EP2165781B1 - Press working method with a pinch release step and apparatus performing such method - Google Patents

Press working method with a pinch release step and apparatus performing such method Download PDF

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Publication number
EP2165781B1
EP2165781B1 EP10150099A EP10150099A EP2165781B1 EP 2165781 B1 EP2165781 B1 EP 2165781B1 EP 10150099 A EP10150099 A EP 10150099A EP 10150099 A EP10150099 A EP 10150099A EP 2165781 B1 EP2165781 B1 EP 2165781B1
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EP
European Patent Office
Prior art keywords
die
holder
press
steel plate
plate
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP10150099A
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German (de)
French (fr)
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EP2165781A1 (en
EP2165781A8 (en
Inventor
Yuichi Nagai
Hideo Meguri
Kenzo Takeda
Takayuki Egawa
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Honda Motor Co Ltd
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Honda Motor Co Ltd
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Priority claimed from JP2006112242A external-priority patent/JP2007283333A/en
Priority claimed from JP2006112256A external-priority patent/JP4804207B2/en
Application filed by Honda Motor Co Ltd filed Critical Honda Motor Co Ltd
Publication of EP2165781A1 publication Critical patent/EP2165781A1/en
Publication of EP2165781A8 publication Critical patent/EP2165781A8/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/14Control arrangements for mechanically-driven presses
    • B30B15/148Electrical control arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/20Deep-drawing
    • B21D22/22Deep-drawing with devices for holding the edge of the blanks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D24/00Special deep-drawing arrangements in, or in connection with, presses
    • B21D24/10Devices controlling or operating blank holders independently, or in conjunction with dies
    • B21D24/14Devices controlling or operating blank holders independently, or in conjunction with dies pneumatically or hydraulically
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/08Dies with different parts for several steps in a process

Definitions

  • the present invention is related to a press working method and a press working apparatus in which a press-formed product is worked by a servo press.
  • the present invention provides a press working method and a press working apparatus capable of effectively conducting press working on a plate a plurality of times in a short period of working time.
  • a press working method of working a press-formed product with a servo press is provided with: a press forming step in which a plate is pressed when a first die is made to come close to a second die while the plate is being pinched by a first and a second holder; and a pinch release step for releasing a pinch conducted by the first and the second holder on the plate after press forming of the plate was started in the press forming step and before both the dies reach a bottom dead center at which the dies are made to come close to each other.
  • the aforementioned regeneration may be made when electric power is generated by the servo motor 270.
  • step S219 the press drive portion 216a confirms whether or not the slider 232 has reached the bottom dead center referring to a signal sent from the first linear sensor 236.
  • the program proceeds to step S207.
  • the slider 232 has not reached the bottom dead center, it continues to descend.
  • step S208 it is confirmed whether or not a predetermined period of time of stoppage has passed.
  • the program proceeds to step S209.
  • the slider 232 is stopped for the predetermined period of time at the bottom dead center, it becomes possible to give strain in the wall thickness direction. Therefore, a product shape of the steel plate 212 can be further stabilized.
  • step S215 the die cushion drive portion 216b confirms whether or not the blank holder 254 has reached a working wait position.
  • the program proceeds to step S216.
  • the blank holder 254 has not reached the working wait position, the blank holder 254 continues to be raised.
  • displacement x of the slider 232 reciprocates between top dead center x1 and bottom dead center x2.
  • the slider 232 stops for a predetermined period of time (a period of time between step S205 and S208).
  • the holder 240 reaches displacement x3 at which the holder 240 comes into contact with an upper face of the steel plate 212.
  • Displacement x4 at the point of time of step S211 is the panel conveyance position, that is, displacement x4 at the point of time of step S211 is the position corresponding to displacement y3 of the blank holder 254.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)
  • Presses And Accessory Devices Thereof (AREA)
  • Control Of Presses (AREA)
  • Press Drives And Press Lines (AREA)

Description

    BACKGROUND OF THE INVENTION <FIELD OF THE INVENTION>
  • The present invention is related to a press working method and a press working apparatus in which a press-formed product is worked by a servo press.
  • <RELATED ART>
  • In a conventional mechanical press, press working is conducted when a slider, which is connected to a crank shaft, is driven upward and downward by a crank shaft rotating motor. In this type mechanical press, since a die is continuously moved upward and downward, it is difficult to change a speed of the die according to a working condition. Further, it is also difficult to temporarily stop the die.
  • Due to the above circumstances, a servo press has been recently used which can flexibly control a motion of a die with a servo motor. Concerning this matter, refer to JP-A-2001-150200 and JP-B2-3537287 . In this type servo press, it is possible to stop the die at a predetermined position in the middle of one stroke in which the die is moved upward and downward.
  • In this connection, in the case of making a press-formed product, sometimes, a plurality of press forming steps are conducted according to a shape of the product. For example, the following are described in JP-B2-3537287 . When a workpiece is worked with a press forming machine described in JP-B2-3537287 , it is necessary to conduct multiple steps of press forming. Alternatively, in some cases, a compound working step, in which press working and another working are alternately, repeatedly conducted, is carried out.
  • However, according to JP-B2-3537287 , multiple steps of the stopping positions of the upper die are set with respect to a workpiece which requires multiple steps (multiple motions). With respect to the other working which can not be executed only by the upper die, it is necessary to provide another independent working means, which can be a factor to increase the working time and working cost.
  • Especially, in the case of a plate for which a plurality of times of press forming are required, it is actually necessary to provide press forming apparatus, the number of which is the same as the number of press forming steps. Therefore, a space for installing the press forming apparatus is increased. Further, it takes labor to convey a plate between the apparatus.
  • Further, in press working, when the working is conducted while a periphery of a portion to be pressed is being pinched by a predetermined holder, it is possible to prevent the generation of wrinkles. In JP-A-2005-199318 , a method is described in which working is conducted while a steel plate is being held by a holder.
  • In this connection, when the plate is held by the holder at the time of press working, depending upon a shape of a product to be formed, an excessively high tension is given to the plate concerned. Accordingly, more wrinkles are generated. Further, excessively small wall thickness portions may be generated on the product to be formed.
  • According to the method described in JP-A-2005-199318 , the steel plate is lightly pushed by a blank corresponding to the holder. Therefore, at the time of working, the steel plate is drawn inside a die, that is, the steel plate is not continuously pushed by the blank at all times. Accordingly, it is possible to somewhat prevent wrinkles from being generated. It is also possible to somewhat prevent small wall thickness portions from being generated.
  • However, the method described in JP-A-2005-199318 is so-called deep drawing. Therefore, it is impossible to effectively apply the method described in Patent Document 3 to forming of mass-produced products.
  • The method described in JP-A-2005-199318 is applied on the assumption that almost all the steel plate is drawn inside the die being slid on the die at the time of working. Therefore, it is necessary that a pushing force given by the blank is finely adjusted according to the shape of the formed product and the material and the surface roughness of the steel plate. Further, an operator must be sufficiently experienced in selecting appropriate lubricant for press forming.
  • EP 1273364 (A1 ) shows a further die cushion apparatus composed of pusher pins, a pusher pad acting as a supporting structure, pneumatic cylinders, a hydraulic cylinder, changeover valves, a cushion stroke sensor, a hydraulic unit, a controller, an oil pressure tank, and an operating cylinder.
  • SUMMARY OF THE INVENTION
  • The present invention provides a press working method and a press working apparatus capable of effectively conducting press working on a plate a plurality of times in a short period of working time.
  • In accordance with the present invention, a press working method of working a press-formed product with a servo press, is provided with: a press forming step in which a plate is pressed when a first die is made to come close to a second die while the plate is being pinched by a first and a second holder; and a pinch release step for releasing a pinch conducted by the first and the second holder on the plate after press forming of the plate was started in the press forming step and before both the dies reach a bottom dead center at which the dies are made to come close to each other.
  • As described above, when a pinch made by the first and the second holder is released before the first and the second holder reach the bottom dead center at which both the dies are made to come close to each other, the plate can be moved. Accordingly, it is possible to prevent wrinkles, which are generated when the plate is excessively strongly stretched, from being generated. Further, it is possible to prevent small wall thickness portions, which are generated when the plate is excessively strongly stretched, from being generated. In this case, the paragraph "before the first and the second holder reach the bottom dead center" includes the meaning that the first and the second holder have reached the bottom dead center.
  • In this case, the control operation time in the pinch release step is set by a controller for controlling the first die so that the first die can be made to come close to the second die.
  • In addition, in accordance with the present invention, a press working apparatus in which servo press control is conducted, is provided with: a first and a second die for conducting press forming on a plate; a first holder provided in the first die; a second holder, which is provided at a position opposed to the first holder, for pinching the plate together with the first holder; and a control portion including a die cushion drive portion for advancing and retracting the second holder wherein the control portion is configured to conduct controlling of the die cushion drive portion in order to perform the method described above.
  • As described above, when a pinch made by the first and the second holder is released before both the dies reach the bottom dead center at which both the dies are made to come close to each other, it is possible to prevent wrinkles, which are generated when the plate is excessively strongly stretched, from being generated. Further, it is possible to prevent small wall thickness portions, which are generated when the plate is excessively strongly stretched, from being generated. In this case, the paragraph "before the first and the second holder reach the bottom dead center" includes the meaning that the first and the second holder have reached the bottom dead center.
  • In this case, when the controller conducts controlling so that the first die can be made to come close to the second die, a pinch of the plate can be released accurately synchronously with the press forming.
  • According to the press working method and the press working apparatus of one or more embodiments of the present invention, when a pinch made by the first and the second holder is released before the first and the second holder reach the bottom dead center at which both the dies are made to come close to each other, the plate can be moved. Accordingly, it is possible to prevent wrinkles, which are generated when the plate is excessively strongly stretched, from being generated. Further, it is possible to prevent small wall thickness portions, which are generated when the plate is excessively strongly stretched, from being generated.
  • At least at the time of starting press forming, the plate is positively pinched between the first and the second holder. Therefore, positioning can be accurately made and it is possible to prevent wrinkles from being generated at the initial stage of working. Further, operation of pinching and releasing the plate by the first and the second holder can be sufficiently conducted by ON-OFF control and it is unnecessary to give consideration to a slide of the plate. Accordingly, it is not needed to adjust a pushing force. Further, lubricant is not particularly needed. Therefore, operation can be performed simply. The method and apparatus of the present invention can be suitably applied to press working except for deep drawing.
  • Other aspects and advantages of the invention will be apparent from the following description and the appended claims.
  • BRIEF DESCRIPTION OF THE DRAWINGS
    • Fig. 1 is a schematic illustration showing an arrangement of the press working apparatus of an exemplary embodiment.
    • Fig. 2 is a block arrangement diagram showing a press drive portion and a die cushion drive portion.
    • Fig. 3 is a flow chart showing a procedure of the press working method of the exemplary embodiment.
    • Fig. 4 is a partially sectional view showing an upper die, lower die, holder and blank holder at the time of an arrival of a blank holder at a pinch release position.
    • Fig. 5 is a partially sectional view showing an upper die, lower die, holder and blank holder at the time of an arrival of a slider at a bottom dead center.
    • Fig. 6 is a schematic illustration of a press forming apparatus in a state in which a rise of a blank holder is temporarily stopped at a panel conveyance position.
    • Fig. 7A is a graph showing a displacement of a slider in one cycle and Fig. 7B is a graph showing a displacement of a blank holder in one cycle.
    DETAILED DESCRIPTION OF THE EXEMPLARY EMBODIMENTS
  • A press working method and a press working apparatus according to an exemplary embodiment of the present invention will be explained, referring to Figs. 1 to 7B. In the press working apparatus 210 of the exemplary embodiment, press working of a steel plate 212, which is a workpiece, is conducted.
  • As shown in Fig. 1, the press working apparatus 210 is provided with: an apparatus body 214 for conducting working; and a control portion 216 for controlling the apparatus body 214.
  • The apparatus body 214 is provided with: an upper die mechanism 218; and a lower die mechanism 220. The upper die mechanism 218 is provided with: a servo motor 224 which is a drive source; a reduction gear 226 driven and rotated by the servo motor 224; a rotary plate 228 driven and rotated by the reduction gear 226 at high torque; and a connecting rod 230, the upper end portion of which is pivotally attached onto a side of the rotary plate 228 so that the connecting rod 230 can be oscillated. The servo motor 224 is, for example, of the AC type. Therefore, the responding property of the servo motor 224 is high and torque generated by the servo motor 224 seldom deviates. A rotary position of the shaft of the servo motor 224 is detected by an encoder 224a and sent to the control portion 216.
  • The upper die mechanism 218 includes: a slider 232 pivotally supported by an end portion of the connecting rod 230; a plurality of rails 234 (for example, four rails 234) to guide the slider 232 in the vertical direction; a first linear sensor 236 to detect a position of the slider 232 and sent it to the control portion 216; and an upper die (a first die) 238 provided on a lower face of the slider 232.
  • The upper die 238 pinches a steel plate 212 together with a lower die (a second die) 252 so as to conduct press working. On a lower face of the upper die 238, a die face 238a is provided which comes into contact with an upper face of the steel plate 212. From the periphery of the upper die 238, an annular holder (a first holder) 240 is provided being a little protruded which is used for preventing the generation of wrinkles on the steel plate 212 and for preventing the occurrence of a positional deviation of the steel plate 212 at the time of press forming. Accordingly, the holder 240 comes into contact with the steel plate 212 before the die face 238a. A lower face of the holder 240 is formed into a shape corresponding to the forming shape, for example, the lower face of the holder 240 is formed into a horizontal face.
  • The lower die mechanism 220 includes: a fixation table 250 which is used as a base; a lower die 252 arranged in an upper portion of the fixation table 250; an annular blank holder (a second holder) 254 for supporting a periphery of the steel plate 212; and a die cushion mechanism 256 for elevating a blank holder 254. The blank holder 254 is arranged being opposed to the holder 240. Therefore, the blank holder 254 pinches an end portion of the steel plate 212 together with the holder 240.
  • The lower die 252 is used for press working when it pinches the steel plate 212 together with the upper die 238. On an upper face of the lower die 252, a die face 252a is provided which comes into contact with a lower face of the steel plate 212. This die face 252a is formed into a shape corresponding to the aforementioned die face (the press forming face) 238a.
  • The die cushion mechanism 256 includes: a plurality of pins 260 which penetrate the fixation table 250 and the attaching portion 252b of the lower die 252 from the lower side and are fixed in a lower portion of the blank holder 254; a plate 262 for connecting lower end portions of these pins 260; a plurality of cylinders 264 for elevating the plate 262; and a second linear sensor 266 for detecting a position of the plate 262 and sending a signal of the position of the plate 262 to the control portion 216.
  • The die cushion mechanism 256 includes: a hydraulic motor 268 for supplying hydraulic fluid to the cylinders 264 and for recovering hydraulic fluid from the cylinders 264; and a servo motor 270 for rotating the hydraulic motor 268. Rotation of the servo motor 270 is transmitted to the hydraulic motor 268 through a transmission portion 272 including a coupling, a reduction gear and so forth. The hydraulic motor 268 is rotated either normally or reversely being driven by the servo motor 270. Therefore, it is possible for the hydraulic motor 268 to selectively supply hydraulic fluid to the rod side or the cap side of the cylinder 264. Due to the above constitution, while predetermined pressure control is being conducted, the periphery of the steel plate 212 is appropriately pushed by both the holder 240 and the blank holder 254. Therefore, the generation of wrinkles can be prevented.
  • The control portion 216 includes: a press drive portion 216a for driving and controlling the servo motor 224 while referring to signals sent from the encoder 224a and the first linear sensor 236; and a die cushion drive portion 216b for elevating the blank holder 254 by driving the servo motor 270 while referring to a signal sent from the second linear sensor 266. The press drive portion 216a and the die cushion drive portion 216b are connected with each other. Therefore, the press drive portion 216a and the die cushion drive portion 216b can be operated synchronously with each other. While the die cushion drive portion 216b is being synchronized with the press drive portion 216a, the die cushion drive portion 216b can change an elevating speed of the blank holder 254 at predetermined time.
  • As shown in Fig. 2, the press drive portion 216a includes: a servo power source portion 304 to which electric power obtained from an electric power source 300 is supplied after the voltage has been raised by a transformer 302; and a servo amplifier 306 for driving the servo motor 224 with electric power adjusted by the servo power source portion 304. In the servo amplifier 306, an amount of driving of the servo amplifier 306 is set while the software functional portion 308 is acting. A large capacity condenser 310 is provided between the servo power source portion 304 and the servo amplifier 306.
  • The die cushion drive portion 216b includes: a servo power source portion 312 to which electric power is supplied from the power source 300; and a servo amplifier 314 for driving the servo motor 270 with electric power adjusted by the servo power source portion 312. An amount of driving of the servo motor 270 is set by the servo amplifier 314 while the software functional portion 316 is acting.
  • An electric current can be made to flow in both the positive and the negative direction in the servo power source portion 312 and the servo amplifier 314. In the case where the servo motor 270 is rotated by a load and generates electricity, it is possible to conduct a regeneration of electric power in which an electric current obtained by the generation of electric power is supplied to the press drive portion 216a. The thus regenerated electric power is stored in the large capacity condenser 310 and used for driving the servo motor 224. Therefore, an increase in the power source capacity can be suppressed.
  • Referring to Fig. 3, explanations will be made into a working method of working the steel plate 212, which is a workpiece, with the press working apparatus 210 composed as described above.
  • First of all, initial setting is made in step S201 in Fig. 3. That is, after the blank holder 254 has been raised to a predetermined position, the steel plate 212, which has not been worked yet, is supported by the blank holder 254. The upper die 238 is raised to an upper dead center.
  • In step S202, while the press drive portion 216a is acting, the servo motor 224 is driven and rotated so as to lower the slider 232.
  • When the slider 232 is somewhat lowered, the holder 240 comes into contact with an upper face of the steel plate 212. Therefore, the steel plate 212 is interposed between the holder 240 and the blank holder 254. At this point of time (shown by displacement x3 in Fig. 7A), the blank holder 254 is lowered while the die cushion drive portion 216b is acting (step S203). The die cushion drive portion 216b conducts pressure control so that the blank holder 254 can be lowered while the steel plate 212 is positively being held by an appropriate force generated by the blank holder 254 when a lower face of the steel plate 212 is pushed by the blank holder 254. That is, the blank holder 254 is pushed by the holder 240 via the steel plate 212. Therefore, the blank holder 254 is lowered while the steel plate 212 is being given an appropriate force.
  • Due to the foregoing, while the peripheral portion of the steel plate 212 is being held by the holder 240 and the blank holder 254, the steel plate 212 is gradually pressed to a product shape by the upper die 238 and the lower die 252.
  • In the case of lowering the blank holder 254, the aforementioned regeneration may be made when electric power is generated by the servo motor 270.
  • In step S204, according to a signal sent from the first linear sensor 236, the press drive portion 216a confirms whether or not positions of the holder 240 and the blank holder 254 have reached a predetermined pinch release position. When the positions of the holder 240 and the blank holder 254 have reached the predetermined pinch release position, the program proceeds to step S205. When the positions of the holder 240 and the blank holder 254 have not reached the predetermined pinch release position, the descent is continued. This pinch release position is previously set at an appropriate position according to the press shape. Mostly, this pinch release position is set at a position a little higher than the bottom dead center, which is the lowest point in one stroke of the upper die 238, at which the steel plate 212 is pressed by the die faces 238a and 252a. The pinch release position is adjusted according to a deformation made by the press working. In the case where the plastic flow is small and press forming is conducted only by bending, distance xp (shown in Fig. 7B) from the bottom dead center to the pinch release position is set at a very low value. In the case where the plastic flow is large and press forming is conducted by deep drawing, distance xp is set at a high value.
  • In the case where the product shape is a gentle shape in which press lines are seldom recognized, the pinch release position may agree with the bottom dead center, that is, xp = 0. In other words, the pinch release position may be set at a position after the point of time of starting to press the steel plate 212 (Refer to displacement x3 of Fig. 7A.) and before the arrival at the bottom dead point.
  • As shown in Fig. 4, at this pinch release position, press forming of the steel plate 212 has already been started by the upper die 238 and the lower die 252. However, since the upper die 238 and the lower die 252 have not reached the bottom dead point yet, press forming has not been completed yet.
  • In step S205, while the die cushion drive portion 216b is acting, a lowering speed of the blank holder 254 is increased higher than a lowering speed of the holder 240, so that the blank holder 254 can be separated from the holder 240 and the steel plate 212. Due to the foregoing, a hold of the steel plate 212 is released and the steel plate 212 can be freely moved. Accordingly, a portion of the held steel plate 212 is made to plastically flow. Since press working is substantially finished at this point of time, a product shape of the steel plate 212 is mostly formed. Therefore, even when a reference of positioning, which is determined by holding, is not provided, there is no possibility that the shape of the product is collapsed.
  • At this point of time, it is unnecessary that the blank holder 254 gives a pushing force to the steel plate 212. Therefore, the blank holder 254 may be separated from the holder 240 by a small distance. Alternatively, as shown by the virtual line in Fig. 5, a portion of the steel plate 212 may be contacted with the blank holder 254. Further, a force given by the pressure in the cylinder 264 may be sufficiently reduced by a predetermined decompressing mechanism.
  • In step S219, the press drive portion 216a confirms whether or not the slider 232 has reached the bottom dead center referring to a signal sent from the first linear sensor 236. When the slider 232 has reached the bottom dead center, the program proceeds to step S207. When the slider 232 has not reached the bottom dead center, it continues to descend.
  • As shown in step S207, the' descent of the slider 232 and the descent of the blank holder 254 are stopped. At this time, as shown in Fig. 5, the steel plate 212 is pinched between the die face 238a of the upper die 238 and the die face 252a of the lower die 252 and press working has already been finished. Since the blank holder 254 is separated from the holder 240, the steel plate 212 is released from pinching. On the other hand, in press working, when both the dies are made to come most close to each other at the bottom dead center, a reduction of the wall thickness becomes the maximum in the process of press working. Therefore, since the steel plate 212 is released from being pinched at this point of time, it is possible to effectively prevent the generation of wrinkles and small wall thickness portions which are caused when the steel plate 212 is excessively strongly stretched.
  • In step S208, it is confirmed whether or not a predetermined period of time of stoppage has passed. When the predetermined period of time of stoppage has passed, the program proceeds to step S209. When the slider 232 is stopped for the predetermined period of time at the bottom dead center, it becomes possible to give strain in the wall thickness direction. Therefore, a product shape of the steel plate 212 can be further stabilized.
  • In step S209, while the press drive portion 216a is acting, the servo motor 224 is driven and rotated so as to raise the slider 232. At this point of time, the blank holder 254 is left being stopped.
  • In step S210, it is confirmed whether or not the slider 232 has reached the panel conveyance position. When the slider 232 has reached the panel conveyance position, the program proceeds to step S211. When the slider 232 has not reached the panel conveyance position, the descent of the slider 232 is continued.
  • In step S211, while the die cushion drive portion 216b is acting, the blank holder 254 is raised. Due to the foregoing, the blank holder 254 is raised a little later than the slider 232 and contacted with an end portion of the steel plate 212 again so that the steel plate can be raised.
  • In step S212, the die cushion drive portion 216b confirms whether or not the blank holder 254 has reached the panel conveyance position. When the blank holder 254 has reached the panel conveyance position, the program proceeds to step S213. When the blank holder 254 has not reached the panel conveyance position, the blank holder 254 continues to be raised.
  • In step S213, as shown in Fig. 6, a rise of the blank holder 254 is temporarily stopped. Then, the steel plate 212, which has already been pressed, is conveyed to the next step, for example, a welding step, by a predetermined conveyance means.
  • In step S214, the die cushion drive portion 216b raises the blank holder 254 again.
  • In step S215, the die cushion drive portion 216b confirms whether or not the blank holder 254 has reached a working wait position. When the blank holder 254 has reached the working wait position, the program proceeds to step S216. When the blank holder 254 has not reached the working wait position, the blank holder 254 continues to be raised.
  • In step S216, a rise in the blank holder 254 is stopped and the steel plate 212, which has not been worked yet, is arranged at a predetermined position. In this connection, even in this period of time, the slider 232 continues to be raised.
  • In step S217, the press drive portion 216a confirms whether or not the slider 232 has reached the top dead center referring to a signal sent from the first linear sensor 236. When the slider 232 has not reached the top dead center, it continues to be raised. When the slider 232 has reached the top dead center, the processing of this time shown in Fig. 3 is completed. When the slider 232 has reached the top dead center, the slider 232 may be temporarily stopped for maintaining an appropriate relation with the cycle time of the other step. In the case where no influence is given to the other step, the slider 232 may not be temporarily stopped and the next steel plate 212 may be continuously worked.
  • The above processing is expressed in one flow chart. However, for example, the press drive portion 216a and the die cushion drive portion 216b may be independently operated while the mutual synchronization is being confirmed between them.
  • A series of the above working cycle is expressed by the time charts shown in Figs. 7A and 7B. In the graphs of Figs. 7A and 7B, on the axis of abscissas representing the time, the step numbers in the above processing are attached to corresponding portions.
  • As shown in Fig. 7A, displacement x of the slider 232 reciprocates between top dead center x1 and bottom dead center x2. At bottom dead center x2, the slider 232 stops for a predetermined period of time (a period of time between step S205 and S208). At the time corresponding to step S203, the holder 240 reaches displacement x3 at which the holder 240 comes into contact with an upper face of the steel plate 212. Displacement x4 at the point of time of step S211 is the panel conveyance position, that is, displacement x4 at the point of time of step S211 is the position corresponding to displacement y3 of the blank holder 254.
  • As shown in Fig. 7B, displacement y of the blank holder 254 stops at working wait position y1 in the period of time corresponding to steps S201 to S203 and in the period of time after step S215. Between step S207 and step S211 in which the slider 232 stops at bottom dead center x2, the blank holder 254 is also stopped at the position of displacement y2. Between steps S203 and S204, the blank holder 254 is lowered at the substantially same speed as that of the slider 232. Between steps S204 and S205 after the blank holder 254 has exceeded pinch release position y4, the blank holder 254 is lowered at a speed a little higher than that of the slider 232. In the period of time between steps S213 and S214, the blank holder 254 stops at panel conveyance position y3.
  • As described above, according to the press working method and the press working apparatus 210 of the exemplary embodiment, before the arrival at the bottom dead center at which both the dies are made to come close to each other, a pinch of the steel plate 212 conducted by the holder 240 and the blank holder 254 is released. Therefore, the steel plate 212 can be moved and it becomes possible to prevent the generation of wrinkles and small wall thickness portions which are caused when the steel plate 212 is excessively stretched.
  • At least when press working is started, the steel plate 212 is positively pinched by the holder 240 and the blank holder 254. Therefore, the steel plate 212 is accurately positioned and it is possible to prevent wrinkles from being generated in the process of working.
  • Further, it is basically unnecessary to slide the steel plate 212 in the pinch portion in which the steel plate 212 is pinched between the holder 240 and the blank holder 254. Therefore, it is unnecessary to finely adjust a pushing force given to the steel plate 212. Pinching and releasing of the steel plate 212 can be sufficiently controlled by ON-OFF control in which a lowering speed of the blank holder 254 is changed over. In the pinch portion in which the steel plate 212 is pinched by the holder 240 and the blank holder 254, it is unnecessary to coat lubricant on the steel plate 212. Accordingly, the press working method and the press working apparatus 210 of the exemplary embodiment can be suitably applied to press working except for deep drawing. Therefore, the press working method and the press working apparatus 210 of the exemplary embodiment can be suitably applied to mass production.
  • In the case of working workpieces, the shapes and sizes of which are approximate to each other, the greater the grade of a plastic flow and drawing, the greater the grade in which a press-worked portion of the steel plate 212 is stretched by a pinch portion in which the steel plate 212 is pinched by the holder 240 and the blank holder 254. Therefore, distance xp from the bottom dead center to the pinch release position may be set according to the grade of the plastic flow and drawing.
  • The control portion 216 conducts controlling of making the upper die 238 come close to the lower die 252 and also conducts controlling of releasing a pinch of the steel plate, wherein controlling of making the upper die 238 come close to the lower die 252 and controlling of releasing a pinch of the steel plate are synthetically combined with each other. Therefore, press working can be accurately synchronized with releasing of a pinch of the steel plate.
  • In this connection, in the embodiment explained above, when a lowering speed of the blank holder 254 is increased at the pinch release position, a pinch of the steel plate 212 is released. However, when the holder 240 is separated from the die face 238a by a predetermined mechanism so as to reduce the lowering speed, the pinch may be released.

Claims (4)

  1. A press working method of working a press-formed product with a servo press, comprising:
    a press forming step in which a plate (212) is pressed when a first die (238) is made to come close to a second die (252) while the plate (212) is being pinched by a first holder (240) and a second holder (254);
    characterized in that the method further comprises
    a pinch release step of releasing a pinch conducted by the first holder (240) and the second holder (254) on the plate (212) after press forming of the plate (212) was started in the press forming step and before both the dies (238, 252) reach a bottom dead center (x2) at which the dies (238, 252) are made to come close to each other.
  2. The press working method according to claim 1, characterized in that a control operation time in the pinch release step is set by a controller (216) for controlling the first die (238) so that the first die (238) can be made to come close to the second die (252).
  3. A press working apparatus (210) in which servo press control is conducted, comprising:
    a first die (238) and a second die (252) for conducting press forming on a plate (212);
    a first holder (240) provided in the first die (238); and
    a second holder (254), which is provided at a position opposed to the first holder (240), for pinching the plate (212) together with the first holder (240); and a control portion (216) including a die cushion drive portion (216b) for advancing and retracting the second holder (254),
    characterized in that the control portion (216) is configured to conduct controlling of the die cushion drive portion (216b) in order to perform the method of claim 1.
  4. The press working apparatus (210) according to claim 3, further comprising:
    A press drive portion (216a) for driving the first die (238) and the second die (252) so that the first die (238) can be made to come close to the second die (252).
EP10150099A 2006-04-14 2007-04-12 Press working method with a pinch release step and apparatus performing such method Not-in-force EP2165781B1 (en)

Applications Claiming Priority (3)

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JP2006112242A JP2007283333A (en) 2006-04-14 2006-04-14 Method and apparatus for press work
JP2006112256A JP4804207B2 (en) 2006-04-14 2006-04-14 Press working method and press working apparatus
EP07106021A EP1844871B1 (en) 2006-04-14 2007-04-12 Press working method with a punch step and press working apparatus with a movable punch

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EP07106021.4 Division 2007-04-12

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EP2165781A1 EP2165781A1 (en) 2010-03-24
EP2165781A8 EP2165781A8 (en) 2010-06-02
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EP (2) EP1844871B1 (en)
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Publication number Publication date
EP1844871B1 (en) 2010-02-24
US7963141B2 (en) 2011-06-21
EP2165781A1 (en) 2010-03-24
EP2165781A8 (en) 2010-06-02
US7765848B2 (en) 2010-08-03
DE602007011505D1 (en) 2011-02-03
CN101817043A (en) 2010-09-01
US20070240479A1 (en) 2007-10-18
EP1844871A3 (en) 2007-12-26
DE602007004896D1 (en) 2010-04-08
EP1844871A2 (en) 2007-10-17
US20100275670A1 (en) 2010-11-04

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