EP2118603B1 - Apparatus for drying articles, in particular painted vehicle bodies - Google Patents

Apparatus for drying articles, in particular painted vehicle bodies Download PDF

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Publication number
EP2118603B1
EP2118603B1 EP08701178A EP08701178A EP2118603B1 EP 2118603 B1 EP2118603 B1 EP 2118603B1 EP 08701178 A EP08701178 A EP 08701178A EP 08701178 A EP08701178 A EP 08701178A EP 2118603 B1 EP2118603 B1 EP 2118603B1
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EP
European Patent Office
Prior art keywords
chamber
airlock
drying tunnel
region
volume
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP08701178A
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German (de)
French (fr)
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EP2118603A1 (en
Inventor
Werner Swoboda
Josef Krizek
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Eisenmann Anlagenbau GmbH and Co KG
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Eisenmann Anlagenbau GmbH and Co KG
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Publication of EP2118603A1 publication Critical patent/EP2118603A1/en
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Publication of EP2118603B1 publication Critical patent/EP2118603B1/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00Details of general application not covered by group F26B21/00 or F26B23/00
    • F26B25/008Seals, locks, e.g. gas barriers or air curtains, for drying enclosures
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B15/00Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form
    • F26B15/10Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/14Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects using gases or vapours other than air or steam, e.g. inert gases
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B2210/00Drying processes and machines for solid objects characterised by the specific requirements of the drying good
    • F26B2210/12Vehicle bodies, e.g. after being painted

Definitions

  • the inlet lock area substantially comprises three chambers: a first, which is filled with normal atmosphere and the freshly coated objects are supplied from the coating station.
  • a second chamber is partially below the first chamber, is connected thereto via a large-area opening through which the coated articles can be lowered, and contains an inert gas atmosphere whose density is greater than that of the outer normal atmosphere.
  • a third lock chamber is in turn above the second lock chamber approximately at the level of the first lock chamber and adjacent to this and is also connected to the second lock chamber via a large-area opening. It also contains an inert gas atmosphere and communicates with the inert gas atmosphere within the drying tunnel. The coated objects are guided through these lock chambers in the order listed. A similar, but from the now dried objects in the reverse direction traversed outlet lock area is at the end of the drying tunnel.
  • Object of the present invention is thus to develop a device of the type mentioned so that the costs caused by inert gas consumption during operation are further reduced.
  • the means for changing the volume comprises a piston which is retractable into the respective lock chamber and out of this retractable.
  • This lock chamber is open in one direction, similar to a cylinder.
  • a boundary side of the lock chamber is formed by the end face of the piston.
  • the one embodiment of the invention which comprises at least one variable in volume lock chamber, which is not crossed even by the coated objects, but is fluidly in communication with a traversed by the coated articles lock chamber.
  • An object that traverses the inlet or outlet lock area can therefore not be damaged by an undesired change in volume of a lock chamber traversed by it even in the case of a faulty control.
  • a lock chamber of the inlet lock area can be connected via at least two lines to a lock chamber of the outlet lock area such that the atmosphere located in the two lock chambers can be guided through the two lock chambers in a circle for flushing purposes.
  • the coated articles can be freed particularly effectively from entrained impurities before entering the furnace tunnel, which otherwise would pollute the inert gas atmosphere in the drying tunnel and necessitate an early replacement of this inert gas atmosphere.
  • An embodiment of the invention in which a lifting device is provided in the inlet lock area and / or the outlet lock area with which the coated objects can be raised to the height level of a higher-lying drying tunnel and / or lowered from this level is energetically favorable.
  • FIG. 1 a section of a paint shop for vehicle bodies 10 is shown in vertical section, which carries the reference number 1 in total.
  • This section comprises a painting booth 2, an inlet lock area 3 for a drying tunnel 4, the drying tunnel 4 itself, which is only partially shown, and an outlet lock area 5.
  • Paint booth 2, inlet lock area 3, drying tunnel 4 and outlet lock area 5 are cyclically traversed by the vehicle bodies 10 in the direction of the arrow 6 at least in the lock areas 3, 5, wherein in detail unspecified conveyor systems 7, 8, 9 are used, which are known in the art.
  • Upstream of the illustrated section are preparatory stations that correspond to the state of the art; Downstream is a conventional cooler.
  • the drying tunnel 4 is also built according to the state of the art and contains suitable heating and irradiation facilities, with which the applied paint can be brought to dry or curing.
  • an inert gas atmosphere containing, for example, nitrogen and / or CO 2 .
  • the inlet lock area 3 comprises a connection chamber 11, which is immediately downstream of the paint booth 2 and is permanently connected to it at atmospheric pressure. In this connection chamber 11 so there is "normal atmosphere", which may also be loaded with solvent.
  • the connecting chamber 11 can serve for a first "evaporation” of solvents and, if appropriate, a visual control of the applied coating.
  • the inlet lock area 3 further comprises, downstream of the connecting chamber 11, a lifting chamber 12, which is located at the same height level as the connecting chamber 11 and in which a lifting device 13 is arranged. Above the lifting chamber 12, in turn, there is a transition chamber 14, which is connected to the lifting chamber 12 via an opening 15.
  • the opening 15 is so large area that the vehicle bodies 10 can be moved upwards out of the lifting chamber 12 into the transition chamber 14.
  • the lifting platform 16 of the lifting device 13, however, is so large that it closes the opening 15 between the lifting chamber 12 and the transition chamber 14 completely gas-tight in the raised state.
  • the interior of the transition chamber 14 is connected via an outlet 26, in which a motor-controllable flap 27 is connected to the outside atmosphere or an air treatment device.
  • FIGS. 1 to 6 joins in the direction of movement of the vehicle bodies 10 to the transition chamber 14, a gas exchange chamber 16 at.
  • the gas exchange chamber 16 communicates via two lines 17, 18 with an inert gas chamber 19 in connection.
  • In the lines 17, 18 each have a flap attached, which can be opened and closed by a motor. These flaps are shown symbolically in the figures only insofar as their closed state is indicated by a line 17 and 18 led across the line. An open flap, however, is not specifically shown.
  • the inert gas chamber 19 is formed in the manner of an upwardly open cylinder. In this cylinder can dip from above a provided with a corresponding cross-section piston 20 which is vertically movable by means of two piston-Zylindereinin cement 21, 22.
  • FIG. 1 joins the gas exchange chamber 16 in the direction of movement, the first chamber 23 of the drying tunnel 4 at.
  • a vertically movable gate 24 and 25 the gates 24 and 25 separate in the closed state, the atmospheres of the adjacent chamber 14, 16 or 16, 23 from each other.
  • FIG. 2 In the initial situation, the in FIG. 2 is shown, the connecting chamber 11, the lifting chamber 12 and the transition chamber 14 to "normal atmosphere", while the gas exchange chamber 16 and the inert gas 19 are filled with inert gas.
  • the filling of the inert gas chamber 19 with inert gas takes place continuously from the interior of the dryer 4.
  • the gates 24 and 25 are located as well as the flap 27 of the outlet 26 in the closed position.
  • the vehicle body 10 the passage of which is viewed through the inlet lock area 3, has become in FIG. 2 just moved from the connecting chamber 11 in the lifting chamber 12. It will now, as in FIG. 3 indicated, lifted by means of the lifting device 13 in the transition chamber 14.
  • the lifting platform of the lifting device 13 closes in its end position, the opening 15 between the lifting chamber 12 and transition chamber fourteenth
  • the gate 24 between the transition chamber 14 and the gas exchange chamber 16 is opened.
  • the piston 20 is moved by means of the piston-cylinder unit 21, 22 down.
  • the transition chamber 14 adjacent connecting line 17 is closed by the corresponding flap.
  • the inert gas contained in the inert gas chamber 19 is forced into the gas exchange chamber 16 through the piston 20 via the other open communication line 18.
  • the inert gas now exits into the transition chamber 14 and displaces the "normal atmosphere" located there via the outlet line 26 to the outside.
  • the valve 27 located in the outlet line 26 is, as in FIG. 4 shown, of course, open.
  • the vehicle body 10 are moved from the transition chamber 14 horizontally into the gas exchange chamber 16.
  • the flap 27 is closed again in the outlet line 26.
  • FIG. 6 illustrated Schleusungs intimid the gate 24 between the transition chamber 14 and the gas exchange chamber 16 is closed again; the gate 25 between the gas exchange chamber 16 and the first dryer chamber 23 is opened.
  • the vehicle body 10 is transferred to the first dryer chamber 23.
  • the lifting device 13 is moved down again.
  • the transition chamber 14 fills again largely with normal atmosphere.
  • the connecting chamber 11 is already another vehicle body 10 'ready for passage into the drying tunnel 4 ready.
  • a transition chamber 28 which can be reached in the horizontal direction from the last chamber 29 of the drying tunnel 4 from is.
  • a vertically movable gate 30 Between the last dryer chamber 29 and the transition chamber 28 is a vertically movable gate 30, which in the closed state, the atmospheres of the two chambers 28, 29 separated from each other.
  • a gas exchange chamber 31 adjoins the transition chamber 28 in the transport direction at the same height.
  • the gas exchange chamber 31 of the outlet lock section 5 is formed similarly to the inert gas chamber 19 of the inlet lock section 3 as an upwardly open cylinder.
  • this cylinder can dip from above a piston 33 which can be moved vertically by means of two piston-cylinder units 34, 35.
  • a lifting chamber 37 Below the gas exchange chamber 31 and connected to this via a large-area opening 36, there is a lifting chamber 37.
  • the passage of the vehicle body 10 is done in the following steps.
  • the vehicle body 10 is straight from the last dryer chamber 29 in the transition chamber 28 of the outlet lock area 5 retracted.
  • the gate 30 has already been closed after passing through the vehicle body 10 and the gate 32 is opened.
  • the lifting device 38 is raised.
  • the chambers 28 and 31 are now filled with an inert gas atmosphere and the vehicle body 10 can change from the transition chamber 28 into the gas exchange chamber 31.
  • the gate 32 closed.
  • the standing on the lifting platform of the lifting device 38 vehicle body 10 is lowered down.
  • the opening 36 between the gas exchange chamber 31 and the lifting chamber 37 is opened, so that now the gas exchange chamber 31 can be filled with normal atmosphere.
  • the lifting device 38 has reached its lower position, as in FIG. 9 shown, the vehicle body 10 moved out of the lifting chamber 37 in the connecting chamber 39.
  • the piston 35 lowers and displaces the normal atmosphere from the gas exchange chamber 31. This is the in FIG. 10 illustrated state.
  • the lifting device 38 moves back up and seals with its lifting platform, the opening 36 between the gas exchange chamber 31 and the lifting chamber 37 from.
  • the gate 32 between the transition chamber 28 and the gas exchange chamber 31 can be opened and the piston 35 can be driven up again. It will reach a state as in FIG. 12 is shown, in which both the transition chamber 28 and the gas exchange chamber 31 are filled with inert gas and the state in FIG. 7 equivalent.
  • another vehicle body 10 ' can be discharged through the outlet lock area 5.
  • This alternative inlet lock area largely corresponds to the inlet lock area 3 of FIGS. 1 to 6 ; corresponding parts are therefore identified by the same reference sign plus 100.
  • connection chamber 111 which is connected at its left side in the figures with the outlet of the painting booth, not shown.
  • a lifting chamber 112 On the opposite side of the connecting chamber 111 is followed, again at the same height, a lifting chamber 112 at.
  • a lifting device 113 is designed such that it can convey a vehicle body 110 standing on its lifting platform through an upper opening 115 into a gas exchange chamber 114.
  • the gas exchange chamber 114 is designed as an open-topped cylinder into which a vertically movable piston 120 can be retracted from above.
  • the piston-cylinder units used for this purpose are provided with the reference numeral 121, 122.
  • the outlet line 126 of the gas exchange chamber 114 leads now unlike the embodiment of FIGS. 2 to 6 not to the outside atmosphere but into a storage chamber 141, which is also open at the top and thus designed as a cylinder.
  • a piston 144 can be retracted from above by means of the piston-cylinder units 142, 143.
  • a motor-operated flap In the connecting line 145 between the gas exchange chamber 114 and the storage chamber 141 is in turn a motor-operated flap, which is symbolized only in its closed position by a transverse line through the connecting line 145.
  • a transition chamber 146 Downstream in the transport direction of the gas exchange chamber 114 and at the same level as this is a transition chamber 146, which is then followed again by the transport direction following the (not shown) first chamber of the drying tunnel. Between the gas exchange chamber 114 and the transition chamber 146 is a first vertically movable gate 147. and on the opposite side of the transition chamber 146, a second vertically movable gate 148th
  • the starting situation is in FIG. 13 shown.
  • the storage chamber 141 is filled with inert gas; the flap in the connecting line 145 is closed. Also, inert gas is in the transition chamber 146; the two side gates 147 and 148 are closed.
  • the vehicle body 110 to be passed through has already become retracted into the Hubtting 112.
  • the vehicle body 110 is retracted by means of the lifting device 113 in the gas exchange chamber 114, wherein the lifting platform of the lifting device 113, the opening 115 closes.
  • the gate 147 located between the gas exchange chamber 114 and the transition chamber 146 and the vehicle body 110 is brought into the transition chamber 146.
  • the smear cycle finds its conclusion in that, as in FIG. 18 shown, the piston 120 is pushed by the piston-cylinder units 121, 122 back up and the connecting line 145 between the storage chamber 141 and the gas exchange chamber 114 is closed.
  • the lifting device 113 is again moved downwards so that a vehicle body 110 'already provided in the connecting chamber 111 can be moved into the lifting chamber 112.
  • the gate 148 between the transition chamber 146 and the subsequent drying tunnel is opened and the vehicle body 110 is introduced into the drying tunnel.
  • this lock-up operation in which substantially the inert gas is pushed back and forth between the storage chamber 141 and the gas exchange chamber 114, can be repeated several times without the inert gas having to be discarded.
  • each Schleusungsvorgang a certain contamination of the inert gas by normal atmosphere and / or outgassing of the vehicle bodies 10 instead, so that after a certain number of Schleusungsvorêtn the inert gas in the storage chamber 141 must be replaced.
  • FIG. 19 An example of how to proceed in this case is in FIG. 19 shown.
  • the section of a paint shop shown here corresponds to that of FIG. 1 , Since the plant of FIG. 19 largely that of the FIG. 1 is similar, corresponding parts with the same reference numerals as in FIG. 1 plus 200 marked.
  • the main difference between the plant 1 of FIG. 1 and Annex 201 of the FIG. 19 is that the gas exchange chamber 216 is not connected via connecting lines with an inert gas, from which inert gas can be pressed into the gas exchange chamber 216. Instead, two connecting lines 250, 251 extend between the gas exchange chamber 216 of the inlet lock area 203 and the gas exchange chamber 231 of the outlet lock area 205. In the connecting line 250 there is a first blower 252, which effects gas flow from the gas exchange chamber 231 into the gas exchange chamber 216, while in the connecting line 251, a second blower 253 is mounted, which causes a gas flow in the opposite direction.
  • the gas exchange chamber 231 is formed as an open-topped cylinder into which a piston 254 can be retracted.
  • Annex 201 is completely identical to that of Annex FIG. 1 for simplicity, it can be referred to.
  • FIGS. 20 to 25 show different operating phases of the outlet lock area 205.
  • FIG. 20 Referenced.
  • a vehicle body 210 in the adjacent to the drying tunnel 204 transition chamber 228 of the outlet lock area 205 is already closed and the gate 232 already open, so that the vehicle body 210 in the Gas exchange chamber 231 can retract.
  • the associated piston 233 is of course moved upwards.
  • the gate 256 between the gas exchange chamber 231 and the transition chamber 255 is closed.
  • Another body 210 ' is already in the gas exchange chamber 216 of the inlet lock area 203.
  • the gates 224 and 225 of the gas exchange chamber 216 are closed.
  • the gate 232 is also closed as shown in FIG FIG. 21 is shown.
  • the inert gas atmosphere in the gas exchange chamber 231 of the outlet lock section 205 flushed into the gas exchange chamber 216 of the inlet lock section 203 and vice versa
  • the mixing atmosphere in the gas exchange chamber 216 of the inlet lock section 203 in the gas exchange chamber 231 of the outlet lock area 205 introduced. It turns in the two gas exchange chambers 216 and 231 a mixed atmosphere.
  • the gate 256 is opened between the gas exchange chamber 231 of the outlet lock region 205 and the transition chamber 255, the lifting device 238 is extended and the opening 236 between the transition chamber 255 and the lifting chamber 237 is closed by the lifting platform.
  • the vehicle body 210 travels, as in FIG. 22 shown in the transition chamber 255 a. Now, both in the gas exchange chamber 231 and in the transition chamber 255 mixing atmosphere.
  • the piston 233 is retracted by means of the piston-cylinder units 234, 235 in the gas exchange chamber 231.
  • the mixing atmosphere which is located in the gas exchange chamber 231; is displaced into the transition chamber 255.
  • the lifting device 238 lowers the vehicle body 210 into the lifting chamber 237.
  • the gate 232 between the transition chamber 228 and the gas exchange chamber 231 is opened again and the opposite port 256 between the gas exchange chamber 231 and the transition chamber 255 is closed. If now, as in FIG. 25 indicated, the piston 233 is raised, the gas exchange chamber 231 fills with inert gas again. The lifting device 238 moves upwards. Now the initial state is the FIG. 20 reached again and a new passage of a vehicle body 210 'can begin.
  • the drying tunnel is located at a higher level than the adjacent plant sections on both sides, so that in each case lifting devices must be used to move the vehicle bodies in and out of the drying tunnel.
  • a lock is an energetic: it escapes in this way less atmosphere from the drying tunnel, whose temperature is higher than that of the atmosphere in the adjacent plant areas.
  • a paint booth 302 is shown, other than in FIG. 1 two guided by a robot application devices 360, 361 are located.
  • the painting booth 302 is adjoined in the direction of movement initially by a connecting chamber 311, in which an evaporation process can take place.
  • An air supply system 362 supplies both the paint booth 302 and the connecting booth 311 with conditioned fresh air.
  • a pre-dryer booth 363 in which a large part of the solvent is expelled from the paint, and then a gas exchange chamber 316, whose function of that of the gas exchange chamber 216 in the embodiment of FIG. 19 equivalent.
  • the gas exchange chamber 316 is still a piston lock chamber 365 downstream, which is associated with a vertically movable piston 364. The function of this piston lock chamber and the associated piston 364 is without further description of the above embodiments of the embodiments of FIGS. 1 and 19 understandable.
  • the vehicle bodies 310 then enter the actual drying tunnel 304, where the coating is cured in an inert gas atmosphere and optionally under UV irradiation.
  • the vehicle bodies 310 leave the drying tunnel 304 and enter the outlet lock area 305, which in this case comprises a gas exchange chamber 331 and an associated piston 354.
  • the gas exchange chamber 331 is connected via connecting lines 350, 351 to the gas exchange chamber 316 of the inlet lock area 303.
  • the promotional pumps are in the FIGS. 26 and 27 not shown.
  • the cooperation of the components 331, 354 and 316 corresponds completely to that of the components 231, 254 and 216 of the embodiment of the FIG. 19 ,
  • the connecting chamber 339 connects directly at the same height to the gas exchange chamber 331 of the outlet lock area 305.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Drying Of Solid Materials (AREA)
  • Coating Apparatus (AREA)
  • Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)

Abstract

The device has a conveying system that drives articles e.g. painted vehicle bodies (10), via an inlet-lock region (3), a drying tunnel (4) and an outlet-lock region (5). Locking chambers (19, 31) of the inlet-lock region and the outlet-lock region have units (20, 33) which are provided in a position to change the volume of respective locking chambers between a maximum value and a minimum value. The units are provided in the position to change the volume for displacing air contained in the respective locking chambers.

Description

Die Erfindung betrifft eine Vorrichtung zum Trocknen von Gegenständen, insbesondere von lackierten Fahrzeugkarosserien, mit

  1. a) einem Trockentunnel, dessen Innenraum mit einer Inertgasatmosphäre gefüllt ist;
  2. b) einem Einlass-Schleusenbereich, der dem Trockentunnel vorgeschaltet ist, mindestens eine Schleusenkammer umfasst und die innerhalb des Trockentunnels herrschende Inertgasatmosphäre von der äußeren Normalatmosphäre trennt;
  3. c) einem Auslass-Schleusenbereich, der dem Trockentunnel nachgeschaltet ist, mindestens eine Schleusenkammer umfasst und die innerhalb des Trockentunnels herrschende Inertgasatmosphäre von der äußeren Normalatmosphäre trennt;
  4. d) einem Fördersystem, welches die Gegenstände durch den Einlass-Schleusenbereich, den Trockentunnel und den Auslass-Schleusenbereich hindurchführt.
The invention relates to a device for drying objects, in particular of painted vehicle bodies, with
  1. a) a drying tunnel, the interior of which is filled with an inert gas atmosphere;
  2. b) an inlet-lock area, which is connected upstream of the drying tunnel, comprises at least one lock chamber and separates the prevailing inside the drying tunnel inert gas atmosphere from the outer normal atmosphere;
  3. c) an outlet lock region downstream of the drying tunnel, comprising at least one lock chamber and separating the inert gas atmosphere prevailing inside the drying tunnel from the outer normal atmosphere;
  4. d) a conveyor system which passes the articles through the inlet lock area, the drying tunnel and the outlet lock area.

In jüngster Zeit gewinnen zunehmend Lacke Bedeutung, die in einer Inertgasatmosphäre zum Beispiel unter UV-Licht ausgehärtet werden müssen, um unerwünschte Reaktionen mit Bestandteilen der normalen Atmosphäre, insbesondere mit Sauerstoff, zu verhindern. Diese neuartigen Lacke zeichnen sich durch eine sehr große Oberflächenhärte und durch kurze Polymerisationszeiten aus. Der letztgenannte Vorteil setzt sich bei Lackieranlagen, die im kontinuierlichen Durchlauf betrieben werden, unmittelbar in geringere Anlagenlängen um, was selbstverständlich zu erheblich niedrigeren Investitionskosten führt.In recent years, increasing importance is given to paints which have to be cured in an inert gas atmosphere, for example under UV light, in order to prevent unwanted reactions with constituents of the normal atmosphere, in particular with oxygen. These novel coatings are characterized by a very high surface hardness and by short polymerization times. The latter advantage is in paint shops, which are operated in a continuous cycle, directly into smaller plant lengths, which of course leads to significantly lower investment costs.

Während bei herkömmlichen Trocknern bzw. Trockenverfahren, die mit Normalluft als Atmosphäre arbeiten, die Menge der Luft, die in den Trockner eingebracht und auch aus diesem wieder herausgeführt wird, aus Kostengründen von geringerer Bedeutung ist, muss bei Inertgasatmosphären auf einen möglichst geringen Verbrauch geachtet werden.While in conventional dryers or dry processes that operate with normal air as the atmosphere, the amount of air that is introduced into the dryer and also out of this is of lesser importance for cost reasons, must be paid in inert gas atmospheres on the lowest possible consumption ,

Eine Vorrichtung der eingangs genannten Art ist in der WO 2005/116556 A und in der DE 10 2004 025 525 B3 beschrieben. Der Einlass-Schleusenbereich umfasst hier im Wesentlichen drei Kammern: Eine erste, die mit Normalatmosphäre gefüllt ist und der die frisch beschichteten Gegenstände von der Beschichtungsstation zugeführt werden. Eine zweite Kammer liegt teilweise unterhalb der ersten Kammer, ist mit dieser über eine großflächige Öffnung verbunden, durch welche die beschichteten Gegenstände abgesenkt werden können, und enthält eine Inertgasatmosphäre, deren Dichte größer als diejenige der äußeren Normalatmosphäre ist. Eine dritte Schleusenkammer liegt wiederum oberhalb der zweiten Schleusenkammer etwa auf der Höhe der ersten Schleusenkammer und neben dieser und ist mit der zweiten Schleusenkammer ebenfalls über eine großflächige Öffnung verbunden. Auch sie enthält eine Inertgasatmosphäre und kommuniziert mit der Inertgasatmosphäre innerhalb des Trockentunnels. Die beschichteten Gegenstände werden durch diese Schleusenkammern in der angegebenen Reihenfolge geführt. Ein ähnlicher, jedoch von den nunmehr getrockneten Gegenständen in umgekehrter Richtung durchlaufener Auslass-Schleusenbereich befindet sich am Ende des Trockentunnels.A device of the type mentioned is in the WO 2005/116556 A and in the DE 10 2004 025 525 B3 described. Here, the inlet lock area substantially comprises three chambers: a first, which is filled with normal atmosphere and the freshly coated objects are supplied from the coating station. A second chamber is partially below the first chamber, is connected thereto via a large-area opening through which the coated articles can be lowered, and contains an inert gas atmosphere whose density is greater than that of the outer normal atmosphere. A third lock chamber is in turn above the second lock chamber approximately at the level of the first lock chamber and adjacent to this and is also connected to the second lock chamber via a large-area opening. It also contains an inert gas atmosphere and communicates with the inert gas atmosphere within the drying tunnel. The coated objects are guided through these lock chambers in the order listed. A similar, but from the now dried objects in the reverse direction traversed outlet lock area is at the end of the drying tunnel.

Bei dieser Konstruktion können zwar die Inertgasverluste verhältnismäßig gering gehalten werden. Gleichwohl besteht angesichts der Kosten des Inertgases, bei dem es sich um Stickstoff, CO2, Edelgase oder auch Verbrennungsgase handeln kann, immer ein Bedürfnis zur weiteren Reduzierung des Inertgasverbrauches.In this construction, although the inert gas losses can be kept relatively low. However, in view of the cost of the inert gas, which may be nitrogen, CO 2 , noble gases or combustion gases, there is always a need to further reduce the inert gas consumption.

Aufgabe der vorliegenden Erfindung ist es also, eine Vorrichtung der eingangs genannten Art so weiterzubilden, dass die durch Inertgasverbrauch verursachten Kosten während des Betriebes weiter reduziert sind.Object of the present invention is thus to develop a device of the type mentioned so that the costs caused by inert gas consumption during operation are further reduced.

Diese Aufgabe wird erfindungsgemäß dadurch gelöst, dass

  • e) mindestens eine Schleusenkammer des Einlass-Schleusenbereiches und/oder der Auslass-Schleusenbereiches eine Einrichtung aufweist, welche in der Lage ist, zur Verdrängung der in der jeweiligen Schleusenkammer enthaltenen Atmosphäre das Volumen der jeweiligen Schleusenkammer zwischen einem Maximalwert und einem Minimalwert, der im Wesentlichen gleich Null ist, zu verändern.
This object is achieved in that
  • e) at least one lock chamber of the inlet lock area and / or the outlet lock area has a device which is capable of displacing the atmosphere contained in the respective lock chamber, the volume of the respective lock chamber between a maximum value and a minimum value substantially is zero, change.

Bei der erfindungsgemäßen Bauweise ist es möglich, die äußere Normalatmosphäre besser von der inneren Inertgasatmosphäre zu trennen und den Inertgasverlust, der bei einer Durchschleusung eines beschichteten Gegenstandes hinzunehmen ist, auf höchstens das Volumen der fraglichen, in ihrem Volumen veränderbaren Schleusenkammer zu begrenzen.In the construction according to the invention, it is possible to better separate the outer normal atmosphere from the inner inert gas atmosphere and to limit the inert gas loss, which must be tolerated when a coated article is blown through, to at most the volume of the lock chamber which can be changed in volume.

Bei einer zweckmäßigen Ausführungsform der Erfindung umfasst die Einrichtung zur Veränderung des Volumens einen Kolben, der in die jeweilige Schleusenkammer einfahrbar und aus dieser wieder ausfahrbar ist. Diese Schleusenkammer ist dabei in einer Richtung, ähnlich einem Zylinder, offen. Eine Begrenzungsseite der Schleusenkammer wird von der Stirnseite des Kolbens gebildet. Ist der Kolben vollständig in die Schleusenkammer eingefahren, so ist deren effektives Volumen praktisch null. Bei ausgefahrenem Kolben erhält die Schleusenkammer ihr Maximalvolumen.In an expedient embodiment of the invention, the means for changing the volume comprises a piston which is retractable into the respective lock chamber and out of this retractable. This lock chamber is open in one direction, similar to a cylinder. A boundary side of the lock chamber is formed by the end face of the piston. When the piston is fully retracted into the lock chamber, its effective volume is practically zero. When the piston is extended, the lock chamber receives its maximum volume.

Besonders betriebssicher ist diejenige Ausgestaltung der Erfindung, die mindestens eine in ihrem Volumen veränderbare Schleusenkammer umfasst, die selbst nicht von den beschichteten Gegenständen durchquert wird, aber strömungsmäßig mit einer von den beschichteten Gegenständen durchquerten Schleusenkammer in Verbindung steht. Ein den Einlass- oder Auslass-Schleusenbereich durchquerender Gegenstand kann also auch bei einer Fehlsteuerung nicht durch eine ungewollte Volumenänderung einer von ihm durchquerten Schleusenkammer beschädigt werden.Particularly reliable is the one embodiment of the invention, which comprises at least one variable in volume lock chamber, which is not crossed even by the coated objects, but is fluidly in communication with a traversed by the coated articles lock chamber. An object that traverses the inlet or outlet lock area can therefore not be damaged by an undesired change in volume of a lock chamber traversed by it even in the case of a faulty control.

Baulich einfacher ist diejenige Ausgestaltung der Erfindung, die mindestens eine in ihrem Volumen veränderbare Schleusenkammer umfasst, die selbst von den beschichteten Gegenständen durchquert wird. In diesem Falle muss besondere Sorge dafür getragen werden, dass die Schleusenkammer auch bei einem Fehler, der im Betrieb der Vorrichtung auftritt, ihr Volumen nicht verändern kann, solange sich in ihr ein Gegenstand befindet.Structurally simpler is that embodiment of the invention which comprises at least one variable in volume lock chamber, which is itself traversed by the coated objects. In this case, special care must be taken to ensure that the lock chamber can not change its volume even if an error occurs during operation of the device, as long as there is an object in it.

Besonders große Einsparungen an Inertgas ergeben sich bei einer bevorzugten Ausführungsform der Erfindung, bei welcher eine in ihrem Volumen veränderbare Schleusenkammer über eine absperrbare Verbindungsleitung mit einer zweiten in ihrem Volumen veränderbare Schleusenkammer derart in Verbindung steht, dass durch gegensinnige Volumenänderung in den beiden Schleusenkammern die in ihnen befindlichen Atmosphären zwischen den beiden Schleusenkammern hin und her geschoben werden können. Auf diese Weise kann Inertgas, welches bei den einfacheren Ausführungsformen der Erfindung bei jeder Durchschleusung eines Gegenstandes verlorengeht, aufbewahrt und für einen weiteren Schleusengang verwendet werden.Particularly large savings in inert gas result in a preferred embodiment of the invention, in which a variable in its volume lock chamber via a closable connection line with a second adjustable in its volume lock chamber is so in communication that by opposing volume change in the two lock chambers, the atmospheres located in them between the two lock chambers can be pushed back and forth. In this way, inert gas, which in the simpler embodiments of the invention is lost each time an article passes through, can be stored and used for another sluice.

Zusätzlich oder alternativ zu einer Schleusung, welche von einer in ihrem Volumen veränderbaren Schleusenkammer Gebrauch macht, kann zur Verringerung des Inertgasverbrauches eine Spülung stattfinden. Hierzu kann eine Schleusenkammer des Einlass-Schleusenbereichs über mindestens zwei Leitungen so mit einer Schleusenkammer des Auslass-Schleusenbereichs verbunden sein, dass die in den beiden Schleusenkammern befindliche Atmosphäre durch die beiden Schleusenkammern im Kreis zu Spülzwecken geführt werden können. Die beschichteten Gegenstände können auf diese Weise vor dem Eintritt in den Ofentunnel besonders effektiv von mitgeführten Verunreinigungen befreit werden, die andernfalls die Inertgasatmosphäre im Trockentunnel verschmutzen und zu einem frühzeitigen Austausch dieser Inertgasatmosphäre nötigen würden.In addition or as an alternative to a lock, which makes use of a variable in its volume lock chamber, can take place to reduce the inert gas consumption, a rinse. For this purpose, a lock chamber of the inlet lock area can be connected via at least two lines to a lock chamber of the outlet lock area such that the atmosphere located in the two lock chambers can be guided through the two lock chambers in a circle for flushing purposes. In this way, the coated articles can be freed particularly effectively from entrained impurities before entering the furnace tunnel, which otherwise would pollute the inert gas atmosphere in the drying tunnel and necessitate an early replacement of this inert gas atmosphere.

Energetisch günstig ist diejenige Ausführungsform der Erfindung, bei welcher in dem Einlass-Schleusenbereich und/oder dem Auslass-Schleusenbereich eine Hubvorrichtung vorgesehen ist, mit der die beschichteten Gegenstände auf das Höhenniveau eines höherliegenden Trockentunnels angehoben und/oder von diesem Niveau abgesenkt werden können.An embodiment of the invention in which a lifting device is provided in the inlet lock area and / or the outlet lock area with which the coated objects can be raised to the height level of a higher-lying drying tunnel and / or lowered from this level is energetically favorable.

Baulich einfacher, wenn auch energetisch etwas ungünstiger, ist diejenige Ausgestaltung, bei welcher sich der Trockentunnel und alle von den beschichteten Gegenständen durchquerten Schleusenkammern auf demselben Höhenniveau befinden.Structurally simpler, albeit less energetically, is the embodiment in which the drying tunnel and all lock chambers traversed by the coated articles are at the same height level.

Ausführungsbeispiele der Erfindung werden nachfolgend anhand der Zeichnung näher erläutert; es zeigen

Figur 1
einen Vertikalschnitt durch eine Ausschnitt eines ersten Ausführungsbeispieles einer Lackier- anlage für Fahrzeugkarosserien;
Figuren 2 bis 6
verschiedene Betriebsphasen eines Einlass- Schleusenbereichs, der Bestandteil der Anlage von Figur 1 ist;
Figuren 7 bis 12
verschiedene Betriebsphasen eines Auslass- Schleusenbereiches, der ebenfalls Bestandteil der in Figur 1 dargestellten Anlage ist;
Figuren 13 bis 18.
verschiedene Betriebsphasen eines alternativen Ausführungsbeispieles eines Einlass-Schleusen- bereiches;
Figur 19
eine Ansicht, ähnlich der Figur 1, eines alterna- tiven Ausführungsbeispieles einer Lackieranlage;
Figuren 20 bis 25
unterschiedliche Betriebsphasen des Auslass- Schleusenbereiches der Anlage von Figur 19;
Figur 26
eine Ansicht, ähnlich der Figur 1, eines weiteren Ausführungsbeispieles einer Lackieranlage;
Figur 27
die Draufsicht auf die Anlage der Figur 26.
Embodiments of the invention will be explained in more detail with reference to the drawing; show it
FIG. 1
a vertical section through a section of a first embodiment of a painting system for vehicle bodies;
FIGS. 2 to 6
various phases of operation of an inlet lock area forming part of the installation of FIG. 1 is;
FIGS. 7 to 12
various operating phases of an outlet lock area, which is also part of the in FIG. 1 shown plant is;
FIGS. 13 to 18.
various operating phases of an alternative embodiment of an inlet lock area;
FIG. 19
a view similar to the one FIG. 1 , an alternative embodiment of a paint shop;
FIGS. 20 to 25
different operating phases of the outlet lock area of the system of FIG. 19 ;
FIG. 26
a view similar to the one FIG. 1 , Another embodiment of a paint shop;
FIG. 27
the top view of the plant of FIG. 26 ,

Zunächst wird auf die Figur 1 Bezug genommen. In dieser ist im Vertikalschnitt ein Ausschnitt aus einer Lackieranlage für Fahrzeugkarosserien 10 dargestellt, die insgesamt das Bezugszeichen 1 trägt. Dieser Ausschnitt umfasst eine Lackierkabine 2, einen Einlass-Schleusenbereich 3 für einen Trockentunnel 4, den Trockentunnel 4 selbst, der nur teilweise dargestellt ist, sowie einen Auslass-Schleusenbereich 5. Lackierkabine 2, Einlass-Schleusenbereich 3, Trockentunnel 4 und Auslass-Schleusenbereich 5 werden von den Fahrzeugkarosserien 10 im Sinne des Pfeiles 6 zumindest in den Schleusenbereichen 3, 5 taktweise durchlaufen, wobei im Einzelnen nicht näher erläuterte Fördersysteme 7, 8, 9 Verwendung finden, die dem Fachmanne bekannt sind.First, on the FIG. 1 Referenced. In this, a section of a paint shop for vehicle bodies 10 is shown in vertical section, which carries the reference number 1 in total. This section comprises a painting booth 2, an inlet lock area 3 for a drying tunnel 4, the drying tunnel 4 itself, which is only partially shown, and an outlet lock area 5. Paint booth 2, inlet lock area 3, drying tunnel 4 and outlet lock area 5 are cyclically traversed by the vehicle bodies 10 in the direction of the arrow 6 at least in the lock areas 3, 5, wherein in detail unspecified conveyor systems 7, 8, 9 are used, which are known in the art.

Dem dargestellten Ausschnitt vorgeschaltet sind Vorbereitungsstationen, die dem Stande der Technik entsprechen; nachgeschaltet ist ein herkömmlicher Kühler.Upstream of the illustrated section are preparatory stations that correspond to the state of the art; Downstream is a conventional cooler.

In der Lackierkabine 2 befinden sich in bekannter Weise Applikationseinrichtungen, mit welchen automatisch oder auch von Hand auf die Fahrzeugkarosserien 10 Lack aufgebracht werden kann. Diese Applikationseinrichtungen sind in Figur 1 nicht dargestellt. Der Trockentunnel 4 ist ebenfalls nach dem Stande der Technik gebaut und enthält geeignete Heiz- und Bestrahlungseinrichtungen, mit denen der aufgebrachte Lack zum Trocknen bzw. Aushärten gebracht werden kann.In the paint booth 2 are in a known manner application devices with which automatically or by hand on the vehicle bodies 10 paint can be applied. These application devices are in FIG. 1 not shown. The drying tunnel 4 is also built according to the state of the art and contains suitable heating and irradiation facilities, with which the applied paint can be brought to dry or curing.

Während sich in der dem Trockentunnel 4 vorgeschalteten Lackierkabine 2 und in dem dem Trockentunnel 4 nachgeschalteten Kühlbereich sauerstoffhaltige "Normalatmosphäre" befindet, liegt im Inneren des Trockentunnels 4 eine Inertgasatmosphäre vor, die beispielsweise Stickstoff und/ oder CO2 enthält.While in the drying tunnel 4 upstream painting booth 2 and in the drying tunnel 4 downstream cooling area oxygen-containing "normal atmosphere" is located in the interior of the drying tunnel 4, an inert gas atmosphere containing, for example, nitrogen and / or CO 2 .

Im vorliegenden Zusammenhang sind im Wesentlichen nur der Einlass-Schleusenbereich 3 sowie der Auslass-Schleusenbereich 5 von Interesse, mit denen die beiden genannten Atmosphären während des Durchschleusens der Fahrzeugkarosserien 10 so getrennt gehalten werden, dass ein möglichst geringer Verlust an Inertgasen erfolgt.In the present context, essentially only the inlet lock area 3 and the outlet lock area 5 are of interest, with which the two named atmospheres are kept separated during the passage of the vehicle bodies 10 such that the least possible loss of inert gases takes place.

Wie dies für den Einlass-Schleusenbereich 3 geschieht, sei nunmehr anhand der Figuren 2 bis 6 erläutert. Der Einlass-Schleusenbereich 3 umfasst eine Verbindungskammer 11, die der Lackierkabine 2 unmittelbar nachgeschaltet ist und mit dieser atmosphärisch dauerhaft verbunden ist. In dieser Verbindungskammer 11 herrscht also "Normalatmosphäre", die zudem mit Lösemittel beladen sein kann. Die Verbindungskammer 11 kann einem ersten "Abdunsten" von Lösemitteln und gegebenenfalls einer visuellen Kontrolle der aufgebrachten Lackierung dienen.How this happens for the inlet lock area 3, is now based on the FIGS. 2 to 6 explained. The inlet lock area 3 comprises a connection chamber 11, which is immediately downstream of the paint booth 2 and is permanently connected to it at atmospheric pressure. In this connection chamber 11 so there is "normal atmosphere", which may also be loaded with solvent. The connecting chamber 11 can serve for a first "evaporation" of solvents and, if appropriate, a visual control of the applied coating.

Der Einlass-Schleusenbereich 3 umfasst ferner, der Verbindungskammer 11 nachgeschaltet, eine Hubkammer 12, die sich auf demselben Höhenniveau wie die Verbindungskammer 11 befindet und in der eine Hubvorrichtung 13 angeordnet ist. Oberhalb der Hubkammer 12 wiederum befindet sich eine Übergangskammer 14, die mit der Hubkammer 12 über eine Öffnung 15 verbunden ist. Die Öffnung 15 ist so großflächig, dass die Fahrzeugkarosserien 10 nach oben aus der Hubkammer 12 in die Übergangskammer 14 verbracht werden können. Die Hubplattform 16 der Hubvorrichtung 13 dagegen ist so groß, dass sie in angehobenem Zustand die Öffnung 15 zwischen der Hubkammer 12 und der Übergangskammer 14 vollständig gasdicht verschließt.The inlet lock area 3 further comprises, downstream of the connecting chamber 11, a lifting chamber 12, which is located at the same height level as the connecting chamber 11 and in which a lifting device 13 is arranged. Above the lifting chamber 12, in turn, there is a transition chamber 14, which is connected to the lifting chamber 12 via an opening 15. The opening 15 is so large area that the vehicle bodies 10 can be moved upwards out of the lifting chamber 12 into the transition chamber 14. The lifting platform 16 of the lifting device 13, however, is so large that it closes the opening 15 between the lifting chamber 12 and the transition chamber 14 completely gas-tight in the raised state.

Der Innenraum der Übergangskammer 14 ist über eine Auslassleitung 26, in der eine motorisch steuerbare Klappe 27 liegt, mit der Außenatmosphäre oder einer Luftaufbereitungseinrichtung verbunden.The interior of the transition chamber 14 is connected via an outlet 26, in which a motor-controllable flap 27 is connected to the outside atmosphere or an air treatment device.

In den Figuren 1 bis 6 schließt sich in Bewegungsrichtung der Fahrzeugkarosserien 10 an die Übergangskammer 14 eine Gasaustauschkammer 16 an. Die Gasaustauschkammer 16 steht über zwei Leitungen 17, 18 mit einer Inertgaskammer 19 in Verbindung. In den Leitungen 17, 18 ist jeweils eine Klappe angebracht, die motorisch geöffnet und geschlossen werden kann. Diese Klappen sind in den Figuren nur symbolisch insoweit dargestellt, als ihr Schließzustand durch einen quer durch die Leitung 17 bzw. 18 geführten Strich angedeutet ist. Eine geöffnete Klappe dagegen ist nicht eigens dargestellt.In the FIGS. 1 to 6 joins in the direction of movement of the vehicle bodies 10 to the transition chamber 14, a gas exchange chamber 16 at. The gas exchange chamber 16 communicates via two lines 17, 18 with an inert gas chamber 19 in connection. In the lines 17, 18 each have a flap attached, which can be opened and closed by a motor. These flaps are shown symbolically in the figures only insofar as their closed state is indicated by a line 17 and 18 led across the line. An open flap, however, is not specifically shown.

Die Inertgaskammer 19 ist in der Art eines nach oben offenen Zylinders ausgebildet. In diesen Zylinder kann von oben her ein mit entsprechendem Querschnitt versehener Kolben 20 eintauchen, der mit Hilfe zweier Kolben-ZylinderEinheiten 21, 22 vertikal bewegbar ist.The inert gas chamber 19 is formed in the manner of an upwardly open cylinder. In this cylinder can dip from above a provided with a corresponding cross-section piston 20 which is vertically movable by means of two piston-Zylindereininheiten 21, 22.

Wie der Figur 1 zu entnehmen ist, schließt sich an die Gasaustauschkammer 16 in Bewegungsrichtung die erste Kammer 23 des Trockentunnels 4 an. Zwischen der Übergangskammer 14 und der Gasaustauschkammer 16 einerseits sowie zwischen der Gasaustauschkammer 16 und der ersten Trocknerkammer 23 andererseits befindet sich jeweils ein in der Darstellung vertikal bewegbares Tor 24 bzw. 25. Die Tore 24 und 25 trennen im Schließzustand die Atmosphären der benachbarten Kammer 14, 16 bzw. 16, 23 voneinander.Again FIG. 1 can be seen, joins the gas exchange chamber 16 in the direction of movement, the first chamber 23 of the drying tunnel 4 at. Between the transition chamber 14 and the gas exchange chamber 16 on the one hand and between the gas exchange chamber 16 and the first dryer chamber 23 on the other hand is in each case a vertically movable gate 24 and 25, the gates 24 and 25 separate in the closed state, the atmospheres of the adjacent chamber 14, 16 or 16, 23 from each other.

Der Durchlauf der Fahrzeugkarosserien 10 durch den Einlass-Schleusenbereich 3 geschieht in folgender Weise:The passage of the vehicle bodies 10 through the inlet lock area 3 happens in the following way:

In der Ausgangssituation, die in Figur 2 dargestellt ist, befinden sich die Verbindungskammer 11, die Hubkammer 12 sowie die Übergangskammer 14 auf "Normalatmosphäre", während die Gasaustauschkammer 16 sowie die Inertgaskammer 19 mit Inertgas gefüllt sind. Das Füllen der Inertgaskammer 19 mit Inertgas erfolgt kontinuierlich aus dem Innenraum des Trockners 4. Die Tore 24 und 25 befinden sich ebenso wie die Klappe 27 der Auslassleitung 26 in Schließstellung.In the initial situation, the in FIG. 2 is shown, the connecting chamber 11, the lifting chamber 12 and the transition chamber 14 to "normal atmosphere", while the gas exchange chamber 16 and the inert gas 19 are filled with inert gas. The filling of the inert gas chamber 19 with inert gas takes place continuously from the interior of the dryer 4. The gates 24 and 25 are located as well as the flap 27 of the outlet 26 in the closed position.

Die Fahrzeugkarosserie 10, deren Durchgang durch den Einlass-Schleusenbereich 3 betrachtet wird, hat sich in Figur 2 gerade aus der Verbindungskammer 11 in die Hubkammer 12 bewegt. Sie wird nunmehr, wie in Figur 3 angedeutet, mit Hilfe der Hubvorrichtung 13 in die Übergangskammer 14 gehoben. Die Hubplattform der Hubvorrichtung 13 verschließt in ihrer Endstellung die Öffnung 15 zwischen Hubkammer 12 und Übergangskammer 14.The vehicle body 10, the passage of which is viewed through the inlet lock area 3, has become in FIG. 2 just moved from the connecting chamber 11 in the lifting chamber 12. It will now, as in FIG. 3 indicated, lifted by means of the lifting device 13 in the transition chamber 14. The lifting platform of the lifting device 13 closes in its end position, the opening 15 between the lifting chamber 12 and transition chamber fourteenth

Nunmehr wird, wie in Figur 4 dargestellt, das Tor 24 zwischen der Übergangskammer 14 und der Gasaustauschkammer 16 geöffnet. Der Kolben 20 wird mit Hilfe der Kolben-Zylindereinheit 21, 22 nach unten gefahren. Dabei ist die der Übergangskammer 14 benachbarte Verbindungsleitung 17 durch die entsprechende Klappe verschlossen. Das in der Inertgaskammer 19 befindliche Inertgas wird durch den Kolben 20 über die andere, geöffnete Verbindungsleitung 18 in die Gasaustauschkammer 16 gedrückt. Das Inertgas tritt nunmehr in die Übergangskammer 14 aus und verdrängt die dort befindliche "Normalatmosphäre" über die Auslassleitung 26 nach außen. Die in der Auslassleitung 26 befindliche Klappe 27 ist dabei, wie in Figur 4 gezeigt, natürlich geöffnet. Wenn der Kolben 20 ganz nach unten gefahren ist, stellt sich auf diese Weise ein Zustand ein, in welchem in der Übergangskammer 14 sowie der Gasaustauschkammer 16 im Wesentlichen reine Inertgasatmosphäre herrscht.Now, as in FIG. 4 shown, the gate 24 between the transition chamber 14 and the gas exchange chamber 16 is opened. The piston 20 is moved by means of the piston-cylinder unit 21, 22 down. In this case, the transition chamber 14 adjacent connecting line 17 is closed by the corresponding flap. The inert gas contained in the inert gas chamber 19 is forced into the gas exchange chamber 16 through the piston 20 via the other open communication line 18. The inert gas now exits into the transition chamber 14 and displaces the "normal atmosphere" located there via the outlet line 26 to the outside. The valve 27 located in the outlet line 26 is, as in FIG. 4 shown, of course, open. When the piston 20 is all the way down has moved, sets itself in this way, a state in which in the transition chamber 14 and the gas exchange chamber 16 is substantially pure inert gas atmosphere.

Nunmehr kann, wie in Figur 5 dargestellt, die Fahrzeugkarosserie 10 aus der Übergangskammer 14 horizontal in die Gasaustauschkammer 16 verfahren werden. Dabei ist die Klappe 27 in der Auslassleitung 26 wieder geschlossen.Now, as in FIG. 5 shown, the vehicle body 10 are moved from the transition chamber 14 horizontally into the gas exchange chamber 16. In this case, the flap 27 is closed again in the outlet line 26.

Im abschließenden, in Figur 6 dargestellten Schleusungsschritt wird das Tor 24 zwischen der Übergangskammer 14 und der Gasaustauschkammer 16 wieder geschlossen; das Tor 25 zwischen Gasaustauschkammer 16 und erster Trocknerkammer 23 wird geöffnet. Die Fahrzeugkarosserie 10 wird in die erste Trocknerkammer 23 verbracht. Gleichzeitig wird die Hubvorrichtung 13 wieder nach unten gefahren. Dabei füllt sich die Übergangskammer 14 wieder weitgehend mit Normalatmosphäre. In der Verbindungskammer 11 steht bereits eine weitere Fahrzeugkarosserie 10' zum Durchschleusen in den Trockentunnel 4 bereit.In the final, in FIG. 6 illustrated Schleusungsschritt the gate 24 between the transition chamber 14 and the gas exchange chamber 16 is closed again; the gate 25 between the gas exchange chamber 16 and the first dryer chamber 23 is opened. The vehicle body 10 is transferred to the first dryer chamber 23. At the same time the lifting device 13 is moved down again. In this case, the transition chamber 14 fills again largely with normal atmosphere. In the connecting chamber 11 is already another vehicle body 10 'ready for passage into the drying tunnel 4 ready.

Der Durchgang der Fahrzeugkarosserie 10 durch den Trockentunnel 4 selbst braucht nicht näher beschrieben zu werden, da dieser, wie oben schon erwähnt, in herkömmlicher Weise stattfindet und die dabei ablaufenden Vorgänge bekannt sind. Es kann daher sofort anhand der Figuren 7 bis 12 das Aufschleusen der Fahrzeugkarosserie 10 aus dem Trockentunnel 4 beschrieben werden.The passage of the vehicle body 10 through the drying tunnel 4 itself need not be described in more detail, since this, as already mentioned above, takes place in a conventional manner and the processes occurring are known. It can therefore immediately on the basis of FIGS. 7 to 12 the slinging of the vehicle body 10 out of the drying tunnel 4 will be described.

Der Auslass-Schleusenbereich 5 umfasst, wie sowohl der Figur 1 als auch den Figuren 7 bis 12 zu entnehmen ist, eine Übergangskammer 28, die in horizontaler Richtung von der letzten Kammer 29 des Trockentunnels 4 aus erreichbar ist. Zwischen der letzten Trocknerkammer 29 und der Übergangskammer 28 befindet sich ein vertikal bewegliches Tor 30, welches im Schließzustand die Atmosphären der beiden Kammern 28, 29 voneinander trennt. An die Übergangskammer 28 schließt sich in Transportrichtung auf derselben Höhe eine Gasaustauschkammer 31 an. Zwischen den Kammern 28 und 31 befindet sich ein weiteres, vertikal bewegliches Tor 32, welches im Schließzustand die Atmosphären der Kammern 28 und 31 voneinander trennt.The outlet lock area 5, like both the FIG. 1 as well as the FIGS. 7 to 12 it can be seen, a transition chamber 28, which can be reached in the horizontal direction from the last chamber 29 of the drying tunnel 4 from is. Between the last dryer chamber 29 and the transition chamber 28 is a vertically movable gate 30, which in the closed state, the atmospheres of the two chambers 28, 29 separated from each other. A gas exchange chamber 31 adjoins the transition chamber 28 in the transport direction at the same height. Between the chambers 28 and 31 is another, vertically movable gate 32, which in the closed state, the atmospheres of the chambers 28 and 31 separated from each other.

Die Gasaustauschkammer 31 des Auslass-Schleusenbereiches 5 ist ähnlich wie die Inertgaskammer 19 des Einlass-Schleusenbereiches 3 als nach oben offener Zylinder ausgebildet. In diesen Zylinder kann von oben her ein Kolben 33 eintauchen, der mittels zweier Kolben-Zylindereinheiten 34, 35 vertikal bewegt werden kann.The gas exchange chamber 31 of the outlet lock section 5 is formed similarly to the inert gas chamber 19 of the inlet lock section 3 as an upwardly open cylinder. In this cylinder can dip from above a piston 33 which can be moved vertically by means of two piston-cylinder units 34, 35.

Unterhalb der Gasaustauschkammer 31 und mit dieser über eine großflächige Öffnung 36 verbunden, befindet sich eine Hubkammer 37. Diese enthält eine Hubvorrichtung 38, deren obere Hubplattform so groß ist, dass sie in angehobenem Zustand die Öffnung 36 verschließt und auf diese Weise die beiden Kammern 31 und 37 des Auslass-Schleusenbereiches 5 voneinander trennt. An die Hubkammer 37 schließt sich, mit dieser permanent atmosphärisch verbunden, in Transportrichtung eine Verbindungskammer 39 an, die zu nachgeschalteten Anlageteilen, beispielsweise einer Kühlvorrichtung, eine Verbindung herstellt.Below the gas exchange chamber 31 and connected to this via a large-area opening 36, there is a lifting chamber 37. This contains a lifting device 38, the upper lifting platform is so large that it closes the opening 36 in the raised state and in this way the two chambers 31st and 37 of the outlet lock area 5 are separated from each other. Connects to the lifting chamber 37, connected to this permanently atmospheric, in the transport direction to a connection chamber 39, which connects to downstream equipment parts, such as a cooling device, a connection.

Das Durchschleusen der Fahrzeugkarosserie 10 geschieht in folgenden Schritten.The passage of the vehicle body 10 is done in the following steps.

In der Ausgangssituation, die in Figur 7 dargestellt ist, ist die Fahrzeugkarosserie 10 gerade aus der letzten Trocknerkammer 29 in die Übergangskammer 28 des Auslass-Schleusenbereiches 5 eingefahren. Das Tor 30 wurde nach dem Durchfahren der Fahrzeugkarosserie 10 bereits geschlossen und das Tor 32 geöffnet. Die Hubvorrichtung 38 ist angehoben. Die Kammern 28 und 31 sind jetzt mit Inertgasatmosphäre gefüllt und die Fahrzeugkarosserie 10 kann von der Übergangskammer 28 in die Gasaustauschkammer 31 wechseln.In the initial situation, the in FIG. 7 is shown, the vehicle body 10 is straight from the last dryer chamber 29 in the transition chamber 28 of the outlet lock area 5 retracted. The gate 30 has already been closed after passing through the vehicle body 10 and the gate 32 is opened. The lifting device 38 is raised. The chambers 28 and 31 are now filled with an inert gas atmosphere and the vehicle body 10 can change from the transition chamber 28 into the gas exchange chamber 31.

Nunmehr wird, wie in Figur 8 dargestellt, das Tor 32 geschlossen. Die auf der Hubplattform der Hubvorrichtung 38 stehende Fahrzeugkarosserie 10 wird nach unten abgesenkt. Dabei wird die Öffnung 36 zwischen der Gasaustauschkammer 31 und der Hubkammer 37 geöffnet, so dass sich nunmehr die Gasaustauschkammer 31 mit Normalatmosphäre füllen kann. Sobald die Hubvorrichtung 38 ihre untere Position erreicht hat, wird, wie in Figur 9 dargestellt, die Fahrzeugkarosserie 10 aus der Hubkammer 37 in die Verbindungskammer 39 herausgefahren. Gleichzeitig senkt sich der Kolben 35 und verdrängt die Normalatmosphäre aus der Gasaustauschkammer 31. Dies ist der in Figur 10 dargestellte Zustand.Now, as in FIG. 8 shown, the gate 32 closed. The standing on the lifting platform of the lifting device 38 vehicle body 10 is lowered down. In this case, the opening 36 between the gas exchange chamber 31 and the lifting chamber 37 is opened, so that now the gas exchange chamber 31 can be filled with normal atmosphere. Once the lifting device 38 has reached its lower position, as in FIG. 9 shown, the vehicle body 10 moved out of the lifting chamber 37 in the connecting chamber 39. At the same time, the piston 35 lowers and displaces the normal atmosphere from the gas exchange chamber 31. This is the in FIG. 10 illustrated state.

Nunmehr fährt die Hubvorrichtung 38 wieder nach oben und dichtet mit ihrer Hubplattform die Öffnung 36 zwischen Gasaustauschkammer 31 und Hubkammer 37 ab. Jetzt können das Tor 32 zwischen der Übergangskammer 28 und der Gasaustauschkammer 31 geöffnet und der Kolben 35 wieder nach oben gefahren werden. Es wird ein Zustand erreicht, wie er in Figur 12 dargestellt ist, in welchem sowohl die Übergangskammer 28 als auch die Gasaustauschkammer 31 mit Inertgas gefüllt sind und der dem Zustand in Figur 7 entspricht. Nunmehr kann eine weitere Fahrzeugkarosserie 10' durch den Auslass-Schleusenbereich 5 ausgeschleust werden.Now the lifting device 38 moves back up and seals with its lifting platform, the opening 36 between the gas exchange chamber 31 and the lifting chamber 37 from. Now the gate 32 between the transition chamber 28 and the gas exchange chamber 31 can be opened and the piston 35 can be driven up again. It will reach a state as in FIG. 12 is shown, in which both the transition chamber 28 and the gas exchange chamber 31 are filled with inert gas and the state in FIG. 7 equivalent. Now, another vehicle body 10 'can be discharged through the outlet lock area 5.

Beim Durchschleusen einer Fahrzeugkarosserie 10 durch den Einlass-Schleusenbereich 3, wie er oben anhand der Figuren 1 bis 7 beschrieben wurde, geht ersichtlich eine Inertgasmenge verloren, die dem Volumen der Inertgaskammer 19 entspricht. In den meisten Fällen ist dies durchaus tolerierbar, da ohnehin zum Abtransportieren der im Trockentunnel 4 beim Aushärtvorgang entstehenden Gase ein gewisser Gasdurchsatz erforderlich ist. Soll jedoch mit dem Inertgas noch sparsamer umgegangen werden, kommt eine Ausgestaltung des Einlass-Schleusenbereichs in Frage, wie sie in den Figuren 13 bis 18 dargestellt und nachfolgend beschrieben ist.When passing a vehicle body 10 through the inlet lock area 3, as described above with reference to FIGS. 1 to 7 has been described, is obviously lost an inert gas amount corresponding to the volume of the inert gas chamber 19. In most cases, this is quite tolerable, since a certain gas throughput is required in any case for the removal of the resulting gases in the drying tunnel 4 during the curing process. However, if the inert gas is to be used even more sparingly, an embodiment of the inlet-lock area comes into question, as described in US Pat FIGS. 13 to 18 shown and described below.

Dieser alternative Einlass-Schleusenbereich entspricht weitgehend dem Einlass-Schleusenbereich 3 der Figuren 1 bis 6; entsprechende Teile sind daher mit demselben Bezugszeichen zuzüglich 100 gekennzeichnet.This alternative inlet lock area largely corresponds to the inlet lock area 3 of FIG FIGS. 1 to 6 ; corresponding parts are therefore identified by the same reference sign plus 100.

Auch bei dem Einlass-Schleusenbereich 103 der Figuren 13 bis 18 findet sich somit eine Verbindungskammer 111, welche an ihrer in den Figuren linken Seite mit dem Auslass der nicht dargestellten Lackierkabine in Verbindung steht. An der gegenüberliegenden Seite der Verbindungskammer 111 schließt sich, wiederum in gleicher Höhe, eine Hubkammer 112 an. Eine Hubvorrichtung 113 ist so ausgebildet, dass sie eine auf ihrer Hubplattform stehende Fahrzeugkarosserie 110 durch eine obere Öffnung 115 in eine Gasaustauschkammer 114 befördern kann. Im dargestellten Falle ist die Gasaustauschkammer 114 als nach oben offener Zylinder ausgestaltet, in den von oben her ein vertikal beweglicher Kolben 120 eingefahren werden kann. Die hierfür verwendeten Kolben-Zylindereinheiten sind mit dem Bezugszeichen 121, 122 versehen.Also in the inlet lock area 103 of FIGS. 13 to 18 Thus, there is a connection chamber 111, which is connected at its left side in the figures with the outlet of the painting booth, not shown. On the opposite side of the connecting chamber 111 is followed, again at the same height, a lifting chamber 112 at. A lifting device 113 is designed such that it can convey a vehicle body 110 standing on its lifting platform through an upper opening 115 into a gas exchange chamber 114. In the illustrated case, the gas exchange chamber 114 is designed as an open-topped cylinder into which a vertically movable piston 120 can be retracted from above. The piston-cylinder units used for this purpose are provided with the reference numeral 121, 122.

Die Auslassleitung 126 der Gasaustauschkammer 114 führt nun anders als beim Ausführungsbeispiel der Figuren 2 bis 6 nicht zur Außenatmosphäre sondern in eine Speicherkammer 141, die ebenfalls nach oben offen und somit als Zylinder ausgebildet ist. In die Speicherkammer 141 kann von oben mit Hilfe der Kolben-Zylindereinheiten 142, 143 ein Kolben 144 eingefahren werden.The outlet line 126 of the gas exchange chamber 114 leads now unlike the embodiment of FIGS. 2 to 6 not to the outside atmosphere but into a storage chamber 141, which is also open at the top and thus designed as a cylinder. In the storage chamber 141, a piston 144 can be retracted from above by means of the piston-cylinder units 142, 143.

In der Verbindungsleitung 145 zwischen der Gasaustauschkammer 114 und der Speicherkammer 141 befindet sich wiederum eine motorisch betätigbare Klappe, die jeweils nur in ihrer Schließstellung durch einen quer durch die Verbindungsleitung 145 verlaufenden Strich symbolisiert ist.In the connecting line 145 between the gas exchange chamber 114 and the storage chamber 141 is in turn a motor-operated flap, which is symbolized only in its closed position by a transverse line through the connecting line 145.

In Transportrichtung der Gasaustauschkammer 114 nachgeschaltet und auf demselben Niveau wie diese befindet sich eine Übergangskammer 146, an welche sich dann erneut der Transportrichtung folgend die (nicht mehr dargestellte) erste Kammer des Trockentunnels anschließt. Zwischen der Gasaustauschkammer 114 und der Übergangskammer 146 befindet sich ein erstes vertikal verfahrbares Tor 147. und an der gegenüberliegenden Seite der Übergangskammer 146 ein zweites vertikal verfahrbares Tor 148.Downstream in the transport direction of the gas exchange chamber 114 and at the same level as this is a transition chamber 146, which is then followed again by the transport direction following the (not shown) first chamber of the drying tunnel. Between the gas exchange chamber 114 and the transition chamber 146 is a first vertically movable gate 147. and on the opposite side of the transition chamber 146, a second vertically movable gate 148th

Die Durchschleusung der Fahrzeugkarosserie 110 durch diesen Einlass-Schleusenbereich 103 geschieht auf folgende Weise:The passage of the vehicle body 110 through this inlet lock area 103 takes place in the following manner:

Die Ausgangssituation ist in Figur 13 dargestellt. In dieser befindet sich in den Kammern 111, 112 und 114 Normalatmosphäre. Die Speicherkammer 141 ist mit Inertgas gefüllt; die Klappe in der Verbindungsleitung 145 ist geschlossen. Ebenfalls Inertgas befindet sich in der Übergangskammer 146; die beiden seitlichen Tore 147 und 148 sind geschlossen. Wie aus der Zeichnung ersichtlich, wurde die durchzuschleusende Fahrzeugkarosserie 110 bereits in die Hubkammer 112 eingefahren.The starting situation is in FIG. 13 shown. In this is located in the chambers 111, 112 and 114 normal atmosphere. The storage chamber 141 is filled with inert gas; the flap in the connecting line 145 is closed. Also, inert gas is in the transition chamber 146; the two side gates 147 and 148 are closed. As can be seen from the drawing, the vehicle body 110 to be passed through has already become retracted into the Hubkammer 112.

Nunmehr wird, wie in Figur 14 dargestellt, die Fahrzeugkarosserie 110 mittels der Hubvorrichtung 113 in die Gasaustauschkammer 114 eingefahren, wobei die Hubplattform der Hubvorrichtung 113 die Öffnung 115 verschließt.Now, as in FIG. 14 illustrated, the vehicle body 110 is retracted by means of the lifting device 113 in the gas exchange chamber 114, wherein the lifting platform of the lifting device 113, the opening 115 closes.

Jetzt wird die in der Verbindungsleitung 145 liegende Klappe geöffnet und der Kolben 144 in die Speicherkammer 141 eingefahren. Dabei wird das in der Speicherkammer 141 befindliche Inertgas über die Verbindungsleitung 145 in die Gasaustauschkammer 114 gedrückt; dieses Inertgas verdrängt die zuvor in der Gasaustauschkammer 114 befindliche Normalatmosphäre über eine in der Zeichnung nicht dargestellte, verschließbare Auslassöffnung. In der in Figur 15 dargestellten Situation befindet sich also in den beiden Kammern 111 und 112 Normalatmosphäre, während in den Kammern 114, 146 Inertgasatmoshäre herrscht.Now the flap lying in the connecting line 145 is opened and the piston 144 is retracted into the storage chamber 141. In this case, the inert gas in the storage chamber 141 is pressed via the connecting line 145 into the gas exchange chamber 114; This inert gas displaces the normal atmosphere previously located in the gas exchange chamber 114 via a closable outlet opening which is not shown in the drawing. In the in FIG. 15 The situation shown is thus in the two chambers 111 and 112 normal atmosphere, while in the chambers 114, 146 Inertgasatmoshäre prevails.

Als nächstes wird, wie in Figur 16 gezeigt, das zwischen der Gasaustauschkammer 114 und der Übergangskammer 146 befindliche Tor 147 geöffnet und die Fahrzeugkarosserie 110 wird in die Übergangskammer 146 verbracht.Next, as in FIG. 16 shown, the gate 147 located between the gas exchange chamber 114 and the transition chamber 146 and the vehicle body 110 is brought into the transition chamber 146.

Im nächsten, in Figur 17 dargestellten Schritt wird nunmehr die Klappe in der Verbindungsleitung zwischen der Speicherkammer 141 und der Gasaustauschammer 114 wieder geöffnet; durch Einfahren des Kolbens 120 in die Gasaustauschkammer 114 mittels der Kolben-Zylindereinheiten 121, 122 wird das Inertgas aus der Gasaustauschkammer 114 in die Speicherkammer 141 gedrückt, wobei sich selbstverständlich der Kolben 144 nach oben im Sinne des entsprechenden Pfeiles in Figur 17 nach oben zurückzieht. Ebenso selbstverständlich ist, dass vor diesem Vorgang das Tor 147 zwischen der Gasaustauschkammer 114 und der Übergangskammer 146 geschlossen wurde.In the next, in FIG. 17 Step shown now the flap in the connecting line between the storage chamber 141 and the gas exchange chamber 114 is opened again; by retracting the piston 120 into the gas exchange chamber 114 by means of the piston-cylinder units 121, 122, the inert gas is forced out of the gas exchange chamber 114 in the storage chamber 141, of course, the piston 144 upwards in the direction of the corresponding arrow in FIG FIG. 17 pulls back upwards. It is also understood that prior to this process, the gate 147 between the gas exchange chamber 114 and the Transition chamber 146 has been closed.

Der Schleusungszyklus findet seinen Abschluss darin, dass, wie in Figur 18 gezeigt, der Kolben 120 mittels der Kolben-Zylindereinheiten 121, 122 wieder nach oben geschoben und die Verbindungsleitung 145 zwischen Speicherkammer 141 und Gasaustauschkammer 114 geschlossen wird. Die Hubvorrichtung 113 wird wieder nach unten gefahren, so dass eine bereits in der Verbindungskammer 111 bereitstehende Fahrzeugkarosserie 110' in die Hubkammer 112 eingefahren werden kann. Gleichzeitig wird das Tor 148 zwischen der Übergangskammer 146 und dem nachfolgenden Trockentunnel geöffnet und die Fahrzeugkarosserie 110 in den Trockentunnel eingebracht.The smear cycle finds its conclusion in that, as in FIG. 18 shown, the piston 120 is pushed by the piston-cylinder units 121, 122 back up and the connecting line 145 between the storage chamber 141 and the gas exchange chamber 114 is closed. The lifting device 113 is again moved downwards so that a vehicle body 110 'already provided in the connecting chamber 111 can be moved into the lifting chamber 112. At the same time, the gate 148 between the transition chamber 146 and the subsequent drying tunnel is opened and the vehicle body 110 is introduced into the drying tunnel.

Ersichtlich kann dieser Schleusungsvorgang, bei dem im Wesentlichen das Inertgas zwischen der Speicherkammer 141 und der Gasaustauschkammer 114 hin und her geschoben wird, mehrfach wiederholt werden, ohne dass das Inertgas verworfen werden muss. Selbstverständlich findet jedoch bei jedem Schleusungsvorgang eine gewisse Verunreinigung des Inertgases durch Normalatmosphäre und/oder Ausgasungen der Fahrzeugkarosserien 10 statt, so dass nach einer gewissen Zahl von Schleusungsvorgängen das Inertgas in der Speicherkammer 141 ausgetauscht werden muss. Gleichwohl ergibt sich gegenüber dem zuerst beschriebenen Ausführungsbeispiel eines Einlass-Schleusenbereiches 3 eine erhebliche Einsparung an Inertgas.As can be seen, this lock-up operation, in which substantially the inert gas is pushed back and forth between the storage chamber 141 and the gas exchange chamber 114, can be repeated several times without the inert gas having to be discarded. Of course, however, with each Schleusungsvorgang a certain contamination of the inert gas by normal atmosphere and / or outgassing of the vehicle bodies 10 instead, so that after a certain number of Schleusungsvorgängen the inert gas in the storage chamber 141 must be replaced. Nevertheless, in comparison to the embodiment of an inlet lock area 3 described first, there is a considerable saving in inert gas.

In vielen Fällen ist es durchaus aber auch möglich, mit Inertgas großzügiger umzugehen. Dies insbesondere dann, wenn die apparativen Kosten der Lackieranlage dafür geringer gehalten werden können. Ein Beispiel, wie in diesem Falle verfahren werden kann, ist in Figur 19 gezeigt. Der hier dargestellte Ausschnitt einer Lackieranlage entspricht demjenigen von Figur 1. Da die Anlage der Figur 19 weitgehend derjenigen der Figur 1 ähnelt, sind entsprechende Teile mit demselben Bezugszeichen wie in Figur 1 zuzüglich 200 gekennzeichnet.In many cases, it is also possible to use inert gas more generously. This is especially true if the equipment costs of the paint shop can be kept to a minimum. An example of how to proceed in this case is in FIG. 19 shown. The section of a paint shop shown here corresponds to that of FIG. 1 , Since the plant of FIG. 19 largely that of the FIG. 1 is similar, corresponding parts with the same reference numerals as in FIG. 1 plus 200 marked.

Der Hauptunterschied zwischen der Anlage 1 der Figur 1 und der Anlage 201 der Figur 19 besteht darin, dass die Gasaustauschkammer 216 nicht über Verbindungsleitungen mit einer Inertgaskammer verbunden ist, aus welcher Inertgas in die Gasaustauschkammer 216 gedrückt werden kann. Stattdessen verlaufen zwischen der Gasaustauschkammer 216 des Einlass-Schleusenbereichs 203 und der Gasaustauschkammer 231 des Auslass-Schleusenbereichs 205 zwei Verbindungsleitungen 250, 251. In der Verbindungsleitung 250 befindet sich ein erstes Gebläse 252, welches eine Gasströmung von der Gasaustauschkammer 231 in die Gasaustauschkammer 216 bewirkt, während in der Verbindungsleitung 251 ein zweites Gebläse 253 angebracht ist, welches eine Gasströmung in der entgegengesetzten Richtung hervorruft.The main difference between the plant 1 of FIG. 1 and Annex 201 of the FIG. 19 is that the gas exchange chamber 216 is not connected via connecting lines with an inert gas, from which inert gas can be pressed into the gas exchange chamber 216. Instead, two connecting lines 250, 251 extend between the gas exchange chamber 216 of the inlet lock area 203 and the gas exchange chamber 231 of the outlet lock area 205. In the connecting line 250 there is a first blower 252, which effects gas flow from the gas exchange chamber 231 into the gas exchange chamber 216, while in the connecting line 251, a second blower 253 is mounted, which causes a gas flow in the opposite direction.

Bei dem in Figur 19 dargestellten Ausführungsbeispiel einer Lackieranlage 201 ist die Gasaustauschkammer 231 als nach oben offener Zylinder ausgebildet, in welche ein Kolben 254 eingefahren werden kann.At the in FIG. 19 illustrated embodiment of a paint shop 201, the gas exchange chamber 231 is formed as an open-topped cylinder into which a piston 254 can be retracted.

Im Übrigen stimmt die Bauweise der Anlage 201 vollständig mit derjenigen der Anlage 1 von Figur 1 überein, so dass der Einfachheit halber hierauf Bezug genommen werden kann.Incidentally, the design of Annex 201 is completely identical to that of Annex FIG. 1 for simplicity, it can be referred to.

Die Durchschleusung einer Fahrzeugkarosserie 210 durch die Anlage 201 der Figur 19 wird nachfolgend unter ergänzender Bezugnahme auf die Figuren 20 bis 25 beschrieben. Diese Figuren 20 bis 25 zeigen verschiedene Betriebsphasen des Auslass-Schleusenbereiches 205.The passage of a vehicle body 210 through the system 201 of the FIG. 19 is referred to below with additional reference to FIGS. 20 to 25 described. These FIGS. 20 to 25 show different operating phases of the outlet lock area 205.

Zunächst wird auf die Figur 20 Bezug genommen. In dieser befindet sich eine Fahrzeugkarosserie 210 in der an den Trockentunnel 204 angrenzenden Übergangskammer 228 des Auslass-Schleusenbereichs 205. Das Tor 230, welches an die letzte Trocknerkammer angrenzt, ist bereits geschlossen und das Tor 232 schon geöffnet, so dass die Fahrzeugkarosserie 210 in die Gasaustauschkammer 231 einfahren kann. Der zugehörige Kolben 233 ist dabei selbstverständlich nach oben herausgefahren. Das Tor 256 zwischen der Gasaustauschkammer 231 und der Übergangskammer 255 ist geschlossen.First, on the FIG. 20 Referenced. In this is a vehicle body 210 in the adjacent to the drying tunnel 204 transition chamber 228 of the outlet lock area 205. The gate 230, which is adjacent to the last dryer chamber is already closed and the gate 232 already open, so that the vehicle body 210 in the Gas exchange chamber 231 can retract. The associated piston 233 is of course moved upwards. The gate 256 between the gas exchange chamber 231 and the transition chamber 255 is closed.

Eine weitere Karosserie 210' befindet sich bereits in der Gasaustauschkammer 216 des Einlass-Schleusenbereiches 203. Die Tore 224 und 225 der Gasaustauschkammer 216 sind geschlossen.Another body 210 'is already in the gas exchange chamber 216 of the inlet lock area 203. The gates 224 and 225 of the gas exchange chamber 216 are closed.

In den Kammern 228 und 231 befindet sich in Figur 20 Inertgasatmosphäre, während die Übergangskammer 255, die Hubkammer 237 und die Verbindungskammer 239 Normalatmosphäre enthalten. In der Gasaustauschkammer 216 des Einlass-Schleusenbereiches 203 befindet sich zu diesem Zeitpunkt eine Mischung aus Normal- und Inertgasatmosphäre.In the chambers 228 and 231 is located in FIG. 20 Inertgasatmosphäre, while the transition chamber 255, the Hubkammer 237 and the connecting chamber 239 contain normal atmosphere. In the gas exchange chamber 216 of the inlet lock area 203 is at this time a mixture of normal and inert gas atmosphere.

Sobald die Fahrzeugkarosserie 210 sich vollständig innerhalb der Gasaustauschkammmer 231 des Auslass-Schleusenbereiches 205 befindet, wird auch das Tor 232 geschlossen, wie dies in Figur 21 dargestellt ist. Nunmehr wird mit Hilfe der Pumpen 252, 253 über die Verbindungsleitungen 250, 251 die Inertgasatmosphäre in der Gasaustauschkammer 231 des Auslass-Schleusenbereiches 205 in die Gasaustauschkammer 216 des Einlass-Schleusenbereiches 203 gespült und umgekehrt die Mischatmosphäre in der Gasaustauschkammer 216 des Einlass-Schleusenbereichs 203 in die Gasaustauschkammer 231 des Auslass-Schleusenbereiches 205 eingebracht. Es stellt sich in den beiden Gasaustauschkammern 216 und 231 eine Mischatmosphäre ein.As soon as the vehicle body 210 is completely within the gas exchange chamber 231 of the outlet lock area 205, the gate 232 is also closed as shown in FIG FIG. 21 is shown. Now, with the help of the pumps 252, 253 via the connecting lines 250, 251, the inert gas atmosphere in the gas exchange chamber 231 of the outlet lock section 205 flushed into the gas exchange chamber 216 of the inlet lock section 203 and vice versa, the mixing atmosphere in the gas exchange chamber 216 of the inlet lock section 203 in the gas exchange chamber 231 of the outlet lock area 205 introduced. It turns in the two gas exchange chambers 216 and 231 a mixed atmosphere.

Wenn dieser Vorgang abgeschlossen ist, wird das Tor 256 zwischen der Gasaustauschkammer 231 des Auslass-Schleusenbereiches 205 und der Übergangskammer 255 geöffnet, wobei die Hubvorrichtung 238 ausgefahren und die Öffnung 236 zwischen der Übergangskammer 255 und der Hubkammer 237 durch die Hubplattform verschlossen ist. Die Fahrzeugkarosserie 210 fährt, wie in Figur 22 dargestellt, in die Übergangskammer 255 ein. Nunmehr befinden sich sowohl in der Gasaustauschkammer 231 als auch in der Übergangskammer 255 Mischatmosphäre.When this operation is completed, the gate 256 is opened between the gas exchange chamber 231 of the outlet lock region 205 and the transition chamber 255, the lifting device 238 is extended and the opening 236 between the transition chamber 255 and the lifting chamber 237 is closed by the lifting platform. The vehicle body 210 travels, as in FIG. 22 shown in the transition chamber 255 a. Now, both in the gas exchange chamber 231 and in the transition chamber 255 mixing atmosphere.

Im nächsten Schritt, der in Figur 23 dargestellt ist, wird der Kolben 233 mit Hilfe der Kolben-Zylindereinheiten 234, 235 in die Gasaustauschkammer 231 eingefahren. Die Mischatmosphäre, die sich in der Gasaustauschkammer 231 befindet; wird dabei in die Übergangskammer 255 verdrängt. Gleichzeitig senkt die Hubvorrichtung 238 die Fahrzeugkarosserie 210 in die Hubkammer 237 ab.In the next step, the in FIG. 23 is shown, the piston 233 is retracted by means of the piston-cylinder units 234, 235 in the gas exchange chamber 231. The mixing atmosphere, which is located in the gas exchange chamber 231; is displaced into the transition chamber 255. At the same time, the lifting device 238 lowers the vehicle body 210 into the lifting chamber 237.

Wie in Figur 24 dargestellt, wird nunmehr das Tor 232 zwischen der Übergangskammer 228 und der Gasaustauschkammer 231 wieder geöffnet und das gegenüberliegende Tor 256 zwischen der Gasaustauschkammer 231 und der Übergangskammer 255 geschlossen. Wenn jetzt, wie in Figur 25 angedeutet, der Kolben 233 angehoben wird, füllt sich die Gasaustauschkammer 231 wieder mit Inertgas. Die Hubvorrichtung 238 fährt nach oben. Nunmehr ist der Ausgangszustand der Figur 20 wieder erreicht und eine neue Durchschleusung einer Fahrzeugkarosserie 210' kann beginnen.As in FIG. 24 Now, the gate 232 between the transition chamber 228 and the gas exchange chamber 231 is opened again and the opposite port 256 between the gas exchange chamber 231 and the transition chamber 255 is closed. If now, as in FIG. 25 indicated, the piston 233 is raised, the gas exchange chamber 231 fills with inert gas again. The lifting device 238 moves upwards. Now the initial state is the FIG. 20 reached again and a new passage of a vehicle body 210 'can begin.

Bei den bisher beschriebenen Ausführungsformen von Lackieranlagen befindet sich der Trockentunnel auf einem höheren Niveau als die beidseits angrenzenden Anlagenabschnitte, so dass jeweils Hubvorrichtungen verwendet werden müssen, um die Fahrzeugkarosserien in den Trockentunnel ein- bzw. aus diesem auszubringen. Der Grund für diese Anordnung, die in der Fachwelt als "A-Schleuse" bekannt ist, ist ein energetischer: Es entweicht auf diese Weise weniger Atmosphäre aus dem Trockentunnel, deren Temperatur höher als diejenige der Atmosphäre in den angrenzenden Anlagenbereichen ist.In the previously described embodiments of painting the drying tunnel is located at a higher level than the adjacent plant sections on both sides, so that in each case lifting devices must be used to move the vehicle bodies in and out of the drying tunnel. The reason for this arrangement, which is known in the art as "A lock" is an energetic: it escapes in this way less atmosphere from the drying tunnel, whose temperature is higher than that of the atmosphere in the adjacent plant areas.

Es ist jedoch auch möglich, auf derartige "A-Schleusen" zu verzichten und alle Kammern der Lackieranlage in derselben Höhe anzuordnen. Ein Beispiel hierfür ist in den Figuren 26 und 27 gezeigt. Soweit bei diesem Ausführungsbeispiel Elemente solchen des Ausführungsbeispieles der Figur 1 entsprechen, wurde dasselbe Bezugszeichen zuzüglich 300 verwendet.However, it is also possible to dispense with such "A-locks" and to arrange all chambers of the paint shop at the same height. An example of this is in the FIGS. 26 and 27 shown. Insofar as in this embodiment, elements of the embodiment of the FIG. 1 the same reference number plus 300 has been used.

In den Figuren 26 und 27 ist wiederum eine Lackierkabine 302 dargestellt, wobei anders als in Figur 1 zwei von einem Roboter geführte Applikationseinrichtungen 360, 361 eingezeichnet sind. An die Lackierkabine 302 schließt sich in Bewegungsrichtung zunächst eine Verbindungskammer 311 an, in welcher ein Abdunstvorgang stattfinden kann. Eine Zuluftanlage 362 versorgt sowohl die Lackierkabine 302 als auch die Verbindungskabine 311 mit konditionierter Frischluft.In the FIGS. 26 and 27 again, a paint booth 302 is shown, other than in FIG FIG. 1 two guided by a robot application devices 360, 361 are located. The painting booth 302 is adjoined in the direction of movement initially by a connecting chamber 311, in which an evaporation process can take place. An air supply system 362 supplies both the paint booth 302 and the connecting booth 311 with conditioned fresh air.

In Bewegungsrichtung folgt auf die Verbindungskabine 311 eine Vortrocknerkabine 363, in welcher ein Großteil der Lösemittel aus dem Lack ausgetrieben wird, und sodann eine Gasaustauschkammer 316, deren Funktion derjenigen der Gasaustauschkammer 216 beim Ausführungsbeispiel der Figur 19 entspricht. Anders als beim Ausführungsbeispiel der Figur 19 ist der Gasaustauschkammer 316 noch eine Kolbenschleusenkammer 365 nachgeschaltet, der ein in vertikaler Richtung verfahrbarer Kolben 364 zugeordnet ist. Die Funktion dieser Kolbenschleusenkammer und des zugehörigen Kolbens 364 ist ohne weitere Beschreibung aus den obigen Ausführungen zu den Ausführungsbeispielen der Figuren 1 und 19 verständlich.In the direction of movement follows on the connecting cabin 311, a pre-dryer booth 363, in which a large part of the solvent is expelled from the paint, and then a gas exchange chamber 316, whose function of that of the gas exchange chamber 216 in the embodiment of FIG. 19 equivalent. Unlike the embodiment of the FIG. 19 the gas exchange chamber 316 is still a piston lock chamber 365 downstream, which is associated with a vertically movable piston 364. The function of this piston lock chamber and the associated piston 364 is without further description of the above embodiments of the embodiments of FIGS. 1 and 19 understandable.

Aus der Kolbenschleusenkammer 365 treten die Fahrzeugkarosserien 310 sodann in den eigentlichen Trockentunnel 304 ein, wo die Beschichtung in Inertgasatmosphäre und gegebenenfalls unter UV-Bestrahlung ausgehärtet wird. Die Fahrzeugkarosserien 310 verlassen den Trockentunnel 304 und treten in den Auslass-Schleusenbereich 305 ein, der in diesem Falle eine Gasaustauschkammer 331 und einen zugehörigen Kolben 354 umfasst. Die Gasaustauschkammer 331 ist über Verbindungsleitungen 350, 351 mit der Gasaustauschkammer 316 des Einlass-Schleusenbereichs 303 verbunden. Die fördernden Pumpen sind in den Figuren 26 und 27 nicht dargestellt. Das Zusammenwirken der Komponenten 331, 354 und 316 entspricht vollständig demjenigen der Komponenten zu 231, 254 und 216 des Ausführungsbeispieles der Figur 19.From the piston lock chamber 365, the vehicle bodies 310 then enter the actual drying tunnel 304, where the coating is cured in an inert gas atmosphere and optionally under UV irradiation. The vehicle bodies 310 leave the drying tunnel 304 and enter the outlet lock area 305, which in this case comprises a gas exchange chamber 331 and an associated piston 354. The gas exchange chamber 331 is connected via connecting lines 350, 351 to the gas exchange chamber 316 of the inlet lock area 303. The promotional pumps are in the FIGS. 26 and 27 not shown. The cooperation of the components 331, 354 and 316 corresponds completely to that of the components 231, 254 and 216 of the embodiment of the FIG. 19 ,

Anders als beim Ausführungsbeispiel der Figur 19 schließt sich jedoch die Verbindungskammer 339 direkt auf derselben Höhe an die Gasaustauschkammer 331 des Auslass-Schleusenbereiches 305 an.Unlike the embodiment of FIG. 19 However, the connecting chamber 339 connects directly at the same height to the gas exchange chamber 331 of the outlet lock area 305.

Claims (8)

  1. A device for drying articles, in particular painted vehicle bodies, having
    a) a drying tunnel (4; 204; 304) whereof the interior is filled with an inert gas atmosphere;
    b) an inlet airlock region (3; 103; 203; 303) which is arranged upstream of the drying tunnel (4; 204; 304), includes at least one airlock chamber (19; 114, 141; 365) and separates the inert gas atmosphere prevailing inside the drying tunnel (4; 204; 304) from the normal atmosphere outside;
    c) an outlet airlock region (5; 205; 305) which is arranged downstream of the drying tunnel (4; 204; 304), includes at least one airlock chamber (31; 231; 331) and separates the inert gas atmosphere prevailing inside the drying tunnel from the normal atmosphere outside;
    d) a conveyor system (7, 8, 9; 108; 207, 208, 209) which guides the articles through the inlet airlock region (3; 103; 203; 303), the drying tunnel (4; 204; 304) and the outlet airlock region (5; 205; 305);
    characterised in that
    e) at least one airlock chamber (19, 31, 114, 141; 231; 331, 365) of the inlet airlock region (3; 103; 203; 303) and/or the outlet airlock region (5; 205; 305) includes equipment (20, 33; 120; 144; 254; 354, 364) which is able, for the purpose of displacing the atmosphere in the respective airlock chamber (19, 31, 114, 141; 231; 331, 365), to vary the volume of the respective airlock chamber (19, 31, 114, 141; 231; 331, 365) between a maximum value and a minimum value which is substantially equal to zero.
  2. A device according to Claim 1, characterised in that the equipment for varying the volume (20, 120, 144; 254; 354, 364) includes a piston which may be retracted into the respective airlock chamber (19, 31, 114, 141; 231; 331, 365) and extended therefrom again.
  3. A device according to Claim 1 or 2, characterised in that it includes at least one airlock chamber (19) whereof the volume is variable and which is not itself passed through by the coated articles (10) but which is in flow communication with an airlock chamber (16) through which the coated articles (10) pass.
  4. A device according to one of Claims 1 to 3, , characterised in that it includes at least one airlock chamber (31; 114; 231; 331-, 365) whereof the volume is variable and which is itself passed through by the articles (10; 110; 210; 310) to be coated.
  5. A device according to one of the preceding claims, characterised in that at least one airlock chamber (114) whereof the volume is variable is in communication, by way of a communication line (145) which may be closed off, with a second airlock chamber (141) whereof the volume is variable such that, by varying the volume in the two airlock chambers (114, 141) in opposite directions, the atmosphere therein may be pushed back and forth between these two airlock chambers (114, 141).
  6. A device according to one of the preceding claims, characterised in that an airlock chamber (216; 316) of the inlet airlock region (203; 303) is connected by way of at least two lines (251, 252; 351, 352) to an airlock chamber (231; 331) of the outlet airlock region (205; 305) such that the atmosphere in the two airlock chambers (216, 231; 316, 331) may be guided through the two airlock chambers (216, 231; 316, 331) for the purposes of flushing.
  7. A device according to one of the preceding claims, characterised in that there is provided in the inlet airlock region (3; 103; 203) and/or the outlet airlock region (5; 105; 205) a lifting device (13, 38; 113; 213, 238) by means of which the coated articles (10; 110; 210) may be raised to the vertical level of a drying tunnel (4; 204) which is higher up and/or lowered from this level.
  8. A device according to one of Claims 1 to 6, characterised in that the drying tunnel (304) and all the airlock chambers (316, 365, 331) through which the coated articles (310) pass are located at the same vertical level.
EP08701178A 2007-02-15 2008-01-23 Apparatus for drying articles, in particular painted vehicle bodies Not-in-force EP2118603B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102007007478A DE102007007478B3 (en) 2007-02-15 2007-02-15 Article e.g. painted vehicle body, drying device, has inlet-lock and outlet-lock regions including locking chambers with units provided in position to change volume for displacing air contained in respective locking chamber
PCT/EP2008/000474 WO2008098662A1 (en) 2007-02-15 2008-01-23 Apparatus for drying articles, in particular painted vehicle bodies

Publications (2)

Publication Number Publication Date
EP2118603A1 EP2118603A1 (en) 2009-11-18
EP2118603B1 true EP2118603B1 (en) 2010-08-18

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EP08701178A Not-in-force EP2118603B1 (en) 2007-02-15 2008-01-23 Apparatus for drying articles, in particular painted vehicle bodies

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EP (1) EP2118603B1 (en)
AT (1) ATE478311T1 (en)
DE (2) DE102007007478B3 (en)
WO (1) WO2008098662A1 (en)

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DE102008005584B3 (en) * 2008-01-22 2009-08-20 Eisenmann Anlagenbau Gmbh & Co. Kg Device for drying objects, in particular painted vehicle bodies
DE102008033215B4 (en) 2008-07-15 2013-03-07 Eisenmann Ag Device for drying objects
DE102008063477A1 (en) * 2008-12-17 2010-07-01 Eisenmann Anlagenbau Gmbh & Co. Kg Plant for the treatment, in particular for drying, of objects, in particular of vehicle bodies
DE102009051580B4 (en) * 2009-10-31 2022-07-14 Dr. Ing. H.C. F. Porsche Aktiengesellschaft Handover procedure and production plant
DE102010002179A1 (en) 2010-02-22 2011-08-25 Dürr Systems GmbH, 74321 A lock for transferring a workpiece between an outer space and an inner space of a workpiece treatment area
DE102015017280B3 (en) 2015-07-31 2019-04-04 Dürr Systems Ag Treatment plant and method for treating workpieces
DE102015017278B3 (en) 2015-07-31 2019-04-04 Dürr Systems Ag Treatment plant and method for treating workpieces
DE102015214706A1 (en) 2015-07-31 2017-02-02 Dürr Systems Ag Treatment plant and method for treating workpieces
DE102015017279B3 (en) 2015-07-31 2019-04-04 Dürr Systems Ag Treatment plant and method for treating workpieces
DE102015214711A1 (en) 2015-07-31 2017-02-02 Dürr Systems Ag Treatment plant and method for treating workpieces
DE102021108972A1 (en) 2021-04-12 2022-10-13 Bayerische Motoren Werke Aktiengesellschaft Sensor device for a hot area of a vehicle production plant and arrangement of a sensor device in a hot area of a production plant for vehicles

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DE102004025525B3 (en) 2004-05-25 2005-12-08 Eisenmann Maschinenbau Gmbh & Co. Kg Method and device for drying objects, in particular painted vehicle bodies

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DE102007018918B3 (en) * 2007-04-19 2008-05-15 Eisenmann Anlagenbau Gmbh & Co. Kg Drying device for object i.e. painted vehicle bodywork, has displacement piston provided, where space is freed for filling with inert gas after further changing of position and/or shape of surface of displacement piston

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Publication number Priority date Publication date Assignee Title
DE102018115235A1 (en) * 2018-06-25 2020-01-02 Eisenmann Se Continuous drying system and process for drying workpieces

Also Published As

Publication number Publication date
ATE478311T1 (en) 2010-09-15
WO2008098662A1 (en) 2008-08-21
DE502008001156D1 (en) 2010-09-30
DE102007007478B3 (en) 2008-05-29
EP2118603A1 (en) 2009-11-18

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