EP2067212A1 - Connecteur à fiches électrique avec guidage - Google Patents

Connecteur à fiches électrique avec guidage

Info

Publication number
EP2067212A1
EP2067212A1 EP07802167A EP07802167A EP2067212A1 EP 2067212 A1 EP2067212 A1 EP 2067212A1 EP 07802167 A EP07802167 A EP 07802167A EP 07802167 A EP07802167 A EP 07802167A EP 2067212 A1 EP2067212 A1 EP 2067212A1
Authority
EP
European Patent Office
Prior art keywords
plug
guide
guide portion
housing
section
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP07802167A
Other languages
German (de)
English (en)
Other versions
EP2067212B1 (fr
Inventor
Thomas Bolik
Michael Kaufmann
Ulrich Overhage
Olaf Wichmann
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ZF CV Systems Hannover GmbH
Original Assignee
Wabco GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wabco GmbH filed Critical Wabco GmbH
Publication of EP2067212A1 publication Critical patent/EP2067212A1/fr
Application granted granted Critical
Publication of EP2067212B1 publication Critical patent/EP2067212B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62—Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/629—Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure electrical locking indicators, manufacturing tolerances
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/64—Means for preventing incorrect coupling
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
    • H01R13/5219—Sealing means between coupling parts, e.g. interfacial seal
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/56—Means for preventing chafing or fracture of flexible leads at outlet from coupling part
    • H01R13/567—Traverse cable outlet or wire connection

Definitions

  • the invention relates to an electrical connector, in particular a plug and a connector housing with a guide.
  • Plug-in connections which consist of plugs and associated plug housings, are omnipresent. Especially in the automotive sector, plugs in a wide variety of designs are used everywhere in the wiring of electrical systems. It is often of great importance that the connector has a high robustness against forces that emanate from the connected cables. Under heavy mechanical load, such as those encountered in transport vehicles, vibration and long cable lengths can cause connectors to be damaged. This can lead to malfunction. It is therefore generally desirable to provide as robust as possible and yet spatially small connectors, which allow a comfortable operation, ie a simple release and reconnection of the connector. In addition, it must be ensured that the plugs are inserted correctly into the correct housing device.
  • the plug housing generally forms a certain guide for the plug to give this hold in the connector housing.
  • plug-in connections are known which have a guide length which is more than twice the diameter of the connector face in order to provide the most secure plug connection possible.
  • the guide length is the range in which the plug is at least partially enclosed by the connector housing form fit.
  • an additional cable fixation is generally bar behind the plug required.
  • Other known systems employ metal straps, which are strained by force or firmly fixed. This prevents that the connector unintentionally triggers by ground forces of the cable.
  • a disadvantage of the known plug connections is the large guide length, which also entails a high space requirement.
  • a guide length of, for example, twice the diameter of the plug face the space required, including the required path to release the plug connection, is approximately four times the diameter of the plug face, with the length of the plug housing outside the guide also being added.
  • Alternative solutions with the metal brackets or fittings described above are associated with a high cost and a high assembly and disassembly effort. It is obvious that such plug connections are uncomfortable just in recurring loosening and connecting.
  • the object of the present invention is to provide a connector that allows a secure connector and still keeps the space required low.
  • the object is achieved by a connector according to claim 1, an associated connector housing and an existing plug and connector housing plug connection.
  • a plug is provided with guide having a first guide portion and a second guide portion for guiding the plug in a corresponding connector housing, wherein the second guide portion is further spaced from the plug face than the first guide portion, and the first guide portion and the second guide portion have a mutually different contour of their respective cross-sections. Due to the aforementioned advantageous separation of the plug guide in a first and a second guide portion, the properties of the plug and thus the connector can be designed in an advantageous manner new. It can therefore be provided according to the invention. hen to execute the first guide portion shorter than the second guide portion so as to limit the Lexcellenthubes the plug (when pulling out the plug from the corresponding connector housing) to the length of one of the two guide portions.
  • the guide of the plug in the corresponding connector housing can be terminated immediately when the plug has removed either the first or the second guide portion completely from the corresponding guide portions of the connector housing.
  • the guide sections can be arranged on the handle of the plug, which is usually not used to guide the plug in the plug housing.
  • the first guide portion and the second guide portion are spaced from each other by a portion which causes no guidance in the corresponding connector housing.
  • the continuous guide is replaced over the entire connector.
  • arresting agents or the like may be used here. are provided, which are pushed in the guideless area around the circumference of the here, for example, constricted connector housing.
  • the connector housing to perform the plug accordingly, so that the guide is formed or omitted between the guide sections.
  • the second guide section is provided by a separate from the first guide portion plug part, which is in particular formed by a connecting element, a Umsprit- tion or a mounted element, which are each - depending on the configuration - rigidly connected to the plug.
  • This advantageous embodiment provides that an encapsulation of a part of the plug receives an additional component, which is designed and used to guide the plug in the connector housing.
  • This requires additional steps in the provision of the encapsulation, or the tools that cause the encapsulation. Since this entails an additional expense in the manufacture of plugs, conventional plugs have no guide means in the grip area of the plug. According to the invention, however, it has been recognized that this can result in an advantage for certain applications, which justifies the additional expense.
  • a part of the extrusion coating which was conventionally provided, for example, only as a handle for pulling out the plug, now configured as a second guide portion for guiding the plug.
  • the further functions of the extrusion coating such as, for example, the provision of mechanical stability between the plug and the connection cable, remain unaffected by the guiding properties of the second guide section in the grip region, according to an advantageous embodiment.
  • the guide means may have an almost arbitrary guide contour.
  • it may be, for example, a guide rib.
  • a guide rib is one of several embodiments, wherein such guide ribs advantageously engage in corresponding guide grooves of the associated plug housings and thus provide the plug with the desired guidance and the desired support.
  • the interruption according to the invention can be carried out in a particularly advantageous manner into a first and a second guide section.
  • the length of the guide can be designed easily and flexibly. be.
  • a guide groove is provided in the plug and the connector housing has a corresponding guide rib.
  • the above-described separation into a first guide portion and a second guide portion is basically possible.
  • embodiments with a plurality of guide ribs or a plurality of guide grooves are also conceivable.
  • a design as a trapezoid and various other contours as a guide into consideration in addition to the rib shape and a design as a dovetail, a design as a trapezoid and various other contours as a guide into consideration.
  • a further coding rib in the second guide section which causes an anticipatory coding of the plug.
  • Leading coding in this context means that the coding rib is arranged such that the coding rib engages in a corresponding guide groove already at the highest point, that is to say the first contact with a plug housing. If no corresponding groove is provided, the plug is prevented from fitting into the plug housing.
  • This coding precedes other coding options, for example in the first guide section, because the plug is not yet far enough in the plug housing at this time, in particular its first guide section.
  • Other advantageous embodiments of this aspect of the invention are not limited to the arrangement of a guide rib, but may have different arrangements of ribs and grooves, in particular on the connector housing, which also cause an anticipatory coding.
  • the plug according to the invention has a smaller cross section in the first guide section than in the second guide section.
  • cross-section relates to a maximum cross section of the first guide portion with respect to a maximum cross section of the second guide portion. More generally, the first guide section is so small or narrow in its cross-section. Ler executed as the second guide portion, that the first guide portion in the region of the plug housing, which corresponds to the second guide portion, relatively guide-free laterally to the insertion direction is movable. As a result, when the plug is released, the plug can already be freely removed from the plug housing when only one of the first or second guide sections has left the guide in the plug housing.
  • the first guide section can move freely within the second guide section in the plug housing due to its smaller cross section.
  • the release stroke results only from the guide length of the second guide section or a smaller guide length than that of the second guide section.
  • the invention provides in particular a plug connection with a plug and a corresponding plug housing, wherein the plug housing is designed such that it allows the guidance of the plug according to the guide sections, as described above.
  • guide grooves are provided in the plug housing, which correspond to the guide ribs of the second guide portion of the plug according to the invention. It is considered that the guide grooves of the second guide portion are designed to be open in the insertion direction of the plug to the front. This makes it possible that contamination of the connector housing by inserting the plug, the contamination can be pushed forward out of the grooves. For certain connector types, it may be advantageous for the connector compound instead is designed to carry the dirt when removing the plug and eliminate.
  • the diameter of the connector face in the main load direction is decisive. For example, if a cable led away angularly from the connector housing, then the main load direction is in the pulling direction of the cable. On the plug, a torque is exerted by the cable. The plug requires a guide to resist the pull of the cable.
  • the guide is designed so that it develops the most effect in this direction.
  • the connector according to the invention can be due to the two- or multi-part design of the guide achieve a particularly high guide ratio without the leadership must be performed throughout the entire length of the plug housing.
  • a third guide portion is provided on the plug according to the invention, which is arranged between the first and the second guide portion and is separated by a portion of the second guide portion, in which no guidance of the plug is effected.
  • the second guide portion can find an extension in the third guide portion, as far as the third guide portion has an outline or a cross section corresponding to the second guide portion. The distance between the two guide sections without direct guiding properties can be used for inserting a locking element, which holds the plug in a fixed position.
  • FIG. 2 is a perspective view of an embodiment of a connector housing
  • FIG. 3 is a top view of an embodiment of a plug according to the invention.
  • Fig. 4 is a sectional view of the plug of FIG. 4, and
  • FIG. 5 shows further sectional views of the plug according to FIG. 4.
  • FIG. 1 shows a plug 100 according to the invention for connecting a cable or a bundle of electrical lines 101.
  • the electrical line 101 is angled in the housing of the plug 100 by 90 ° and coupled with the contacts on the plug face 113 (contacts not visible) , eg electrically connected.
  • the plug has a first guide portion 102 and a second guide portion 103.
  • the first guide section 102 is located in the immediate vicinity of the plug face 113.
  • the guide in the first guide section 102 is effected, for example, by a form-fitting engagement of the first guide section with a corresponding housing section.
  • further markings or labels 112 may be provided.
  • a sealing element 111 which surrounds the circumference of the plug to the mounted in a closed back, cup-shaped opening guide portions and the contacts, which may be arbitrary, and advantageously as flat contacts, round contacts o. ⁇ . designed to protect against moisture and dirt.
  • a third guide section 110 with a guide rib 109.
  • This third guide section 110 can advantageously be designed as a continuation of the second guide section 103.
  • the guide elements of the third guide section 110 engage in the housing when the plug is inserted. only in the corresponding guides of the second guide section. Thus, a pre-adjustment can be achieved, which facilitates the encapsulation of the plug.
  • the third guide portion is spaced from the second overlying guide portion 103, so that an unillustrated locking member (e.g., in the form of a detent slider) can be slid perpendicular to the plug-in direction X of the plug.
  • an unillustrated locking member e.g., in the form of a detent slider
  • the locking element can lock the plug in a corresponding housing.
  • the present embodiment of a connector according to the invention comprises a second guide section 103, which extends e.g. located in the grip area of the plug. In this area, further guide ribs 106, 108 are provided. When the plug 100 is inserted into a corresponding plug housing, the guide ribs of the second guide section 103 and the third guide section 110 engage in grooves corresponding to the guide ribs.
  • a further rib in the second guide section 103 can, according to an advantageous embodiment, be used as an anticipatory coding rib 107.
  • the displacement of the coding rib 107 in the front region of the plug i.e., displacement of the coding rib in the horizontal direction on the circumference of the plug) causes the plug to fit only to certain plug housings.
  • the coding rib 107 may be arranged so that it allows the insertion of the plug already at the first contact with the plug housing, or prevents, if there is no corresponding groove on the plug housing. This is referred to as an anticipatory coding, because it already acts on the first contact of the plug with the connector housing.
  • the coding rib 107 is also a guide property added, as they may correspond to the guide ribs 106, 108, if desired.
  • the guiding action takes place in the coding rib 107 in a different direction than in the case of guide ribs 106, 108.
  • FIG. 2 shows a connector housing 240 corresponding to the connector 100.
  • FIG. 2 also shows a possible spatial arrangement of several different embodiments of the connector housing according to the invention 240, 220 and 230 shown side by side.
  • Only the plug housing 240 that is to say the middle section in FIG. 2, is configured to receive the plug 100 shown in FIG. 1.
  • the guide extends along the plug-in direction of the plug 100 and along the first guide section 102, as shown in FIG. 1.
  • this housing part which corresponds to the first guide section 102, there is a section in which the seal 111 shown in FIG. 1 is arranged, thus protecting the inner contact area 213 against dirt or the like. protects.
  • the plug sealing element 111 is advantageously designed elastically for tolerance compensation and rests axially on the region 210.
  • the connector housing 240 also has guide grooves 206 and 208 for receiving the guide ribs 106 and 108 of the connector 100 of FIG. 1. Between the first guide portion and the guide grooves 206 and 208 of the second guide portion, a recess 209 is provided, in which the guide rib 109 (or Guide pin 109) of the third guide portion 110 can engage. In this way, an advantageous pre-adjustment (in 208) of the connector for the guide grooves of the encapsulation (106 and 108) can be achieved in the connector mounting.
  • the third guide portion 110 is advantageously designed like an extension of the second guide portion 103. In addition, it is arranged closer to the first guide portion 102, for example.
  • recesses 214 which are also designed as a single locking element, are inserted into the connector housing perpendicular to the insertion direction of the plug, so that these with inserted plug 100 above the third guide portion and guide element 110th reach and so lock it against the support surface 210 with intermediate seal.
  • a particularly good seal and thus a ensures effective protection of the contact area 213, as well as prevents the plug 100 from falling out of the plug housing 240 by external forces.
  • a particular advantage of the plug connection shown in FIGS. 1 and 2 with a plug 100 according to the invention and a plug housing 210 according to the invention is that the plug guide is subdivided into a first guide section 102 and a second guide section 103.
  • a considerable path length of the free cable between the plug and the next attachment point eg cable ties
  • tensile forces can arise, which mechanically load the connector and thus can cause damage or malfunction.
  • the inner guide portion may provide a different arrangement of the guide ribs.
  • the second guide area can, in order to allow the mounting of the cables (eg strands), be mounted after the assembly by a rigid encapsulation.
  • the second guide portion is produced by an encapsulation, which causes the connection between the cable, which is connected to the plug, and the actual plug.
  • the guide ribs 106 and 108 are arranged so that in particular tensile forces are absorbed by the cable 101. According to empirically determined values, such plug connections require a guide length which corresponds at least twice to the diameter of the plug face 113.
  • the connector should have the lowest possible height to provide space, eg for underlying pneumatic lines.
  • the relevant diameter of plug face D is measured in the direction in which the load acts. If one takes into account the extent of the 90 ° outlet of the plug and cable, the result is a torque due to the eccentric mass. Accordingly, as a guide ratio, the diameter of the plug face in the Takes into account the direction in which the maximum load occurs.
  • the starting point of the guide length L1 of the first guide portion 102 on the plug face 113 is taken into account until the end of the guide length L2 of the second guide portion, as will be explained later with reference to FIG.
  • the release stroke occupies L2 here, thus corresponds to the guide length L2 of the second guide portion (103).
  • the first guide portion so the protected inner first guide portion 102, in cross-section smaller than the cross section of the second guide portion 103.
  • This allows a small release stroke when pulling the plug 100 from the connector housing 240, although a large guide length L is realized.
  • This advantage is achieved in that the plug 100 can already be freely removed from the plug housing 240 when the guide sections of the plug are led out of their corresponding guides in the housing 240.
  • it is only necessary to guide the second guide section 103 out of the corresponding guide area in order to remove the plug completely from the plug housing 240.
  • the portion of the plug 100 in the first guide portion 102 can move freely due to the smaller cross section in the region of the housing for the second guide portion 103.
  • a small release stroke is therefore of particular advantage because it can prevent the spatially closest cable tie (or a similar fastening device) for the cable 101 also having to be loosened when the plug is pulled.
  • the plug housings 230 and 220 are configured similarly to the plug housing 240. However, to implement an anticipatory coding, the coding grooves 237 and 227 are offset relative to the coding groove 207. The plug 100 according to FIG. 1 can therefore not be inserted into the housings 230, 220.
  • Fig. 3 shows a top view of a plug 100 according to the invention, as e.g. is shown in Fig. 1. In this illustration, the position of the guide ribs 106 and 108 can be clearly seen.
  • the coding rib 107 is placed exactly centered on the connector housing in this view. For coding purposes, these can each be arranged offset laterally in the present representation so as to realize the already described above leading coding.
  • FIG. 4 shows a sectional view along the section line AA 1 of a plug 100 according to the invention as shown in FIG. 3.
  • This sectional view shows how the plug 100 fits into the plug housing 240.
  • the contact region 213 here is also the plug face 113 meet the contacts 413 with corresponding corresponding contact means of the Steckergeopheny ses together.
  • the contacts may be formed as flat contacts. Good to see here is in particular that the diameter D1 of the first guide portion 102 is significantly smaller than the diameter D2 of the second guide portion 103.
  • the sealing element 111 which is located above the first protected guide portion 102, and a section through the Locking element 114, which locks the third guide portion 110.
  • the release stroke corresponds to the guide length L2.
  • Fig. 5 shows two further sectional views along the section lines B-B 'and C-C, as shown in Fig. 4 ,. 4 shows the section along the section line BB "which again illustrates the arrangement of the guide ribs 106 and 108.
  • Another guide rib of an adjacent plug according to the invention can be arranged in the guide groove 506.
  • the sectional view along the section line CC shows Once again, the orientation of the relevant cross-section D of the plug face.For this, the relevant cross-section D of the plug face is decisive for the determination of the relevant guide ratio.

Landscapes

  • Details Of Connecting Devices For Male And Female Coupling (AREA)
  • Connector Housings Or Holding Contact Members (AREA)

Abstract

L'invention concerne un connecteur à fiches (100) avec un guidage, qui comporte une première partie de guidage (102) et une deuxième partie de guidage (103) pour guider le connecteur dans un boîtier de connexion (240) correspondant, la deuxième partie de guidage (103) étant davantage éloignée de la face (113) du connecteur que la première partie de guidage (102), et la première partie de guidage (102) et la deuxième partie de guidage (103) ayant chacune une section avec un contour différent.
EP07802167.2A 2006-09-13 2007-09-06 Connecteur à fiches électrique avec guidage Active EP2067212B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102006042924A DE102006042924A1 (de) 2006-09-13 2006-09-13 Elektrische Steckverbindung mit Führung
PCT/EP2007/007762 WO2008031526A1 (fr) 2006-09-13 2007-09-06 Connecteur à fiches électrique avec guidage

Publications (2)

Publication Number Publication Date
EP2067212A1 true EP2067212A1 (fr) 2009-06-10
EP2067212B1 EP2067212B1 (fr) 2019-06-19

Family

ID=38583569

Family Applications (1)

Application Number Title Priority Date Filing Date
EP07802167.2A Active EP2067212B1 (fr) 2006-09-13 2007-09-06 Connecteur à fiches électrique avec guidage

Country Status (5)

Country Link
US (1) US8075333B2 (fr)
EP (1) EP2067212B1 (fr)
CN (1) CN101512844B (fr)
DE (1) DE102006042924A1 (fr)
WO (1) WO2008031526A1 (fr)

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Publication number Priority date Publication date Assignee Title
DE102008061934B4 (de) 2008-12-12 2011-02-24 Tyco Electronics Amp Gmbh Hochstromsteckverbinder
US8888874B1 (en) 2011-02-24 2014-11-18 Char Energy, LLC Mobile horizontal gasifier system
JP6313624B2 (ja) * 2014-03-26 2018-04-18 矢崎総業株式会社 コネクタ
US10483514B2 (en) * 2016-03-24 2019-11-19 Vitesco Technologies USA, LLC. Decoupled alignment shroud for variable connector routing

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DE3012292A1 (de) 1980-03-29 1981-10-15 Gewerkschaft Eisenhütte Westfalia, 4670 Lünen Elektrisches kabel, insbesondere fuer elektrohydraulische ausbausteuerungen in bergbau- untertagebetrieben
GB8418329D0 (en) * 1984-07-18 1984-08-22 Amp Great Britain Bipartite electrical connector with sealing means
DE3630600C1 (de) 1986-09-09 1987-11-26 Thyssen Industrie Steckdosen fuer ein- und mehrpolige Kupplungsvorrichtungen von Rundsteckverbindungen mit gleichem Kontaktbild
US4820204A (en) * 1986-12-12 1989-04-11 Amp Incorporated Modular electrical connector assembly
US4828509A (en) * 1987-10-27 1989-05-09 Hewlett-Packard Company Sealed housing system for modular type connectors
JPH09161882A (ja) * 1995-12-06 1997-06-20 Yazaki Corp 電気自動車の充電用コネクタ
US6402565B1 (en) * 2000-03-31 2002-06-11 Tektronix, Inc. Electronic interconnect device for high speed signal and data transmission
JP2004178837A (ja) * 2002-11-25 2004-06-24 Hirose Electric Co Ltd 誤嵌合防止可能な電気コネクタ
US7214103B2 (en) * 2003-11-25 2007-05-08 Eaton Corporation Connecting a solenoid to a lead frame

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Also Published As

Publication number Publication date
US8075333B2 (en) 2011-12-13
CN101512844B (zh) 2014-08-20
WO2008031526A1 (fr) 2008-03-20
DE102006042924A1 (de) 2008-03-27
US20100015841A1 (en) 2010-01-21
EP2067212B1 (fr) 2019-06-19
CN101512844A (zh) 2009-08-19

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