EP2173542B1 - Filling device for filling moulds with pourable moulding material - Google Patents
Filling device for filling moulds with pourable moulding material Download PDFInfo
- Publication number
- EP2173542B1 EP2173542B1 EP07856925.8A EP07856925A EP2173542B1 EP 2173542 B1 EP2173542 B1 EP 2173542B1 EP 07856925 A EP07856925 A EP 07856925A EP 2173542 B1 EP2173542 B1 EP 2173542B1
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- EP
- European Patent Office
- Prior art keywords
- filling
- box
- carriage
- filling box
- oscillating
- Prior art date
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- 239000000463 material Substances 0.000 title claims description 39
- 238000000465 moulding Methods 0.000 title claims description 31
- 230000033001 locomotion Effects 0.000 claims description 27
- 230000009975 flexible effect Effects 0.000 claims description 22
- 238000010438 heat treatment Methods 0.000 claims description 16
- 230000005540 biological transmission Effects 0.000 claims description 8
- 229910000831 Steel Inorganic materials 0.000 claims description 5
- 229920001971 elastomer Polymers 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims description 5
- 239000010959 steel Substances 0.000 claims description 5
- 230000007246 mechanism Effects 0.000 claims description 4
- 229910052751 metal Inorganic materials 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 239000000806 elastomer Substances 0.000 claims description 3
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 3
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 3
- 239000013013 elastic material Substances 0.000 claims description 2
- 239000002861 polymer material Substances 0.000 claims description 2
- 241000237519 Bivalvia Species 0.000 claims 1
- 235000020639 clam Nutrition 0.000 claims 1
- 230000002093 peripheral effect Effects 0.000 claims 1
- 239000004575 stone Substances 0.000 description 14
- 239000012778 molding material Substances 0.000 description 11
- 239000007858 starting material Substances 0.000 description 8
- 230000005484 gravity Effects 0.000 description 6
- 239000011455 calcium-silicate brick Substances 0.000 description 5
- 238000009826 distribution Methods 0.000 description 5
- 239000000945 filler Substances 0.000 description 5
- 239000000843 powder Substances 0.000 description 5
- 239000000725 suspension Substances 0.000 description 5
- 230000010355 oscillation Effects 0.000 description 3
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 2
- 229910000746 Structural steel Inorganic materials 0.000 description 2
- 235000011941 Tilia x europaea Nutrition 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 239000004571 lime Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910001092 metal group alloy Inorganic materials 0.000 description 2
- 238000000034 method Methods 0.000 description 2
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- 230000001360 synchronised effect Effects 0.000 description 2
- 241001295925 Gegenes Species 0.000 description 1
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- 229910052918 calcium silicate Inorganic materials 0.000 description 1
- 235000012241 calcium silicate Nutrition 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/30—Feeding material to presses
- B30B15/302—Feeding material in particulate or plastic state to moulding presses
- B30B15/304—Feeding material in particulate or plastic state to moulding presses by using feed frames or shoes with relative movement with regard to the mould or moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
- B28B13/025—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities the feed box being vibrated, e.g. to promote discharging of the material
Definitions
- the invention relates to a filling device for filling molds with pourable molding material according to the preamble of claim 1.
- a starting material is filled by means of a filling in a mold of a stone molding machine or a stone press and is brought by means of press dies in a desired shape and compression and the pressed stone molding then back out of the Mold is removed and cured.
- Sand-lime bricks for example, are prepared by pressing lime and siliceous sand in a press and then curing the briquettes under steam pressure to form a calcium hydrosilicate bond.
- the starting material which is usually a pourable mixture of several different starting materials, must be filled as homogeneously and with a mass corresponding to the desired bulk density in the given volume of the mold cavity of the mold and possibly pre-compacted before.
- gravity is usually exploited. It should be ensured for each production cycle or each of the stones to be formed one after the other, a uniform mass distribution of the filling material in the filling device and a segregation in the starting material to be minimized.
- Out DE 21 56 796 B2 is a filling device for supported by a movable press table and by vertically movable mold stamp closed down molding boxes with molding compound, preferably made of sand and lime, known.
- the filling device is arranged above the displaceable press table and has a hopper of a detecting top hopper and a lower hopper, wherein the hopper extends to the press table and opposite the outlet opening of the hopper having a larger inlet opening.
- the hopper is located above the filling box and protrudes into the filling box.
- the molding box moves under the filling box and is thereby filled and then moves under a pressing station.
- the filling box is formed as a horizontally movable back and forth Haittelkasten with obliquely downwardly issued side walls and has at least one vertical partition wall, which connects in the direction of movement of the Hinttelkastens walls together.
- the shaking movement By the shaking movement, the inclination of the side walls of the Hinttelkastens and by raising the forming dies in the molding box in filling position by a movable in the vertical direction lifting a uniform filling of all mold spaces in the molding box is achieved.
- the filling box itself is not moved to a filling position for filling the tools.
- the proposed Rüttelantrieb moves the filling only in a small shaking back and forth.
- a powder feeder according to the preamble of claim 1 is described with a feed housing which can be moved over an opening of a cavity of a processing device and has a bottom surface in which an opening is provided, wherein within the feed housing a funnel for feeding the powder and a conveyor is provided for supplying the powder to the hopper.
- the shows US 2002/0051726 A1 a powder supply apparatus comprising a supply container having a plurality of orifices and an impactor which is struck against the container to impart a pulse-like force thereon to introduce the powder from the container into a cavity of a nozzle.
- stirrers in the filling device to improve the filling.
- the invention is based on the object of specifying a new filling device for filling molding tools with pourable molding material (or: starting material).
- At least one flexible element is elastic or resilient, in particular in each case as a spring element, in particular as a leaf spring, or else as an elastomer element.
- At least one flexible element comprises a rope, in particular wire rope.
- the traversing drive for moving the filling carriage has, in one embodiment, at least one rack on the filling carriage, preferably two racks on opposite sides of the filling carriage, and at least one associated drive gear, which engages respectively in the rack.
- the toothings of the racks are facing away from each other and / or the tooth heads and intervening tooth grooves of the rack (s) are substantially vertical or in the direction of gravity. This has the advantage that in the toothing little or no mold material remains.
- the travel drive has at least one electric drive motor
- a drive motor for driving the drive gear is preferably provided for each drive gear, and the two drive motors are operated synchronously or synchronously via a control device.
- the filling box has a frame which circumscribes the at least one outlet opening and which can be pressed or pressed under elastic pretension against a surface, in particular on the stone forming machine or the forming tool, for example a tool or press table, in particular itself from an elastic Material consists and / or by means of elastic spring elements or by means of resilient hold-down with a bias voltage can be acted upon.
- the filler box is provided on its inner surface or inner wall at least partially with a friction-reducing material, in particular a polymer material, preferably based on PTFE, in a further, independently claimable variant ,
- the filling device is for filling mold cavities of molds (or: molds or dies) for pressing stone moldings, in particular sand-lime bricks, provided with pourable mold material or starting material and includes a filling (or: Greschieber, Grekastenisme) 2 and held in the filling 2 filling box.
- filling material M is filled from above through an upper inlet opening, usually by falling in because of gravity.
- a bottom arranged outlet opening 33 of the filling box 3 is filling material M from the filling box 3 for filling the in 1 to 4 not shown mold spaces of the mold or die taken down, usually by falling out due to gravity (see, with M designated arrows in FIG. 1 and FIG. 3 ).
- the filling box 3 has in the embodiment according to FIG. 1 to FIG. 4 a truncated pyramidal shape increasing downward in its cross section.
- the flat walls of the box wall 30 are thus inclined outwardly to the vertical or direction of gravity or issued down.
- the angle of inclination of the box wall 30 to the vertical is usually set as a function of the filler material used M and is at starting material for sand-lime brick typically 5 ° to 25 °, in particular by 10 °.
- the pyramidal inclination or inclination of the box wall 30 facilitates the falling out of the molding material M from the hopper 3 by gravity compared to vertical walls, whereby the degree of filling in the mold cavities can be increased.
- the inlet opening 32 of the filling box is arranged enclosed by the upper edge of the box wall 30 at the top of the truncated pyramidal filling box 3 and the outlet opening 33 is arranged on the underside of the truncated pyramidal filling box 3 enclosed by the lower edge of the box wall 30.
- the guide elements 31 are as a kind of partitions or baffles are formed and serve to achieve a better mass distribution in the filling box 3 and to avoid changing the mass distribution, for example, a back and forth sloshing during the movement of the filling box.
- the guide elements 31 may also be configured differently in their design, in particular the cross section, and / or arranged in order to further improve the mass distribution of the filling material M, for example also to avoid a bulk cone.
- the guide elements 31 can be fixedly connected to the box wall 30, for example welded, or also detachably connected, for example with plug connections or as a plug-in system. In a releasable connection, a modular system of the guide elements 31 can be realized with different shapes and arrangements.
- the filling box 3 and its box wall 30 and the guide elements 31 are preferably made of a metal or a metal alloy, generally of steel, for example a structural steel.
- the box wall 30 is preferably clad or coated with an adhesion reducing material, for example a plastic such as PTFE or another material with low adhesion or adhesion.
- an adhesion reducing material for example a plastic such as PTFE or another material with low adhesion or adhesion.
- heating elements are provided for heating the box wall 30 of the filling box 3, so that the filling material M does not stick or adhere so easily to the box wall 30 of the filling box 3 due to moisture contained therein.
- the heating elements are preferably arranged on or in the box wall 30 of the filling box 3.
- prefabricated heating plates can be attached from the outside to the box wall 30 or also heating wires can be integrated in the box wall 30.
- the heating elements are preferably electrical resistance heating elements, but may also be radiant heaters.
- the filling box 3 is now according to 1 to 4 resiliently or elastically suspended or attached to the filling carriage 3. These are at an in FIG. 1 front side of the box wall 30, a first spring element 5 and at one of them remote rear side of the box wall 30 of the filling box 3, two further spring elements 6 and 7 are provided, which are fastened at a lower end via a fastening element on the box wall 30. At an upper end, the spring element 5 on a transverse strut 25 and the spring elements 6 and 7 are fixed to a rear cross member 24 of the filling carriage 2.
- the spring elements 5 to 7 are preferably leaf springs, in particular made of a spring steel or elastic steel, and may be formed in the undeformed state flat or flat or even with a pre-bend and have a rectangular elongated shape.
- leaf springs and other elastic return elements or spring elements for resilient or elastic suspension of the filling box 3 may be provided in the filling 2, for example rubber buffer or generally elastic intermediate elements made of elastomeric material or coil springs or the like.
- the side walls 22 and 23 and the transverse struts 24 to 26 of the filling carriage 2 are preferably made of one of a metal or a metal alloy, generally of steel such as e.g. a structural steel.
- the individual parts of the filling carriage 2 may in particular be screwed or welded.
- the filling box 3 which is suspended elastically on the loading carriage 2, is now provided with an oscillating drive (or vibrating drive) during the filling of the forming tools with the mold material M from the filling box 3 with an oscillating or vibrating back and forth movable.
- S The oscillating direction, along which the filling box 3 is moved during the oscillating movement back and forth, is denoted by S.
- the filling box 3 moves relative to the charging carriage 2 and oscillates under respective deformation of the spring elements 5, 6 and 7 back and forth.
- a more uniform emergence and a better mass distribution of the molding material M is achieved from the filling box 3 in the molds.
- the oscillating drive comprises an oscillating drive motor 60 which is held or fixed to the charging carriage 2, in particular to lower transverse struts and / or to the side walls 22 and 23 of the filling carriage 2.
- the oscillating drive motor 60 drives a gear 61 rotatable about an axis A via a gear 68 ,
- Rotary connected to the gear 61 are two eccentric elements 62 and 63 on both sides, whose eccentric axes B rotate about the axis A of the gear 61 eccentrically in the specified direction of rotation D.
- the eccentric 62 and 63 drive in this rotational movement via a respective pivotally mounted drive rod 64 and 65 and a connecting member 66 and 67, which is pivotally mounted on the box wall 30 of the filling box 3, the filling box 3 in an oscillating largely linear oscillating motion in the Oscillating S on.
- the deflection or oscillation amplitude of the resulting oscillating movement of the filling box 3 in the linear direction depends on the radius R at which the eccentric axis B of the eccentric elements 62 and 63 rotates about the central axis A of the gear 61.
- the larger the radius R the greater the linear deflection of the oscillating movement of the flask 3.
- the eccentric 62 and 63 on an unspecified carrier disk or carrier shaft which rotates with the gear 61 about the axis A in different radii R be, for example by means of a screwed in a radial slot of the carrier disk in different radii fastening screw.
- the drive of the eccentric elements 62 and 63 can also take place via a directly driven common shaft, in which case a so-called push-through transmission can be used.
- the oscillating frequency of the oscillating movement of the filling box 3 can be adjusted.
- This oscillating frequency is typically in a range between 0.1 Hz to 5 Hz, preferably 0.1 Hz to 2 Hz, and can be made changeable via a variable in its speed electric motor as Oszillierantriebsmotor 60.
- the oscillation amplitude can typically be between 2 mm and 150 mm, in particular between 2 mm and 50 mm.
- the guide elements 31 in the filling box 3 extend in their longitudinal direction preferably perpendicular to the oscillating direction S, but may also be directed differently, in particular parallel to the oscillating direction S.
- the entire charging car 2 can now also be moved back and forth together with the filling box 3 in a transport direction or travel direction V.
- left and right of the filling carriage 2 axially arranged in the direction of travel V racks on the outer sides of the side walls 22 and 23 and secured, namely a rack 20 on the side wall 22 and a rack 21 on the side wall 23 of the filling carriage.
- V racks on the outer sides of the side walls 22 and 23 and secured namely a rack 20 on the side wall 22 and a rack 21 on the side wall 23 of the filling carriage.
- a first gear 40 which is drivable via a gear by a first drive motor 50, engages in the first rack 20 and a second gear 41, which is driven by a drive motor 51 via a gear, engages the second rack 21 a.
- rotating gears 40 and 41 may set in the gears only a little filling material, as this falls through down.
- the two drive motors 50 and 51 together with the drive elements, in particular the gears 40 and 41, are each attached or mounted on a press frame of a stone press or a separate holding device.
- the two drive motors 50 and 51 are electronically synchronized or synchronized coupled or controlled and thus both simultaneously move the stuffing carriage 2 in the direction of travel V forward or backward to the filling box 3 fixed therein for unloading to the molds or to load with new filling material to bring.
- the loading carriage 2 moves during the movement with corresponding rails on 1 to 4 rollers, not shown, which are arranged for example on a press frame.
- spur gear in particular spur gear, and eccentric or rack gear
- other types of transmission or transmission mechanisms such as worm gear or screw or spindle gear, friction gear or traction mechanism or coupling gear that allow the oscillating movement or movement.
- hydraulic or pneumatic drives are possible instead of electric drives.
- the oscillating direction S and the direction of travel V are directed in the same direction, it may sometimes happen that the oscillating drive results in a certain adjustment in the direction of travel V of the entire filling carriage 2. Therefore, it may be advantageous to provide a locking device or clamping device for the filling carriage 2, the Hold or lock the loading carriage 2 in a fixed travel position brought by the drives with the drive motors 50 and 51.
- FIGS. 5 to 8 show a further embodiment of the filling device in an apparatus for producing moldings, in particular stones such as sand-lime bricks whose stone press in FIGS. 6 to 8 is indicated.
- ropes 15 are used as flexible elements. These ropes 15 are attached via cable supports 16 to the cross struts 24 and 25 and cable holders 17 on the box wall of the filling box 3.
- four cable suspensions or ropes 15 are provided, so that the filling box 3 in these four cable suspensions flexible, but not necessarily elastic as in 1 to 4 , is hung up.
- This flexible suspension has over spring elements as in 1 to 4 the advantage of a generally greater robustness and a greater mobility, for example, in a direction parallel to the transverse struts 24 and 25, in the oscillating movement.
- the ropes 15 are in particular braided or assembled from several individual wires wire ropes, but need not be particularly strong, since they have no significant forces to bear.
- FIG. 6 and 7 show a stone press with the filling device therein according to the invention.
- the filling box 3 is in FIG. 6 partially seen in the departure, which is bordered by a dashed circle.
- the detail view with the dashed circle is in FIG. 8 increased.
- the press frame is designated 70 and has on one side a hopper 71, the lower opening with a closure 72, in particular a flap is closed.
- the filling box is about the filling carriage 2, which is formed similar to in 1 to 4 moved under the hopper 71.
- the filling box 3 is moved to a position in which the molding tools 74 are filled, as in FIG. 6 and 8th indicated.
- the molding material falls down from the interior 35 of the filling box 3 into the molding tools 74.
- the filling box 3 slides with a frame 8 surrounding the outlet opening 33 on the surface of the tool table 75.
- the frame 8 on the one hand serves to seal the outlet opening 33 and also wipes filler material on the tool table during the movement.
- the frame 8 is preferably made of a sheet metal, in particular a steel sheet, but may also consist of a solid elastomer.
- the frame 8 is now pressed or held down against the tool table 75 or its surface by hold-down 18, which press at several points from the top of the frame 8, or for better sealing.
- the hold-downs 18 comprise setscrews 18A which are adjustable in threads on the box wall 30 upwards and downwards, and spring elements 18B, via which with the adjusting screws 18A a different bias or spring tension on the frame 8 can be exercised.
- FIG. 8 is again shown in detail a cable holder 17 for the cable 15 on the box wall 30.
- the movement or movement of the filling carriage 2 in the direction of travel V is guided via guide rails 28 on the outside of the filling carriage 2 on its side walls 22 and 23, as in FIG. 1 . 2 . 6 and 7 shown, and via associated rollers or guide rollers 73, in which the guide rails 28 extend and which are held stationary on support rails 72 on the press frame 70 or on a separate attachment to the ground.
- the guide rails 28 may be formed prismatic or wedge-shaped for better engagement and for a better centering in the guide rollers 73 down.
- rollers 2 it is also possible for rollers 2 to be mounted on the loading carriage, which run in stationary rails on the press frame.
- the loading carriage 2 with the flexible filling box 3 suspended therein is moved in the direction of travel V by means of the travel drives with the drive motors 50 and 51 to a filling position outside the press or block molding machine or tool area and is filled in the filling position by a filling funnel, in particular the filling funnel 71 , filled from a mold material supply or silo.
- a flap or shutter is opened at the outlet opening of the hopper and then closed again, e.g. the shutter 72 of the hopper 71.
- the stuffing carriage 2 is driven with the filled hopper 3 in the opposite direction of travel V in the tool room of the press and the molding material M is filled into the mold spaces to be filled of the mold, in particular the molds 74.
- the filling carriage 2 with the filling box 3 can move continuously over a closed surface during the movement, in particular a so-called press table or tool table, in particular the tool table 75, so that the filling material M can not fall out and thus during the movement of the filling carriage 2, the outlet opening 32 of the filling box 3 is closed down.
- the frame 8 resting against the continuous surface or the tool table 75 around the outlet opening 33 of the filling box 3 can prevent a lateral escape of filling material M through the intermediate gap between the filling box and the surface. Besides, with the frame 8 excess mold material M on the tool or press table (planar) are deducted.
- the filling carriage with the filling box moves out of the tool room again and in a pressing operation the stone moldings are pressed by means of unillustrated press punches which enter the mold cavities of the molds.
Description
Die Erfindung betrifft eine Befüllungseinrichtung zum Befüllen von Formwerkzeugen mit schüttfähigem Formmaterial gemäß dem Oberbegriff des Anspruchs 1.The invention relates to a filling device for filling molds with pourable molding material according to the preamble of claim 1.
Zum Herstellen von Steinen, insbesondere Betonsteinen oder Kalksandsteinen, sind Verfahren bekannt, bei denen ein Ausgangsmaterial mittels einer Befüllungseinrichtung in ein Formwerkzeug einer Steinformmaschine oder einer Steinpresse eingefüllt wird und mittels Pressstempeln in eine gewünschte Form und Verdichtung gebracht wird und der gepresste Steinformling anschließend wieder aus dem Formwerkzeug entnommen wird und ausgehärtet wird. Kalksandsteine beispielsweise stellt man her durch Pressen von Kalk und kieselsäurehaltigem Sand in einer Presse und anschließend Härtung der Formlinge unter Dampfdruck unter Ausbildung einer Calciumhydrosilicat-Bindung.For the production of stones, especially concrete blocks or sand-lime bricks, methods are known in which a starting material is filled by means of a filling in a mold of a stone molding machine or a stone press and is brought by means of press dies in a desired shape and compression and the pressed stone molding then back out of the Mold is removed and cured. Sand-lime bricks, for example, are prepared by pressing lime and siliceous sand in a press and then curing the briquettes under steam pressure to form a calcium hydrosilicate bond.
Bei dem Befüllen der Formwerkzeuge muss das Ausgangsmaterial, das in der Regel ein schüttfähiges Gemenge aus mehreren verschiedenen Ausgangsstoffen ist, möglichst homogen und mit einer der gewünschten Steinrohdichte entsprechenden Masse in das vorgegebene Volumen des Formraums des Formwerkzeugs eingefüllt werden und ggf. vorher noch vorverdichtet werden. Für den Massestrom des Ausgangsmaterials wird in der Regel die Schwerkraft ausgenutzt. Dabei soll für jeden Fertigungstakt oder jeden der nacheinander zu formenden Steine eine gleichmäßige Massenverteilung des Füllmaterials in der Befüllungseinrichtung gewährleistet sein und eine Entmischung im Ausgangsmaterial möglichst gering gehalten werden.When filling the molds, the starting material, which is usually a pourable mixture of several different starting materials, must be filled as homogeneously and with a mass corresponding to the desired bulk density in the given volume of the mold cavity of the mold and possibly pre-compacted before. For the mass flow of the starting material gravity is usually exploited. It should be ensured for each production cycle or each of the stones to be formed one after the other, a uniform mass distribution of the filling material in the filling device and a segregation in the starting material to be minimized.
Aus
In
Weiterhin zeigt die
Ferner ist es bekannt, zur Verbesserung der Befüllung Rührwerke in der Befüllungseinrichtung einzusetzen.Furthermore, it is known to use stirrers in the filling device to improve the filling.
Der Erfindung liegt nun die Aufgabe zugrunde, eine neue Befüllungseinrichtung zum Befüllen von Formwerkzeugen mit schüttfähigem Formmaterial (oder: Ausgangsmaterial) anzugeben.The invention is based on the object of specifying a new filling device for filling molding tools with pourable molding material (or: starting material).
Diese Aufgabe wird gemäß der Erfindung gelöst mit den Merkmalen des Anspruchs 1.This object is achieved according to the invention with the features of claim 1.
Die Befüllungseinrichtung gemäß Anspruch 1 ist zum Befüllen von Formwerkzeugen, insbesondere von Steinformmaschinen oder Steinpressen, mit einem schüttfähigen Formmaterial geeignet und bestimmt und umfasst
- a) einen Füllkasten, der mit dem Formmaterial befüllbar ist oder zum Aufnehmen und/oder Transportieren des Formmaterial vorgesehen ist,
- b) einen Füllwagen (oder: Füllschieber), an oder in dem der Füllkasten (3) über wenigstens ein flexibles Element, im Allgemeinen wenigstens drei flexible Elemente, flexibel gelagert ist,
- c) wenigstens einen Oszillierantrieb, der an oder in dem Füllwagen angeordnet oder befestigt ist und den Füllkasten in einer Oszillierbewegung (relativ zum Füllwagen) antreibt, die durch die flexible Lagerung des Füllkastens an oder in dem Füllwagen über das oder die flexible(n) Element(e) ermöglicht ist oder unterstützt wird,
- d) wenigstens einen Verfahrantrieb zum Verfahren des Füllwagens mit dem Füllkasten zumindest zwischen wenigstens einer Befüllungsposition zum Befüllen wenigstens eines Formwerkzeugs mit Formmaterial aus dem Füllkasten und einer Ladeposition zum Laden des Füllkastens mit neuem Formmaterial,
- e) wenigstens einer Heizvorrichtung zum Beheizen des Füllkastens versehen, die insbesondere an oder in wenigstens einem Teilbereich der Kastenwandung des Füllkastens angeordnet ist.
- a) a filling box which can be filled with the molding material or is provided for receiving and / or transporting the molding material,
- b) a filling carriage (or: filling slide) on or in which the filling box (3) is flexibly mounted via at least one flexible element, generally at least three flexible elements,
- c) at least one oscillating drive, which is arranged or fixed on or in the filling carriage and the filling box in an oscillating movement (relative to the filling carriage) driven by the flexible storage of the filling box on or in the filling carriage on the one or more flexible (s) element (e) is enabled or supported,
- d) at least one traversing drive for moving the filling carriage with the filling box at least between at least one filling position for filling at least one molding tool with molding material from the filling box and a loading position for loading the filling box with new molding material,
- e) at least one heating device for heating the filling box provided, which is arranged in particular on or in at least a portion of the box wall of the filling box.
Durch den über den Füllwagen verfahrbaren und gleichzeitig relativ zum Füllwagen oszillierbaren Füllkasten ist eine im Ablauf besonders vorteilhafte und variable Befüllung oder Befülllogistik verwirklicht, insbesondere hinsichtlich Befüllungsgrad, Geschwindigkeit und Gleichmäßigkeit der Befüllung. Die Heizvorrichtung verringert das Anhaften des meist etwas feuchten Formmaterials an der Kastenwandung. Weiterbildungen und Ausgestaltungen gemäß der Erfindung ergeben sich aus den abhängigen Ansprüchen.By means of the filling hopper movable and at the same time oscillating relative to the filling hopper a particularly advantageous and variable filling or Befülllogistik is realized in the process, in particular with regard to degree of filling, speed and uniformity of the filling. The heater reduces the adhesion of the usually somewhat damp mold material to the box wall. Further developments and embodiments according to the invention will become apparent from the dependent claims.
In einer Ausführungsform ist wenigstens ein flexibles Element elastisch oder federnd ausgebildet, insbesondere jeweils als Federelement, insbesondere als Blattfeder, oder auch als Elastomerelement.In one embodiment, at least one flexible element is elastic or resilient, in particular in each case as a spring element, in particular as a leaf spring, or else as an elastomer element.
In einer weiteren Ausführungsform umfasst wenigstens ein flexibles Element ein Seil, insbesondere Drahtseil.In a further embodiment, at least one flexible element comprises a rope, in particular wire rope.
Der Verfahrantrieb zum Verfahren des Füllwagens weist in einer Ausführungsform wenigstens eine Zahnstange an dem Füllwagen, vorzugsweise zwei Zahnstangen an gegenüber liegenden Seiten des Füllwagens, auf und wenigstens ein zugehöriges Antriebszahnrad, das jeweils in die Zahnstange eingreift. Die Verzahnungen der Zahnstangen sind voneinander abgewandt sind und/oder die Zahnköpfe und dazwischen liegenden Zahnrillen der Zahnstange(n) verlaufen im Wesentlichen vertikal oder in Richtung der Schwerkraft. Dies hat den Vorteil, dass in der Verzahnung kein oder nur wenig Formmaterial liegen bleibt. In einer Ausführungsform, in der der Verfahrantrieb wenigstens einen elektrischen Antriebsmotor aufweist, ist vorzugsweise für jedes Antriebszahnrad jeweils ein Antriebsmotor zum Antreiben des Antriebszahnrades vorgesehen ist und die beiden Antriebsmotoren werden über eine Steuereinrichtung im Gleichlauf oder synchron betrieben.The traversing drive for moving the filling carriage has, in one embodiment, at least one rack on the filling carriage, preferably two racks on opposite sides of the filling carriage, and at least one associated drive gear, which engages respectively in the rack. The toothings of the racks are facing away from each other and / or the tooth heads and intervening tooth grooves of the rack (s) are substantially vertical or in the direction of gravity. This has the advantage that in the toothing little or no mold material remains. In one embodiment, in which the travel drive has at least one electric drive motor, a drive motor for driving the drive gear is preferably provided for each drive gear, and the two drive motors are operated synchronously or synchronously via a control device.
In einer weiteren Variante weist der Füllkasten einen die wenigstens eine Auslassöffnung umlaufenden Rahmen auf, der unter einer elastischen Vorspannung gegen eine Oberfläche, insbesondere an der Steinformmaschine oder dem Formwerkzeug, beispielsweise einen Werkzeug- oder Pressentisch, drückbar oder gedrückt ist, insbesondere selbst aus einem elastischen Material besteht und/oder mittels elastischer Federelemente oder mittels federnder Niederhalter mit einer Vorspannung beaufschlagbar ist.In a further variant, the filling box has a frame which circumscribes the at least one outlet opening and which can be pressed or pressed under elastic pretension against a surface, in particular on the stone forming machine or the forming tool, for example a tool or press table, in particular itself from an elastic Material consists and / or by means of elastic spring elements or by means of resilient hold-down with a bias voltage can be acted upon.
Um das Anhaften des meist etwas feuchten Formmaterials an der Kastenwandung mehr zu verringern, ist in einer weiteren, auch unabhängig beanspruchbaren, Variante der Füllkasten an seiner Innenfläche oder Innenwandung zumindest teilweise mit einem haftreibungsvermindernden Material versehen ist, insbesondere einem Polymermaterial, vorzugsweise auf PTFE-Basis.In order to reduce the adhesion of the usually slightly moist molding material to the box wall, the filler box is provided on its inner surface or inner wall at least partially with a friction-reducing material, in particular a polymer material, preferably based on PTFE, in a further, independently claimable variant ,
Die Erfindung wird im Folgenden anhand von Ausführungsbeispielen weiter erläutert. Dabei wird auch auf die Zeichnungen Bezug genommen, in deren
- FIG 1
- eine Befüllungseinrichtung in einer perspektivischen Ansicht,
- FIG 2
- die Befüllungseinrichtung gemäß
FIG 1 in einer Ansicht von hinten, - FIG 3
- die Befüllungseinrichtung gemäß
FIG 1 und2 in einer Innenansicht von der Seite und - FIG 4
- die Befüllungseinrichtung gemäß
FIG 1 bis 3 in einer Draufsicht von oben, - FIG 5
- eine weitere Ausführungsform einer Befüllungseinrichtung in einer perspektivischen Ansicht,
- FIG 6
- eine Befüllungseinrichtung an einer Presse in einer Seitenansicht
- FIG 7
- die Befüllungseinrichtung gemäß
FIG 6 in einer perspektivischen Ansicht und - FIG 8
- eine Detailansicht der Befüllungseinrichtung gemäß
FIG 6 in einer teilweise geschnittenen Seitenansicht
- FIG. 1
- a filling device in a perspective view,
- FIG. 2
- the filling device according to
FIG. 1 in a view from behind, - FIG. 3
- the filling device according to
FIG. 1 and2 in an inside view from the side and - FIG. 4
- the filling device according to
1 to 3 in a top view from above, - FIG. 5
- a further embodiment of a filling device in a perspective view,
- FIG. 6
- a filling device on a press in a side view
- FIG. 7
- the filling device according to
FIG. 6 in a perspective view and - FIG. 8
- a detailed view of the filling device according to
FIG. 6 in a partially sectioned side view
Die Befüllungseinrichtung gemäß
In den Innenraum 35 des Füllkastens 3 wird von oben durch eine oben angeordnete Einlassöffnung 32 Füllmaterial M eingefüllt, in der Regel durch Hineinfallen aufgrund der Schwerkraft. Durch eine unten angeordnete Auslassöffnung 33 des Füllkastens 3 wird Füllmaterial M aus dem Füllkasten 3 zum Befüllen der in
Der Füllkasten 3 hat im Ausführungsbeispiel gemäß
Die Einlassöffnung 32 des Füllkastens ist von dem oberen Rand der Kastenwandung 30 umschlossen an der Oberseite des pyramidenstumpfförmigen Füllkastens 3 angeordnet und die Auslassöffnung 33 ist von dem unteren Rand der Kastenwandung 30 umschlossen an der Unterseite des pyramidenstumpfförmigen Füllkastens 3 angeordnet.The
Von der Einlassöffnung 32 ausgehend ragen in den Innenraum 35 des Füllkastens 3 nach unten mehrere Leitelemente 31 zum Leiten oder Führen des in den Füllkasten 3 hineinfallenden Füllmaterials M, wobei die Leitelemente 31 eben ausgebildet sind und durchgehende Oberflächen aufweisen und senkrecht nach unten und parallel zueinander verlaufen sowie an der Kastenwandung 30 befestigt sind. Die Leitelemente 31 sind als eine Art Zwischenwände oder Leitbleche ausgebildet und dienen dazu, eine bessere Massenverteilung im Füllkasten 3 zu erreichen und ein Verändern der Masseverteilung beispielsweise ein Hin- und Herschwappen während der Bewegung des Füllkastens zu vermeiden. Die Leitelemente 31 können in ihrer Ausbildung, insbesondere dem Querschnitt, auch anders gestaltet sein und/oder anderes angeordnet sein, um die Masseverteilung des Füllmaterials M weiter zu verbessern, beispielsweise auch um einen Schüttkegel zu vermeiden. Die Leitelemente 31 können mit der Kastenwandung 30 fest verbunden werden, beispielsweise verschweißt werden, oder auch lösbar verbunden werden beispielsweise mit Steckverbindungen oder als Stecksystem. Bei einer lösbaren Verbindung kann ein modulares System der Leitelemente 31 mit unterschiedlichen Formen und Anordnungen realisiert werden.Starting from the
Der Füllkasten 3 und seine Kastenwandung 30 sowie die Leitelemente 31 bestehen vorzugsweise aus einem Metall oder einer Metalllegierung, im allgemeinen aus Stahl, beispielsweise einem Baustahl.The
Zur Verringerung eines Anhaftens des Füllmaterials M innerhalb des Füllkastens 3 ist die Kastenwandung 30 bevorzugt mit einem haftungsverringernden Material verkleidet oder beschichtet, beispielsweise mit einem Kunststoff wie PTFE oder einem anderen Material mit geringer Haftneigung oder Adhäsion.To reduce sticking of the filling material M within the
Ferner sind nicht dargestellte Heizelemente vorgesehen zum Beheizen der Kastenwandung 30 des Füllkastens 3, so dass das Füllmaterial M nicht aufgrund von darin enthaltener Feuchtigkeit nicht so leicht an der Kastenwandung 30 des Füllkastens 3 kleben bleibt oder anhaftet. Die Heizelemente werden vorzugsweise an oder in der Kastenwandung 30 des Füllkastens 3 angeordnet. Beispielsweise können vorgefertigte Heizplatten von außen an die Kastenwandung 30 angebracht werden oder auch Heizdrähte in der Kastenwandung 30 integriert sein. Die Heizelemente sind bevorzugt elektrische Widerstandsheizelemente, können aber auch Strahlungsheizkörper sein. Durch das Erhitzen der Kastenwandung 30 wird das Füllmaterial 30 zumindest im wandungsnahen Bereich getrocknet und haftet somit nicht mehr an der Kastenwandung 30 an.Further, heating elements, not shown, are provided for heating the
Der Füllkasten 3 ist nun gemäß
Die Federelemente 5 bis 7 sind bevorzugt Blattfedern, insbesondere aus einem Federstahl oder elastischen Stahl, und können im unverformten Zustand flach oder eben oder auch mit einer Vorbiegung ausgebildet sein und eine rechteckige längliche Gestalt aufweisen. Anstelle von Blattfedern können auch andere elastische Rückstellelemente oder Federelemente zum federnden oder elastischen Aufhängen des Füllkastens 3 im Füllwagen 2 vorgesehen sein, beispielsweise Gummipuffer oder allgemein elastische Zwischenelemente aus Elastomermaterial oder Schraubenfedern oder ähnliches.The
Über die Querstreben 24 und 25 sowie weitere Querstreben 26 im vorderen Bereich sowie auch weitere, nicht näher bezeichnete Querstreben im unteren Bereich sind zwei Seitenwände 22 und 23 des Füllwagens 2 miteinander verbunden und stabilisiert. Die Seitenwandung 22 und 23 sowie die Querstreben 24 bis 26 des Füllwagens 2 bestehen vorzugsweise aus einem aus einem Metall oder einer Metalllegierung, im allgemeinen aus Stahl wie z.B. einem Baustahl. Die einzelnen Teile des Füllwagens 2 können insbesondere verschraubt oder auch verschweißt sein.About the cross struts 24 and 25 and other cross struts 26 in the front region as well as other unspecified cross struts in the lower region two
Der elastisch am Füllwagen 2 aufgehängte Füllkasten 3 ist nun über einen Oszillierantrieb (oder Rüttelantrieb) während des Befüllens der Formwerkzeuge mit dem Formmaterial M aus dem Füllkasten 3 mit einer Oszillier- oder Rüttelbewegung hin- und her bewegbar. Die Oszillierrichtung, entlang derer der Füllkasten 3 bei der Oszillierbewegung hin und her bewegt wird, ist mit S bezeichnet. Bei dieser Oszillierbewegung bewegt sich der Füllkasten 3 relativ zum Füllwagen 2 und schwingt unter jeweiliger Verformung der Federelemente 5, 6 und 7 hin und her. Dadurch wird ein gleichmäßigeres Austreten und eine bessere Masseverteilung des Formmaterials M aus dem Füllkasten 3 in die Formwerkzeuge erreicht.The
Der Oszillierantrieb umfasst einen Oszillierantriebsmotor 60, der an dem Füllwagen 2 gehalten oder befestigt ist, insbesondere an unteren Querstreben und/oder an den Seitenwänden22 und 23 des Füllwagens 2. Der Oszillierantriebsmotor 60 treibt über ein Zahnrad 68 ein um eine Achse A drehbares Zahnrad 61 an. Mit dem Zahnrad 61 jeweils drehend verbunden sind zwei Exzenterelemente 62 und 63 zu beiden Seiten, deren Exzenterachsen B um die Achse A des Zahnrades 61 exzentrisch im angegebenen Drehsinn D rotieren. Die Exzenterelemente 62 und 63 treiben bei dieser Drehbewegung über jeweils eine schwenkbar gelagerte Antriebsstange 64 bzw. 65 und ein Verbindungselement 66 bzw. 67, das schwenkbar an der Kastenwandung 30 des Füllkastens 3 gelagert ist, den Füllkasten 3 in einer oszillierenden weitgehend linearen Oszillierbewegung in der Oszillierrichtung S an.The oscillating drive comprises an
Die Auslenkung oder Oszillieramplitude der dadurch bewirkten Oszillierbewegung des Füllkastens 3 in linearer Richtung ist abhängig von dem Radius R, mit dem die Exzenterachse B der Exzenterelemente 62 und 63 um die zentrale Achse A des Zahnrades 61 rotiert. Je größer der Radius R, desto größer ist die lineare Auslenkung der Oszillierbewegung des Formkastens 3. Dazu kann das Exzenterelement 62 bzw. 63 an einer nicht näher bezeichneten Trägerscheibe oder Trägerwelle, die mit dem Zahnrad 61 um die Achse A rotiert in verschiedenen Radien R festgelegt werden, beispielsweise mittels einer in einem radialen Schlitz der Trägerscheibe in verschiedenen Radien fest schraubbaren Befestigungsschraube.The deflection or oscillation amplitude of the resulting oscillating movement of the
Der Antrieb der Exzenterelemente 62 und 63 kann auch über eine direkt angetriebene gemeinsame Welle erfolgen, wobei dann ein sogenanntes Durchsteckgetriebe verwendet werden kann.The drive of the
Durch Wahl der Antriebsdrehzahl des Oszillierantriebsmotors 60 kann die Oszillierfrequenz der Oszillierbewegung des Füllkastens 3 eingestellt werden. Diese Oszillierfrequenz liegt typischerweise in einem Bereich zwischen 0,1 Hz bis 5 Hz, vorzugsweise 0,1 Hz bis 2 Hz, und kann über einen in seiner Drehzahl veränderlichen Elektromotor als Oszillierantriebsmotor 60 veränderbar gestaltet werden. Die Oszillieramplitude kann typischerweise zwischen 2 mm und 150 mm, insbesondere zwischen 2 mm und 50 mm, betragen.By selecting the drive speed of the
Die Leitelemente 31 im Füllkasten 3 verlaufen in ihrer Längsrichtung vorzugsweise senkrecht zur Oszillierrichtung S, können aber auch anders, insbesondere parallel zur Oszillierrichtung S gerichtet sein.The
Zusätzlich zu der beschriebenen Oszillierbewegung des Füllkastens 3 relativ zum Füllwagen 2 ist nun auch der gesamte Füllwagen 2 zusammen mit dem Füllkasten 3 in einer Transportrichtung oder Verfahrrichtung V hin und her bewegbar.In addition to the described oscillating movement of the
Dazu sind in dem dargestellten Ausführungsbeispiel links und rechts des Füllwagens 2 axial in der Verfahrrichtung V verlaufende Zahnstangen an den Außenseiten der Seitenwände 22 und 23 angeordnet und befestigt, nämlich eine Zahnstange 20 an der Seitenwand 22 und eine Zahnstange 21 an der Seitenwand 23 des Füllwagens 2. In jede Zahnstange greift ein um eine vertikale Achse drehbares Zahnrad eines Transport- oder Verfahrantriebs ein. Ein erstes Zahnrad 40, das über ein Getriebe von einem ersten Antriebsmotor 50 antreibbar ist, greift in die erste Zahnstange 20 ein und ein zweites Zahnrad 41, das von einem Antriebsmotor 51 über ein Getriebe antreibbar ist, greift in die zweite Zahnstange 21 ein. Durch diese Ausbildung mit den senkrecht verlaufenden Verzahnungen von horizontal verlaufenden Zahnstangen 20 und 21 und in horizontaler Ebene sich drehenden Zahnrädern 40 und 41 kann sich in den Verzahnungen nur wenig Füllmaterial festsetzen, da dieses nach unten durchfällt.For this purpose, in the illustrated embodiment, left and right of the filling
Die beiden Antriebsmotoren 50 und 51 zusammen mit den Antriebselementen, insbesondere den Zahnrädern 40 und 41, sind jeweils an einem Pressengestell einer Steinpresse oder einer gesonderten Halteeinrichtung befestigt oder gelagert.The two
Zum Bewegen des Füllwagens 2 werden die beiden Antriebsmotoren 50 und 51 elektronisch synchron oder im Gleichlauf gekoppelt oder gesteuert und bewegen somit beide gleichzeitig den Füllwagen 2 in der Verfahrrichtung V nach vorne oder nach hinten, um den darin befestigten Füllkasten 3 zum Entladen zu den Formwerkzeugen oder zum Laden mit neuem Füllmaterial zu bringen.To move the filling
Der Füllwagen 2 bewegt sich bei der Verfahrbewegung mit entsprechenden Laufschienen auf in
Anstelle der dargestellten Zahnradgetriebe, insbesondere Stirnradgetriebe, und Exzentergetriebe oder Zahnstangengetriebe können auch andere Getriebearten oder Übertragungsmechanismen eingesetzt werden, beispielsweise Schneckengetriebe oder Schrauben- oder Spindelgetriebe, Reibkörpergetriebe oder auch Zugmittelgetriebe oder Koppelgetriebe, die die Oszillierbewegung oder Verfahrbewegung ermöglichen. Ferner sind anstelle von elektrischen Antrieben auch hydraulische oder pneumatische Antriebe möglich.Instead of the illustrated gear transmission, in particular spur gear, and eccentric or rack gear other types of transmission or transmission mechanisms can be used, such as worm gear or screw or spindle gear, friction gear or traction mechanism or coupling gear that allow the oscillating movement or movement. Furthermore, hydraulic or pneumatic drives are possible instead of electric drives.
Da die Oszillierrichtung S und die Verfahrrichtung V in die gleiche Richtung gerichtet sind, kann es unter Umständen vorkommen, dass durch den Oszillierantrieb sich eine gewisse Verstellung in Verfahrrichtung V des gesamten Füllwagens 2 ergibt. Deshalb kann es vorteilhaft sein, eine Arretierungseinrichtung oder Klemmeinrichtung für den Füllwagen 2 vorzusehen, die den Füllwagen 2 in einer durch die Antriebe mit den Antriebsmotoren 50 und 51 gebrachten festen Verfahrposition festhalten oder arretieren.Since the oscillating direction S and the direction of travel V are directed in the same direction, it may sometimes happen that the oscillating drive results in a certain adjustment in the direction of travel V of the
Geeignete Arretierungsmöglichkeiten sind ohne Beschränkung der Allgemeinheit:
- das Haltemoment des oder der Antriebsmotoren oder der Antriebe entsprechend hoch auszulegen
- eine formschlüssige Verbindung zur Arretierung beispielsweise ein Bolzen, der in
den Füllwagen 2 einfährt, beispielsweise indessen Seitenwandung 22 und/oder 23 und/oder in dessen Verzahnung oder Zahnstange(n) 20 und/oder 21 - Klemmeinrichtungen mit Klemmkonen oder Klemmkeilen und hydraulischem oder pneumatischem Lösen
- pneumatische Klemmsysteme mit radialer Klemmung nach innen gegen eine Klemmstange
- make the holding torque of the drive motor or drives correspondingly high
- a positive connection for locking, for example, a bolt which enters the filling
carriage 2, for example in theside wall 22 and / or 23 and / or in the toothing or rack (s) 20 and / or 21 - Clamping devices with clamping cones or clamping wedges and hydraulic or pneumatic release
- pneumatic clamping systems with radial clamping inwards against a clamping rod
Im Unterschied zu dem Ausführungsbeispiel gemäß
Ein weiterer Unterschied zu dem Ausführungsbeispiel gemäß
An der Kastenwandung 30 des Füllkastens 3 sind auch nicht näher bezeichnete Versteifungsbleche vorgesehen.At the
Beim Verfahren in der Verfahrrichtung V gleitet der Füllkasten 3 mit einem um die Auslassöffnung 33 umlaufenden Rahmen 8 auf der Oberfläche des Werkzeugtisches 75. Der Rahmen 8 dient einerseits zum Abdichten der Auslassöffnung 33 und streift ferner auf dem Werkzeugtisch befindliches Füllmaterial während der Bewegung ab. Der Rahmen 8 besteht vorzugsweise aus einem Blech, insbesondere einem Stahlblech, kann aber auch aus einem festen Elastomer bestehen.When moving in the direction of travel V, the
Der Rahmen 8 wird nun durch Niederhalter 18, die an mehreren Stellen von oben auf den Rahmen 8 drücken, nach unten gegen den Werkzeugtisch 75 oder dessen Oberfläche gedrückt oder niedergehalten, insbesondere zur besseren Abdichtung. Die Niederhalter 18 umfassen Stellschrauben 18A, die in Gewinden an der Kastenwandung 30 nach oben und unten verstellbar sind, und Federelemente 18B, über die mit den Stellschrauben 18A eine unterschiedliche Vorspannung oder Federspannung auf den Rahmen 8 ausgeübt werden kann.The
In
Das Verfahren oder Bewegen des Füllwagens 2 in der Verfahrrichtung V wird geführt über Führungsschienen 28 an der Außenseite des Füllwagens 2 an dessen Seitenwandungen 22 und 23, wie in
Eine vorteilhafte Funktionsweise der Befüllungseinrichtung, insbesondere gemäß
Der Füllwagen 2 mit dem darin flexibel aufgehängten Füllkasten 3 wird in der Verfahrrichtung V mittels der Verfahrantriebe mit den Antriebsmotoren 50 und 51 zu einer außerhalb der Presse oder Steinformmaschine oder des Werkzeugbereichs befindlichen Füllposition gefahren und wird in der Füllposition durch einen Fülltrichter, insbesondere den Fülltrichter 71, aus einem Formmaterialvorrat oder Silo befüllt. Zum Befüllen wird eine Klappe oder ein Verschluss an der Auslassöffnung des Fülltrichters geöffnet und dann wieder geschlossen, z.B. der Verschluss 72 des Fülltrichters 71. Sodann wird der Füllwagen 2 mit dem befüllten Füllkasten 3 in der umgekehrten Verfahrrichtung V in den Werkzeugraum der Presse gefahren und das Formmaterial M wird in die zu befüllenden Formräume des Formwerkzeuges eingefüllt, insbesondere der Formwerkzeuge 74. Mitunter kann es erforderlich sein, den Füllkasten mehrfach zu befüllen durch Ein- und Ausfahren des Füll agens in der Verfahrrichtung von der Füllstation zur Presse und wieder zurück, wenn der Inhalt oder das Volumen des Füllkastens nicht ausreicht, um das gesamte Füllvolumen innerhalb des Formwerkzeuges mit nur einem Mal zu befüllen.The
Vorzugsweise kann der Füllwagen 2 mit dem Füllkasten 3 sich während der Verfahrbewegung durchgehend über eine geschlossene Oberfläche bewegen, insbesondere einem sogenannten Pressentisch oder Werkzeugtisch, insbesondere den Werkzeugtisch 75, so dass das Füllmaterial M nicht herausfallen kann und somit während der Bewegung des Füllwagens 2 die Auslassöffnung 32 des Füllkastens 3 nach unten verschlossen ist.Preferably, the filling
Dabei kann der gegen die durchgehende Oberfläche oder den Werkzeugtisch 75 anliegende Rahmen 8 rings um die Auslassöffnung 33 des Füllkastens 3 ein seitliches Austreten von Füllmaterial M durch den Zwischenspalt zwischen Füllkasten und Oberfläche verhindern. Außerdem kann mit dem Rahmen 8 auch überschüssiges Formmaterial M auf dem Werkzeug- oder Pressentisch (planar) abgezogen werden.In this case, the
Wenn die Formwerkzeuge, insbesondere 74, mittels der Befüllungseinrichtung befüllt sind, fährt der Füllwagen mit dem Füllkasten wieder aus dem Werkzeugraum heraus und in einem Pressvorgang werden mittels nicht dargestellter Pressstempel, die in die Formräume der Formwerkzeuge einfahren, die Steinformlinge gepresst.When the molds, in particular 74, are filled by means of the filling device, the filling carriage with the filling box moves out of the tool room again and in a pressing operation the stone moldings are pressed by means of unillustrated press punches which enter the mold cavities of the molds.
- 22
- Füllwagencharging car
- 33
- Füllkraftfilling power
- 5, 6, 75, 6, 7
- Federelementspring element
- 88th
- Rahmenframe
- 1515
- Seilrope
- 1616
- Seilhalterungcable holder
- 1717
- Seilhalterungcable holder
- 1818
- NiederhalterStripper plate
- 18A18A
- Stellschraubescrew
- 18B18B
- Federelementspring element
- 20, 2120, 21
- Zahnstangerack
- 22, 2322, 23
- SeitenwandSide wall
- 24, 25, 2624, 25, 26
- Querstrebecrossmember
- 2828
- Führungsschieneguide rail
- 3030
- Kastenwandungbox wall
- 3131
- Leitelementvane
- 3232
- Einfüllöffnungfill opening
- 3333
- Auslassöffnungoutlet
- 3535
- Innenrauminner space
- 40, 4140, 41
- Zahnradgear
- 50, 5150, 51
- Antriebsmotordrive motor
- 6060
- OszillierantriebsmotorOszillierantriebsmotor
- 6161
- Zahnradgear
- 62, 6362, 63
- Exzenterelementeccentric
- 64, 6564, 65
- Übertragungsstangetransmission rod
- 66, 6766, 67
- Verbindungselementconnecting element
- 6868
- Zahnradgear
- 6969
- DurchsteckgetriebeBy plug gear
- 7070
- Pressengestellpress frame
- 7171
- Fülltrichterhopper
- 7272
- Trageschienensupport rails
- 7373
- Führungsrollenguide rollers
- 7474
- FormwerkzeugeDies
- 7575
- Werkzeugtischwork table
- A, BA, B
- Achsenaxes
- RR
- Radiusradius
- GG
- Drehrichtungdirection of rotation
- MM
- Füllmaterialfilling material
- SS
- Oszillierrichtungoscillating direction
- VV
- Verfahrrichtungtraversing
Claims (14)
- Filling device for filling moulds, in particular of block forming machines or block presses, with a pourable forming material, comprisinga) a filling box (3), which can be filled with the moulding material (M) or is intended for receiving and/or transporting the moulding material (M),b) a filling carriage (2), on or in which the filling box (3) is flexibly mounted by means of at least one flexible element (5, 6, 7, 15),c) at least one oscillating drive (60 to 68), which is arranged or fastened on or in the filling carriage and is connected to the filling box (3) to drive the filling box in an oscillating movement relative to the filling carriage, which is made possible by the flexible mounting of the filling box on or in the filling carriage by means of the flexible element or elements,d) at least one traversing drive (20, 21, 40, 41, 50, 51) for making the filling carriage traverse with the filling box at least between at least one filling position for filling at least one mould (74) with moulding material from the filling box and a charging position (at 71) for charging the filling box with fresh moulding material, characterized in thate) the filling box (3) is assigned at least one heating device for heating the filling box, in particular a heating device arranged on or in at least a partial region of the box walling (30) of the filling box, preferably at least one heating device preferably being in the form of a plate and/or comprising heating wires and/or being an electric resistance heating device.
- Filling device according to Claim 1, in which the filling box (3) has an inlet opening (31), arranged at the top, for filling with moulding material and/or an outlet opening (32), arranged at the bottom, for letting the moulding material out of the filling box and/or in which the moulding box has in the region of an inlet opening of the filling box at least one directing element (31) for directing the moulding material introduced into the filling box through the inlet opening and/or in which the filling box has a peripheral box walling (30), which is inclined so as to slope downwards or is formed in a frustopyramidal manner, the box walling preferably protruding further down, or having a larger inner dimension, in the region of the outlet opening than at an inlet opening of the filling box.
- Filling device according to one of the preceding claims, in which the traversing drive for making the filling carriage traverse has at least one toothed rack (20, 21), which is arranged on the filling carriage, and at least one associated driving gearwheel (40, 41), which engages in the toothed rack.
- Filling device according to one of the preceding claims, in which a toothed rack (20, 21), in which a driving gearwheel (40, 41) respectively engages, is respectively arranged on two opposite sides (22, 23) of the filling carriage (2), the toothings of the toothed racks preferably being made to face away from one another and/or the tips of the teeth and the grooves lying between them of the at least one toothed rack extending vertically or in the direction of gravitational force.
- Filling device according to Claim 4, in which the traversing drive has at least one electric drive motor (50, 51) and/or in which a drive motor for driving the driving gearwheel is respectively provided for each driving gearwheel and the two drive motors are operated or can be operated synchronously by means of a control device.
- Filling device according to one of the preceding claims, in which at least one flexible element is formed in an elastic or resilient manner or as a spring element (5, 6, 7), at least one spring element preferably comprising or being a leaf spring, which is fastened, in particular by one end, on the filling carriage and is fastened, in particular by another end, on the filling box.
- Filling device according to one of the preceding clams, in which at least one flexible element comprises a cable (15), which is fastened, in particular by one end, on the filling carriage and is fastened, in particular by another end, on the filling box and/or in which at least one flexible element consists at least partially of metal such as steel or of a rubber or elastomer material.
- Filling device according to one of the preceding claims, in which the oscillating movement is a movement taking place at least predominantly in an oscillating direction (S).
- Filling device according to Claim 8, in which at least two flexible elements (5, 6, 7, 18) are fastened or attached on regions of the box walling (30) of the filling box that are opposite one another when seen in the oscillating direction and/or in which the deflecting element or elements extend in or parallel to the oscillating direction.
- Filling device according to one of the preceding claims, in which the filling box (3) is at least partially provided on its inner surface or inner walling with an adhesion-reducing material, in particular a polymer material, preferably PTFE-based.
- Filling device according to one of the preceding claims, in which the filling box has a frame (8) which extends around at least one outlet opening (33) and can be pressed against a surface, in particular on the block forming machine or the mould, under an elastic prestress or by means of resilient hold-down devices (18), in particular consists itself of an elastic material and/or can be subjected to a prestress by means of elastic spring elements.
- Filling device according to one of the preceding claims, in which the oscillating drive comprises at least one electric drive motor, which is connected to the filling box by means of a transmission device, in particular a gear mechanism, which comprises in particular an eccentric gear mechanism and/ or in which the oscillating amplitude of the oscillating movement is chosen between approximately 2 mm and 150 mm and/or the oscillating frequency for the oscillating movement is chosen approximately between 0.1 Hz and 5 Hz.
- Filling device according to one of the preceding claims with an arresting device for arresting the filling carriage in a traversing position, in particular in the filling position.
- Apparatus for producing mouldings, in particular blocks, witha) a press with at least one mould for pressing the mouldings from moulding material andb) a filling device according to one of the preceding claims for filling the at least one moulding with a pourable moulding material at at least one filling position, and preferably with a charging station (71) for charging the filling box of the filling device with fresh moulding material.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102007031442 | 2007-07-05 | ||
PCT/EP2007/011202 WO2009003507A1 (en) | 2007-07-05 | 2007-12-19 | Filling device for filling moulds with pourable moulding material |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2173542A1 EP2173542A1 (en) | 2010-04-14 |
EP2173542B1 true EP2173542B1 (en) | 2015-06-17 |
Family
ID=39232979
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP07856925.8A Active EP2173542B1 (en) | 2007-07-05 | 2007-12-19 | Filling device for filling moulds with pourable moulding material |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP2173542B1 (en) |
CN (2) | CN101715389A (en) |
RU (1) | RU2468913C2 (en) |
WO (1) | WO2009003507A1 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108908653A (en) * | 2018-08-01 | 2018-11-30 | 李兆勇 | A kind of cement brick machine |
CN110405909A (en) * | 2019-08-08 | 2019-11-05 | 马鞍山市新桥工业设计有限公司 | A kind of building waste processing system |
CN111231086A (en) * | 2020-02-28 | 2020-06-05 | 山东建筑大学 | Concrete prefabricated part production facility |
Families Citing this family (8)
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CN101863070B (en) * | 2010-04-29 | 2011-10-19 | 唐山贺祥集团有限公司 | Suspension type full-automatic high-pressure forming machine with adjusting device |
CN101823288B (en) * | 2010-04-29 | 2011-11-09 | 唐山贺祥集团有限公司 | Lift type fully automatic high-pressure forming machine |
DE202012004492U1 (en) * | 2012-05-05 | 2012-10-04 | Servus Intralogistics Gmbh | Transport robot for conveying bulk material |
CN103660008A (en) * | 2012-09-18 | 2014-03-26 | 泉州市三联机械制造有限公司 | Automatic grouting machine for light wallboards |
FR2995879B1 (en) * | 2012-09-25 | 2015-07-24 | Solios Carbone | DEVICE FOR TRANSPORTING A PASTE FOLLOWING TWO PERPENDICULAR AXES AND A DEVICE FOR MANUFACTURING MOLDED BLOCKS COMPRISING SUCH A DEVICE |
CN103465363B (en) * | 2013-09-26 | 2015-10-28 | 长沙远大住宅工业集团有限公司 | A kind of formwork erection pouring concrete material distributing machine |
ES2718257B2 (en) * | 2017-12-28 | 2020-11-27 | Macer S L | Device for supplying at least one powdery substance, particularly for presses for forming ceramic pieces |
CN113858389B (en) * | 2021-10-26 | 2023-03-17 | 保定市泰华机械制造有限公司 | Block forming machine |
Citations (1)
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US6474371B1 (en) * | 2000-04-28 | 2002-11-05 | Sumitomo Special Metals Co., Ltd. | Powder feeding apparatus, powder feeding method and powder pressing apparatus |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
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NL11827C (en) * | 1922-04-26 | |||
SU386770A1 (en) * | 1971-07-01 | 1973-06-21 | MOLDER PORTER | |
DE2156796B2 (en) | 1971-11-16 | 1975-12-04 | Fried. Krupp Gmbh, 4300 Essen | Device for filling moulds with sand and lime - includes oscillating frame mounted above press-table carrying the mould |
FR2431361A1 (en) * | 1978-07-19 | 1980-02-15 | Demler Sa Ets | Concrete distributing drawer for precasting machine - contains floating frame seal which moves between overhead feed and mould below |
DE4209594A1 (en) * | 1992-03-25 | 1993-09-30 | Prinzing Georg Gmbh Co Kg | Producing concrete tubes, shaft elements, etc. - using screw feeds to meter binder and additive to concrete mass in container which is used as feeder device to fill mould |
GB9302104D0 (en) * | 1993-02-03 | 1993-03-24 | Gb Tools And Components Export | Charging cavities |
US6656416B2 (en) | 2000-09-12 | 2003-12-02 | Sumitomo Special Metals Co., Ltd. | Powder feeding apparatus, pressing apparatus using the same, powder feeding method and sintered magnet manufacturing method |
ITTV20040118A1 (en) * | 2004-10-20 | 2005-01-20 | Luca Toncelli | EQUIPMENT FOR THIN LAYER DISTRIBUTION OF A MIXTURE BASED ON STONE OR AGGLOMERATE CERAMIC MATERIAL. |
-
2007
- 2007-12-19 RU RU2009145950/02A patent/RU2468913C2/en active
- 2007-12-19 WO PCT/EP2007/011202 patent/WO2009003507A1/en active Application Filing
- 2007-12-19 EP EP07856925.8A patent/EP2173542B1/en active Active
- 2007-12-19 CN CN200780053480A patent/CN101715389A/en active Pending
-
2008
- 2008-04-10 CN CNU2008201069502U patent/CN201300479Y/en not_active Expired - Lifetime
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6474371B1 (en) * | 2000-04-28 | 2002-11-05 | Sumitomo Special Metals Co., Ltd. | Powder feeding apparatus, powder feeding method and powder pressing apparatus |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108908653A (en) * | 2018-08-01 | 2018-11-30 | 李兆勇 | A kind of cement brick machine |
CN110405909A (en) * | 2019-08-08 | 2019-11-05 | 马鞍山市新桥工业设计有限公司 | A kind of building waste processing system |
CN111231086A (en) * | 2020-02-28 | 2020-06-05 | 山东建筑大学 | Concrete prefabricated part production facility |
Also Published As
Publication number | Publication date |
---|---|
CN201300479Y (en) | 2009-09-02 |
RU2468913C2 (en) | 2012-12-10 |
CN101715389A (en) | 2010-05-26 |
WO2009003507A1 (en) | 2009-01-08 |
EP2173542A1 (en) | 2010-04-14 |
RU2009145950A (en) | 2011-08-20 |
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