EP2040895A1 - Method for the production of material plates and material plate - Google Patents
Method for the production of material plates and material plateInfo
- Publication number
- EP2040895A1 EP2040895A1 EP07786098A EP07786098A EP2040895A1 EP 2040895 A1 EP2040895 A1 EP 2040895A1 EP 07786098 A EP07786098 A EP 07786098A EP 07786098 A EP07786098 A EP 07786098A EP 2040895 A1 EP2040895 A1 EP 2040895A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- chip
- fiber material
- board
- plasma treatment
- fibers
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 52
- 239000000463 material Substances 0.000 title claims abstract description 47
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 239000002657 fibrous material Substances 0.000 claims abstract description 42
- 238000009832 plasma treatment Methods 0.000 claims abstract description 30
- 239000003292 glue Substances 0.000 claims abstract description 25
- 239000011093 chipboard Substances 0.000 claims abstract description 19
- 239000000835 fiber Substances 0.000 claims description 23
- 239000007789 gas Substances 0.000 claims description 17
- 239000007787 solid Substances 0.000 claims description 11
- 238000004026 adhesive bonding Methods 0.000 claims description 9
- 239000002023 wood Substances 0.000 claims description 9
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 claims description 7
- 229910052731 fluorine Inorganic materials 0.000 claims description 7
- 239000011737 fluorine Substances 0.000 claims description 7
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 6
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 claims description 5
- 244000025254 Cannabis sativa Species 0.000 claims description 5
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 claims description 5
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 claims description 5
- 229920000877 Melamine resin Polymers 0.000 claims description 5
- 229920001807 Urea-formaldehyde Polymers 0.000 claims description 5
- GZCGUPFRVQAUEE-SLPGGIOYSA-N aldehydo-D-glucose Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C=O GZCGUPFRVQAUEE-SLPGGIOYSA-N 0.000 claims description 5
- 235000009120 camo Nutrition 0.000 claims description 5
- 235000005607 chanvre indien Nutrition 0.000 claims description 5
- 239000011487 hemp Substances 0.000 claims description 5
- 229920001568 phenolic resin Polymers 0.000 claims description 5
- 239000010902 straw Substances 0.000 claims description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 4
- 229920002522 Wood fibre Polymers 0.000 claims description 4
- HANVTCGOAROXMV-UHFFFAOYSA-N formaldehyde;1,3,5-triazine-2,4,6-triamine;urea Chemical compound O=C.NC(N)=O.NC1=NC(N)=NC(N)=N1 HANVTCGOAROXMV-UHFFFAOYSA-N 0.000 claims description 4
- 239000002025 wood fiber Substances 0.000 claims description 4
- 229910052786 argon Inorganic materials 0.000 claims description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 2
- 229910052757 nitrogen Inorganic materials 0.000 claims description 2
- 239000001301 oxygen Substances 0.000 claims description 2
- 229910052760 oxygen Inorganic materials 0.000 claims description 2
- 238000010923 batch production Methods 0.000 claims 1
- 230000006835 compression Effects 0.000 abstract 1
- 238000007906 compression Methods 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 16
- 239000011094 fiberboard Substances 0.000 description 5
- 230000008961 swelling Effects 0.000 description 5
- 238000005520 cutting process Methods 0.000 description 4
- 239000000654 additive Substances 0.000 description 3
- 238000007796 conventional method Methods 0.000 description 3
- 239000000839 emulsion Substances 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 239000012188 paraffin wax Substances 0.000 description 3
- 238000004513 sizing Methods 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 241000233866 Fungi Species 0.000 description 1
- 240000007829 Haematoxylum campechianum Species 0.000 description 1
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- ZJHHPAUQMCHPRB-UHFFFAOYSA-N urea urea Chemical compound NC(N)=O.NC(N)=O ZJHHPAUQMCHPRB-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N1/00—Pretreatment of moulding material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/27—Web or sheet containing structurally defined element or component, the element or component having a specified weight per unit area [e.g., gms/sq cm, lbs/sq ft, etc.]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31855—Of addition polymer from unsaturated monomers
- Y10T428/3188—Next to cellulosic
- Y10T428/31895—Paper or wood
Definitions
- the present invention relates to a method for the production of material plates made of chip or fiber material, in particular chipboard, LDF (low density fiberboard), MDF (Medium Density fiberboard), HDF (high density fiberboard - high density fiberboard) and Oriented Strandboard (OSB) boards made of directionally oriented chips.
- chipboard LDF (low density fiberboard), MDF (Medium Density fiberboard), HDF (high density fiberboard - high density fiberboard) and Oriented Strandboard (OSB) boards made of directionally oriented chips.
- LDF low density fiberboard
- MDF Medium Density fiberboard
- HDF high density fiberboard - high density fiberboard
- OSB Oriented Strandboard
- the provided for example by cutting wood chips are first dried and then sorted by chip size, for example, in two classes, namely the larger middle-class chips and the smaller surface shavings, and either stored separately or directly for further processing fed.
- the chips are then glued and sprinkled on a conveyor belt, that the outer layer chips and the middle layer chips are arranged in the middle of the non-pressed chip bed, which is finally pressed in a continuous process by means of a belt press to plates.
- the present invention provides a method of the generic type, comprising the steps of: providing dried chip or fiber material, plasma treatment of the dried chip or fiber material, gluing the plasma-treated chip or fiber material, pressing the glued chip or Fiber material to material plates.
- the decisive difference between the process according to the invention and the known process therefore consists in the fact that the dried chip or fiber material according to the invention is subjected to the additional step of a plasma treatment before being glued.
- a plasma treatment a process gas is ionized in the space between two electrodes subjected to high voltage.
- the dried chips or fibers are exposed to the process gas plasma thus formed, whether it is trickled through the plasma or that they are moved through the plasma in bulk, for example on a conveyor line.
- the ions penetrate into the surface of the chips or fibers, for example up to 10 ⁇ m deep.
- the resulting physical and chemical changes in the chip or fiber surface have not yet been clarified.
- it is a scientifically proven fact that such a treatment causes an improved adhesion of the surface, so that, as desired, an applied layer of glue on such a treated better adhered chip or fiber surface.
- the plasma-treated chips or fibers manage with a significantly lower amount of glue than in the conventional method, and the material plates produced by the method according to the invention despite the lower amount of glue used still meet the mechanical requirements according to the industry standards valid for the individual material plates. Since the savings in the amount of glue to be used per cubic meter of material plate material far outweigh the investment costs to be allocated to the production of this cubic meter of material plate material, the material plates can be produced more economically by the method according to the invention.
- liquid glue needs to be used, which after curing a quantity of not more than 50kg, preferably not more than 45kg, solid Glue corresponds.
- This is equal to more than 15%, preferably more than 25%, glue saving compared to conventional methods.
- even a glue saving of about 30% is achieved, which corresponds to the use of 63kg liquid glue or about 42kg solid glue.
- the step according to the invention of the plasma treatment of the dried chip or fiber material can be realized, for example, by exposing in each case a predetermined amount of chip or fiber material in a low-pressure chamber to a low-pressure plasma in a batchwise process. This can ensure that the chip or fiber material is uniform, i. as far as possible on all surfaces of all individual shavings and fibers is plasma-treated, so that subsequently the surface properties over the entire Spanoder fiber material are homogeneous. Alternatively, however, one may also pass it in a continuous process past a nozzle of an atmospheric pressure plasma generator.
- the process gas used in the plasma treatment may comprise as main component oxygen or / and nitrogen and / or argon.
- a low-pressure plasma for plasma treatment for example, air can be used as process gas, whereby a complicated evacuation of the low-pressure chamber can be prevented before the introduction of the process gas, and the pressure in the low-pressure chamber after loading only to the pressure required for the plasma treatment (in the order of 0.5 to 5 mbar) needs to be reduced.
- the process gas used in the plasma treatment may comprise fluorine as an additional component.
- fluorine as an additional component.
- the addition of fluorine to the process gas can advantageously influence the swelling behavior of the chips or fibers under the action of moisture, ie. the swelling of the chips or fibers can be reduced under the influence of moisture. This leads to a significantly increased stability of the material plates produced in this way to the effect of moisture.
- paraffin emulsion is added in the manufacture of chipboard to reduce undesirable swelling.
- plasma treatment with a process gas containing fluorine the use of paraffin emulsion can be completely or at least partially dispensed with. This provides a further cost savings.
- the duration of the plasma treatment of the chip or fiber material may preferably be 1 to 10 minutes.
- the chip or fiber material be present in a plurality of groups before the plasma treatment, which differ depending on the size of the individual chips and fibers. Furthermore, different groups can each be plasma-treated separately and then glued before they are recombined for pressing into a material plate. In this way, it can be ensured, for example, in the production of a chipboard, that optimum operating parameters can be used for the plasma treatment both for the smaller cover shavings and for the larger middle shavings, so that the achievable glue saving can be maximized.
- the step of plasma treatment and the step of gluing the chip or fiber material Preferably, between the step of plasma treatment and the step of gluing the chip or fiber material not more than 30 minutes, more preferably not more than 1 minutes, to ensure that the improved by the plasma treatment surface properties of the chip or fiber material are not deteriorated by too long storage times again.
- the chip or fiber material used according to the invention may comprise wood chips and / or wood fibers and / or hemp fibers and / or straw fibers, so that not only different types of wood material o plates, such as chipboard, LDF boards, MDF boards, HDF -
- Plates and OSB boards, but also material plates containing hemp fibers and / or straw fibers can be produced.
- urea-formaldehyde resin or urea-5-melamine-formaldehyde resin or phenol-formaldehyde resin preferably having a solids content of 40 to 80%, can be used.
- the invention further relates to a material plate made of chip or fiber material, in particular chipboard, LDF plate, MDF board, HDF board and OSB board, which per cubic meter of material plate not more than 50kg, preferably not more than 45kg, solid glue.
- the chip or fiber material wood chips and / or wood fibers and / or hemp fibers o and / or straw include.
- the size may include urea-formaldehyde resin or urea-melamine-formaldehyde resin or phenol-formaldehyde resin, preferably at a solids content of 40 to 80%.
- Fig. 1 is a block diagram for schematically explaining a method according to the invention for producing a chipboard.
- log wood, wood chips, wood residues and the like are first fed to a conventional cutting installation in step S1.
- step S2 the supplied wood is then processed into chips with the aid of the cutting installation, these chips are dried in a conventional dryer installation, for example in a drum dryer, to a residual moisture content of about 2% and then sieved, so that smaller chips, which are later used as cover shavings serve the chipboard, can be separated from larger chips, which will later serve as middle-layer chips of chipboard.
- the method according to the invention does not differ from conventional production methods of material plates made of chip or fiber material, and it is also completely irrelevant to the method according to the invention how precisely the provision of dried chip or fiber material takes place. So it is also conceivable that the cutting and drying does not happen directly on site, but already dried chip or fiber material is delivered from a warehouse.
- step S3a the top layer chips are introduced into a low-pressure chamber, which is then pumped off to a working pressure of about 0.5 to 5 mbar.
- a plasma is ignited in the low-pressure chamber, in which case the air remaining in the low-pressure chamber is used as the process gas.
- process gases such as argon, or / and the process gas used in each case add one or more additives, such as fluorine.
- step S3b the middle-layer chips are likewise plasma-treated analogously to step S3a.
- the separate plasma treatment of the top layer chips and the middle layer chips here has the advantage that on the one hand process parameters such as working pressure, treatment time and composition and / or concentration of the process gas can be tailored to the particular chip type, and on the other hand, different additives to the respective process gas can be added individually for each type of chip in appropriate composition and concentration.
- step S3a or step S3b the cover layer chips and the middle layer chips are glued separately in step S4a or step S4b, respectively.
- a gluing agent urea-formaldehyde resin, urea-melamine-formaldehyde resin or phenol-formaldehyde resin is used here, as is usual for conventional chipboard production methods.
- the chips can be advantageously influenced by suitable additives in the process gas in the plasma treatment.
- An addition of fluorine causes, for example, an advantageous effect on the swelling behavior of the chips, so that the otherwise usual addition of paraffin emulsion in the production of chipboard to reduce the swelling behavior of the finished plate can be completely or partially omitted, and thus a further cost savings can be achieved ,
- step S5 the topcoat chips and the middle-layer chips are scattered together on a conveyor belt such that the surfaces of the formed layer consist of non-pressed, glued chips of topcoat chips, and middle-layer chips are disposed in the center of that layer.
- the chips are finally pressed, for example, in a conventional belt press and heated to form a chipboard.
- any possible layering and pressing process of the glued chips is conceivable, which is usually used in the production of material plates made of chip or fiber material.
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
- Chemical And Physical Treatments For Wood And The Like (AREA)
- Reinforced Plastic Materials (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL07786098T PL2040895T3 (en) | 2006-07-17 | 2007-07-16 | Method for the production of material plates |
SI200731265T SI2040895T1 (en) | 2006-07-17 | 2007-07-16 | Method for the production of material plates |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE200610032947 DE102006032947A1 (en) | 2006-07-17 | 2006-07-17 | Process for the production of material plates and material plate |
PCT/EP2007/006296 WO2008009404A1 (en) | 2006-07-17 | 2007-07-16 | Method for the production of material plates and material plate |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2040895A1 true EP2040895A1 (en) | 2009-04-01 |
EP2040895B1 EP2040895B1 (en) | 2013-05-22 |
Family
ID=38535651
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20070786098 Active EP2040895B1 (en) | 2006-07-17 | 2007-07-16 | Method for the production of material plates |
Country Status (15)
Country | Link |
---|---|
US (1) | US20090317632A1 (en) |
EP (1) | EP2040895B1 (en) |
JP (1) | JP2009543713A (en) |
CN (1) | CN101505934B (en) |
AU (1) | AU2007276402B2 (en) |
CA (1) | CA2657709A1 (en) |
DE (1) | DE102006032947A1 (en) |
ES (1) | ES2410165T3 (en) |
MX (1) | MX2009000605A (en) |
PL (1) | PL2040895T3 (en) |
PT (1) | PT2040895E (en) |
RU (1) | RU2399484C1 (en) |
SI (1) | SI2040895T1 (en) |
UA (1) | UA93560C2 (en) |
WO (1) | WO2008009404A1 (en) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
HUE024574T2 (en) * | 2009-03-10 | 2016-02-29 | Kronotec Ag | Wood chips drying plant for drying wood chips and method for drying wood chips |
CN102179856B (en) * | 2011-04-07 | 2013-02-13 | 云南工业大麻股份有限公司 | High-intensity shaving board and manufacturing method thereof |
CN102528893A (en) * | 2012-03-09 | 2012-07-04 | 江西康替龙竹业有限公司 | Method for preparing environment-friendly bamboo recombinant material |
US20220242007A1 (en) * | 2016-03-21 | 2022-08-04 | Bondcore öU | Composite wood panels with corrugated cores and method of manufacturing same |
CN106142265A (en) * | 2016-08-31 | 2016-11-23 | 南京苏曼等离子科技有限公司 | Low resin added wooden DANFU condensation material Low Temperature Plasma Treating equipment and operational approach |
DE102016220682A1 (en) * | 2016-10-21 | 2018-04-26 | Tesa Se | Physical pretreatment for filament incorporation |
BR112022024854A8 (en) * | 2020-06-07 | 2023-04-18 | Ariel Scient Innovations Ltd | PLANT-DERIVED MATERIAL PREPARATION METHOD |
DE102020005513B4 (en) | 2020-09-09 | 2022-09-01 | Siempelkamp Maschinen- Und Anlagenbau Gmbh | Process and device (plant) for the production of a material panel, and a material panel produced according to the process |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH06102326B2 (en) * | 1990-10-26 | 1994-12-14 | 松下電工株式会社 | Wood surface treatment method |
JP2888153B2 (en) * | 1994-12-27 | 1999-05-10 | 松下電工株式会社 | Manufacturing method of durable wood board |
JPH10305410A (en) * | 1997-05-09 | 1998-11-17 | Matsushita Electric Works Ltd | Manufacture of modified wood-based board |
JPH1142611A (en) * | 1997-07-25 | 1999-02-16 | Matsushita Electric Works Ltd | Manufacture of wood board |
JP2004503615A (en) * | 2000-06-13 | 2004-02-05 | ザ、プロクター、エンド、ギャンブル、カンパニー | Apparatus and method for plasma treatment of particulate matter |
DE10247711A1 (en) * | 2002-03-08 | 2003-09-25 | Helmut Hiendl | Process for making a thermoplastic natural fiber product |
JP4242302B2 (en) * | 2004-02-03 | 2009-03-25 | トヨタ車体株式会社 | Method for producing a wooden molded body |
CN1783423A (en) * | 2004-05-12 | 2006-06-07 | 波克股份有限公司 | High-rate etching using high pressure F2 plasma with argon diluent |
JP2006016708A (en) * | 2004-06-30 | 2006-01-19 | Toray Ind Inc | Fibrous structure treating method |
-
2006
- 2006-07-17 DE DE200610032947 patent/DE102006032947A1/en not_active Withdrawn
-
2007
- 2007-07-16 EP EP20070786098 patent/EP2040895B1/en active Active
- 2007-07-16 MX MX2009000605A patent/MX2009000605A/en active IP Right Grant
- 2007-07-16 UA UAA200901318A patent/UA93560C2/en unknown
- 2007-07-16 CN CN2007800313945A patent/CN101505934B/en not_active Expired - Fee Related
- 2007-07-16 AU AU2007276402A patent/AU2007276402B2/en not_active Ceased
- 2007-07-16 RU RU2009105253A patent/RU2399484C1/en not_active IP Right Cessation
- 2007-07-16 ES ES07786098T patent/ES2410165T3/en active Active
- 2007-07-16 JP JP2009519850A patent/JP2009543713A/en active Pending
- 2007-07-16 PL PL07786098T patent/PL2040895T3/en unknown
- 2007-07-16 US US12/374,251 patent/US20090317632A1/en not_active Abandoned
- 2007-07-16 SI SI200731265T patent/SI2040895T1/en unknown
- 2007-07-16 WO PCT/EP2007/006296 patent/WO2008009404A1/en active Application Filing
- 2007-07-16 CA CA 2657709 patent/CA2657709A1/en not_active Abandoned
- 2007-07-16 PT PT77860989T patent/PT2040895E/en unknown
Non-Patent Citations (1)
Title |
---|
See references of WO2008009404A1 * |
Also Published As
Publication number | Publication date |
---|---|
PT2040895E (en) | 2013-07-08 |
DE102006032947A1 (en) | 2008-01-24 |
CN101505934A (en) | 2009-08-12 |
RU2399484C1 (en) | 2010-09-20 |
SI2040895T1 (en) | 2013-08-30 |
JP2009543713A (en) | 2009-12-10 |
AU2007276402A1 (en) | 2008-01-24 |
MX2009000605A (en) | 2009-02-12 |
EP2040895B1 (en) | 2013-05-22 |
US20090317632A1 (en) | 2009-12-24 |
UA93560C2 (en) | 2011-02-25 |
WO2008009404A1 (en) | 2008-01-24 |
ES2410165T3 (en) | 2013-07-01 |
CA2657709A1 (en) | 2008-01-24 |
AU2007276402B2 (en) | 2011-09-22 |
CN101505934B (en) | 2012-12-19 |
PL2040895T3 (en) | 2013-10-31 |
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