EP2115853A1

EP2115853A1 - Electrical machine

Info

Publication number: EP2115853A1
Application number: EP08701658A
Authority: EP
Inventors: Stefan Ossenkopp; Joachim Becker; Holger Klatte; Erik Maurer; Ngoc-Thach Nguyen; Stefan Stoermer; Bruno Holzwarth; Tilo Koenig
Original assignee: Robert Bosch GmbH
Current assignee: Robert Bosch GmbH
Priority date: 2007-02-01
Filing date: 2008-01-24
Publication date: 2009-11-11
Also published as: DE102008004876A1; BRPI0807339A2; CN101627521B; RU2009132611A; RU2454773C2; US8823239B2; CN101627521A; JP4951072B2; KR101436796B1; KR20090105958A; JP2010518797A; WO2008092789A1; US20100187944A1

Abstract

The invention relates to an electrical machine (8), in particular an electric motor, suitable for the adjustment by external force of elements of a motor vehicle, essentially for driving a steering booster. The inventive electrical machine comprises a rotor (7) and a shaft (10), the rotor having a plurality of plates (5), wherein the plates (5) are premounted on the shaft either indivdually or as a plate assembly (6) or by means of a plurality of plate assemblies (6), the rotor (7) being connected to the shaft (10). The plates (5) have resilient lugs (3) for fixing the plates (5) and/or plate assemblies (6) to the shaft (10). Furthermore, the plates (5) of the plate assemblies (6) comprise centering lugs (1) which serve to radially center the plate assembly (6) relative to the shaft (10). An attachment of the stator (15) in a housing part (16) is possible, wherein centering lugs (1) at the plates (5) of the plate assembly (6) of the stator (15) serve to center the plate assembly (6) of the stator (15) relative to the shaft (10).

Description

description

title

Electric machine

State of the art

The invention relates to an electric machine, in particular an electric motor with a rotor and a shaft. Specifically, the invention relates to the field of electric motors for motor vehicles, in particular serving as electrical auxiliary drives electric motors for power-operated adjustment or the support of an adjustment of elements of a motor vehicle.

From DE 195 23 789 Al an electric motor with a rotor, a stator and other components, which are housed in a housing of the electric motor, known. On the stator are several stator windings on a stator core. Such a stator core is fixedly mounted on the outer circumference of a support sleeve and consists of magnetic or magnetizable material. Further, the rotor is fixedly mounted on a shaft of the electric motor. In operation, the control current to the various stator windings on the armature of the stator is controlled by means of a control circuit such that a rotating magnetic field results inside the motor. This will then take the rotor with you. The known from DE 195 23 789 Al electric motor has the disadvantage that the attachment of the fins and / or the disk packs on the shaft is complex and in particular requires some steps.

Rotors can be constructed from one or more disk packs or from individual laminations and other components. The lamellae or disk packs are pushed axially onto the shaft, so that they directly adjoin one another.

It is conceivable that the attachment of the slats and / or the disk packs is carried out on the shaft by a cylindrical interference fit. Thus, the forces do not rise too much when pressing the disk packs on the shaft, the joining partners can be closely tolerated. However, this means high manufacturing costs, which are too expensive for many applications. For joints in which the attachment is produced solely by a press fit, caused by the high coverage when joining to the shaft and the packages grooves. The shape and depth of the grooves have a high degree of scattering, whereby in the mounted state errors in the coaxiality and an insufficiently large holding force occur. In addition, these values can spread very much.

Furthermore, a solution is conceivable in which notches and / or elevations are mounted on the shaft at the joint or the shaft is knurled at the joint. In this solution, additional steps for applying the notches or the knurling are necessary, these methods are limited to a certain length. For the knurled solution, coaxiality after assembly is not sufficient for all applications. Furthermore, through the Producing the notches or knurling especially with a large length of the packages, the danger that the shaft will be uneven.

In addition, solutions are conceivable in which the slats have notches and / or elevations. When pressing in the plate packs of notched lamellae, a firm connection is created at the joint. In these embodiments, a large error in the coaxiality of a disk set, from which the rotor can be constructed, to the shaft, as the notches undefined deform and at the joint usually no additional area is present, the coaxiality of the disk set to Wave generated.

Disclosure of the invention

The electric machine according to the invention with the features of claim 1 and the electric machine according to the invention with the features of claim 14 have the advantage that an improved mounting of the rotor on the shaft or the stator is made possible in the housing part. Specifically, a relatively inexpensive production can be made possible, in which the desired radial centering of the disk set of the rotor or the disk set of the stator is ensured to the shaft of the electric machine.

The measures listed in the dependent claims advantageous developments of the specified in claim 1 electric machine or specified in claim 14 electric machine are possible.

It is advantageous that the resilient approach nose-shaped is trained. The nose-shaped projection can be slightly bent during assembly, resulting in a reliable radial centering and also allows a certain bias in a radial direction.

Further, it is advantageous that between the shaft and the resilient approach a positive connection is formed. Specifically, a nose-shaped projection can be designed so that when joining the disk pack on the shaft or the disk pack in the housing part locally comes to a very high surface pressure, whereby a notch is formed on the shaft and thereby locally in addition to the non-positive connection a form-fitting Connection occurs. This allows a reliable attachment with a correspondingly high connection force. The connection can then serve for positioning and fixing.

Advantageously, one or more resilient lugs are formed on a plurality of lamellae of the lamella packet, wherein in an axial direction, a clearance is provided behind a resilient projection, whereby a certain bending of the resilient lug is made possible during assembly.

The spring force applied by the resilient approach preferably acts so that the centering shoulder is acted upon in the direction of the shaft or on the housing part in order to ensure a reliable radial centering of the disk set relative to the shaft.

Furthermore, it is advantageous that the centering shoulder is designed with a play or transition fit to the shaft or the housing part. This can do that Disc pack simply applied to the shaft or be introduced into the housing part. In the case of a certain, low positive overlap to the shaft or the housing part, an elastic configuration of the centering can also be made to facilitate assembly.

Furthermore, it is advantageous for the shaft to be infinitely variable, at least in one area of the disk pack, or for an inner surface of the housing part to be infinitely variable, at least in one area of the disk pack. The resilient approach or the resilient lugs allow a frictional connection, possibly also a positive connection in which a shoulder on the shaft or the housing part for attachment in the axial direction is not required, so that a simplified and thus cost-effective design of the shaft or the housing part is possible.

When mounting lamellae and / or disk packs in a housing, it may be useful, depending on the material and stress of the connection, if the housing has groove-shaped depressions into which the clamping noses dip. This is at an extreme load of the connection of advantage.

Advantageously, the resilient projection is configured to have a decreasing width in a radial direction. In this case, the rigidity in the attachment to the shaft decreases inwards and thus towards the shaft, while the rigidity decreases when mounting on the housing to the outside and thus towards the housing. Specifically, the decreasing stiffness in the radial direction be achieved by an embodiment of the resilient approach, in which a decreasing material thickness is provided in the radial direction. Specifically, it is advantageous that a tangential width of the resilient lug decreases in the radial direction. With these measures there is the advantage that the most uniform possible stress, in particular strain and stress, the resilient approach when joining the shaft or in the housing and in the assembled state in the radial direction over the extent of the resilient approach. As a result, the selectively considered stress of the resilient approach is reduced, in particular a point occurring, narrow radius of curvature avoided, and thus increases the security against damage to the resilient approach. In an advantageous manner, it is possible to achieve an at least substantially uniform curvature of the resilient attachment in the joining process, so that the resilient attachment is bent substantially uniformly curved.

Advantageously, a tangential position of a plurality of at least substantially successively arranged resilient lugs of a plurality of fins varies. As a result, the resilient projections when joining the shaft or in the housing claim two or more tracks, so that the risk of chip formation during joining is reduced. Specifically, the tangential position of the resilient lugs of the plurality of fins may be variably configured such that (almost) each of the substantially consecutively arranged resilient lugs has its own track when being mounted on the shaft or in the housing.

Advantageously, a positive connection is formed between the disk set and the shaft in a circumferential direction. This prevents rotation in the circumferential direction, that is to say about an axis of the shaft, between the disk set and the shaft, so that a reliable connection between the disk set and the shaft is configured in the loading direction which is mainly relevant in operation. Accordingly, it is advantageous that between the disk set of the stator and the housing part in a circumferential direction a positive connection is formed.

It is advantageous that the form-fit formed in the circumferential direction is formed between a lamella of the lamella packet and the shaft. It is advantageous that the shaft has a recess into which the resilient projection of the blade of the disk set partially engages, so that the positive connection is formed in the circumferential direction. This allows a cost-effective design of the positive connection. In particular, a plurality of resilient projections may be provided, wherein one or more resilient projections engage in at least one recess of the shaft. The recess in the shaft may be formed specifically by a groove extending in an axial direction in the shaft. Corresponding advantages also result in a corresponding embodiment of the positive connection between the disk set of the stator and the housing part.

Brief description of the drawings

Preferred embodiments of the invention are explained in more detail in the following description with reference to the accompanying drawings, in which corresponding elements are provided with corresponding reference numerals. It shows: 1 shows a blade of a disk set of a rotor of an electric machine according to a first embodiment of the invention.

FIG. 2 shows a lamella of a lamellae pact of a stator together with a housing part of an electrical machine according to a second embodiment of the invention; FIG.

3 is a simplified, excerpted representation of a section through a disk pack according to a third embodiment for further explanation of the invention.

4 shows a blade of a disk set of a rotor of an electrical machine according to a fourth embodiment of the invention;

FIG. 5 shows the detail, designated by V in FIG. 4, of a lamella of a disk pack of a rotor of an electric machine according to the fourth exemplary embodiment of the invention; FIG.

Fig. 6 is a schematic, excerpted representation of a section through a plate pack, which is joined to a shaft, according to the fourth embodiment of the invention;

Fig. 7 shows a blade of a disk set of a stator of an electrical machine according to a fifth embodiment of the invention and

Fig. 8 shows a stator with a housing part of an electrical machine according to a sixth embodiment of the invention. Description of the embodiments

1 shows a lamella 5 of a disk pack 6 of a rotor 7 of an electric machine 8 (FIG. 2). The electric machine 8 can be configured in particular as an electric motor for a motor vehicle. Specifically, the electric machine 8 is suitable for power-operated adjustment of elements of a motor vehicle, for example a sunroof, a window or a seat element. Furthermore, the electric machine 8 can serve as an electric motor for steering power assistance. However, the electric machine 8 according to the invention is also suitable for other applications.

The lamella 5 of the disk set 6 of the rotor 7 has a centering shoulder 1, which enables a concentric reception of a shaft which can be introduced into a central recess 9 of the lamella 5. Furthermore, the blade 5 has a resilient projection 3, which is designed nose-shaped. The resilient attachment 3 makes it possible to fasten individual disks 5 or disk packs 6 by means of the disk 5 on a shaft 10 (FIG. 2). The lamella 5 has further centering shoulders, which are not marked separately for the sake of simplicity. Furthermore, the lamella 5 further resilient lugs, which are also not marked. In the embodiment shown in FIG. 1, the blade 5 has both centering 1 as well as resilient lugs 3. A disk pack 6 comprises a plurality of disks 5, as shown in FIG. It is also possible that one of the lamellae 5 has at least one centering shoulder, while another of the lamellae 5 has at least one resilient lug 3 having. The lamella 5 has recesses 2, 4 in the region of the central recess 9. The recesses 2, 4 serve, on the one hand, to create a nose-shaped configuration of the resilient attachment 3. On the other hand, the recesses 2, 4 are arranged so that when a packet of the plate pack 6 with a plurality of slats 5, a void behind a resilient projection 3 and / or a centering 1 is created by successive slats 5 are each twisted stacked. As a result, upon insertion of the shaft 10 into the central recess 9, compression of the resilient attachment 3 and / or the centering shoulder 1 is made possible. Due to the depth of the recesses 2, 4, which are groove-shaped, the rigidity of the resilient lugs 3 and / or the rigidity of the centering 1 can be specified. The centering 1 can be configured so that with respect to the shaft 10 results in a play, transition or interference fit. In this case, a certain positive overlap to the shaft 10 may be provided out, wherein an at least partially elastic configuration of the centering shoulder 1 is advantageous. Usually, the centering 1 are designed to wave 10 out as a clearance fit.

The resilient lugs 3 can be designed so that when joining the slats 5 and / or the disk packs 6 on the shaft 10 locally comes to a high surface pressure and in addition to the non-positive connection locally even a positive connection occurs. As a result, the shaft 10 can be made stepless at least in the region of the disk pack 6.

The centering 1 results in the advantage that a coaxiality of the slats 5 and / or the disk packs. 6 towards the shaft 10 can be achieved with close tolerances. In this case, a cost-effective production of the electrical machine is possible because the disk pack 6 does not have to be reworked. Furthermore, a tolerance for the diameter of the shaft 10 can be widened, since a compensation by the resilient lugs 3 and optionally by resilient centering 1 is created. Furthermore, relatively long disk packs 6 can be mounted on the shaft 10 by a larger number of the slats 5 of a disk pack 6 with resilient lugs 3 and / or Zentrierabsätzen 1 is configured.

The blade 5 also has recesses 11, of which in Fig. 1, only the recess 11 is marked. The recesses 11 serve to reduce the mass of the rotor 7 and for mounting. Furthermore, the lamella 5 slit-shaped recesses 12, of which in Fig. 1, the recess 12 is marked. The slot-shaped recesses 12 of the packetized lamellae 5 are arranged one behind the other so as to enable the reception of permanent magnets.

FIG. 2 shows a lamella 5 of a lamella packet 6 of a stator 15 together with a housing part 16 of an electric machine 8 according to a second embodiment of the invention. The embodiment shown in FIG. 2 can be combined with a rotor 7, which is designed according to the embodiment illustrated with reference to FIG. 1.

The blade 5 has centering 1, 1 ', between which one, two or more resilient lugs 3, 3' are arranged. In this case, recesses 2, 4 are provided to the resilient lugs 3, 3 'and the centering 1, 1' train. The centering 1, 1 'allow centering of the stator 15 with respect to the shaft 10 to determine the position of the stator 15 with respect to the rotor 7.

The stator 15 has a disk set 6 formed from a plurality of fins 5, windings and possibly further components. For ease of illustration, the blade 5 is shown in Fig. 2 without these other components. The connection of the disk set 6 with the housing part 16 via the resilient lugs 3, 3 ', wherein the centering 1, 1' ensure the positioning and centering. In this case, the centering shoulders 1, 1 'in particular compensate for different deformations of the resilient lugs 3, 3' over the circumference of the lamella 5, which could otherwise occur due to manufacturing tolerances and the like. By means of the centering shoulders 1, 1 ', therefore, there is also a substantially uniform deformation of the resilient lugs 3, 3', whereby the clamping force of the stator 15 in the housing part 16 is improved.

This embodiment has the advantage that the coaxiality of the disk set 6 to the shaft 10 and the housing part 16 can be maintained with high accuracy and / or relatively low cost. Furthermore, due to the uniform deformation of the resilient lugs 3, 3 ', which is ensured by the Zentrierabsätze 1, 1', ensures that all resilient lugs 3, 3 'deform and contribute to the terminals, so that a large clamping force is achieved , Furthermore, the assembly is facilitated, in particular, since further fastening means for fastening or positioning can be omitted. The housing part 16 may at least substantially form the housing of the electric machine 8 or form part of the housing of the electric machine 8. It is also possible that the housing part 16 itself is composed of several sections.

Fig. 3 shows the marked in Fig. 2 with I section of a section along the section line designated by II through the disk set 6 from the designated III viewing direction according to a third embodiment of the invention. The disk pack 6 this

Embodiment has a central part 17 which is formed of a plurality of fins 5. There are two types of slats 5 are provided, namely slats 5A and slats 5B, which are alternately packaged successively. Furthermore, attached to the middle part 17 end plates 5C and 5D are provided, wherein at each end of the disk pack 6, one or more end plates 5C and 5D can be provided. The lamella 5A is configured such that in an axial direction 18 both behind the centering section 1 of the lamella 5B and behind the resilient lug 3, a clearance 19 is provided which upon compression of the lamellae packet 6 on the shaft 10 a compression of the resilient approach 3 and optionally the Zentrierabsatzes 1 allows. Accordingly, one of the lamellae 5B is designed such that a free space 20 is provided in the axial direction 18 behind the resilient projection 3 '.

When joining the plate pack 6 on the shaft 10 and in the housing part 16, the resilient lugs 3, 3 'are deformed, in particular bent in the axial direction 18. After bending, the resilient lugs 3 and the resilient lugs 3 'therefore on the slats 5B and 5A out. So that an end face 21 of the disk pack 6 can serve as a stop for another component, for example a spring or a further disk set, which can be configured in accordance with the disk set 6, the end face 21 is formed by the end disk 5D which does not have any resilient projections 3, 3 'and no centering 1, 1' has. In a corresponding manner, an end face 22 is formed by an end plate 5C. At the respective end of the disk pack 6, no or two or more end disks 5C, 5D can be provided. Furthermore, it is also possible for lamellae corresponding to the end lamellae 5C, 5D to be provided within the lamella packet 6 in order to create the free space 2 and / or the free space 4 and / or the free space 19 and / or the free space 20. In the illustrated embodiment, a free space 19, 20 is provided behind a resilient projection 3, 3 '. Especially with thin lamellae 5A, 5B, which may be made of thin sheets, or if a rather stiff, in particular very stiff, connection is required, two or more resilient lugs 3, 3 'in the axial direction 18 can be behind the other, so that on two or more consecutive resilient lugs 3, 3 'each have a free space 19, 20 follows.

In the production of the slats 5 can be provided for the production of the resilient lugs 3, 3 'in the punch slide or single punch, which are automatically adjusted in such a way that slats 5 with and without resilient lugs 3, 3' in the required order produced are as needed when packaging the plate pack 6.

The structure of the disk pack 6 illustrated in FIG. 3 is correspondingly also in the case of that in FIG. 1 Lamella package 6 of the rotor 7 shown possible.

In the first embodiment described with reference to FIG. 1, there is the advantage that the shaft 10 can have no or a reduced number of stages. In the case of the second exemplary embodiment described with reference to FIG. 2, there is the advantage that an inner surface 25 of the housing part 16 can be made stepless at least in a region of the disk pack 6. The resilient lugs 3 can enter in the area of the inner surface 25 of the housing part 16 in addition to a non-positive and a positive connection.

4 shows a lamella 5 of a disk pack 6 of an electric machine 8 according to a fourth exemplary embodiment of the invention. In this case, a plurality of resilient lugs 3, 3 'are shown, of which in Fig. 4 to simplify the illustration, only the resilient lugs 3, 3' are marked. The design of the resilient lugs 3, 3 'is further described with reference to Figures 5 and 6 in detail. Furthermore, an advantageous arrangement with respect to a shaft 10 is provided for the resilient lugs 3, 3 '. This arrangement is further explained in detail for the resilient projection 3 '. For the lamella 5, a reference direction 30 is given. The reference direction 30 is defined in this case by a center 31 of the lamella 5 and a recess 11 of the lamella 5. However, the reference direction 30 can also be defined in another way. The reference direction 30 is also defined for other slats. With respect to the reference direction 30, an angular position 32 of the resilient projection 3 'is given. By a certain variation of the angular position 32 of the resilient projection 3 'of a plurality of slats 5 of a disk pack 6, the tangential position at least substantially successively arranged resilient lugs 3 'can be varied. For example, the angular position 32 of substantially consecutively arranged resilient lugs of several slats vary by a few degrees angle. This has the advantage that when joining the shaft 10 different tracks on a surface 33 (FIG. 6) of the shaft 10 result. As a result, the risk of chip formation when joining the slat 5 or the disk pack 6 is reduced to the shaft 10.

FIG. 5 shows the detail of a lamella 5 of a lamination stack 6 of a rotor 7 of the fourth exemplary embodiment of the invention, designated V in FIG. 4, the design of the resilient lug 3 being shown in further detail. The other resilient lugs of the blade 5 and the other blades of the disk pack 6 may be configured in a corresponding manner. With respect to the resilient projection 3, a radial direction 34 is given which points to the midpoint 31 of the lamella 5. In this case, the radial direction 34 lies at least essentially on a symmetry axis 35 of the resilient projection 3 which is locally provided for the resilient projection 3. The resilient projection 3 is configured at least approximately symmetrically with respect to the axis of symmetry 35. On an edge 36 of the resilient projection 3, the points 37, 38 are selected as an example in FIG. 5, the point 38 in the inwardly directed, radial direction 34 following the point 37 on the flank 36. By the points 37, 38 are cross sections 39, 40 defined by the resilient projection 3, wherein the cross-sectional surfaces 39, 40 are each oriented perpendicular to the axis of symmetry 35. With regard to the cross section 40, the resilient projection 3 has a certain tangential width 41. The resilient approach 3 of the fin 5 of the fourth embodiment tapers inward in the radial direction 34. At this time, the tangential width 41 decreases from the cross section 39 defined by the point 37 to the cross section 40 defined by the point 38. The decrease of this cross-sectional area is achieved in this embodiment by reducing the tangential width 41, but also a thickness of the resilient lug 3 may decrease. As a result, the material thickness of the resilient attachment 3 in the radial direction 34 decreases continuously. Thus, a decreasing stiffness of the resilient lug 3 is achieved in the inward radial direction 34.

Furthermore, the resilient projection 3 has only one head point 45. The head point 45 is the point of the resilient projection 3, which slides along the shaft 33 during joining on the surface 33. It is also possible that the resilient projection 3 is designed slightly flattened in the region of the head point 45.

Fig. 6 shows a schematic, excerpted section through an assembled on a shaft 10 plate pack 6 of the fourth embodiment of the invention. In addition to the lamella 5, the lamellae 5E, 5F, 5G, 5H, 51, 5J are shown. The disk pack 6 may also have a different number of disks 5, 5E to 5J, in particular a significantly larger number of disks. The lamella 5 has the resilient projection 3 which is bent over the shaft 10 substantially uniformly curved, wherein the resilient projection 3 has a concavely curved end face 46, which is oriented counter to a joining direction 47. A head point 45 of the resilient projection 3 is in contact with the surface 33 of the shaft 10. The lamellae 5E, 5F have resilient lugs 3E, 3F, which are bent according to the resilient projection 3 to the shaft 10 toward substantially uniformly curved.

However, the tangential position of the resilient lugs 3, 3E, 3F, which are arranged essentially one behind the other, varies, which is achieved by a variation of the respective angular position 32 of the resilient lug 5, 5E, 5F, as described in detail with reference to FIG is. As a result, a head point 45F of the resilient lug 3F of the lamella 5F is guided over the surface 33 of the shaft 10 at a different circumferential position. Specifically, when joining the disk pack 6 to the shaft 10, a track 48F of the resilient lug 3F is formed, which is different from a track 48 of the resilient lug 5. The head of the resilient lug 3E and the corresponding track are in Fig. 6 by the shaft 10 obscured. Thus, the resilient lugs 3, 3E, 3F when joining the shaft 10 each have their own track, so that the risk of chip formation is minimized.

The described with reference to Figures 4 to 6 embodiment of the blade 5, in particular the resilient lug 3, and further fins 5E, 5F can be applied in a corresponding manner to the joint between the disk pack 6 and the housing part 16 of the electric machine 1. For example, with respect to the resilient lug 3 shown in FIG. 2, an outwardly directed radial direction 34 'may be specified. The resilient projection 3 shown in FIG. 2 can then be configured according to the fourth embodiment. In this case, the resilient lug 3 has a decreasing rigidity in the outward directed radial direction 34 '. This can be achieved by the resilient projection 3 in the outwardly directed radial direction 34 'has an at least partially decreasing material thickness, in particular by the resilient projection 3 in the outwardly directed radial direction 34' has a decreasing tangential width 41. This has the advantage that the resilient projection 3 is bent toward the housing part 16 at least substantially uniformly curved. It is further advantageous that a tangential position of substantially successively arranged resilient lugs of a plurality of fins varies, so that different tracks of the resilient projections of a plurality of fins varies, so that different tracks of the resilient projections on the inner surface 25 of the housing part 16 arise during joining, so that the risk of chip formation is minimized.

FIG. 7 shows a lamella 5 of a lamination stack 6 of a stator 15 of an electric machine 8 according to a fifth exemplary embodiment of the invention.

Stators, in particular of EC internal rotor motors, can be fixed in a radially twisting and axially non-displaceable manner by various methods on a surrounding housing part 16. In this case, gluing, mechanical pressing with oversize, tightening by Zugankerschrauben, assembly by means of pressed, resilient dowel pins in the gap between the stator 15 and the housing part 16 and thermal shrinking come into question. This connection method for the axial and radial fixation of the stator 15 in the housing part 16, which may be formed by an aluminum profile or an aluminum die-cast housing, can be replaced by the compound according to the invention. Here aluminum is a possible material. Other possible materials include steels and plastics. There is the Advantage that no additional parts are required and that a process-safe dimensional accuracy of the end module can be given. Furthermore, shavings, in particular chips, which arise during mechanical pressing in excess, reduced or prevented. Additional parts such as glue, screws, dowel pins are also not needed. Thus, the robustness of the manufacturing process of the connection of the stator 15 to the housing part 16 can be increased. In addition, cost savings in the manufacturing process can be achieved without quality risks.

The fastening method of the stator 15 of the electric machine 8 in the housing part 16 can be achieved by means of integrally formed geometries on the stator circumference, which are barbed by mounting on the end product. The solution described below for the attachment of the stator 15 in the housing part 16 can be transmitted in a corresponding manner to the attachment of the rotor 7 to the shaft 10.

Especially with the invention according to the fifth embodiment, there is the advantage that the robustness of the manufacturing process of the connection between the stator 15 and the housing part 16 is increased. This increase is due to the lack of additional parts and manufacturing steps, an eventual slight decrease in sensitivity to part dimensions tolerances between the stator 15 and the housing part 16, and the ability to lower the quality of the housing surfaces because of the ability to tolerate tolerances to some extent To compensate for permanent dimension, with rougher surfaces favoring the holding forces of the compound. There is also the advantage that costs can be saved in the manufacturing process. Such a cost saving results from relatively simple Installations, since only one press with force-distance monitoring is required, and by avoiding the handling of additional parts with all the corresponding consequences, such as parts management, warehousing, query for existing parts. In addition, there is the advantage of ease of manufacture, ease of processing, an insoluble, tolerance-compensating and optionally conditionally twist-proof connection and a mutual, that is, axial direction independent, usability. These advantages also result in particular in the sixth embodiment described with reference to FIG. 8.

In the fin 5 of the fifth embodiment of the invention shown in FIG. 7, a circumferential contour 50 of the fin 5 is formed by punching or the like deviating from a circular shape. In this case, resilient lugs 3, 3 ', 3''are provided, between each of which there is an angular spacing of 120 °. Further, recesses 51 are provided, of which in Fig. 7, the recess 51 is marked. The recesses 51 are set back relative to a radius 52 of the lamella 5. Furthermore, the resilient lugs 3, 3 ', 3''extend at least approximately up to the radius 52. It is advantageous that the resilient lugs 3, 3', 3 '' project slightly beyond the radius 52 of the lamella 5, so that in the case of a housing part 16 with a fully cylindrical contour of the inner surface 25 (FIG. 2) bending of the resilient lugs 3, 3 ', 3 "is achieved during joining. As a result, the production of the housing part 16 is facilitated. However, the resilient lugs 3, 3 ', 3''can also be performed up to the radius 52 or even below this. However, this requires a counterpart, ie here an inner surface 25 of the housing part 16, with a not fully cylindrical contour. This not fully cylindrical contour can be designed so that it is guided at least in the region of the resilient projections 3, 3 ', 3''up to the radius 52 or in this. As a result, a reliable attachment by compression of the resilient lugs 3, 3 ', 3''during joining can also be achieved.

The peripheral contour 50 does not necessarily have to arise from a circular shape. In particular, the peripheral contour 50 can start from a polygonal shaped contour, which can be modified according to the configuration shown in FIG. 7, by providing recesses 51 and resilient projections 3, 3 ', 3 ". In this case, it is decisive that the circumferential contour 50 in the area of the resilient lugs 3, 3 ', 3 ", that is to say in the region of the contact with the inner surface 25 of the housing part 16, is designed in such a way that there is an excess in combination with this inner surface 25 to allow the function of the resilient lugs 3, 3 ', 3' '. Incidentally, a slight air gap may be located within the areas between the plate pack 6 of the stator 15 and the inner surface 25 of the housing part 16, in which no contact between a blade and the housing part 16 is desired.

In addition, the blade 5 of the fifth exemplary embodiment of the invention shown in FIG. 7 has at least one projection 53 with a semicircular contour. The projection 53 stands clearly beyond the radius 52. In particular, the projection 53 is significantly further beyond the radius 52 than the resilient lugs 3, 3 ', 3''. By the projection 53 of the blade 5, a positive connection in a circumferential direction 55 may be formed with the housing part 16. The projection 53 engages in a recess 54 in the Inner surface 25 of the housing part 16, which is formed by a groove extending in an axial direction. When joining the stator 15 in the housing part 16 of the projection 53 is positioned with respect to the recess 54.

In Fig. 7, a projection 53 is shown. However, multiple projections corresponding to the protrusion 53 may often be provided on the peripheral contour 50. The angular distance between such projections can be selected with respect to the particular application. By the projection 53, a rotation of the stator 15 relative to the housing part 16 in the circumferential direction 55 can be completely prevented.

FIG. 8 shows a lamella 5 of a lamination stack 6 of a stator 15 with a housing part 16 of an electrical machine 8 in accordance with a sixth embodiment of the invention. In this embodiment, the blade 5 has a plurality of resilient lugs 3, 3 ', 3'', of which in Fig. 8 to simplify the illustration, only the resilient lugs 3, 3', 3 '' are marked. Further, the housing part 16 on the inner surface 25 a plurality of recesses 54, 54 ', 54'', of which in Fig. 8, only the recesses 54, 54', 54 '' are marked. In this embodiment, in this embodiment, both the resilient lugs 3, 3 ', 3''and the recesses 54, 54', 54 '' in the circumferential direction 55 are arranged regularly repeating the lamella 5 or the housing part 16, so that a positioning when joining the stator 15 in the housing part 16 is simplified. By an asymmetrical arrangement, conversely, a certain position of the stator 15 with respect to the housing part 16 can also be predetermined in the circumferential direction 55. The resilient projection 3 engages when joining in the recess 54, wherein the resilient projection 3 protrudes well beyond the radius 52 and is bent during joining within the recess 54. The same applies to the resilient projection 3 'and the recess 54' and the resilient projection 3 '' and the recess 54 ''. The recesses 54, 54 ', 54''can be configured groove-shaped, wherein the respective groove extends in an axial direction.

It should be noted that, after joining, an axially acting force, contrary to the press-in direction, causes the resilient lugs 3, 3 ', 3 "to become locked in the respective recess 54, 54', 54", forming a local microforming connection , Thus, a burial of the resilient lugs 3, 3 ', 3' 'in the inner surface 25 in the region of the recesses 54, 54', 54 '' can be achieved.

By the engagement of the resilient lugs 3, 3 ', 3' 'in the recesses 54, 54', 54 '' thus a positive connection is ensured in the circumferential direction 55, which allows a complete rotation. Thus, just in the main load direction, that is in the circumferential direction 55, a reliable attachment of the stator 15 in the housing part 16 is achieved.

During assembly, the stator 15 can be inserted by means of a press in the housing part 16. The described, respective interference between in the resilient projection 3, 3 ', 3''and the associated recess 54, 54', 54 '' in the inner surface 25 of the housing part 16 forces the resilient lugs 3, 3 ', 3''thereto to deform defined in the contact area. It can be a plastic part and a permanently residual elastic residual amount exist. The bending can be facilitated by a chamfer in the insertion area. By a suitable design of the resulting installation angle of the resilient lugs 3, 3 ', 3'', the stator 15 is permanently secured in the housing part 16. In order to promote a defined deformation of the resilient lugs 3, 3 ', 3'', these are axially provided only at certain intervals on lamellae of the lamella packet 6 in order to avoid a juxtaposition of the resilient lugs, as also with reference to the figures 3 and 6 is described in detail. Otherwise, there would be a risk that the press-fit forces unfavorably increase sharply and the individual lamellae of a disk set 6 are released from each other and the stator 15 breaks down into its individual parts.

It should be noted that the configuration of the connection between the stator 15 and the housing part 16 described with reference to FIGS. 7 and 8 can be applied correspondingly to the connection between a rotor 7 and a shaft 10 of the electric machine 8.

The invention is not limited to the described embodiments.

Claims

claims

1. Electric machine (8), in particular electric motor, with a rotor (7) and a shaft (10), wherein the rotor (7) has a plurality of blades (5), wherein the blades (5) individually or as a disk set (6) or by means of a plurality of disk packs (6) pre-assembled are joined to the shaft and wherein the slats (5) and / or the disk packs (6) are at least indirectly connected to the shaft (10), characterized in that each disk pack (6) at least a lamella (5) a resilient projection (3) is formed, which serves for at least indirectly fixing the plate pack (6) on the shaft (10), and in that on the lamella (5) and / or on at least one further lamella (5 ) a centering shoulder (1) is formed, which serves for at least substantially radial centering of the disk set (6) relative to the shaft (10) or, if the rotor is composed of a plurality of individual blades (5), has each individual blade (5) at least one resilient projection (3) and at least two i radially opposite centering (1).

2. Electrical machine according to claim 1, characterized in that the resilient projection (3) is nose-shaped.

3. Electrical machine according to claim 1 or 2, characterized in that the resilient projection (3) at least in a radial Direction is biased and thereby the fins and / or the disk sets are fixed non-positively on the shaft.

4. Electrical machine according to claim 3, characterized in that between the shaft (10) and the resilient projection (3) a positive connection is formed.

5. Electrical machine according to one of claims 1 to 4, characterized in that at several fins (5) of the plate pack (6) resilient projections (3) are formed, and that at least in an axial direction (18) has a free space (19) is provided behind a resilient projection (3).

6. Electrical machine according to one of claims 1 to 5, characterized in that the centering shoulder (1) is designed to the shaft (10) out with a play or transition fit.

7. Electrical machine according to one of claims 1 to 5, characterized in that the centering shoulder (1) is designed to the shaft (10) out with a positive overlap and that the centering shoulder (1) is configured at least partially elastically deformable.

8. Electrical machine according to one of claims 1 to 7, that the shaft (10) is designed to be infinitely variable, at least in a region of the plate pack (6).

9. Electrical machine according to one of claims 1 to 8, characterized in that the resilient lug (3) has a decreasing stiffness in an inwardly directed radial direction (34).

10. Electrical machine according to claim 9, characterized in that the resilient projection (3) in the inwardly directed radial direction (34) has a decreasing tangential width (41).

11. Electrical machine according to claim 9, characterized in that the resilient projection (3) in the inwardly directed radial direction (34) has an at least partially decreasing material thickness.

12. Electrical machine according to one of claims 9 to 11, characterized in that the resilient projection (3) is bent towards the shaft (10) towards at least substantially evenly curved.

13. Electrical machine according to one of claims 1 to 12, characterized in that a tangential position at least substantially successively arranged resilient lugs (3, 3E, 3F) of a plurality of blades (5, 5E, 5F) varies.

14. Electrical machine according to one of claims 1 to 13, characterized in that between the disk set (6) and the shaft (10) in a circumferential direction (55) is formed a positive connection.

15. Electrical machine according to claim 14, characterized in that the form fit formed in the circumferential direction (55) is formed between a lamella (5) of the lamella packet (6) and the shaft (10).

16. Electrical machine according to one of claims 1 to 15, characterized in that the shaft (10) has at least one recess (54) and that the resilient projection (3) of the blade (5) of the disk pack (6) at least partially into the Recess (54) of the shaft (10) engages to form a positive connection in a circumferential direction (55).

17. Electrical machine according to claim 16, characterized in that the recess (54) is formed by a provided in the shaft, in an axial direction (18) extending groove.

18. Electrical machine (8), in particular electric motor, with a stator (15) and at least one housing part (16), wherein the stator (15) has a plate pack (6) with a plurality of fins

(5) and wherein the stator (15) is at least indirectly connected to the housing part (16), characterized in that at least one lamella (5) at least one resilient projection (3) is formed, the at least one indirect attachment of the plate pack (6) on the housing part (16), and on the blade (5) and / or on at least one further blade (5) a centering shoulder (1) is formed, the at least substantially radial centering of the disk set (6) relative to a shaft (10) is used.

19. Electrical machine according to claim 18, characterized in that the resilient projection (3) is nose-shaped.

20. Electrical machine according to claim 18 or 19, characterized in that the resilient projection (3) is biased at least in a radial direction (18) and thereby the disk set is fixed non-positively in the housing part (16).

21. Electrical machine according to claim 20, characterized in that between the housing part (16) and the resilient projection (3) is formed a positive connection.

22. Electrical machine according to one of claims 18 to 21, characterized in that at several fins (5) of the disk set (6) resilient projections (3) are formed, and that at least in an axial direction (18) has a free space (19) is provided behind a resilient projection (3).

23. Electrical machine according to one of claims 18 to 22, characterized in that the centering shoulder (1) is designed to the housing part (16) out with a play or transition fit.

24. Electrical machine according to one of claims 18 to 23, characterized in that the centering shoulder (1) is designed to the housing part (16) out with a positive coverage and that the centering shoulder (1) is configured at least partially elastically deformable.

25. Electrical machine according to one of claims 18 to 24, characterized in that an inner surface (25) of the housing part (16) at least in a region of the disk pack (6) is designed to be infinitely variable.

26. Electrical machine according to one of claims 18 to 25, characterized in that the resilient projection (3) in an outwardly directed radial direction (34 ') has a decreasing stiffness.

27. Electrical machine according to claim 26, characterized in that the resilient projection (3) in the outwardly directed radial direction (34 ') has a decreasing tangential width (41).

28. Electrical machine according to claim 26, characterized in that the resilient projection (3) in the outwardly directed radial direction (34 ') has an at least partially decreasing material thickness.

29. Electrical machine according to one of claims 26 to 28, characterized in that the resilient projection (3) is bent towards the housing part (16) towards at least substantially evenly curved.

30. Electrical machine according to one of claims 18 to 29, characterized in that a tangential position at least substantially successively arranged resilient lugs (3, 3E, 3F) of a plurality of blades (5, 5E, 5F) varies.

31. Electrical machine according to one of claims 18 to 30, characterized in that between the disk set (6) of the stator (15) and the housing part (16) in a circumferential direction (55) is formed a positive connection.

32. Electrical machine according to claim 31, characterized in that in the circumferential direction (55) formed positive connection between at least one blade (5) of the disk set (6) and the housing part (16) is formed.

33. Electrical machine according to one of claims 18 to 32, characterized in that the housing part (16) has at least one recess (54) and that the resilient projection (3) of the lamella (5) of the lamella packet (6) at least partially into the Recess (54) of the housing part (16) engages to form a positive connection in a circumferential direction (55).

34. Electrical machine according to claim 33, characterized in that the recess (54) by a in the housing part (16) provided, in an axial direction (18) extending groove is formed.