EP2016653B1 - Ignition coil for an internal combustion engine, in particular of a motor vehicle - Google Patents
Ignition coil for an internal combustion engine, in particular of a motor vehicle Download PDFInfo
- Publication number
- EP2016653B1 EP2016653B1 EP07727839A EP07727839A EP2016653B1 EP 2016653 B1 EP2016653 B1 EP 2016653B1 EP 07727839 A EP07727839 A EP 07727839A EP 07727839 A EP07727839 A EP 07727839A EP 2016653 B1 EP2016653 B1 EP 2016653B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- contact
- ignition coil
- contact sleeve
- sleeve
- retaining element
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F38/00—Adaptations of transformers or inductances for specific applications or functions
- H01F38/12—Ignition, e.g. for IC engines
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F38/00—Adaptations of transformers or inductances for specific applications or functions
- H01F38/12—Ignition, e.g. for IC engines
- H01F2038/122—Ignition, e.g. for IC engines with rod-shaped core
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/02—Casings
- H01F27/04—Leading of conductors or axles through casings, e.g. for tap-changing arrangements
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/40—Structural association with built-in electric component, e.g. fuse
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/10—Connecting leads to windings
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F5/00—Coils
- H01F5/04—Arrangements of electric connections to coils, e.g. leads
Definitions
- the invention relates to an ignition coil, in particular for an internal combustion engine of a motor vehicle according to the preamble of claim 1.
- Such an ignition coil is from the DE 102 51 840 A1 known.
- the known ignition coil of the end portion of a secondary bobbin is received together with a contact sleeve of a cup-like end portion of a high voltage bolt ( FIG. 4 ).
- the high-voltage pin protrudes up to a stop on the secondary coil body zoom, which in turn serves as a stop for the contact sleeve.
- contact sleeve and high-voltage pin end in the same plane.
- the contact sleeve Since the contact sleeve has relatively sharp corners and edges as a result of their formation as a stamped part, cracks can be caused by these regions during operation of the ignition coil due to the different thermal expansion coefficients of the materials under varying temperatures. If the cracks extend over a larger area in the ignition coil housing, there is a risk of flashovers that affect the functioning of the ignition coil.
- the ignition coil according to the invention in particular for an internal combustion engine of a motor vehicle, with the features of claim 1 has the advantage that the extent of cracks is limited or limited in thermomechanical stress of the ignition coil. This is achieved according to the invention essentially in that the hold-down element surrounding the contact sleeve projects beyond or covers the contact sleeve that cracks emanating from corners or edges of the contact sleeve still terminate within the hold-down element, and can not expand further outside the hold-down element in the housing of the ignition coil.
- the ignition coil 10 has an existing plastic, substantially sleeve-shaped housing 11 from.
- a secondary coil body 13 is inserted with a secondary winding 14.
- the high voltage carrying secondary winding 14 provides the ignition energy for a spark plug, not shown, of an internal combustion engine.
- the secondary coil body 13 has a smaller diameter portion 16, on which the one contacting the spark plug one end of the secondary winding 14 is wound.
- About the end portion 17 of the section 16 is a made of electrically conductive metal contact sleeve 18 is pushed.
- the contact sleeve 18 has a circular or annular portion 19, emanate from the bent contact tabs 20.
- the contact sleeve 18 is preferably produced by a stamping process in which the contact tabs 20 are bent from the region 19 after punching.
- the contact tabs 20 contact areas 21, which after the Sliding the contact sleeve 18 on the end portion 17 of the secondary coil body 13 in register with the arranged in section 16 secondary winding 14 are.
- the contact tabs 20 are on the side facing away from the region 19 of the contact portions 21 radially bent slightly outwards and end in hold-down sections 22. From area 19 of the contact sleeve 18 protrude at uniform angular intervals in the embodiment, three triangular contact ribs 24 inside.
- the hold-down element 25 is made in the illustrated embodiment of sheet metal by a non-cutting forming process, and has on the contact sleeve 18 side facing a radially outwardly widening insertion region 26.
- the material of the hold-down element 25 is flanged so that a rounded inlet edge 27 results without sharp corners or edges.
- the length of the hold-down element 25 is dimensioned such that when reaching in the FIG. 3 illustrated end position of the hold-down element 25 of the insertion 26 is viewed with its leading edge 27 in the direction of the secondary bobbin 13 behind the contact plates 20.
- the contact tabs 20 are not only covered by the hold-down element 25, but the hold-down element 25 still extends by a certain length, for example by a third or half the length of the contact tabs 20 beyond the contact tabs 20.
- a pin-shaped suppression resistor 31 is inserted in the sleeve-shaped end of the end portion 17 of the secondary coil body 13.
- the interference resistor 31 is integrally connected to a high voltage terminal 32, which in turn electrically contacts the spark plug, not shown.
- the merging of suppression resistor 31 and secondary coil body 13 takes place when mounted on the secondary coil body 13 contact sleeve 18 and hold-down element 25. In this case, the suppression resistor 31 first passes through an opening 33 of the hold-down element 25 to subsequently penetrate through the annular portion 19 of the contact sleeve 18.
- the formation of the contact ribs 24th on the region 19 of the contact sleeve 18 is such that the contact ribs 24 come into operative connection with the circumference of the Entstörwiderstands 31 and thereby penetrate the outer protective layer, so that an electrical connection between the contact sleeve 18 and the high voltage terminal 32 via the suppression resistor 31.
- the housing 11 After mounting the components of the ignition coil 10, the housing 11 is filled with a thermosetting insulating resin, which fills the gaps in the ignition coil 10, and in particular ensures electrical insulation between the voltage-bearing components.
- This insulating resin inter alia also fills the annular space 35 between the hold-down element 25 and the secondary bobbin 13 ( FIG. 3 ).
- the contact sleeve 18 Due to the punching process, the contact sleeve 18 usually has a plurality of relatively sharp corners or edges, in particular the contact tabs 22. From these areas, a risk of cracking in the insulating resin is caused by thermomechanical stresses. If these cracks extend between components having different voltage levels, there is the risk of voltage flashovers which impair the function of the ignition coil 10.
- the hold-down element 25 can not only, as described in the exemplary embodiment, consist of an electrically conductive or non-conductive metal, but can for example also be made of plastic.
- the hold-down element and the high voltage terminal as a combined, one-piece, consisting of conductive metal component 36 are formed.
- contact ribs 24a are provided on the contact sleeve 18a, which are arranged radially outwardly projecting on the contact sleeve 18a.
- the electrical connection is produced in such a way that, when the component 36 is pushed over onto the contact sleeve 18a, the contact ribs 24a make electrical contact with the component 36 on its inner wall.
- the length of the component 36 such that its insertion 37 clearly overlap the contact tabs 22a of the contact sleeve 18a in the final position of the component 36 and thus emanating from the contact sleeve 18a propagation of cracks in the insulating resin outside of the component 36 can be avoided.
Description
Die Erfindung betrifft eine Zündspule, insbesondere für eine Brennkraftmaschine eines Kraftfahrzeugs nach dem Oberbegriff des Anspruchs 1.The invention relates to an ignition coil, in particular for an internal combustion engine of a motor vehicle according to the preamble of claim 1.
Eine derartige Zündspule ist aus der
Die erfindungsgemäße Zündspule, insbesondere für eine Brennkraftmaschine eines Kraftfahrzeugs, mit den Merkmalen des Anspruchs 1 hat demgegenüber den Vorteil, dass die Ausdehnung von Rissen bei thermomechanischer Beanspruchung der Zündspule eingegrenzt bzw. beschränkt wird. Dies wird erfindungsgemäß im wesentlichen dadurch erreicht, dass das die Kontakthülse umgebende Niederhalteelement die Kontakthülse überragt bzw. abdeckt, so dass von Ecken oder Kanten der Kontakthülse ausgehende Risse noch innerhalb des Niederhalteelements enden, und sich nicht weiter außerhalb des Niederhalteelments im Gehäuse der Zündspule ausdehnen können.The ignition coil according to the invention, in particular for an internal combustion engine of a motor vehicle, with the features of claim 1 has the advantage that the extent of cracks is limited or limited in thermomechanical stress of the ignition coil. This is achieved according to the invention essentially in that the hold-down element surrounding the contact sleeve projects beyond or covers the contact sleeve that cracks emanating from corners or edges of the contact sleeve still terminate within the hold-down element, and can not expand further outside the hold-down element in the housing of the ignition coil.
Vorteilhafte Weiterbildungen der erfindungsgemäßen Zündspule, insbesondere für eine Brennkraftmaschine eines Kraftfahrzeugs sind in den Unteransprüchen angegeben.Advantageous developments of the ignition coil according to the invention, in particular for an internal combustion engine of a motor vehicle are specified in the subclaims.
Ein Ausführungsbeispiel der Erfindung ist in der Zeichnung dargestellt und wird nachfolgend näher erläutert. Es zeigen:
- Figur 1
- einen stark vereinfachten Längsschnitt durch Teile einer Zündspule,
- Figur 2
- Bauteile des hochspannungsseitigen Anschlusses der Zündspule der
Figur 1 in Explosionsdarstellung, - Figur 3
- den Bereich des Hochspannungsanschlusses in einem vergrösserten Längsschnitt und
- Figur 4
- eine Explosionsdarstellung bei einem modifizierten hochspannungsseitigen Anschluss der Zündspule.
- FIG. 1
- a greatly simplified longitudinal section through parts of an ignition coil,
- FIG. 2
- Components of the high-voltage side connection of the ignition coil
FIG. 1 in exploded view, - FIG. 3
- the area of the high voltage terminal in an enlarged longitudinal section and
- FIG. 4
- an exploded view of a modified high-voltage side connection of the ignition coil.
In der
Wie am besten aus der
Über die Kontakthülse 18 ist ein hülsenförmiges Niederhalteelement 25 überschiebbar. Das Niederhalteelement 25 ist im dargestellten Ausführungsbeispiel aus Blech durch einen spanlosen Umformvorgang hergestellt, und weist auf der der Kontakthülse 18 zugewandten Seite einen radial nach außen erweiterten Einführbereich 26 auf. Im Einführbereich 26 ist das Material des Niederhalteelements 25 umgebördelt, so dass sich eine gerundet ausgebildete Einlaufkante 27 ohne scharfe Ecken oder Kanten ergibt. Wesentlich ist, dass die Länge des Niederhalteelements 25 derart bemessen ist, dass beim Erreichen der in der
Beim Überschieben des Niederhalteelements 25 auf die Kontakthülse 18 werden die zunächst gegebenefalls zur Sekundärwicklung 14 noch etwas beabstandeten Kontaktlaschen 20 durch eine entsprechende Bemaßung des Innendurchmessers des Niederhalteelements 25 über die Niederhalteabschnitte 22 der Kontaktlaschen 20 in Richtung der Sekundärwindung 14 gedrückt, so dass die Kontaktbereiche 21 unter Bildung einer elektrisch leitenden Verbindung an der Sekundärwicklung 14 anliegen.When pushing the hold-down
In das hülsenförmige Ende des Endbereichs 17 des Sekundärspulenkörpers 13 ist ein stiftförmiger Entstörwiderstand 31 einführbar. Der Enstörwiderstand 31 ist einstückig mit einem Hochspannungsanschluss 32 verbunden, welcher wiederum die nicht dargestellte Zündkerze elektrisch kontaktiert. Das Zusammenführen von Entstörwiderstand 31 und Sekundärspulenkörper 13 erfolgt bei auf dem Sekundärspulenkörper 13 montierter Kontakthülse 18 und Niederhalteelement 25. Dabei durchdringt der Entstörwiderstand 31 zunächst die eine Öffnung 33 des Niederhalteelements 25, um anschließend durch den ringförmigen Bereich 19 der Kontakthülse 18 zu dringen. Wesentlich dabei ist, dass die Ausbildung der Kontaktrippen 24 auf dem Bereich 19 der Kontakthülse 18 derart ist, dass die Kontaktrippen 24 in Wirkverbindung mit dem Umfang des Entstörwiderstands 31 gelangen und dabei dessen äußere Schutzschicht durchdringen, so dass eine elektrische Verbindung zwischen der Kontakthülse 18 und dem Hochspannungsanschluss 32 über den Entstörwiderstand 31 erfolgt.In the sleeve-shaped end of the
Nach der Montage der Bauteile der Zündspule 10 wird das Gehäuse 11 mit einem aushärtenden Isolierharz befüllt, welches die Zwischenräume in der Zündspule 10 ausfüllt und dabei insbesondere für eine elektrische Isolierung zwischen den Spannung tragenden Bauteilen sorgt. Dieses Isolierharz füllt unter anderem auch den ringförmigen Raum 35 zwischen dem Niederhalteelement 25 und dem Sekundärspulenkörper 13 aus (
Ergänzend wird erwähnt, dass das Niederhalteelement 25 nicht nur, wie im Ausführungsbeispiel beschrieben, aus einem elektrisch leitenden oder nicht leitenden Metall bestehen kann, sondern beispielsweise auch aus Kunststoff hergestellt sein kann.In addition, it is mentioned that the hold-
Bei dem in der
Claims (6)
- Ignition coil (10), in particular for an internal combustion engine of a motor vehicle, having a secondary winding (14), arranged on a coil former (13), for generating a high voltage at a spark plug, having a contact sleeve (18; 18a) which is in electrical contact with the secondary winding (14), can be fitted over an end region (17) of the coil former (13) and has at least one contact element (22; 22a) for the secondary winding (14), as well as having a retaining element (25; 36) which can be shifted over the contact sleeve (18; 18a) and acts on the at least one contact element (22; 22a) of the contact sleeve (28; 18a), wherein in its end position the retaining element (25; 36) projects, when considered in the axial direction of the coil former (13), beyond the at least one contact element (22; 22a) of the contact sleeve (18; 18a) and covers the at least one contact element (22; 22a), characterized in that the contact sleeve (18) has at least one contact element (24) which protrudes radially inward from an annular region (19) of the contact sleeve (18), and in that the at least one contact element (24) has an effective electrical connection to a suppression resistor (31) which is in turn connected to a high voltage terminal (32) which can be coupled to the spark plug.
- Ignition coil according to Claim 1, characterized in that the retaining element (25; 36) is of rounded design in its entry region (26; 37), on the side facing the coil former (13).
- Ignition coil according to Claim 2, characterized in that the retaining element (25) is composed of metal, and in that the entry region (26) is of flanged design.
- Ignition coil according to one of Claims 1 to 3, characterized in that the retaining element is an integral component of a high voltage terminal (36) for the spark plug.
- Ignition coil according to Claim 4, characterized in that the contact sleeve (18a) has at least one radially outwardly projecting contact element (24a) which can be placed in electrical contact with the high voltage terminal (36).
- Ignition coil according to one of Claims 1 to 5, characterized in that the contact sleeve (18; 18a) has clip-like contacts (22; 22a) for the secondary winding (14), and in that in its end position the retaining element (25; 36) projects beyond the contacts (22; 22a), when viewed in the direction of the coil former (13), in particular in that the region of the retaining element (25; 36) projecting beyond the contacts (22; 22a) projects beyond the contacts (22; 22a) by a third to a half of its length.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102006020170A DE102006020170A1 (en) | 2006-05-02 | 2006-05-02 | Ignition coil, in particular for an internal combustion engine of a motor vehicle |
PCT/EP2007/053371 WO2007125008A1 (en) | 2006-05-02 | 2007-04-05 | Ignition coil for an internal combustion engine, in particular of a motor vehicle |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2016653A1 EP2016653A1 (en) | 2009-01-21 |
EP2016653B1 true EP2016653B1 (en) | 2013-02-13 |
Family
ID=38255112
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP07727839A Active EP2016653B1 (en) | 2006-05-02 | 2007-04-05 | Ignition coil for an internal combustion engine, in particular of a motor vehicle |
Country Status (6)
Country | Link |
---|---|
US (1) | US8439023B2 (en) |
EP (1) | EP2016653B1 (en) |
JP (1) | JP4881431B2 (en) |
CN (1) | CN101432937B (en) |
DE (1) | DE102006020170A1 (en) |
WO (1) | WO2007125008A1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4701835B2 (en) | 2004-07-27 | 2011-06-15 | 株式会社デンソー | Stick type ignition coil |
US9356433B2 (en) | 2012-05-10 | 2016-05-31 | Denso International America, Inc. | Ignition coil captured resistor |
DE102012221897A1 (en) * | 2012-11-29 | 2014-06-05 | Robert Bosch Gmbh | Electrical contact arrangement for contacting a coil |
Family Cites Families (20)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3716038A (en) * | 1971-03-31 | 1973-02-13 | Motorola Inc | High voltage coil boot |
DE3830763C2 (en) | 1988-09-09 | 1998-04-09 | Siemens Ag | Electrical connection device |
JP3709934B2 (en) * | 1996-10-18 | 2005-10-26 | 株式会社デンソー | Ignition coil for internal combustion engine |
JP3473817B2 (en) * | 1996-10-18 | 2003-12-08 | 株式会社デンソー | Ignition coil for internal combustion engine |
JPH10149933A (en) * | 1996-11-19 | 1998-06-02 | Hitachi Ltd | Ignition coil and internal combustion engine using it |
JPH11238637A (en) * | 1998-02-23 | 1999-08-31 | Toyota Motor Corp | Ignition device |
JPH11265832A (en) * | 1998-03-17 | 1999-09-28 | Toyota Motor Corp | Ignition coil for internal combustion engine |
JP4051591B2 (en) | 1999-07-08 | 2008-02-27 | 株式会社デンソー | Ignition coil |
US6178957B1 (en) * | 1999-09-08 | 2001-01-30 | Visteon Global Technologies, Inc. | Pencil ignition coil assembly module |
US6522232B2 (en) * | 2001-04-26 | 2003-02-18 | Delphi Technologies, Inc. | Ignition apparatus having reduced electric field HV terminal arrangement |
JP4032692B2 (en) * | 2001-10-16 | 2008-01-16 | 株式会社デンソー | Ignition coil |
JP3918610B2 (en) * | 2002-04-01 | 2007-05-23 | 株式会社デンソー | Ignition device for internal combustion engine |
DE10251841A1 (en) * | 2002-11-07 | 2004-05-19 | Robert Bosch Gmbh | Electrical connector for rod-shaped ignition coil, has contact spring which is displaced across contact region, and makes contact with secondary coil when in end position |
DE10251840A1 (en) | 2002-11-07 | 2004-05-19 | Robert Bosch Gmbh | Electrical connector for rod-shaped ignition coil, has contact sleeve with tongues which penetrate insulation of secondary coil to make contact when sleeve is assembled |
DE10304138B3 (en) * | 2003-02-03 | 2004-07-15 | Robert Bosch Gmbh | Vehicle IC engine ignition coil with electrically-conductive modular elements for interference suppression stacked together between HV side of ignition coil and ignition plug |
DE102004002935A1 (en) | 2004-01-21 | 2005-08-11 | Robert Bosch Gmbh | Electrical contacting of thin enamel wires of secondary windings of ignition coils with contact crown and contact element |
DE102004003216B3 (en) * | 2004-01-22 | 2005-08-25 | Era Ag | Ignition coil for an internal combustion engine |
US7142080B2 (en) * | 2004-02-09 | 2006-11-28 | Denso Corporation | Stick-type ignition coil and terminal assembly therefor |
JP4701835B2 (en) | 2004-07-27 | 2011-06-15 | 株式会社デンソー | Stick type ignition coil |
JP4064382B2 (en) * | 2004-08-03 | 2008-03-19 | 阪神エレクトリック株式会社 | Ignition coil for internal combustion engine |
-
2006
- 2006-05-02 DE DE102006020170A patent/DE102006020170A1/en not_active Withdrawn
-
2007
- 2007-04-05 WO PCT/EP2007/053371 patent/WO2007125008A1/en active Application Filing
- 2007-04-05 EP EP07727839A patent/EP2016653B1/en active Active
- 2007-04-05 JP JP2009508287A patent/JP4881431B2/en active Active
- 2007-04-05 CN CN2007800158051A patent/CN101432937B/en active Active
- 2007-04-05 US US12/299,279 patent/US8439023B2/en active Active
Also Published As
Publication number | Publication date |
---|---|
WO2007125008A1 (en) | 2007-11-08 |
EP2016653A1 (en) | 2009-01-21 |
CN101432937B (en) | 2012-06-27 |
JP2009535828A (en) | 2009-10-01 |
US20090301450A1 (en) | 2009-12-10 |
JP4881431B2 (en) | 2012-02-22 |
US8439023B2 (en) | 2013-05-14 |
DE102006020170A1 (en) | 2007-11-08 |
CN101432937A (en) | 2009-05-13 |
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