EP2125313A1 - A transport system adapted to be able to offer a sequential assembly of house bodies - Google Patents
A transport system adapted to be able to offer a sequential assembly of house bodiesInfo
- Publication number
- EP2125313A1 EP2125313A1 EP08737532A EP08737532A EP2125313A1 EP 2125313 A1 EP2125313 A1 EP 2125313A1 EP 08737532 A EP08737532 A EP 08737532A EP 08737532 A EP08737532 A EP 08737532A EP 2125313 A1 EP2125313 A1 EP 2125313A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- platform
- sets
- platforms
- segments
- displacement
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000010276 construction Methods 0.000 claims abstract description 41
- 238000006073 displacement reaction Methods 0.000 claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 claims description 39
- 238000000034 method Methods 0.000 description 10
- 239000004567 concrete Substances 0.000 description 6
- 238000005266 casting Methods 0.000 description 5
- 230000014509 gene expression Effects 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000005352 clarification Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000005019 pattern of movement Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000011150 reinforced concrete Substances 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/348—Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/35—Extraordinary methods of construction, e.g. lift-slab, jack-block
- E04B2001/3577—Extraordinary methods of construction, e.g. lift-slab, jack-block prefabricating a building and moving it as a whole to the erection site
Definitions
- TITLE OF THE INVENTION A transport system adapted to be able to offer a sequential assembly of house bodies
- the present invention relates in general to a transport system, and more specifically to a transport system which is directly adapted to be able to offer a sequential assembly, structured in accordance with the "assembly line principle", of one or a plurality of semi-house bodies and/or complete house bodies or units as modules.
- the transport system is based on a method or a process for creating semi-house bodies and/or complete house bodies or units, by placing and securing, on a prefabricated floor element, modules, construction units, construction parts etc. which, coordinated in successive assembly stations, finally form a desired house body and/or a house unit or alternatively a semi-manufacture thereof.
- the transport system is intended, for a continuous (or stepwise) production of the house bodies, to utilise a movably disposed, horizontally displaceable platform structure or set of platform segments for supporting one or more floor elements for one or more house bodies, said platform structure being movably disposed, by specifically configurated displacing means, as hydraulic operated piston-cylinder- arrangements, in two opposite directions, oriented towards one another, where a first direction is given first sets of platform structures and a second direction is given second sets of platform structures.
- platform structure and/or “platform set” is to be considered “virtually” in that there is, in practice, no clearly defined border or interface between a “first” platform structure or platform set and an adjacent
- second platform structure or platform set, as each platform structure is formed from a predetermined plurality of platform related segments, the expression here selected having come into use simply for purposes of simplification and clarification.
- a transport system finds its particular field of application within a production plant adapted for series or mass production of the same and/or different partly finished and/or completely finished house bodies, but may also be put into use for the production of more or less finished house units, such as semi-manufactures.
- assembly line principle is basically taken to signify that, during a production sequence, a floor element is to be moved, during a successive mounting sequence in position of applying modules, construction elements and/or units, from one assembly station to another.
- the platforms consist of individual units and/or segments, with an outer circumference corresponding to or exceeding somewhat the circumference of the intended product as a unit or a module.
- Patent publication US-A-3 820 216 discloses a production line for the manufacture of prefabricated buildings.
- the floor (1) has a long section (2) which comprises an assembly line (7) and a short section (3) which accommodates the greater part of a manufacturing line (10), said lines (7 and 10) extending generally at right-angles and optionally being located at different horizontal levels.
- Various stores and other depots are provided along the two lines (7 and 10) which together constitute the production line of the factory.
- the short section (3) includes an office (4) having direct access to the floor (1), a canteen and cloakroom (5) and a watch room (6) with toilet facilities.
- a depot or station (35) located at the head of the assembly line (7) in the long section (2) of the floor, said depot or station (35) also being at one end of the manufacturing line (10) and being fitted for the assembly of prefabricated panel elements to form cell-like building sections or room units intended for the construction of prefabricated dwelling or other buildings.
- cell-like building sections or room units is to be interpreted as implying the provision of at least one wall and/or a floor and/or a ceiling.
- said building sections or room units are conveyed along the assembly line (7) in common and are there provided with wallpaper or other wall coverings, doors, windows and so on as required.
- Each building section or room unit is composed of a plurality of panel-like elements and normally will basically consist of a floor (80), upright walls (81 and 82) and a ceiling (83).
- Patent publication US-A-3 958 320 discloses methods for the manufacture of pre fabricated building sections or room units and factories for the implementation of such methods.
- the production line (2) comprises a construction part (3), a manufacturing part (4) and an assembly part (5).
- the panels that are to form walls, floors, ceilings and so on of the building sections are made in the parts (3 and 4) of the line (2) and are the assembled at the beginning of the part (5) of that line.
- the assembled building sections are subject to further finishing techniques as they pass towards the end of the assembly part (5) of the production line (2) so that, when they reach said end, the sections are substantially complete and finished and are ready for use in the construction of prefabricated buildings.
- a prefabricated building section (10) that may be made on the production line (2) is comprised principally by a floor panel (6), two wall panels (7 and 8) and a panel (9) for the ceiling or roof.
- the section (10) has the shape of a horizontally elongated rectangular parallelepiped, two opposite longer vertical side of which are missing.
- Patent publication US-A-4 272 050 discloses a method and apparatus for pre-casting steel reinforced concrete box-like modules.
- the method and apparatus may be employed to form modules in a variety of ways.
- a completed pre-cast monolithic concrete module (300) including a floor (302), two longitudinally extending side walls (304), a roof (306) and a window opening (308).
- end walls which may partly or completely cover the end opening (310).
- steel reinforcement means in the form of vertical rods (74) and horizontal rods (79) extending respectively from the floor and side walls are shown in preparation for the subsequent inclusion of a cast concrete end wall.
- the assembly line is generally designated by the reference numeral (13) and comprises three sets of casting beds (15), each set including four casting beds.
- the patent publication DE-Al -2 338 445 discloses a method and a device for the production of units or arrangements in the form of pallets.
- Sections (1-3) within the preparatory transporting line and the sections (4-7) within the production line are oriented in parallel.
- Each pallet is exposing a rectangular form and is transported in a direction along the long sides.
- the present invention is based upon predetermined "virtual" platform constructions where each platform consists of a number of platform related segments.
- One platform may consist of a first number of segments, a second platform may consist of a first or a second number of segments, and so on.
- a "virtual" platform consists of a number of segments which in a closed position may cover and support a ground or a floor unit for a building (and eventually thereto added segments).
- the platforms simultaneously displaced may have the same or different forms and the same or different number of rectangular segments.
- a movably disposed platform structure as for supporting one or more floor elements for one or more house bodies, said platform structure being in the form of a set or a number of platform sections or segments, by displacement means, movably disposed in at least two directions, oriented towards or opposite one another, where a first direction is given to first sets of platforms or sections and a second direction is given to second sets of platforms or sections, to be able to offer simplified routines in the production line of house bodies, to simplify an adapted transport system to fulfil a selected production and a more compact set of requisite assembly stations and/or create the preconditions for a buffer zone.
- one or more number of platform segments coordinated to a virtual platform set or thereof are displaced over in order, in such instance, to be included as second sets of platforms and are there given a second direction of displacement and that, during this transport or displacement distance, the house body and/or bodies are further completed towards a finished product.
- the present invention takes as its point of departure or origin the prior art, as disclosed by way of introduction, where a transport system is directly adapted in order to be able to offer a sequential assembly production sequence, in accordance with the "assembly line principle", of a plurality of house bodies, by positioning, on a prefabricated floor element, house body allocated modules, construction units, construction parts etc., and under the utilisation of a movably disposed platform structure, for supporting one or more floor elements for one or more house bodies, said platform structure being movably disposed, by displacement means, in at least two main directions, oriented towards or opposite one another, where a first direction is given to first sets of virtual platforms and a second direction is given to second sets of virtual platforms.
- the present invention more specifically discloses that the prior art be supplemented by the feature that, on a selected number of platform segments, included in a platform structure or a virtual set of platforms, there are manufactured or positioned one or more floor elements, according as it or they are displaced as semi- manufactures in a first direction, there are applied to and mounted on to these floor elements modules, construction units, construction parts etc.
- one virtual platform set or a coordinated number of real platform segments, supporting said floor unit with mounted modules, construction units, construction parts as semi-manufactures, are displaced over so as to be included in second sets of virtual platforms and are there given said second displacement direction, and that during this transport the house body and/or bodies, in the form of semi-manufactures, are supplemented further with construction parts towards a finished product.
- a displacement of platform segments, from as first sets of second platforms to the first platform set takes place piecewise, pairwise and/or in coordination using a chosen number of platform segments.
- a displacement of a plurality of platform segments, forming a virtual platform set, carrying one or more house bodies in semi-manufacture, from first sets of platforms to second sets of platforms, may take place piecewise, pairwise and/or in coordination, such as in coordinated, such as with 5-10 or 4-8, platform segments.
- a movably disposed platform structure as platform segments or sets of platforms, for supporting one or more floor elements for one or more semi-manufactures and/or house body and/or bodies, said sets of platforms being movably disposed by displacement means in at least two main directions, oriented opposite one another, where a first direction is given first sets of virtual platforms and a second direction is given second sets platforms, each virtual platform is built up by a selected number of adjacently oriented platform sections.
- the present invention discloses the constructional disclosure for the transport system that, on a selected number of virtual sets of platforms and platform segments included therein, included in said transport system, there are manufactured or positioned one or more floor elements and that, according as it or they are displaced in said first direction, individual house body associated modules, construction units, construction parts etc. are applied to these floor elements, in order to commence a production towards and offer a semi-manufacture and/or finished product.
- a coordinated number of platform segments supporting one or more semi-manufactures is displaced over so as to be included in the second sets of virtual platforms and there be given a second displacement direction, and that during this transport the semi- manufacture forming a body, bodies, units and/or modules is further completed towards a finished semi-manufacture and/or a finished product.
- Fig. 1 shows in principle a transport system with a platform structure, with sets of virtual platforms oriented in two parallel rows and where these are displaceable in each one of two counter-directed movements, where first coordinated sets of platforms are given a first direction of movement, while second coordinated sets of platforms are given a second, an opposing, direction of movement;
- Fig. 2 shows a lateral displacement, significative of the invention, of a collection of coordinated platform segments (eight segments), supporting one or more semimanufactures, from right-related sets of first platforms to left-related sets of second platforms;
- Fig. 3 shows a lateral displacement, significative of the invention, of a single platform segment (9A4) from left-related second sets of platforms to right-related first sets of platforms;
- Fig. 4 is a perspective view of a coordinated "virtual" platform in the form of an imaginary unit, with a number of total eight platform segments, illustrated supporting two floor units supported by selected segments; and
- Fig. 5 is a sectional view through a floor unit, such as a unit which is placed to rest against only a few, say two or three, platform segments.
- Figs. 1, 2 and 3 illustrate the function of an endless transport system 1, constructed from platform structures, with coordinated virtual sets of platforms, where each such virtual platform set consists of a like or unlike number, forms and/or structures but each of a plurality, of platform segments, in different transport sequences and positions, and which system 1 is intended to be able to displace, continuously or stepwise, an elongate set of platform segments Al to A8, transversely oriented in relation to the transport direction "Dl" and "D2", applicable to each one of the platform sets IA, 2A, 3A .... 9A.
- Each platform segment, such as Al has a rectangular surface Al '.
- the invention is intended, with the aid of a transport device "T" which, via displace means, cooperates with a plurality of adjacently oriented platform segments Al, A2, A3 ... A8, oriented in parallel and coordinated to individual sets of platforms, such as IA, where the pattern of movement for these sets of platforms 1A-9A and each exposing platform segments Al .... A8, are adapted to be able to offer a sequential assembly, structured in accordance with the "assembly line principle", of a plurality of house bodies or finished product.
- platform segment A6, A7 and part of A8 within a platform set IA, there is placed a metal frame 5 and coordinated module profiles 8, 8' and on site manufactured first floor element 2, and thereafter make for the positioning on the floor element 2 and its concrete slab 6 house associated modules, construction units, construction parts etc. (not shown), and under the utilisation of movably disposed sets of platforms, which are to displace themselves successively from platform IA to 9A, for supporting of one, illustrated as 2 or more
- the floor element (2) accommodates the platform segments A2, A3 and A4.
- Said platform structure with its sets of platforms IA ... 9A and where each platform set, such as IA in Figure 4, is composed of a selected plurality of platform segments, here illustrated as segments Al, A2, ... A8, are, by not shown displacement means associated with the transport system "T" movably disposed in two directions, oriented opposite to one another, where a first direction “Dl” is given first sets of platforms IA, 2A, 3A, 4A and 5A and a second direction “D2" is given second sets of platforms 6A, 7A, 8A and 9A, under the exposure of a free buffer zone (in Fig. 1 located under the platform set 6A).
- Fig. 2 illustrates how a coordinated set, in the form of a selected number of platform segments 5Al ...
- Fig. 3 illustrates an intermediate position, where a platform set 9A empty of house bodies allocated to the platform segments 9A8, 9A7, has been displaced over so as to form a new platform set (IA).
- Figs. 1 to 4 are intended to illustrate that, on a complete platform set IA, with its platform segments Al to A8, (Fig. 4) there are manufactured or placed one or more prefabricated floor elements 2, (2) with an outer "L” or here “U” shaped metal frame 5, transversely oriented metal profiles 8, 8' with through-going holes, a subjacent insulation panel or mat 7 and a concrete slab 6, divided in sections 4', 4" and forming an upper wear or floor surface 4a (according to Fig. 5).
- the present invention is based on the feature that according as this or these floor elements 2, (2) are displaced in said first direction "Dl" separate modules, construction units, construction parts etc. are applied to these floor elements 2 (2), within int. al. the platform sets IA, 2 A, 3 A, 4A and 5 A. Thus, one and the same construction is moved from one platform set IA to 2 A, to 3 A and so forth.
- a coordinated number (eight) of platform segments such as 5Al to 5A8, is displaced over so as to be included in the second sets of platforms and there be given a second displacement direction "D2", according to Fig. 2, and that during this transport distance 5A, 6A, 7A, 8A and to 9A the house bodies and/or semi-manufactures thereof (not shown) are supplemented further, towards a finished product, still resting against their original platform segments allotted the reference numerals A6, A7, A8 and A2, A3 and A4, respectively.
- Displacement of platform segments from the second sets of platforms to the first set of platforms may be depending upon needs and take place piecewise and/or pairwise.
- a displacement of platform segments, from the first set of platforms to the second set of platforms, normally takes place in a coordinated, as with 5-10, preferably 5-8, platform segment.
- the platform segments A1-A4 can of course, as a unit, be displaced to the left, while platform segments A6, A7....A8 are displaced a selected time period later to the left, the floor elements 2 and (2) being able to change place in the production line.
- a number of segments are transported along the displace direction "Dl", each to an end and final position, along a displace direction "D3" in single cooperating number over to the displace direction "D2", each to an end and final position (9A4) and further long a displace direction "D4" to the first set (IA).
- the displace direction "Dl" and “D2" are supporting the sections by two or three sliding surfaces 10, 10a, however the displace directions "D3" and “D4" require a number of parallel sliding surfaces (or pair of surfaces) corresponding to the maximum number of segments included in a platform
- each virtual platform includes its number of segments
- a computer (not shown) is allotted information of the number of and which segments are allocated to its virtual platform and its position in the transportation path and thus said computer may activate relevant displacement means.
- every illustrated unit and/or circuit can be combined with every other illustrated unit and/or circuit within the scope in order to be able to attain the desired technical function.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
- Automatic Assembly (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SE0700441A SE532257C2 (en) | 2007-02-21 | 2007-02-21 | Transport system adapted to offer a sequential assembly of housing bodies |
PCT/IB2008/001019 WO2008102268A1 (en) | 2007-02-21 | 2008-02-20 | A transport system adapted to be able to offer a sequential assembly of house bodies |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2125313A1 true EP2125313A1 (en) | 2009-12-02 |
EP2125313A4 EP2125313A4 (en) | 2013-03-27 |
EP2125313B1 EP2125313B1 (en) | 2014-10-08 |
Family
ID=39709690
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08737532.5A Active EP2125313B1 (en) | 2007-02-21 | 2008-02-20 | A transport system for sequential assembly of house bodies |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP2125313B1 (en) |
ES (1) | ES2527443T3 (en) |
SE (1) | SE532257C2 (en) |
WO (1) | WO2008102268A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SE532261C2 (en) * | 2007-04-12 | 2009-11-24 | Bau How As | Transporting arrangements |
CN110242055A (en) * | 2019-05-08 | 2019-09-17 | 江苏江都建设集团有限公司 | A kind of steel truss installation method |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3344034A1 (en) * | 1983-12-06 | 1985-06-13 | Gesellschaft für Fertigbautechnik mbH, 4600 Dortmund | Installation for assembly-line production of precast concrete parts, in particular of large panels |
EP1586520A1 (en) * | 2004-04-14 | 2005-10-19 | Rotzinger Ag | Intermediate buffer |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
NL7212652A (en) * | 1972-09-19 | 1974-03-21 | ||
US3820216A (en) * | 1972-09-28 | 1974-06-28 | Lely Nv C Van Der | Production lines for the manufacture of prefabricated buildings |
US4272050A (en) * | 1978-09-14 | 1981-06-09 | Master Modular Homes, Inc. | Method and apparatus for pre-casting steel reinforced concrete box-like modules |
-
2007
- 2007-02-21 SE SE0700441A patent/SE532257C2/en not_active IP Right Cessation
-
2008
- 2008-02-20 ES ES08737532.5T patent/ES2527443T3/en active Active
- 2008-02-20 EP EP08737532.5A patent/EP2125313B1/en active Active
- 2008-02-20 WO PCT/IB2008/001019 patent/WO2008102268A1/en active Application Filing
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3344034A1 (en) * | 1983-12-06 | 1985-06-13 | Gesellschaft für Fertigbautechnik mbH, 4600 Dortmund | Installation for assembly-line production of precast concrete parts, in particular of large panels |
EP1586520A1 (en) * | 2004-04-14 | 2005-10-19 | Rotzinger Ag | Intermediate buffer |
Non-Patent Citations (1)
Title |
---|
See also references of WO2008102268A1 * |
Also Published As
Publication number | Publication date |
---|---|
SE0700441L (en) | 2008-08-22 |
EP2125313B1 (en) | 2014-10-08 |
WO2008102268A1 (en) | 2008-08-28 |
EP2125313A4 (en) | 2013-03-27 |
SE532257C2 (en) | 2009-11-24 |
ES2527443T3 (en) | 2015-01-23 |
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