EP2118969B1 - Plug system - Google Patents
Plug system Download PDFInfo
- Publication number
- EP2118969B1 EP2118969B1 EP08700284A EP08700284A EP2118969B1 EP 2118969 B1 EP2118969 B1 EP 2118969B1 EP 08700284 A EP08700284 A EP 08700284A EP 08700284 A EP08700284 A EP 08700284A EP 2118969 B1 EP2118969 B1 EP 2118969B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- connector
- cable
- contact
- housing
- contact support
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R31/00—Coupling parts supported only by co-operation with counterpart
- H01R31/06—Intermediate parts for linking two coupling parts, e.g. adapter
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R11/00—Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts
- H01R11/11—End pieces or tapping pieces for wires, supported by the wire and for facilitating electrical connection to some other wire, terminal or conductive member
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/58—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable
- H01R13/5833—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable the cable being forced in a tortuous or curved path, e.g. knots in cable
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
- H01R24/20—Coupling parts carrying sockets, clips or analogous contacts and secured only to wire or cable
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
- H01R24/28—Coupling parts carrying pins, blades or analogous contacts and secured only to wire or cable
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/04—Pins or blades for co-operation with sockets
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/10—Sockets for co-operation with pins or blades
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
- H01R13/405—Securing in non-demountable manner, e.g. moulding, riveting
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/502—Bases; Cases composed of different pieces
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/502—Bases; Cases composed of different pieces
- H01R13/504—Bases; Cases composed of different pieces different pieces being moulded, cemented, welded, e.g. ultrasonic, or swaged together
- H01R13/5045—Bases; Cases composed of different pieces different pieces being moulded, cemented, welded, e.g. ultrasonic, or swaged together different pieces being assembled by press-fit
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/502—Bases; Cases composed of different pieces
- H01R13/506—Bases; Cases composed of different pieces assembled by snap action of the parts
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/502—Bases; Cases composed of different pieces
- H01R13/512—Bases; Cases composed of different pieces assembled by screw or screws
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R2103/00—Two poles
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
- H01R24/20—Coupling parts carrying sockets, clips or analogous contacts and secured only to wire or cable
- H01R24/22—Coupling parts carrying sockets, clips or analogous contacts and secured only to wire or cable with additional earth or shield contacts
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
- H01R24/28—Coupling parts carrying pins, blades or analogous contacts and secured only to wire or cable
- H01R24/30—Coupling parts carrying pins, blades or analogous contacts and secured only to wire or cable with additional earth or shield contacts
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
- H01R4/183—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
- H01R4/20—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping using a crimping sleeve
Definitions
- the invention relates to an electrical cable with cable ends mounted on both ends, of which the one end of the cable mounted cable connector is designed in the manner of a male connector and the cable end mounted on the cable connector in the manner of a female connector, the male connector plug contacts in the form of pins and the female connector plug contacts in the form of contact sockets and the plug contacts are each supported by a contact carrier of the connector, which is held by a connector housing or formed integrally therewith.
- Plug systems with mounted on electrical cables are known in different embodiments. These connector systems have contact elements in order to electrically contact plug-in connectors or the associated signal lines (cable wires). Many different embodiments of such contact elements are known.
- a common embodiment is the training in the form of plug contacts, wherein a contact pin designed as a plug contact can be inserted into a contact socket designed as a plug-in contact.
- the contact socket usually provides the contact force by resilient elements.
- the plug contacts are held by contact carriers of insulating material, which are inserted into a plug housing.
- XLR connectors For example, an education of the male and female connector in the form of XLR connectors is known, which are normalized in the standard IEC 61076-2-103. XLR connectors are formed in different numbers of poles, in particular three to eight poles.
- Cable connectors also called free connectors, are mounted at the end of a cable, with their electrical contact elements being connected to the cable wires or possibly the cable shield, and are to be distinguished from so-called Adjuststeckverbindem or chassis connectors, which are firmly mounted in the housing of an electrical device.
- the electrical plug contacts are formed by contact pins.
- contact sockets are available as plug contacts, in which pins of the mating connector (this can be either a trained in the form of a pin connector cable connector or a chassis connector with pins) can be inserted.
- these contact parts are designed in the form of contact pins. In a further embodiment, these contact parts are designed in the form of contact sockets.
- the at one end of the cable located contact parts are inserted into openings of the contact carrier and directly form the plug contacts of the cable connector at this end of the cable.
- the identically formed contact parts located at the other end of the cable are plugged together with plug contacts fixed in the contact carrier of the cable connector mounted on this cable end, namely from the backs of these plug contacts, which face away from the insertion end of the cable connector mounted on this cable end.
- the invention leads to a fundamental simplification of the installation of a respective cable connector on the cable.
- it is possible to store cables in which only the contact parts are mounted on the electrical conductors of the cable (cable wires and possibly cable shield), for example by crimping.
- the further installation of a respective desired cable connector is then very simple, fast and without soldering, crimping or the like possible.
- this assembly is facilitated, for example, the assembly can be done automatically in a crimping machine.
- the invention allows considerable cost advantages.
- the male connector and / or the female connector is designed such that its connector housing a contact carrier carrying or integrally formed with this basic housing and a separate cover part includes, which is connectable to the base housing, for example via a screw or a snap connection. If the cover part is not attached to the base housing, the base housing has an opening. Through this opening access to the contact carrier is facilitated, so that a simple introduction of the cable-mounted electrical contact parts is made possible in the contact carrier. This leads to an overall simplification of assembly. When the cover part is attached to the basic housing, it closes the opening. Furthermore, it can be provided that a cable strain relief is realized by placing the cover part on the base housing.
- the base housing and the cover part in each case at least one projecting in the direction of the central longitudinal axis of the cable connector projection, wherein the cable is clamped in the connected to the base housing state of the cover part between the base housing and the cover part and is brought from the projections in a curved course ,
- a first embodiment of the invention will be described below with reference to FIG Fig. 1 and 2 explained.
- the plug housing of the pin plug 1 comprises a front plug housing part 2, which consists for example of metal, and a rear plug housing part 3, which has an internal thread on an external thread of the front plug housing part 2 can be screwed, which surrounds the front plug housing part 2 in the region of the rear end outside.
- an existing of insulating material contact carrier 4 of the male connector 1 is fixed, for example by means of a screw 5, the in Fig. 2 is indicated schematically.
- the contact carrier 4 For positioning the contact carrier 4 relative to the plug housing part 2, for example, serve a step at which the inner diameter of the front plug housing part 2 tapers.
- an inseparable connection for example in the form of a bond, or the connector housing 2, 3 or one of its parts and the contact carrier 4 could also be integrally formed.
- the contact carrier 4 has parallel to the longitudinal axis 6 of the plug housing 2, 3 extending through holes 7, in which contact parts 8 are held, which are formed here in the form of contact pins.
- the contact pins 8 are connected to the conductors 9, 10 of an electric cable 11, that is electrically and mechanically connected to them.
- the conductors 9, 10 may be formed for example in the form of stranded conductors.
- Fig. 1 and 2 the cable 11 is shown schematically with two the wires 9, 10 having cable cores 12, 13.
- the invention is not limited to a specific number of cable wires to be connected, so in particular more than two cable cores 12, 13 may be present with the pins 8 connected to the conductors 9, 10 of these cable cores 12, 13.
- a shield contact element 16 is shown, which is formed for example by an annular disc whose outer edge rests on the plug housing part 2 and in the region of the inner edge of at least one axially projecting plug-in portion (eg sword- or mandrel-shaped) is arranged, which is inserted into the end of the cable is to contact the shield conductor 15.
- a shield contact element 16 is shown, which is formed for example by an annular disc whose outer edge rests on the plug housing part 2 and in the region of the inner edge of at least one axially projecting plug-in portion (eg sword- or mandrel-shaped) is arranged, which is inserted into the end of the cable is to contact the shield conductor 15.
- Different other types of contacts of the shield conductor 15, if any, with the connector housing 2, 3 are conceivable and possible.
- the contact pins 8 are first mounted on the conductors 9, 10 of the cable 11.
- the contact pins 8 at their rear ends, which are opposite to the insertion-side ends of the contact pins 8, connection elements 17, which are in the form of, for example, sleeve-shaped, crimp contacts.
- the connection to the stripped Ends of the conductors 9, 10 can be done by crimping in a simple manner. Also conceivable and possible are other types of connections of the contact pins 8 with the conductors 9, 10th
- the rear connector housing part 3 and a collet type cable strain relief member 18 are slid onto the cable sheath 14 and an optional shield contact element 16 is connected to the shield conductor 15, e.g. in the end of the cable sheath 14 from which the cable cores 12, 13 protrude, inserted into the area of the shield conductor 15.
- the contact pins 8 are inserted from the rear side 20 of the contact carrier 4, which is opposite the insertion side 19, into the passage openings 7 as far as it will go.
- plug-in sections 21 of the contact pins 8 protrude from the plug-in side 19 of the contact carrier 4.
- the contact pins 8 thus form with their insertion portions 21 the plug contacts of the plug connector 1.
- barb-like locking elements 22 of the pins 8 are used in Fig. 2 are shown schematically.
- a Lucaszugentlastung could also be designed in other ways than described.
- the female connector 25 has a relative to the connector housing of the male connector 1 differing connector housing 23, 24.
- the plug housing of the female connector 25 comprises a front, for example, metal plug housing part 23 and a rear plug housing part 24 which is screwed with an internal thread on an external thread in the region of the rear end of the front plug housing part 23.
- an existing of insulating material contact carrier 26 of the female connector 25 is fixed, for example by means of an in Fig. 2
- Other types of fasteners of the contact carrier 26 in the connector housing 23, 24 are conceivable and possible, for example, non-detachable connections.
- a one-piece design of the contact carrier 26 with the plug housing 23 or a part thereof is conceivable and possible.
- the front plug housing part 23 of the female connector 25 differs from the front male housing part 2 of the male connector 1. These two male housing parts 23, 2 are plugged into each other when plugging a female connector 25 and a male connector 1, from their insertion ends 39, 40 ago.
- the rear connector housing part 24 of the female connector 25 may have the same configuration as the rear connector housing part 3 of the male connector 1, so that the number of different parts of the connector system is reduced.
- the contact carrier 26 has in the direction of the longitudinal axis 28 of the plug housing 23, 24 extending through openings 29.
- these electrical contact elements 30 of the female connector 25 are fixed.
- these contact elements 30 may be sleeve-shaped to form contact sockets for inserting the Einsteckabête 21 of the contact pins 8 of the pin connector 1.
- These formed by the sleeve-shaped contact elements 30 contact sockets thus represent the plug contacts of the female connector 25.
- contact parts 8 On the electrical conductors 9, 10 of the cable cores 12, 13 in the form of contact pins formed contact parts 8 are mounted. These are formed in the same way as the mounted at the other end of the cable contact parts 8, which are inserted into the through holes 7 of the contact carrier 4 of the male connector 1. These contact pins 8 are inserted from one of the insertion side 31 of the contact carrier 26 of the female connector 25 opposite rear side 32 of the contact carrier 26 in the contact bushings formed by the sleeve-shaped contact elements 30, as is apparent from Fig. 2 is apparent. The contact pins 8 are thus inserted from the insertion end 40 of the female connector 25 opposite back of the contact sockets of the female connector 25 in this.
- Fig. 3 shows a variant for the arranged in the contact carrier 26 of the female connector 25 contact elements 30.
- These are formed in this embodiment of double fork contacts, ie go from a base portion 33 in opposite directions in each case two contact arms 34, 35; 36, 37, between each of which a contact pin 8 can be inserted.
- the inserted pins are in Fig. 3 indicated by dashed lines.
- the contact elements 30 together with the respective through-hole 29, in which they are arranged, the respective formed as a contact socket contact of the female connector 25.
- the Einsteckseite 31 of the contact carrier 26 directed towards contact arms 34, 35 are used to make contact with the respective Einsteckablves 21st a contact pin 8 of a male connector 1 which is inserted into the female connector 25.
- the contact arms 36, 37 directed toward the rear side 32 of the contact carrier 26 serve to make contact with the contact pin 8 inserted from this side for the electrical connection of the female connector 25 to the cable 11 to which it is mounted.
- a male connector 1 mounted on the cable 11 can be mated with a male connector 25 mounted on another cable 11, or mated with a mating connector designed as a chassis connector.
- a female connector 25 mounted on a cable 11 may be mated with a male connector 1 mounted on another cable 11, or mated with a mating connector formed in the form of a chassis connector.
- a cable can be equipped in the analogous manner in which this has been described for the assembly with a male connector 1 at one end and a female connector 25 at the other end, at both ends with a male connector 1 or at both ends with a female connector 25 ,
- a plug system cables 11 can thus be partially assembled so that at both ends to the conductors 9, 10 contact pins 8 are mounted, preferably by crimping.
- a pin connector 1 or a female connector 25 can be mounted in a simple manner as needed on a respective cable end. An exchange of male pins 1 and female connectors 25 is quickly and easily possible.
- the invention enables a simple assembly of pin connectors 1 or socket connectors 25.
- the male connector 1 and the female connector 25 may conventionally have locking elements for locking the plugged connector, which are not shown in the figures.
- corresponding actuators For example, lever or Switzerlandhülsen be present, as is also known.
- the male connector 1 and the female connector 25 may be formed in the form of XLR connectors.
- a locking of the contact pins 8 in the contact carrier 4 of the male connector 1 could also be omitted and a pushing back of the contact pins 8 can be prevented by one or more pressing elements, which are held immovably in the mounted state of the connector housing 2, 3.
- the plug housings 2, 3; 23, 24 could also be formed in one piece or consist of more than two parts to be joined together.
- the contact pins 8 and the passage openings 7, 29 could be designed so that a respective contact pin can be inserted only in the intended passage opening. Also, appropriate labels or color coding are conceivable and possible.
- FIG. 1 Another embodiment of the invention is in the 4 and 5 shown. Analogous parts are given the same reference numerals as in the previously described embodiment.
- the contact parts 8 mounted on the two cable ends are designed here in the form of contact bushes. When attached to a cable end female connector 25, these contact parts 8 are inserted into through holes 29 of the contact carrier 26 of the female connector 25, from the side facing away from the insertion end 40 of the female connector or from the Einsteckseite 31 of the contact carrier 32 back. Locking elements for locking the inserted contact parts 8 can be advantageously provided.
- the contact parts 8 are plugged onto contact pins 38 of the male connector 1, namely from the insertion end 39 of the male connector 1 opposite back of these pins 38 ago.
- the contact pins 38 are held by the contact carrier 4 of the male connector 1.
- they can be inserted from the rear side 20 of the contact carrier 4 into passage openings 7 of the contact carrier 4 as far as stops 41 and latched relative to the contact carrier 4.
- a determination of the contact pins 38 in the contact carrier 4 in another way is conceivable and possible.
- the plug housing of the male connector 1 and the female connector 25 each have a base support 42,44 and a separate cover part 43,45, which are connected to the base housing 42,44 can.
- This connection can in particular be non-positive and / or positive fit, preferably by a screw or a snap connection.
- a gland could also be combined with a snap connection.
- the contact carrier 4, 26 may be a separate part fixedly connected to the base housing 42, 44, e.g. by gluing, latching or screwing, or the contact carrier 4,26 may be integrally formed with the base housing 42,44.
- the contact carrier 4,26 is arranged at the front circumferentially closed portion of the base housing.
- the insertion of the contact parts 8 in the contact carrier 4 is performed without an attached to the base housing 42,44 cover part 43,45, creating space for easy installation is created.
- a cable strain relief device is formed by the connection of the cover portion 43,45 with the base housing 42,44 at the same time.
- the base housing 42, 44 of the pin connector 1 or of the socket connector 25 has two projections 46, 47 which are spaced apart from one another in the direction of the central longitudinal axis 6, 28 and between which a recess 48 lies.
- the projections 46, 47 project in the direction of the central longitudinal axis 6, 28.
- the recess 48 is located opposite a projection 49 of the cover part 43.
- the projection 49 also projects in the direction of the central longitudinal axis 6, 28.
- the cover part 43,45 is placed on the base housing 42,44, so the cable 11 is clamped between the cover part 43,45 and the base housing 42,44 and through the projections 46,47 and 49 in a brought curved course.
- two projections 49 spaced apart in the direction of the central longitudinal axis 6, 28 could also be provided on the cover part 43, 45, wherein a projection lying opposite the recess between these two projections would be provided on the base housing. Also more than a total of three projections could be provided per cable connector.
- FIG. 8 is further shown on the rear ends of the base housing 42 and cover part 43 screwed cable grommet 50, which may be provided in a known manner to form a kink protection for the cable and this consists of a suitably elastic material.
- This cable grommet 50 could also be considered part of the plug housing.
- a cable grommet 50 may also be omitted, as in FIG. 9 is shown for the female connector.
- interlocking profilings may be provided, in particular in the direction of the longitudinal axis 6,28 extending profilings, such as interlocking grooves and springs or retaining grooves (see FIG. 7 ).
- FIG. 10 are schematically illustrated in the manner of locking tongues locking elements 51 for locking the cover part 45 to the base housing 44.
- the contact parts 8 are analogous to that in the Figures 1 and 2 illustrated embodiment formed in the form of contact pins.
- Such a design of the plug housing with a base housing 42,44 and a cover portion 43,45 but could also be analogous to an embodiment of in FIGS. 4 and 5 may be provided shown, in which the contact parts 8 are formed in the form of contact sockets.
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- Details Of Connecting Devices For Male And Female Coupling (AREA)
- Connector Housings Or Holding Contact Members (AREA)
Abstract
Description
Die Erfindung bezieht sich auf ein elektrisches Kabel mit an beiden Kabelenden montierten Kabelsteckverbindern, von denen der am einen Kabelende montierte Kabelsteckverbinder nach Art eines Stiftsteckers und der am andern Kabelende montierte Kabelsteckverbinder nach Art eines Buchsensteckers ausgebildet ist, wobei der Stiftstecker Steckkontakte in Form von Kontaktstiften und der Buchsenstecker Steckkontakte in Form von Kontaktbuchsen aufweist und die Steckkontakte jeweils von einem Kontaktträger des Steckverbinders getragen sind, welcher von einem Steckergehäuse gehalten ist oder einstückig mit diesem ausgebildet ist.The invention relates to an electrical cable with cable ends mounted on both ends, of which the one end of the cable mounted cable connector is designed in the manner of a male connector and the cable end mounted on the cable connector in the manner of a female connector, the male connector plug contacts in the form of pins and the female connector plug contacts in the form of contact sockets and the plug contacts are each supported by a contact carrier of the connector, which is held by a connector housing or formed integrally therewith.
Steckersysteme mit an elektrischen Kabeln montierten (= "angeschlagenen") Stiftsteckern und Buchsensteckern sind in unterschiedlichen Ausführungsformen bekannt. Diese Steckersysteme weisen Kontaktelemente auf, um miteinander zusammengesteckte Steckverbinder bzw. die zugehörigen Signalleitungen (Kabeladern) elektrisch zu kontaktieren. Viele unterschiedliche Ausführungsformen von solchen Kontaktelementen sind bekannt. Eine verbreitete Ausführungsform ist die Ausbildung in Form von Steckkontakten, wobei ein als Kontaktstift ausgebildeter Steckkontakt in einen als Kontaktbuchse ausgebildeten Steckkontakt eingesteckt werden kann. Die Kontaktbuchse liefert normalerweise die Kontaktkraft durch federnde Elemente. Die Steckkontakte werden hierbei von Kontaktträgern aus isolierendem Material gehalten, welche in ein Steckergehäuse eingesetzt sind.Plug systems with mounted on electrical cables (= "posted") pin connectors and socket connectors are known in different embodiments. These connector systems have contact elements in order to electrically contact plug-in connectors or the associated signal lines (cable wires). Many different embodiments of such contact elements are known. A common embodiment is the training in the form of plug contacts, wherein a contact pin designed as a plug contact can be inserted into a contact socket designed as a plug-in contact. The contact socket usually provides the contact force by resilient elements. The plug contacts are held by contact carriers of insulating material, which are inserted into a plug housing.
Beispielsweise ist eine Ausbildung des Stiftsteckers und Buchsensteckers in Form von XLR-Steckverbindern bekannt, die in der Norm IEC 61076-2-103 normiert sind. XLR-Steckverbinder werden in unterschiedlichen Polzahlen, insbesondere drei bis acht Polen ausgebildet.For example, an education of the male and female connector in the form of XLR connectors is known, which are normalized in the standard IEC 61076-2-103. XLR connectors are formed in different numbers of poles, in particular three to eight poles.
Kabelsteckverbinder, auch freie Steckverbinder genannt, werden am Ende eines Kabels montiert, wobei ihre elektrischen Kontaktelemente mit den Kabeladern oder gegebenenfalls dem Kabelschirm verbunden werden, und sind von sogenannten Gerätesteckverbindem oder Chassissteckverbindern zu unterscheiden, welche im Gehäuse eines elektrischen Geräts fest montiert werden. Bei einem in Form eines Stiftsteckers ausgebildeten Kabelsteckverbinder werden die elektrischen Steckkontakte von Kontaktstiften gebildet. Bei einem in Form eines Buchsensteckers ausgebildeten Kabelsteckverbinder sind als Steckkontakte Kontaktbuchsen vorhanden, in welche Kontaktstifte des Gegensteckverbinders (dies kann entweder ein in Form eines Stiftsteckers ausgebildeter Kabelsteckverbinder oder ein Chassisstecker mit Kontaktstiften sein) einsteckbar sind.Cable connectors, also called free connectors, are mounted at the end of a cable, with their electrical contact elements being connected to the cable wires or possibly the cable shield, and are to be distinguished from so-called Gerätesteckverbindem or chassis connectors, which are firmly mounted in the housing of an electrical device. In a cable connector designed in the form of a pin connector, the electrical plug contacts are formed by contact pins. In a trained in the form of a female connector cable connector contact sockets are available as plug contacts, in which pins of the mating connector (this can be either a trained in the form of a pin connector cable connector or a chassis connector with pins) can be inserted.
Um am jeweiligen Ende eines Kabels einen Kabelsteckverbinder zu montieren, sind die für ein jeweiliges Steckersystem typischen Montagearbeiten durchzuführen, wobei üblicherweise entsprechende Geräte erforderlich sind. Anbieter von mit Steckern bestückten Kabeln müssen die verschiedenen Bestückungsvarianten (male-male, female-female, malefemale) in den jeweiligen Längen vorrätig halten, wobei die Bestückungsvariante "malefemale" üblicherweise am häufigsten ist. Im Falle einer Beschädigung eines an einem Kabel montierten Kabelsteckers sind die erforderlichen Reparaturarbeiten bzw. der Austausch des Kabelsteckers, insbesondere ohne spezielle Geräte, meist nur relativ schwer möglich. Die Verbindung der Steckkontakte mit den Kabeladern erfolgt meist durch ein aufwändiges und kaum automatisierbares Verlöten. Crimpen ist durch die beengten Platzverhältnisse kaum möglich.
Solche an sich bekannte Kabelverbinder sind auch in
Such known cable connectors are also in
Gemäß der Erfindung sind an den elektrischen Leitern des Kabels an beiden Kabelenden gleich ausgebildete elektrische Kontaktteile befestigt. In einer Ausführungsform der Erfindung sind diese Kontaktteile in Form von Kontaktstiften ausgebildet. In einer weiteren Ausführungsform sind diese Kontaktteile in Form von Kontaktbuchsen ausgebildet. Die am einen Kabelende sich befindenden Kontaktteile sind in Öffnungen des Kontaktträgers eingesteckt und bilden direkt die Steckkontakte des Kabelsteckverbinders an diesem Kabelende. Die am anderen Kabelende sich befindenden identisch ausgebildeten Kontaktteile sind mit im Kontaktträger des an diesem Kabelende montierten Kabelsteckverbinders festgelegten Steckkontakten zusammengesteckt, und zwar von Rückseiten dieser Steckkontakte her, die vom Einsteckende des an diesem Kabelende montierten Kabelsteckverbinders abgewandt sind.According to the invention of the electrical conductors of the cable at both ends of the cable identically formed electrical contact parts are attached. In one embodiment of the invention, these contact parts are designed in the form of contact pins. In a further embodiment, these contact parts are designed in the form of contact sockets. The at one end of the cable located contact parts are inserted into openings of the contact carrier and directly form the plug contacts of the cable connector at this end of the cable. The identically formed contact parts located at the other end of the cable are plugged together with plug contacts fixed in the contact carrier of the cable connector mounted on this cable end, namely from the backs of these plug contacts, which face away from the insertion end of the cable connector mounted on this cable end.
Die Erfindung führt zu einer grundlegenden Vereinfachung der Montage eines jeweiligen Kabelsteckverbinders am Kabel. Durch die Erfindung wird es möglich, Kabel auf Vorrat zu legen, bei denen lediglich die Kontaktteile an den elektrischen Leitern des Kabels (Kabeladern und gegebenenfalls Kabelschirm) montiert sind, beispielsweise durch Vercrimpen. Die weitere Montage eines jeweils gewünschten Kabelsteckverbinders (Stiftsteckers oder Buchsensteckers) ist dann sehr einfach, rasch und ohne Löten, Crimpen oder dergleichen möglich.The invention leads to a fundamental simplification of the installation of a respective cable connector on the cable. By means of the invention it is possible to store cables in which only the contact parts are mounted on the electrical conductors of the cable (cable wires and possibly cable shield), for example by crimping. The further installation of a respective desired cable connector (pin connector or socket connector) is then very simple, fast and without soldering, crimping or the like possible.
Da bei der Montage der Kontaktteile mit den elektrischen Leitern des Kabels keine beengten Platzverhältnisse gegeben sind, wird diese Montage erleichtert, beispielsweise kann die Montage automatisiert in einem Crimpautomaten erfolgen.Since no limited space is available during assembly of the contact parts with the electrical conductors of the cable, this assembly is facilitated, for example, the assembly can be done automatically in a crimping machine.
Durch die Erfindung werden erhebliche Kostenvorteile ermöglicht.The invention allows considerable cost advantages.
In einer vorteilhaften Ausführungsform der Erfindung ist der Stiftstecker und /oder der Buchsenstecker derart ausgebildet, dass sein Steckergehäuse ein den Kontaktträger tragendes oder mit diesem einstückig ausgebildetes Grundgehäuse und ein separates Deckelteil umfasst, das mit dem Grundgehäuse verbindbar ist, beispielsweise über eine Verschraubung oder eine Schnappverbindung. Wenn der Deckelteil nicht am Grundgehäuse angebracht ist, besitzt das Grundgehäuse eine Öffnung. Durch diese Öffnung wird der Zugang zum Kontaktträger erleichtert, sodass eine einfache Einführung der am Kabel angebrachten elektrischen Kontaktteile in den Kontaktträger ermöglicht wird. Dies führt insgesamt zu einer Montagevereinfachung. Wenn der Deckelteil am Grundgehäuse angebracht wird, so verschließt er dessen Öffnung. Weiters kann vorgesehen sein, dass durch das Aufsetzen des Deckelteils auf das Grundgehäuse eine Kabelzugentlastung realisiert wird. Hierbei weisen das Grundgehäuse und der Deckelteil jeweils mindestens einen in Richtung zur zentralen Längsachse des Kabelsteckverbinders vorstehenden Vorsprung auf, wobei das Kabel im mit dem Grundgehäuse verbundenen Zustand des Deckelteils zwischen dem Grundgehäuse und dem Deckelteil geklemmt ist und von den Vorsprüngen in einen gebogenen Verlauf gebracht ist.In an advantageous embodiment of the invention, the male connector and / or the female connector is designed such that its connector housing a contact carrier carrying or integrally formed with this basic housing and a separate cover part includes, which is connectable to the base housing, for example via a screw or a snap connection. If the cover part is not attached to the base housing, the base housing has an opening. Through this opening access to the contact carrier is facilitated, so that a simple introduction of the cable-mounted electrical contact parts is made possible in the contact carrier. This leads to an overall simplification of assembly. When the cover part is attached to the basic housing, it closes the opening. Furthermore, it can be provided that a cable strain relief is realized by placing the cover part on the base housing. In this case, the base housing and the cover part in each case at least one projecting in the direction of the central longitudinal axis of the cable connector projection, wherein the cable is clamped in the connected to the base housing state of the cover part between the base housing and the cover part and is brought from the projections in a curved course ,
Weitere Vorteile und Einzelheiten der Erfindung werden im Folgenden anhand der beiliegenden Zeichnung erläutert. In dieser zeigen:
- Fig. 1
- einen schematischen Längsschnitt durch einen an einem Ende des Kabels montierten Stiftstecker gemäß der Erfindung;
- Fig. 2
- einen schematischen Längsschnitt durch einen am anderen Ende des Kabels montierten Buchsenstecker gemäß der Erfindung;
- Fig. 3
- eine alternative Ausführungsform eines Kontaktelements des Buchsensteckers in Ansicht;
- Fig. 4
- und 5 ein weiteres Ausführungsbeispiel der Erfindung;
- Fig. 6
- einen schematischen Längsschnitt durch ein Steckergehäuse mit dem darin festgelegten Kontaktträger eines Stiftsteckers gemäß einer dritten Ausführungsform der Erfindung;
- Fig. 7
- einen Schnitt entlang der Linie AA von
;Figur 6 - Fig. 8
- einen Längsschnitt des am Kabel montierten Stiftsteckers gemäß dieser dritten Ausführungsform;
- Fig. 9
- einen Längsschnitt durch ein Steckergehäuse mit dem darin angeordneten Kontaktträger eines Buchsensteckers gemäß diesem dritten Ausführungsbeispiel der Erfindung;
- Fig.10
- einen Schnitt entlang der Linie BB von
.Figur 9
- Fig. 1
- a schematic longitudinal section through a mounted on one end of the cable pin connector according to the invention;
- Fig. 2
- a schematic longitudinal section through a mounted at the other end of the cable jack connector according to the invention;
- Fig. 3
- an alternative embodiment of a contact element of the female connector in view;
- Fig. 4
- and Figure 5 shows another embodiment of the invention;
- Fig. 6
- a schematic longitudinal section through a connector housing with the therein defined contact carrier of a pin connector according to a third embodiment of the invention;
- Fig. 7
- a section along the line AA of
FIG. 6 ; - Fig. 8
- a longitudinal section of the cable-mounted pin connector according to this third embodiment;
- Fig. 9
- a longitudinal section through a connector housing with the contact carrier arranged therein a female connector according to this third embodiment of the invention;
- Figure 10
- a section along the line BB of
FIG. 9 ,
Ein erstes Ausführungsbeispiel der Erfindung wird im Folgenden anhand der
Im gezeigten Ausführungsbeispiel umfasst das Steckergehäuse des Stiftsteckers 1 ein z.B. aus Metall bestehendes vorderes Steckergehäuseteil 2 und ein hinteres Steckergehäuseteil 3, welches mit einem Innengewinde auf ein Außengewinde des vorderen Steckergehäuseteils 2 aufschraubbar ist, welches das vordere Steckergehäuseteil 2 im Bereich von dessen hinterem Ende außen umgibt.In the exemplary embodiment shown, the plug housing of the
Im vorderen Steckergehäuseteil 2 ist ein aus isolierendem Material bestehender Kontaktträger 4 des Stiftsteckers 1 festgelegt, beispielsweise mittels einer Schraube 5, die in
Beispielsweise könnte zwischen dem Kontaktträger 4 und dem Steckergehäuse 2, 3 auch eine untrennbare Verbindung, beispielsweise in Form einer Verklebung bestehen, oder das Steckergehäuse 2, 3 bzw. eines seiner Teile und der Kontaktträger 4 könnten auch einstückig ausgebildet sein.In the front
For example, between the
Der Kontaktträger 4 weist parallel zur Längsachse 6 des Steckergehäuses 2, 3 sich erstreckende Durchgangsöffnungen 7 auf, in denen Kontaktteile 8 gehalten sind, die hier in Form von Kontaktstiften ausgebildet sind. Die Kontaktstifte 8 sind an die Leiter 9, 10 eines elektrischen Kabels 11 angeschlossen, d.h. elektrisch und mechanisch mit ihnen verbunden. Die Leiter 9, 10 können beispielsweise in Form von Litzenleitern ausgebildet sein. In
Innerhalb des Kabelmantels 14 verläuft beim in den
Zur Montage des Stiftsteckers 1 am Kabel 11, welches auch als "Anschlagen" bezeichnet wird, werden zunächst die Kontaktstifte 8 an den Leitern 9, 10 des Kabels 11 montiert. Im gezeigten Ausführungsbeispiel weisen die Kontaktstifte 8 an ihren hinteren Enden, die den einsteckseitigen Enden der Kontaktstifte 8 gegenüberliegen, Anschlusselemente 17 auf, die in Form von, z.B. hülsenförmigen, Crimpkontakten ausgebildet sind. Der Anschluss an die abisolierten
Enden der Leiter 9, 10 kann dadurch in einfacher Weise durch Vercrimpen erfolgen. Denkbar und möglich sind auch andere Arten von Verbindungen der Kontaktstifte 8 mit den Leitern 9, 10.For mounting the
Ends of the
Nach (oder vor) der Montage der Kontaktstifte an den Leitern 9, 10 werden das hintere Steckergehäuseteil 3 und ein spannzangenartiges Kabelzugentlastungselement 18 auf den Kabelmantel 14 aufgeschoben und ein gegebenenfalls vorhandenes Schirmkontaktelement 16 wird mit dem Schirmleiter 15 verbunden, z.B. in das Ende des Kabelmantels 14, aus dem die Kabeladern 12, 13 herausstehen, in den Bereich des Schirmleiters 15 eingesteckt.After (or before) the mounting of the contact pins to the
Im Weiteren werden die Kontaktstifte 8 von der der Einsteckseite 19 gegenüberliegenden Rückseite 20 des Kontaktträgers 4 her bis auf Anschlag in die Durchgangsöffnungen 7 eingesteckt. Im vollständig eingesteckten Zustand ragen Einsteckabschnitte 21 der Kontaktstifte 8 auf der Einsteckseite 19 des Kontaktträgers 4 aus diesem heraus. Die Kontaktstifte 8 bilden mit ihren Einsteckabschnitten 21 somit die Steckkontakte des Stiftsteckers 1. Zur Verhinderung eines ungewollten Zurückschiebens der eingesteckten Kontaktstifte 8 dient eine Verrastung der Kontaktstifte 8 im Kontaktträger 4. Hierzu können z.B. widerhakenartige Rastelemente 22 der Kontaktstifte 8 dienen, die in
Beim Einstecken der Kontaktstifte 8 kann auch das gegebenenfalls vorhandene Schirmkontaktelement 16 im vorderen Steckergehäuseteil 2 entsprechend platziert werden.When inserting the contact pins 8 and the optionally existing
In der Folge wird das hintere Steckergehäuseteil 3 auf das vordere Steckergehäuseteil 2 aufgeschraubt, wodurch das Kabelzugentlastungselement 18 an den Kabelmantel 14 angedrückt wird.As a result, the rear
Eine Kabelzugentlastung könnte auch in anderer Weise als beschrieben ausgebildet sein.A Kabelzugentlastung could also be designed in other ways than described.
Der Buchsenstecker 25 weist ein gegenüber dem Steckergehäuse des Stiftsteckers 1 sich unterscheidendes Steckergehäuse 23, 24 auf. Bei der in
Im vorderen Steckergehäuseteil 23 ist ein aus isolierendem Material bestehender Kontaktträger 26 des Buchsensteckers 25 festgelegt, beispielsweise mittels einer in
Das vordere Steckergehäuseteil 23 des Buchsensteckers 25 unterscheidet sich vom vorderen Steckergehäuseteil 2 des Stiftsteckers 1. Diese beiden Steckergehäuseteile 23, 2 sind beim Zusammenstecken eines Buchsensteckers 25 und eines Stiftsteckers 1 ineinander einsteckbar, und zwar von ihren Einsteckenden 39, 40 her. Das hintere Steckergehäuseteil 24 des Buchsensteckers 25 kann die gleiche Ausbildung wie das hintere Steckergehäuseteil 3 des Stiftsteckers 1 aufweisen, so dass die Anzahl von unterschiedlichen Teilen des Steckersystems verringert wird.The front
Der Kontaktträger 26 weist in Richtung der Längsachse 28 des Steckergehäuses 23, 24 verlaufende Durchgangsöffnungen 29 auf. In diesen sind elektrische Kontaktelemente 30 des Buchsensteckers 25 festgelegt. Beispielsweise können diese Kontaktelemente 30 hülsenförmig ausgebildet sein, um Kontaktbuchsen zum Einstecken der Einsteckabschnitte 21 der Kontaktstifte 8 des Stiftsteckers 1 auszubilden. Diese von den hülsenförmigen Kontaktelementen 30 ausgebildeten Kontaktbuchsen stellen somit die Steckkontakte des Buchsensteckers 25 dar.The
An den elektrischen Leitern 9, 10 der Kabeladern 12, 13 sind in Form von Kontaktstiften ausgebildete Kontaktteile 8 montiert. Diese sind in der gleichen Weise ausgebildet, wie die am anderen Ende des Kabels montierten Kontaktteile 8, die in die Durchgangsöffnungen 7 des Kontaktträgers 4 des Stiftsteckers 1 eingesteckt sind. Diese Kontaktstifte 8 sind von einer der Einsteckseite 31 des Kontaktträgers 26 des Buchsensteckers 25 gegenüberliegenden Rückseite 32 des Kontaktträgers 26 in die von den hülsenförmigen Kontaktelementen 30 gebildeten Kontaktbuchsen eingesteckt, wie dies aus
Im Bereich vor den bis zu einem Anschlag eingesteckten Kontaktstiften 8 bleibt die jeweilige Durchgangsöffnung 29 des Kontaktträgers 26 hierbei aber noch über eine so große Länge frei, dass beim Zusammenstecken des Stiftsteckers 1 mit dem Buchsenstecker 25 die Einsteckabschnitte 21 der im Stiftstecker 1 gehaltenen Kontaktstifte 8 von der Einsteckseite 31 her in die Durchgangsöffnungen 29 des Kontaktträgers 26 soweit eingesteckt werden können, dass der Stiftstecker 1 und der Buchsenstecker 25 vollständig zusammengesteckt sind.In the area in front of the up to a stop plugged
Die möglichen Arten der Montage der Kontaktstifte 8 an den elektrischen Leitern 9, 10 des Kabels 11 wurde bereits im Zusammenhang mit dem Stiftstecker 1 beschrieben.The possible ways of mounting the contact pins 8 on the
Die Montage des Kabels 11, an welchem die Kontaktstifte 8 bereits montiert sind, am Buchsenstecker 25 erfolgt in analoger Weise wie beim Stiftstecker 1, außer dass für die bis zum Anschlag in die Durchgangsöffnung 29 des Kontaktträgers 26 eingesteckten Kontaktstifte 8 in diesem Fall eine Verrastung auch ohne Nachteile entfallen kann. Ein Kabelzug soll ja über das Kabelzugentlastungselement 18 auf das Steckergehäuse 23, 24 abgeleitet werden. Eine Verrastung der vollständig eingesteckten Kontaktstifte 8 im Kontaktträger 26 kann aber vorgesehen werden.The installation of the
Ein am Kabel 11 montierter Stiftstecker 1 kann mit einem an einem anderen Kabel 11 montierten Buchsenstecker 25 zusammengesteckt werden oder mit einem als Chassisstecker ausgebildeten Gegenstecker zusammengesteckt werden. Ebenso kann ein an einem Kabel 11 montierter Buchsenstecker 25 mit einem an einem anderen Kabel 11 montierten Stiftstecker 1 zusammengesteckt werden oder mit einem in Form eines Chassissteckers ausgebildeten Gegenstecker zusammengesteckt werden.A
Ein Kabel kann in der analogen Weise, in der dies für die Bestückung mit einem Stiftstecker 1 am einen Ende und einem Buchsenstecker 25 am anderen Ende beschrieben worden ist, auch an beiden Enden mit einem Stiftstecker 1 oder an beiden Enden mit einem Buchsenstecker 25 bestückt werden. Durch ein solches Steckersystem können Kabel 11 somit derart teilkonfektioniert werden, dass an beiden Enden an den Leitern 9, 10 Kontaktstifte 8 montiert werden, vorzugsweise durch Vercrimpen. Bei der Fertigkonfektionierung des Kabels kann je nach Bedarf an einem jeweiligen Kabelende in einfacher Weise ein Stiftstecker 1 oder ein Buchsenstecker 25 montiert werden. Auch ein Austausch von Stiftsteckern 1 und Buchsensteckern 25 ist rasch und einfach möglich.A cable can be equipped in the analogous manner in which this has been described for the assembly with a
Auch wenn ein Kabel bereits von Anfang an fertigkonfektioniert werden soll, wird durch die Erfindung eine einfache Montage von Stiftsteckern 1 oder Buchsensteckern 25 ermöglicht.Even if a cable is to be ready-made from the very beginning, the invention enables a simple assembly of
Der Stiftstecker 1 und der Buchsenstecker 25 können in herkömmlicher Weise Rastelemente zum Verrasten der zusammengesteckten Stecker aufweisen, die in den Figuren nicht dargestellt sind. Zum Lösen dieser Verrastungen können entsprechende Betätigungselemente, beispielsweise Hebel oder Zughülsen vorhanden sein, wie dies ebenfalls bekannt ist.The
Beispielsweise können der Stiftstecker 1 und der Buchsenstecker 25 in Form von XLR-Steckverbindern ausgebildet sein.For example, the
Unterschiedliche weitere Modifikationen sind denkbar und möglich, ohne den Bereich der Erfindung zu verlassen. So könnte beispielsweise eine Verrastung der Kontaktstifte 8 im Kontaktträger 4 des Stiftsteckers 1 auch entfallen und ein Zurückdrücken der Kontaktstifte 8 durch ein oder mehrere Andruckelemente verhindert werden, die im montierten Zustand des Steckergehäuses 2, 3 unverschiebbar in diesem gehalten sind. Die Steckergehäuse 2, 3; 23, 24 könnten auch einteilig ausgebildet sein oder aus mehr als zwei miteinander zu verbindenden Teilen bestehen.Various other modifications are conceivable and possible without departing from the scope of the invention. For example, a locking of the contact pins 8 in the
Die Kontaktstifte 8 und die Durchgangsöffnungen 7, 29 könnten so ausgebildet sein, dass ein jeweiliger Kontaktstift nur in die vorgesehene Durchgangsöffnung eingesteckt werden kann. Auch entsprechende Beschriftungen oder Farbkodierungen sind denkbar und möglich.The contact pins 8 and the
Ein weiteres Ausführungsbeispiel der Erfindung ist in den
Am anderen Ende des Kabels sind die Kontaktteile 8 auf Kontaktstifte 38 des Stiftsteckers 1 aufgesteckt, und zwar von der dem Einsteckende 39 des Stiftsteckers 1 gegenüberliegenden Rückseite dieser Kontaktstifte 38 her. Die Kontaktstifte 38 sind vom Kontaktträger 4 des Stiftsteckers 1 gehalten. Beispielsweise können sie von der Rückseite 20 des Kontaktträgers 4 her in Durchgangsöffnungen 7 des Kontaktträgers 4 bis zu Anschlägen 41 eingesteckt und gegenüber dem Kontaktträger 4 verrastet sein. Auch eine Festlegung der Kontaktstifte 38 im Kontaktträger 4 in anderer Weise ist denkbar und möglich. Durch das Aufstecken der Kontaktteile 8 auf die hinteren Enden der Kontaktstifte 38 werden diese Kontaktstifte 38, die die Steckteile des Stiftsteckers 1 bilden, mit den Leitern 9, 10 des Kabels 11 elektrisch verbunden.At the other end of the cable, the
Ein Vorteil der Ausbildung der Kontaktteile 8 in Form von Kontaktstiften, wie dies in den
Ein drittes Ausführungsbeispiel der Erfindung wird im Folgenden anhand der
Wie in den zuvor beschriebenen Ausführungsbeispielen kann der Kontaktträger 4,26 ein separates Teil sein, das mit dem Grundgehäuse 42,44 fest verbunden ist, z.B. durch eine Verklebung, Verrastung oder Verschraubung, oder kann der Kontaktträger 4,26 einstückig mit dem Grundgehäuse 42,44 ausgebildet sein.As in the previously described embodiments, the
Das Grundgehäuse 42,44 ist in einem vorderen (= einsteckseitige) Abschnitt umfangsgeschlossen ausgebildet und bildet in einem dem gegenüber weiter vom Einsteckseitigen Ende entfernt gelegenen Bereich in Umfangsrichtung gesehen nur einen Teil der Mantelfläche des insgesamt umfangsgeschlossenen Steckergehäuses, wobei das mit dem Grundgehäuse 42,44 verbundene Deckelteil 43,45 den übrigen Teil der Mantelfläche des Steckergehäuses bildet. Mit anderen Worten weist das Grundgehäuse 42,44 ohne aufgesetztes Deckelteil 43,45 eine Umfangsöffnung auf. Der Kontaktträger 4,26 ist am vorderen umfangsgeschlossenen Abschnitt des Grundgehäuses angeordnet.The
Das Einstecken der Kontaktteile 8 in den Kontaktträger 4 wird ohne ein auf das Grundgehäuse 42,44 aufgesetztes Deckelteil 43,45 durchgeführt, wodurch Raum für eine einfache Montage geschaffen wird.The insertion of the
Vorzugsweise wird durch die Verbindung des Deckelteils 43,45 mit dem Grundgehäuse 42,44 gleichzeitig auch eine Kabelzugentlastungsvorrichtung ausgebildet. Hierzu besitzt im gezeigten Ausführungsbeispiel das Grundgehäuse 42,44 des Stiftsteckers 1 bzw. des Buchsensteckers 25 zwei in Richtung der zentralen Längsachse 6,28 gesehen voneinander beabstandete Vorsprünge 46,47, zwischen denen eine Vertiefung 48 liegt. Die Vorsprünge 46,47 stehen in Richtung zur zentralen Längsachse 6,28 vor. Der Vertiefung 48 liegt ein Vorsprung 49 des Deckelteils 43 gegenüber. Der Vorsprung 49 steht ebenfalls in Richtung zur zentralen Längsachse 6,28 vor.Preferably, a cable strain relief device is formed by the connection of the
Wenn nach dem Einstecken der Kontaktteile 8 das Deckelteil 43,45 auf das Grundgehäuse 42,44 aufgesetzt wird, so wird das Kabel 11 zwischen dem Deckelteil 43,45 und dem Grundgehäuse 42,44 geklemmt und durch die Vorsprünge 46,47 und 49 in einen gebogenen Verlauf gebracht. Dies ist für den Stiftstecker 1 in
Beispielsweise könnten auch zwei in Richtung der zentralen Längsachse 6,28 beabstandete Vorsprünge 49 am Deckelteil 43,45 vorgesehen sein, wobei am Grundgehäuse ein der Vertiefung zwischen diesen beiden Vorsprüngen gegenüberliegender Vorsprung vorgesehen wäre. Auch mehr als insgesamt drei Vorsprünge könnten pro Kabelsteckverbinder vorgesehen sein.For example, two
In
Um die gegenseitige Ausrichtung des Grundgehäuses 42,44 und des Deckelteils 43,45 im miteinander verbundenen Zustand sicherzustellen können entsprechende ineinander eingreifende Profilierungen vorgesehen sein, insbesondere in Richtung der Längsachse 6,28 verlaufende Profilierungen, wie ineinander eingreifende Nuten und Federn oder Haltnuten (vergleiche
In
Im in den
Es könnte auch nur einer der an den beiden Kabelenden montierten Kabelsteckverbinder in dieser Form mit einem Grundgehäuse 42,44 und einem Deckelteil 43,45 ausgebildet sein, obwohl eine Ausbildung beider Kabelsteckverbinder in dieser Form bevorzugt ist.It could also be formed only one of the cable ends mounted on the cable connector in this form with a
- 11
- Stiftsteckerpin connector
- 22
- vorderes Steckergehäuseteilfront connector housing part
- 33
- hinteres Gehäuseteilrear housing part
- 44
- Kontaktträgercontact support
- 55
- Schraubescrew
- 66
- Längsachselongitudinal axis
- 77
- DurchgangsöffnungThrough opening
- 88th
- Kontaktteilcontact part
- 99
- Leiterladder
- 1010
- Leiterladder
- 1111
- Kabelelectric wire
- 1212
- Kabeladercable wire
- 1313
- Kabeladercable wire
- 1414
- Kabelmantelcable sheath
- 1515
- Schirmleitershieldwires
- 1616
- SchirmkontaktelementScreen contact element
- 1717
- Anschlusselementconnecting element
- 1818
- Kabelzugentlastungselementcable strain relief
- 1919
- Einsteckseiteinsertion side
- 2020
- Rückseiteback
- 2121
- Einsteckabschnittinsertion section
- 2222
- Rastelementlocking element
- 2323
- vorderes Steckergehäuseteilfront connector housing part
- 2424
- hinteres Steckergehäuseteilrear plug housing part
- 2525
- Buchsensteckerfemale connector
- 2626
- Kontaktträgercontact support
- 2727
- Schraubescrew
- 2828
- Längsachselongitudinal axis
- 2929
- DurchgangsöffnungThrough opening
- 3030
- Kontaktelementcontact element
- 3131
- Einsteckseiteinsertion side
- 3232
- Rückseiteback
- 3333
- Basisabschnittbase section
- 3434
- Kontaktarmcontact
- 3535
- Kontaktarmcontact
- 3636
- Kontaktarmcontact
- 3737
- Kontaktarmcontact
- 3838
- Kontaktstiftpin
- 3939
- Einsteckendespigot
- 4040
- Einsteckendespigot
- 4141
- Anschlagattack
- 4242
- GrundgehäuseHeaders
- 4343
- Deckelteilcover part
- 4444
- GrundgehäuseHeaders
- 4545
- Deckelteilcover part
- 4646
- Vorsprunghead Start
- 4747
- Vorsprunghead Start
- 4848
- Vertiefungdeepening
- 4949
- Vorsprunghead Start
- 5050
- Kabeltüllegrommet
- 5151
- Rastelementlocking element
Claims (15)
- Electrical cable having cable connectors which are mounted at both cable ends and of which the cable connector mounted at one cable end is formed in the manner of a pin connector (1) and the cable connector mounted at the other cable end is formed in the manner of a jack connector (25), the pin connector (1) having plug contacts in the form of contact pins (8, 38) and the jack connector having plug contacts in the form of female contacts (30, 8) and the plug contacts being borne in each case by a contact support (4, 26) of the connector, which is held by a connector housing or is formed integrally therewith, characterized in that electrical contact parts (8) which are formed identically at both cable ends and are either all in the form of contact pins or all in the form of female contacts are fastened to the electrical conductors (9, 10) of the cable (11), and in that the contact parts (8) mounted on one cable end are inserted into passages of the contact support (4, 26) of the cable connector mounted at this cable end and themselves form the plug contacts and the identically formed contact parts (8) mounted at the other cable end are united with plug contacts (30, 38) which are held by the contact support (4, 26) of the cable connector mounted at this cable end, i.e. from the backs of these plug contacts (30, 38), which face away from the insertion end (39, 40) of the cable connector (1, 25).
- Electrical cable according to Claim 1, characterized in that the cable connector formed in the manner of a pin connector (1) and the cable connector formed in the manner of a jack connector (25) have differently formed contact supports (4, 26), the cable connector formed in the manner of a pin connector (1) and the cable connector formed in the manner of a jack connector (25) preferably also having differently formed connector housings (2, 3; 23, 24) which hold the respective contact support (4, 26).
- Electrical cable according to Claim 1 or 2, characterized in that, in the case of the formation of the contact parts (8) in the form of contact pins, the contact pins (8) mounted at the cable end located on the side of the pin connector (1) are inserted, from a back (20) of the contact support (4) of the pin connector (1) which is opposite the insertion side (19), into passages (7) of this contact support (4) up to a position in which insertion sections (21) of the contact pins (8) emerge from the insertion side (19) of the contact support (4), and the contact pins (8) mounted at the cable end located on the side of the jack connector (25) are inserted, from a back (32) of the contact support (26) of the jack connector (25) which is opposite the insertion side (31), into passages (29) of this contact support (26), whereby they make contact with contact elements (30) of the jack connector (25) and electrically connect these contact elements (30) of the jack connector to the conductors (9, 10) of the cable (11) which are connected to the contact pins (8).
- Electrical cable according to Claim 2 or 3, characterized in that a respective contact pin (8) which is inserted from the back (20) of the contact support (4) of the pin connector (1) into one of the passages (7) up to a position in which the insertion section (21) of the contact pin (8) emerges from the insertion side (19) of the contact support (4) is locked with the contact support (4) of the pin connector (1).
- Electrical cable according to any of Claims 1 to 4, characterized in that the plug contacts of the jack connector are formed by sleeve-like contact elements (30) arranged in passages (29) of the contact support (26) of the jack connector (25).
- Electrical cable according to any of Claims 1 to 4, characterized in that the plug contacts of the jack connector are formed by fork-like contact elements (30) which are arranged in passages (29) of the contact support (26) of the jack connector (25) together with said contact support and have contact arms (34, 35; 36, 37) projecting from a base section (33) in opposite directions and intended for making contact firstly with contact pins (8) inserted from the insertion side (31) into the contact support (26) and secondly with contact pins (8) inserted from the back (32) into the contact support (26).
- Electrical cable according to Claim 1 or 2, characterized in that, in the case of the formation of the contact parts (8) in the form of female contacts, the female contacts mounted at the cable end located on the side of the jack connector (25) are inserted from a back (32) of the contact support (26) of the jack connector (26), which is opposite the insertion side (31), into passages (29) of this contact support (26), and the female contacts mounted at the cable end located on the side of the pin connector (1) are pushed onto the back ends of contact pins (38), which ends face away from the insertion end (39) of the pin connector (1) and are fixed in the contact support (4) of the pin connector (1), the contact parts (8) electrically connecting the contact pins (38) to the conductors (9, 10) of the cable (11).
- Electrical cable according to any of Claims 1 to 7, characterized in that connecting elements (17) of the contact pins (8) are formed for electrical and mechanical connection of the contact pins (8) to the electrical conductors (9, 10) of the cable (11) in the form of crimp contacts.
- Electrical cable according to any of Claims 1 to 8, characterized in that the pin connector (1) and the jack connector (25) are in the form of XLR connectors.
- Electrical cable according to any of Claims 1 to 9, characterized in that the connector housing of the pin connector (1) and the connector housing of the jack connector (25) each comprise at least one front connector housing part (2, 23) and one rear connector housing part (3, 24), of which at least the front connector housing parts (2, 23) are differently formed, the rear connector housing parts (3, 24) preferably being identically formed.
- Electrical cable according to any of Claims 1 to 10, characterized in that a screen contact element (16) is present which has a projecting insertion section which can be inserted into the cable (11) at the end of the cable sheath (14) in the axial direction of the cable (11) for making contact with a screen conductor (15) of the cable (11).
- Electrical cable according to any of Claims 1 to 11, characterized in that the connector housing of the pin connector (1) and/or of the jack connector (25) comprises a base housing (42, 44) carrying the contact support (4, 26) or integrally formed therewith and a separate cover part (43, 45) which is connected to the base housing (42, 44), the cover part (43, 45) preferably being connected to the base housing (42, 44) via a screw connection and/or a snap connection.
- Electrical cable according to Claim 12,
characterized in that the base housing (42, 44) is formed in a peripherally closed manner in a front section in which the contact support (4, 26) is arranged and, in a further section located a distance away from that end of the cable connector which is on the insertion side, viewed in the circumferential direction, forms only a part of the lateral surface of the overall peripherally closed connector housing, and the separate cover part (43, 45) connected to the base housing (42, 44) forms the other part of the lateral surface of the connector housing. - Electrical cable according to Claim 12 or 13, characterized in that, for the formation of a cable tension relief device, the base housing (42, 44) and the cover part (43, 45) each have at least one protuberance (46, 47, 49) projecting in the direction towards the central longitudinal axis (6, 28), the cable (11) being caused to adopt a curved path by the protuberances (46, 47, 49) and preferably the base housing (43, 44) and/or the cover part (43, 45) having at least two protuberances (46, 47) which, based on the direction of the longitudinal axis (6, 28) of the cable connector, are a distance apart and project in the direction of the central longitudinal axis (6, 28) of the cable connector, between which protuberances a depression (48) is located which is opposite the protuberance (49) on the other housing part of the two housing parts (42, 43; 44, 45).
- Electrical cable according to any of Claims 12 to 14, characterized in that the contact support (4, 26) is firmly connected to the base housing (42, 44).
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT2192007A AT504142B1 (en) | 2007-02-12 | 2007-02-12 | Electrical cable for connecting signal lines, has cable plugs mounted at both cable ends such that cable plug mounted on one end is configured as pin plug and cable plug mounted on other cable end is configured as socket plug |
AT0148607A AT504850B1 (en) | 2007-02-12 | 2007-09-21 | ELECTRICAL CABLE WITH BOTH CABLE CONNECTED CABLE PLUG CONNECTORS |
PCT/AT2008/000017 WO2008098268A2 (en) | 2007-02-12 | 2008-01-18 | Plug system |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2118969A2 EP2118969A2 (en) | 2009-11-18 |
EP2118969B1 true EP2118969B1 (en) | 2010-05-26 |
Family
ID=39690567
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08700284A Not-in-force EP2118969B1 (en) | 2007-02-12 | 2008-01-18 | Plug system |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP2118969B1 (en) |
AT (2) | AT504850B1 (en) |
WO (1) | WO2008098268A2 (en) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2465609B (en) * | 2008-11-25 | 2012-08-15 | C & C Marshall Ltd | Connector |
JP5424484B2 (en) | 2010-02-03 | 2014-02-26 | 矢崎総業株式会社 | connector |
US8573853B2 (en) | 2010-08-23 | 2013-11-05 | Tyco Electronics Corporation | Plug assembly |
US8579643B2 (en) * | 2011-12-30 | 2013-11-12 | Unison Industries, Llc | Connector assembly and method of fabricating the same |
US9070998B2 (en) * | 2012-07-27 | 2015-06-30 | Amphenol Corporation | High speed electrical contact assembly |
DE102012217949A1 (en) * | 2012-10-01 | 2014-04-03 | Robert Bosch Gmbh | Plug connector for establishing electrical connection between electrical contact elements, has contact element that is electrically connected to braided conductor from several interwoven strands of conduit from cable |
US10749287B2 (en) | 2018-08-08 | 2020-08-18 | Shure Acquisition Holdings, Inc. | Connection assembly for audio equipment |
CN112134108A (en) * | 2020-09-27 | 2020-12-25 | 核工业理化工程研究院 | Pressure gauge adaptor |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2917722A (en) * | 1955-06-24 | 1959-12-15 | Albert & J M Anderson Mfg Co | Insulated electrical connector |
US3193792A (en) * | 1962-12-03 | 1965-07-06 | Inter State Electronics Corp | Connector-contact adapter |
US3158424A (en) * | 1964-02-13 | 1964-11-24 | Itt | Contact mounting |
US4010993A (en) * | 1970-05-29 | 1977-03-08 | Bunker Ramo Corporation | Electrical connector device |
DE2459132C3 (en) * | 1974-12-13 | 1985-05-09 | Spinner GmbH Elektrotechnische Fabrik, 8000 München | Coaxial connector |
US5567175A (en) * | 1995-05-01 | 1996-10-22 | Woods Industries, Inc. | Premold insert for a transparent plug |
US20040077224A1 (en) * | 2002-05-13 | 2004-04-22 | Marchese Greg M. | Combination terminal device |
EP1622227A1 (en) * | 2004-07-30 | 2006-02-01 | R.E.C. Tecn. S.R.L. | Crimping electrical contact and electrical connector comprising one or several of said electrical contacts |
-
2007
- 2007-09-21 AT AT0148607A patent/AT504850B1/en not_active IP Right Cessation
-
2008
- 2008-01-18 EP EP08700284A patent/EP2118969B1/en not_active Not-in-force
- 2008-01-18 AT AT08700284T patent/ATE469450T1/en active
- 2008-01-18 WO PCT/AT2008/000017 patent/WO2008098268A2/en active Application Filing
Also Published As
Publication number | Publication date |
---|---|
ATE469450T1 (en) | 2010-06-15 |
EP2118969A2 (en) | 2009-11-18 |
AT504850A1 (en) | 2008-08-15 |
AT504850B1 (en) | 2009-03-15 |
WO2008098268A3 (en) | 2008-11-20 |
WO2008098268A2 (en) | 2008-08-21 |
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