EP2041417B1 - Internal combustion engine cylinder head comprising a reinforcing element - Google Patents
Internal combustion engine cylinder head comprising a reinforcing element Download PDFInfo
- Publication number
- EP2041417B1 EP2041417B1 EP07803942A EP07803942A EP2041417B1 EP 2041417 B1 EP2041417 B1 EP 2041417B1 EP 07803942 A EP07803942 A EP 07803942A EP 07803942 A EP07803942 A EP 07803942A EP 2041417 B1 EP2041417 B1 EP 2041417B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cylinder head
- lattice
- head according
- aluminum alloy
- face
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
- B22D19/0009—Cylinders, pistons
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
- B22D19/02—Casting in, on, or around objects which form part of the product for making reinforced articles
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02F—CYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
- F02F1/00—Cylinders; Cylinder heads
- F02F1/24—Cylinder heads
Definitions
- the present invention relates to a cylinder head for an internal combustion engine.
- the cylinder heads of internal combustion engines are generally made of aluminum alloy.
- the FR2671310 and 2682899 describe cylinder heads of an internal combustion engine having improved resistance to the aforementioned stresses.
- the FR 2 059 230 shows a cylinder head according to the first part of claim 1.
- the object of the invention is to create a cylinder head for an internal combustion engine, made of aluminum alloy having a significantly increased resistance to the mechanical and thermal stresses mentioned above.
- a cylinder head characterized in that it comprises a perforated element extending near the face of the cylinder head adjacent to the combustion chamber, this perforated element being completely coated with the aluminum alloy of the cylinder head and being made of a material having a higher bending strength than said aluminum alloy.
- the perforated element above reinforces in particular with respect to the bending forces it undergoes during the operation of the engine, the part of the yoke called tablature which is adjacent to the combustion chamber.
- the perforated element is made of steel and consists of a grid or a lattice.
- This grid or mesh preferably extends parallel to the face of the cylinder head adjacent to the combustion chamber.
- This grid or mesh, steel or other high-strength alloy is thus separated from said face by a constant aluminum alloy thickness.
- said lattice extends over substantially the entire length and width of the yoke.
- said lattice reinforces with respect to the bending and thermal forces, the entire part of the yoke that is adjacent to the combustion chamber.
- said mesh extends between the intake and exhaust ducts and the passages for the cooling liquid made in the cylinder head and said face adjacent to the combustion chamber.
- said lattice is separated from said ducts, passages and said face by an aluminum alloy thickness at least equal to the thickness of said lattice.
- said lattice comprises recesses surrounding the exhaust and intake ducts, the fuel injector and the glow plug.
- the lattice is composed of parallel bars extending along the length of the bolt, of bars parallel extending along the width of the yoke and parallel bars extending along diagonals.
- the bars have a smaller thickness in the plane of the lattice than in a direction perpendicular to this plane.
- the figure 1 shows in section the cylinder head 1 of an internal combustion engine, made of aluminum alloy, in particular a direct injection diesel engine.
- This yoke 1 comprises a perforated element 2 extending near the face 3 of the yoke adjacent to the combustion chamber.
- This perforated element 2 is completely covered by the aluminum alloy of the yoke 1 and is made of a material such as steel having a higher bending strength than the aluminum alloy constituting the yoke 1.
- the perforated element 1 is a lattice that can be cut or stamped into a steel plate or be molded.
- the figure 1 shows that the mesh 2 extends parallel to the face 3 of the yoke 1, adjacent to the combustion chamber and extends over substantially the entire length and width of the yoke 1.
- the mesh 2 extends between the intake ducts 4 and exhaust 5 and the passages 6, 7, 8 for the cooling liquid made in the cylinder head and the face 3 adjacent to the combustion chamber.
- the lattice 2 is separated from the ducts 4, 5, passages 6, 7, 8 and from the face 3 by an aluminum alloy thickness at least equal to the thickness of the lattice 2.
- the figures 2 and 4 show on the other hand, that the mesh 2 has circular recesses 9, 10, 11, 12, 13 for surrounding the exhaust ducts and intake, the fuel injector and the glow plug.
- the lattice is composed of parallel bars 14 extending along the length of the yoke, parallel bars 15 extending along the width of the yoke and parallel bars 16, 17 extending along diagonals.
- the bars 14, 15, 16 and 17 have a smaller thickness in the plane of the lattice 2 than in a direction perpendicular to this plane.
- This feature gives the mesh 2 a high resistance to bending stresses, despite the fact that the openings between the bars 14 to 17 represent a surface greater than 90% of the total surface of the mesh 2.
- the molten alloy completely covers the bars 14 to 17 of the mesh 2 and completely fills the openings, that is to say the spaces between the bars.
- the steel mesh 2 reinforces with respect to the bending forces the tablature of the cylinder head and prevents the cracking thereof, despite the strong mechanical and thermal stresses it undergoes in the case of an engine whose power can to reach 80 KW per liter of displacement.
- the mesh 2 may also be made of another alloy with high strength than steel.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- General Engineering & Computer Science (AREA)
- Cylinder Crankcases Of Internal Combustion Engines (AREA)
- Superconductors And Manufacturing Methods Therefor (AREA)
- Luminescent Compositions (AREA)
- Ultra Sonic Daignosis Equipment (AREA)
Abstract
Description
La présente invention concerne une culasse pour moteur à combustion interne.The present invention relates to a cylinder head for an internal combustion engine.
Les culasses des moteurs à combustion interne sont généralement réalisées en alliage d'aluminium.The cylinder heads of internal combustion engines are generally made of aluminum alloy.
Dans les moteurs à combustion interne actuels, en particulier dans les moteurs diesel turbocompressés à injection directe dont la puissance peut atteindre 80 kW par litre de cylindrée, la face de la culasse adjacente à la chambre de combustion est sollicitée par des pressions pouvant atteindre 200 bars engendrant des efforts de flexion considérables auxquelles s'ajoutent des sollicitations thermiques dues aux fortes températures régnant dans la chambre de combustion.In today's internal combustion engines, particularly in direct injection turbocharged diesel engines with a power output of up to 80 kW per liter of displacement, the cylinder head adjacent to the combustion chamber is subjected to pressures of up to 200 bar generating considerable bending forces to which are added thermal stresses due to the high temperatures prevailing in the combustion chamber.
Ces sollicitations mécaniques et thermiques peuvent conduire à la fissuration de la tablature de la culasse, c'est-à-dire la couche d'alliage d'aluminium qui sépare la face adjacente à la chambre de combustion, des conduits d'admission et d'échappement ainsi que des passages pour le liquide de refroidissement qui sont réalisés dans la culasse.These mechanical and thermal stresses can lead to cracking of the tab of the cylinder head, that is to say the layer of aluminum alloy which separates the face adjacent to the combustion chamber, intake ducts and exhaust and passages for the coolant that are made in the cylinder head.
Les
Les solutions décrites dans les documents ci-dessus consistent à réaliser la culasse par coulées successives de deux alliages différents.The solutions described in the documents above consist in making the cylinder head by successive casting of two different alloys.
Cependant ces solutions sont de mise en oeuvre délicate et coûteuse et ne sont pas suffisantes pour éviter la fissuration des culasses des moteurs de forte puissance spécifique prévus dans le futur. Le
Le but de l'invention est de créer une culasse pour moteur à combustion interne, réalisée en alliage d'aluminium ayant une résistance nettement augmentée à l'égard des sollicitations mécaniques et thermiques évoquées plus haut.The object of the invention is to create a cylinder head for an internal combustion engine, made of aluminum alloy having a significantly increased resistance to the mechanical and thermal stresses mentioned above.
Ce but est atteint selon l'invention par une culasse caractérisée en ce qu'elle comprend un élément ajouré s'étendant près de la face de la culasse adjacente à la chambre de combustion, cet élément ajouré étant complètement enrobé par l'alliage d'aluminium de la culasse et étant réalisé dans une matière ayant une résistance à la flexion supérieure à celle dudit alliage d'aluminium.This object is achieved according to the invention by a cylinder head characterized in that it comprises a perforated element extending near the face of the cylinder head adjacent to the combustion chamber, this perforated element being completely coated with the aluminum alloy of the cylinder head and being made of a material having a higher bending strength than said aluminum alloy.
L'élément ajouré ci-dessus renforce notamment à l'égard des efforts de flexion qu'elle subit lors du fonctionnement du moteur, la partie de la culasse appelée tablature qui est adjacente à la chambre de combustion.The perforated element above reinforces in particular with respect to the bending forces it undergoes during the operation of the engine, the part of the yoke called tablature which is adjacent to the combustion chamber.
L'élément ajouré est en acier et est constitué par une grille ou un treillis.The perforated element is made of steel and consists of a grid or a lattice.
Cette grille ou treillis s'étend de préférence parallèlement à la face de la culasse adjacente à la chambre de combustion. Cette grille ou treillis, en acier ou en un autre alliage à haute résistance, est ainsi séparée de ladite face par une épaisseur d'alliage d'aluminium constante.This grid or mesh preferably extends parallel to the face of the cylinder head adjacent to the combustion chamber. This grid or mesh, steel or other high-strength alloy, is thus separated from said face by a constant aluminum alloy thickness.
Avantageusement, ledit treillis s'étend sur sensiblement toute la longueur et la largeur de la culasse.Advantageously, said lattice extends over substantially the entire length and width of the yoke.
De ce fait, ledit treillis renforce à l'égard des efforts de flexion et thermiques, toute la partie de la culasse qui est adjacente à la chambre de combustion.Therefore, said lattice reinforces with respect to the bending and thermal forces, the entire part of the yoke that is adjacent to the combustion chamber.
Avantageusement, ledit treillis s'étend entre les conduits d'admission et d'échappement et les passages pour le liquide de refroidissement réalisés dans la culasse et ladite face adjacente à la chambre de combustion.Advantageously, said mesh extends between the intake and exhaust ducts and the passages for the cooling liquid made in the cylinder head and said face adjacent to the combustion chamber.
De préférence, ledit treillis est séparé desdits conduits, passages et de ladite face par une épaisseur d'alliage d'aluminium au moins égale à l'épaisseur dudit treillis.Preferably, said lattice is separated from said ducts, passages and said face by an aluminum alloy thickness at least equal to the thickness of said lattice.
De préférence également, ledit treillis comporte des évidements entourant les conduits d'échappement et d'admission, l'injecteur de carburant et la bougie de préchauffage.Also preferably, said lattice comprises recesses surrounding the exhaust and intake ducts, the fuel injector and the glow plug.
Ces évidements du treillis sont séparés desdits conduits, passages et bougie par une épaisseur suffisante d'alliage d'aluminium.These recesses of the lattice are separated from said ducts, passages and candle by a sufficient thickness of aluminum alloy.
Dans une réalisation préférée de l'invention, le treillis est composé de barrettes parallèles s'étendant suivant la longueur de la culasse, de barrettes parallèles s'étendant suivant la largeur de la culasse et de barrettes parallèles s'étendant suivant des diagonales.In a preferred embodiment of the invention, the lattice is composed of parallel bars extending along the length of the bolt, of bars parallel extending along the width of the yoke and parallel bars extending along diagonals.
Pour augmenter la résistance à la flexion du treillis, les barrettes ont une épaisseur plus faible dans le plan du treillis, que dans une direction perpendiculaire à ce plan.To increase the flexural strength of the lattice, the bars have a smaller thickness in the plane of the lattice than in a direction perpendicular to this plane.
D'autres particularités et avantages de l'invention apparaîtront encore tout au long de la description ci-après.Other features and advantages of the invention will become apparent throughout the description below.
Aux dessins annexés, donnés à titre d'exemples, non limitatifs :
- la
figure 1 est une vue en coupe transversale d'une culasse comportant un élément ajouré en forme de treillis, - la
figure 2 est une vue en plan du treillis, - la
figure 3 est une vue en perspective d'une partie du treillis, - la
figure 4 est une vue en perspective d'une partie de la culasse dans laquelle le treillis est enrobé, - la
figure 5 est une vue en coupe du détail A de lafigure 4 .
- the
figure 1 is a cross-sectional view of a yoke comprising a perforated element in the form of a lattice, - the
figure 2 is a plan view of the lattice, - the
figure 3 is a perspective view of a part of the lattice, - the
figure 4 is a perspective view of a portion of the yoke in which the lattice is embedded, - the
figure 5 is a sectional view of detail A of thefigure 4 .
La
Cette culasse 1 comprend un élément ajouré 2 s'étendant près de la face 3 de la culasse adjacente à la chambre de combustion. Cet élément ajouré 2 est complètement enrobé par l'alliage d'aluminium de la culasse 1 et est réalisé dans une matière telle que l'acier ayant une résistance à la flexion supérieure à celle de l'alliage d'aluminium constituant la culasse 1.This yoke 1 comprises a
On voit sur les
La
Par ailleurs, le treillis 2 s'étend entre les conduits d'admission 4 et d'échappement 5 et les passages 6, 7, 8 pour le liquide de refroidissement réalisés dans la culasse et la face 3 adjacente à la chambre de combustion.Moreover, the
Le treillis 2 est séparé des conduits 4, 5, des passages 6, 7, 8 et de la face 3 par une épaisseur d'alliage d'aluminium au moins égale à l'épaisseur du treillis 2.The
Les
Comme montré sur les
De plus, les barrettes 14, 15, 16 et 17 ont une épaisseur plus faible dans le plan du treillis 2 que dans une direction perpendiculaire à ce plan.In addition, the
Cette particularité confère au treillis 2 une importante résistance aux efforts de flexion, malgré le fait que les ajours compris entre les barrettes 14 à 17 représentent une surface supérieure à 90% de la surface totale du treillis 2.This feature gives the mesh 2 a high resistance to bending stresses, despite the fact that the openings between the
Lors de la fabrication de la culasse 1 par coulée sous pression d'alliage d'aluminium dans une moule, l'alliage en fusion enrobe complètement les barrettes 14 à 17 du treillis 2 et remplit entièrement les ajours c'est-à-dire les espaces compris entre les barrettes.During the manufacture of the cylinder head 1 by die casting of aluminum alloy in a mold, the molten alloy completely covers the
Le treillis 2 en acier renforce à l'égard des efforts de flexion la tablature de la culasse et empêche la fissuration de celle-ci, malgré les fortes sollicitations mécaniques et thermiques qu'elle subit dans le cas d'un moteur dont la puissance peut atteindre 80 KW par litre de cylindrée.The
Le treillis 2 peut également être réalisé en un autre alliage à haute résistance que l'acier.The
Claims (9)
- Internal combustion engine cylinder head (1) made of aluminum alloy and including an openwork element (2) lying near the face (3) of the cylinder head adjacent to the combustion chamber, this openwork element (2) being completely encased in the aluminum alloy of the cylinder head and being made from a material having a better bending strength than that of said aluminum alloy, characterized in that the openwork element (2) is a lattice.
- Cylinder head according to Claim 1, characterized in that the lattice (2) is made of steel.
- Cylinder head according to either of the preceding claims, characterized in that said lattice (2) lies parallel to the face (3) of the cylinder head (1) adjacent to the combustion chamber.
- Cylinder head according to one of the preceding claims, characterized in that said lattice (2) lies generally over the whole length and the width of the cylinder head (1).
- Cylinder head according to one of the preceding claims, characterized in that said lattice (2) lies between the intake (4) and exhaust (5) ports and the passages (6, 7, 8) for the coolant made in the cylinder head and said face (3) adjacent to the combustion chamber.
- Cylinder head according to Claim 5, characterized in that said lattice (2) is separated from said ports (4, 5), passages (6, 7, 8) and said face (3) by a thickness of aluminum alloy at least equal to the thickness of said lattice (2).
- Cylinder head according to one of the preceding claims, characterized in that said lattice (2) comprises cut-outs (9, 10, 11, 12, 13) surrounding the intake and exhaust ports, the fuel injector and the glow plug.
- Cylinder head according to one of the preceding claims, characterized in that the lattice (2) is composed of parallel strips (14) lying along the length of the cylinder head, parallel strips (15) lying along the width of the cylinder head and parallel strips (16, 17) lying along diagonals.
- Cylinder head according to Claim 8, characterized in that the strips (14 to 17) have a smaller thickness in the plane of the lattice (2) than in a direction perpendicular to this plane.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR0606526A FR2904052B1 (en) | 2006-07-18 | 2006-07-18 | CYLINDER HEAD FOR INTERNAL COMBUSTION ENGINE, COMPRISING A REINFORCING ELEMENT. |
PCT/FR2007/051523 WO2008009834A1 (en) | 2006-07-18 | 2007-06-26 | Internal combustion engine cylinder head comprising a reinforcing element |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2041417A1 EP2041417A1 (en) | 2009-04-01 |
EP2041417B1 true EP2041417B1 (en) | 2009-12-23 |
Family
ID=37814187
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP07803942A Not-in-force EP2041417B1 (en) | 2006-07-18 | 2007-06-26 | Internal combustion engine cylinder head comprising a reinforcing element |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP2041417B1 (en) |
JP (1) | JP2009543979A (en) |
AT (1) | ATE453044T1 (en) |
DE (1) | DE602007003985D1 (en) |
FR (1) | FR2904052B1 (en) |
WO (1) | WO2008009834A1 (en) |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2059230A5 (en) * | 1969-09-11 | 1971-05-28 | Kloeckner Humboldt Deutz Ag | |
JPS5359009U (en) * | 1976-10-21 | 1978-05-19 | ||
JPS56113138U (en) * | 1980-01-31 | 1981-09-01 | ||
JPS5874266A (en) * | 1981-10-29 | 1983-05-04 | Honda Motor Co Ltd | Production of cylinder head for engine |
JPS61244860A (en) * | 1985-04-23 | 1986-10-31 | Mitsubishi Motors Corp | Cylinderhead |
JPS63147959A (en) * | 1986-12-09 | 1988-06-20 | Isuzu Motors Ltd | Cylinder head structure |
JPH0530447U (en) * | 1991-09-25 | 1993-04-23 | 日産自動車株式会社 | Engine crank frame |
FR2697291B1 (en) * | 1992-10-28 | 1994-12-02 | Peugeot | Arrangement of metal inserts for cylinder head expansion joints of an internal combustion engine. |
DE102004053362A1 (en) * | 2004-11-02 | 2006-05-04 | Fev Motorentechnik Gmbh | Reinforced component |
-
2006
- 2006-07-18 FR FR0606526A patent/FR2904052B1/en not_active Expired - Fee Related
-
2007
- 2007-06-26 EP EP07803942A patent/EP2041417B1/en not_active Not-in-force
- 2007-06-26 DE DE602007003985T patent/DE602007003985D1/en active Active
- 2007-06-26 AT AT07803942T patent/ATE453044T1/en not_active IP Right Cessation
- 2007-06-26 JP JP2009520017A patent/JP2009543979A/en active Pending
- 2007-06-26 WO PCT/FR2007/051523 patent/WO2008009834A1/en active Application Filing
Also Published As
Publication number | Publication date |
---|---|
ATE453044T1 (en) | 2010-01-15 |
DE602007003985D1 (en) | 2010-02-04 |
FR2904052B1 (en) | 2012-10-19 |
FR2904052A1 (en) | 2008-01-25 |
WO2008009834A1 (en) | 2008-01-24 |
EP2041417A1 (en) | 2009-04-01 |
JP2009543979A (en) | 2009-12-10 |
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