EP2152925A1 - Process for the production of chromium metal nuggets from chromite ores/concentrates. - Google Patents
Process for the production of chromium metal nuggets from chromite ores/concentrates.Info
- Publication number
- EP2152925A1 EP2152925A1 EP08710282A EP08710282A EP2152925A1 EP 2152925 A1 EP2152925 A1 EP 2152925A1 EP 08710282 A EP08710282 A EP 08710282A EP 08710282 A EP08710282 A EP 08710282A EP 2152925 A1 EP2152925 A1 EP 2152925A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- chromium
- nuggets
- production
- ore
- chromite
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 title claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 238000000034 method Methods 0.000 title claims abstract description 19
- 230000008569 process Effects 0.000 title claims abstract description 19
- 239000012141 concentrate Substances 0.000 title claims abstract description 15
- 239000011651 chromium Substances 0.000 claims abstract description 34
- 229910052804 chromium Inorganic materials 0.000 claims abstract description 25
- 239000002893 slag Substances 0.000 claims abstract description 12
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 9
- 235000008733 Citrus aurantifolia Nutrition 0.000 claims abstract description 8
- 235000011941 Tilia x europaea Nutrition 0.000 claims abstract description 8
- 239000004571 lime Substances 0.000 claims abstract description 8
- 230000004907 flux Effects 0.000 claims abstract description 7
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 6
- 239000003245 coal Substances 0.000 claims abstract description 6
- 239000000203 mixture Substances 0.000 claims abstract description 6
- 238000000926 separation method Methods 0.000 claims abstract description 5
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 4
- 230000001590 oxidative effect Effects 0.000 claims abstract 3
- 229910052751 metal Inorganic materials 0.000 claims description 6
- 239000002184 metal Substances 0.000 claims description 6
- 238000001465 metallisation Methods 0.000 claims description 2
- 150000002978 peroxides Chemical class 0.000 claims 1
- 239000000126 substance Substances 0.000 claims 1
- 239000008188 pellet Substances 0.000 abstract description 2
- 238000005453 pelletization Methods 0.000 abstract 1
- 230000009467 reduction Effects 0.000 description 19
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 6
- 230000003647 oxidation Effects 0.000 description 4
- 238000007254 oxidation reaction Methods 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 229910000604 Ferrochrome Inorganic materials 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 239000000571 coke Substances 0.000 description 3
- 238000005755 formation reaction Methods 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- -1 chromium carbides Chemical class 0.000 description 2
- 238000004090 dissolution Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000011029 spinel Substances 0.000 description 2
- 229910052596 spinel Inorganic materials 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910000423 chromium oxide Inorganic materials 0.000 description 1
- 238000004320 controlled atmosphere Methods 0.000 description 1
- QDOXWKRWXJOMAK-UHFFFAOYSA-N dichromium trioxide Chemical compound O=[Cr]O[Cr]=O QDOXWKRWXJOMAK-UHFFFAOYSA-N 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 150000001247 metal acetylides Chemical class 0.000 description 1
- 229910001092 metal group alloy Inorganic materials 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 238000005191 phase separation Methods 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C27/00—Alloys based on rhenium or a refractory metal not mentioned in groups C22C14/00 or C22C16/00
- C22C27/06—Alloys based on chromium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B1/00—Preliminary treatment of ores or scrap
- C22B1/02—Roasting processes
- C22B1/10—Roasting processes in fluidised form
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B1/00—Preliminary treatment of ores or scrap
- C22B1/14—Agglomerating; Briquetting; Binding; Granulating
- C22B1/24—Binding; Briquetting ; Granulating
- C22B1/2406—Binding; Briquetting ; Granulating pelletizing
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B34/00—Obtaining refractory metals
- C22B34/30—Obtaining chromium, molybdenum or tungsten
- C22B34/32—Obtaining chromium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B5/00—General methods of reducing to metals
- C22B5/02—Dry methods smelting of sulfides or formation of mattes
- C22B5/10—Dry methods smelting of sulfides or formation of mattes by solid carbonaceous reducing agents
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B7/00—Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
- C22B7/04—Working-up slag
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Definitions
- the present invention relates to development of a process for production of chromium Nuggets. More particularly the present invention rotates to development of a process for production of chromium nuggets by low temperature preoxidized chromites ore/concentrates with 50-70 % metallization.
- Another object of the present invention is to propose a process for production of chromium nuggets by low temperature reduction of pre-oxidized chromites ores/concentrated which saves energy.
- a further object of the present invention is to propose a process for production of chromium nuggets by low temperature reduction of pre-oxidized chromites ores/concentrate which reduces the cost of production of ferro chrome by 20%.
- a still further object of the present invention is to propose a process for production of chromium nuggets by low temperature reduction of pre- oxidized chromites ors/concentrated which reduces coke consumption.
- An yet further object of the present inventions is to propose a process for production of chromium nuggets by low temperature reduction of pre- oxidized chromites ores/concentrated which possess a better reaction surface during further processing is steel melting.
- a still another object of the present invention is to propose a process for production of chromium nuggets by low temperature reduction of pre- oxidized chromites ores/concentrated which can n exportable to used directly in stainless steel manufacturing.
- the chromites ores/concentrates with Cr Fe ratio ranging from 1.0 to 3.3 we oxidized at low temperatures (900° C).
- the oxidized samples show complete oxidation of FeO phase to Fe 2 O 3 .
- Reduction of oxidized chromite ores/concentrate was carried out using coal ass reductant.
- Flux used consists of silica source (quarl) and lime.
- the reduction experiments carried out using the controlled atmosphere high temperature furnace.
- the raw materials used alongwith there composition given is the following tables.
- the experimental studies for reduction were carried out at low temperatures of 1400-1550 0 C.
- the coal redundant is used in 30-50% excess of the stichoimeti ⁇ c carbon requirement for reduction of iron oxide (Fe 2 O 3 ) and chrome oxides (Cr 2 Os) in the ore.
- the flux addition was carried out as quartz addition in the range of 0-10% excess of required for aluminium oxides and magnesium oxide dissolution to slag.
- the lime addition was done in the rage of 3-10% of the chromite ore/concentrate.
- Reduction was carried out in the temperature range of 1400-1550 0 C for 1.5- 3.0 hours.
- the chromite nuggets product id shown in fig 1.
- chromium carbides C 7 C 3
- iron chromium carbides C 7 C 3
- the Chemistry of the chromium metal, nugget and slag products produced is given in Table 2.
- the metal nugget diameter ranges from 0.5-25 cms.
- the metal and slag phase separation is clear which after quenching in water can be separated by physical separation methods.
- the oxidation of the chromite ores also helps in reducing the reduction time.
- Chromium oxide reacts at 1200 to 1600 0 C with carbon to form one of the carbides Cr 3 Cr 25 Cr 7 C 3 .
- Fig 1 Shows a photo- view of chromium nugget produces other reduction of oxidized chromite ore/concentrates.
- Fig 2 Shows a micro-structure of the chromium metal nugget.
- Fig 3 Shows a process flow sheet for production of chromium nuggets.
- Fig 3- shows A Process flow sheet for the commercial production of the chromium nuggets.
- the oxides of the chromium ore/concentration (1) will be carried out in fluidized bed (2) rotary furnace (2) and a hot air (3) blow means also provided there.
- the oxidized ore/concentrates are fed into storage bin (4), a bin of reduction (5) and a bin of flux (6) are provided near the oxidation unit.
- the oxidized ores are then mixed in a mixer (7) and after mixing with the coal reductant and flux (silica, lime) is fed to s palletized (8).
- the pellets are fed to a rotary hearth the furnace (9) for carrying out the reduction in it.
- the metal and slag product obtained from the rotary hearth furnace (9) is fed to a physical separation unit (11) for the separation of chromium metal nuggets (12) and slag (13).
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Metallurgy (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Geochemistry & Mineralogy (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IN802KO2007 | 2007-05-24 | ||
PCT/IN2008/000087 WO2008142704A1 (en) | 2007-05-24 | 2008-02-12 | Process for the production of chromium metal nuggets from chromite ores/concentrates. |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2152925A1 true EP2152925A1 (en) | 2010-02-17 |
EP2152925A4 EP2152925A4 (en) | 2016-11-09 |
Family
ID=40031451
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08710282.8A Withdrawn EP2152925A4 (en) | 2007-05-24 | 2008-02-12 | Process for the production of chromium metal nuggets from chromite ores/concentrates. |
Country Status (7)
Country | Link |
---|---|
EP (1) | EP2152925A4 (en) |
JP (1) | JP5364091B2 (en) |
KR (1) | KR101498995B1 (en) |
CN (1) | CN101765670B (en) |
TR (1) | TR200908848T1 (en) |
WO (1) | WO2008142704A1 (en) |
ZA (1) | ZA200908067B (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110306058A (en) * | 2019-07-23 | 2019-10-08 | 中南大学 | A process for efficiently treating zinc-containing iron metallurgical dust with a rotary hearth furnace |
Families Citing this family (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101469679B1 (en) * | 2009-03-02 | 2014-12-05 | 신화메탈 주식회사 | A method for manufacturing low-carbon ferrochromium using continuous thermite reaction |
RU2551729C2 (en) * | 2009-09-14 | 2015-05-27 | Чонгкинг Рюифан Реньювэбл Ресорсес Девелопмент Ко., Лтд. | Method of chromium slag neutralisation using annealing method and blast-furnace process |
WO2013011521A1 (en) * | 2011-07-18 | 2013-01-24 | Tata Steel Limited | A method for direct reduction of oxidized chromite ore fines composite agglomerates in a tunnel kiln using carbonaceous reductant for production of reduced chromite product/ agglomerates applicable in ferrochrome or charge chrome production. |
CN102432068B (en) * | 2011-09-28 | 2013-10-16 | 北京科技大学 | Process for producing sodium chromate |
CN102994850A (en) * | 2012-10-29 | 2013-03-27 | 海门市金易焊接材料有限公司 | Low-carbon chromium metal |
WO2015015250A1 (en) * | 2013-08-01 | 2015-02-05 | North-West University | Process for enhanced pre-reduction of chromite |
WO2016115593A1 (en) * | 2015-01-20 | 2016-07-28 | Pelleton Ip Holdings Limited | Method for producing a chromite agglomerate |
CN110431243A (en) * | 2017-03-21 | 2019-11-08 | 朗盛德国有限责任公司 | The method for preparing the particle of iron content and chromium |
FI3619331T3 (en) | 2017-05-02 | 2024-11-04 | Her Majesty The Queen In Right Of Canada As Represented By The Mini Of Natural Resources | Carbothermic direct reduction of chromite using a catalyst for the production of ferrochrome alloy |
CN107699685A (en) * | 2017-08-09 | 2018-02-16 | 江苏省冶金设计院有限公司 | A kind of production method of silicochromium |
US10508319B1 (en) * | 2019-06-27 | 2019-12-17 | MM Metals USA, LLC | Method and system for producing low carbon ferrochrome from chromite ore and low carbon ferrochrome produced thereby |
CN112251600A (en) * | 2019-07-22 | 2021-01-22 | 孙凌玉 | Preparation method and application of chromium metallization ball |
CN112226615B (en) * | 2020-10-15 | 2021-11-12 | 中南大学 | A comprehensive utilization method of stainless steel solid waste |
GB202108524D0 (en) | 2021-06-15 | 2021-07-28 | Eestech Inc | Improved smelting system |
WO2025116755A1 (en) * | 2023-11-29 | 2025-06-05 | Re Alloys Sp. Z O.O. | Ferrosilicochromium with a low admixture content, method of its production and its application in production of low carbon ferrochrome |
CN118389823B (en) * | 2024-06-28 | 2024-09-27 | 内蒙古新太元新材料有限公司 | Chromite prereduced pellet and preparation method thereof |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5137246B1 (en) * | 1970-05-11 | 1976-10-14 | ||
JPS4936848B1 (en) * | 1970-12-30 | 1974-10-03 | ||
JPS50136211A (en) * | 1974-04-18 | 1975-10-29 | ||
US4414026A (en) * | 1981-07-30 | 1983-11-08 | Nippon Kokan Kabushiki Kaisha | Method for the production of ferrochromium |
JPS58193330A (en) * | 1982-05-04 | 1983-11-11 | Kawasaki Steel Corp | Preliminary reducing method and apparatus for reducing chromium ore by melting |
PH22151A (en) * | 1983-12-31 | 1988-06-01 | Krupp Gmbh | Process for the production of ferrochromium |
JPS6169944A (en) * | 1984-09-13 | 1986-04-10 | Nippon Steel Corp | Manufacturing method by melting reduction of ferrochrome |
DE3518555C1 (en) * | 1985-05-23 | 1986-01-09 | Fried. Krupp Gmbh, 4300 Essen | Process for the reduction of iron-containing chrome ores |
DE3713883A1 (en) * | 1987-04-25 | 1988-11-17 | Metallgesellschaft Ag | Process for producing ferrochromium |
JP3335504B2 (en) * | 1995-07-21 | 2002-10-21 | 富士通株式会社 | Clock distribution device |
CN1172010C (en) * | 2001-11-15 | 2004-10-20 | 湖南铁合金集团有限公司 | process for producing low-Ti High-C ferrochronium |
JP4307849B2 (en) * | 2003-01-07 | 2009-08-05 | 株式会社神戸製鋼所 | Method for reducing chromium-containing raw materials |
-
2008
- 2008-02-12 WO PCT/IN2008/000087 patent/WO2008142704A1/en active Application Filing
- 2008-02-12 JP JP2010508969A patent/JP5364091B2/en not_active Expired - Fee Related
- 2008-02-12 EP EP08710282.8A patent/EP2152925A4/en not_active Withdrawn
- 2008-02-12 CN CN2008800171953A patent/CN101765670B/en not_active Expired - Fee Related
- 2008-02-12 TR TR200908848T patent/TR200908848T1/en unknown
- 2008-02-12 KR KR1020097026723A patent/KR101498995B1/en not_active Expired - Fee Related
-
2009
- 2009-11-16 ZA ZA200908067A patent/ZA200908067B/en unknown
Non-Patent Citations (1)
Title |
---|
See references of WO2008142704A1 * |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110306058A (en) * | 2019-07-23 | 2019-10-08 | 中南大学 | A process for efficiently treating zinc-containing iron metallurgical dust with a rotary hearth furnace |
CN110306058B (en) * | 2019-07-23 | 2021-03-12 | 中南大学 | A process for efficient treatment of metallurgical dust and sludge containing zinc and iron in a rotary hearth furnace |
Also Published As
Publication number | Publication date |
---|---|
WO2008142704A1 (en) | 2008-11-27 |
TR200908848T1 (en) | 2012-02-21 |
CN101765670B (en) | 2013-07-17 |
KR20100021620A (en) | 2010-02-25 |
JP5364091B2 (en) | 2013-12-11 |
JP2010528184A (en) | 2010-08-19 |
ZA200908067B (en) | 2010-07-28 |
KR101498995B1 (en) | 2015-03-06 |
EP2152925A4 (en) | 2016-11-09 |
CN101765670A (en) | 2010-06-30 |
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