EP2121219B1 - Method for casting a material, casting mold for casting a material and use of a casting mold for casting a casting part - Google Patents
Method for casting a material, casting mold for casting a material and use of a casting mold for casting a casting part Download PDFInfo
- Publication number
- EP2121219B1 EP2121219B1 EP07846382.5A EP07846382A EP2121219B1 EP 2121219 B1 EP2121219 B1 EP 2121219B1 EP 07846382 A EP07846382 A EP 07846382A EP 2121219 B1 EP2121219 B1 EP 2121219B1
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- European Patent Office
- Prior art keywords
- casting
- mold
- cavity
- casting mold
- runner
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D23/00—Casting processes not provided for in groups B22D1/00 - B22D21/00
- B22D23/006—Casting by filling the mould through rotation of the mould together with a molten metal holding recipient, about a common axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/06—Permanent moulds for shaped castings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/08—Features with respect to supply of molten metal, e.g. ingates, circular gates, skim gates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D35/00—Equipment for conveying molten metal into beds or moulds
- B22D35/04—Equipment for conveying molten metal into beds or moulds into moulds, e.g. base plates, runners
Definitions
- the invention relates to a method for casting a material by introducing it into a flowable state by heating and introduction into a mold according to the gravity principle, on a mold for casting a material and on the use of a casting mold for casting a casting a molten metal.
- the bottom casting results in the most laminar mold filling, however, during the solidification process, the coldest material is in the mentioned feeder or riser, ie the storage space from which material is to be fed during solidification, so that here the make-up is ensured by larger feeder dimensions must become.
- head casting is the hottest material in the riser or feeder, so that although a good make-up with the lowest feed volume, but the quality of the castings depending on the filling level deteriorated by turbulence.
- DE 43 04 622 A1 discloses a method for filling a casting mold in progressive casting, wherein a gate of the casting mold is connected via a pipe connection with a spout opening of a holding furnace holding molten liquid, wherein the mold cavity of the mold is held in the container below the melt level during the entire filling and the feeders of Mold during filling below the mold cavity and are brought to a higher position after filling.
- the method should be less expensive in terms of filling the mold and allow improved quality casting compared to gravity processes.
- WO 2004/039516 A discloses a lost mold casting process. Here, a molten metal is forced through a riser by means of low pressure in the casting model.
- DE 21 64 755 A1 discloses a casting process with solidification steering and a device for carrying out the process.
- To fill the mold occurs in the establishment of the melt in vortex-free and controllable in the flow rate on the rotational speed of the reservoir inflow from the reservoir via the pipe connections in the mold cavity and fills it by uniform level increase.
- the filling of the mold is carried out by a continuous tilting of the same.
- After completion of the mold filling can then first use a predominantly falling in relation to the gravity vector solidification, which progresses to the mouth of acting as a feeder pipe connection. From this first solidification position, the castings enter theirs Forms in continuous transition in a predominantly horizontal main solidification direction and finally in a predominantly vertically rising, in which the solidification in the molds is completed until the approach of the pipe joint.
- the object of the present invention was to avoid the disadvantages of the previously known casting and to provide methods for casting a material with optimal laminar vortex free mold filling and optimal Nachspeisung by the hottest metal from a storage room and thus smaller storage or feeder volume enable.
- overheating of contour-related accumulations of material should be avoided and cycle, material, energy, transport and cutting performance should be saved.
- the production of large-scale and complicated castings should be simplified and thus cheapened.
- a further task aspect consisted in the creation of appropriate casting molds for the rational and high-quality production of castings as well as in the use of a casting mold for casting a casting from a molten metal.
- the method for casting a material by introducing it into a flowable state by heating and placing it in a casting mold according to the principle of gravity is characterized in that the introduction of the material into the cavity of the casting mold from below follows the principle of bottom casting takes place, the material - in the flow direction of the same - is first introduced into a pouring pond of a casting run, then through the casting run, then through a lying in front of the cavity and disposed below the same storage space and from there into the cavity, and then after the Insert the material into the mold together with it Eingusstümpel, casting run and pantry is pivoted so that the pantry takes over the function of the feeder or riser and the solidification of the material takes place according to the principle of Kopfgusses.
- it is first brought the material by heating in a flowable state and introduced into a mold or in the mold cavity or cavity according to the principle of the bottom casting and the solidification is carried out according to the principle of Kopfgusses / Kippgusses.
- a closure can also be provided on the pouring pond, which is activated before pivoting.
- pivoting of the mold takes place about an axis which runs at least approximately parallel to the parting plane or to the parting plane of the mold.
- the cavity and the run and thus also the parting line (s) or parting line (s) - level (s) are provided or arranged at an angle to each other.
- Either the casting run or the cavity can run obliquely, but it is also possible for both the cavity and the casting run in be arranged at an oblique angle to the horizontal, wherein cavity and run to each other can include an obtuse angle.
- the cavity and / or the casting run can occupy a shallow angle to the horizontal.
- cavity and run are provided at such an angle to each other and are pivoted together at such an angle and in such a direction that upon reaching a position of the storage space in which this the function of the riser or feeder can take over, the casting run has not reached the horizontal, it is particularly advantageous if the pivoting of the mold takes place in one direction, such that the casting run leads, so that in the solidification position of the run at least slightly upwards and a Leakage of the melt from the pantry, which then, as already mentioned, acts as a riser or feeder is not possible.
- the invention also relates to a corresponding mold for casting a material by bringing it into a flowable state by heating and introduction into the mold by gravity, comprising a pouring run with pouring basins, a storage space adjoining the run and an adjoining with an inlet provided cavity, wherein the Eingusstümpel is provided above the cavity, the casting run side of the cavity, wherein for introducing the material into the cavity of the mold from below according to the principle of the bottom casting of the reservoir below the inlet of the cavity and the inlet above the Storage space is arranged and wherein the mold together with Eingusstümpel, casting run, pantry, inlet and cavity is pivotable, so that the reservoir is effective as above the cavity arranged feeder for solidification of the material according to the principle of Kopfgusses.
- a development of the invention relates to a mold or mold, which has a reservoir below the cavity into which the pouring leads, wherein the opening into the reservoir region of the casting a section - the inlet - has, which is lower than the reservoir ,
- the mold may further be characterized in that the cavity and the run are not provided parallel to each other, but at an angle to each other.
- the mold or mold may be formed such that both, ie cavity and run, are inclined, wherein they can form an obtuse angle to each other.
- the angle can be chosen such that upon pivoting of the mold into the position in which the storage space comes to lie over the cavity - the solidification position - and the storage space can act as a feeder or riser, the casting run in a the leakage of Melt from the storage space avoiding position by this at least slightly protrudes with respect to the horizontal, at least slightly upwards.
- Such a design of the casting mold is advantageous in that the cavity and the casting run are arranged relative to one another and the shape is pivoted in such a way that the casting run leads.
- the pivotable mold in which the mold halves surrounding both the casting run and the reservoir and the cavity are separated by corresponding parting lines, is expediently designed such that the pivoting takes place about an axis which extends at least approximately parallel to the plane of the parting plane ,
- This mold is - with the reservoir down - filled according to the bottom casting principle with melt, the reservoir is located below the cavity and in the pivoted mold, the solidification of the melt - with the then acting as feeder or riser pantry upwards.
- the casting mold has a closure on the pouring basin or a slide is provided in the region of the casting run, wherein the closure or slide is actuated before or in time during pivoting.
- a closure is provided in the region of the pouring pond.
- a slider can be provided in the region of the inlet.
- the axis of rotation of the mold can be aligned horizontally.
- Casting products which are or have been produced by the inventive method and / or by means of the casting molds according to the invention, consist in a particularly expedient and advantageous manner of light metal alloys, in particular aluminum alloys.
- FIGS. 1 to 4 conventional casting methods according to the prior art and the Figures 5 and 9 the casting method according to the invention.
- FIGS. 1 to 4 is the indicated mold or mold respectively denoted by 1A, 1B, 1C and 1 D and the mold cavity or the cavity with 1a -1d.
- a feeder or riser 2a to 2d is provided, from which the so-called replenishment can take place when the casting solidifies.
- the flow direction of the material is also determined by the contours of the casting, resulting in overheating areas in the mold, which cause defects in the casting.
- the most laminar mold filling according to the side casting FIG. 2 a respect to the laminar mold filling already deteriorated design and both casting methods, ie Floor casting and side casting, have the disadvantage that the coldest material is located in the feeder or riser and thus can be done during solidification optimal Nachspeisung only by larger feeders.
- FIG. 7 is a position of the mold or mold 1 E shown after moving from the position of the FIG. 5 was pivoted about 90 °. It is here the parting line 10 between the two mold halves 1E 'and 1E "recognizable and the pivot axis I, which runs parallel and through the plane formed by the parting lines 10. In FIG. 7 is still recognizable, the observer facing end face of the cavity 1 e and the end face of the storage space 9 and the inlet 7a and the pouring basin 4e.
- a closure 11 can also be provided or in the region of the inlet a slide 12, which are actuated in good time before or during pivoting, so that the casting run is completed there.
- the pivoting can also be pivoted about a horizontal or horizontal or at least approximately parallel to the plane of the parting line 10 extending axis, for example, at least approximately to the axis extending perpendicular thereto III. It may be advantageous if the pivoting takes place in the direction of the arrow III ', so that the casting run or the pouring pond precedes and melt until it reaches a position with the reservoir 9 upwards at least this can not leak.
- the pivoting can also take place about other axes or curves than the illustrated, for example, from the axes shown axes or curves, when using a shutter or slider, the direction of rotation with respect to the leakage of melt from the casting is less crucial.
- FIGS. 8 and 9 are cavity 20 and at least parts of the runner 21, namely the inlet 22, at an angle to each other, at an obtuse angle, arranged.
- Cavity 20, the reservoir 25 and inlet 24 may be arranged to each other so that the inlet 24 is lower than the reservoir 25 and this in turn is lower than the cavity 20. In some cases, it may also be advantageous or sufficient if the inlet 24 is not placed below the storage space 25.
- FIGS. 8 and 9 are cavity and inlet, as already mentioned, provided at an obtuse angle 26 to each other and both each include an angle 27,28 to a plane 29 which extends at least approximately perpendicular to the horizontal.
- the mold 30 is pivoted in the in FIG. 9 shown position, and that about the axis 31, which is at least approximately parallel to the parting line 32 of the mold 30, and expediently in a pivoting direction of the arrow 33, so that the runner 21 with the Eingusteümpel 23 leads up to a position of the FIG. 9 , wherein the cavity 20 is brought into such a position that the storage space 25 is now above the cavity 20 and the storage space 25 can take over the function of a riser or feeder.
- the pivoting is done so far that the inlet 22, the horizontal 34 has not quite reached, so it can leak no or little melt.
- the method according to the invention or the casting molds according to the invention make it possible to cast according to the principle of bottom casting with a laminar mold filling that is optimal in comparison with the other casting methods and solidify according to the principle of head casting, which in turn results in the best possible make-up.
- the invention further relates to castings which are produced by the method according to the invention and / or in the casting molds according to the invention.
- the method according to the invention is particularly suitable for the processing of light metal, in particular light metal alloys, such as aluminum alloys, the invention is not limited to use in light metal alloys, but other materials according to the invention can also be processed, including non-metallic materials.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
- Casting Devices For Molds (AREA)
Description
Die Erfindung bezieht sich auf ein Verfahren zum Gießen eines Materials durch Verbringen desselben in einen fließfähigen Zustand durch Erhitzen und Einbringen in eine Gussform nach dem Schwerkraftprinzip, auf eine Gussform bzw. Kokille zum Gießen eines Materials sowie auf die Verwendung einer Gießform zum Gießen eines Gussteils aus einer Metallschmelze.The invention relates to a method for casting a material by introducing it into a flowable state by heating and introduction into a mold according to the gravity principle, on a mold for casting a material and on the use of a casting mold for casting a casting a molten metal.
Als Gießverfahren, insbesondere als Schwerkraftgießverfahren, haben sich hauptsächlich vier Gießverfahren bewährt, nämlich der Bodenguss, der Seitenguss, der Kopfguss und der Kippguss, die zwar untereinander gegenseitig bestimmte Vorteile aufweisen, insgesamt jedoch allesamt bestimmte Nachteile haben.As a casting method, in particular as gravity casting, four casting methods have proven successful, namely the bottom casting, the side casting, the head casting and the tilting casting, which have mutually certain advantages, but all together have certain disadvantages.
So zum Beispiel ergibt der Bodenguss zwar die laminarste Formfüllung, jedoch befindet sich während des Erstarrungsprozesses das kälteste Material im genannten Speiser bzw. Steiger, also dem Vorratsraum, aus dem während des Erstarrens Material nachgespeist werden soll, so dass hier die Nachspeisung durch größere Speiserdimensionen gesichert werden muss.Thus, for example, the bottom casting results in the most laminar mold filling, however, during the solidification process, the coldest material is in the mentioned feeder or riser, ie the storage space from which material is to be fed during solidification, so that here the make-up is ensured by larger feeder dimensions must become.
Beim Seitenguss ist zwar relativ heißes Material im Speiser, jedoch ergibt sich eine turbulentere Formfüllung als beim Bodenguss.While the side casting is relatively hot material in the feeder, however, results in a more turbulent mold filling than the bottom casting.
Beim Kopfguss ist zwar das heißeste Material im Steiger oder Speiser, so dass zwar eine gute Nachspeisung bei geringstem Speiservolumen erfolgt, aber die Qualität der Gussteile in Abhängigkeit von der Füllhöhe durch Turbulenzen sich verschlechtert.While head casting is the hottest material in the riser or feeder, so that although a good make-up with the lowest feed volume, but the quality of the castings depending on the filling level deteriorated by turbulence.
Beim Kippguss, bei dem sich ebenfalls das heißeste Material im Speiser befindet, entstehen nicht gewollte Verwirbelungen und Fließlinien auf der Gussteiloberfläche. Die Fließrichtung des flüssigen Materials wird von der Kontur des Gussteiles bestimmt und führt damit zu Überhitzungsbereichen in der Form und damit auch im Gussteil.In the case of tilted casting, which also contains the hottest material in the feeder, unintended turbulences and flow lines are created on the casting surface. The flow direction of the liquid material is determined by the contour of the casting determines and thus leads to overheating areas in the mold and thus also in the casting.
Die Aufgabe der vorliegenden Erfindung bestand darin, die Nachteile der bisher bekannten Gießverfahren zu vermeiden und Verfahren zum Gießen eines Materials zu schaffen, die bei optimaler laminarer wirbelungsfreier Formfüllung auch eine optimale Nachspeisung durch das heißeste Metall aus einem Vorratsraum und damit kleinere Vorrats- bzw. Speiservolumen ermöglichen. Außerdem sollen Überhitzungen von konturbedingten Materialanhäufungen vermieden werden und Kreislauf-, Material-, Energie-, Transport- und Zerspanungsleistung eingespart werden. Weiterhin soll die Herstellung von großflächigen und komplizierten Gussteilen vereinfacht und damit verbilligt werden. Ein weiterer Aufgabenaspekt bestand in der Schaffung von entsprechenden Gussformen zur rationellen und qualitativ hochwertigen Herstellung von Gussteilen sowie in der Verwendung einer Gussform zum Gießen eines Gussteils aus einer Metallschmelze.The object of the present invention was to avoid the disadvantages of the previously known casting and to provide methods for casting a material with optimal laminar vortex free mold filling and optimal Nachspeisung by the hottest metal from a storage room and thus smaller storage or feeder volume enable. In addition, overheating of contour-related accumulations of material should be avoided and cycle, material, energy, transport and cutting performance should be saved. Furthermore, the production of large-scale and complicated castings should be simplified and thus cheapened. A further task aspect consisted in the creation of appropriate casting molds for the rational and high-quality production of castings as well as in the use of a casting mold for casting a casting from a molten metal.
Diese Aufgabe wird durch ein Verfahren mit den Merkmalen des Anspruchs 1, durch eine Gussform bzw. Kokille mit den Merkmalen des Anspruchs 13 sowie durch die Verwendung einer Gießform bzw. Kokille zum Gießen eines Gussteils aus Metallschmelze gemäß den Merkmalen des Anspruchs 15 gelöst. Weiterbildungen und vorteilhafte Ausgestaltungen der Erfindung ergeben sich aus den jeweiligen Unteransprüchen.This object is achieved by a method having the features of claim 1, by a mold having the features of
Gemäß der Erfindung zeichnet sich zunächst das Verfahren zum Gießen eines Materials durch Verbringen desselben in einen fließfähigen Zustand durch Erhitzen und Einbringen in eine Gussform nach dem Schwerkraftprinzip dadurch aus, dass das Einbringen des Materials in die Kavität der Gussform von unten her nach dem Prinzip des Bodengusses erfolgt, wobei das Material - in Flussrichtung desselben esehen - zunächst in einen Eingusstümpel eines Gießlaufs eingebracht wird, dann durch den Gießlauf, danach durch einen vor der Kavität liegenden und unterhalb desselben angeordneten Vorratsraum und von dort in die Kavität fließt, und dass anschließend nach dem Einbringen des Materials in die Gussform dieselbe mitsamt Eingusstümpel, Gießlauf und Vorratsraum verschwenkt wird, so dass der Vorratsraum die Funktion des Speisers beziehungsweise Steigers übernimmt und die Erstarrung des Materials nach dem Prinzip des Kopfgusses erfolgt. Mit anderen Worten, es wird zunächst das Material durch Erhitzen in einen fließfähigen Zustand gebracht und in eine Gussform bzw. in den Formhohlraum oder Kavität nach dem Prinzip des Bodengusses eingebracht und die Erstarrung erfolgt nach dem Prinzip des Kopfgusses/ Kippgusses.According to the invention, first of all, the method for casting a material by introducing it into a flowable state by heating and placing it in a casting mold according to the principle of gravity is characterized in that the introduction of the material into the cavity of the casting mold from below follows the principle of bottom casting takes place, the material - in the flow direction of the same - is first introduced into a pouring pond of a casting run, then through the casting run, then through a lying in front of the cavity and disposed below the same storage space and from there into the cavity, and then after the Insert the material into the mold together with it Eingusstümpel, casting run and pantry is pivoted so that the pantry takes over the function of the feeder or riser and the solidification of the material takes place according to the principle of Kopfgusses. In other words, it is first brought the material by heating in a flowable state and introduced into a mold or in the mold cavity or cavity according to the principle of the bottom casting and the solidification is carried out according to the principle of Kopfgusses / Kippgusses.
Dabei erfolgt das Einbringen des Materials in die Kavität der Gießform von unten her durch einen Gießlauf nach Art des Bodengusses, indem die Schmelze zunächst von oben in einen zumindest zum Teil höher als die Kavität liegenden Eingusstümpel, von dort durch einen nach unten führenden Einlauf, dann über eine Krümmung - den Zulauf - nach oben in einen unterhalb der Kavität liegenden Vorratsraum und durch dessen Auslauf in die Kavität eingebracht wird und das Erstarren erfolgt sodann mit dem Vorratsraum nach oben nach Art des Kopfgusses, indem vor dem Erstarren des Materials die Form verschwenkt wird, so dass dann der Vorratsraum die Speiser-bzw. Steigerfunktion übernimmt.The introduction of the material into the cavity of the mold from below by a casting run on the type of bottom casting by the melt first from above into an at least partially higher than the cavity lying Eingußümpel, from there through a downwardly leading inlet, then about a curvature - the inlet - upwards into a storage space located below the cavity and is introduced through the outlet into the cavity and the solidification then takes place with the pantry upwards in the manner of Kopfgusses by before the solidification of the material, the mold is pivoted , so that then the pantry the feeder or. Steigerfunktion takes over.
Um das Auslaufen der Schmelze aus dem Eingusstümpel während des Verschwenkens und danach zu vermeiden, kann es vorteilhaft sein, wenn ein im Gießlauf vor der Kavität - in Flussrichtung der Schmelze gesehen - liegender Schieber vor oder während des Verschwenkens der Form rechtzeitig aktiviert wird.In order to prevent the melt from flowing out of the pouring basin during pivoting and after that, it can be advantageous if a slide lying in the casting run in front of the cavity - in the flow direction of the melt - is activated in good time before or during the pivoting of the mold.
Statt eines Schiebers kann aber auch ein Verschluss auf dem Eingusstümpel vorgesehen sein, der vor dem Verschwenken aktiviert wird.Instead of a slide, however, a closure can also be provided on the pouring pond, which is activated before pivoting.
Zweckmäßig ist es dabei, wenn das Verschwenken der Form um eine Achse erfolgt, die zumindest annähernd parallel zu der Trennfugen- Ebene bzw. zu den Trennfugen- Ebenen der Form verläuft.It is expedient here if the pivoting of the mold takes place about an axis which runs at least approximately parallel to the parting plane or to the parting plane of the mold.
Es kann weiterhin von Vorteil sein, wenn die Kavität und der Gießlauf und damit auch die Trennfuge(n) bzw. Trennfuge(n)- Ebene(n) zueinander in einem Winkel vorgesehen bzw. angeordnet sind. Es kann dabei entweder der Gießlauf oder die Kavität schräg verlaufen, es kann aber auch sowohl Kavität als auch Gießlauf in einem schrägen Winkel zur Waagrechten angeordnet sein, wobei Kavität und Gießlauf zueinander einen stumpfen Winkel einschließen können. Es können aber auch Kavität und/ oder Gießlauf einen flachen Winkel zur Horizontalen einnehmen.It can also be advantageous if the cavity and the run and thus also the parting line (s) or parting line (s) - level (s) are provided or arranged at an angle to each other. Either the casting run or the cavity can run obliquely, but it is also possible for both the cavity and the casting run in be arranged at an oblique angle to the horizontal, wherein cavity and run to each other can include an obtuse angle. However, it is also possible for the cavity and / or the casting run to occupy a shallow angle to the horizontal.
Dabei kann es besonders vorteilhaft sein, wenn Kavität und Gießlauf in einem derartigen Winkel zueinander vorgesehen sind und um einen derartigen Winkel gemeinsam verschwenkt werden und in einer derartigen Richtung, dass bei Erreichen einer Position des Vorratsraumes, in der dieser die Funktion des Steigers bzw. Speisers übernehmen kann, der Gießlauf die Horizontale noch nicht erreicht hat, wobei es ganz besonders vorteilhaft ist, wenn die Verschwenkung der Form in einer Richtung erfolgt, derart, dass der Gießlauf voreilt, so dass in der Erstarrungsposition der Gießlauf zumindest leicht nach oben weist und ein Auslaufen der Schmelze aus dem Vorratsraum, der dann, wie bereits erwähnt, als Steiger oder Speiser wirkt, nicht möglich ist.It may be particularly advantageous if cavity and run are provided at such an angle to each other and are pivoted together at such an angle and in such a direction that upon reaching a position of the storage space in which this the function of the riser or feeder can take over, the casting run has not reached the horizontal, it is particularly advantageous if the pivoting of the mold takes place in one direction, such that the casting run leads, so that in the solidification position of the run at least slightly upwards and a Leakage of the melt from the pantry, which then, as already mentioned, acts as a riser or feeder is not possible.
Die Erfindung betrifft auch eine entsprechende Gussform beziehungsweise Kokille zum Gießen eines Materials durch Verbringen desselben in einen fließfähigen Zustand durch Erhitzen und Einbringen in die Gussform nach dem Schwerkraftprinzip, umfassend einen Gießlauf mit Eingusstümpel, einen an den Gießlauf anschließenden Vorratsraum sowie eine daran anschließende mit einem Einlauf versehene Kavität, wobei der Eingusstümpel oberhalb der Kavität vorgesehen ist, wobei der Gießlauf seitlich der Kavität verläuft, wobei zum Einbringen des Materials in die Kavität der Gussform von unten her nach dem Prinzip des Bodengusses der Vorratsraum unterhalb des Einlaufs der Kavität und der Einlauf oberhalb des Vorratsraums angeordnet ist und wobei die Gussform mitsamt Eingusstümpel, Gießlauf, Vorratsraum, Einlauf und Kavität verschwenkbar ist, so dass der Vorratsraum als oberhalb der Kavität angeordneter Speiser zur Erstarrung des Materials nach dem Prinzip des Kopfgusses wirksam ist.The invention also relates to a corresponding mold for casting a material by bringing it into a flowable state by heating and introduction into the mold by gravity, comprising a pouring run with pouring basins, a storage space adjoining the run and an adjoining with an inlet provided cavity, wherein the Eingusstümpel is provided above the cavity, the casting run side of the cavity, wherein for introducing the material into the cavity of the mold from below according to the principle of the bottom casting of the reservoir below the inlet of the cavity and the inlet above the Storage space is arranged and wherein the mold together with Eingusstümpel, casting run, pantry, inlet and cavity is pivotable, so that the reservoir is effective as above the cavity arranged feeder for solidification of the material according to the principle of Kopfgusses.
Eine Weiterbildung der Erfindung bezieht sich auf eine Gießform bzw. Kokille, die unterhalb der Kavität einen Vorratsraum aufweist, in den der Gießlauf mündet, wobei der in den Vorratsbehälter mündende Bereich des Gießlaufes einen Abschnitt - den Zulauf - aufweist, der tiefer liegt als der Vorratsbehälter.A development of the invention relates to a mold or mold, which has a reservoir below the cavity into which the pouring leads, wherein the opening into the reservoir region of the casting a section - the inlet - has, which is lower than the reservoir ,
Die Gießform kann sich weiterhin dadurch auszeichnen, dass die Kavität und der Gießlauf zueinander nicht parallel vorgesehen sind, sondern in einem Winkel zueinander liegen. Dabei kann die Gießform bzw. Kokille derart ausgebildet sein, dass beide, also Kavität als auch Gießlauf, geneigt sind, wobei sie zueinander einen stumpfen Winkel bilden können. Der Winkel kann derart gewählt sein, dass bei einem Verschwenken der Form in die Position, in der der Vorratsraum über der Kavität zu liegen kommt - der Erstarrungsposition - und der Vorratsraum als Speiser bzw. Steiger wirken kann, der Gießlauf sich in einer das Auslaufen von Schmelze aus dem Vorratsraum vermeidenden Position befindet, indem dieser zumindest mit einem Teilbereich gegenüber der Horizontalen zumindest leicht nach oben ragt. Vorteilhaft ist eine derartige Ausbildung der Gießform, dass Kavität und Gießlauf derart zueinander angeordnet sind und die Form derart verschwenkt wird, dass der Gießlauf voreilt.The mold may further be characterized in that the cavity and the run are not provided parallel to each other, but at an angle to each other. In this case, the mold or mold may be formed such that both, ie cavity and run, are inclined, wherein they can form an obtuse angle to each other. The angle can be chosen such that upon pivoting of the mold into the position in which the storage space comes to lie over the cavity - the solidification position - and the storage space can act as a feeder or riser, the casting run in a the leakage of Melt from the storage space avoiding position by this at least slightly protrudes with respect to the horizontal, at least slightly upwards. Such a design of the casting mold is advantageous in that the cavity and the casting run are arranged relative to one another and the shape is pivoted in such a way that the casting run leads.
Die verschwenkbare Gießform, bei der die sowohl den Gießlauf als auch den Vorratsraum und die Kavität umgebende Formenhälften durch entsprechende Trennfugen voneinander getrennt sind, ist zweckmäßigerweise derart ausgebildet, dass die Verschwenkung um eine Achse erfolgt, die zumindest annähernd parallel zur Ebene der Trennfugen-Ebene verläuft.The pivotable mold, in which the mold halves surrounding both the casting run and the reservoir and the cavity are separated by corresponding parting lines, is expediently designed such that the pivoting takes place about an axis which extends at least approximately parallel to the plane of the parting plane ,
Diese Gießform ist - mit dem Vorratsbehälter nach unten - nach dem Bodengussprinzip mit Schmelze befüllbar, wobei der Vorratsraum sich unterhalb der Kavität befindet und in der verschwenkten Gießform erfolgt das Erstarren der Schmelze - mit dem dann als Speiser bzw. Steiger wirksamen Vorratsraum nach oben.This mold is - with the reservoir down - filled according to the bottom casting principle with melt, the reservoir is located below the cavity and in the pivoted mold, the solidification of the melt - with the then acting as feeder or riser pantry upwards.
Um das Auslaufen von Schmelze während oder nach dem Verschwenken zu vermeiden, kann es auch vorteilhaft sein, wenn die Gießform auf dem Eingusstümpel einen Verschluss aufweist oder im Bereich des Gießlaufes ein Schieber vorgesehen, wobei Verschluss oder Schieber vor oder rechtzeitig während des Verschwenkens betätigt werden.In order to prevent the leakage of melt during or after the pivoting, it may also be advantageous if the casting mold has a closure on the pouring basin or a slide is provided in the region of the casting run, wherein the closure or slide is actuated before or in time during pivoting.
Die Erfindung betrifft auch die Verwendung einer drehbar gelagerten Gießform bzw. Kokille, die einen das Gussteil abbildendenden Formhohlraum, ein Speisersystem zum Speisen des Formhohlraums mit Metallschmelze sowie einen Einlauf bzw. Angusskanal umfasst, über den das Speisersystem mit Metallschmelze befüllbar ist, wobei das Speisersystem in Bezug auf den Formhohlraum der Gießform bzw. Kokille derart angeordnet ist, dass bei in eine Füllstellung gedrehter Gießform die Füllung des Formhohlraums mit der Metallschmelze über das Speisersystem entgegen der Wirkrichtung der Schwerkraft erfolgt, und wobei die zum Einfüllen der Metallschmelze vorgesehene Einfüllöffnung des Angusskanals an einer Seitenfläche der Gießform derart entfernt zu seiner Einmündung in das Speisersystem angeordnet ist, dass die Einfüllöffnung des Angusskanals in der jeweiligen Füllstellung der Gießform oberhalb seiner Einmündung in das Speisersystem angeordnet ist,
zum Gießen eines Gussteils aus einer Metallschmelze umfassend folgende Arbeitsschritte:
- a. Bereitstellen der Gießform
- b. Ausrichten der Gießform in eine Füllstellung, in der in den Angusskanal gefüllte Metallschmelze in Folge der Wirkung der Schwerkraft durch den Angusskanal fließt, wobei die Hauptfließrichtung der Metallschmelze, also die Fließrichtung, in der die Metallschmelze unabhängig vom jeweiligen tatsächlichen Verlauf des Angusskanals fließen müsste, um auf direktem Wege von der Einfüllöffnung zur Einmündung des Angusskanals in das Speisersystem zu gelangen, mit der Wirkrichtung der Schwerkraft einen Winkel einschließt,
- c. Befüllen der in der Füllstellung ausgerichteten Gießform mit der Metallschmelze, bis die Gießform einschließlich des Angusskanals vollständig mit Metallschmelze gefüllt ist,
- d. Drehen der Gießform in eine Erstarrungsstellung, in der in Folge der Wirkung der Schwerkraft die in dem Speisersystem vorhandene Schmelze auf die im Formhohlraum vorhandene Schmelze drückt,
- e. Halten der Gießform in der Erstarrungsstellung, bis die in der Gießform vorhandene Metallschmelze einen bestimmten Erstarrungszustand erreicht hat,
- f. Entformen des Gussteils.
for casting a casting from a molten metal, comprising the following steps:
- a. Provide the mold
- b. Aligning the mold in a filling position in which filled in the runner metal melt flows due to the action of gravity through the runner, wherein the main direction of flow of the molten metal, ie the flow direction in which the molten metal would have to flow regardless of the actual course of the sprue to go directly from the filling opening to the mouth of the sprue in the feeder system, with the effective direction of gravity forms an angle,
- c. Filling the casting mold aligned in the filling position with the molten metal until the casting mold, including the runner, is completely filled with molten metal,
- d. Turning the casting mold into a solidification position in which, as a result of the action of gravity, the melt present in the feeder system presses on the melt present in the mold cavity,
- e. Holding the mold in the solidification position until the molten metal present in the mold reaches a certain state of solidification,
- f. Removal of the casting.
Es kann vorteilhaft sein, wenn im Bereich des Eingusstümpels ein Verschluss vorgesehen ist. Vorteilhaft kann im Bereich des Einlaufes ein Schieber vorgesehen sein. Zweckmäßigerweise kann die Drehachse der Gießform horizontal ausgerichtet sein.It may be advantageous if a closure is provided in the region of the pouring pond. Advantageously, a slider can be provided in the region of the inlet. Conveniently, the axis of rotation of the mold can be aligned horizontally.
Gusserzeugnisse, die nach dem erfinderischen Verfahren und/ oder mittels der erfindungsgemäßen Gießformen hergestellt werden bzw. worden sind, bestehen in besonders zweckmäßig und vorteilhafter Weise aus Leichtmetalllegierungen, insbesondere Aluminiumlegierungen.Casting products which are or have been produced by the inventive method and / or by means of the casting molds according to the invention, consist in a particularly expedient and advantageous manner of light metal alloys, in particular aluminum alloys.
Anhand der
Dabei zeigen die
Es zeigt die
-
Figur 1 schematisch das Gussverfahren nach dem so genannten Bodenguss, -
Figur 2 das Gießverfahren nach dem Seitenguss, -
Figur 3 das Gießverfahren nach dem Kopfguss und -
Figur 4 das Gießverfahren nach dem Kippguss.
-
FIG. 1 schematically the casting process after the so-called bottom casting, -
FIG. 2 the casting process after the side casting, -
FIG. 3 the casting process after the head casting and -
FIG. 4 the casting process after the dumping.
Bei den
Bei jeder der
Beim Bodenguss, beim Seitenguss und beim Kopfguss gemäß den
Beim Bodenguss und bei Seitenguss gemäß den
Es ist ersichtlich, dass beim Bodenguss gemäß
Beim Seitenguss gemäß
In the side casting according to
Beim Kopfguss gemäß
Beim Kippguss gemäß
Beim Gießen im Kippgießverfahren gemäß
Beim Bodenguss gemäß
Bei der vorliegenden Erfindung, die zunächst anhand der
Dabei erfolgt gemäß
In
In vielen Fällen wird es unerheblich sein, ob in der Position der
Es kann zweckmäßig sein, wenn die Kokille 1E. zwischen derjenigen Position, die sie einnimmt, kurz bevor sie sich in der in
Die Verschwenkung kann aber auch um eine andere als die hier gezeigte waagrechte bzw. horizontale bzw. zumindest annähernd parallel zur Ebene der Trennfuge 10 verlaufende Achse verschwenkt werden, beispielsweise zumindest annähernd um die senkrecht dazu verlaufende Achse III. Dabei kann es vorteilhaft sein, wenn die Verschwenkung in Richtung des Pfeiles III' erfolgt, so dass der Gießlauf bzw. der Eingusstümpel vorläuft und Schmelze bis zum Erreichen einer Stellung mit dem Vorratsbehälter 9 nach oben zumindest aus diesem nicht auslaufen kann. Die Verschwenkung kann aber auch um andere Achsen oder Kurven erfolgen als die dargestellten, zum Beispiel um aus den gezeigten Achsen zusammengesetzte Achsen oder Kurven, bei Verwendung eines Verschlusses oder Schiebers ist die Drehrichtung in Bezug auf das Auslaufen von Schmelze aus dem Gießlauf weniger ausschlaggebend.However, the pivoting can also be pivoted about a horizontal or horizontal or at least approximately parallel to the plane of the
Bei den
Es ist wieder erkennbar der Eingusstümpel 23 und der gekrümmte Zulauf 24, der in den Vorratsraum 25 einmündet und dieser geht über einen Auslauf 26 in die Kavität über. Kavität 20, der Vorratsraum 25 und Zulauf 24 können so zueinander angeordnet sein, dass der Zulauf 24 tiefer liegt als der Vorratsraum 25 und dieser wiederum tiefer liegt als die Kavität 20. In manchen Fällen kann es aber auch vorteilhaft oder ausreichend sein, wenn der Zulauf 24 nicht unterhalb des Vorratsraumes 25 gelegt ist. In den
Nach dem Einbringen der Schmelze und rechtzeitig vor dem Erstarren derselben wird die Form 30 verschwenkt in die in
Die Verschwenkung ist dabei so weit erfolgt, dass der Einlauf 22 die Horizontale 34 noch nicht ganz erreicht hat, es kann also keine oder nur wenig Schmelze auslaufen.The pivoting is done so far that the
Es ist ersichtlich, dass das erfindungsgemäße Verfahren bzw. die erfindungsgemäßen Gussformen das Giessen nach dem Prinzip des Bodengusses mit einer gegenüber den anderen Gussverfahren optimalen laminaren Formfüllung ermöglicht und das Erstarren nach dem Prinzip des Kopfgusses, was wiederum die bestmögliche Nachspeisung ergibt.It can be seen that the method according to the invention or the casting molds according to the invention make it possible to cast according to the principle of bottom casting with a laminar mold filling that is optimal in comparison with the other casting methods and solidify according to the principle of head casting, which in turn results in the best possible make-up.
Die Erfindung bezieht sich weiterhin auf Gussteile, die nach dem erfindungsgemäßen Verfahren und/ oder in den erfindungsgemäßen Gussformen hergestellt werden. Obwohl sich das erfindungsgemäße Verfahren besonders für die Verarbeitung von Leichtmetall, insbesondere Leichtmetall-Legierungen, wie Aluminiumlegierungen, eignet, ist die Erfindung nicht beschränkt auf die Verwendung bei Leichtmetall-Legierungen, sondern es können auch andere Materialien gemäß der Erfindung verarbeitet werden, also auch nichtmetallische Werkstoffe.The invention further relates to castings which are produced by the method according to the invention and / or in the casting molds according to the invention. Although the method according to the invention is particularly suitable for the processing of light metal, in particular light metal alloys, such as aluminum alloys, the invention is not limited to use in light metal alloys, but other materials according to the invention can also be processed, including non-metallic materials.
- 1A bis 1D1A to 1D
- Gussformmold
- 1a bis 1e1a to 1e
- Kavitätcavity
- 2a bis 2d2a to 2d
- Speiser/ SteigerFeeder / riser
- 2d'2d '
- Behältercontainer
- 33
- Pfeilarrow
- 4a-4d4a-4d
- Eingusstümpelpour cup
- 5a,5b,5c5a, 5b, 5c
- Gießlaufrunner
- 66
- Einlaufenema
- 7,7a7,7a
- ZulaufIntake
- 8,8a8,8a
- Auslaufoutlet
- 99
- Vorratsbehälterreservoir
- II
- Achseaxis
- 1010
- Trennfugeparting line
- 1E1E
- Kokille (Gussform)Mold (mold)
- 1E', 1E"1E ', 1E "
- Formenhälftenmold halves
- 1111
- Verschlußshutter
- 1212
- Schieberpusher
- 2020
- Kavitätcavity
- 2121
- Gießlaufrunner
- 2222
- Einlaufenema
- 2323
- Eingußtümpelpour cup
- 2424
- ZulaufIntake
- 2525
- Vorratsraumpantry
- 2626
- Winkelangle
- 27,2827.28
- Winkelangle
- 2929
- HorizontalebeneWL
- 3030
- Formshape
- 3131
- Achseaxis
- 3232
- Trennfugeparting line
- 3333
- Schwenkrichtungpan direction
- 3434
- Horizontalehorizontal
Claims (18)
- A method of casting a material by bringing it into a free-flowing state by heating and introducing it into a casting mold in accordance with the principle of gravity, characterised in that the introduction of the material into the cavity of the casting mold is performed from below in accordance with the bottom casting principle, wherein the material - seen in its direction of flow - is firstly introduced into a sprue basin of a runner, then flows through the runner, then through a storage space situated in front of the cavity and arranged below this, and from there into the cavity, and in that, after introduction of the material into the casting mold, this is then pivoted together with sprue basin, runner and storage space such that the storage space assumes the function of a feeder or riser and the solidification of the material takes place in accordance with the top casting principle.
- The method according to Claim 1, characterised in that the runner has an area which is situated lower than the storage space during the introduction of the material.
- The method according to one of the preceding claims, characterised in that in the runner and the cavity there is provided a gate which is activated prior to pivoting.
- The method according to one of the preceding claims, characterised in that a closure is provided on the sprue basin of the casting mold, said closure being activated prior to pivoting.
- The method according to one of the preceding claims, characterised in that the pivoting of the casting mold takes place about an axis which runs parallel to its separating-groove plane or planes.
- The method according to one of the preceding claims, characterised in that the cavity and the runner are arranged at an angle to each other.
- The method according to one of the preceding claims, characterised in that both the cavity and the runner are arranged at an angle to a horizontal plane running between them.
- The method according to one of the preceding claims, characterised in that the cavity and the runner enclose an obtuse angle in relation to each other.
- The method according to one of the preceding claims, characterised in that the cavity and/or runner form an obtuse angle in relation to a horizontal plane.
- The method according to one of the preceding claims, characterised in that the cavity and the runner are provided at such an angle in relation to each other and are pivoted about the pivot axis at such an angle and in such a direction that when a position of the storage space is reached in which it can assume the function as a feeder or riser, the runner has not yet reached the horizontal.
- The method according to one of the preceding claims, characterised in that the pivoting of the mold is carried out in such a direction that the runner is at the forefront.
- The method according to one of the preceding claims, characterised in that the material brought into the free-flowing state flows out of the sprue basin through the runner, namely an intake connected to the sprue basin and an inlet connected thereto, then further into the storage space, the inlet being situated, at least in some areas, lower than a storage space, and further through an outlet of the storage space into the cavity of the casting mold, the storage space being situated, at least in some areas, lower than the cavity, and in that the casting mold comprising the entry basin, the intake, the inlet, the storage space, the outlet and the cavity is pivoted before the material solidifies, such that the storage space acts as a feeder or riser.
- A casting mold, or a permanent mold (1 E) for casting a material by bringing it into a free-flowing state by heating and introducing it into the casting mold (1 E) in accordance with the principle of gravity, including a runner (5c) with a sprue basin (4e), a storage space (9) connected to the runner (5c) and a cavity (1e) connected thereto equipped with an intake (8a), the sprue basin (4e) being provided above the cavity (1 e), the runner (5c) running at the side of the cavity (1 e), wherein, to introduce the material into the cavity (1 e) of the casting mold (1 E) from the bottom in accordance with the bottom casting principle, the storage space is arranged below the intake (8a) of the cavity (1e) and the intake (8a) is arranged above the storage space (9) and wherein the casting mold (1 E) can pivot together with the sprue basin (4e), runner (5c), storage space (9), intake (8a) and cavity (1 e), such that the storage space (9) acts as a feeder arranged above the cavity (1 e) for solidifying the material in accordance with the top casting principle.
- The casting mold according to Claim 13, characterised in that the axis of rotation (III) of the casting mold (1 E) is oriented horizontally.
- The use of a rotatably borne casting mold or permanent mold (1 E, 30), which includes a mold hollow space (1 a, 20), which forms the cast part, a feeder system (9) for feeding the mold hollow space (1 e, 20) with molten metal, and an intake or feed channel (6a, 22), via which the feeder system (10) can be filled with molten metal, the feeder system (9, 25) being arranged relative to the mold hollow space (1 e, 20) of the casting mold or permanent mold (1 E, 30), such that, in the case of a casting mold turned into a filling position, the filling of the mold hollow space (1 e, 20) with the molten metal is performed via the feeder system (9, 25) against the direction of the effect of gravity, and wherein the feed channel's (6a, 22) pour-in aperture (4e, 23) provided for the molten metal to be poured into is arranged, at a side surface of the casting mold (1 E, 30), remote from its opening into the feeder system (9, 25), such that the pour-in aperture (4e, 23) of the feed channel (6a, 22) in the casting mold's respective filling position is arranged above its confluence with the feeder system (9, 25),
to cast a cast part from a molten metal, including the following production steps:a. providing the casting mold or permanent mold (1 E, 30)b. orienting the casting mold (1 E, 30) into a filling position in which molten metal poured into the feed channel (6a, 22) flows, as a result of the effect of gravity, through the feed channel (6a, 22), wherein the main flow direction of the molten metal, i.e. the flow direction in which the molten metal would have to flow irrespective of the respective actual course of the feed channel in order to directly arrive at the confluence with the feed channel into the feeder system, encloses an angle with the direction of the effect of gravity,c. filling the casting mold (1 E, 30), which is oriented in the filling position, with the molten metal until the casting mold (1 E, 30), including the feed channel (6a, 22) is completely filled with molten metal,d. turning the casting mold (1 E, 30) into a solidification position in which as a result of the effect of gravity the molten material present in the feeder system (9, 25) presses onto the molten material present in the mold hollow space (1 e, 20),e. holding the casting mold (1 E, 30) in the solidification position until the molten metal present in the casting mold (1 E, 30) has reached a particular solidification state,f. demolding the cast part. - The use according to Claim 15, characterised in that a closure is provided in the region of the sprue basin (4e).
- The use according to Claim 15, characterised in that a gate (12) is provided in the region of the intake.
- The use according to one of the preceding claims, characterised in that the axis of rotation (III, 31) of the casting mold (1 E, 30) is oriented horizontally.
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EP14177570.0A EP2842660A1 (en) | 2006-12-09 | 2007-12-04 | Method for processing, in particular casting, a material, casting mould for carrying out the method, and objects produced according to the method or in the casting mould |
PL07846382T PL2121219T3 (en) | 2006-12-09 | 2007-12-04 | Method for casting a material, casting mold for casting a material and use of a casting mold for casting a casting part |
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DE102006058145A DE102006058145A1 (en) | 2006-12-09 | 2006-12-09 | Method for processing, in particular casting, a material, casting mold for carrying out the method and articles produced by the method or in the casting mold |
PCT/DE2007/002176 WO2008071152A1 (en) | 2006-12-09 | 2007-12-04 | Method for processing, in particular casting, a material, casting mould for carrying out the method and articles produced by the method or in the casting mould |
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EP14177570.0A Division EP2842660A1 (en) | 2006-12-09 | 2007-12-04 | Method for processing, in particular casting, a material, casting mould for carrying out the method, and objects produced according to the method or in the casting mould |
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DE102009026450B4 (en) * | 2009-05-25 | 2012-12-06 | Federal-Mogul Nürnberg GmbH | Casting device and method, in particular for pistons of internal combustion engines |
DE102010023644A1 (en) | 2009-07-01 | 2011-01-05 | Ksm Castings Gmbh | Method for casting a material, use of the method, casting mold for carrying out the method and articles produced by the method or in the casting mold and core for insertion into such a casting mold |
WO2011000343A1 (en) * | 2009-07-03 | 2011-01-06 | Ksm Castings Gmbh | Device, gutter, method for tilt-casting components made of light metal, and components cast therewith |
DE102012207090A1 (en) * | 2012-04-27 | 2013-10-31 | Federal-Mogul Nürnberg GmbH | Casting method and tool |
WO2015114659A2 (en) * | 2014-01-22 | 2015-08-06 | 3D Foundry Tech Pvt. Ltd. | A system and method for design analysis for metal casting design |
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- 2007-12-04 EP EP14177570.0A patent/EP2842660A1/en not_active Withdrawn
- 2007-12-04 CN CN200780045554.1A patent/CN101594950B/en not_active Expired - Fee Related
- 2007-12-04 HU HUE07846382A patent/HUE026352T2/en unknown
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ABSTRACT ZU D1 |
ABSTRACT ZU D5; |
EINE VERGRÖSSERUNG DER ABBILDUNG 5, OBEN LINKS, AUF SEITE 93 VON D3; |
EINE VERGRÖSSERUNG DER ABBILDUNG 7A AUF SEITE 36 VON D2; |
EINE VERGRÖSSERUNG DER FIG. 2 VON D1; |
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Also Published As
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US20140308160A1 (en) | 2014-10-16 |
CN101594950A (en) | 2009-12-02 |
PL2121219T3 (en) | 2016-01-29 |
WO2008071152A1 (en) | 2008-06-19 |
CN101594950B (en) | 2014-12-17 |
US20100166596A1 (en) | 2010-07-01 |
US8763677B2 (en) | 2014-07-01 |
ES2552009T3 (en) | 2015-11-25 |
EP2121219B9 (en) | 2019-05-29 |
DE102006058145A1 (en) | 2008-06-12 |
HUE026352T2 (en) | 2016-05-30 |
EP2121219A1 (en) | 2009-11-25 |
EP2842660A1 (en) | 2015-03-04 |
EP2121219B2 (en) | 2019-03-06 |
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