JPS5913058A - Manufacture of galvanized steel plate - Google Patents
Manufacture of galvanized steel plateInfo
- Publication number
- JPS5913058A JPS5913058A JP57121280A JP12128082A JPS5913058A JP S5913058 A JPS5913058 A JP S5913058A JP 57121280 A JP57121280 A JP 57121280A JP 12128082 A JP12128082 A JP 12128082A JP S5913058 A JPS5913058 A JP S5913058A
- Authority
- JP
- Japan
- Prior art keywords
- steel plate
- galvanized steel
- steel sheet
- hot
- shot
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910001335 Galvanized steel Inorganic materials 0.000 title claims abstract description 9
- 239000008397 galvanized steel Substances 0.000 title claims abstract description 9
- 238000004519 manufacturing process Methods 0.000 title claims description 7
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 23
- 239000010959 steel Substances 0.000 claims abstract description 22
- 238000000034 method Methods 0.000 claims abstract description 18
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000011701 zinc Substances 0.000 claims abstract description 11
- 229910052725 zinc Inorganic materials 0.000 claims abstract description 11
- 238000005422 blasting Methods 0.000 claims abstract description 10
- 238000007747 plating Methods 0.000 claims description 13
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 12
- 239000001257 hydrogen Substances 0.000 abstract description 13
- 229910052739 hydrogen Inorganic materials 0.000 abstract description 13
- 238000005246 galvanizing Methods 0.000 abstract description 5
- 238000010438 heat treatment Methods 0.000 abstract description 3
- 230000015572 biosynthetic process Effects 0.000 abstract 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 abstract 1
- 235000015250 liver sausages Nutrition 0.000 abstract 1
- 239000002245 particle Substances 0.000 description 11
- 238000012545 processing Methods 0.000 description 7
- 239000003795 chemical substances by application Substances 0.000 description 4
- 239000007789 gas Substances 0.000 description 3
- 150000002431 hydrogen Chemical class 0.000 description 3
- 230000002265 prevention Effects 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 206010042135 Stomatitis necrotising Diseases 0.000 description 1
- 235000010724 Wisteria floribunda Nutrition 0.000 description 1
- 229910001297 Zn alloy Inorganic materials 0.000 description 1
- 239000006061 abrasive grain Substances 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 201000008585 noma Diseases 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/003—Apparatus
- C23C2/0038—Apparatus characterised by the pre-treatment chambers located immediately upstream of the bath or occurring locally before the dipping process
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/02—Pretreatment of the material to be coated, e.g. for coating on selected surface areas
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/02—Pretreatment of the material to be coated, e.g. for coating on selected surface areas
- C23C2/022—Pretreatment of the material to be coated, e.g. for coating on selected surface areas by heating
- C23C2/0222—Pretreatment of the material to be coated, e.g. for coating on selected surface areas by heating in a reactive atmosphere, e.g. oxidising or reducing atmosphere
Abstract
Description
【発明の詳細な説明】
本発明は亜鉛メッキ後にメッキ層に発生するブリスター
の防止を計った熱延亜鉛メッキ鋼板の製造方法に関する
ものである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for manufacturing a hot-rolled galvanized steel sheet that prevents blisters from occurring in the plating layer after galvanizing.
従来よシ厚手溶融亜鉛メッキ鋼板の原板としては熱延鋼
板が使用されている。この熱延鋼板は必要に応じて酸洗
することにょシスケールを除去し、次いでシーラス法、
ゼンジマー法などにょシ水素ガスを含有する雰囲気ガス
(多くの場合、HII:10〜75チ、N9=90〜2
5チ)で加熱還元して後溶融亜鉛浴中に浸漬することに
よって行なわれているのが一般的である。Conventionally, hot-rolled steel sheets have been used as base sheets for thick hot-dip galvanized steel sheets. This hot-rolled steel sheet is pickled as necessary to remove acid scale, and then subjected to the Cirrus method.
Atmospheric gas containing hydrogen gas such as the Sendzimer method (in most cases, HII: 10 to 75 cm, N9 = 90 to 2
This is generally carried out by heating and reducing the zinc at step 5) and then immersing it in a molten zinc bath.
しかし原板として熱延鋼板を用いた場合にはメッキ後、
数日経過した後にメッキ鋼板表面に直径0.5mm前後
の多数のブリスター(ふくれ)が発生するという問題が
ある。このことは鋼板が水素を含む還元炉中で加熱され
る際に多量の水素を吸収し、その後メッキされ冷却され
た時に鋼板の水素溶解度が低下するため鋼板から過飽和
の水素が放出されてメッキ層との界面に高圧ガスとなっ
て集まシメッキ層を押し上げることによって発生するも
のである。この問題はシーラス法、ゼンジマー法、US
スチール法など一般に鋼板表面を水素を含む雰囲気ガス
中で加熱還元するメッキ方法においては程度の差はあっ
ても発生しており、このため従来より種々な解決策が提
案されている。However, when a hot-rolled steel plate is used as the base plate, after plating,
There is a problem in that many blisters with a diameter of about 0.5 mm occur on the surface of the plated steel sheet after several days have passed. This is because when a steel sheet is heated in a hydrogen-containing reduction furnace, it absorbs a large amount of hydrogen, and when the steel sheet is plated and cooled, the hydrogen solubility of the steel sheet decreases, and supersaturated hydrogen is released from the steel sheet, causing the plating layer to deteriorate. This occurs when high-pressure gas gathers at the interface with the plated layer and pushes up the plated layer. This problem is based on Cirrus method, Sendzimer method, US
In general plating methods such as the steel method, in which the surface of a steel plate is heated and reduced in an atmospheric gas containing hydrogen, this problem occurs to varying degrees, and various solutions have been proposed to date.
例えば、その解決策として従来よシ提案されている方法
に亜鉛浴組成の改善がある。との方法では亜鉛浴中にブ
リスター発生防止剤としてs、sθ。For example, one method that has been proposed in the past as a solution to this problem is to improve the composition of the zinc bath. In the method described above, s and sθ are added as blister prevention agents in the zinc bath.
P s As r T e p S b r B i
aうちの1種またFi2s以上を添加する方法(特開昭
49−14325号)、鋼板を750〜Ac−5点の範
囲の温度で還元しそれをA7を0.22〜0.35重量
%含有する亜鉛浴でメてキする方法(特開昭54−26
928号)などが知られているが前者の方法ではブリス
ター発生防止剤を均一に分散させるためにブリスター発
生防止剤添加の際に亜鉛合金の状態で添加しなければな
らず、このため、その合金の製造に多くの費用を要する
という欠点がある。また後者の方法にしても亜鉛浴中の
At濃度が高くなるため、作業性と品質が損なわれたシ
製造コストが上昇するという問題がチ以下に下げること
が有効であること番本発明者等は知見しているが、この
方法では実操業上置元が充分に行なわれずイッキ密着性
などの品質が低下するという問題が生じて来る。P s As r T e p S b r B i
A method of adding one or more of Fi2s or more (Japanese Unexamined Patent Publication No. 49-14325), a steel plate is reduced at a temperature in the range of 750 to Ac-5 points, and A7 is added in an amount of 0.22 to 0.35% by weight. A method of cleaning with a zinc bath containing
928), but in the former method, in order to uniformly disperse the blister prevention agent, it must be added in the form of a zinc alloy when adding the blister prevention agent. The disadvantage is that it costs a lot of money to manufacture. In addition, even with the latter method, the At concentration in the zinc bath increases, which impairs workability and quality, and increases manufacturing costs.The inventors of Banmoto et al. However, with this method, there arises a problem that the actual mounting is not carried out sufficiently and quality such as instant adhesion is deteriorated.
本発明は前述の様な亜鉛浴組成や還元加熱温度の変更、
または水素濃度の低下などの方法によらず簡便な前処理
によってブリスターの発生を防止出来る溶融亜鉛メッキ
鋼板の製造方法を提供するものである。The present invention involves changing the zinc bath composition and reduction heating temperature as described above,
Another object of the present invention is to provide a method for producing a hot-dip galvanized steel sheet that can prevent blistering by a simple pretreatment without using methods such as reducing hydrogen concentration.
ブリスターの発生を防止するためには基本的には前述の
様に還元炉中の雰囲気の水素濃度を低下□ させるこ
とによって水素吸収量を減少させるか、或は水素を吸収
しても鋼板中に貯えてメッキ後も放出されない様に鋼板
の水素吸蔵能を高めればよいと考えられる。そこで本発
明者等はメッキ密着性不良などの品質低下をもたらせな
いで、ブリスターの発生を防止する方法として鋼板の水
素吸蔵能を高める手段を種々研究した。その結果メッキ
前にショツトブラストを施しそ鋼板表面に晟る程度以上
の歪みを付与した後に通常の方法で亜鉛メッキを施せば
、ブリスターが発生しなくなるiとを発見した。かかる
ショツトブラストによってブリスターの発生が防止出来
る理由については必ずしも明らかではな諭が、ショット
加工によシ鋼板表面近傍の格子欠陥が形成され、そこへ
水素がトラップされることによるものと考えられる。In order to prevent the occurrence of blisters, basically, as mentioned above, the amount of hydrogen absorbed can be reduced by lowering the hydrogen concentration in the atmosphere in the reduction furnace, or even if hydrogen is absorbed, It is thought that it would be better to increase the hydrogen storage capacity of the steel plate so that it is stored and not released even after plating. Therefore, the present inventors have conducted various studies on ways to increase the hydrogen storage capacity of steel sheets as a method of preventing the occurrence of blisters without causing quality deterioration such as poor plating adhesion. As a result, they discovered that blisters do not occur if galvanizing is applied in the usual manner after shot blasting is applied to the steel sheet surface before plating, and then galvanizing is applied in the usual manner. The reason why such shot blasting can prevent the occurrence of blisters is not necessarily clear, but it is thought that shot processing forms lattice defects near the surface of the steel sheet, and hydrogen is trapped there.
次にショツトブラストの粒度とその処理時間にっいて述
べる。Next, we will discuss the particle size of shot blasting and its processing time.
ショツトブラストの粒度は#8.0〜す400の範囲の
ものがよいが、好ましくはt80〜#200が床い。The particle size of shot blasting is preferably in the range of #8.0 to #400, preferably T80 to #200.
粒度#80未満では鋼板の表面肌が荒くなり、そのため
メッキ後の外観が劣シ製品としての価値が損われる。ま
た粒度す200を超えると後述す不様に処理時間を長く
しなければその効果が発揮されないためである。If the grain size is less than #80, the surface of the steel sheet becomes rough, resulting in poor appearance after plating and loss of value as a product. Moreover, if the particle size exceeds 200, the effect will not be exhibited unless the treatment time is lengthened, which will be described later.
また処理時間は10秒以上であれば充分であるが粒度#
80では若干ブリスターの発生することもあるため作業
性などを考慮すれば粒度と処理時間の最適範囲は粒度す
80〜#200で処理時間15秒である。
・
以下、本発明を実施例について詳細に説明する。Also, a processing time of 10 seconds or more is sufficient, but particle size #
If the particle size is 80 to #200, some blistering may occur, so taking workability into consideration, the optimum range of particle size and processing time is 15 seconds for a particle size of 80 to #200.
- Hereinafter, the present invention will be described in detail with reference to Examples.
板厚2−3mmX1002−3mmX100熱延鋼板に
宇治電化学工業■製のそれぞれ異なる粒度の砥粒を用い
て不二製作所製のショツトブラスト装置を用いてショツ
トブラスト加工を施した後水素還元焼鈍を行ないメッキ
浴温460±2℃にて2秒間の溶融亜鉛メッキを施して
試験材とした。また本発明によらないメッキ鋼板、即ち
ショツトブラスト処理をしないで従来通シにメッキを施
したものを比較例として両者のメッキ後のブリスターの
発生状況を肉眼によって観察した。その試験条件及び結
果を下表に纒めて示す。A hot-rolled steel plate with a thickness of 2-3mm x 1002-3mm x 100 was subjected to shot blasting using a shot blasting machine manufactured by Fuji Seisakusho using abrasive grains of different particle sizes manufactured by Ujiden Chemical Industry ■, and then subjected to hydrogen reduction annealing. A test material was prepared by hot-dip galvanizing for 2 seconds at a plating bath temperature of 460±2°C. Further, a plated steel plate not according to the present invention, that is, a plated plated conventionally without shot blasting, was used as a comparative example, and the occurrence of blisters after plating was visually observed on both plates. The test conditions and results are summarized in the table below.
なお評価基準は次の通り
◎ ブリスター全く無し
O部分的に極く僅かに認められる
、Δ 部分的に明確に認められる
X 全体的に明確に認められる
磁下余自
表において本発明の特許請求の範囲内にある実施例11
13〜7及び11〜14即ちショツトブラストの粒度#
80では処理時間15秒以上のもの及びショツトブラス
トの粒度#200で処理時間10秒以上のものは168
時間経過後でも全くブリスターの発生が無かった。また
同じ粒度でも処理時間が短い場合は実施例1.2.8の
様で明らかな様に時間の経過に伴い若干ブリスターが発
生することが判った。−力木発明によらない従来の方法
によって得られたもの即ち比較例22〜24ではメッキ
後12時間経過すると既に部分的にブリスターが発生し
た。The evaluation criteria are as follows: ◎ No blisters at all O Slightly observed in some areas, Δ Partially clearly observed Example 11 in
13-7 and 11-14 i.e. shot blast particle size #
80, the processing time is 15 seconds or more, and the shot blasting particle size is #200 and the processing time is 168 or more.
Even after the lapse of time, no blistering occurred. Furthermore, it was found that even if the particle size was the same, if the processing time was short, some blistering occurred as time progressed, as is clear from Example 1.2.8. - In the case of the strength wood obtained by the conventional method not based on the invention, that is, Comparative Examples 22 to 24, blistering occurred partially after 12 hours had passed after plating.
以上の如く本発明によれば熱延亜鉛メッキ鋼板に発生す
るブリスタ’−?’防正することが出来る。As described above, according to the present invention, blisters are generated on hot rolled galvanized steel sheets. 'Can be defended.
またメッキ前処理としての脱スケールも同時に行なわれ
ることになシ生産性の面でも極めて有効でありその工業
的価値は非常に高いものである。Furthermore, descaling as a pre-plating treatment is carried out at the same time, which is extremely effective in terms of productivity and has very high industrial value.
特許出願人 日新製鋼株式会社 代理人 弁理士野間忠芙 弁理士野間忠之Patent applicant: Nisshin Steel Co., Ltd. Agent: Patent attorney Tadafu Noma Patent attorney Tadayuki Noma
Claims (1)
後、溶融亜鉛浴中に浸漬してメッキを施す溶融亜鉛メッ
キ鋼板の製造方法において、予め鋼板表面に粒度200
番以下のショツトブラスト加工を施すことを特徴とする
溶融亜鉛メッキ鋼板の製造方法。1. In a method for producing hot-dip galvanized steel sheets in which a hot-rolled steel sheet is heated and reduced in an atmosphere containing hydrogen gas and then immersed in a molten zinc bath for plating, the steel sheet surface is preliminarily coated with grain size 200.
A method for producing a hot-dip galvanized steel sheet, characterized by subjecting it to a shot blasting process of no.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP57121280A JPS5913058A (en) | 1982-07-14 | 1982-07-14 | Manufacture of galvanized steel plate |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP57121280A JPS5913058A (en) | 1982-07-14 | 1982-07-14 | Manufacture of galvanized steel plate |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS5913058A true JPS5913058A (en) | 1984-01-23 |
Family
ID=14807341
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP57121280A Pending JPS5913058A (en) | 1982-07-14 | 1982-07-14 | Manufacture of galvanized steel plate |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS5913058A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5141781A (en) * | 1988-04-14 | 1992-08-25 | Nippon Galvanizing Co., Ltd. | High adhesion molten aluminum-zinc alloy plating process |
EP2071047A1 (en) | 2007-12-10 | 2009-06-17 | Benteler Automobiltechnik GmbH | Method for producing a zinc-plated shaped component made of steel |
-
1982
- 1982-07-14 JP JP57121280A patent/JPS5913058A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5141781A (en) * | 1988-04-14 | 1992-08-25 | Nippon Galvanizing Co., Ltd. | High adhesion molten aluminum-zinc alloy plating process |
EP2071047A1 (en) | 2007-12-10 | 2009-06-17 | Benteler Automobiltechnik GmbH | Method for producing a zinc-plated shaped component made of steel |
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