EP2047924A2 - Procédé et dispositif destinés à la fabrication d'une glissière de sécurité - Google Patents

Procédé et dispositif destinés à la fabrication d'une glissière de sécurité Download PDF

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Publication number
EP2047924A2
EP2047924A2 EP08165734A EP08165734A EP2047924A2 EP 2047924 A2 EP2047924 A2 EP 2047924A2 EP 08165734 A EP08165734 A EP 08165734A EP 08165734 A EP08165734 A EP 08165734A EP 2047924 A2 EP2047924 A2 EP 2047924A2
Authority
EP
European Patent Office
Prior art keywords
board
box profile
tool
forming
extension direction
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP08165734A
Other languages
German (de)
English (en)
Other versions
EP2047924B1 (fr
EP2047924A3 (fr
Inventor
Manfred Dyrschka
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Saferoad Rrs GmbH
Original Assignee
Outimex AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Outimex AG filed Critical Outimex AG
Priority to PL08165734T priority Critical patent/PL2047924T3/pl
Publication of EP2047924A2 publication Critical patent/EP2047924A2/fr
Publication of EP2047924A3 publication Critical patent/EP2047924A3/fr
Application granted granted Critical
Publication of EP2047924B1 publication Critical patent/EP2047924B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/06—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/02—Stamping using rigid devices or tools
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D41/00—Application of procedures in order to alter the diameter of tube ends
    • B21D41/04—Reducing; Closing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D47/00—Making rigid structural elements or units, e.g. honeycomb structures
    • B21D47/01—Making rigid structural elements or units, e.g. honeycomb structures beams or pillars
    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01F—ADDITIONAL WORK, SUCH AS EQUIPPING ROADS OR THE CONSTRUCTION OF PLATFORMS, HELICOPTER LANDING STAGES, SIGNS, SNOW FENCES, OR THE LIKE
    • E01F15/00—Safety arrangements for slowing, redirecting or stopping errant vehicles, e.g. guard posts or bollards; Arrangements for reducing damage to roadside structures due to vehicular impact
    • E01F15/02—Continuous barriers extending along roads or between traffic lanes
    • E01F15/04—Continuous barriers extending along roads or between traffic lanes essentially made of longitudinal beams or rigid strips supported above ground at spaced points
    • E01F15/0407—Metal rails
    • E01F15/0423—Details of rails

Definitions

  • the invention relates to a method for producing a guide gate in the form of a rectangular cross-section box profile and a device for forming a board to a rectangular box profile.
  • Such barriers are from the WO03 / 104568A1 are known and serve as passive safety systems, which are intended to be arranged along a road and to prevent vehicles colliding with the barriers from leaving the road.
  • a barrier has in this case a cranked end section, which can be inserted and fastened in a non-cranked end section of another guide barrier of this type. In this way it is possible to build up any desired length of guide devices.
  • the invention is therefore based on the object to provide a method suitable for the production of a barrier with variable cross-section mentioned above and a method of producing such a control barrier device serving.
  • the method according to the invention for producing a guide gate in the form of a rectangular cross-sectionally, along an extension longitudinally extending box profile, with extending along the extension direction edges that define the sides of the box profile comprising the steps: Providing a sheet-like board, along the extension direction in a first portion and a second portion is divided, wherein the two portions are interconnected via a transition region, and forming the board between a first and a second tool surface forming at least one edge of the box profile such that the edges of the manufactured box profile in the two Run parallel sections and run in the transition area to each other.
  • the forming can be carried out in several steps, in which in each case at least one edge of the profile produced is formed. It is also possible to form all or several, preferably two edges, simultaneously in one forming step.
  • one of the two tool surfaces forms a positive shape of one edge forming portion of the box profile to be produced, wherein the other of the two tool surfaces has a negative shape of the one edge forming portion of the produced box profile.
  • the sheet-like board is formed into a box profile, which has an interruption along the extension direction on a rear side, the boundary of the manufactured box profile is formed by two along the extension direction extending edge regions of the board, the two edge regions in the manufactured box profile with a top of Box profile and a bottom of the box profile each form a rear edge of the box profile.
  • the blanket-shaped blanket extends along an extension plane pressed against a normal of the plane of extent by means of a first tool forming the first tool surface in a second tool surface forming receiving a second tool until those edge portions of the board along the normal protrude from extending in the extension plane base of the board and with the base those rear edges form the produced box profile, which connect the two edge areas with the later top and bottom of the box profile.
  • the two tool surfaces are brought to the board during forming of the board for double-sided positive engagement.
  • the first tool surface forms a positive shape of the two edge regions and two sections of the top and bottom sides of the produced box profile connected to the edge regions via the rear edges, while the second tool surface forms a corresponding negative mold.
  • the two edge regions are thus deformed between mutually facing regions of the two tool surfaces in such a way that they run parallel to one another in the first and second sections and toward one another in the transitional region.
  • the base of the board is deformed between facing regions of the two tool surfaces such that it is inclined in the transition region with respect to the plane of extension.
  • the board After folding up the later edge regions of the box profile from the plane of extension of the board, the board with a running in the plane extending base from which the edge regions along the normal to the extension plane, against those normal by means of a first tool surface forming third tool in a second Pressing tool surface forming receptacle of a fourth tool, so that the base is formed to form the front, top and bottom and the front edges of the manufactured box profile.
  • the board nestles on both sides positively against the tools, ie, the first tool surface of the third tool again forms a positive shape of the two front edges, the bottom and two adjacent to the front edges sections of the top and bottom of the box profile produced and the recording of the fourth tool forms a corresponding negative mold.
  • the forming the top and bottom portions of the base of the board are each between facing regions of the two tool surfaces of the the third and the fourth tool formed such that the top and bottom in the first and second sections parallel to each other and in the transition region to each other.
  • a region of the base forming the front side is shaped into the receptacle between mutually facing regions of the two tool surfaces in such a way that the front side in the first and second section runs parallel to the two edge regions of the back side and the front side and the two edge regions in the transition area to run towards each other.
  • the blank prior to forming is cut so that two along the extension direction extending outer edges of the board, which are transverse to the direction of extension opposite each other, run towards each other in the transition region and in the second section transverse to the direction of extension a smaller distance to each other than in the first section.
  • through holes are formed on the board for the later mounting of the barrier.
  • a device for forming a circuit board to a along an extension longitudinally extending guide rail in the form of a box profile a first tool forming a positive mold at least a portion of the manufactured box profile, a second tool, comprising a receptacle, the corresponding negative mold of the at least Forming a portion of the manufactured box profile, wherein the receptacle tapers in the extension direction in cross section, and wherein the first tool is arranged and provided to be inserted with the interposition of the board in a direction transverse to the extension direction of movement in the receptacle, so that the two Forming tools are brought to the board to the two-sided form-fitting system.
  • Such a tool can be used both for the formation of the rear edges of the box profile to be produced, as well as for the formation of the front edges (with appropriate design of the dimensions of the tool).
  • the receptacle of the second tool has a bottom which extends along an extension plane, and two side walls perpendicularly projecting from the bottom.
  • the bottom and the side walls are preferably each divided along the extension direction into a first and a second section, which are interconnected via a transition region, wherein the first portions of the side walls opposite to each other opposite to the extension direction and are connected to each other via the first portion of the bottom and wherein the second portions of the sidewalls are opposite to each other across the spanwise direction and interconnected via the second portion of the bottom, and wherein the transitional regions of the sidewalls are opposite each other across the spanwise direction and interconnected via the transitional region of the bottom.
  • first portions of the side walls and the second portions of the side walls each extend parallel to each other, wherein the distance of the second portions of the two side walls is reduced transversely to the extension direction relative to the distance of the first portions of the two side walls transversely to the extension direction.
  • transitional regions of the sidewalls preferably converge toward each other, and the transition region of the bottom preferably has an inclination relative to the first and second sections of the floor, such that the two sections of the floor are offset from one another along the plane of extent, such that the second section of the ground is higher above the normal to the plane of extent than the first section.
  • the side walls of the second tool have a greater distance transversely to the direction of extension, when the two rear edges are pressed, as they along the cross-sectional contour of the box profile have a greater distance from each other than the two front edges which define the front of the box profile.
  • FIG. 1 shows in a schematic view the cutting to length of a flat, strip-shaped board P of a metal strip B, wherein the cutting is symbolically indicated by a pair of scissors.
  • the board P forms the workpiece, from which the guide barrier P 'in the form of rectangular in cross-section box profile P' is formed.
  • the board P is divided along its extension direction x in first fictitious areas, namely in a first section A and thus connected via a connection region V second section E in the form of a free end portion of the board P.
  • the second section E is intended during the forming of the board P be cranked to a box profile P '. That is, the second section E of the produced box profile P 'has transversely to the direction of extension x a cross-sectional area of the same cross-sectional contour as the first section A of the finished box section P' (see. FIG. 4 ), but with a comparatively smaller cross-sectional area.
  • This so-called offset of the second section E of the box profile P ' is designed such that the guide barrier P' along its extension direction x with the second portion E (cranked end portion) inserted into the non-cranked end of an identically designed barrier P 'and there with the further control barrier P 'can be screwed.
  • the taper of the cross section is limited to the transition region V of the guide rail P '. In this area, mutually opposite sides of the box profile P 'converge towards one another, so that the second section (end section) E has a correspondingly reduced cross-sectional area with respect to the first section A.
  • the sheet-like board P is after the cutting according to FIG. 2 tapered at its end portion E by punching, so that two along the extension direction x extending outer edges 18, 19 of the board P, which are transverse to the extension direction x opposite each other and parallel to each other, run in the transition region V of the board P to each other and in the second Section E transverse to the extension direction x have a smaller distance from each other than in the first section A, wherein the two edges 18, 19 extend parallel to each other in the end portion of the board P.
  • tapering through holes 90 are simultaneously punched in the second end portion E, which serve to receive fastening means, preferably screws, with which two mutually inserted box sections P 'are interconnected (screwed).
  • the second end section E of the board P For tapering the second end section E of the board P, this is arranged along a normal z to the plane of extent xy, along which the board P extends, between two punching tools 3, 4 (cf. FIG. 2 ), which are pressed with the interposition of the board P along the normal z with a force F against each other.
  • one of the two tools 3 has correspondingly shaped recesses 3a for the tapering of the edges 18, 19 and bag-shaped recesses 90a at the positions of the through holes 90 in the region of the areas of the blank P to be punched out.
  • 90a correspondingly shaped portions 3b, 90b of the other tool 4 with the force F against the normal z form-fitting engage, so that the edges 18, 19 cut and the through holes 90 are punched out.
  • the thus prepared, still flat board P is now transformed by two forming steps in a respective Hochzugstanze 30, 40, 60, 70 to a one-sided cranked, rectangular cross-section box profile P ', so that the finished box section P' according to FIG. 4 four sides S, S ', S ", S''' which are rectangular in cross-section and form a front side S, an (open) rear side S '''and an upper side S connecting the front side S to the rear side S'''. and one the The underside S ', S "and the front and back sides S, S''' run parallel to one another on the front side S which connects to the rear side S '''.
  • the finished box profile P ' further forms four edges K, K', K “, K ''', namely two front edges K, K', over which the front side S with the top and bottom S ', S" connected is and two rear edges K ", K"'over which the back S''' to the top and bottom S ', S "of the box profile P' is connected.
  • the front side S is facing a road surface with respect to a conditionally mounted condition of the box profile P', while the rear side S '' 'faces away from the roadway.
  • the rear side S '' 'of the box profile P' is open, wherein along the extension direction x extending opening of the back S '' 'by two along the extension direction x extending strip-shaped edge regions 20, 21 of the back S' '' is limited by the top and bottom S ', S "stand out.
  • the end portion E of the finished box profile P ' is cranked. That is to say, in the first section A, the sides S, S '"and S', S" which are opposite each other transversely to the extension direction x run parallel to one another, as in the second section E, but have a smaller distance from one another in the second section E transversely to the direction of extension x This smaller distance between opposing sides S, S '"and S', S" in the second section E of the finished box profile P 'is achieved by opposing sides S, S' '' and S '. , S "of the finished box profile P 'in the transition region V converge.
  • first the edge regions 20, 21 are formed by pressing the planar board P between a first and a second tool 30, 40, so that those edge regions 20, 21 protrude along the normal z from a planar base 25 of the board P.
  • the receptacle 50 of the second tool 40 is formed by two along the extension direction x extending side walls 52, 53 projecting along the normal z of a along the plane of extension xy extended bottom 51 of the second tool 40.
  • the bottom 51 forms together with the side walls 52, 53 a negative mold for the rear edges K ", K '''of the Box profile P ', in which the planar board P is pressed by means of the first tool 30, so that they form-fitting manner against the side walls 52, 53 and the bottom 51 of the second tool 40.
  • the side walls 52, 53 and the bottom 51 of the receptacle 50 of the second tool 40 thus have sections A ', E', V 'corresponding to the first sections A, the second sections E and the transitional regions V of the box profile P' to be produced respectively ,
  • the board P snugly presses against the side walls 52, 52 and the bottom 51 when pressed by the first tool 30 into the receptacle 50, the first tool 30 has a negative mold of the receptacle 50 corresponding positive shape, wherein with regard to the dimension of the positive shape, the thickness of the board P along the normal z is taken into account.
  • a further forming step now only the two front edges K, K 'of the box profile P' to be produced are to be formed.
  • the board P is pressed in a similar manner by means of a third tool 60 with a force F 1 against the normal z in a receptacle 80 of a fourth tool 70.
  • the shapes of the third and fourth tool 60, 70 respectively correspond to those of the first and second tool 30, 40, wherein the fourth tool 70, in contrast to the second tool transverse to the extension direction x has a smaller distance between the side walls 82, 83, the Distance between the top S 'and the bottom S "of the finished box profile corresponds (the third tool 60 is reduced accordingly in this dimension).
  • the third tool 60 is in turn designed so that it forms the intermediate form of the board P by the receptacle 80 of the fourth tool 70 formed negative form of the front, top and bottom S, S ', S "of the box profile P', ie one of the negative mold of the fourth tool 70 has a corresponding positive shape.
  • edge regions 20, 21 do not collide with the third tool 60 during the folding up of the upper and lower side S ', S "during the second forming step, this has a corresponding recess for the edge regions 20, 21, so that the box profile P' follows
  • the third forming tool 60 engages in sections in the second forming step. Accordingly, the finished box profile P 'is pulled off the third tool 60 along the extension direction x (cf. FIG. 4 ).

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Making Paper Articles (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)
EP08165734.8A 2007-10-09 2008-10-02 Procédé de fabrication d'une glissière de sécurité Active EP2047924B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL08165734T PL2047924T3 (pl) 2007-10-09 2008-10-02 Sposób wytwarzania bariery ochronnej

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE200710048990 DE102007048990A1 (de) 2007-10-09 2007-10-09 Verfahren und Vorrichtung zur Herstellung einer Leitschranke

Publications (3)

Publication Number Publication Date
EP2047924A2 true EP2047924A2 (fr) 2009-04-15
EP2047924A3 EP2047924A3 (fr) 2010-11-03
EP2047924B1 EP2047924B1 (fr) 2016-03-30

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP08165734.8A Active EP2047924B1 (fr) 2007-10-09 2008-10-02 Procédé de fabrication d'une glissière de sécurité

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EP (1) EP2047924B1 (fr)
DE (1) DE102007048990A1 (fr)
PL (1) PL2047924T3 (fr)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE202011001495U1 (de) 2011-01-12 2011-04-14 Outimex Ag Kastenprofil und Anordnung mit einer Mehrzahl von Kastenprofilen
CN104889219A (zh) * 2015-04-10 2015-09-09 广东星徽精密制造股份有限公司 一种滑轨装配机
CN114192618A (zh) * 2021-11-17 2022-03-18 浙江长方形科技有限公司 一种钣金箱柜成型装置
CN117583443A (zh) * 2024-01-18 2024-02-23 山东高速舜通路桥工程有限公司 异形高速公路护栏压制成型设备

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2003104568A1 (fr) 2002-06-06 2003-12-18 Weleco Ag Glissiere

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR928553A (fr) * 1945-01-25 1947-12-02 Fairey Aviat Co Ltd Perfectionnements à l'emboutissage des plaques de feuille métallique, bandes et analogues
DE2702474A1 (de) * 1976-01-22 1977-07-28 Gkn Sankey Ltd Verfahren zur herstellung eines langgestreckten teils und vorrichtung zur durchfuehrung des verfahrens
JP2002192271A (ja) * 2000-12-21 2002-07-10 Ricoh Co Ltd 角柱パイプ体及び角柱パイプ体を用いた画像形成装置用フレーム構造体
JPWO2002064284A1 (ja) * 2001-02-14 2004-06-10 フタバ産業株式会社 深絞り工程を有するプレス成形による概略ｂ字形の閉断面を有するバンパーリィンホース及びその製造方法
WO2005018845A1 (fr) * 2003-08-19 2005-03-03 Daimlerchrysler Ag Procede de fabrication de composants metalliferes et installation de profilage permettant le profilage de composants metalliferes

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2003104568A1 (fr) 2002-06-06 2003-12-18 Weleco Ag Glissiere

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE202011001495U1 (de) 2011-01-12 2011-04-14 Outimex Ag Kastenprofil und Anordnung mit einer Mehrzahl von Kastenprofilen
CN104889219A (zh) * 2015-04-10 2015-09-09 广东星徽精密制造股份有限公司 一种滑轨装配机
CN104889219B (zh) * 2015-04-10 2017-03-08 广东星徽精密制造股份有限公司 一种滑轨装配机
CN114192618A (zh) * 2021-11-17 2022-03-18 浙江长方形科技有限公司 一种钣金箱柜成型装置
CN117583443A (zh) * 2024-01-18 2024-02-23 山东高速舜通路桥工程有限公司 异形高速公路护栏压制成型设备
CN117583443B (zh) * 2024-01-18 2024-04-30 山东高速舜通路桥工程有限公司 异形高速公路护栏压制成型设备

Also Published As

Publication number Publication date
EP2047924B1 (fr) 2016-03-30
DE102007048990A1 (de) 2009-04-16
PL2047924T3 (pl) 2017-07-31
EP2047924A3 (fr) 2010-11-03

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