EP2085163B1 - Procédé de profilage à froid pour la production d'un profilé - Google Patents
Procédé de profilage à froid pour la production d'un profilé Download PDFInfo
- Publication number
- EP2085163B1 EP2085163B1 EP09100040.6A EP09100040A EP2085163B1 EP 2085163 B1 EP2085163 B1 EP 2085163B1 EP 09100040 A EP09100040 A EP 09100040A EP 2085163 B1 EP2085163 B1 EP 2085163B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- starting material
- initial material
- thickness
- forming
- cold rolling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims description 43
- 238000005097 cold rolling Methods 0.000 title claims description 30
- 230000008569 process Effects 0.000 title claims description 30
- 238000004519 manufacturing process Methods 0.000 title description 8
- 238000005096 rolling process Methods 0.000 claims description 47
- 239000000463 material Substances 0.000 claims description 25
- 230000009467 reduction Effects 0.000 claims description 20
- 238000005452 bending Methods 0.000 claims description 10
- 238000012545 processing Methods 0.000 claims description 4
- 239000007858 starting material Substances 0.000 description 78
- 230000007480 spreading Effects 0.000 description 12
- 238000003892 spreading Methods 0.000 description 12
- 239000002184 metal Substances 0.000 description 5
- 230000000149 penetrating effect Effects 0.000 description 3
- 230000006872 improvement Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 238000007596 consolidation process Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000001953 recrystallisation Methods 0.000 description 1
- 238000002407 reforming Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/06—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles
- B21D5/08—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles making use of forming-rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/005—Processes combined with methods covered by groups B21D1/00 - B21D31/00 characterized by the material of the blank or the workpiece
- B21D35/006—Blanks having varying thickness, e.g. tailored blanks
Definitions
- a profile does not necessarily have to have a constant thickness or material thickness over its circumference.
- the thickness can be partially reduced and thus material can be saved.
- a partial reduction in thickness by a single-stage rolling in cold rolling on a strip-shaped rolling is not useful because due to the friction transverse to the roll and the stiffness of the flat rolled material reduction is converted only in an extension in the longitudinal direction or in the feed direction and a material consolidation. This leads to internal stresses and strong distortions of the rolling stock.
- a disadvantage of the known solution is that this cold rolling allows only for profiles with a trapezoidal cross-section reduction of the required stations in the rolling mill for the production of the profile. Due to the inclined forming regions, the pressure rolling elements have different effective diameters at their forming regions, which leads to abrasion and thus to undesired traces in the profile.
- From the US 3,209,432 is a cold rolling process for producing a profile of a one-piece rolling stock as a starting material by means of the forming forming regions of rolls known, wherein the forming regions are each aligned parallel to the axis of rotation of the corresponding roll.
- the starting material is shaped in the widthwise direction of the starting material by the forming regions oriented parallel to the axis of rotation of the rolls, and then bent into the desired profile shape.
- the DE 33 43 709 A relates to a method for forming a frame part for use in a motor vehicle for receiving bending stresses acting thereon, comprising the steps of: rolling a metal sheet to form a recess on a surface of the metal sheet so as to obtain a tapered portion extending longitudinally of the metal sheet, wherein the thickness of the metal sheet near the longitudinal centerline is smaller than near each side, and bending the rolled metal sheet in the longitudinal direction to form a U-section having a land and legs on opposite sides of the web are bent in the same direction.
- the JP 61-027103 describes a forming process in which successively act several different roles on a workpiece.
- From the EP 1 847 333 A1 is a method for reducing the thickness of one-piece rolling produced, in which the starting material by means of the Walzgutbreite different depths penetrating into the starting material rolls in the width direction, characterized in that by means of at least two oppositely arranged profile rollers longitudinal waves are rolled, the wave crests and wave troughs themselves extend parallel to the longitudinal extent of the rolling stock, and the area provided with longitudinal waves is then flat-rolled over at least two oppositely arranged rollers.
- the nearest one EP 1 847 334 A1 describes a method for reducing the thickness of one-piece rolling stock, in which the starting material by means of Walzgutbreite different deep penetrating into the starting material rolls in the width direction is transformed, wherein provided in a first step, the rolling stock with at least two, at a distance parallel to the longitudinal extent bends is and in a further step by means of two oppositely arranged rollers, each having at least one obliquely arranged to the axis of rotation of the rollers Abgarge Scheme, the area between the bends in the thickness is reduced.
- the object of the invention is to provide a cold rolling process in which there is an improvement in the expansion of the one-piece rolling stock and an improvement in the economic efficiency of the process.
- the invention is characterized in that the cold rolling method comprises a further method step in which the at least one non-thickness-reduced, bent section is bent back into a profile prior to further processing of the width-converted and bent starting material so that the at least one before or during the thickness reduction formed bend is canceled before forming the reduced thickness starting material to the desired profile again.
- a bend in the starting material is formed and thus created a further extending in the rolling or longitudinal edge in the starting material or in one piece rolling, which compared to the distance from the to be created thickness-reduced area to the free, in rolling or extending in the longitudinal direction edge of the one-piece rolling a smaller distance.
- the anvil instead of a separate counter roll for each forming a region having roll at each rolling station, the anvil also by a table which spans a plane parallel to the axis of rotation of the rollers plane, or be formed by a large counter-roller whose axis of rotation and at least partially their lateral surface parallel to the Rotation axes of the rollers is aligned with the forming areas. Furthermore, the expansion of the one-piece rolling stock can also be achieved by two opposite rollers take place with forming areas whose forming areas face each other.
- an equal number of bent portions or bends are provided at the corresponding positions on the starting material and the reduction in thickness at the respective sides between two bends or between a bend and the free edge of the Starting material performed. If the deformed profile has a plurality of thickness-reduced sections or regions, then these regions are advantageously formed simultaneously. Alternatively, the thickness reduction of the individual areas takes place successively in several rolling steps.
- the bending of the starting material and then the deformation of the starting material in the width direction of the starting material is provided before the spreading of the starting material.
- the starting material is first bent, for example by means of profiling rollers in a mold, the z. B. corresponds substantially to the final shape of the profile to be produced, and then by means of the rollers with the forming areas in the desired portions of the starting material partially reduced in thickness.
- the bending of the starting material and the transformation of the starting material in the width direction of the starting material take place simultaneously.
- the at least one bent portion or the bend is formed during the spreading at least at the beginning of the spreading of the starting material, whereby the number of required stations of the rolling mill for the production of the profile is reduced.
- the bending and forming is thus advantageously at least in the initial phase of a multi-stage cold rolling process.
- one of the roll with the forming area opposite counter roll is provided with a support portion and at least one support portion which holds the starting material in position during processing and supports the forming of the at least one bend in the starting material.
- the forming of the starting material in the width direction of the starting material preferably takes place by means of laterally offset forming regions of rolls following one after the other in the feed direction.
- offset in the transverse direction in the Starting material penetrating forming regions of the rolls is advantageously ensured that the deformation of the starting material takes place only in the width direction in a multi-stage cold rolling process.
- the spreading of the starting material can take place on the one hand only on one side or on both sides in a direction parallel to the width direction of the starting material.
- the stock is gradually bent from roll to roll to the profile having the desired shape. This allows a simple production of the profile with a small number of required stations of the rolling mill without the generation of significant stresses in the starting material.
- the at least one bent section is bent back into a profile in a further method step before the further processing of the formed and bent starting material.
- the at least one formed before or during the reduction in thickness bend is used in this embodiment of the multi-stage cold rolling process only as an auxiliary bend and is repealed before forming the reduced-thickness starting material to the desired profile.
- the auxiliary bend allows during the reduction in thickness an advantageous spreading of the starting material and at the same time ensures great flexibility in the design of the cross section in the production of the profile.
- the forming areas of the rollers penetrate equally deep into the starting material. This results in the width direction, d. H. transverse to the feed direction or to the rolling direction, between the reduced in thickness and the non-reduced in thickness sections of the starting material only homogeneous, oblique thickness transitions, which also have a small extent transverse to the feed direction. Furthermore, the reduced thickness portion of the starting material has a favorable surface quality.
- FIGS. 1A to 1C is a first embodiment of a cold rolling process for producing a in FIG. 2 shown U-shaped profile 16 of a one-piece rolling stock as the starting material 6 shown schematically in three steps, in which the starting material 6 for the area reduction in thickness serving by forming, laterally offset forming regions 28, 38, 48 of successively following in the feed direction rollers 26, 36, 46 is formed as a thickness reducing rollers in the width direction of the starting material 6.
- the flat starting material 6 in a first station 21 of a rolling mill in a region 7 between a first counter-roller 22 rotating about a rotation axis 23 and an opposing first roller 26 rotating about a rotation axis 27 having a forming region 28 having a width A. , reduced in thickness and spread over a certain extent.
- the spreading of the starting material 6 takes place by means of the forming region 28 of the roller 26 in a plane parallel to its axis of rotation 27 or in the rolling stock plane in the direction of the axis of rotation 27.
- the first counter-roller 22 has a support region 24 extending parallel to its axis of rotation 23 and two mutually-inclined support regions 25 extending at an angle O to the rotation axis 23 on the outside.
- the first roller 26 with the forming area 28 has, on the outside and spaced from the forming area 28, two profiling areas 29 extending parallel to the supporting areas 25, which are inclined approximately or at the same angle as the supporting areas 25 of the first counter-roller 22.
- the forming area of the roller extends into its profiling areas. In this case, two in the rolling direction or in the longitudinal direction of the starting material 6 extending bent portions 8 are attached.
- the thickness reduction of the starting material 6 is formed between these bent portions 8 in an initial stage of the multi-stage cold rolling process. Bends, which form an additional edge spaced apart from the free edge 9 in the starting material 6, thus run between the area 7 to be reduced in thickness and a free edge 9 of the starting material 6.
- the pre-profiled and partially reduced in thickness starting material 6 is further formed and the thickness-reduced region 7 further widened.
- the width B of the forming area 38 of the second roller 36 is greater than the width A of the forming area 28 of the first roller 26, wherein the forming area 38 with respect to a rolling axis of symmetry of the rollers 26 and 36 with respect to the forming area 28 of the first roller 26 widened on both sides.
- the spreading of the starting material 6 is also effected here by means of the forming region 38 of the roll 36 in the rolling stock plane in the direction of the axis of rotation 37.
- the second counter-roller 32 has a support region 34 extending parallel to its axis of rotation 33, which in this embodiment has the same width M as the support region 24 of the first counter-roller 22, and on the outside two mutually inclined support regions 35 running at an angle P to the axis of rotation 33 ,
- the support portions 35 are inclined more than the support portions 25 of the first counter roll 22, so that the angle P is greater than the angle O is.
- the second roller 36 has on the outside and spaced from the forming area 38 two parallel to the support portions 35 of the second counter-roller 32 extending profiling regions 39 which are inclined approximately or at the same angle as the support portions 35 of the second counter-roller 32.
- the bent portions 8 of the starting material 6, which at the end ( Fig. 2 ) form the side walls 17 of the U-shaped profile 16, further inclined to the thickness-reduced portion 7 and thus to the bottom portion 18.
- the width C of the forming area 48 of the third roller 46 is greater than the width B of the forming area 38 of the second roller 36, wherein the forming area 48 with respect to an axis of symmetry extending in the rolling direction of the rollers 26, 36 and 46 with respect to the forming area 28 and 38 of the roller 26 and 36 widened on both sides.
- the spreading of the starting material 6 is also effected here by means of the forming region 48 of the third roller 46 in the rolling stock plane in the direction of the axis of rotation 47.
- 1A to 1C shown cold rolling process is that the bent portions 8 formed in the initial phase, at the beginning of the cold rolling process or during the gradual spreading of the starting material 6 of the successive rollers 26 and 36 in the feed direction with the forming regions 28 and 38 and in cooperation with the counter rolls 22nd and 32 the stock material 6 from roll 26 to roll 36 are gradually formed into the desired profile shape.
- a spread of the starting material 6 without the bent portions 8 are further changed.
- the thickness reduction of the starting material 56 takes place between the two bent sections 58 and the two bends in the starting material 56.
- the width E of the forming area 68 of the roller 66 substantially corresponds to its entire width.
- the width F or G of the corresponding forming region 78 or 88 of the roller 76 or 86 respectively increases until the desired width of the thickness-reduced region 57 in the profiled and reduced-thickness starting material 56 is reached.
- the starting material 56 and the thickness-reduced region 57 in the stations 71 and 81 are each supported by a cylindrical mating roll 72 and 82, respectively.
- All forming areas 68, 78 and 88 of the rollers 66, 76 and 86 spread the starting material 56 in a plane parallel to the axis of rotation 67, 77 and 87 of the rollers 66, 76 and 86, respectively, in the rolling stock plane in the direction of the axes of rotation 67, 77 or 87.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Rolling (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Claims (4)
- Procédé de laminage à froid pour fabriquer un profilé (16) à partir d'un produit à laminer monobloc faisant office de produit de départ (6 ; 56), au moyen de zones de déformation (28, 38, 48 ; 68, 78, 88) de cylindres (26, 36, 46 ; 66, 76, 86) utilisés pour la déformation, comportant les étapes de procédé consistant à :- plier le produit de départ (6 ; 56) en réalisant au moins une partie pliée (8 ; 58) s'étendant le long de la direction de laminage, dans lequel un pliage dans le produit de départ est formé avec la au moins une partie pliée (8 ; 58), et- déformer le produit de départ (6 ; 56) dans une direction de largeur du produit de départ (6 ; 56) en réduisant l'épaisseur dans certaines zones du produit de départ (6 ; 56) de telle sorte que le produit de départ (6 ; 56) comporte au moins une zone à épaisseur réduite (7, 57) ainsi que des parties à épaisseur non réduite,
dans lequel le au moins un pliage est formé avant ou pendant la réduction d'épaisseur, et dans lequel la partie pliée (8 ; 58) est une partie à épaisseur non réduite,
caractérisé ce que- le procédé de laminage à froid inclut une étape de procédé supplémentaire au cours de laquelle une partie pliée à épaisseur non réduite (8 ; 58) est repliée avant la transformation supplémentaire du produit de départ plié et déformé dans la direction de largeur pour former un profilé, de telle sorte que le au moins un pliage formé avant ou pendant la réduction d'épaisseur est de nouveau supprimé avant la déformation du produit de départ à épaisseur réduite jusqu'au profil souhaité. - Procédé de laminage à froid selon la revendication 1, caractérisé en ce que pendant une première étape de procédé, le pliage du produit de départ (6 ; 56) a lieu, puis la déformation du produit de départ (6 ; 56) dans la direction de largeur du produit de départ (6 ; 56).
- Procédé de laminage à froid selon la revendication 1, caractérisé en ce que le pliage du produit de départ (6 ; 56) et la déformation du produit de départ (6 ; 56) dans la direction de largeur du produit de départ (6 ; 56) ont lieu en même temps.
- Procédé de laminage à froid selon l'une des revendications 1 à 3, caractérisé en ce que la déformation du produit de départ (6 ; 56) dans la direction de largeur du produit de départ (6 ; 56) est effectuée par des cylindres (26, 36, 46 ; 66, 76, 86) qui se succèdent dans une direction d'avance, au moyen de zones de déformation latéralement décalées (28, 38, 48 ; 68, 78, 88).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102008000219A DE102008000219A1 (de) | 2008-02-01 | 2008-02-01 | Kaltwalzverfahren zur Herstellung eines Profils |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2085163A1 EP2085163A1 (fr) | 2009-08-05 |
EP2085163B1 true EP2085163B1 (fr) | 2013-10-02 |
Family
ID=40419400
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09100040.6A Active EP2085163B1 (fr) | 2008-02-01 | 2009-01-14 | Procédé de profilage à froid pour la production d'un profilé |
Country Status (6)
Country | Link |
---|---|
US (1) | US8485012B2 (fr) |
EP (1) | EP2085163B1 (fr) |
CA (1) | CA2652262C (fr) |
DE (1) | DE102008000219A1 (fr) |
DK (1) | DK2085163T3 (fr) |
ES (1) | ES2433572T3 (fr) |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102007051354B4 (de) * | 2007-10-26 | 2009-11-19 | Welser Profile Ag | Verfahren zum Herstellen eines Profils aus flachem Metallband |
DE102011079095A1 (de) | 2011-07-13 | 2013-01-17 | Hilti Aktiengesellschaft | Verfahren zum Herstellen eines Profils aus einem Blechband |
US10193291B2 (en) * | 2014-10-13 | 2019-01-29 | Te Connectivity Corporation | Rotary crimping tool assembly |
DE102015118099A1 (de) * | 2015-10-23 | 2017-04-27 | Benteler Automobiltechnik Gmbh | Verfahren zur Herstellung eines Kraftfahrzeugbauteils |
CN105880280A (zh) * | 2016-06-08 | 2016-08-24 | 张家港市天力达机电有限公司 | 一种用于加工异型钢材的冷轧工艺 |
CA2967628A1 (fr) | 2017-05-19 | 2018-11-19 | Michael R. Strickland | Montant dorsal cannele a toile variable |
DE102018115740A1 (de) * | 2018-06-29 | 2020-01-02 | Airbus Operations Gmbh | Verfahren zum Herstellen eines Querträgers für ein Fahrzeug sowie ein Querträger für ein Fahrzeug |
CN109944436A (zh) * | 2019-04-18 | 2019-06-28 | 安钢集团华德重工装备有限公司 | 一种高强建筑支撑横梁及其制备装置 |
DE102019117286A1 (de) * | 2019-06-27 | 2020-12-31 | Zumtobel Lighting Gmbh | Verfahren zur Erzeugung eines geschwächten Materialabschnitts in einem Bauteil |
CN114749482B (zh) * | 2022-04-12 | 2024-05-17 | 南京图信新材料科技有限公司 | 一种轨道用型钢成型机及轨道生产制造方法 |
Family Cites Families (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3209432A (en) | 1963-12-23 | 1965-10-05 | Ford Motor Co | Method for fabricating a structural member |
US3850019A (en) * | 1972-11-28 | 1974-11-26 | Anaconda American Brass Co | Method of producing a metal strip including a longitudinal channel by roll-form reduction of a multi-gage strip |
JPS59109466A (ja) * | 1982-12-16 | 1984-06-25 | Nissan Motor Co Ltd | 主として曲げ荷重を受ける部位に用いられる自動車用メンバの製造方法 |
JPS6127103A (ja) * | 1984-07-17 | 1986-02-06 | Naigai Seikosho:Kk | 断面異型金属板の製造法 |
US4770018A (en) | 1986-03-12 | 1988-09-13 | Donn Incorporated | Method for producing cold roll-formed structures |
US4969346A (en) * | 1986-03-12 | 1990-11-13 | Usg Interiors, Inc. | Apparatus for producing cold roll-formed structures |
US4876837A (en) * | 1988-08-22 | 1989-10-31 | Usg Interiors, Inc. | Corner bead structure |
US4962622A (en) * | 1989-06-01 | 1990-10-16 | H. H. Robertson Company | Profiled sheet metal building unit and method for making the same |
US20020124616A1 (en) * | 1997-06-26 | 2002-09-12 | Merete Hallenstvet | Semi-product for lighting purposes, a method and an apparatus for the production of such product |
DE19903926A1 (de) * | 1999-02-01 | 2000-08-03 | Sms Demag Ag | Verfahren und Anlage zum Umformen von Metallband |
US6282937B1 (en) * | 2000-03-17 | 2001-09-04 | Bead Master Company Llc | Corner bead re-shaping tool |
DE10113610C2 (de) * | 2001-03-20 | 2003-04-17 | Reiner Kopp | Verfahren und Walzvorrichtung zur Ausbildung von dickenprofiliertem einstückigem Walzgut |
US6877206B2 (en) * | 2002-07-19 | 2005-04-12 | Outokumpu Oyj | Method for producing a metal strip |
US7254977B2 (en) * | 2004-01-20 | 2007-08-14 | Pullman Industries, Inc. | Coolant delivery system and continuous fabrication apparatus which includes the system |
DE102006000181A1 (de) * | 2006-04-18 | 2007-10-25 | Hilti Ag | Verfahren zur Dickenreduzierung von einstückigem Walzgut |
DE102006000188A1 (de) * | 2006-04-20 | 2007-10-25 | Hilti Ag | Offenes Längsprofil |
DE102007051354B4 (de) * | 2007-10-26 | 2009-11-19 | Welser Profile Ag | Verfahren zum Herstellen eines Profils aus flachem Metallband |
-
2008
- 2008-02-01 DE DE102008000219A patent/DE102008000219A1/de not_active Withdrawn
-
2009
- 2009-01-14 DK DK09100040.6T patent/DK2085163T3/da active
- 2009-01-14 EP EP09100040.6A patent/EP2085163B1/fr active Active
- 2009-01-14 ES ES09100040T patent/ES2433572T3/es active Active
- 2009-01-30 US US12/322,365 patent/US8485012B2/en active Active
- 2009-02-02 CA CA2652262A patent/CA2652262C/fr active Active
Also Published As
Publication number | Publication date |
---|---|
US8485012B2 (en) | 2013-07-16 |
CA2652262C (fr) | 2016-01-12 |
DE102008000219A1 (de) | 2009-08-06 |
DK2085163T3 (da) | 2014-01-13 |
ES2433572T3 (es) | 2013-12-11 |
CA2652262A1 (fr) | 2009-08-01 |
EP2085163A1 (fr) | 2009-08-05 |
US20090205390A1 (en) | 2009-08-20 |
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