EP2071047A1 - Method for producing a zinc-plated shaped component made of steel - Google Patents

Method for producing a zinc-plated shaped component made of steel Download PDF

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Publication number
EP2071047A1
EP2071047A1 EP08019170A EP08019170A EP2071047A1 EP 2071047 A1 EP2071047 A1 EP 2071047A1 EP 08019170 A EP08019170 A EP 08019170A EP 08019170 A EP08019170 A EP 08019170A EP 2071047 A1 EP2071047 A1 EP 2071047A1
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EP
European Patent Office
Prior art keywords
zinc
heat treatment
steel
treatment
shaped component
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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EP08019170A
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German (de)
French (fr)
Inventor
Burkhard Eggert
Martin Koyro
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Benteler Automobiltechnik GmbH
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Benteler Automobiltechnik GmbH
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Publication of EP2071047A1 publication Critical patent/EP2071047A1/en
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/02Pretreatment of the material to be coated, e.g. for coating on selected surface areas
    • C23C2/022Pretreatment of the material to be coated, e.g. for coating on selected surface areas by heating
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/02Pretreatment of the material to be coated, e.g. for coating on selected surface areas
    • C23C2/024Pretreatment of the material to be coated, e.g. for coating on selected surface areas by cleaning or etching

Definitions

  • the invention relates to a method for producing a galvanized shaped component made of steel, in which the surface of the molded component is pretreated by a blast treatment and then provided in a coating process with a coating of zinc.
  • Galvanizing provides steel with a thin layer of zinc to protect it from corrosion.
  • To coat a steel forming member with zinc or a zinc alloy layer there are a number of different methods. The most commonly used coating process is the hot dip process, in particular hot dip galvanizing.
  • a coating can be achieved by galvanic or electrolytic deposition from solutions, by metal spraying or by diffusion.
  • the mold components Before galvanizing, the mold components are subjected to a pretreatment.
  • the surface is blasted with corundum.
  • a surface treatment by shot peening before and / or after the hot dip galvanizing is performed.
  • the DE 40 36 827 A1 discloses a method of making a high corrosion resistant tough steel profile comprising the steps of forming an initial profile, heat treating, descaling and applying a zinc layer, wherein the galvanizing is part of the heat treatment.
  • the US 2,442,485 A describes a process for descaling and coating steel in which a steel component is mechanically descaled, subjected to a treatment in a hot non-oxidizing atmosphere and subsequently coated with zinc.
  • a blasting treatment can be carried out for cleaning the mold components, in particular in order to free them from oxide layers (scale) from a forming process. Furthermore, a blast treatment can also be carried out to eliminate tensile / residual stresses in the molded component. In addition, the load-bearing capacity of the molded components can be increased by cold hardening by the blast treatment. This is advantageous in the case of molded components which are subjected to swelling or alternating stress.
  • the invention is therefore based on the object to show a method for producing a galvanized shaped component made of steel, in which the risk of excessive or uncontrolled zinc layer thickness growth is significantly reduced in the coating process.
  • the method is initially based on a formed in a press tool molding made of steel.
  • the individual or by further manufacturing steps, in particular joining processes, further processed molding component is then cleaned by a blast treatment, wherein an oxide layer or other impurities are removed.
  • residual stresses, in particular residual tensile stresses, in the molded component from forming or joining processes can be reduced.
  • the shaped component is subjected to a heat treatment after the blast treatment and before the coating process. Surprisingly, it has been found that the effect of the accelerated growth of the zinc or the iron-zinc alloy layer can be reduced or even eliminated by a heat treatment after the blasting treatment.
  • the mold components are provided with a zinc coating by hot dip galvanizing.
  • high-quality, uniformly thick zinc layers in the range between 30 and 100 .mu.m, in particular between 40 and 70 microns, are produced.
  • the inventive method leads to a reduced consumption of zinc and thus allows a weight saving in the finished molded component. About that In addition, adverse effects of too thick zinc layers can be avoided on the durability of the molded components. Especially in the automotive industry or vehicle technology, the weight savings and the lower influence on the operating strength is a considerable advantage.
  • the heat treatment after the blast treatment is carried out in a temperature range of 450 ° C. to 800 ° C. typical for stress relief or soft annealing.
  • the heat treatment is carried out under a protective gas atmosphere to prevent oxidation or other adverse effects in the heat treatment.
  • the heat treatment can take place over a period of 0.25 to 10 hours. Experiments with a heat treatment at 700 ° C for 15 minutes gave very good results. Also, a heat treatment at a temperature of 550 ° C over a period of 45 minutes can expect good results.

Abstract

The method for the production of a galvanized molded component made of steel, comprises pretreating the surface of the molded part through radiation treatment and subsequently providing with a zinc coating to a coating process. The molded part is subjected to a heat treatment at 650-750[deg] C over a time of 0.25-10 hours under protection gas atmosphere after the radiation treatment or before the coating process.

Description

Die Erfindung betrifft ein Verfahren zur Herstellung eines verzinkten Formbauteils aus Stahl, bei welchem die Oberfläche des Formbauteils durch eine Strahlbehandlung vorbehandelt und anschließend in einem Beschichtungsvorgang mit einer Beschichtung aus Zink versehen wird.The invention relates to a method for producing a galvanized shaped component made of steel, in which the surface of the molded component is pretreated by a blast treatment and then provided in a coating process with a coating of zinc.

Durch Verzinken wird Stahl mit einer dünnen Schicht Zink versehen, um ihn vor Korrosion zu schützen. Um ein Formbauteil aus Stahl mit Zink oder einer Zinklegierungsschicht zu überziehen, gibt es eine Reihe von verschiedenen Verfahren. Das gebräuchlichste Beschichtungsverfahren ist das Schmelztauchverfahren, insbesondere die Feuerverzinkung. Weiterhin kann eine Beschichtung durch galvanische bzw. elektrolytische Abscheidung aus Lösungen, im Metallspritzverfahren oder durch Diffusion erreicht werden.Galvanizing provides steel with a thin layer of zinc to protect it from corrosion. To coat a steel forming member with zinc or a zinc alloy layer, there are a number of different methods. The most commonly used coating process is the hot dip process, in particular hot dip galvanizing. Furthermore, a coating can be achieved by galvanic or electrolytic deposition from solutions, by metal spraying or by diffusion.

Vor dem Verzinken werden die Formbauteile einer Vorbehandlung unterzogen. Zur Optimierung des Verzinkungsprozesses ist es in diesem Zusammenhang bekannt, eine Strahlbehandlung der Formbauteile mittels Strahlkörpern, wie Stahlkies, vorzunehmen. Bei dem aus der DE 26 01 360 A1 bekannten Vorschlag wird die Oberfläche mit Korund gestrahlt. Bei dem aus der DE 103 21 259 A1 bekannten Verfahren zur Oberflächenbehandlung von dynamisch belasteten Bauteilen aus Metall wird eine Oberflächenbehandlung durch Kugelstrahlen vor und/oder nach dem Feuerverzinken durchgeführt.Before galvanizing, the mold components are subjected to a pretreatment. To optimize the galvanizing process, it is known in this context, a blast treatment of the mold components by means of blasting, such as Steel gravel to make. In the from the DE 26 01 360 A1 known proposal, the surface is blasted with corundum. In the from the DE 103 21 259 A1 known methods for surface treatment of dynamically loaded components made of metal, a surface treatment by shot peening before and / or after the hot dip galvanizing is performed.

Die DE 40 36 827 A1 offenbart ein Verfahren zur Herstellung eines einen äußeren Korrosionsschutz aufweisenden Profiles aus einem hochfesten und zähen Stahl mit den Schritten Herstellen eines Ausgangsprofiles, Wärmebehandlung, Entzundern und Aufbringen einer Zinkschicht, wobei das Verzinken Teil der Wärmebehandlung ist.The DE 40 36 827 A1 discloses a method of making a high corrosion resistant tough steel profile comprising the steps of forming an initial profile, heat treating, descaling and applying a zinc layer, wherein the galvanizing is part of the heat treatment.

Die US 2,442,485 A beschreibt ein Verfahren zum Entzundern und Beschichten von Stahl, wobei ein Stahlbauteil mechanisch entzundert wird, eine Behandlung in einer heißen nichtoxidierenden Atmosphäre erfährt sowie anschließend mit Zink beschichtet wird.The US 2,442,485 A describes a process for descaling and coating steel in which a steel component is mechanically descaled, subjected to a treatment in a hot non-oxidizing atmosphere and subsequently coated with zinc.

Eine Strahlbehandlung kann zum Reinigen der Formbauteile durchgeführt werden, insbesondere, um diese von Oxidschichten (Zunder) aus einem Umformvorgang zu befreien. Des Weiteren kann eine Strahlbehandlung auch zur Eliminierung von Zug-/Eigenspannungen im Formbauteil vorgenommen werden. Zudem kann durch die Strahlbehandlung auch die Tragfähigkeit der Formbauteile durch Kalthärtung gesteigert werden. Dies ist bei Formbauteilen, die einer Schwell- oder Wechselbeanspruchung ausgesetzt werden, vorteilhaft.A blasting treatment can be carried out for cleaning the mold components, in particular in order to free them from oxide layers (scale) from a forming process. Furthermore, a blast treatment can also be carried out to eliminate tensile / residual stresses in the molded component. In addition, the load-bearing capacity of the molded components can be increased by cold hardening by the blast treatment. This is advantageous in the case of molded components which are subjected to swelling or alternating stress.

Durch die Strahlbehandlung können nachfolgende Prozessschritte der üblichen Vorbehandlung mit geringerer Auswirkung auf das Verzinkungsgut durchgeführt werden. So kann zum einen eine vergleichsweise kurze Beizzeit verwendet werden, was bei kritischen, insbesondere hochfesten, Stählen die Gefahr der Wasserstoffversprödung minimiert. Zum anderen wird durch die Reduzierung der Eigenspannungen im Bauteil die Gefahr der wasserstoffinduzierten als auch der flüssigmetallinduzierten Rissbildung deutlich herabgesetzt.By the blast treatment subsequent process steps of the usual pre-treatment can be carried out with less impact on the galvanizing. Thus, for a comparatively short pickling time can be used, which minimizes the risk of hydrogen embrittlement in critical, especially high-strength, steels. On the other hand, reducing the residual stresses in the component significantly reduces the risk of both hydrogen-induced and liquid-metal-induced cracking.

Mit steigender Intensität des Strahlens wird allerdings ein erhebliches Wachstum der Zinkschichtdicke beobachtet. Damit geht sowohl eine Gewichtszunahme der Formbauteile als auch ein erhöhter Zinkverbrauch einher. Zudem ist mit steigender Zinkschichtdicke auch von einem wachsenden negativen Einfluss auf die Betriebsfestigkeit des Formbauteils auszugehen.As the intensity of the radiation increases, however, a considerable growth of the zinc layer thickness is observed. This is accompanied by both an increase in weight of the mold components and increased zinc consumption. In addition, as the zinc layer thickness increases, there is also a growing negative influence on the fatigue strength of the molded component.

Der Erfindung liegt daher die Aufgabe zu Grunde, ein Verfahren zur Herstellung eines verzinkten Formbauteils aus Stahl aufzuzeigen, bei dem die Gefahr eines zu großen oder unkontrollierten Zinkschichtdickenwachstums im Beschichtungsvorgang deutlich vermindert ist.The invention is therefore based on the object to show a method for producing a galvanized shaped component made of steel, in which the risk of excessive or uncontrolled zinc layer thickness growth is significantly reduced in the coating process.

Die Lösung dieser Aufgabe besteht nach der Erfindung in einem Verfahren gemäß Anspruch 1.The solution to this problem consists according to the invention in a method according to claim 1.

Das Verfahren geht zunächst von einem in einem Pressenwerkzeug geformten Formbauteil aus Stahl aus. Das einzelne bzw. durch weitere Fertigungsschritte, insbesondere Fügeprozesse, weiter verarbeitete Formbauteil wird dann durch eine Strahlbehandlung gereinigt, wobei eine Oxidschicht oder andere Verunreinigungen entfernt werden. Des Weiteren können Eigenspannungen, insbesondere Zugeigenspannungen, im Formbauteil aus Umform- bzw. Fügeprozessen reduziert werden. Das Formbauteil wird erfindungsgemäß nach der Strahlbehandlung und vor dem Beschichtungsvorgang einer Wärmebehandlung unterzogen. Überraschenderweise hat sich gezeigt, dass der Effekt des zu starken bzw. beschleunigten Wachstums der Zink- bzw. der Eisen-Zink-Legierungsschicht durch eine Wärmebehandlung nach der Strahlbehandlung gemindert oder sogar eliminiert werden kann.The method is initially based on a formed in a press tool molding made of steel. The individual or by further manufacturing steps, in particular joining processes, further processed molding component is then cleaned by a blast treatment, wherein an oxide layer or other impurities are removed. Furthermore, residual stresses, in particular residual tensile stresses, in the molded component from forming or joining processes can be reduced. According to the invention, the shaped component is subjected to a heat treatment after the blast treatment and before the coating process. Surprisingly, it has been found that the effect of the accelerated growth of the zinc or the iron-zinc alloy layer can be reduced or even eliminated by a heat treatment after the blasting treatment.

Nach der Wärmebehandlung werden die Formbauteile durch Feuerverzinken mit einer Beschichtung aus Zink versehen. Hierbei können qualitativ hochwertige, gleichmäßig dicke Zinkschichten im Bereich zwischen 30 und 100 µm, insbesondere zwischen 40 und 70 µm, erzeugt werden.After the heat treatment, the mold components are provided with a zinc coating by hot dip galvanizing. In this case, high-quality, uniformly thick zinc layers in the range between 30 and 100 .mu.m, in particular between 40 and 70 microns, are produced.

Das erfindungsgemäße Verfahren führt zu einem verringerten Zinkverbrauch und ermöglicht so eine Gewichtseinsparung beim fertigen Formbauteil. Darüber hinaus können nachteilige Einflüsse von zu dicken Zinkschichten auf die Betriebsfestigkeit der Formbauteile vermieden werden. Besonders im Automobilbau bzw. der Fahrzeugtechnik stellen die Gewichtseinsparung und die geringere Beeinflussung der Betriebsfestigkeit einen erheblichen Vorteil dar.The inventive method leads to a reduced consumption of zinc and thus allows a weight saving in the finished molded component. About that In addition, adverse effects of too thick zinc layers can be avoided on the durability of the molded components. Especially in the automotive industry or vehicle technology, the weight savings and the lower influence on the operating strength is a considerable advantage.

Vorteilhafte Ausgestaltungen und Weiterbildungen des erfindungsgemäßen Verfahrens sind Gegenstand der abhängigen Ansprüche 2 bis 5.Advantageous embodiments and further developments of the method according to the invention are the subject of the dependent claims 2 to 5.

Die Wärmebehandlung nach der Strahlbehandlung wird in einem für das Spannungsarm- bzw. Weichglühen typischen Temperaturbereich von 450 °C bis 800 °C durchgeführt. Als besonders effektiv wird ein für das Weichglühen typischer Temperaturbereich von 650 °C bis 750 °C angesehen. Vorzugsweise wird die Wärmebehandlung unter einer Schutzgasatmosphäre durchgeführt, um einer Oxidation oder anderen nachteiligen Einflüssen bei der Wärmebehandlung vorzubeugen.The heat treatment after the blast treatment is carried out in a temperature range of 450 ° C. to 800 ° C. typical for stress relief or soft annealing. A temperature range of 650 ° C to 750 ° C, which is typical for soft annealing, is considered to be particularly effective. Preferably, the heat treatment is carried out under a protective gas atmosphere to prevent oxidation or other adverse effects in the heat treatment.

Die Wärmebehandlung kann über eine Zeit von 0,25 bis 10 Stunden erfolgen. Versuche mit einer Wärmebehandlung bei 700 °C über eine Dauer von 15 Minuten erbrachten sehr gute Ergebnisse. Auch eine Wärmebehandlung bei einer Temperatur von 550 °C über einen Zeitraum von 45 Minuten lässt gute Ergebnisse erwarten.The heat treatment can take place over a period of 0.25 to 10 hours. Experiments with a heat treatment at 700 ° C for 15 minutes gave very good results. Also, a heat treatment at a temperature of 550 ° C over a period of 45 minutes can expect good results.

Claims (5)

Verfahren zur Herstellung eines verzinkten Formbauteils aus Stahl, bei welchem die Oberfläche des Formbauteils durch eine Strahlbehandlung vorbehandelt und anschließend in einem Beschichtungsvorgang mit einer Beschichtung aus Zink versehen wird, dadurch gekennzeichnet, dass das Formbauteil nach der Strahlbehandlung und vor dem Beschichtungsvorgang einer Wärmebehandlung unterzogen wird.Method for producing a galvanized shaped component made of steel, in which the surface of the molded component is pretreated by a blast treatment and subsequently provided with a coating of zinc in a coating process, characterized in that the shaped component is subjected to a heat treatment after the blast treatment and before the coating process. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass die Wärmebehandlung in einem Temperaturbereich von 450°C bis 800°C durchgeführt wird.A method according to claim 1, characterized in that the heat treatment in a temperature range of 450 ° C to 800 ° C is performed. Verfahren nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass die Wärmebehandlung in einem Temperaturbereich von 650°C bis 750°C durchgeführt wird.A method according to claim 1 or 2, characterized in that the heat treatment in a temperature range of 650 ° C to 750 ° C is performed. Verfahren nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, dass die Wärmebehandlung unter Schutzgasatmosphäre durchgeführt wird.Method according to one of claims 1 to 3, characterized in that the heat treatment is carried out under a protective gas atmosphere. Verfahren nach wenigstens einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, dass die Wärmebehandlung über eine Zeit von 0,25 bis 10 Stunden erfolgt.Method according to at least one of claims 1 to 4, characterized in that the heat treatment takes place over a period of 0.25 to 10 hours.
EP08019170A 2007-12-10 2008-11-03 Method for producing a zinc-plated shaped component made of steel Withdrawn EP2071047A1 (en)

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DE102007059714A DE102007059714A1 (en) 2007-12-10 2007-12-10 Process for producing a galvanized shaped steel component

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102013010025A1 (en) * 2013-06-17 2014-12-18 Muhr Und Bender Kg Method for producing a product from flexibly rolled strip material

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102011002730B4 (en) * 2011-01-14 2014-06-26 Scherdel Innotec Forschungs- Und Entwicklungs-Gmbh Method for producing a corrosion-resistant spring, and corrosion-resistant spring produced therefrom

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2442485A (en) 1944-06-24 1948-06-01 Frederick C Cook Method of descaling and coating hot-rolled ferrous metal
DE2601360A1 (en) 1976-01-15 1977-07-21 Metallgesellschaft Ag Hot dip galvanizing of steel - using shot blasted steel with low silicon content to produce thinner zinc coatings
JPS58110665A (en) 1981-12-22 1983-07-01 Sumitomo Metal Ind Ltd Production of galvanized steel plate
JPS5913058A (en) 1982-07-14 1984-01-23 Nisshin Steel Co Ltd Manufacture of galvanized steel plate
DE4036827A1 (en) 1989-10-26 1991-05-23 Mannesmann Ag Making a steel profile with outer corrosion protection - by heat treating, scaling, applying zinc coating and heat treating thus improving productivity
WO1991011541A1 (en) * 1990-01-25 1991-08-08 Tubemakers Of Australia Limited Inline galvanising process
EP0496678A1 (en) 1991-01-23 1992-07-29 Delot Process S.A. Process for continuous galvanizing at high temperature
EP0823490A1 (en) 1996-02-22 1998-02-11 Sumitomo Metal Industries, Ltd. Galvannealed sheet steel and process for producing the same
DE10321259A1 (en) 2003-05-06 2004-11-25 Volkswagen Ag Surface treating dynamically loaded components made from metal, especially springs for vehicles, comprises hot galvanizing the components and surface quenching by shot peening before and/or after galvanizing

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2442485A (en) 1944-06-24 1948-06-01 Frederick C Cook Method of descaling and coating hot-rolled ferrous metal
DE2601360A1 (en) 1976-01-15 1977-07-21 Metallgesellschaft Ag Hot dip galvanizing of steel - using shot blasted steel with low silicon content to produce thinner zinc coatings
JPS58110665A (en) 1981-12-22 1983-07-01 Sumitomo Metal Ind Ltd Production of galvanized steel plate
JPS5913058A (en) 1982-07-14 1984-01-23 Nisshin Steel Co Ltd Manufacture of galvanized steel plate
DE4036827A1 (en) 1989-10-26 1991-05-23 Mannesmann Ag Making a steel profile with outer corrosion protection - by heat treating, scaling, applying zinc coating and heat treating thus improving productivity
WO1991011541A1 (en) * 1990-01-25 1991-08-08 Tubemakers Of Australia Limited Inline galvanising process
EP0496678A1 (en) 1991-01-23 1992-07-29 Delot Process S.A. Process for continuous galvanizing at high temperature
EP0823490A1 (en) 1996-02-22 1998-02-11 Sumitomo Metal Industries, Ltd. Galvannealed sheet steel and process for producing the same
DE10321259A1 (en) 2003-05-06 2004-11-25 Volkswagen Ag Surface treating dynamically loaded components made from metal, especially springs for vehicles, comprises hot galvanizing the components and surface quenching by shot peening before and/or after galvanizing

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102013010025A1 (en) * 2013-06-17 2014-12-18 Muhr Und Bender Kg Method for producing a product from flexibly rolled strip material

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