EP2065493A2 - Methode et dispositif pour l'identification automatique de tubes de bobines - Google Patents
Methode et dispositif pour l'identification automatique de tubes de bobines Download PDFInfo
- Publication number
- EP2065493A2 EP2065493A2 EP20080019888 EP08019888A EP2065493A2 EP 2065493 A2 EP2065493 A2 EP 2065493A2 EP 20080019888 EP20080019888 EP 20080019888 EP 08019888 A EP08019888 A EP 08019888A EP 2065493 A2 EP2065493 A2 EP 2065493A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- bobbin
- bobbin tube
- identified
- tube
- tubes
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/26—Arrangements facilitating the inspection or testing of yarns or the like in connection with spinning or twisting
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/32—Counting, measuring, recording or registering devices
Definitions
- the invention relates to a method and a device for the automated identification of bobbin tubes which are used at workstations of textile machines producing cross-wound bobbins, in particular in a multi-batch operation of such textile machines on the basis of characteristic features of the bobbin tubes.
- a roving bobbin transport system which connect roving machines, so-called flyers, with ring spinning machines connected downstream in the production process.
- the ringspinnmaschinen speaking roving bobbin transport devices are each connected via a converter indirectly with a roving bobbin transport path to which a plurality of flyers are connected. Since the flyers on the transport path different yarn lots are delivered, the sleeves are the Roving bobbins are marked in color according to their yarn section.
- the converters arranged in the area of the ring spinning machines each cooperate with a color sensor, which detects the color of the sleeves of the delivered roving bobbins and causes the converter to remove only roving bobbins from the transport path whose sleeves have a specific, predefinable color.
- the color sensors used are commercially available sensor devices that can distinguish up to eight different sleeve colors.
- the use of such color sensors for detecting the color of a reusable, monochrome Vorgarnhülse or a reusable, monochrome Spinnkopshülse has proven in practice quite well. However, such color sensors are not applicable when it comes to distinguish sleeves that are not monochrome colored, but have other characteristics.
- Such, usually inexpensive made of cardboard "disposable" sleeves have, for example, on the sleeve surface on a pattern or a certain imprint, through which the respective bobbin tube is clearly identifiable.
- the spinning head sleeve to be examined is irradiated with light and the light reflected from the spinning head sleeve is detected by an image recording device, for example a CCD video camera, and converted into digital image data.
- the digital image data are fed to an evaluation computer which subjects the image matrix corresponding to the digital image data to edge filtering in order to determine the edge contours contained in the image matrix in this way. Depending on the edge contours obtained, it is then concluded that the presence or absence of thread remnants is present on the examined spinning head sleeve.
- CCD cameras are also related to textile machines DD-266 078 A1 known.
- coil body are checked contactless by means of a CCD camera on their geometry and their position and then stored tip-oriented.
- DD-PS 150 699 or the DE 27 49 682 C2 Photoelectric or opto-electronic devices for detecting and sorting objects according to their external shape known.
- Such a device which is able to identify objects based on their external shape, is also in the DE 43 05 562 A1 described.
- packaging waste such as plastic bottles, passed by an image-resolving sensor and obtained from the image information obtained shape characteristics.
- the packaging waste is then sorted out, based on the obtained shape characteristics in channels that are intended for items with the appropriate features.
- the object of the invention is to develop a method and / or a device which makes it possible to automatically machine bobbins for textile machines both on the basis of their color and on the basis of other characteristic features, for example a special pattern , to identify.
- an image of the bobbin tube to be identified is created by at least one camera and transmitted to an image processing device.
- this image is then checked for specifiable, characteristic features, such as patterning and / or color, and the characteristics determined are compared with the characteristic features of already classified bobbin tubes whose images are stored in a memory.
- characteristic features such as patterning and / or color
- the bobbin tube in question is considered to be reliably identified. That is, the identified bobbin tube can be readily conveyed by machine to a work station on which runs a yarn lot identified by the respective bobbin tubes.
- an image of the bobbin tube to be identified which serves as a so-called pattern space in the image processing device, is divided into several in the image processing device Image sections, so-called templates divided, which differ preferably both in terms of their shape and size, as well as with respect to their location within the sample space.
- the templates differ both in their shape and size, as in their position in the sample space, it is ensured that both coil patterns, which are preferably perpendicular to the sleeve axis, as well as coil patterns which are arranged more parallel to the sleeve axis the templates are detected with sufficient certainty and can be reliably processed and identified in the image processing device. It was determined experimentally that nine correspondingly formed and arranged images are sufficient in order to always be able to reliably detect all the patterns of a bobbin tube.
- the characteristic features, to which the bobbin tubes are checked for the purpose of identification are in particular the color and the pattern of the bobbin tube.
- the determination of the respective color of the bobbin tube is preferably carried out as explained in claim 5, according to the so-called "color matching method".
- this method as set forth in claim 6, an analysis of the color spectrum of the bobbin, for example in an HSL color space instead. That is, it comes in the image processing device to an evaluation of color information of the image information created by the CCD camera.
- the image information of the present bobbin tube is compared with image information of already classified bobbin tubes and checked for agreement with predetermined color information.
- the pattern of the bobbin tube is deduced in the image processing device from the distribution of the different gray values within the documents to be checked.
- the "pattern matching method” a quantization of the templates takes place. That is, the totality of the surface of each template is broken down into individual surface elements, which are individually checked for the distribution of different gray levels.
- the templates are divided into grids and checked each grid for specific features. For example, it starts with a relatively coarse grid and gradually refines the grid. In this way, it is ensured that all the important features characterizing the bobbin tube in question are reliably determined and thus the bobbin tube is unequivocally identified.
- the image of a bobbin tube to be identified is compared with the images of already classified bobbin tubes stored in a memory, and then, as explained in claim 8, the respective degree of conformity is determined.
- the degree of agreement is rated on a scale between 0 and 1000. 1000 means a complete match of the templates of the bobbin tube to be identified with the templates of one of the already classified bobbin tubes. However, since such a complete match is unlikely for various reasons, the achievement of a predefinable threshold value is already interpreted as a successful and reliable identification of the relevant bobbin tube.
- the identification of a submitted bobbin tube is done in less than 2 sec. (Anspr.9), that means, the bobbin flow rate can be easily realized with the inventive method, which ensures smooth operation at any time of textile machines, which have a variety of jobs ,
- the images of the bobbin tubes, which are checked in the image processing device and compared with each other, may be partially distorted due to the sleeve geometry.
- templates of the same type are always compared with one another in the image processing device.
- the device for carrying out the method according to the invention has, as described in claim 13, at least one CCD camera for receiving an image of a coil sleeve to be identified and an associated light source.
- the CCD camera is connected via a signal line to a digital image processing device in which the recorded by the CCD camera image of the coil sleeve to be identified for characteristic features checked and compared with images of already classified bobbin tubes, which are stored in an associated memory , At a specifiable degree of conformity of the characteristic features of the image of the bobbin tubes to be identified with the characteristic features of one of the already classified bobbin tube, the present bobbin tube is identified as being identified.
- the software of the digital image processing device is preferably integrated in the machine software of the central control unit of the textile machine. That is, no separate computer is needed, but it is used on existing hardware of the textile machine.
- the method according to the invention can be realized relatively inexpensively in this way.
- a light source for illuminating the coil tubes to be examined is preferably a constant, diffuse light source is used (Anspr.15), that is, a light source in which the emitted light beams have no preferred direction.
- coil bobbins which have a relatively smooth surface, as is often the case, for example, with bobbin sleeves made of plastic, overexpose the sleeve surface.
- the inserted CCD camera is preferably inclined with respect to the central longitudinal axis of the bobbin tube at an angle.
- the images of the already classified bobbin tubes, which are used on the textile machine are preferably stored in an associated memory of the image processing device as set out in claim 17.
- a device equipped in this way is then able to automatically identify all bobbin cases used on the textile machine in their pattern correctly.
- the device according to the invention is usually sufficiently equipped with a single CCD camera, it may also be advantageous to use a multi-camera system (claims 18).
- a multi-camera system (claims 18).
- a device equipped with only one camera it is not always possible to reliably detect bobbins whose pattern in the longitudinal direction of the bobbin has a period corresponding to the entire length of the bobbin, that is, a bobbin in which, for example, the The front is white and the back is black.
- Fig.1 schematically a device for carrying out the method according to the invention is shown.
- the device essentially comprises a CCD camera 1, which is connected via a signal line 6 to an image processing device 4.
- a display device 5 is connected to the image processing device 4 via a signal line 7, a memory 3 and a signal line 8, a display device 5 is connected.
- a light source 16 preferably a constant, diffuse light source, is furthermore provided.
- the CCD camera 1 is preferably arranged at an angle ⁇ relative to the coil axis 17 of the bobbin tube 2 to be identified such that the field of view detectable by the camera 1 in the area of the bobbin tube 2 comprises at least half the bobbin tube length.
- the image processing device 4 and the associated memory 3 and the display device 5 need not, as in the embodiment of Fig.1 represented as each separate components may be formed, but both the memory 3 and the display device 5 may of course also be integrated directly into the image processing device 4. Furthermore, the image processing device 4 in turn can be part of the central control unit of a textile machine producing cross-wound bobbins.
- step 12 the so-called feature extraction 11, 15 characteristic features of the bobbin tube 2 are worked out on the basis of the templates, which are then reduced to a specific pattern of the bobbin tube (step 12).
- the so-called “pattern matching” and “color matching” are preferably used in which image extracts are taken from the overall image of FIG. 9, which are stored as templates 15.
- a specific pattern of the bobbin tube 2 is determined from the distribution of the different gray values within a template 15 to be evaluated, which is stored in a memory 3. That is, for classifying a bobbin tube 2, a pattern of the originals 15 of this bobbin tube is stored as a certain kind of gray level distribution, respectively.
- the color information of a document 15 is stored such that the relative frequency of each of the eight basic colors of, for example, an HSL color space (black, white, red, yellow, green, cyan, blue, magenta) in one Histogram, with areas that appear gray appearing in addition to the eight primary colors.
- HSL color space black, white, red, yellow, green, cyan, blue, magenta
- the pattern of the respectively present bobbin tube 2 is compared with the samples of already classified bobbin tubes, or in correspondence with the bobbin tube 2 Checked pattern of one of the already classified bobbins.
- finding matches the degree of match is indicated by means of a score that can take values between 0 and 1000.
- a predefinable threshold value is reached, the relevant bobbin tube 2 is identified as being automated.
- the Figures 3 - 5 show a created by the CCD camera 1 Figure 9 of the bobbin tube surface, which forms a pattern space 14.
- the pattern space 14 in the horizontal is divided into 640 pixels or pixels (pixels) and vertically in 480 pixels.
- the pattern space 14 is scanned graphically in the digital image processing device 4 on the basis of three templates 15.1, 15.2 and 15.3, which differ in each case with respect to their shape, their size and their position in the sample space 14.
- the templates are arranged, for example, at the upper edge of the sample space 14.
- the template 15.2 is aligned with coil patterns which are more parallel to the Spool sleeve axis are arranged, it is necessary for a suitable statistical evaluation of the individual measurements created per template to create a neutral counterweight.
- This counterweight is achieved by the third type of submission format.
- the template 15.3 is 150 pixels wide and 150 pixels high. With such a square template both types of pattern shapes can be detected the same.
- templates 15.4 - 15.6 are similar in principle, but somewhat smaller in size.
- the templates 15.4 - 15.6 are positioned slightly differently in the pattern space 14.
- the template 15.4 is 100 pixels wide and 50 pixels high
- the template 15.5 is 50 pixels wide and 100 pixels high.
- the templates 15.4 and 15.5 are arranged in the region of the upper edge of the pattern space 14 and positioned so that they partially overlap.
- the square template 15.6 is located slightly more in the middle of the pattern space 14 and has a size of 100 X 100 pixels.
- templates 15.7 - 15.9 are, as in Figure 5 represented, arranged at the upper edge of the sample space 14 and differ in each case in particular with respect to their size from the templates 15.1 - 15.6 described above.
- the template 15.7 is only 100 pixels wide and only 25 pixels high.
- the template 15.8 has a horizontal extent of only 25 pixels and is 100 pixels high. At the upper edge of the pattern space 14, in addition to the templates 15.8 and 15.7, the square template 15.9 is still positioned, the dimension of which is 50 ⁇ 50 pixels.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Image Analysis (AREA)
- Image Processing (AREA)
- Replacing, Conveying, And Pick-Finding For Filamentary Materials (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102007057921A DE102007057921A1 (de) | 2007-12-01 | 2007-12-01 | Verfahren und Vorrichtung zum automatisierten Identifizieren von Spulenhülsen |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2065493A2 true EP2065493A2 (fr) | 2009-06-03 |
EP2065493A3 EP2065493A3 (fr) | 2014-05-14 |
EP2065493B1 EP2065493B1 (fr) | 2016-04-13 |
Family
ID=40352830
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08019888.0A Expired - Fee Related EP2065493B1 (fr) | 2007-12-01 | 2008-11-14 | Methode et dispositif pour l'identification automatique de tubes de bobines |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP2065493B1 (fr) |
CN (1) | CN101445977A (fr) |
DE (1) | DE102007057921A1 (fr) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105600610A (zh) * | 2014-11-13 | 2016-05-25 | 索若德国两合股份有限公司 | 直立布置的管纱筒管上的纱线残留的识别 |
CN109941834A (zh) * | 2019-03-30 | 2019-06-28 | 杭州锐冠科技有限公司 | 一种纱棒输送装置 |
Families Citing this family (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2011020838A (ja) * | 2009-07-17 | 2011-02-03 | Murata Machinery Ltd | 自動ワインダの繊維機械管理システム及び自動ワインダ |
SE535853C2 (sv) * | 2010-07-08 | 2013-01-15 | Itab Scanflow Ab | Kassadisk |
DE102014008524A1 (de) | 2014-06-07 | 2015-12-17 | Saurer Germany Gmbh & Co. Kg | Verfahren und Vorrichtung zur Überwachung der Leerhülsenqualität |
CN104030089B (zh) * | 2014-06-10 | 2016-08-24 | 北京大恒图像视觉有限公司 | 一种具有区分纱管颜色功能的理管机 |
CN104475344B (zh) * | 2014-11-04 | 2017-02-15 | 上海维宏电子科技股份有限公司 | 基于机器视觉实现纺织纱管分拣的方法 |
CN105562362A (zh) * | 2015-12-30 | 2016-05-11 | 上海日耀机械有限公司 | 纱管分拣设备及其控制方法 |
CN106733680B (zh) * | 2016-11-21 | 2019-02-12 | 上海常良智能科技有限公司 | 基于图像识别的化纤纸管分类传输系统 |
DE102018118942A1 (de) * | 2018-08-03 | 2020-02-06 | Maschinenfabrik Rieter Ag | Verfahren zur Herstellung von Kreuzspulen an einer Vielzahl in Längsrichtung einer Textilmaschine nebeneinander angeordneter Arbeitsstellen sowie Textilmaschine zur Herstellung von Kreuzspulen |
CN110950181B (zh) * | 2019-12-24 | 2021-11-26 | 北自所(北京)科技发展有限公司 | 纱筒识别流转方法及纱筒识别流转装置 |
DE102020108339A1 (de) | 2020-03-26 | 2021-09-30 | Saurer Spinning Solutions Gmbh & Co. Kg | Kreuzspulen herstellende Textilmaschine bzw. Verfahren zum Betreiben einer Kreuzspulen herstellenden Textilmaschine |
DE102022106040A1 (de) | 2022-03-16 | 2023-09-21 | Rieter Automatic Winder GmbH | Verfahren und Vorrichtung zum Betreiben einer Spulmaschine |
Citations (8)
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---|---|---|---|---|
DD150699A1 (de) | 1980-08-18 | 1981-09-16 | Martin Wartenberg | Fotoelektrische einrichtung zum erfassen und sortieren von gegenstaenden gemaess ihrer aeusseren form |
DE2749682C2 (fr) | 1977-10-04 | 1987-12-03 | Bbc Aktiengesellschaft Brown, Boveri & Cie., Baden, Aargau, Ch | |
DD266078A1 (de) | 1987-09-24 | 1989-03-22 | Ver Baumwollspinn Und Zwirnere | Verfahren und anordnung von einrichtungen zur handhabung von fadenfoermiges verarbeitungsgut speichernden elementen |
DE3911799A1 (de) | 1989-04-11 | 1990-10-18 | Schlafhorst & Co W | Informationssystem innerhalb eines verbundes zwischen je einer oder mehreren spinn- und spulmaschinen |
DE4315258A1 (de) | 1992-05-07 | 1993-11-11 | Murata Machinery Ltd | Förderanlage zum Fördern von Spinnspulen verschiedener Arten |
DE4305562A1 (de) | 1993-02-24 | 1994-09-01 | Bodenseewerk Geraetetech | Verfahren und Vorrichtung zum Sortieren von Verpackungsabfällen |
DE19749024A1 (de) | 1997-11-06 | 1999-08-05 | Zinser Textilmaschinen Gmbh | Spinnanlage mit Vorspinnmaschinen und mit Ringspinnmaschinen |
DE19836071A1 (de) | 1998-08-10 | 2000-02-17 | Schlafhorst & Co W | Verfahren zur Erkennung von Fadenresten auf Spinnkopshülsen |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2152658A (en) * | 1984-01-09 | 1985-08-07 | Philips Electronic Associated | Object sorting system |
-
2007
- 2007-12-01 DE DE102007057921A patent/DE102007057921A1/de not_active Withdrawn
-
2008
- 2008-11-14 EP EP08019888.0A patent/EP2065493B1/fr not_active Expired - Fee Related
- 2008-11-24 CN CNA2008101781474A patent/CN101445977A/zh active Pending
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2749682C2 (fr) | 1977-10-04 | 1987-12-03 | Bbc Aktiengesellschaft Brown, Boveri & Cie., Baden, Aargau, Ch | |
DD150699A1 (de) | 1980-08-18 | 1981-09-16 | Martin Wartenberg | Fotoelektrische einrichtung zum erfassen und sortieren von gegenstaenden gemaess ihrer aeusseren form |
DD266078A1 (de) | 1987-09-24 | 1989-03-22 | Ver Baumwollspinn Und Zwirnere | Verfahren und anordnung von einrichtungen zur handhabung von fadenfoermiges verarbeitungsgut speichernden elementen |
DE3911799A1 (de) | 1989-04-11 | 1990-10-18 | Schlafhorst & Co W | Informationssystem innerhalb eines verbundes zwischen je einer oder mehreren spinn- und spulmaschinen |
DE4315258A1 (de) | 1992-05-07 | 1993-11-11 | Murata Machinery Ltd | Förderanlage zum Fördern von Spinnspulen verschiedener Arten |
DE4305562A1 (de) | 1993-02-24 | 1994-09-01 | Bodenseewerk Geraetetech | Verfahren und Vorrichtung zum Sortieren von Verpackungsabfällen |
DE19749024A1 (de) | 1997-11-06 | 1999-08-05 | Zinser Textilmaschinen Gmbh | Spinnanlage mit Vorspinnmaschinen und mit Ringspinnmaschinen |
DE19836071A1 (de) | 1998-08-10 | 2000-02-17 | Schlafhorst & Co W | Verfahren zur Erkennung von Fadenresten auf Spinnkopshülsen |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105600610A (zh) * | 2014-11-13 | 2016-05-25 | 索若德国两合股份有限公司 | 直立布置的管纱筒管上的纱线残留的识别 |
CN105600610B (zh) * | 2014-11-13 | 2018-10-09 | 索若德国两合股份有限公司 | 直立布置的管纱筒管上的纱线残留的识别 |
CN109941834A (zh) * | 2019-03-30 | 2019-06-28 | 杭州锐冠科技有限公司 | 一种纱棒输送装置 |
Also Published As
Publication number | Publication date |
---|---|
EP2065493B1 (fr) | 2016-04-13 |
CN101445977A (zh) | 2009-06-03 |
EP2065493A3 (fr) | 2014-05-14 |
DE102007057921A1 (de) | 2009-06-04 |
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