamt dem daran gelagerten bzw. festgelegten Stanzstempel 9 entlang einer Hubachse 15 gegenüber dem Werkstücktisch 3 heb- und senkbar. In vergleichbarer Weise ist die Matrizen-Aufnahme 10 mitsamt der darin gelagerten bzw. festgelegten Stanzmatrize 11 mittels des Matrizen-Antriebs 14 entlang der Hubachse 15 gegenüber dem Werkstücktisch 3 heb- und senkbar. Weiterhin sind die Stempel-Aufnahme 8 und die Matrizen-Aufnahme 10 mittels eines nicht näher gezeigten Drehantriebs unabhängig voneinander um eine mit der Hubachse 15 identische Werkzeugdrehachse 16 dreheinstellbar.A drive unit of the punching / forming machine 1 is formed by a punch drive 13 and a die drive 14 in the form of linear drives. By means of the punch drive 13, the punch receptacle 8 together with the stamped or fixed punch 9 mounted along a lifting axis 15 relative to the workpiece table 3 can be raised and lowered. In a comparable manner, the die holder 10 together with the stamped die 11 mounted or fixed therein can be raised and lowered by means of the die drive 14 along the lifting axis 15 relative to the workpiece table 3. Furthermore, the punch holder 8 and the die holder 10 are independently rotatable by means of a rotary drive, not shown in detail, about an identical with the lifting axis 15 tool axis of rotation 16 .

An der Koordinatenführung 6 ist ein Linearmagazin 17 mit weiteren Werkzeugen 12 vorgesehen. Die in dem Linearmagazin 17 befindlichen Werkzeuge 12 werden jeweils von einer Werkzeugkassette 18 gehalten und sind je nach Bedarf zur Bearbeitung des Blechs 4 an der Stempel-Aufnahme 8 bzw. der Matrizen-Aufnahme 10 festlegbar, wobei insbesondere auch Werkzeuge 12 zur Umformung des Werkstücks 2 in dem Linearmagazin 17 vorgehalten werden können.At the coordinate guide 6, a linear magazine 17 is provided with further tools 12. The tools 12 located in the linear magazine 17 are each held by a tool cassette 18 and can be fixed to the stamp holder 8 or the female holder 10 as required for machining the sheet 4, with tools 12 in particular also being used for forming the workpiece 2 can be kept in the linear magazine 17.

Beim Werkzeugwechsel und bei der Werkstückbearbeitung werden sämtliche Antriebe der Stanz-/Umformmaschine 1 mittels einer numerischen Steuereinheit 19 gesteuert. Die numerische Steuereinheit 19 umfasst insbesondere Speichermittel 20 zum Speichern von Werkzeugdaten und zudem Steuermittel 21, um sowohl die Heb-, Senk- und Drehbewegungen der Stempel-Aufnahme 8 als auch die Heb-, Senk- und Drehbewegungen der Matrizen-Aufnahme 10 basierend auf den gespeicherten Daten über das Werkstück 4 bzw. das Werkzeug 12 zu bemessen und zu steuern.During tool change and workpiece machining, all drives of the punching / forming machine 1 are controlled by means of a numerical control unit 19. In particular, the numerical control unit 19 comprises storage means 20 for storing tool data, and control means 21 for detecting both the raising, lowering and rotating movements of the punch holder 8 and the lifting, lowering and rotating movements of the die holder 10 based on the Figs stored data on the workpiece 4 and the tool 12 to measure and control.

Fig. 2a zeigt eine Detailansicht der in der Matrizen-Aufnahme 10 gelagerten Stanzmatrize 11 von Fig. 1, auf deren planer Auflagefläche 23 ein umgeformtes Werkstückteil 22 aufliegt, das von dem in Fig. 1 gezeigten Werkstück 4 durch stanzendes Bearbeiten entlang einer in der Auflagefläche 23 gebildeten Öffnung 24 abgetrennt wurde. Bei der in Fig. 2a gezeigten Stanzmatrize 11 besteht das Problem, dass das abgetrennte, auf der Auflagefläche 23 aufliegende Werkstückteil 22 durch Anschieben ausgeschleust werden muss, was z.B. mit Hilfe eines (nicht gezeigten) Abstreifer (z.B. in Form einer Eladurfeder) als Führung am Stanzstempel 9 erfolgen kann. Hierbei wirkt jedoch die an dem Werkstückteil 22 gebildete Umformung als Störkontur. Fig. 2a shows a detailed view of the stored in the female receptacle 10 punching die 11 of Fig. 1 , on whose flat bearing surface 23 a deformed workpiece part 22 rests that of the in Fig. 1 shown workpiece 4 by punching processing along a formed in the support surface 23 opening 24 separated has been. At the in Fig. 2a shown punching die 11 has the problem that the separated, resting on the support surface 23 workpiece part 22 must be ejected by pushing, which can be done for example by means of a (not shown) scraper (eg in the form of a Eladurfeder) as a guide on the punch 9. In this case, however, the forming formed on the workpiece part 22 acts as a disturbing contour.

Auf das Anschieben kann jedoch verzichtet werden, wenn die Stanzmatrize 11 wie in Fign. 2b ,c gezeigt eine pyramidenstumpfförmige Geometrie aufweist, wobei die Deckfläche des Pyramidenstumpfs die Auflagefläche 23 für das Werkstückteil 22 bildet und die Mantelfläche des Pyramidenstumpfs als Ausschleusschräge 25 dient. Wie in Fig. 2b bzw. Fig. 2c gezeigt ist, liegt das nach oben bzw. nach unten umgeformte Werkstückteil 22 nach dem trennenden Bearbeiten nur noch teilweise auf der Auflagefläche 23 auf und kann entlang der Ausschleusschräge 25 ausgeschleust werden, was im Folgenden anhand der Fign. 3a -c beschrieben wird. Hierbei ist es günstig, wenn - wie in Fign. 2b,c gezeigt - die Ausschleusschräge 25 an ihrem unteren Rand an die Matrizen-Aufnahme 10 angrenzt. Der Durchmesser der Stanzmatrize 11 bzw. der Matrizen-Aufnahme 10 kann hierbei beispielsweise im Bereich von ca. 100 mm liegen.However, the pushing can be dispensed with if the punching die 11 as in FIGS. 2 B , c shown has a truncated pyramidal geometry, wherein the top surface of the truncated pyramid forms the support surface 23 for the workpiece part 22 and the lateral surface of the truncated pyramid serves as Ausschleusschräge 25 . As in Fig. 2b respectively. Fig. 2c is shown, the upwardly or downwardly formed workpiece part 22 after the separating processing only partially on the support surface 23 and can be discharged along the Ausschleusschräge 25, which will be described below with reference to the FIGS. 3a -c is described. Here it is favorable, if - as in FIGS. 2b, c shown - the Ausschleusschräge 25 adjacent at its lower edge to the female receptacle 10. The diameter of the punching die 11 or the die holder 10 can be in the range of approximately 100 mm, for example.

Fig. 3a zeigt das Werkstückteil 22 in einer Bearbeitungsposition B, in der dieses wie in Fig. 2c gezeigt auf der Auflagefläche 23 der Stanzmatrize 11 aufliegt und vom Rest-Werkstück 4 getrennt wird, indem der Stanzstempel 9 in die Öffnung 24 eingreift. Wie in Fig. 3a ebenfalls zu erkennen ist, befindet sich das Werkstückteil 22 nach dem trennenden Bearbeiten mit seinem Schwerpunkt S über der Ausschleusschräge 25. Um dies zu bewirken, wird in der Steuereinheit 19 das Schneiden der Kontur des Werkstückteils 22 so geplant, dass der Schwerpunkt S beim abschließenden Trennschnitt so weit von der Öffnung 24 entfernt ist, dass dieser nicht mehr auf der Auflagefläche 23 liegt. Ist dies der Fall, kippt das freigeschnittene Werkstückteil 22 unter der Wirkung der Schwerkraft um eine am Rand der Auflagefläche 23 gebildete Kippkante 26 von der Bearbeitungsposition B in eine Abfuhrposition AB, in der das Werkstückteil 22 auf der Ausschleusschräge 25 der Stanzmatrize 11 aufliegt, vgl. Fig. 3b. Die Ausschleusschräge 25 ist gegenüber der Auflagefläche 23 der Stanzmatrize 11 bzw. der Werkstückebene 5 unter einem Kippwinkel a geneigt, der im vorliegenden Fall ca. 45° beträgt. Fig. 3a shows the workpiece part 22 in a machining position B, in which this as in Fig. 2c shown rests on the support surface 23 of the punching die 11 and is separated from the remainder of the workpiece 4 by the punch 9 engages in the opening 24. As in Fig. 3a can also be seen, is the workpiece part 22 after the separating machining with its center of gravity S on the Ausschleusschräge 25. To effect this, the cutting of the contour of the workpiece part 22 is planned in the control unit 19 so that the center of gravity S at the final separating cut so far away from the opening 24 that it no longer lies on the support surface 23. If this is the case, the free-cut workpiece part 22 tilts under the action of gravity about a tilting edge 26 formed on the edge of the support surface 23 from the processing position B to a discharge position AB, in which the workpiece part 22 rests on the discharge slope 25 of the punching die 11, cf. Fig. 3b , The Ausschleusschräge 25 is inclined relative to the support surface 23 of the punching die 11 and the workpiece plane 5 at a tilt angle a, which is approximately 45 ° in the present case.

Das Werkstückteil 22 gleitet nachfolgend unter der Wirkung der Schwerkraft an der Ausschleusschräge 25 der Stanzmatrize 11 entlang in eine Ausschleusposition AS (vgl. Fig. 3c), in der das Werkstückteil 22 auf einer sich an die Ausschleusschräge 25 anschließenden starren Rutsche 27 aufliegt, an der das Werkstückteil 22 weiter entlang gleitet, um aus der Werkzeugmaschine 1 ausgeschleust zu werden. Bei dem oben beschriebenen Ausschleusvorgang liegt die Auflagefläche 23 der Stanzmatrize 11 in der Werkstückebene 5, um das Werkstückteil 22 beim Stanzvorgang zu unterstützen. Hierzu ist es erforderlich, dass die Matrizen-Aufnahme 10 von dem stanzenden Bearbeiten unterhalb der Werkstückebene 5 positioniert wird, wozu die Matrizen-Aufnahme 10 typischer Weise um ca. 30 mm bezüglich der Werkstückebene 5 abgesenkt wird.The workpiece part 22 subsequently slides under the action of gravity on the discharge slope 25 of the punching die 11 into a discharge position AS (see FIG. Fig. 3c ), in which the workpiece part 22 rests on a subsequent to the Ausschleusschräge 25 rigid chute 27 on which the workpiece part 22 further slides to be discharged from the machine tool 1. In the discharge process described above, the support surface 23 of the punching die 11 is in the workpiece plane 5, to support the workpiece part 22 during the punching process. For this purpose, it is necessary that the die holder 10 is positioned by the punching processing below the workpiece plane 5, for which purpose the die holder 10 is typically lowered by approximately 30 mm with respect to the workpiece plane 5.

Es versteht sich, dass es mit der in Fign. 2b,c gezeigten Stanzmatrize 11 auch möglich ist, bei entsprechend vorgesehener Ausschleusposition AP z.B. durch Rollformen umgeformte Werkstückteile 4 oberhalb oder unterhalb der Werkstückebene 5 zu bearbeiten. In diesem Fall kann die Bewegung der Stanzmatrize 11 entlang der Hubachse 15 in die in Fign. 3a-c gezeigte Position erst nach dem stanzenden Bearbeiten vorzunehmen, während das Werkstückteil an der Ausschleusschräge 25 entlang gleitet. Es versteht sich weiterhin, dass an Stelle einer starren Rutsche 27 auch eine entlang der Hubachse 15 bewegliche Rutsche vorgesehen werden kann oder eine andere Transporteinrichtung, z.B. ein Förderband, zum Ausschleusen des Werkstückteils 22 an der Ausschleusposition AS vorgesehen sein kann.It is understood that it is with the in FIGS. 2b, c shown punching die 11 is also possible to edit at a correspondingly provided Ausschleusposition AP, for example by roll forming formed workpiece parts 4 above or below the workpiece plane 5. In this case, the movement of the punching die 11 along the lifting axis 15 in the in FIGS. 3a-c shown position to make only after the punching editing, while the workpiece part slides on the Ausschleusschräge 25 along. It is further understood that instead of a rigid chute 27, a slide movable along the lifting axis 15 can be provided or another transport means, eg a conveyor belt, can be provided for discharging the workpiece part 22 at the discharge position AS.

Auf die oben beschriebene Weise kann das Werkstückteil 22 schnell aus der Werkstückebene 5 entfernt werden, wobei ggf. eine Verschiebung des Werkstücks 4 entlang der Werkstückebene 5 für eine nachfolgende Bearbeitung bereits erfolgen kann, während das Werkstückteil 22 an der Ausschleusschräge 25 entlang gleitet. Es versteht sich, dass zusätzlich zur Mantelfläche 25 der Stanzmatrize 11 auch weitere Mantelflächen als Ausschleusschräge dienen können, z.B. eine gegenüberliegende Mantelfläche 25a, an die sich eine in Fign. 3a-c gestrichelt dargestellte, weitere Rutsche 27a anschließen kann. Auch ist die Stanzmatrize 11 nicht zwingend pyramidenförmig und kann auch auf andere Weise, z.B. kegelstumpfartig oder asymmetrisch, ausgeführt sein.In the manner described above, the workpiece part 22 can be quickly removed from the workpiece plane 5, wherein, if necessary, a shift of the workpiece 4 along the workpiece plane 5 for subsequent processing can already be done while the workpiece part 22 slides along the discharge slope 25. It is understood that in addition to the lateral surface 25 of the punching die 11 also further lateral surfaces can serve as Ausschleusschräge, for example, an opposite lateral surface 25 a , to which a in FIGS. 3a-c dashed lines, another slide 27a can connect. Also, the punching die 11 is not mandatory pyramidal and can also be carried out in other ways, for example, truncated cone or asymmetric.

Fign. 4a ,b zeigen eine solche asymmetrische Stanzmatrize 11', bei der sowohl die Öffnung 24 zum Eingriff für den Stanzstempel 9 als auch eine zwischen der Kante 26 und der Ausschleusschräge 11' gebildete, in vertikaler Richtung (Z-Richtung) verlaufende Abstanzfläche 28 außermittig angeordnet sind. Der ebenfalls asymmetrisch ausgebildete Stanzstempel 9 kann durch eine 180°-Drehung um die Drehachse 16 mit einer Schneidkante 9a wahlweise über der Öffnung 24 (vgl. Fig. 4a) oder über der Abstanzfläche 28 bzw. an der Kante 26 positioniert werden (vgl. Fig. 4b). Das Werkstück 4 wird hierbei wahlweise stanzend bearbeitet, indem der Stanzstempel 9 bzw. die Schneidkante 9a mit der Öffnung 24 in Eingriff gebracht oder an der Abstanzfläche 28 entlang geführt wird. Es versteht sich, dass die Öffnung 24 auch zur Mitte der Stanzmatrize 11' hin erweitert sein kann, um ein Ausstoßen von Werkstückteilen durch die Öffnung 24 zu ermöglichen. Weiterhin können der Stanzstempel 9 und die Stanzmatrize 11' auch als Umformwerkzeug ausgebildet sein, mittels dessen zusätzlich zum Abstanzen an der in der in Fig. 4a gezeigten Stellung eine Umformung an dem Werkstück vorgenommen werden kann. FIGS. 4a , b show such an asymmetric punching die 11 ', in which both the opening 24 for engagement for the punch 9 and between the edge 26 and the Ausschleusschräge 11' formed in the vertical direction (Z-direction) extending Abstanzfläche 28 are arranged eccentrically. The likewise asymmetrically formed punch 9 can by a 180 ° rotation about the axis of rotation 16 with a cutting edge 9a either over the opening 24 (see. Fig. 4a ) or on the Abstanzfläche 28 or at the edge 26 are positioned (see. Fig. 4b ). The workpiece 4 is hereby optionally punched processed by the punch 9 and the cutting edge 9a is brought into engagement with the opening 24 or guided along the Abstanzfläche 28 along. It is understood that the opening 24 can also be widened toward the center of the punching die 11 'in order to allow ejection of workpiece parts through the opening 24. Furthermore, the punch 9 and the punching die 11 'may also be formed as a forming tool, by means of which in addition to the punching at the in the in Fig. 4a shown position a deformation can be made on the workpiece.

Wie in Fig. 5a gezeigt ist, kann alternativ die Kante 26 zum Abstanzen des Werkstücks mittig an der Stanzmatrize 11' angeordnet sein. In diesem Fall wird die mittige Schneidkante 9a des Stanzstempels 9 auf die Stanzmatrize 11' abgesenkt, um das Werkstückteil an der Schnittkante 26 bzw. entlang Abstanzfläche 28 abzustanzen. In der Auflagefläche 23 der Stanzmatrize 11' ist hierbei keine Öffnung eingebracht, da die Drehung des Stempels 9 bzw. der Stanzmatrize 11' in diesem Fall keine zusätzlichen Bearbeitungsmöglichkeiten an dem Werkstück eröffnet.As in Fig. 5a As shown, the edge 26 for punching the workpiece may alternatively be arranged centrally on the punching die 11 '. In this case, the central cutting edge 9a of the punch 9 is lowered onto the punching die 11 'in order to punch the workpiece part at the cutting edge 26 or along the cutting surface 28. In this case, no opening is made in the support surface 23 of the punching die 11 ', since the rotation of the punch 9 or of the punching die 11' in this case does not open any additional processing options on the workpiece.

Fig. 5b zeigt eine weitere Stanzmatrize 11", bei der die Ausschleusschräge 25 unterhalb der Öffnung 24 in der Auflagefläche 23 angebracht ist. Der Stanzstempel 9 weist hierbei eine Schneidkante 9a auf, der mit der Öffnung 24 in Eingriff gebracht werden kann, um ein über der Öffnung 24 positioniertes Werkstückteil vom Rest-werkstück zu trennen. Das abgetrennte Werkstückteil senkt sich hierbei in einer kombinierten Linear- und Drehbewegung auf die Auflagefläche 25 ab. Es versteht sich, dass im rechten Teilbereich der Auflagefläche 23 eine zusätzliche Öffnung zur stanzenden Bearbeiten eines Werkstücks eingebracht sein kann. Es versteht sich weiterhin, dass zum Ausschleusen großer Werkstückteile anders als in Fig. 5b gezeigt die Ausschleusschräge sich über nahezu den gesamten Querschnitt der Stanzmatrize 11" erstrecken kann, wobei in diesem Fall die Auflagefläche durch einen schmalen, z.B. ringförmigen Rand gebildet wird. Fig. 5b shows a further punching die 11 ", in which the Ausschleusschräge 25 is mounted below the opening 24 in the support surface 23. The punch 9 in this case has a cutting edge 9a, which can be brought into engagement with the opening 24 to one above the opening 24th In this case, the separated workpiece part is lowered in a combined linear and rotary movement onto the bearing surface 25. It is understood that in the right subregion of the bearing surface 23 there is an additional opening for the workpiece punching editing a workpiece can be introduced. It is further understood that for discharging large workpiece parts other than in Fig. 5b shown the Ausschleusschräge can extend over almost the entire cross-section of the punching die 11 ", in which case the support surface is formed by a narrow, for example, annular edge.

Der Ausschleusprozess an der in Fig. 5a gezeigten Stanzmatrize 11' verläuft analog zum in Fign. 3a-c beschriebenen Ausschleusprozess, sodass anhand der Fign. 6a -c lediglich die Unterschiede zum oben bereits dargestellten Prozess beschrieben werden. Wie in Fig. 6a zu erkennen ist, liegt im Gegensatz zu Fig. 3a das freizuschneidende Werkstückteil 22 in der Bearbeitungsposition B nicht auf der Auflagefläche 23 auf, so dass dieses durch Absenken des Stanzstempels 9 entlang der sich an die Kante 26 anschließenden Abstanzfläche 28 von der Bearbeitungsposition B in die in Fig. 3b gezeigte Abfuhrposition AB auf der Ausschleusschräge 25 verbracht werden kann. Nachfolgend gleitet das Werkstückteil 22 an der Ausschleusschräge 25 entlang, bis es die Ausschleusposition AS auf der Rutsche 27 benachbart zur Stanzmatrize 11' erreicht. Der Winkel α zwischen der Auflagefläche 23 und der Ausschleusschräge 25 kann hierbei steiler oder flacher als in Fign. 6a-c gezeigt (ca. 45°) gewählt werden und beträgt typischer Weise zwischen 20° und 80°.The discharge process at the in Fig. 5a shown punching die 11 'is analogous to in FIGS. 3a-c described Ausschleusprozess, so based on the FIGS. 6a c only the differences to the process already described above will be described. As in Fig. 6a is to be seen, is contrary to Fig. 3a the workpiece piece 22 to be cut free in the processing position B does not rest on the support surface 23, so that it can be lowered from the processing position B into the cutting position 28 by lowering the punch 9 along the cutting surface 28 adjoining the edge 26 Fig. 3b shown Abfuhrposition AB can be spent on the Ausschleusschräge 25. Subsequently, the workpiece part 22 slides along the discharge slope 25 until it reaches the discharge position AS on the chute 27 adjacent to the punching die 11 '. The angle α between the support surface 23 and the Ausschleusschräge 25 can be steeper or shallower than in this case FIGS. 6a-c shown (about 45 °) and is typically between 20 ° and 80 °.

In allen oben beschriebenen Fällen wird das Ausschleusen mit hoher Prozesssicherheit ermöglicht, da die Ausschleusposition AS sich unterhalb der Werkstückauflage befindet und ein Verhaken des Werkstückteils am Restwerkstück bei dem oben beschriebenen Ausschleusprozess wirksam verhindert werden kann.In all cases described above, the discharge is made possible with high process reliability, since the discharge position AS is located below the workpiece support and hooking of the workpiece part can be effectively prevented at the remainder workpiece in the discharge process described above.

Claims (12)

  1. A machine tool (1) for cutting and/or forming plate-like workpieces (4), preferably metal sheets, comprising:
    a punching die (11, 11', 11") for severing a workpiece part (22), especially a formed workpiece part (22), disposed in a processing position (B) from a workpiece (4) lying on a support surface (23) of the punching die (11, 11', 11"),
    the punching die (11', 11") having a discharging slope (25) on which a removal position (AB) is formed, into which removal position (AB) the workpiece part (22) can be brought from the processing position (B), preferably under gravity, by a rotational,
    tilting and/or linear movement, and the machine tool (1) having a discharging position (AS) provided beneath a workpiece support (3) and adjacent to the punching die (11', 11"), into which discharging position (AS) the workpiece part (22) can be brought, preferably under gravity, by a sliding movement along the discharging slope (25),
    characterised in
    that the discharging slope (25) of the punching die (11") is arranged under an orifice (24) in the support surface (23) for engagement by a punch (9) or
    that an edge (26) is formed at an outer periphery of the support surface (23) of the punching die (11'), which edge (26) is adjoined by the discharging slope (25), there being formed between the edge (26) and the discharging slope (25) of the punching die (11') a die-cutting face (28).
  2. A machine tool according to claim 1, wherein the die-cutting face (28) is arranged off-centre and wherein the support surface (23) has an orifice (24) arranged off-centre for engagement by a punch (9).
  3. A machine tool according to either of the preceding claims, wherein a slide (27) is arranged at the discharging position (AS), which slide (27) adjoins the discharging slope (25) of the punching die (11).
  4. A machine tool according to any one of the preceding claims, wherein the discharging slope is formed on a lateral surface (25) of a frustopyramidal or frustoconical punching die (11).
  5. A machine tool according to any one of the preceding claims, wherein the lower edge of the discharging slope (25) abuts on a die holder (10) in which the punching die (11) is supported.
  6. A machine tool according to any one of the preceding claims, wherein the support surface (23) forms with the discharging slope (25) an angle (α) of from 20° to 80°, preferably from 25° to 45°.
  7. A machine tool according to any one of the preceding claims, further comprising a control unit (19) for positioning the workpiece part (22) in the processing position (B) in such a way that the centre of gravity (S) of the workpiece part (22) lies over the discharging slope (25).
  8. A machine tool according to any one of the preceding claims, further comprising
    a die holder (10) in which the punching die (11) is supported,
    a punch holder (8) in which a punch (9) is supported, and
    a drive unit (13, 14) by means of which the punch holder (8) and the die holder (10) are movable towards each other along a stroke axis (15) in order to process the workpiece part (22) in the processing position (B) by severing.
  9. A method for discharging a workpiece part (22), especially a formed workpiece part (22), from a punching die (11, 11') on a machine tool (1) for cutting and/or forming plate-like workpieces (4), preferably metal sheets, comprising:
    severing the workpiece part (22) disposed at a processing position (B) from the workpiece (4) lying on a support surface (23) of the punching die (11, 11'),
    the workpiece part (22) being brought from the processing position (B), preferably under gravity, by a rotational, tilting and/or linear movement to a removal position (AB) on a discharging slope (25) formed on the punching die (11), and
    the workpiece part (22) being brought along the discharging slope (25) by a sliding movement, preferably under gravity, to a discharging position (AS) provided beneath the workpiece support (3) and adjacent to the punching die (11),
    characterised in
    that the processing by severing is performed by engagement of a punch (9) in an orifice (24) formed at the support surface (23), under which orifice (24) the discharging slope (25) of the punching die (11") is arranged, or
    that the processing by severing is performed by guiding a punch (9) along a die-cutting face (28) formed between the discharging slope (25) and an edge (26) at an outer periphery of the support surface (23) of the punching die (11').
  10. A method according to claim 9, wherein the punching die (11) is supported in a die holder (10) which is moved, before or after processing by severing, along a stroke axis (15) until the discharging slope (4) of the punching die (11) adjoins a slide (27) of the machine tool (1), which slide (27) is provided at the discharging position (AS).
  11. A method according to claim 9 or 10, wherein the workpiece part (22) is positioned in the processing position (B) in such a way that the centre of gravity (S) of the workpiece part (22) lies over the discharging slope (25).
  12. A method according to any one of claims 9 to 11, wherein the workpiece (4) is selectively processed by punching either at an orifice (24) in the support surface (23) of the punching die (11') or at the die-cutting face (28).
EP20080018301 2008-10-20 2008-10-20 Machine tools and method for discharging a workpiece part Active EP2177289B1 (en)

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EP20080018301 EP2177289B1 (en) 2008-10-20 2008-10-20 Machine tools and method for discharging a workpiece part
PL08018301T PL2177289T3 (en) 2008-10-20 2008-10-20 Machine tools and method for discharging a workpiece part
AT08018301T ATE515336T1 (en) 2008-10-20 2008-10-20 MACHINE TOOLS AND METHOD FOR EXHAUSTING A PART OF A WORKPIECE
JP2009241296A JP5542407B2 (en) 2008-10-20 2009-10-20 Machine tool and method for taking out a workpiece part
US12/581,992 US8499668B2 (en) 2008-10-20 2009-10-20 Discharging workpiece parts

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ATE515336T1 (en) 2011-07-15
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US20100095815A1 (en) 2010-04-22
JP5542407B2 (en) 2014-07-09
EP2177289A1 (en) 2010-04-21
US8499668B2 (en) 2013-08-06

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