EP2146004A2 - Shear pin connection - Google Patents
Shear pin connection Download PDFInfo
- Publication number
- EP2146004A2 EP2146004A2 EP09009257A EP09009257A EP2146004A2 EP 2146004 A2 EP2146004 A2 EP 2146004A2 EP 09009257 A EP09009257 A EP 09009257A EP 09009257 A EP09009257 A EP 09009257A EP 2146004 A2 EP2146004 A2 EP 2146004A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- mandrel
- component
- sleeve
- connection system
- holding element
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 230000002787 reinforcement Effects 0.000 claims abstract description 63
- 239000000463 material Substances 0.000 claims abstract description 22
- 239000011372 high-strength concrete Substances 0.000 claims abstract description 7
- 239000011796 hollow space material Substances 0.000 claims abstract 2
- 238000006073 displacement reaction Methods 0.000 claims description 2
- 239000004567 concrete Substances 0.000 description 34
- 229910001220 stainless steel Inorganic materials 0.000 description 11
- 239000010935 stainless steel Substances 0.000 description 11
- 238000009826 distribution Methods 0.000 description 7
- 239000010426 asphalt Substances 0.000 description 6
- 239000011150 reinforced concrete Substances 0.000 description 6
- 238000004873 anchoring Methods 0.000 description 5
- 238000009434 installation Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000004033 plastic Substances 0.000 description 4
- 229920003023 plastic Polymers 0.000 description 4
- 238000003466 welding Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 230000003014 reinforcing effect Effects 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 239000004952 Polyamide Substances 0.000 description 2
- 229910000746 Structural steel Inorganic materials 0.000 description 2
- 239000003792 electrolyte Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 229930195488 Arborside Natural products 0.000 description 1
- 229910001294 Reinforcing steel Inorganic materials 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000006735 deficit Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000010409 ironing Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000011371 regular concrete Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000004901 spalling Methods 0.000 description 1
- 230000007847 structural defect Effects 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C11/00—Details of pavings
- E01C11/02—Arrangement or construction of joints; Methods of making joints; Packing for joints
- E01C11/04—Arrangement or construction of joints; Methods of making joints; Packing for joints for cement concrete paving
- E01C11/14—Dowel assembly ; Design or construction of reinforcements in the area of joints
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/38—Connections for building structures in general
- E04B1/48—Dowels, i.e. members adapted to penetrate the surfaces of two parts and to take the shear stresses
- E04B1/483—Shear dowels to be embedded in concrete
Definitions
- the invention relates to a connection system for connecting a first component to a second component, as it is used regularly for the connection of concrete slabs, according to claim 1.
- the connection system is of the type of Schubdornthetic in which a mandrel part is arranged in one component and in the other Component a sleeve part in which the mandrel is guided in a sliding sleeve.
- the invention relates to a mandrel part and a sleeve part of such a connection system.
- a Schubdornharm of the type mentioned for the connection of two concrete slabs is from the EP 0 886 008 A1 known.
- Such Schubdorntagenen usually serve to produce expansion joints in reinforced concrete.
- Schubdorntagenen be required when relative movements of the concrete components to be joined must be made possible due to stress or thermal expansion, so that the concrete components are not damaged.
- the Schubdorntagenen serve in such systems for receiving and transmitting shear forces.
- the in the EP 0 886 008 A1 described Schubdornharm comprises an anchoring plate on which a load distribution tube is held.
- This anchoring plate surrounds the load distribution tube in the manner of a flange.
- a sliding sleeve which is held in the load distribution tube, on the front side of the component, by a solid shoulder.
- anchoring brackets are welded to the anchoring plate.
- the initially free space between sliding sleeve and load distribution pipe is poured with concrete.
- the shoulder is designed such that the forces are efficiently directed radially outwards can be.
- the load distribution in the axial direction is effected by the seated on the shoulder tube, which is filled by the on-site concrete.
- Type N thrust mandrel connections permit movement of the reinforced concrete components relative to each other in the direction of a mandrel axis of the mandrel.
- Type Q connections allow for both mandrel and transverse movement.
- Type Q connections thus have two degrees of freedom, type N connections only one degree of freedom.
- From the EP 0 773 324 A1 is a device for connecting and for absorbing transverse forces of two separated by a joint components, in which the particular concrete components are connected by means of a mandrel.
- One of the two end portions of the mandrel is embedded in the first component, while in the second component, a sleeve is inserted, in which the other of the two end portions of the mandrel penetrates.
- On the mandrel and the sleeve flange-like discs are arranged in each case in the region of the joint, which are aligned substantially perpendicular to the mandrel and sleeve and which are at least partially embedded in the corresponding components.
- the flange-like discs may be formed as part of plates, which are bent into a box profile and which have recesses for receiving anchoring brackets, by means of which the plates are cast in the concrete component.
- the mandrel is guided in the box profile both on the side facing the joint, and on the side facing away from the joint of the box profile.
- a disadvantage of this solution is that long spikes must be provided by the relatively large expansion of the boxes in the mandrel direction. These are usually made of stainless steel because they are exposed to moisture and would otherwise tend to rust. However, such long mandrels made of stainless steel are relatively expensive. Another disadvantage is that the box-like plates tend temperature and age to deformation, so that the sleeve side no proper guidance of the thrust mandrel can be guaranteed more. As a result, friction noises can occur, which continue in a building as structure-borne noise and thus lead to significant impairments or even significant structural defects.
- a fastener for concrete components is known in which a profile mandrel is provided for connecting two concrete components, which has partitions padding, which allow a certain elasticity of the concrete components relative to the fastener to reduce stress peaks in the concrete components.
- the DE 199 64 031 A1 describes a sleeve / mandrel connection for transmitting transverse forces between two adjacent components.
- the sleeve of this compound is provided on its front side with a front plate.
- the sleeve is surrounded by multiple U-shaped bent pressure distribution elements, which are also attached to the back of the face plate.
- a corresponding structure is provided for the mandrel associated with the other component.
- the DE 1 659 187 A describes a horizontally displaceable sliding anchor for transmitting vertical loads from one component to another component. It is used a rod or thorn-shaped anchor.
- This armature is arranged so that one end thereof is fixedly connected to the one component and is horizontally displaceable with the other component and rotatably connected about at least one axis.
- this armature is held movably in the other component in a sleeve firmly integrated therein.
- the sleeve contains elements that improve the slidability of the anchor therein.
- a disadvantage of the fastening element known there that it has no sufficient edge strength, so that the concrete in the region of the joint can break despite the padding.
- the concrete components can move through the required thick padding against each other in the direction of force, so that the dimensional accuracy of the components to each other is not particularly large.
- connection system of the type mentioned in that it allows a high-strength connection of the components without the risk of damage to two components, the connection system allows proper management of the mandrel and wherein the connection system is also more cost effective to produce as known from the prior art systems.
- connection system according to claim 1 and by a connection system according to the independent claim 11.
- the object is further achieved by a mandrel part according to the independent claim 14 and a sleeve part according to the independent claim 15,
- An inventive connection system for connecting a first component to a second component has a sleeve part which can be fixed by means of a reinforcement in the first component.
- the reinforcement serves to strengthen the component and gives it a higher load capacity.
- a mandrel part is provided which can be fixed in the second component by means of a reinforcement. The mandrel is feasible in the connected system of the two components in a sliding sleeve of the sleeve part.
- the holding element in the form of the rectangular profile or the trapezoidal profile has two parallel opposing surfaces. This profile is aligned parallel to the joint-side end face of the corresponding component. Such a profile is preferably used for both the sleeve part and for the mandrel part.
- the sliding sleeve of such a sleeve part then runs preferably at right angles to these parallel surfaces of the holding element.
- other profiles are possible, but two opposite, essentially should have parallel surfaces through which the sliding sleeve of the sleeve part or the mandrel of the mandrel part leads.
- Such a holding element has the further advantage that it can be arranged very close to the joint with the one surface part of the two parallel surfaces. Due to the course of the holding element parallel to the component joint, the holding element can be made very long, since it does not penetrate into the reinforcement of the component by its position on the edge of the component. Consequently, it is possible to involve a much larger area of the reinforced concrete component at the local load entry, since a larger so-called puncture cone is formed.
- the transverse force is transmitted through the joint through the mandrel.
- the holding element preferably concreted stainless steel tube
- the mandrel is guided exactly, and due to the geometry of the holding element (rectangular profile or trapezoidal profile) a clamping of the mandrel is achieved by the opposite parallel surfaces.
- the mandrel is thereby only veryrtz.vercardt directly at the gate of the component edge.
- This design of the retaining element also makes it possible to use a very short mandrel, which then does not hit the component-side reinforcement.
- the transferred transverse force can be introduced into the reinforced concrete component by welded reinforcement stirrups.
- the reinforcement may be part of an already existing component-side reinforcement or may be a reinforcement belonging to the connection system, which is integrated with the system together in the components.
- the first and the second component consist of regular concrete, reinforced concrete or other materials that are cast for the production of components.
- the two components form a joint to each other, which serves to compensate for relative movements of the two components, for example, caused by temperature changes.
- Preferred applications of the connection system thus exist in particular for components with large dimensions, which are too large Extensions to temperature changes tend, for example, bridges or larger concrete slabs in buildings.
- the gap between the components can for example be filled with an elastic material, which among other things can also have thermal insulation properties.
- a holding element for holding the sliding sleeve which consists of at least two different materials.
- at best holding elements which consist of a material, the requirements for a holding element for holding the sliding sleeve can be achieved much better with the aid of at least two different materials.
- the holding element on the one hand partly of a particularly tensile material and on the other hand partly made of a particularly pressure-resistant material, whereby the forces transmitted through the connection system forces can be absorbed particularly well on mandrel, sleeve and retaining element and forwarded into the component.
- this can also be constructed particularly compact compared to holding elements known from the prior art, which facilitates the assembly of the holding element in the production of the first component.
- this can also be constructed particularly compact compared to holding elements known from the prior art, which facilitates the assembly of the holding element in the production of the first component.
- the holding element further requires that only the joint itself must be taken into account for the static calculation of the components and the connection system, since the mandrel is so cleanly guided by the optimized holding element, that the majority of the forces on a side facing the joint of the components from the mandrel is introduced into the holding element and from there via the reinforcements in the components itself.
- the mandrel which usually consists of expensive stainless steel, can thus be designed to be particularly short; it merely has to pass completely through the retaining element even at the maximum joint.
- the holding element is designed as a hollow profile, the cavity is filled with a high-strength material, preferably high-strength concrete.
- the high-strength concrete has a particularly high compressive strength.
- the holding element then ensures that the sliding sleeve and in the sliding sleeve of the mandrel are cleanly guided, since the compact, high-strength and thus distortion-free holding element tends to much less deformation than the known in the art large-sized holding elements. This results in much lower friction stresses in the mandrel, allowing for better guidance and minimizing the occurrence of friction noise.
- the holding element is preferably made of stainless steel or stainless steel, since such a holding element can withstand better penetrating, offset with electrolyte moisture.
- the holding element is designed as a rectangular profile. Rectangular profiles are compared to other profiles, extremely compact, so that the holding element requires compared to other designs smaller space.
- the holding element can be arranged by the flat sides of the rectangular profile particularly far forward of the component boundary or joint in the first component, which reduces the load on the first component by improved power dissipation in the relevant area. It is therefore essential that the holding element is formed from a profile having two parallel surfaces.
- the Parallel surfaces are aligned parallel to the joint-side end face.
- Trapezoidal profiles allow minimizing the size of the holding part, since the trapezoid can be dimensioned according to the static loads.
- connection system provides that in the holding element a plurality of juxtaposed brackets are arranged for a plurality of mandrels.
- a holding element of greater length can be specified, in which a plurality of mandrels can be arranged and guided next to one another.
- large loads can be transmitted over several parallel mandrels without having to choose a larger mandrel diameter of a single mandrel.
- a flexible element is arranged on the holding element, which ensures a flexibility of the holding element in the edge region.
- the flexible element preferably consists of one or more strips which are arranged in areas of possible force peaks.
- a further sleeve is arranged, which has a horizontal opening, the same size or larger is considered the largest transverse dimension of the sliding sleeve.
- the opening of the further sleeve is preferably oval, slot-like or rectangular.
- the larger opening of the further sleeve allows the sliding sleeve can be received in the other sleeve, and that the sliding sleeve in the other sleeve can slide or roll.
- Oval, slot-like or rectangular openings of the further sleeve allow particularly compact designs of the further sleeve.
- the holding element and the reinforcement in the axial direction of the mandrel are connected in series.
- the holding element and reinforcement are particularly easy to connect to each other, when providing substantially the same materials, for example by welding.
- the reinforcement can also consist of structural steel, which can be welded to steel or stainless steel.
- the holding element particularly far forward in the region of the joint between the first component and the second component, preferably directly on the edge of the component.
- the reinforcement corresponds to the usual edge surrounds, so that the installation of the system is particularly easy, and that the installation of the other component-side reinforcements in areas where no Schubdorntagen is provided, not hindered is.
- a further particular advantage results if in the mandrel part, a further holding element is provided for the mandrel, which is the holding element of the sliding sleeve substantially in the different embodiments described above equivalent.
- a particularly good force introduction of the forces occurring in the second component can also be accomplished on the arbor side, so that edge chipping in the second component can likewise be prevented here and the thrust mandrel can be mounted particularly easily.
- a guide sleeve for the mandrel is provided in the mandrel part, within which the mandrel is fixable.
- the mandrel part can first be mounted without a mandrel and then insert the mandrel.
- a first independent aspect of the invention relates to a connection system for connecting a first component to a second component, which has a sleeve part which can be fixed by means of a reinforcement in the first component and which has a mandrel part which can be fixed by means of a reinforcement in the second component ,
- a mandrel of the mandrel part By a mandrel of the mandrel part, a connection between the first component and the second component can be produced, wherein the mandrel can be guided in a sliding sleeve of the sleeve part.
- the holding element and reinforcement are particularly easy to connect to each other, when providing substantially the same materials, for example by welding.
- the reinforcement can also consist of structural steel, which can be welded with steel or stainless steel.
- the holding element particularly far forward in the region of the joint between the first component and the second component, preferably directly on the edge of the component.
- the reinforcement corresponds exactly to the usual edge borders, so that the installation of the system is particularly easy, and that the installation of the other component side reinforcements in areas where no Schubdorntagen is provided, not hindered.
- the holding element and the reinforcement in the axial direction of the mandrel are connected in series. In this way, the holding element can be attach particularly easily to the reinforcement and arrange the holding element particularly far forward in the area of a joint formed between the components. This prevents spalling by force peaks on the first component and allows a particularly reliable guidance of the mandrel in the sleeve part.
- the holding element for holding the sliding sleeve is made of at least two different materials.
- the holding element on the one hand partly of a particularly tensile material and on the other hand partly made of a particularly pressure-resistant material, whereby the forces transmitted through the connection system forces can be absorbed particularly well on mandrel, sleeve and retaining element and forwarded into the component.
- this can also be constructed particularly compact compared to holding elements known from the prior art, which facilitates the assembly of the holding element in the production of the first component.
- this can also be constructed particularly compact compared to holding elements known from the prior art, which facilitates the assembly of the holding element in the production of the first component.
- connection system according to the first independent idea of the invention has one or more of the other advantageous features of the invention described first.
- Another object of the invention relates to a mandrel part of a connection system, as described above.
- a final inventive concept relates to a sleeve part of a previously described connection system.
- Fig. 1 shows an inventive connection system 2 with a sleeve part 4 and a mandrel part 6 in mutually aligned position.
- the sleeve part 4 has a sliding sleeve 8, in which a mandrel 10 is slidably guided.
- the sliding sleeve 8 is made of polyamide, which minimizes the frictional forces of the mandrel 10 in the sliding sleeve 8.
- Other suitable plastics are PTFE, PP and the like.
- the sliding sleeve 8 has an inner diameter which is slightly larger than the diameter of the mandrel 10, so that the mandrel 10 can be easily inserted into the sliding sleeve 8.
- the sliding sleeve 8 is fastened in a holding element 12, which is formed from a rectangular tube 14 made of stainless steel, which is a concrete filling 16th made of high-strength concrete. Due to the rectangular tube, the holding element 12 has parallel surfaces 14 ', parallel to the joint 44 of the two components 40; 42 are arranged, as well as in the FIGS. 3 and 4 is shown. As based on the FIG. 3 it can be seen, such a holding element 12 can be arranged very close to the joint of the two components.
- the sliding sleeve 8 extends, as the figures show, at right angles to the parallel surfaces 14 'of the support member 12 and in the direction of the surface normal of this parallel surface.
- the holding element 12 is welded to a sleeve-side reinforcement 18.
- the reinforcing brackets 18 consist of conventional reinforcing steel, for example BSt 500 S.
- the structure on the side of the mandrel part 6 is the structure of the sleeve part 4 accordingly.
- a holding element 22 is provided, which has a rectangular tube 24 which is filled with a Betonfollung 26 made of high-strength concrete.
- the mandrel 10 is fixed in the holding element 24.
- the holding element 24 is also welded on the mandrel side to a reinforcement 28, which is anchored in the corresponding component (see Fig. 3 ).
- the parallel sides of the rectangular tube, from which the holding element 24 is formed, are designated by the reference numeral 24 '.
- the mandrel 10 like the rectangular tubes 14, 24, made of stainless steel.
- brackets 18, 28 are provided for attachment. Depending on the dimensions, a plurality of brackets 18, 28 can also be welded to the retaining elements 12, 22.
- Fig. 2 shows the connection system 2 from Fig. 1 in perspective oblique view.
- the holding element 22 is connected by means of welds 30 with the brackets 28.
- Sleeve part side, the connection between the holding element 12 and ironing 18 is carried out accordingly.
- Fig. 3 shows the connection system 2 according to the invention in a side view in the installed state.
- a first concrete slab 40 is provided on the sleeve side, a second concrete slab 42 on the thorn side.
- a gap 44 is formed between the first concrete slab 40 and the second concrete slab 42, which permits relative movements between the concrete slabs 40 and 42.
- the holding elements 12, 22 are arranged directly in the edge region of the plates 40, 42 and protrude at the joint-side end face of the concrete slabs 40, 42 up to the surface thereof. By such an arrangement, cracks in the concrete slabs 40, 42 under use load can be particularly effectively prevented.
- Fig. 4 shows the connection system 2 according to the invention in the installed state of obliquely above. Due to the compactness of the connection system 2, the rectangular tubes 14, 24 have in Schubdornraum an extension of about 20 to 40 mm, the system 2 can be easily integrated into the rest of the on-site reinforcement 46 without changes to the on-site reinforcement 46 must be made. This greatly facilitates the assembly of the connection system 2.
- the reinforcements 18, 28 belonging to the sleeve part 4 or mandrel part 6 can also be easily integrated into the usual on-site reinforcement 46.
- Fig. 5 shows an exploded view of the connection system 2 according to the invention without sleeve-side and mandrel-side reinforcement.
- the mandrel 10 is sleeve-side held in the rectangular tube 24 by means of a sleeve 50 made of polyamide or other suitable materials, whereby the mandrel 10th very easily in the rectangular tube 24 can bring and what noise generation reduces relative movements. If necessary, the plastic sleeve 50 can be dispensed with if the ambient conditions permit this, for example if corresponding noises are counteracted by other methods.
- strips 52 made of swellable bitumen can be laid onto the rectangular tubes 14, 24, as a result of which, on the one hand, a sealing effect is achieved.
- the rectangular tubes 14, 24 and the reinforcements 18, 28, 4B can be protected from corrosion, as may occur depending on the particular field of application, in particular, since the moisture usually as an aggressive electrolyte to the rectangular tubes 14, 24 and the reinforcements 18th , 28, 46, in particular when the concrete components 40, 42 have cracks.
- swellable bitumen in the swollen state has an elasticity which allows a low flexibility between the sleeve part 4 or mandrel part 6 and the concrete slabs 40, 42 under load. In this way, voltage peaks can be further reduced, so that the concrete components 40, 42 have an even lower tendency to crack.
- the sleeves are inserted in a corresponding position in the rectangular tubes 14, 24 and fastened there, preferably by clamping or gluing.
- the mandrel 10 is inserted into the plastic sleeve 50 introduced there.
- the mandrel 10 may be glued or welded in the mandrel 6, for example by spot welding.
- sealing strips 52 are applied to the rectangular tubes 14, 24. Subsequently, the cavities 54 of the rectangular tubes are potted with high-strength concrete ( Fig. 6 ). Sleeve part 4 and mandrel part 6 can be prepared in this form factory side and used element by element at the site.
- connection system 2 The prepared components of the connection system 2 are integrated into the on-site reinforcement 46 or welded to the on-site reinforcement 46, wherein the mandrel 10 of the mandrel part 6 is inserted into the sleeve 8 of the sleeve part 4. Then the reinforcement is boarded and poured with concrete.
- the rectangular tubes 14, 24 are positioned adjacent to a casing.
- FIGS. 7 to 9 show a second embodiment of the invention, in which a connection system 102 is indicated, which has a sleeve portion 104 and a mandrel portion 106, wherein the sleeve portion 104, two sleeves 108, 109 which are guided into each other.
- the additional sleeve 109 is slot-shaped and has a clear width which is greater than the largest extension of the sleeve 108, so that the sleeve 108 in the sleeve 109 can slide or roll. In this way, a relative movement of the components to be joined is made possible, which is useful for very large plates, in particular thermal expansion, since the components usually extend in all directions. All other components correspond to the components according to the first embodiment.
- Fig. 8 shows the system 102 as viewed from the sleeve portion 104.
- Fig. 9 shows the system 102 including reinforcements 118, 128, which are defined by means of welds 130 on the rectangular tubes 114, 124.
- FIGS. 10 . 11 and 12 show a third embodiment of the invention, according to which a connection system 202 is given, which is opposite to in the FIGS. 1 to 7 shown differs in that on the part of the sleeve part 204 and the side of the mandrel part 206 a plurality of sleeves 208, 209 are provided for a plurality of mandrels 210, 211.
- the illustrated embodiment according to FIGS. 10 to 12 is just an example, it can too Connection systems are specified with any number of sleeves and a corresponding number of thorns. With the help of the modular design can be compared to the known Schubdorntagenen transfer significantly higher forces, since with separate Schubdorntagenen a minimum distance must be maintained in order to maintain the structural strength.
- Fig. 11 are corresponding to the number of sleeves 208, 209 and mandrels 210, 211 correspondingly more reinforcing bracket 218, 228 provided.
- Fig. 12 shows the connection system 202 in the assembled state, as it is integrated in the on-site reinforcement 246.
- Fig. 13 shows another connection system 262 in a representation that corresponds to that of Fig. 6 is comparable. Compared to the connection system 2 of Fig. 6 rejects the connection system 262 Fig. 13 Holding elements 12 and 22 which are associated with the sleeve part 4 and the mandrel part 6, which are formed from a trapezoidal profile 263. It is essential that this trapezoidal profile 263 has two parallel side surfaces 263 '. In Fig. 13 It can be seen that this trapezoidal profile is oriented so that the smaller area points to the joint of the interconnected components. This has the advantage that the large area is available as a surface for welding the reinforcement parts. The trapezoidal profile 263 could also be rotated so that the large area faces the joint.
- connection system 116 concrete filling 4 sleeve part 118
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Bridges Or Land Bridges (AREA)
- Snaps, Bayonet Connections, Set Pins, And Snap Rings (AREA)
- Insertion Pins And Rivets (AREA)
- Reinforcement Elements For Buildings (AREA)
- Joining Of Building Structures In Genera (AREA)
Abstract
Description
Die Erfindung betrifft ein Verbindungssystem zur Verbindung eines ersten Bauteils mit einem zweiten Bauteil, wie es regelmäßig zur Verbindung von Betonplatten Verwendung findet, gemäß Anspruch 1. Das Verbindungssystem ist vom Typ einer Schubdornverbindung, bei dem in einem Bauteil ein Dornteil angeordnet ist und in dem anderen Bauteil ein Hülsenteil, in welchem der Dorn in einer Gleithülse führbar ist. Weiterhin betrifft die Erfindung ein Dornteil sowie ein Hülsenteil eines solchen Verbindungssystems.The invention relates to a connection system for connecting a first component to a second component, as it is used regularly for the connection of concrete slabs, according to claim 1. The connection system is of the type of Schubdornverbindung in which a mandrel part is arranged in one component and in the other Component a sleeve part in which the mandrel is guided in a sliding sleeve. Furthermore, the invention relates to a mandrel part and a sleeve part of such a connection system.
Eine Schubdornverbindung der eingangs genannten Art zur Verbindung zweier Betonplatten ist aus der
Die in der
Bei den bekannten Systemen werden zwei Grundtypen unterschieden, sogenannte N-Typen und sogenannte Q-Typen. Typ N-Schubdornverbindungen ermöglichen eine Bewegung der Stahlbetonbauteile zueinander in Richtung einer Dornachse des Dornes. Bei Typ Q-Verbindungen wird sowohl eine Bewegung in Dornrichtung als auch quer dazu ermöglicht. Typ Q-Verbindungen haben somit zwei Freiheitsgrade, Typ N-Verbindungen nur einen Freiheitsgrad.In the known systems, two basic types are distinguished, so-called N types and so-called Q types. Type N thrust mandrel connections permit movement of the reinforced concrete components relative to each other in the direction of a mandrel axis of the mandrel. Type Q connections allow for both mandrel and transverse movement. Type Q connections thus have two degrees of freedom, type N connections only one degree of freedom.
Aus der
Nachteilig an dieser Lösung ist jedoch, dass durch die relativ große Ausdehnung der Kästen in Dornrichtung lange Dorne vorgesehen werden müssen. Diese bestehen in aller Regel aus rostfreiem Edelstahl, da sie der Feuchtigkeit ausgesetzt sind und andernfalls zum Rosten neigen würden. Derartige lange Dorne aus Edelstahl sind jedoch vergleichsweise teuer. Ein weiterer Nachteil besteht darin, dass die kastenartigen Platten temperatur- und altersbedingt zu Deformationen neigen, so dass hülsenseitig keine einwandfreie Führung des Schubdornes mehr gewährleistet werden kann. In der Folge können Reibgeräusche auftreten, die sich in einem Gebäude als Körperschall fortsetzen und so zu erheblichen Beeinträchtigungen oder sogar erheblichen baulichen Mängeln führen.A disadvantage of this solution, however, is that long spikes must be provided by the relatively large expansion of the boxes in the mandrel direction. These are usually made of stainless steel because they are exposed to moisture and would otherwise tend to rust. However, such long mandrels made of stainless steel are relatively expensive. Another disadvantage is that the box-like plates tend temperature and age to deformation, so that the sleeve side no proper guidance of the thrust mandrel can be guaranteed more. As a result, friction noises can occur, which continue in a building as structure-borne noise and thus lead to significant impairments or even significant structural defects.
Aus der
Die
Die
Nachteilig bei dem dort bekannten Befestigungselement ist, dass es keine ausreichende Kantenfestigkeit aufweist, so dass der Beton im Bereich der Fuge trotz der Polsterung brechen kann. Darüber hinaus können sich die Betonbauteile durch die erforderliche dicke Polsterung gegeneinander in Kraftrichtung verschieben, so dass die Maßhaltigkeit der Bauteile zueinander nicht besonders groß ist.A disadvantage of the fastening element known there, that it has no sufficient edge strength, so that the concrete in the region of the joint can break despite the padding. In addition, the concrete components can move through the required thick padding against each other in the direction of force, so that the dimensional accuracy of the components to each other is not particularly large.
Ausgehend hiervon ergibt sich die Aufgabe, ein Verbindungssystem der eingangs genannten Art dahingehend weiterzubilden, dass es ohne die Gefahr von Beschädigungen zweier Bauteile eine hochbelastbare Verbindung der Bauteile zulässt, wobei das Verbindungssystem eine einwandfreie Führung des Dornes ermöglicht und wobei das Verbindungssystem darüber hinaus kostengünstiger herstellbar ist als aus dem Stand der Technik bekannte Systeme.Proceeding from this, the object is to develop a connection system of the type mentioned in that it allows a high-strength connection of the components without the risk of damage to two components, the connection system allows proper management of the mandrel and wherein the connection system is also more cost effective to produce as known from the prior art systems.
Die Aufgabe wird gelöst durch ein Verbindungssystem gemäß Anspruch 1 sowie durch ein Verbindungssystem nach dem nebengeordneten Anspruch 11. Die Aufgabe wird weiterhin gelöst durch ein Dornteil gemäß dem nebengeordneten Anspruch 14 und ein Hülsenteil gemäß dem nebengeordneten Anspruch 15,The object is achieved by a connection system according to claim 1 and by a connection system according to the independent claim 11. The object is further achieved by a mandrel part according to the
Ein erfindungsgemäßes Verbindungssystem zur Verbindung eines ersten Bauteils mit einem zweiten Bauteil weist ein Hülsenteil auf, das mittels einer Bewehrung in dem ersten Bauteil festlegbar ist. Die Bewehrung dient zur Verstärkung des Bauteils und gibt diesem eine höhere Tragfähigkeit. Weiterhin ist ein Dornteil vorgesehen, das in dem zweiten Bauteil mittels einer Bewehrung festlegbar ist. Der Dorn ist im verbundenen System der beiden Bauteile in einer Gleithülse des Hülsenteiles führbar.An inventive connection system for connecting a first component to a second component has a sleeve part which can be fixed by means of a reinforcement in the first component. The reinforcement serves to strengthen the component and gives it a higher load capacity. Furthermore, a mandrel part is provided which can be fixed in the second component by means of a reinforcement. The mandrel is feasible in the connected system of the two components in a sliding sleeve of the sleeve part.
Das Halteelement in Form des Rechteckprofils oder des Trapezprofils besitzt zwei parallele sich gegenüberliegende Flächen. Dieses Profil wird parallel zu der fugenseitigen Stirnseite des entsprechenden Bauteils ausgerichtet. Ein solches Profil wird vorzugsweise sowohl für das Hülsenteil als auch für das Dornteil eingesetzt. Die Gleithülse eines solchen Hülsenteils verläuft dann bevorzugt im rechten Winkel zu diesen parallelen Flächen des Halteelementes. Gleiches gilt für den Dorn des Dornteils, das in das andere Bauteil eingesetzt ist. Für das Halteelement sind auch andere Profile möglich, die jedoch zwei gegenüberliegende, im Wesentlichen parallele Flächen haben sollten, durch die die Gleithülse des Hülsenteils bzw. der Dorn des Dornteils führt. Ein solches Halteelement hat weiterhin den Vorteil, dass es sehr nahe zu der Fuge mit dem einen Flächenteil der zwei parallelen Flächen angeordnet werden kann. Durch den Verlauf des Halteelementes parallel zur Bauteilfuge kann das Halteelement sehr lang ausgebildet werden, da es durch seine Lage am Rand des Bauteils nicht in die Bewehrung des Bauteils eindringt. Folglich ist es möglich, einen wesentlich größeren Bereich des Stahlbetonbauteils am lokalen Lasteintrag zu beteiligen, da sich ein größerer so genannter Durchstanzkegel ausbildet.The holding element in the form of the rectangular profile or the trapezoidal profile has two parallel opposing surfaces. This profile is aligned parallel to the joint-side end face of the corresponding component. Such a profile is preferably used for both the sleeve part and for the mandrel part. The sliding sleeve of such a sleeve part then runs preferably at right angles to these parallel surfaces of the holding element. The same applies to the mandrel of the mandrel part, which is inserted into the other component. For the retaining element other profiles are possible, but two opposite, essentially should have parallel surfaces through which the sliding sleeve of the sleeve part or the mandrel of the mandrel part leads. Such a holding element has the further advantage that it can be arranged very close to the joint with the one surface part of the two parallel surfaces. Due to the course of the holding element parallel to the component joint, the holding element can be made very long, since it does not penetrate into the reinforcement of the component by its position on the edge of the component. Consequently, it is possible to involve a much larger area of the reinforced concrete component at the local load entry, since a larger so-called puncture cone is formed.
Mit der erfindungsgemäßen Schubdornverbindung wird die Querkraft über die Fuge durch den Dorn übertragen. Durch die Ausbildung des Halteelementes (vorzugsweise ausbetoniertes Edelstahlrohr) wird der Dorn exakt geführt, und aufgrund der Geometrie des Halteelementes (Rechteckprofil oder Trapezprofil) wird eine Einspannung des Dornes durch die gegenüberliegenden parallelen Flächen erreicht. Der Dorn wird dadurch direkt am Anschnitt der Bauteilkante nur sehr wenig.verdreht. Diese Ausbildung des Halteelementes ermöglicht es auch, einen sehr kurzen Dorn einzusetzen, der dann nicht auf die bauteilseitige Bewehrung trifft. Die übertragene Querkraft kann durch angeschweißte Bewehrungsbügel in das Stahlbetonbauteil eingeleitet werden.With the Schubdornverbindung invention, the transverse force is transmitted through the joint through the mandrel. Due to the design of the holding element (preferably concreted stainless steel tube), the mandrel is guided exactly, and due to the geometry of the holding element (rectangular profile or trapezoidal profile) a clamping of the mandrel is achieved by the opposite parallel surfaces. The mandrel is thereby only very wenig.verdreht directly at the gate of the component edge. This design of the retaining element also makes it possible to use a very short mandrel, which then does not hit the component-side reinforcement. The transferred transverse force can be introduced into the reinforced concrete component by welded reinforcement stirrups.
Die Bewehrung kann Bestandteil einer ohnehin vorhandenen bauteilseitigen Bewehrung oder kann eine zum Verbindungssystem gehörige Bewehrung sein, die mit dem System zusammen in die Bauteile integriert wird.The reinforcement may be part of an already existing component-side reinforcement or may be a reinforcement belonging to the connection system, which is integrated with the system together in the components.
Das erste und das zweite Bauteil bestehen dabei regelmäßig aus Beton, Stahlbeton oder aus sonstigen Materialien, die zur Herstellung von Bauteilen vergossen werden.The first and the second component consist of regular concrete, reinforced concrete or other materials that are cast for the production of components.
Die beiden Bauteile bilden eine Fuge zueinander aus, die zur Kompensation von Relativbewegungen der beiden Bauteile dient, bedingt beispielsweise durch Temperaturwechsel. Bevorzugte Anwendungen des Verbindungssystems bestehen somit insbesondere bei Bauteilen mit großen Ausmaßen, die zu großen Ausdehnungen bei Temperaturänderungen neigen, beispielsweise Brücken oder größere Betonplatten in Gebäuden. Die zwischen den Bauteilen bestehende Fuge kann zum Beispiel mit einem elastischen Material verfüllt sein, das unter anderem auch Wärmedämmeigenschaften haben kann.The two components form a joint to each other, which serves to compensate for relative movements of the two components, for example, caused by temperature changes. Preferred applications of the connection system thus exist in particular for components with large dimensions, which are too large Extensions to temperature changes tend, for example, bridges or larger concrete slabs in buildings. The gap between the components can for example be filled with an elastic material, which among other things can also have thermal insulation properties.
An der Bewehrung des Hülsenteils ist ein Halteelement zur Halterung der Gleithülse vorgesehen, das aus wenigstens zwei unterschiedlichen Materialien besteht. Während demgegenüber im Stand der Technik allenfalls Halteelemente bekannt sind, die aus einem Material bestehen, lassen sich mit Hilfe wenigstens zweier unterschiedlicher Materialien die Anforderungen an ein Halteelement zur Halterung der Gleithülse sehr viel besser verwirklichen.At the reinforcement of the sleeve part, a holding element for holding the sliding sleeve is provided, which consists of at least two different materials. Whereas, in contrast, in the prior art at best holding elements are known which consist of a material, the requirements for a holding element for holding the sliding sleeve can be achieved much better with the aid of at least two different materials.
Dabei kann vorgesehen sein, dass das Halteelement einerseits teils aus einem besonders zugfesten Material und andererseits teils aus einem besonders druckfesten Material besteht, wodurch die über das Verbindungssystem übertragenen Kräfte besonders gut über Dorn, Hülse und Halteelement aufgenommen und in das Bauteil weitergeleitet werden können.It can be provided that the holding element on the one hand partly of a particularly tensile material and on the other hand partly made of a particularly pressure-resistant material, whereby the forces transmitted through the connection system forces can be absorbed particularly well on mandrel, sleeve and retaining element and forwarded into the component.
Durch die Optimierung der Festigkeit des Halteelementes lässt sich dieses darüber hinaus gegenüber aus dem Stand der Technik bekannten Halteelementen besonders kompakt aufbauen, was die Montage des Halteelementes bei der Herstellung des ersten Bauteils erleichtert. Durch den dadurch beanspruchten geringen Bauraum wird darüber hinaus ermöglicht, dass das Halteelement sehr weit vorne im Bereich der Fuge angeordnet werden kann. Dadurch ist der Dorn durch das Halteelement genau in dem Bereich geführt, in dem die größten Belastungen durch den Schubdorn in das Halteelement eingeleitet werden.By optimizing the strength of the holding element, this can also be constructed particularly compact compared to holding elements known from the prior art, which facilitates the assembly of the holding element in the production of the first component. By thus claimed small space is also allows the holding element can be placed very far forward in the region of the joint. As a result, the mandrel is guided by the holding element exactly in the area in which the largest loads are introduced by the thrust pin in the holding element.
Das Halteelement bedingt weiterhin, dass zur statischen Berechnung der Bauteile und des Verbindungssystems nur die Fuge selbst berücksichtigt werden muss, da der Dorn durch das optimierte Halteelement so sauber geführt ist, dass der größte Teil der Kräfte an einer zur Fuge gewandten Stirnseite der Bauteile vom Dorn in das Halteelement eingeleitet wird und von dort über die Bewehrungen in die Bauteile selbst. Der meist aus teurem Edelstahl bestehende Dorn kann somit besonders kurz ausgebildet werden, er muss lediglich auch bei maximaler Fuge das Halteelement vollständig durchgreifen.The holding element further requires that only the joint itself must be taken into account for the static calculation of the components and the connection system, since the mandrel is so cleanly guided by the optimized holding element, that the majority of the forces on a side facing the joint of the components from the mandrel is introduced into the holding element and from there via the reinforcements in the components itself. The mandrel, which usually consists of expensive stainless steel, can thus be designed to be particularly short; it merely has to pass completely through the retaining element even at the maximum joint.
Das Halteelement ist als Hohlprofil ausgebildet, dessen Hohlraum mit einem hochfesten Material, vorzugsweise hochfestem Beton verfüllt ist.The holding element is designed as a hollow profile, the cavity is filled with a high-strength material, preferably high-strength concrete.
Der hochfeste Beton weist eine besonders hohe Druckbelastbarkeit auf. Das Halteelement stellt dann sicher, dass die Gleithülse und in der Gleithülse der Dorn sauber geführt werden, da das kompakte, hochfeste und damit verzugsarme Halteelement zu sehr viel geringerer Verformung neigt als die im Stand der Technik bekannten groß dimensionierten Halteelemente. Daraus ergeben sich wesentlich geringere Reibungsbeanspruchungen im Dorn, was eine bessere Führung erlaubt und was das Auftreten von Reibgeräuschen minimiert.The high-strength concrete has a particularly high compressive strength. The holding element then ensures that the sliding sleeve and in the sliding sleeve of the mandrel are cleanly guided, since the compact, high-strength and thus distortion-free holding element tends to much less deformation than the known in the art large-sized holding elements. This results in much lower friction stresses in the mandrel, allowing for better guidance and minimizing the occurrence of friction noise.
Als geeignetes Material zur Bereitstellung des Hohlprofils hat sich Stahl erwiesen, der in an sich bekannter Weise als Hohlprofil ausgebildet werden kann, beispielsweise durch Urform- oder Umformverfahren. Das Halteelement besteht dabei vorzugsweise aus nichtrostendem Stahl oder Edelstahl, da ein solches Halteelement besser eindringender, mit Elektrolyt versetzter Feuchtigkeit standhalten kann.As a suitable material for providing the hollow profile, steel has proven that can be formed in a conventional manner as a hollow profile, for example by primary molding or forming process. The holding element is preferably made of stainless steel or stainless steel, since such a holding element can withstand better penetrating, offset with electrolyte moisture.
Das Halteelement ist als Rechteckprofil ausgebildet. Rechteckprofile sind, verglichen mit anderen Profilen, äußerst kompakt, so dass das Halteelement einen gegenüber anderen Bauformen geringeren Bauraum benötigt. Darüber hinaus lässt sich das Halteelement durch die flachen Seiten des Rechteckprofils besonders weit vorne an der Bauteilgrenze bzw. Fuge in dem ersten Bauteil anordnen, was die Belastung des ersten Bauteils durch verbesserte Kraftableitung im relevanten Bereich vermindert. Wesentlich ist somit, dass das Halteelement aus einem Profil gebildet ist, das zwei parallele Flächen aufweist.The holding element is designed as a rectangular profile. Rectangular profiles are compared to other profiles, extremely compact, so that the holding element requires compared to other designs smaller space. In addition, the holding element can be arranged by the flat sides of the rectangular profile particularly far forward of the component boundary or joint in the first component, which reduces the load on the first component by improved power dissipation in the relevant area. It is therefore essential that the holding element is formed from a profile having two parallel surfaces.
Statt eines Rechteckprofils kann auch ein Trapezprofil verwendet werden, dessen parallele Flächen parallel zur fugenseitigen Stirnseite ausgerichtet sind. Trapezprofile ermöglichen eine Minimierung der Größe des Halteteils, da das Trapez entsprechend der statischen Belastungen dimensioniert werden kann.Instead of a rectangular profile and a trapezoidal profile can be used, the Parallel surfaces are aligned parallel to the joint-side end face. Trapezoidal profiles allow minimizing the size of the holding part, since the trapezoid can be dimensioned according to the static loads.
Dadurch, dass mit einem erfindungsgemäßen Halteelement in Rechteckprofilausbildung eine Anordnung besonders weit vorne an der Fuge des Bauteils möglich ist, kann der Schubdorn darüber hinaus besonders kurz ausgebildet sein, ohne die Stabilität des Systems oder die Belastbarkeit dessen zu verringern. Dies führt zu einer erheblichen Einsparung an dem empfehlenswerten teuren Edelstahl.The fact that with a holding element according to the invention in rectangular profile education an arrangement particularly far forward of the joint of the component is possible, the Schubdorn can also be made particularly short, without reducing the stability of the system or the capacity of it. This leads to a considerable saving on the recommended expensive stainless steel.
Eine weitere besonders vorteilhafte Ausgestaltung des Verbindungssystems sieht vor, dass in dem Halteelement mehrere nebeneinander angeordnete Halterungen für mehrere Dorne angeordnet sind. Auf diese Weise lässt sich ein Halteelement von größerer Länge angeben, bei dem mehrere Dorne nebeneinander anordenbar und führbar sind. Auf diese Weise lassen sich große Lasten über mehrere parallele Dorne übertragen, ohne einen größeren Dorndurchmesser eines einzigen Dornes wählen zu müssen.Another particularly advantageous embodiment of the connection system provides that in the holding element a plurality of juxtaposed brackets are arranged for a plurality of mandrels. In this way, a holding element of greater length can be specified, in which a plurality of mandrels can be arranged and guided next to one another. In this way, large loads can be transmitted over several parallel mandrels without having to choose a larger mandrel diameter of a single mandrel.
Bei den bekannten Systemen sind immer nur Halterungen für eine Gleithülse vorgesehen. Dies führt dazu, dass zwischen benachbarten Halterungen ein bestimmter Abstand eingehalten werden muss, da andernfalls die Tragfähigkeit der Bauteile nicht gewährleistet werden kann.In the known systems, only holders for a sliding sleeve are always provided. This means that between adjacent brackets a certain distance must be maintained, otherwise the carrying capacity of the components can not be guaranteed.
Um die Gefahr von Kantenabplatzungen des Bauelements zu verringern, ist weiterhin mit Vorteil vorgesehen, dass an dem Halteelement ein flexibles Element angeordnet ist, welches eine Nachgiebigkeit des Halteelementes im Kantenbereich gewährleistet. Das flexible Element besteht vorzugsweise aus einem oder mehreren Streifen, die in Bereichen möglicher Kraftspitzen angeordnet sind. Ein besonderer Vorteil ergibt sich, wenn die flexiblen Elemente darüber hinaus Dichtfunktionen aufweisen, um das Halteelement und die Bewehrung gegen Feuchtigkeit zu schützen. Geeignete Materialien sind quellfähiges Bitumen oder Elastomere.In order to reduce the risk of edge chipping of the component, it is further provided with advantage that a flexible element is arranged on the holding element, which ensures a flexibility of the holding element in the edge region. The flexible element preferably consists of one or more strips which are arranged in areas of possible force peaks. A particular advantage arises when the flexible elements moreover have sealing functions to protect the retaining element and the reinforcement against moisture. Suitable materials are swellable bitumen or elastomers.
Zur Herstellung eines erfindungsgemäßen Typ Q-Verbindungssystems ist mit Vorzug vorgesehen, dass in dem Hülsenteil zur Ermöglichung einer zusätzlichen horizontal-tangentialen Relativverschiebung in dem ersten Bauteil zwischen Gleithülse und Hohlprofil eine weitere Hülse angeordnet ist, die eine horizontale Öffnung aufweist, die gleich groß oder größer ist als die größte Querausdehnung der Gleithülse.For the production of a type Q-connection system according to the invention is provided with preference that in the sleeve part to enable an additional horizontal-tangential relative displacement in the first component between the sliding sleeve and hollow profile, a further sleeve is arranged, which has a horizontal opening, the same size or larger is considered the largest transverse dimension of the sliding sleeve.
Die Öffnung der weiteren Hülse ist vorzugsweise oval, langlochartig oder rechteckig ausgebildet. Die größere Öffnung der weiteren Hülse ermöglicht, dass die Gleithülse in der weiteren Hülse aufgenommen werden kann, und dass die Gleithülse in der weiteren Hülse gleiten oder rollen kann. Ovale, langlochartige oder rechteckige Öffnungen der weiteren Hülse ermöglichen besonders kompakte Gestaltungen der weiteren Hülse.The opening of the further sleeve is preferably oval, slot-like or rectangular. The larger opening of the further sleeve allows the sliding sleeve can be received in the other sleeve, and that the sliding sleeve in the other sleeve can slide or roll. Oval, slot-like or rectangular openings of the further sleeve allow particularly compact designs of the further sleeve.
Ein weiterer Vorzug ergibt sich, wenn das Halteelement und die Bewehrung in axialer Richtung des Dornes hintereinandergeschaltet sind. Zum einen lässt sich dadurch erreichen, dass das Halteelement und Bewehrung besonders leicht miteinander verbindbar sind, beim Vorsehen von im Wesentlichen gleichen Materialien, beispielsweise durch Schweißen. Die Bewehrung kann auch aus Baustahl bestehen, welcher sich mit Stahl oder Edelstahl verschweißen lässt.Another advantage arises when the holding element and the reinforcement in the axial direction of the mandrel are connected in series. On the one hand can be achieved in that the holding element and reinforcement are particularly easy to connect to each other, when providing substantially the same materials, for example by welding. The reinforcement can also consist of structural steel, which can be welded to steel or stainless steel.
Darüber hinaus lässt sich auf diese Weise das Halteelement besonders weit vorne im Bereich der Fuge zwischen erstem Bauteil und zweitem Bauteil platzieren, bevorzugt direkt am Rand des Bauteils. Weiterhin wird erreicht, dass die Bewehrung den üblichen Randeinfassungen entspricht, so dass der Einbau des Systems besonders einfach möglich ist, und dass der Einbau der übrigen bauteilseitigen Bewehrungen in Bereichen, in denen keine Schubdornverbindung vorgesehen wird, nicht behindert, ist.In addition, can be placed in this way, the holding element particularly far forward in the region of the joint between the first component and the second component, preferably directly on the edge of the component. Furthermore, it is achieved that the reinforcement corresponds to the usual edge surrounds, so that the installation of the system is particularly easy, and that the installation of the other component-side reinforcements in areas where no Schubdornverbindung is provided, not hindered is.
Ein weiterer besonderer Vorteil ergibt sich, wenn in dem Dornteil ein weiteres Halteelement für den Dorn vorgesehen ist, das dem Halteelement der Gleithülse im Wesentlichen in den unterschiedlichen, zuvor beschriebenen Ausgestaltungen entspricht. Dadurch lässt sich auch dornseitig eine besonders gute Krafteinleitung der auftretenden Kräfte in das zweite Bauteil bewerkstelligen, so dass hier ebenfalls Randabplatzungen im zweiten Bauteil verhindert werden können und der Schubdorn besonders leicht montierbar ist.A further particular advantage results if in the mandrel part, a further holding element is provided for the mandrel, which is the holding element of the sliding sleeve substantially in the different embodiments described above equivalent. As a result, a particularly good force introduction of the forces occurring in the second component can also be accomplished on the arbor side, so that edge chipping in the second component can likewise be prevented here and the thrust mandrel can be mounted particularly easily.
Bevorzugt ist in dem Dornteil eine Führungshülse für den Dorn vorgesehen, innerhalb welcher der Dorn festlegbar ist. Auf diese Weise lässt sich der Dornteil zunächst ohne Dorn montieren und der Dorn nachher einsetzen.Preferably, a guide sleeve for the mandrel is provided in the mandrel part, within which the mandrel is fixable. In this way, the mandrel part can first be mounted without a mandrel and then insert the mandrel.
Ein erster unabhängiger Gedanke der Erfindung betrifft ein Verbindungssystem zur Verbindung eines ersten Bauteils mit einem zweiten Bauteil, das einen Hülsenteil aufweist, der mittels einer Bewehrung in dem ersten Bauteil festlegbar ist und das einen Dornteil aufweist, der mittels einer Bewehrung in dem zweiten Bauteil festlegbar ist. Durch einen Dorn des Dornteils ist eine Verbindung zwischen dem ersten Bauteil und dem zweiten Bauteil herstellbar, wobei der Dorn in einer Gleithülse des Hülsenteils führbar ist.A first independent aspect of the invention relates to a connection system for connecting a first component to a second component, which has a sleeve part which can be fixed by means of a reinforcement in the first component and which has a mandrel part which can be fixed by means of a reinforcement in the second component , By a mandrel of the mandrel part, a connection between the first component and the second component can be produced, wherein the mandrel can be guided in a sliding sleeve of the sleeve part.
Zum einen lässt sich dadurch erreichen, dass das Halteelement und Bewehrung besonders leicht miteinander verbindbar sind, beim Vorsehen von im Wesentlichen gleichen Materialien, beispielsweise durch Schweißen. Die Bewehrung kann auch aus Baustahl bestehen, welches sich mit Stahl oder Edelstahl verschweißen lässt.On the one hand can be achieved in that the holding element and reinforcement are particularly easy to connect to each other, when providing substantially the same materials, for example by welding. The reinforcement can also consist of structural steel, which can be welded with steel or stainless steel.
Darüber hinaus lässt sich auf diese Weise das Halteelement besonders weit vorne im Bereich der Fuge zwischen erstem Bauteil und zweitem Bauteil platzieren, bevorzugt direkt am Rand des Bauteils. Weiterhin wird erreicht, dass die Bewehrung exakt den üblichen Randeinfassungen entspricht, so dass der Einbau des Systems besonders einfach möglich ist, und dass der Einbau der übrigen bauteilseitigen Bewehrungen in Bereichen, in denen keine Schubdornverbindung vorgesehen wird, nicht behindert, ist.
Erfindungsgemäß ist gemäß dem zweiten Erfindungsgedanken vorgesehen, dass das Halteelement und die Bewehrung in axialer Richtung des Dornes hintereinandergeschaltet sind. Auf diese Weise lässt sich das Halteelement besonders leicht an der Bewehrung befestigen und das Halteelement besonders weit vorne im Bereich einer zwischen den Bauteilen ausgebildeten Fuge anordnen. Dies verhindert Ausplatzungen durch Kraftspitzen am ersten Bauteil und ermöglicht eine besonders zuverlässige Führung des Dornes im Hülsenteil.In addition, can be placed in this way, the holding element particularly far forward in the region of the joint between the first component and the second component, preferably directly on the edge of the component. Furthermore, it is achieved that the reinforcement corresponds exactly to the usual edge borders, so that the installation of the system is particularly easy, and that the installation of the other component side reinforcements in areas where no Schubdornverbindung is provided, not hindered.
According to the invention is provided according to the second inventive idea that the holding element and the reinforcement in the axial direction of the mandrel are connected in series. In this way, the holding element can be attach particularly easily to the reinforcement and arrange the holding element particularly far forward in the area of a joint formed between the components. This prevents spalling by force peaks on the first component and allows a particularly reliable guidance of the mandrel in the sleeve part.
Besonders bevorzugt ist das Halteelement zur Halterung der Gleithülse aus wenigstens zwei unterschiedlichen Materialien hergestellt.Particularly preferably, the holding element for holding the sliding sleeve is made of at least two different materials.
Während demgegenüber im Stand der Technik allenfalls Halteelemente bekannt sind, die aus einem Material bestehen, lassen sich mit Hilfe wenigstens zweier unterschiedlicher Materialien die Anforderungen an ein Halteelement zur Halterung der Gleithülse sehr viel besser verwirklichen.Whereas, in contrast, in the prior art at best holding elements are known which consist of a material, the requirements for a holding element for holding the sliding sleeve can be achieved much better with the aid of at least two different materials.
Dabei kann vorgesehen sein, dass das Halteelement einerseits teils aus einem besonders zugfesten Material und andererseits teils aus einem besonders druckfesten Material besteht, wodurch die über das Verbindungssystem übertragenen Kräfte besonders gut über Dorn, Hülse und Halteelement aufgenommen und in das Bauteil weitergeleitet werden können.It can be provided that the holding element on the one hand partly of a particularly tensile material and on the other hand partly made of a particularly pressure-resistant material, whereby the forces transmitted through the connection system forces can be absorbed particularly well on mandrel, sleeve and retaining element and forwarded into the component.
Durch die Optimierung der Festigkeit des Halteelementes lässt sich dieses darüber hinaus gegenüber aus dem Stand der Technik bekannten Halteelementen besonders kompakt aufbauen, was die Montage des Halteelementes bei der Herstellung des ersten Bauteils erleichtert. Durch den dadurch beanspruchten geringen Bauraum wird darüber hinaus ermöglicht, dass das Halteelement sehr weit vorne im Bereich der Fuge angeordnet werden kann. Dadurch ist der Dorn durch das Halteelement genau in dem Bereich geführt, in dem die größten Belastungen durch den Schubdorn in das Halteelement eingeleitet werden.By optimizing the strength of the holding element, this can also be constructed particularly compact compared to holding elements known from the prior art, which facilitates the assembly of the holding element in the production of the first component. By thus claimed small space is also allows the holding element can be placed very far forward in the region of the joint. As a result, the mandrel is guided by the holding element exactly in the area in which the largest loads are introduced by the thrust pin in the holding element.
Im Übrigen weist das Verbindungssystem gemäß dem ersten unabhängigen Gedanken der Erfindung eines oder mehrere der übrigen Vorteil bringenden Merkmale des zuerst beschriebenen Erfindungsgedanken auf.Incidentally, the connection system according to the first independent idea of the invention has one or more of the other advantageous features of the invention described first.
Ein weiterer Gegenstand der Erfindung betrifft ein Dornteil eines Verbindungssystems, wie es zuvor beschrieben wurde.Another object of the invention relates to a mandrel part of a connection system, as described above.
Ein letzter Erfindungsgedanke betrifft ein Hülsenteil eines zuvor beschriebenen Verbindungssystems.A final inventive concept relates to a sleeve part of a previously described connection system.
Weitere Ziele, Merkmale sowie vorteilhafte Anwendungsmöglichkeiten der Erfindung ergeben sich aus der nachfolgenden Beschreibung eines Ausführungsbeispiels anhand der Zeichnungen. Dabei bilden sämtliche beschriebenen und/oder bildlich dargestellten Merkmale in ihrer sinnvollen Kombination den Gegenstand der vorliegenden Erfindung, auch unabhängig von den Patentansprüchen und deren Rückbezügen.Other objects, features and advantageous applications of the invention will become apparent from the following description of an embodiment with reference to the drawings. All described and / or illustrated features in their meaningful combination form the subject of the present invention, also independent of the claims and their back references.
Es zeigen schematisch:
- Fig. 1
- ein erfindungsgemäßes Verbindungssystem gemäß einer ersten Ausführungsform in einer Seitenansicht;
- Fig. 2
- eine perspektivische Ansicht der ersten Ausführungsform von schräg seitlich;
- Fig. 3
- das System gemäß
Fig. 1 in verbautem Zustand; - Fig. 4
- das System aus
Fig. 1 in perspektivischer Ansicht von schräg oben; - Fig. 5
- Elemente des Systems aus
Fig. 1 in Explosionsdarstellung; - Fig. 6
- Elemente des Systems aus
Fig. 5 in vormontiertem Zustand; - Fig. 7
- ein erfindungsgemäßes Verbindungssystem gemäß einer zweiten Ausführungsform in perspektivischer Ansicht;
- Fig. 8
- das System aus
Fig. 7 in perspektivischer Darstellung aus einem anderen Blickwinkel heraus; - Fig. 9
- das System aus
Fig. 7 mit daran angeschlossenen Bewehrungen in perspektivischer Darstellung; - Fig. 10
- eine dritte Ausführungsform der Erfindung in perspektivischer Darstellung;
- Fig. 11
- das System aus
Fig. 10 mit daran angeschlossenen Bewehrungen; - Fig. 12
- das System aus
Fig. 10 in verbautem Zustand; und - Fig. 13
- eine Darstellung vergleichbar mit derjenigen der
Fig. 6 , allerdingsmit Halteelementen 14und 24, die aus einem Trapezprofil gebildet sind.
- Fig. 1
- an inventive connection system according to a first embodiment in a side view;
- Fig. 2
- a perspective view of the first embodiment obliquely from the side;
- Fig. 3
- the system according to
Fig. 1 in installed condition; - Fig. 4
- the system off
Fig. 1 in a perspective view obliquely from above; - Fig. 5
- Elements of the system
Fig. 1 in exploded view; - Fig. 6
- Elements of the system
Fig. 5 in pre-assembled condition; - Fig. 7
- an inventive connection system according to a second Embodiment in perspective view;
- Fig. 8
- the system off
Fig. 7 in a perspective view from another angle; - Fig. 9
- the system off
Fig. 7 with attached reinforcements in perspective view; - Fig. 10
- a third embodiment of the invention in perspective view;
- Fig. 11
- the system off
Fig. 10 with reinforcements connected to it; - Fig. 12
- the system off
Fig. 10 in installed condition; and - Fig. 13
- a representation comparable to that of
Fig. 6 , but with holding 14 and 24, which are formed from a trapezoidal profile.elements
Das Hülsenteil 4 weist eine Gleithülse 8 auf, in welcher ein Dorn 10 gleitend geführt ist. Die Gleithülse 8 besteht aus Polyamid, welcher die Reibungskräfte des Dornes 10 in der Gleithülse 8 minimiert. Weitere geeignete Kunststoffe sind PTFE, PP und dergleichen. Die Gleithülse 8 weist einen Innendurchmesser auf, der geringfügig größer ist als der Durchmesser des Dornes 10, so dass der Dorn 10 leicht in die Gleithülse 8 einführbar ist.The
Die Gleithülse 8 ist in einem Halteelement 12 befestigt, welches aus einem Rechteckrohr 14 aus nicht rostendem Stahl gebildet ist, das eine Betonfüllung 16 aus hochfestem Beton aufweist. Aufgrund des Rechteckrohrs besitzt das Halteelement 12 parallele Flächen 14', die parallel zur Fuge 44 der beiden Bauteile 40; 42 angeordnet sind, wie dies auch in den
Der Aufbau auf der Seite des Dornteils 6 ist dem Aufbau des Hülsenteils 4 entsprechend. Dort ist ein Halteelement 22 vorgesehen, welches ein Rechteckrohr 24 aufweist, das mit einer Betonfollung 26 aus hochfestem Beton verfüllt ist. Der Dorn 10 ist in dem Halteelement 24 festgelegt. Das Halteelement 24 ist auch dornseitig an eine Bewehrung 28 angeschweißt, welche in dem entsprechenden Bauteil verankert wird (siehe
Der Dorn 10 besteht, wie die Rechteckrohre 14, 24, aus nichtrostendem Stahl.The
An den Halteelementen 12, 22 sind zur Befestigung zwei Bewehrungsbügel 18, 28 vorgesehen. Je nach Dimensionierung können auch mehrere Bügel 18, 28 an den Halteelementen 12, 22 angeschweißt werden.On the holding
Hülsenseitig ist eine erste Betonplatte 40 vorgesehen, dornseitig eine zweite Betonplatte 42. Zwischen der ersten Betonplatte 40 und der zweiten Betonplatte 42 ist eine Fuge 44 ausgebildet, die Relativbewegungen zwischen den Betonplatten 40 und 42 ermöglicht. Die Halteelemente 12, 22 sind dabei direkt im Randbereich der Platten 40, 42 angeordnet und ragen an der fugenseitigen Stirnseite der Betonplatten 40, 42 bis zu deren Oberfläche. Durch eine derartige Anordnung lassen sich Risse in den Betonplatten 40, 42 unter Gebrauchslast besonders wirkungsvoll verhindern.A first
Durch diese Anordnung der hochfesten Halteelemente 12, 22 direkt an die Fuge angrenzend wird eine zu übertragende Last unmittelbar von den Halteelementen 12, 22 aufgenommen und über die verschweißten Bewehrungen 18, 28 in den Beton abgeleitet. Dies reduziert die Belastung der Stahlbetonbauteile im Bereich der Dornverbindung enorm, so dass diese sehr lange rissfrei bleiben. Die Lasten werden mit dem erfindungsgemäßen Verbindungssystem nämlich sehr viel großflächiger verteilt, so dass die lokalen Kräfte auf die Platten 40, 42 geringer ausfallen als bei bekannten Schubdornverbindungen.By this arrangement of the high-
Der Dorn 10 ist hülsenseitig in dem Rechteckrohr 24 vermittels einer Hülse 50 aus Polyamid oder anderen geeigneten Materialien gehalten, wodurch sich der Dorn 10 sehr leicht in dem Rechteckrohr 24 einbringen lässt und was Geräuschentstehungen bei Relativbewegungen reduziert. Auf die Kunststoffhülse 50 kann ggf. verzichtet werden, wenn die Umgebungsbedingungen dies zulassen, beispielsweise wenn entsprechenden Geräuschen durch andere Methoden entgegengewirkt wird.The
Zusätzlich können auf die Rechteckrohre 14, 24 Streifen 52 aus quellfähigem Bitumen ausgelegt sein, wodurch zum einen eine Dichtwirkung erreicht wird. Auf diese Weise können die Rechteckrohre 14, 24 sowie die Bewehrungen 18, 28, 4B vor Korrosion geschützt werden, wie sie abhängig vom jeweiligen Anwendungsgebiet auftreten kann, insbesondere, da die Feuchtigkeit meist als aggressives Elektrolyt an die Rechteckrohre 14, 24 sowie die Bewehrungen 18, 28, 46 gelangt, insbesondere, wenn die Betonbauteile 40, 42 Risse aufweisen. Weiterhin weist quellfähiges Bitumen im aufgequollenen Zustand eine Elastizität auf, die bei Belastung eine geringe Nachgiebigkeit zwischen Hülsenteil 4 bzw. Dornteil 6 und den Betonplatten 40, 42 ermöglicht. Auf diese Weise lassen sich Spannungsspitzen weiter abbauen, so dass die Betonbauteile 40, 42 eine noch geringere Rissbildungsneigung aufweisen.In addition, strips 52 made of swellable bitumen can be laid onto the
Zur Fertigstellung von Hülsenteil 4 und Dornteil 6 werden die Hülsen in entsprechender Position in die Rechteckrohre 14, 24 eingeführt und dort befestigt, bevorzugt durch Klemmen oder Kleben. Anschließend wird im Dornteil 6 der Dorn 10 in die dort eingebrachte Kunststoffhülse 50 eingeführt. Der Dorn 10 kann im Dornfieil 6 festgeklebt oder angeschweißt werden, beispielsweise durch Punktschweißen.For the completion of
Sofern vorgesehen, werden Dichtstreifen 52 auf die Rechteckrohre 14, 24 aufgebracht. Anschließend werden die Hohlräume 54 der Rechteckrohre mit hochfestem Beton vergossen (
Es ist auch möglich, Dornteil 6 und Hülsenteil 4 an die bauseitige Bewehrung 46 anzuschweißen, wodurch separate dornseitige und hülsenseitige Bewehrungsteile überflüssig werden.It is also possible to weld mandrel part 6 and
Die vorbereiteten Bestandteile des Verbindungssystems 2 werden in die bauseitige Bewehrung 46 integriert oder an die bauseitige Bewehrung 46 angeschweißt, wobei der Dorn 10 des Dornteils 6 in die Hülse 8 des Hülsenteils 4 eingeschoben wird. Anschließend wird die Bewehrung verschalt und mit Beton vergossen. Dabei werden die Rechteckrohre 14, 24 an einer Verschalung anliegend positioniert.The prepared components of the
Die
Die
Gemäß
Nicht dargestellt ist ein weiteres denkbares Ausführungsbeispiel, in welchem in einem Rechteckrohr mehrere Hülsen bzw. mehrere Dorne gemäß der dritten Ausführungsform, welche als Typ Q gemäß der zweiten dargestellten Ausführungsform ausgebildet sind.Not shown is another conceivable embodiment in which in a rectangular tube a plurality of sleeves or a plurality of mandrels according to the third embodiment, which are designed as type Q according to the second illustrated embodiment.
Claims (15)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE200810033585 DE102008033585B4 (en) | 2008-07-17 | 2008-07-17 | Schubdorn connection |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2146004A2 true EP2146004A2 (en) | 2010-01-20 |
EP2146004A3 EP2146004A3 (en) | 2012-01-04 |
EP2146004B1 EP2146004B1 (en) | 2015-11-04 |
Family
ID=40935786
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09009257.8A Not-in-force EP2146004B1 (en) | 2008-07-17 | 2009-07-16 | Shear pin connection |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP2146004B1 (en) |
DE (1) | DE102008033585B4 (en) |
ES (1) | ES2556241T3 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2012025106A3 (en) * | 2010-05-21 | 2012-05-10 | Max Frank Gmbh & Co. Kg | Device for connecting two components separated by a gap and for absorbing transverse forces that occur between the components |
CN105220834A (en) * | 2015-10-09 | 2016-01-06 | 姜超 | A kind of building concrete reinforcing member |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102010003785A1 (en) * | 2010-04-09 | 2011-10-13 | Ed. Züblin Ag | Concrete-formed component-connection has two connecting elements, which are arranged in two concrete-formed components with joint sides lying opposite to each other in joint |
DE102020005274A1 (en) | 2020-08-28 | 2022-03-03 | H-Bau Technik Gmbh | Device for shear force connection of a first component made of concrete with a second component |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1659187A1 (en) | 1968-01-17 | 1970-12-23 | Nell Dipl Ing Hans Alfred | Horizontally movable sliding anchor for the transfer of vertical loads from one component to another |
EP0773324A1 (en) | 1995-11-07 | 1997-05-14 | F.J. Aschwanden AG | Device for the connection and transfer of shearing forces between two building elements separated by a joint |
EP0886008A1 (en) | 1997-06-20 | 1998-12-23 | Toni H. Erb | Part for shear mandrell connector device |
DE19964031A1 (en) | 1999-12-30 | 2001-07-05 | Schoeck Bauteile Gmbh | Sleeve / mandrel connection between adjacent components |
EP1477620A1 (en) | 2003-05-12 | 2004-11-17 | Ankaba Ankertechnik und Bauhandel AG | Fastening member for concrete construction elements and uses therof |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH651090A5 (en) * | 1980-01-04 | 1985-08-30 | Ulisse Claudio Aschwanden | THORN AND SLEEVE FOR CONNECTING COMPONENTS OF STRUCTURAL AND ENGINEERING. |
CH659101A5 (en) * | 1982-12-01 | 1986-12-31 | Anton Erb | Schubduebel. |
CH692991A5 (en) * | 1997-11-17 | 2003-01-15 | Pecon Ag | Shear load dowel mounting. |
ES2215288T3 (en) * | 1998-03-20 | 2004-10-01 | Reto Bonomo | PROCEDURE AND ELEMENT FOR THE INTRODUCTION OF SHEARING FORCES IN A CONCRETE BODY. |
-
2008
- 2008-07-17 DE DE200810033585 patent/DE102008033585B4/en not_active Expired - Fee Related
-
2009
- 2009-07-16 ES ES09009257.8T patent/ES2556241T3/en active Active
- 2009-07-16 EP EP09009257.8A patent/EP2146004B1/en not_active Not-in-force
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1659187A1 (en) | 1968-01-17 | 1970-12-23 | Nell Dipl Ing Hans Alfred | Horizontally movable sliding anchor for the transfer of vertical loads from one component to another |
EP0773324A1 (en) | 1995-11-07 | 1997-05-14 | F.J. Aschwanden AG | Device for the connection and transfer of shearing forces between two building elements separated by a joint |
EP0886008A1 (en) | 1997-06-20 | 1998-12-23 | Toni H. Erb | Part for shear mandrell connector device |
DE19964031A1 (en) | 1999-12-30 | 2001-07-05 | Schoeck Bauteile Gmbh | Sleeve / mandrel connection between adjacent components |
EP1477620A1 (en) | 2003-05-12 | 2004-11-17 | Ankaba Ankertechnik und Bauhandel AG | Fastening member for concrete construction elements and uses therof |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2012025106A3 (en) * | 2010-05-21 | 2012-05-10 | Max Frank Gmbh & Co. Kg | Device for connecting two components separated by a gap and for absorbing transverse forces that occur between the components |
CN105220834A (en) * | 2015-10-09 | 2016-01-06 | 姜超 | A kind of building concrete reinforcing member |
Also Published As
Publication number | Publication date |
---|---|
ES2556241T3 (en) | 2016-01-14 |
EP2146004A3 (en) | 2012-01-04 |
DE102008033585A1 (en) | 2010-02-18 |
EP2146004B1 (en) | 2015-11-04 |
DE102008033585B4 (en) | 2010-04-29 |
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