KR101498995B1 - Process for the production of chromium metal nuggets from chromite ores/concentrates - Google Patents
Process for the production of chromium metal nuggets from chromite ores/concentrates Download PDFInfo
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- KR101498995B1 KR101498995B1 KR1020097026723A KR20097026723A KR101498995B1 KR 101498995 B1 KR101498995 B1 KR 101498995B1 KR 1020097026723 A KR1020097026723 A KR 1020097026723A KR 20097026723 A KR20097026723 A KR 20097026723A KR 101498995 B1 KR101498995 B1 KR 101498995B1
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C27/00—Alloys based on rhenium or a refractory metal not mentioned in groups C22C14/00 or C22C16/00
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- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B1/00—Preliminary treatment of ores or scrap
- C22B1/14—Agglomerating; Briquetting; Binding; Granulating
- C22B1/24—Binding; Briquetting ; Granulating
- C22B1/2406—Binding; Briquetting ; Granulating pelletizing
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- C22B34/00—Obtaining refractory metals
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- C22B34/32—Obtaining chromium
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- C22B5/00—General methods of reducing to metals
- C22B5/02—Dry methods smelting of sulfides or formation of mattes
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- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B7/00—Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
- C22B7/04—Working-up slag
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Abstract
본 발명은 크롬철광 광석/정광으로부터 크롬 너깃을 제조하는 방법에 관한 것이다. 크롬 너깃 제조방법은, 크롬(Cr)과 철(Fe)의 혼합비가 1.0 내지 3.3 범위인 크롬철광 광석/크롬 정광(1)을 900℃의 용광로(2)에서 산화시키는 과정과, 산화된 광석(4)을 혼합기(7)에서 석탄 환원제(5) 및 용제(석회, 실리카)(6)와 혼합하는 과정과, 상기 혼합물을 펠러타이저(pelletizer)(8)에서 알갱이화하는 과정과, 상기 알갱이를 1400 내지 1600℃ 사이 온도의 회전식 용광로(9)에서 환원시키는 과정 및 생성된 크롬 너깃을 분리장치(11)에서 슬래그로부터 분리하는 과정을 포함한다. The present invention relates to a process for producing chrome nuggets from chrome ores / concentrates. A method for producing chrome nuggets comprises the steps of oxidizing a chrome iron ore / chrome concentrate (1) having a mixing ratio of chromium (Cr) and iron (Fe) in the range of 1.0 to 3.3 in a furnace (2) 4) in a mixer (7) with a coal reducing agent (5) and a solvent (lime, silica) (6) and granulating the mixture in a pelletizer (8) In a rotary furnace (9) at a temperature between 1400 and 1600 ° C, and separating the resulting chrome nuggets from the slag in a separator (11).
크롬철광, 크롬너깃, 환원제, 석탄, 슬래그 Chrome iron, chrome nuggets, reducing agent, coal, slag
Description
본 발명은 크롬 너깃(chromium nuggets) 제조방법 개발에 관한 것이다. 더 상세하게는, 본 발명은 50 내지 70%로 금속화된, 저온의 예비 산화된 크롬철광 광석/정광으로부터 크롬 너깃을 제조하는 방법을 개발하는 것에 관한 것이다.The present invention relates to the development of a method for manufacturing chromium nuggets. More particularly, the present invention relates to the development of a method for making chrome nuggets from low temperature pre-oxidized chrome ores / concentrates, metallized at 50-70%.
일관 생산의 금속 합금(integrated metal alloy) 제조 구조에 있어서, 고탄소(high carbon) 페로크롬(Ferro chromium)은 대개 용융-환원 방법(smelting-reduction route)에 의해 생성된다. 용융-환원 방법은 많은 에너지를 소비하며(highly energy intensive), 또한 환원제로 재함량이 낮은 코크스(imported low-ash coke)를 필요로 한다. 재함량이 낮은 코크스 및 전기(electricity)는 모두 값비싼 원자재이다. 따라서, 환원제로 석탄을 사용하여 예비-산화된 크롬 광석을 환원시킴으로써 50 내지 70%로 금속화된 크롬철광 광석을 페로크롬 형태로 제조하는 새로운 공정방법의 개발이 절실히 요구된다. In an integrated metal alloy manufacturing structure, high carbon ferro chromium is usually produced by a smelting-reduction route. The melt-reduction process is highly energy intensive and requires imported low-ash coke as a reducing agent. Low ash coke and electricity are all expensive raw materials. Therefore, there is a desperate need to develop a new process for producing chromium iron ore in the form of ferrochromium, which is reduced to pre-oxidized chrome ores by using coal as a reducing agent and by 50 to 70% metallization.
따라서, 본 발명은 종래기술의 문제점을 해결할 수 있는 예비-산화된 크롬철광 광석/정광의 저온 환원에 의한 크롬 너깃 제조방법을 제공하고자 한다. Accordingly, it is an object of the present invention to provide a method for producing chrome nuggets by low-temperature reduction of pre-oxidized chrome iron ore / concentrate which can solve the problems of the prior art.
또한, 본 발명은 에너지를 절약할 수 있는 예비-산화된 크롬철광 광석/정광의 저온 환원에 의한 크롬 너깃 제조방법을 제공하고자 한다. The present invention also provides a method for producing chrome nuggets by low-temperature reduction of pre-oxidized chrome iron ore / concentrate which can save energy.
또한, 본 발명은 페로크롬 제조비용을 20% 정도 절감할 수 있는 예비-산화된 크롬철광 광석/정광의 저온 환원에 의한 크롬 너깃 제조방법을 제공하고자 한다. The present invention also provides a method for producing chrome nuggets by low-temperature reduction of pre-oxidized chrome iron ore / concentrate which can reduce the production cost of ferrochrome by about 20%.
또한, 본 발명은 코크스(coke) 소비를 감소시킬 수 있는 예비-산화된 크롬철광 광석/정광의 저온 환원에 의한 크롬 너깃 제조방법을 제공하고자 한다. The present invention also provides a method for producing chrome nuggets by low-temperature reduction of pre-oxidized chrome ore / concentrate which can reduce coke consumption.
또한, 본 발명은 강철이 용융되는 동안 표면반응이 개선된 예비-산화된 크롬철광 광석/정광의 저온 환원에 의한 크롬 너깃 제조방법을 제공하고자 한다. The present invention also provides a method for producing chrome nuggets by low-temperature reduction of pre-oxidized chromium iron ore / concentrate whose surface reaction is improved while steel is being melted.
더욱이 본 발명은 스테인레스 강철 제품 제조에 즉시 이용 가능한 예비-산화된 크롬철광 광석/정광의 저온 환원에 의한 크롬 너깃 제조방법을 제공하고자 한다. The present invention further provides a process for producing chrome nuggets by low-temperature reduction of pre-oxidized chromium iron ores / concentrates which are readily available in the manufacture of stainless steel products.
도 1은 산화된 크롬철광 광석/정광의 환원 후 생성된 크롬 너깃을 사진촬영한 도면이다. FIG. 1 is a photographic view of chromium nitride produced after reduction of oxidized chrome ore / concentrate. FIG.
도 2는 크롬 금속 너깃의 미세 구조(micro-structure)를 나타낸 도면이다. FIG. 2 is a view showing a micro-structure of a chromium metal nugget. FIG.
도 3은 크롬 너깃 생성을 위한 공정흐름도이다.3 is a process flow chart for generating chrome nuggets.
Cr : Fe의 비가 1.0 내지 3.3 범위인 크롬철광 광석/정광을 저온(900℃)에서 산화시킨다. 산화된 시료(samples)는 일산화철(FeO)에서 삼산화이철(Fe2O3)로 완전 히 산화됨을 나타낸다. 산화된 크롬철광 광석/정광을 환원제로서 석탄을 사용하여 환원시킨다. 용제(flux)로는 실리카 원료(silica source) 및 석회(lime)가 사용된다. 환원실험은 분위기 제어(controlled atmosphere) 고온 용광로(furnace)에서 수행된다. 사용된 원료물질 및 그 조성은 다음 표와 같다.The chromium iron ore / concentrate having a Cr: Fe ratio in the range of 1.0 to 3.3 is oxidized at low temperature (900 캜). Oxidized samples indicate complete oxidation to ferric trioxide (Fe 2 O 3 ) in mono iron oxide (FeO). Oxidized chrome iron ore / concentrate is reduced using coal as a reducing agent. As the flux, silica source and lime are used. Reduction experiments are performed in a controlled atmosphere high temperature furnace. The raw materials used and their composition are shown in the following table.
표 1. 원료물질 및 조성(wt%)Table 1. Raw materials and composition (wt%)
광석/정광Chrome iron
Ore / Concentrate
환원에 대한 실험연구는 1400 내지 1550℃ 정도의 저온에서 수행된다. 석탄은 광석 내의 삼산화이철(Fe2O3) 및 산화크롬(Cr2O3)의 환원에 필요한 탄소 화학량론의 30-50%를 초과하여 과잉 사용된다. 특별한 슬래그 설계에 근거하여, 용제로서 석영이 산화알루미늄 및 산화마그네슘을 슬래그로 분리하는데 필요한 양의 0 내지 10% 초과 범위로 첨가된다. 석회는 크롬철광 광석/정광의 3 내지 10% 범위로 첨가된다. 환원과정은 1400 내지 1550℃의 온도범위에서 1.5 내지 3.0 시간동안 수행된다. 도 1은 생성된 크롬철광(chromite) 너깃을 도시한 것이다. Experimental studies on reduction are carried out at low temperatures of about 1400 to 1550 ° C. Coal is used in excess of 30-50% of the carbon stoichiometry required for the reduction of iron ( III ) oxide (Fe 2 O 3 ) and chromium oxide (Cr 2 O 3 ) in ore. Based on a special slag design, quartz as a solvent is added in an amount in excess of 0 to 10% of the amount required to separate aluminum oxide and magnesium oxide into slag. The lime is added in the range of 3 to 10% of the chromium iron ore / concentrate. The reduction process is carried out at a temperature range of 1400 to 1550 캜 for 1.5 to 3.0 hours. Figure 1 shows the chromite nugget produced.
상 조성(phase composition)에 따른 생성물의 미세 구조 시료(sample)는 도 2에 도시된 바와 같다. 금속에서 2개의 상(phase)을 나타내며, 하나는 크롬이 우세한 상이고 다른 하나는 다른 원소가 우세한 상을 나타낸다. 크롬은 너깃 생성물 내에서 탄화크롬(chromium carbides) 및 철탄화크롬(iron chromium carbides)의 형태 로 존재한다. The microstructure sample of the product according to the phase composition is as shown in FIG. It represents two phases in the metal, one representing the predominant phase of chromium and the other representing the predominant phase of the other element. Chromium exists in the form of chromium carbides and iron chromium carbides in the nuggets.
생성된 크롬 금속, 너깃 및 슬래그 생성물의 화학적 조성은 표 2와 같다. 금속 너깃의 직경은 0.5 내지 25cm 범위이다. 물에 담금질(quenching) 후 물리적 분리(physical separation) 방법에 의해 금속과 슬래그로 상분리 가능함은 명백하다. The chemical composition of the resulting chromium metal, nugget and slag product is shown in Table 2. The diameter of the metal nugget ranges from 0.5 to 25 cm. It is evident that metal and slag can be phase separated by quenching in water followed by physical separation.
표 2. 크롬 금속 너깃 및 슬래그의 화학적 조성Table 2. Chemical composition of chromium metal nuggets and slag
반응 메커니즘(reaction mechanisms):Reaction mechanisms:
크롬철광(FeO) 광석/정광의 산화는 공극(vacancies) 형성으로 인해 크롬 스피넬의 반응성을 증가시키는 스피넬 구조(spinel structure)가 가능하도록 한다. Oxidation of chromium iron (FeO) ore / concentrate enables the spinel structure to increase the reactivity of chromium spinel due to the formation of vacancies.
크롬철광 광석의 산화는 또한 환원 시간 감소에 기여한다. 용제로서 석회를 사용하지 않는 크롬철광 광석/정광의 환원 메커니즘은 일반적으로 다음 과정과 같이 진행된다. 산화 크롬(chromium oxide)은 1200 내지 1600℃의 온도에서 탄소와 반응하여 Cr3Cr2, Cr7C3 중 하나를 생성한다. Oxidation of chrome ore also contributes to reduction of the reduction time. The mechanism of reduction of chromium iron ore / concentrate without using lime as a solvent generally proceeds as follows. Chromium oxide reacts with carbon at temperatures between 1200 and 1600 ° C to produce one of Cr 3 Cr 2 and Cr 7 C 3 .
3Cr2O3, + 13C → 2Cr3C2 + 9CO(1150-1200℃) 3Cr 2 O 3, + 13C → 2Cr 3 C 2 + 9CO (1150-1200 ℃)
27CR3C + 5CrO → 13CrC + 15CO(1200-1600℃) 27CR3C + 5CrO - > 13CrC + 15CO (1200-1600 < 0 > C)
Cr7C3은 상당히(still) 높은 온도에서 Cr23C6 과 반응하여 1820℃ 이상의 온도 에서 최종적으로 양질의 크롬 금속을 생성한다. 그러나, 전술한 조성에서 용제로서 석회를 사용함으로 인해 슬래그 형성반응은 저온에서 산화크롬을 환원시키는 데 중요한 역할을 한다. 용제로서 석회가 첨가되는 경우, 슬래그 형성 작용은 저온에서 일어나며, 슬래그 내에서 용해되어 환원을 촉진한다.Cr 7 C 3 reacts with Cr 23 C 6 at still high temperatures and finally produces high quality chromium metal at temperatures above 1820 ° C. However, by using lime as a solvent in the above-mentioned composition, the slag forming reaction plays an important role in reducing chromium oxide at a low temperature. When lime is added as a solvent, the slag forming action takes place at a low temperature and dissolves in the slag to promote reduction.
도 3은 크롬 너깃을 생성하기 위한 공정흐름도이다. 크롬 광석/정광(1)의 산화는 유동식(fluidized bed)(2) 회전식 용광로(rotary furnace)(2) 내에서 이루어지며, 용광로에는 열기(hot air)(3)가 주입된다. 산화된 광석/정광은 저장소(4)에 공급되며, 산화장치(oxidation unit) 근처에는 환원제 저장소(5) 및 용제 저장소(6)가 제공된다. 3 is a process flow chart for producing chrome nuggets. The oxidation of the chrome ore /
다음으로, 산화된 광석은 혼합기(mixer)(7)에서 석탄 환원제 및 용제(실리카, 석회)와 혼합된 후 펠러타이저(pelletizer)(8)로 운반된다. 알갱이들은 회전식 용광로(9)로 공급되며, 용광로 내에서 환원반응이 일어난다. 회전식 용광로(9)에서 생성된 금속 및 슬래그 생성물은 물리적 분리장치(physical separation unit)(11)에 공급되어 크롬 금속 너깃(12) 및 슬래그(13)로 분리된다. Next, the oxidized ore is mixed with a coal reducing agent and a solvent (silica, lime) in a
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KR101469679B1 (en) * | 2009-03-02 | 2014-12-05 | 신화메탈 주식회사 | Low carbon-ferrochromium manufacturing method by using continuous thermit reaction |
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CN102432068B (en) * | 2011-09-28 | 2013-10-16 | 北京科技大学 | Process for producing sodium chromate |
CN102994850A (en) * | 2012-10-29 | 2013-03-27 | 海门市金易焊接材料有限公司 | Low-carbon chromium metal |
CN105612264A (en) * | 2013-08-01 | 2016-05-25 | 西北大学 | Process for enhanced pre-reduction of chromite |
WO2016115593A1 (en) * | 2015-01-20 | 2016-07-28 | Pelleton Ip Holdings Limited | Method for producing a chromite agglomerate |
EA201992240A1 (en) * | 2017-03-21 | 2020-03-23 | Ланксесс Дойчланд Гмбх | METHOD FOR OBTAINING IRON AND CHROME CONTAINING PARTICLES |
US10982300B2 (en) * | 2017-05-02 | 2021-04-20 | Her Majesty The Queen In Right Of Canada As Represented By The Minister Of Natural Resources | Carbothermic direct reduction of chromite using a catalyst for the production of ferrochrome alloy |
CN107699685A (en) * | 2017-08-09 | 2018-02-16 | 江苏省冶金设计院有限公司 | A kind of production method of silicochromium |
US10508319B1 (en) * | 2019-06-27 | 2019-12-17 | MM Metals USA, LLC | Method and system for producing low carbon ferrochrome from chromite ore and low carbon ferrochrome produced thereby |
CN112251600A (en) * | 2019-07-22 | 2021-01-22 | 孙凌玉 | Preparation method and application of chromium metallization ball |
CN110306058B (en) * | 2019-07-23 | 2021-03-12 | 中南大学 | Process for efficiently treating zinc-iron-containing metallurgical dust and sludge by rotary hearth furnace |
CN112226615B (en) * | 2020-10-15 | 2021-11-12 | 中南大学 | Comprehensive utilization method of stainless steel solid waste |
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JPH0936848A (en) * | 1995-07-21 | 1997-02-07 | Fujitsu Ltd | Clock distributing device |
JP2004211179A (en) * | 2003-01-07 | 2004-07-29 | Kobe Steel Ltd | Method of reducing chromium-containing raw material |
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CN101765670A (en) | 2010-06-30 |
WO2008142704A1 (en) | 2008-11-27 |
CN101765670B (en) | 2013-07-17 |
EP2152925A4 (en) | 2016-11-09 |
TR200908848T1 (en) | 2012-02-21 |
KR20100021620A (en) | 2010-02-25 |
JP5364091B2 (en) | 2013-12-11 |
EP2152925A1 (en) | 2010-02-17 |
ZA200908067B (en) | 2010-07-28 |
JP2010528184A (en) | 2010-08-19 |
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