EP2094568B1 - Verfahren zum einwickeln von palletierten lasten - Google Patents
Verfahren zum einwickeln von palletierten lasten Download PDFInfo
- Publication number
- EP2094568B1 EP2094568B1 EP07825181A EP07825181A EP2094568B1 EP 2094568 B1 EP2094568 B1 EP 2094568B1 EP 07825181 A EP07825181 A EP 07825181A EP 07825181 A EP07825181 A EP 07825181A EP 2094568 B1 EP2094568 B1 EP 2094568B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- wrapping
- palletised
- load
- process according
- loads
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims abstract description 26
- 238000004804 winding Methods 0.000 claims abstract description 14
- 230000002787 reinforcement Effects 0.000 claims abstract description 13
- 239000002985 plastic film Substances 0.000 description 4
- 229920006255 plastic film Polymers 0.000 description 4
- 230000003019 stabilising effect Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000007726 management method Methods 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/02—Wrapping articles or quantities of material, without changing their position during the wrapping operation, e.g. in moulds with hinged folders
- B65B11/025—Wrapping articles or quantities of material, without changing their position during the wrapping operation, e.g. in moulds with hinged folders by webs revolving around stationary articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/04—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material the articles being rotated
- B65B11/045—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material the articles being rotated by rotating platforms supporting the articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B2210/00—Specific aspects of the packaging machine
- B65B2210/14—Details of wrapping machines with web dispensers for application of a continuous web in layers onto the articles
- B65B2210/20—Details of wrapping machines with web dispensers for application of a continuous web in layers onto the articles the web dispenser being mounted on a rotary arm
Definitions
- the present invention relates to a process for wrapping palletised loads.
- the palletised loads consist of one or more goods distributed in a more or less orderly manner on a pallet so it can be moved and transported in a practical and easy way.
- the palletised loads are normally covered with a stabilising wrap that immobilises the loads on the pallet so they can then be transported without any risk of falling or tipping over.
- Wrapping is normally done by means of either automatic or semi automatic wrapping stations, which use one or more machines, intended to move a wrapping head which supports the reel of plastic film.
- the moving machine is normally composed of a jointed robot arm that, to wind the covering film around the load to wrap, operates the wrapping head with a lifting and rotating motion around the palletised load which, on the contrary, substantially remains still.
- the moving machine works by moving the wrapping head vertically, simultaneously winding the covering film around the palletised load that turns on a rotating platform.
- the reel is mounted on the wrapping head in a rotating way around its own axis and, while wrapping, is kept substantially vertical and parallel to the lateral sides of the load to wrap.
- the plastic film which unwinds from the reel therefore, has two opposing longitudinal edges, one top and one bottom, which extend crosswise to the axis of the reel.
- the wrapping head has specific means suitable for rolling up, folding and winding the bottom longitudinal edge on itself as the plastic film is dispensed.
- the width of the short side of demi-pallets however allows insertion of just one fork of traditional forklift trucks and, under these conditions, the palletised load is particularly difficult to lift besides being dangerous.
- the stabilization of loads on demi-pallets usually consists in positioning two demi-pallets and their respective loads on an auxiliary traditional size pallet and such to allow both demi-pallets to be positioned on it, one by the side of the other.
- auxiliary pallet The purpose of the auxiliary pallet is to allow movement and transport of the two demi-pallets to the point of delivery where the two loads resting on the demi-pallets can then be separated from one another.
- the main aim of the present invention is to provide a process for wrapping palletised loads that allows the demi-pallets and their relative loads placed on top of them to be wrapped in a practical, easy and functional way while simultaneously reducing overall transport costs quite considerably both in terms of less pallets used and in terms of less expense for installation, maintenance and management of the wrapping system.
- Another object of the present invention is to provide a process for wrapping palletised loads that allows to overcome the mentioned drawbacks of the prior art as part of a simple, rational, easy, effective use and low cost solution.
- this process for wrapping palletised loads, characterized in that it comprises the following steps:
- 1 has been globally designated a wrapping station suitable for wrapping a first palletised load 2 together with a second palletised load 3 with a covering sheet 4.
- the first and the second palletised loads 2 and 3 are composed respectively of a first load to wrap 2a and of a second load to wrap 3a located on a first pallet 2b and on a second pallet 3b respectively.
- the pallets 2b and 3b consist of two demi-pallets of a standardised shape and size.
- the wrapping station 1 has an outer wall 5 that delimits a work area 6.
- first feeding line 7 for introducing the palletised loads 2 and 3 in the work area 6, a rotating platform 8 for rotating the palletised loads 2 and 3, a second feeding line 9 for moving the palletised loads 2 and 3 away from the rotating platform 8 and their exit from the work area 6, and a machine 10 arranged close to the rotating platform 8 and suitable for moving a wrapping head 11.
- the first and the second feeding lines 7 and 9 consist of corresponding roller conveyors arranged upstream and downstream respectively the rotating platform 8 which, in turn, is composed of its own roller conveyor 8a fitted onto a base 8b that can rotate around a vertical axis.
- the machine 10 consists of a jointed robot arm at the free end of which the wrapping head 11 is mounted.
- the jointed robot arm 10, in effect, is suitable for working together with the rotating platform 8 to move the wrapping head 11 in a vertical direction so the covering sheet 4 can be wound around the palletised loads 2 and 3 which rotate on the rotating platform 8.
- the wrapping head 11 supports a dispensing reel 12 of the covering sheet 4 that, while the palletised loads 2 and 3 are being wrapped, is kept substantially vertical.
- the wrapping head 11 has also means 13 suitable for rolling up the bottom longitudinal edge 4a of the covering sheet 4 on itself which unwinds from the dispensing reel 12.
- the wheel 13 causes the bottom longitudinal edge 4a to roll up on itself so as to form a particularly resistant reinforcement border 14.
- the wrapping of the palletised loads 2 and 3 inside the wrapping station 1 is carried out by the process according to the invention with consists of the following steps:
- the total width of the covering sheet 4, that is, the distance between the bottom longitudinal edge 4a and the top longitudinal edge 4b, is more than 600 mm and, preferably, is equal to 1000 mm.
- the total width of the covering sheet can be equal to about 750 mm.
- the width of the covering sheet 4 dedicated to forming the reinforcement border 14, instead, is comprised between 100 mm and 300 mm and, preferably, is equal to 200 mm.
- the number of turns tightened around the pallets 2b and 3b corresponding to the number of windings of the covering sheet 4 around the base of the loads to wrap 2a and 3a, may vary according to the type of loads themselves.
- the number of turns and windings must be more than or at least equal to 3.
- the winding phase provided by this invention has the aim of not only joining the pallets 2b and 3b integrally with each other but also of stabilising the loads to wrap 2a and 3a on top of them; in such a situation therefore, the number of turns and windings must be comprised between 6 and 8.
- each palletised load 2 and 3 has already been stabilised by the application of a cap, a wrapping or the like before being positioned on the rotating platform 8.
- this process also envisages a preliminary wrapping phase of the palletised loads 2 and 3 with a covering film.
- each load to wrap 2a and 3a is stabilised individually with its corresponding pallet 2b and 3b prior to the above mentioned positioning phase on the rotating platform 8 and winding phase with the covering sheet 4.
- this preliminary phase is carried out in a prewrapping station which is structurally and functionally identical to the wrapping station 1 and is not, therefore, illustrated in detail in the figures.
- the prewrapping station is located upstream the wrapping station 1 and the palletised loads 2 and 3 are inside it before going on to the first feeding line 7 of the wrapping station 1.
- the covering film applied in the prewrapping station can be identical to the covering sheet 4 used inside the wrapping station 1 or, alternatively, it can be of a different material, colour and type.
- the covering film used to wrap the palletised loads 2 and 3 individually is made of the same covering sheet 4 used to wind the palletised loads 2 and 3 one against the other.
- the first palletised load 2 not yet wrapped is moved inside the wrapping station 1 along the first feeding line 7, it is placed on the rotating platform 8, it is wrapped with the covering film dispensed by-the wrapping head 11 and then transferred momentarily to the second feeding line 9.
- the second palletised load 3 is covered with a stabilising layer on the rotating platform 8.
- first and the second palletised loads 2 and 3 both wrapped individually, can be positioned in the wrapping configuration on the rotating platform 8 to be wound, one against the other, in the way described previously. It has in practice been found how the described invention achieves the intended objects.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Basic Packing Technique (AREA)
- Pallets (AREA)
Claims (14)
- Verfahren zum Einwickeln von palettierten Lasten, aufweisen folgende Schritte:Bereitstellen mindestens einer ersten palettierten Last (2) mit einer ersten einzuwickelnden Last (2a), die auf einer ersten Palette (2b) platziert ist;Bereitstellen mindestens einer zweiten palettierten Last (3) mit einer zweiten einzuwickelnden Last (3a), die auf einer zweiten Palette (3b) platziert ist;Positionieren der ersten und der zweiten palettierten Last in einer Einwickelkonfiguration, bei der die erste und die zweite Palette sich im Wesentlichen Seite an Seite befinden und innerhalb einer Einwickelstation (1) angefahren werden, dadurch gekennzeichnet, dass die Einwickelstation für das Einwickeln der palettierten Lasten mit einer Hüllfolie (4), die mindestens eine Längskante (4a) besitzt, die zur Bildung eines Verstärkungsrandes im Wesentlichen um sich selbst ausgerollt ist, geeignet ist; und die Schrittemindestens einmaliges Wickeln der Hüllfolie um die erste und die zweite palettierte Last (2, 3) in der Einwickelkonfiguration, Spannen des Verstärkungsrandes um die erste und die zweite Palette (2a, 3a), um mindestens eine Windung zu bilden mit dem Ziel, die Paletten fest zusammenzuhalten.
- Verfahren gemäß Anspruch 1, dadurch gekennzeichnet, dass das Wickel das Bilden einer Vielzahl der Windungen aufweist.
- Verfahren gemäß einem oder mehr der vorangegangenen Ansprüche, dadurch gekennzeichnet, dass das Wickeln das Bilden einer zwischen 4 rund 5 variablen Anzahl der Windungen aufweist.
- Verfahren gemäß einem oder mehr der vorangegangenen Ansprüche, dadurch gekennzeichnet, dass das Wickeln das Bilden einer zwischen 6 und 8 variablen Anzahl der Windungen aufweist.
- Verfahren gemäß einem oder mehr der vorangegangenen Ansprüche, dadurch gekennzeichnet, dass die gesamte Breite der Hüllfolie im Wesentlichen mehr als 600 mm beträgt.
- Verfahren gemäß einem oder mehr der vorangegangenen Ansprüche, dadurch gekennzeichnet, dass die gesamte Breite der Hüllfolie im Wesentlichen gleich 750 mm ist.
- Verfahren gemäß einem oder mehr der vorangegangenen Ansprüche, dadurch gekennzeichnet, dass die gesamte Breite der Hüllfolie im Wesentlichen gleich 1000 mm ist.
- Verfahren gemäß einem oder mehr der vorangegangenen Ansprüche, dadurch gekennzeichnet, dass die Breite der Hüllfolie, die für das Bilden des Verstärkungsrandes bestimmt ist, im Wesentlichen zwischen 100 mm und 300 mm liegt.
- Verfahren gemäß einem oder mehr der vorangegangenen Ansprüche, dadurch gekennzeichnet, dass die Breite der Hüllfolie, die für das Bilden des Verstärkungsrandes bestimmt ist, im Wesentlichen gleich 200 mm ist.
- Verfahren gemäß einem oder mehr der vorangegangenen Ansprüche, dadurch gekennzeichnet, dass mindestens die erste oder die zweite Palette vom Typ "Halbpalette" ist.
- Verfahren gemäß einem oder mehr der vorangegangenen Ansprüche, dadurch gekennzeichnet, dass es das Einwickeln mindestens der ersten palettierten Last oder der zweiten palettierten Last mit mindestens einem Hüllfilm vor dem Positionieren aufweist.
- Verfahren gemäß einem oder mehr der vorangegangenen Ansprüche, dadurch gekennzeichnet, dass das Einwickeln das Platzieren mindestens der ersten palettierten Last oder der zweiten palettierten Last auf einer Voreinwickelstation aufweist.
- Verfahren gemäß einem oder mehr der vorangegangenen Ansprüche, dadurch gekennzeichnet, dass das Einwickeln das Platzieren mindestens der ersten palettierten Last oder der zweiten palettierten Last auf der Einwickelstation aufweist.
- Verfahren gemäß einem oder mehr der vorangegangenen Ansprüche, dadurch gekennzeichnet, dass der Hüllfilm aus der Hüllfolie hergestellt ist.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL07825181T PL2094568T3 (pl) | 2006-12-21 | 2007-09-25 | Sposób owijania ładunków paletyzowanych |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IT000416A ITMO20060416A1 (it) | 2006-12-21 | 2006-12-21 | Procedimento per la fasciatura di carichi pallettizzati |
PCT/IB2007/002794 WO2008075144A1 (en) | 2006-12-21 | 2007-09-25 | Process for wrapping palletised loads |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2094568A1 EP2094568A1 (de) | 2009-09-02 |
EP2094568B1 true EP2094568B1 (de) | 2010-04-07 |
Family
ID=39156557
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP07825181A Active EP2094568B1 (de) | 2006-12-21 | 2007-09-25 | Verfahren zum einwickeln von palletierten lasten |
Country Status (7)
Country | Link |
---|---|
EP (1) | EP2094568B1 (de) |
AT (1) | ATE463424T1 (de) |
DE (1) | DE602007005838D1 (de) |
ES (1) | ES2344030T3 (de) |
IT (1) | ITMO20060416A1 (de) |
PL (1) | PL2094568T3 (de) |
WO (1) | WO2008075144A1 (de) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ITMO20090177A1 (it) * | 2009-07-10 | 2011-01-11 | Bema Srl | Procedimento per la fasciatura di carichi, particolarmente carichi pallettizzati |
IT201600130407A1 (it) * | 2016-12-22 | 2018-06-22 | Bema Srl | Dispositivo di applicazione di fogli di copertura su carichi pallettizzati |
IT201800005364A1 (it) * | 2018-05-14 | 2019-11-14 | Macchina per realizzare un carico pallettizzato composto |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4877137A (en) * | 1987-03-05 | 1989-10-31 | The Stanley Works | Display package module for promotional display use |
SE508457C2 (sv) * | 1996-12-02 | 1998-10-05 | Johan Welleman | Sammanfogningsförfarande samt maskin för sammanfogning utav distansorgan |
US6588594B2 (en) * | 2001-07-11 | 2003-07-08 | Delkor Systems, Inc. | Innovative shipping package |
US7568327B2 (en) * | 2003-01-31 | 2009-08-04 | Lantech.Com, Llc | Method and apparatus for securing a load to a pallet with a roped film web |
-
2006
- 2006-12-21 IT IT000416A patent/ITMO20060416A1/it unknown
-
2007
- 2007-09-25 PL PL07825181T patent/PL2094568T3/pl unknown
- 2007-09-25 ES ES07825181T patent/ES2344030T3/es active Active
- 2007-09-25 EP EP07825181A patent/EP2094568B1/de active Active
- 2007-09-25 DE DE602007005838T patent/DE602007005838D1/de active Active
- 2007-09-25 AT AT07825181T patent/ATE463424T1/de not_active IP Right Cessation
- 2007-09-25 WO PCT/IB2007/002794 patent/WO2008075144A1/en active Application Filing
Also Published As
Publication number | Publication date |
---|---|
DE602007005838D1 (de) | 2010-05-20 |
WO2008075144A1 (en) | 2008-06-26 |
PL2094568T3 (pl) | 2010-08-31 |
ATE463424T1 (de) | 2010-04-15 |
ES2344030T3 (es) | 2010-08-16 |
ITMO20060416A1 (it) | 2008-06-22 |
EP2094568A1 (de) | 2009-09-02 |
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