EP2010779B1 - Device for securing high-pressure lines to a high pressure accumulator - Google Patents
Device for securing high-pressure lines to a high pressure accumulator Download PDFInfo
- Publication number
- EP2010779B1 EP2010779B1 EP07704616A EP07704616A EP2010779B1 EP 2010779 B1 EP2010779 B1 EP 2010779B1 EP 07704616 A EP07704616 A EP 07704616A EP 07704616 A EP07704616 A EP 07704616A EP 2010779 B1 EP2010779 B1 EP 2010779B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- pressure
- shell
- pressure line
- cup
- upper shell
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M55/00—Fuel-injection apparatus characterised by their fuel conduits or their venting means; Arrangements of conduits between fuel tank and pump F02M37/00
- F02M55/02—Conduits between injection pumps and injectors, e.g. conduits between pump and common-rail or conduits between common-rail and injectors
- F02M55/025—Common rails
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M55/00—Fuel-injection apparatus characterised by their fuel conduits or their venting means; Arrangements of conduits between fuel tank and pump F02M37/00
- F02M55/004—Joints; Sealings
- F02M55/005—Joints; Sealings for high pressure conduits, e.g. connected to pump outlet or to injector inlet
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/16—Sealing of fuel injection apparatus not otherwise provided for
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/80—Fuel injection apparatus manufacture, repair or assembly
- F02M2200/8015—Provisions for assembly of fuel injection apparatus in a certain orientation, e.g. markings, notches or specially shaped sleeves other than a clip
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/80—Fuel injection apparatus manufacture, repair or assembly
- F02M2200/803—Fuel injection apparatus manufacture, repair or assembly using clamp elements and fastening means; e.g. bolts or screws
Definitions
- the DE 199 48 341 A1 also relates to a high-pressure fuel storage, which is used in particular for a common rail fuel injection system of an internal combustion engine.
- the high-pressure fuel storage comprises a tubular body, which is equipped with a plurality of connection openings.
- connection openings In order to increase the pressure level which can be applied to the high-pressure fuel accumulator, at least two connection openings are arranged diametrically opposite one another in the tubular base body.
- high-pressure fuel storage processing openings located in the wall of the DE 199 48 341 A1 known high-pressure fuel storage processing openings, which are each closed by plugs.
- the DE 199 48 338 A1 has a method for processing a high-pressure fuel storage, a high-pressure fuel storage and a connecting piece for applying the method to the subject.
- the high-pressure fuel storage comprises a base body which is equipped with a plurality of connection openings.
- the region of the connection openings of the main body of the high-pressure fuel accumulator, to which high-pressure lines for the individual system-pressure fuel injectors are connected, has through-holes formed in the wall, which have two sections with different inner diameters.
- fittings are screwed into the wall of the main body of the high-pressure fuel accumulator, which in turn have an internal thread for receiving a complementarily formed connection end of a fuel injector extending high-pressure line.
- a device for connecting a high-pressure line to a tubular high-pressure storage body in whose wall at least one connecting hole for the high pressure line is formed, wherein one end of the high pressure line is overlapped by a half-shell of the high pressure storage body enclosing cup-shaped attachment, wherein the shells are braced against each other.
- High-pressure fuel storage are mainly designed as forged components and made of one piece.
- the forging blanks are usually provided with the connection holes by machining and equipped with the fittings required for connecting the high-pressure lines.
- High-pressure fuel storage are also designed as multi-part, welded components, which include a corresponding number welded individual parts, such as the aforementioned fittings and tabs, such a welded high-pressure fuel storage is secured by means of the tabs in the cylinder head portion of the internal combustion engine.
- the object of the invention is to provide a high-pressure accumulator, in particular for high-pressure accumulator injection systems (common rail), whose manufacturing and assembly costs are considerably simplified and in which the seal between a respective fuel injector extending High pressure line and the corresponding connection hole in the high-pressure accumulator can be achieved during assembly.
- this object is achieved in that the periphery of the high-pressure accumulator body in the region of the connecting holes for the high-pressure lines leading to the fuel injectors cup-shaped attachments are assigned, which engage over the high pressure lines in an upset region and press in a Anstell Scheme the peripheral surface of the high-pressure accumulator body.
- the cup-shaped attachment preferably comprises two at one end nestable half-shells, which are braced against each other at the other end either by means of a clamping element on the circumference of the high-pressure storage body, or attached via the formation of an attack between the open ends of the two half-shells under pretension on the circumference of the high-pressure storage body become.
- the cup-shaped attachment acts as a surrounding the circumference of the high-pressure accumulator body clamp, which is applied directly to the lateral surface of the high-pressure accumulator body and generates the sealing force between the connection bore in the wall of the high-pressure accumulator body and the upset at the end of the high-pressure line.
- the solution proposed according to the invention avoids the use of fittings that are used today, which are generally connected in a materially bonded manner to the peripheral surface of the high-pressure reservoir body.
- the two half-shells of the cup-shaped attachment are formed as sheet metal fittings, which has a favorable influence on the production costs.
- the high-pressure storage body comprises a simple tube in which a number of connection bores are introduced, wherein the number of connection bores introduced into the wall of the high-pressure reservoir body corresponds to the number of fuel injectors of the internal combustion engine to be supplied with fuel.
- fastening tabs for fixing the high-pressure accumulator body in the cylinder head region of the internal combustion engine can be welded to the drawn, simply formed tube, which essentially represents the high-pressure accumulator body.
- the striking, fastening and sealing between the fuel injectors extending high pressure lines takes place during assembly of the cup-shaped attachment.
- the two half-shells of the cup-shaped attachment at one end are interlocked. It is possible, the half-shell of the cup-shaped attachment, which closes the upset at the end of the high-pressure line to the fuel injector, and thus form directly at the end of the high pressure storage body to be fixed to the lateral surface of the high pressure storage.
- this half-shell can also be provided as a separate component with an insertion slot to be mounted as a single part in the assembly of the high pressure line in the region of the connection bore on the high-pressure storage body.
- the half-shell preassembled on the high pressure line is the cheaper option.
- a spacer or a spacer ring is preferably installed with a collar-shaped projection.
- the clamping force at the open end between the two half-shells for fixing the cup-shaped attachment of a lateral surface of the high-pressure storage body can on the one hand be produced by a screw connection and on the other hand be brought about by a deformation between the open ends of the two half-shells to secure the sealing stress.
- a clamping screw is used as the clamping element in the context of a screw connection, this can be preloaded on the one hand with a corresponding nut, on the other hand, for example in the lower of the two half-shells by a material deformation an accumulation of material can be formed, in which an internal thread is generated.
- the helical clamping element can then be screwed, dispensing with a separate nut with the lower of the two half-shells.
- a threaded collar can also be produced by deformation, into which the helically shaped clamping element can be screwed in to produce a clamping force.
- this clamping force introduction point is preferably formed so that overlap the two open ends of the half-shells at this clamping force introduction point.
- a recess is preferably produced on the lateral surface of the high-pressure accumulator body. This recess cooperates with a projection formed on either the upper half shell or the lower half shell.
- FIG. 1 Representation according to FIG. 1 is a first embodiment of a cup-shaped attachment of a high-pressure line on the lateral surface of a high-pressure accumulator body to be seen from above.
- a cup-shaped attachment 20 which has an upper shell 22 and a lower shell 24.
- the upper shell 22 and the lower shell 24 are designed to be complementary to each other, so that the upper or the lower shell 22, 24 enclose a lateral surface of a tubular high-pressure storage body 10 at an angle of 180 °.
- the term "half-shells" is understood below to mean that the cup-shaped attachment 20 comprises two shell-shaped components which enclose the tube-shaped high-pressure storage body 10 also in larger or smaller wrap angles 98 and 100.
- the cup-shaped attachment 20 encloses a lateral surface 12 of the tubular high-pressure storage body 10, preferably along the entire circumference, apart from the connection point to a high pressure line 16.
- the half shells be designed so that the upper shell 22 encloses a lateral surface 12 of the high-pressure storage body 10 at a greater angle than 180 ° and the lower shell 24th Consequently, the lateral surface 12 of the high-pressure accumulator body 10 encloses at a smaller angle than 180 °.
- the dimensions in terms of the enclosure angle of the half-shells 22, 24 of the cup-shaped attachment 20 may also be formed vice versa.
- a high-pressure storage body 10 which is substantially tubular, has a lateral surface 12.
- the high-pressure accumulator body 10 is formed in a wall thickness which withstands a loading of the high-pressure accumulator body 10 with a system pressure between 1600 and 2000 bar.
- the system pressure is generated in the high-pressure storage body 10 by a high-pressure delivery unit, such as a high-pressure pump, which is not shown in the drawings described below.
- the high-pressure storage body 10 is formed symmetrically to its axis of symmetry 14.
- On the lateral surface 12 of the high-pressure accumulator body 10 a high-pressure line 16 shown in section is received, which has a flow cross-section 18 and to a in FIG. 1 not shown fuel injector runs.
- High pressure line 16 of stockpiled in the cavity of the high-pressure accumulator body 10 under system pressure standing fuel is fed to the fuel injector.
- High pressure line 16 shown in section is fastened by means of a cup-shaped attachment 20 on the lateral surface 12 of the high-pressure storage body 10.
- the cup-shaped attachment 20 comprises an upper shell 22 and a lower shell 24, which are formed substantially semicircular.
- Through the slot-shaped recess 26 of the upper shell 22 is ensured that the upper shell 22 during assembly as a separate component via an in.
- the first embodiment of the cup-shaped attachment 20 extends in the upper shell 22 a slot-shaped recess FIG. 1 not shown upset 44 (see illustration according to FIG.
- a first connection of the upper shell 22 to the lower shell 24 is given by a clamp 30, on which the upper shell 22 is suspended in the lower shell 24.
- a clamping element 28 for example designed as a screw, via which the upper shell 22 and the lower shell 24 of the cup-shaped attachment 20 can be biased against one another.
- the upper shell 22 may be part of the high pressure line 16, thus be preassembled with this. In this case, eliminates the formation of the slot-shaped recess 26 on the upper shell 22.
- the upper shell 22 of the cup-shaped attachment 20 may well represent a separate component, which is pushed with the slot-shaped recess 26 during assembly on the high-pressure storage body 10 via the aforementioned upsetting of the high-pressure line 16.
- FIG. 2 shows a sectional view of in FIG. 1 illustrated first embodiment of a cup-shaped attachment of a high-pressure line 16 on the lateral surface of a high pressure storage body.
- FIG. 2 can be removed, encloses a wall 40 of the high-pressure accumulator body 10 a cavity 38.
- the cavity 38 is pressurized with system pressure, said pressure level is in the range 1600-2000 bar.
- one of the fuel injectors to be connected to this number of connecting holes 42 are formed.
- the connection holes 42 open into funnel-shaped configured surfaces 43.
- the surfaces 43 can also be formed hemispherical or in a different geometry.
- the cup-shaped attachment 20 is fixed, which comprises the upper shell 22 and the lower shell 24.
- the upper shell 22 and the lower shell 24 are hooked or hooked together at a first point of introduction 32 for introducing a clamping force F K.
- This connection of the upper shell 22 with the lower shell 24 at the first discharge point 32 is done without tools.
- a helically shaped clamping element 28 is At the first introduction point 32 opposite the second introduction point 34 for introducing the clamping force F K in the cup-shaped attachment 20, extending between the ends of the upper shell 22 and the lower shell 24.
- a threaded portion of the clamping element 28 is denoted by reference numeral 52nd denotes a nut, in which the clamping element 28 engages identified by reference numeral 50.
- the upper shell 22 is clamped against the lower shell 24 of the cup-shaped attachment 20 about the lateral surface 12 of the high-pressure storage body 10.
- any play that may still be present is pushed out of the cup-shaped attachment 20.
- the upper shell 22 of the cup-shaped attachment 20 in the region of an opening formed in the upper shell 22 forms an annular gap 48 around a shoulder 54 above an upset 44.
- the upset 44 has in the in FIG. 2 illustrated embodiment a frustoconical appearance.
- the upset 44 is preferably made complementary to the geometry of the connection surface 43 into which the connection bore 42 terminates in the wall 40.
- the clamping force F K can be generated, wherein the introduced at the first introduction point 32 and at the second point of introduction 34 clamping force F K preferably applied sealing force 36 (F D ) corresponds. This ensures that a leakage-tight connection between the upset 44 and the formed in a complementary geometry to this connection surface 43 on the lateral surface 12 of the high-pressure accumulator body 10 is formed.
- FIG. 3 shows the first embodiment of the cup-shaped attachment according to the invention from the bottom.
- FIG. 3 can be removed that the clamping element 28 passes through the nut 50, whereby the lower shell 24 is attracted to the upper shell 22.
- the clamping element 28 passes through the nut 50, whereby the lower shell 24 is attracted to the upper shell 22.
- any remaining game from the cup-shaped attachment 20 is pushed out at the first force introduction point.
- FIG. 4 shows a second embodiment of the cup-shaped attachment, with which a high-pressure line is sealingly connected to the lateral surface of the high-pressure accumulator.
- FIG. 4 can be removed, that the upper shell 22 and the lower shell 24 are connected to each other at the first introduction point 32 of the clamping force F K by means of an overlap 60.
- a bent end of the upper shell 22 engages over an extension of the lower shell 24 in the area of the first introduction point 32 of the clamping force F K.
- the open ends of the upper shell 22 and the lower shell 24 of the cup-shaped attachment 20 are screwed against each other via a clamping element 28.
- the nut 50 dispensable, since the internal thread for the helical clamping element 28 formed in a material accumulation 66 is formed.
- the internal thread is identified by reference numeral 68.
- the high-pressure line 16 a rounded formed upset 64, which is employed on the contact surface 43 above the connection bore 42 in the wall 40 of the high-pressure storage body 10.
- the wall 40 defines the cavity 38 of the high-pressure accumulator body 10, which is acted upon by a not shown high pressure pumping unit with a system pressure between 1600 and 2000 bar.
- the upper shell 22 includes the opening 46 through which the high pressure line 16 passes. The upper half-shell 22 is pushed over the high pressure line 16 prior to forming the rounded upset 64.
- the upper shell 22 rests on a shoulder 54 formed on the rounded upset 64, by means of which the sealing force between the high-pressure line 16 and the abutment surface 43 on the lateral surface 12 of the high-pressure reservoir body 10 during pretensioning of the upper shell 22 against the lower shell 24 is produced.
- the upper shell 22 may be provided with a flattening 62, which cooperates with a corresponding formed on the lateral surface 12 of the high-pressure accumulator body 10 flattening and thus represents an anti-rotation during assembly, so that the high-pressure line 16 can be mounted without lateral forces on the lateral surface 12 of the high-pressure accumulator body 10 ,
- FIG. 5 shows the in FIG. 4 illustrated second embodiment of the tab-shaped attachment from the top.
- FIG. 5 shows that the upper shell 22 surrounds the lower shell 24 in the region of the overlap 30.
- the high pressure line 16 is fixed to form an annular gap 48 between the upper shell 22 and the outer peripheral surface of the high pressure line 16. Due to the annular gap 48 is omitted an introduction of shear forces in the high-pressure line 16, which significantly increases their life.
- FIG. 5 is to be seen in plan view, the clamping element 28 which biases the upper shell 22 against the lower shell 24 in the region of the second force introduction point 34 for the clamping force F K.
- the high-pressure accumulator body 10 is substantially tubular and extends symmetrically with respect to its axis of symmetry 14.
- Figure 5.1 shows a side view of the handle, with the upper shell and the lower shell of the cup-shaped attachment according to FIG. 5 mesh.
- FIG. 6 is the top view of the in FIG. 4 shown in section second embodiment of the cup-shaped attachment of the high-pressure line to remove the lateral surface of the high-pressure storage body.
- the upper shell 22 includes the aforementioned slot-shaped recess 26.
- the upper shell 22 can thereby be used as a separate component in the context of the formation of the high-pressure connection between the high-pressure line 16 and the high-pressure reservoir body 10.
- the slot-shaped recess 26 allows lateral sliding of the upper shell 22 on the in FIG. 4
- the upper shell 22 and the lower shell 24 of the cup-shaped attachment in the region of the first point of introduction 32 for the clamping force F K are interlocked or interlocked with each other.
- the tension between the upper shell 22 and the lower shell 24 for fixing the cup-shaped attachment 20 on the lateral surface 12 of the high-pressure accumulator 10 is essentially defined by the tightening torque of the tensioning element 28.
- the wall 40 of the high pressure storage body 10 encloses its cavity 38.
- indicated high-pressure line 16 is located in the wall 40 of the high-pressure accumulator body 10 in FIG. 4 shown in section connecting bore 42, which merges into the contact surface 43, here funnel-shaped.
- FIG. 7 shows a further, third embodiment of the present invention proposed cup-shaped attachment of a high-pressure line to the lateral surface of the high pressure storage body.
- the lateral surface 12 of the high-pressure storage body 10 is enclosed by the upper shell 22 and the lower shell 24 in the region of the connection bore 42.
- the first introduction point 32 for the introduction of the clamping force F K of the overlap 60 wherein forming a clamping element-free clamping 78, a cross-end 80 of the upper shell 22 encloses a cross-end 82 of the lower shell 24.
- the double arrow indicates that the position of the overlap 60 can be formed at arbitrary locations on the lateral surface 12, ie in any desired angular positions with respect to the axis of symmetry 14 of the high-pressure accumulator body 10. As shown in FIG.
- the upper shell 22 has a dome-shaped shoulder, which in the illustration according to FIG. 7 a spacer 72nd encloses.
- spacer 72nd encloses.
- spacer 92 are used with collar, which ensures that the high-pressure line 16 is fixed and free of transverse force load on the lateral surface 12 of the high-pressure accumulator body 10.
- spacer 72 rests on the shoulder 54 of the upset 74 of the high pressure line 16.
- the upset 74 has a conically contoured lateral surface, which is designed to be complementary to the funnel-shaped contact surface 43 in the wall 40 of the high-pressure accumulator body 10.
- a projection 84 is formed on an inner side of the upper shell 22.
- the protrusion 84 projects into a recess 86 arranged in the lateral surface 12 of the high-pressure accumulator 10.
- the interaction of the projection 84 formed on the upper shell 22 with the recess 86 in the lateral surface 12 of the high-pressure reservoir body 10 ensures that the high-pressure reservoir body 10 corresponding to the deformation of the open end of the upper shell 22 in the formation of the clamping connection at the second introduction point 34 the deformation path 76 is not relatively rotated, which would lead to a transverse force stress of the high-pressure line 16.
- the high pressure line 16 is protected on the one hand by the spacer 72 and on the other hand by the annular gap 48 against the introduction of shear forces through the upper shell 22.
- the lateral surface of the high-pressure line 16 also from the in FIG. 10.1 shown in section spacer 92 may be enclosed with collar-shaped approach.
- FIG. 8 shows the connection of the upper shell 22 with the lower shell 24 in the region of the second point of introduction of the clamping force.
- FIG. 8 It is apparent that upon deformation of the upper end of the upper shell 22 in the direction of the deformation 76 - as in FIG. 7 shown - a clamping element-free clamping 78 is generated at the second point of introduction 34 of the clamping force F K. Thereby any play from the cup-shaped attachment on the one hand may be pushed out 20 and on the other hand, reaches a fully circumferential contact of the inner sides of the upper shell 22 and lower shell 24 on the outer surface 12 of the high-pressure reservoir body 10 is still at the first introduction point 32 of the clamping force F K.
- FIG. 9 shows the in FIG. 7 illustrated third embodiment of the cup-shaped attachment of the high-pressure line to the lateral surface of the high pressure storage body in plan view.
- the position of the projection on the inside of the upper shell 22 is indicated, which acts in conjunction with the recess 86 on the lateral surface 12 of the high-pressure storage body 10 as rotation between the upper shell 22 and high-pressure storage body 10 during assembly.
- the upper shell 10 and the lower shell 22 (in FIG. 9 not shown) are represented by the overlap 60 as shown in FIG FIG. 7 in the region of the first introduction point 32 of the clamping force F K connected to each other.
- FIG. 10 shows a further, fourth embodiment variant of the cup-shaped attachment of the high-pressure line 16 on the lateral surface of the high-pressure accumulator body.
- the open ends of the upper shell 22 and the lower shell 24 can also be positively interlocked, for example in the form of a dovetail guide.
- the protrusion 84 can be formed on the inner side facing the outer surface 12 of the high-pressure storage element 10, which projection is formed in the corresponding geometry Recess 86 of the lateral surface 12 of the high-pressure accumulator body 10 engages.
- a relative movement between the tubular high-pressure accumulator body 10 and this enclosing cup-shaped attachment 20 excluded, so that a transverse force introduction into the high-pressure line 16 is omitted.
- the upper shell 22 has a dome-shaped projection in the region in which the upper shell 22 engages over the upset 74 of the high-pressure line 16. There, the opening 46 is formed. Between the opening 46 and the lateral surface of the high pressure line 16, the annular gap 48 extends. Below the upper shell 22, a spacer 92 is arranged with a collar-shaped approach, which surrounds the high-pressure line 16. The spacer 72 is supported on the one hand on the shoulder 54 of the upset 74 with conical surface and on the other hand surrounded by the upper shell 22.
- the collar-shaped projection of the spacer 92 as shown in FIG. 10.1 protects the outer peripheral surface of the high-pressure feed line 16 against the introduction of shear forces and makes the initiation more uniform the preload force.
- the spacer disk 92 with collar-shaped projection has an inner diameter 94 which substantially corresponds to the outer diameter of the high-pressure line 16.
- the upset 74 which has a frusto-conical surface, in the funnel-shaped configured pad 43 of the lateral surface 12 above the connection bore 42 of the wall 40 is pressed. This results in a leak-free connection between the cavity 38 of the high-pressure accumulator body 10, the connection bore 42 in the wall 12 of the high-pressure accumulator body 10 and the high-pressure line 16.
- the sealing force F D (reference numeral 36) between the upper shell 22 and the lower shell 24 of the cup-shaped attachment 20 via the clamping element 28 is generated.
- a threaded collar 90 can be formed in the lower shell 24 by the threaded portion 52 of the clamping element 28 is screwed.
- the upper shell 22 is preassembled on the high pressure line 16, whereby the formation of a slot-shaped recess 26 in the upper shell 22, as in connection with the embodiments according to the FIGS. 1 and 6 represented, can be omitted.
- the introduction of the clamping force F K takes place at two points on the lateral surface 12 of the high-pressure accumulator body 10.
- F D 2 F K.
- FIG. 10 of the shell-shaped attachment 20 shown is characterized in that in the area of the first introduction point 32 of the clamping force F K is the terminal connection 60 is not raised in the radial direction over the upper shell 22 and the lower shell 24 protrudes, as for example, when covering device 60 as shown in FIG. 7 or when attacking in the illustration according to FIG. 4 or at the in FIG. 2 illustrated embodiment of the case.
- FIG. 11 shows a side view of in FIG. 10 shown, another fourth embodiment variant of the cup-shaped attachment of a high-pressure line 16 on the lateral surface of the high pressure storage body.
- FIG. 11 shows that the ends of the upper shell 22 and the lower shell 24 can be inserted into each other and thus form a continuous, smooth outer surface of the cup-shaped attachment 20.
- On the upper shell 22 is in the embodiment according to FIG. 11 formed on the inside of the projection 84 which projects into a recess 86 in the lateral surface 12 of the high-pressure accumulator body 10 and thus a relative movement between the high-pressure accumulator body 10 and the cup-shaped attachment 20 in the formation of the connection of the high pressure line 16 on the high-pressure accumulator body 10 effectively prevented.
- the representation according to FIG. 12 is a side view of in FIG. 10 shown fourth embodiment of the high-pressure connection. From the illustration according to FIG.
- FIG. 12 shows the top view of the in FIG. 10 shown in section fourth embodiment of the high pressure port.
- the spacer 92 and the underlying conical upset 74 are overlapped by the upper shell 22.
- Reference numeral 26 marks the mounting slot, which is designed as a slot-shaped recess.
- FIG. 13 a further embodiment of the connection of a high-pressure connection to a high pressure storage body 10 can be seen.
- the representation according to FIG. 13 corresponds essentially to the illustration according to FIG. 10
- the wrap angle of the lower shell 24 identified by reference numeral 98 Complementing this wrap angle of the wrap angle of the upper shell 22 of the cup-shaped attachment 20 is formed smaller.
- From the sectional view according to FIG. 13 shows that the projection 84 on the inner surface of the upper shell 22 and the complementary formed to this recess 86 are formed on the lateral surface 12 of the high-pressure storage body 10 in the region of the overlap 60, see. also representation according to FIG.
- the lower shell 24 which is formed in a wrap angle of> 180 ° - see.
- Position 98 - is mounted on the lateral surface 12 of the high-pressure accumulator body 10.
- the upper shell 22 is pivoted by means of the mounting slot 96 in the lower shell 24, positioned by means of the anti-rotation 84, 86 and mounted in the lower shell 24.
- FIGS. 14.1 and 14.2 The representation according to the FIGS. 14.1 and 14.2 is a further embodiment of the present invention proposed cup-shaped attachment.
- FIG. 14.1 shows that the upper shell 22 is formed in a wrap angle 100, which is smaller than 180 °.
- the lower shell 24 of the cup-shaped attachment 20 in the wrap angle 98 is executed, which is greater than 180 °.
- the lower shell 24 is mounted on the lateral surface 12 of the high-pressure storage body 10 and axially displaced.
- the upper shell 22 is placed and positioned over the high-pressure line 16 relative to the high-pressure accumulator body 10.
- the lower shell 24 is suspended tangentially by a longitudinal displacement in the direction of the double arrow 102 via locking tongues in the upper shell 22.
- biasing element 28 is finally the sealing force F D , with which the conical upset 74 is pressed into the lateral surface 12 of the high-pressure accumulator body 10 is generated.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Fuel-Injection Apparatus (AREA)
- Supply Devices, Intensifiers, Converters, And Telemotors (AREA)
- Branch Pipes, Bends, And The Like (AREA)
- Clamps And Clips (AREA)
- Earth Drilling (AREA)
- Mutual Connection Of Rods And Tubes (AREA)
- Flanged Joints, Insulating Joints, And Other Joints (AREA)
- Pressure Vessels And Lids Thereof (AREA)
Abstract
Description
Aus der
Die aus dem Stand der Technik bekannten Kraftstoffhochdruckspeicher sind überwiegend als geschmiedete Bauteile ausgebildet und aus einem Stückgefertigt. Die Schmiederohlinge werden in der Regel im Wege der Zerspanung mit den Anschlussbohrungen versehen und mit den zum Anschluss der Hochdruckleitungen erforderlichen Fittings ausgestattet. Kraftstoffhochdruckspeicher werden darüber hinaus auch als mehrteilige, geschweißte Bauteile ausgebildet, die eine entsprechende Anzahl angeschweißter Einzelteile, so wie zum Beispiel die bereits erwähnten Fittings und Laschen umfassen, wobei ein derartiger, geschweißter Kraftstoffhochdruckspeicher mittels der Laschen im Zylinderkopfbereich der Verbrennungskraftmaschine befestigt wird.The known from the prior art high-pressure fuel storage are mainly designed as forged components and made of one piece. The forging blanks are usually provided with the connection holes by machining and equipped with the fittings required for connecting the high-pressure lines. High-pressure fuel storage are also designed as multi-part, welded components, which include a corresponding number welded individual parts, such as the aforementioned fittings and tabs, such a welded high-pressure fuel storage is secured by means of the tabs in the cylinder head portion of the internal combustion engine.
Sowohl als Schmiedebauteile beschaffene Kraftstoffhochdruckspeicher als auch aus mehreren Einzelbauteilen bestehende geschweißte Hochdruckspeicher erfordern einen recht hohen Fertigungsaufwand.Both high-pressure fuel accumulators designed as forging components and welded high-pressure accumulators consisting of several individual components require a rather high manufacturing outlay.
Angesichts der vorstehend skizzierten Lösungen des Standes der Technik liegt der Erfmdung die Aufgabe zugrunde, einen Hochdruckspeicher, insbesondere für Hochdruckspeicher-Einspritzsysteme (Common-Rail) bereitzustellen, deren Fertigungs- und Montageaufwand erheblich vereinfacht ist und bei dem die Abdichtung zwischen einer jeweiligen zum Kraftstoffinjektor verlaufenden Hochdruckleitung und der korrespondierenden Anschlussbohrung im Hochdruckspeicher bereits bei der Montage erreicht werden kann.In view of the above-outlined solutions of the prior art, the object of the invention is to provide a high-pressure accumulator, in particular for high-pressure accumulator injection systems (common rail), whose manufacturing and assembly costs are considerably simplified and in which the seal between a respective fuel injector extending High pressure line and the corresponding connection hole in the high-pressure accumulator can be achieved during assembly.
Erfindungsgemäß wird diese Aufgabe dadurch gelöst, dass dem Umfang des Hochdruckspeicherkörpers im Bereich der Anschlussbohrungen für die zu den Kraftstoffinjektoren führenden Hochdruckleitungen schalenförmige Befestigungen zugeordnet sind, welche die Hochdruckleitungen in einen angestauchten Bereich übergreifen und in einen Anstellbereich der Umfangsfläche des Hochdruckspeicherkörpers drücken. Die schalenförmige Befestigung umfasst bevorzugt zwei an einem Ende ineinander einhängbare Halbschalen, die an dem anderen Ende entweder mittels eines Spannelementes am Umfang des Hochdruckspeicherkörpers gegeneinander verspannt werden, oder über die Ausbildung eines Übergriffes zwischen den offenen Enden der beiden Halbschalen unter Vorspannung am Umfang des Hochdruckspeicherkörpers befestigt werden. Die schalenförmige Befestigung wirkt wie eine den Umfang des Hochdruckspeicherkörpers umschließende Rohrschelle, die direkt auf die Mantelfläche des Hochdruckspeicherkörpers aufgebracht wird und die Dichtkraft zwischen der Anschlussbohrung in der Wand des Hochdruckspeicherkörpers und der Anstauchung am Ende der Hochdruckleitung erzeugt. Die erfindungsgemäß vorgeschlagene Lösung vermeidet den Einsatz heute eingesetzter Fittings, die im Allgemeinen stoffschlüssig mit der Umfangsfläche des Hochdruckspeicherkörpers verbunden werden. Bevorzugt werden die beiden Halbschalen der schalenförmigen Befestigung als Blechformstücke ausgeformt, was die Herstellkosten günstig beeinflusst.According to the invention this object is achieved in that the periphery of the high-pressure accumulator body in the region of the connecting holes for the high-pressure lines leading to the fuel injectors cup-shaped attachments are assigned, which engage over the high pressure lines in an upset region and press in a Anstellbereich the peripheral surface of the high-pressure accumulator body. The cup-shaped attachment preferably comprises two at one end nestable half-shells, which are braced against each other at the other end either by means of a clamping element on the circumference of the high-pressure storage body, or attached via the formation of an attack between the open ends of the two half-shells under pretension on the circumference of the high-pressure storage body become. The cup-shaped attachment acts as a surrounding the circumference of the high-pressure accumulator body clamp, which is applied directly to the lateral surface of the high-pressure accumulator body and generates the sealing force between the connection bore in the wall of the high-pressure accumulator body and the upset at the end of the high-pressure line. The solution proposed according to the invention avoids the use of fittings that are used today, which are generally connected in a materially bonded manner to the peripheral surface of the high-pressure reservoir body. Preferably, the two half-shells of the cup-shaped attachment are formed as sheet metal fittings, which has a favorable influence on the production costs.
Der Hochdruckspeicherkörper umfasst ein einfaches Rohr, in welchem eine Anzahl von Anschlussbohrungen eingebracht wird, wobei die Anzahl der in die Wand des Hochdruckspeicherkörpers eingebrachten Anschlussbohrungen der Zahl der mit Kraftstoff zu versorgenden Kraftstoffinjektoren der Verbrennungskraftmaschine entspricht. Im Bedarfsfall können an das gezogene, einfach ausgebildete Rohr, welches den Hochdruckspeicherkörper im Wesentlichen darstellt, Befestigungslaschen zur Fixierung des Hochdruckspeicherkörpers im Zylinderkopfbereich der Verbrennungskraftmaschine angeschweißt werden. Das Anschlagen, das Befestigung und das Abdichten zwischen den zu den Kraftstoffinjektoren verlaufenden Hochdruckleitungen erfolgt bei der Montage der schalenförmigen Befestigung. Über die erfindungsgemäß vorgeschlagene Lösung besteht die Möglichkeit, die Hochdruckleitungen zu den einzelnen unter Systemdruck stehenden, mit Kraftstoff zu versorgenden Kraftstoffinjektoren querkraftfrei und abgedichtet am Hochdruckspeicherkörper anzuschließen.The high-pressure storage body comprises a simple tube in which a number of connection bores are introduced, wherein the number of connection bores introduced into the wall of the high-pressure reservoir body corresponds to the number of fuel injectors of the internal combustion engine to be supplied with fuel. If necessary, fastening tabs for fixing the high-pressure accumulator body in the cylinder head region of the internal combustion engine can be welded to the drawn, simply formed tube, which essentially represents the high-pressure accumulator body. The striking, fastening and sealing between the fuel injectors extending high pressure lines takes place during assembly of the cup-shaped attachment. About the inventively proposed solution, it is possible to connect the high-pressure lines to the individual under system pressure, to be supplied with fuel fuel injectors without lateral force and sealed on the high pressure storage body.
In montagetechnisch besonders einfacher Weise werden die beiden Halbschalen der schalenförmigen Befestigung an einem Ende ineinander eingehängt. Es besteht die Möglichkeit, die Halbschale der schalenförmigen Befestigung, welche die Anstauchung am Ende der Hochdruckleitung zum Kraftstoffinjektor verschließt, vorzumontieren und damit direkt am Ende der an der Mantelfläche des Hochdruckspeicherkörper zu fixierenden Hochdruckleitung auszubilden. Bevorzugt wird diejenige der Halbschalen, welche die Anstauchung am Ende der Hochdruckleitung umschließt, mittels einer Fixierung zur Mantelfläche des Hochdruckspeicherkörpers verdrehgesichert, damit beim Fertigmontieren insbesondere beim Erzeugen der Klemmkraft keine Querkraft auf die Hochdruckleitung zum Kraftstoffinjektor wirkt. Neben einer Vormontage derjenigen der Halbschalen, welche die Anstauchung der Hochdruckleitung übergreift, kann diese Halbschale auch als separates Bauteil mit einem Einführschlitz versehen, bei der Montage der Hochdruckleitung im Bereich der Anschlussbohrung am Hochdruckspeicherkörper als Einzelteil montiert werden. Aus Festigkeitsgründen ist die an der Hochdruckleitung vormontierte Halbschale die günstigere Variante. In der Halbschale, welche die Anstauchung am Ende der Hochdruckleitung übergreift, wird bevorzugt eine Distanzscheibe oder ein Distanzring mit einem kragenförmigen Ansatz eingebaut. Mittels des Distanzringes oder der Distanzscheibe mit kragenförmigem Ansatz können Fertigungsungenauigkeiten ausgeglichen werden sowie die auf die Abdichtung zwischen der Anstauchung in korrespondierender Geometrie ausgebildeten Fläche an der Mantelfläche des Hochdruckspeicherkörpers wirkenden Kräfte ausgeglichen und insbesondere gleichmäßig am Dichtumfang verteilt werden.In mounting technology particularly simple manner, the two half-shells of the cup-shaped attachment at one end are interlocked. It is possible, the half-shell of the cup-shaped attachment, which closes the upset at the end of the high-pressure line to the fuel injector, and thus form directly at the end of the high pressure storage body to be fixed to the lateral surface of the high pressure storage. Preferably, that of the half-shells, which surrounds the upset at the end of the high pressure line, secured against rotation by means of a fixation to the lateral surface of the high-pressure accumulator body, so that no final force on the high-pressure line to the fuel injector during final assembly especially when generating the clamping force acts. In addition to a pre-assembly of those of the half-shells, which overlaps the upset of the high-pressure line, this half-shell can also be provided as a separate component with an insertion slot to be mounted as a single part in the assembly of the high pressure line in the region of the connection bore on the high-pressure storage body. For reasons of strength, the half-shell preassembled on the high pressure line is the cheaper option. In the half-shell, which overlaps the upset at the end of the high-pressure line, a spacer or a spacer ring is preferably installed with a collar-shaped projection. By means of the spacer ring or the spacer with collar-shaped approach manufacturing inaccuracies can be compensated and compensated for acting on the seal between the upset in corresponding geometry surface acting on the lateral surface of the high pressure storage body forces and in particular evenly distributed on the sealing circumference.
Die Klemmkraft am offenen Ende zwischen den beiden Halbschalen zur Fixierung der schalenförmigen Befestigung einer Mantelfläche des Hochdruckspeicherkörpers kann einerseits durch eine Schraubverbindung erzeugt werden und andererseits durch eine Deformation zwischen den offenen Enden der beiden Halbschalen zur Sicherung der Dichtspannung herbeigeführt werden. Wird als Spannelement im Rahmen einer Schraubverbindung eine Spannschraube eingesetzt, so kann diese einerseits mit einer korrespondierenden Mutter vorgespannt werden, andererseits kann zum Beispiel in der unteren der beiden Halbschalen durch eine Materialumformung eine Materialanhäufung ausgebildet werden, in der ein Innengewinde erzeugt wird. Das schraubenförmige Spannelement kann dann unter Verzicht auf eine separate Mutter mit der unteren der beiden Halbschalen verschraubt werden. Des Weiteren kann an der unteren der beiden Halbschalen auch ein Gewindekragen durch Umformung erzeugt werden, in welche das schraubenförmig ausgebildete Spannelement zur Erzeugung einer Klemmkraft eingeschraubt werden kann.The clamping force at the open end between the two half-shells for fixing the cup-shaped attachment of a lateral surface of the high-pressure storage body can on the one hand be produced by a screw connection and on the other hand be brought about by a deformation between the open ends of the two half-shells to secure the sealing stress. If a clamping screw is used as the clamping element in the context of a screw connection, this can be preloaded on the one hand with a corresponding nut, on the other hand, for example in the lower of the two half-shells by a material deformation an accumulation of material can be formed, in which an internal thread is generated. The helical clamping element can then be screwed, dispensing with a separate nut with the lower of the two half-shells. Furthermore, at the lower of the two half shells, a threaded collar can also be produced by deformation, into which the helically shaped clamping element can be screwed in to produce a clamping force.
Bei Ausbildung einer Deformation der beiden offenen Enden der Halbschalen der schalenförmigen Befestigung an der Mantelfläche des Hochdruckspeicherkörpers wird diese Klemmkrafteinleitungsstelle bevorzugt so ausgebildet, dass sich die beiden offenen Enden der Halbschalen an dieser Klemmkrafteinleitungsstelle übergreifen. Dadurch ist das Spiel an der Einleitungsstelle der Klemmkraft in die Befestigung, an der die beiden Halbschalen zuerst ineinander eingehangen oder miteinander verhakt werden, aus der Verbindung herausgedrückt, so dass sich ein fester Sitz der schalenförmigen Befestigung an der Mantelfläche des Hochdruckspeicherkörpers ergibt.When forming a deformation of the two open ends of the half-shells of the cup-shaped attachment to the lateral surface of the high-pressure storage body, this clamping force introduction point is preferably formed so that overlap the two open ends of the half-shells at this clamping force introduction point. As a result, the play at the point of introduction of the clamping force into the fastening, at which the two half shells are first inserted into one another or hooked together, is pushed out of the connection, resulting in a tight fit of the cup-shaped fastening on the lateral surface of the high-pressure accumulator body.
Um auch bei der Montage der schalenförmigen Befestigung an der Mantelfläche des Hochdruckspeicherkörpers eine querkraftfreie Festigung der Hochdruckleitungen an der Mantelfläche des Hochdruckspeichers zu gewährleisten, wird bevorzugt eine Ausnehmung an der Mantelfläche des Hochdruckspeicherkörpers erzeugt. Diese Ausnehmung wirkt mit einem entweder an der oberen Halbschale oder an der unteren Halbschale ausgebildeten Vorsprung zusammen. Die Kombination aus einem an einer der Halbschalen ausgebildeten Vorsprung mit der Ausnehmung an der Mantelfläche des Hochdruckspeicherkörpers bewirkt eine Verdrehfixierung der schalenförmigen Befestigung während der Montage an der Mantelfläche und des Hochdruckspeicherkörpers und insbesondere beim Erzeugen der Vorspannung, sei es durch eine Schraubverbindung, sei es durch eine Deformation der noch offen stehenden Enden der beiden gegeneinander vorzuspannenden Halbschalen.In order to ensure a lateral force-free consolidation of the high-pressure lines on the lateral surface of the high-pressure accumulator even when mounting the cup-shaped attachment to the lateral surface of the high-pressure accumulator body, a recess is preferably produced on the lateral surface of the high-pressure accumulator body. This recess cooperates with a projection formed on either the upper half shell or the lower half shell. The combination of a formed on one of the half-shell projection with the recess on the lateral surface of the high pressure storage body causes a Verdrehfixierung the cup-shaped attachment during assembly to the outer surface and the high-pressure storage body and in particular when generating the bias, either by a screw connection, be it by a Deformation of the still open ends of the two mutually to be biased half shells.
Anhand der Zeichnung wird die Erfindung nach stehend eingehender beschrieben.Reference to the drawings, the invention is described in detail after standing.
Es zeigt:
- Figur 1
- eine Draufsicht auf eine erste Ausführungsvariante einer schalenförmigen Befestigung für eine Hochdruckleitung an der Mantelfläche eines Hochdruckspeicherkörpers,
- Figur 2
- einen Querschnitt durch die in
Figur 1 dargestellte Ausführungsvariante einer schalenförmigen Befestigung für eine Hochdruckleitung an der Mantelfläche eines Hochdruckspeicherkörpers, - Figur 3
- eine Unteransicht der in den
Figuren 1 und 2 dargestellten ersten Ausführungsvariante der schalenförmigen Befestigung einer Hochdruckleitung an der Mantelfläche eines Hochdruckspeicherkörpers, Figur 4- einen Schnitt durch eine weitere Ausführungsvariante einer schalenförmigen Befestigung einer Hochdruckleitung an der Mantelfläche eines Hochdruckspeicherkörpers,
- Figur 5
- eine Unteransicht der in
dargestellten zweiten Ausführungsvariante der schalenförmigen Befestigung einer Hochdruckleitung,Figur 4 - Figur 5.1
- eine Seitenansicht der in
Figur 5 dargestellten zweiten Ausführungsvariante der schalenförmigen Befestigung, - Figur 6
- eine Ansicht der zweiten Ausführungsvariante der schalenförmigen Befestigung von der Oberseite,
- Figur 7
- eine weitere, dritte Ausführungsvariante einer schalenförmigen Befestigung einer Hochdruckleitung an der Mantelfläche eines Hochdruckspeicherkörpers mit einer durch Deformation der offenen Halbschalenenden erzeugten Klemmkrafteinleitungsstelle,
- Figur 8
- eine fertig ausgebildete Klemmkraft-Einleitungsstelle gemäß der in
Figur 7 dargestellten dritten Ausführungsvariante der schalenförmigen Befestigung, - Figur 9
- eine Draufsicht auf die in
Figur 7 dargestellte weitere dritte Ausführungsvariante der schalenförmigen Befestigung, Figur 10- eine weitere, vierte Ausführungsvariante der schalenförmigen Befestigung zwischen einer Hochdruckleitung und der Mantelfläche eines Hochdruckspeicherkörpers und
- Figur 11
- eine Seitenansicht der in
dargestellten weiteren, vierten Ausführungsvariante der schalenförmigen Befestigung zwischen der Hochdruckleitung und dem rohrförmig ausgeführten Hochdruckspeicherkörper,Figur 10 Figur 12- eine Draufsicht auf die in
dargestellte vierte Ausführungsvariante der schalenförmigen Befestigung,Figur 10 - Figur 13
- eine weitere Ausführungsvariante der schalenförmigen Befestigung in Schnittdarstellung,
- Figur 13.1
- eine Seitenansicht der in
Figur 13 dargestellten Ausführungsvariante mit oberhalb der Symmetrieachse angeordnetem Übergriff, - Figur13.2
- eine Draufsicht auf die in
Figur 13 dargestellte Ausführungsvariante und - Figuren 14.2 und 14.2
- eine weitere Ausführungsvariante mit axial zueinander verschieb- und verrastbaren Schalen einer schalfenförmigen Befestigung.
- FIG. 1
- a top view of a first embodiment of a cup-shaped attachment for a high-pressure line on the lateral surface of a high pressure storage body,
- FIG. 2
- a cross section through the in
FIG. 1 illustrated embodiment of a cup-shaped attachment for a high-pressure line on the lateral surface of a high pressure storage body, - FIG. 3
- a bottom view of the in the
Figures 1 and 2 illustrated first embodiment of the cup-shaped attachment of a high-pressure line to the lateral surface of a high pressure storage body, - FIG. 4
- a section through a further embodiment of a cup-shaped attachment of a high-pressure line to the lateral surface of a high pressure storage body,
- FIG. 5
- a bottom view of in
FIG. 4 illustrated second embodiment of the cup-shaped attachment of a high-pressure line, - Figure 5.1
- a side view of in
FIG. 5 illustrated second embodiment of the cup-shaped attachment, - FIG. 6
- a view of the second embodiment of the cup-shaped attachment from the top,
- FIG. 7
- a further, third embodiment variant of a cup-shaped attachment of a high-pressure line to the lateral surface of a high-pressure reservoir body with a clamping force introduction point generated by deformation of the open half-shell ends,
- FIG. 8
- a completed clamping force introduction point according to the in
FIG. 7 illustrated third embodiment of the cup-shaped attachment, - FIG. 9
- a top view of the in
FIG. 7 illustrated further third embodiment of the cup-shaped attachment, - FIG. 10
- a further, fourth embodiment of the cup-shaped attachment between a high-pressure line and the lateral surface of a high pressure storage body and
- FIG. 11
- a side view of in
FIG. 10 illustrated further, fourth embodiment of the cup-shaped attachment between the high pressure line and the tubular high-pressure storage body, - FIG. 12
- a top view of the in
FIG. 10 illustrated fourth embodiment of the cup-shaped attachment, - FIG. 13
- a further embodiment of the cup-shaped attachment in a sectional view,
- FIG. 13.1
- a side view of in
FIG. 13 embodiment shown with arranged above the axis of symmetry attack, - Figur13.2
- a top view of the in
FIG. 13 illustrated embodiment and - FIGS. 14.2 and 14.2
- a further embodiment with axially displaceable and lockable shells of a cup-shaped attachment.
Darstellung gemäß
Nachfolgend wird eine schalenförmige Befestigung 20 beschrieben, die eine Oberschale 22 und eine Unterschale 24 aufweist. Die Oberschale 22 und die Unterschale 24 werden komplementär zueinander ausgelegt, so dass die Ober- beziehungsweise die Unterschale 22, 24 eine Mantelfläche eines rohrförmigen Hochdruckspeicherkörpers 10 in einem Winkel von 180° umschließen. Unter "Halbschalen" wird nachfolgend verstanden, dass die schalenförmige Befestigung 20 zwei schalenförmige Komponenten umfasst, die den rohrförmig ausgebildeten Hochdruckspeicherkörper 10 auch in größeren oder kleineren Umschlingungswinkeln 98 beziehungsweise 100 umschließen. Im montierten Zustand umschließt die schalenförmige Befestigung 20 eine Mantelfläche 12 des rohrförmig ausgebildeten Hochdruckspeicherkörpers 10, bevorzugt entlang des gesamten Umfangs, abgesehen von der Verbindungsstelle zu einer Hochdruckleitung 16. So können zum Beispiel die Halbschalen so ausgeführt sein, dass die Oberschale 22 eine Mantelfläche 12 des Hochdruckspeicherkörpers 10 auch in einem größeren Winkel als 180° umschließt und die Unterschale 24 demzufolge die Mantelfläche 12 des Hochdruckspeicherkörpers 10 in einem geringeren Winkel als 180° umschließt. Selbstverständlich können die Abmessungen hinsichtlich des Umschließungswinkels der Halbschalen 22, 24 der schalenförmigen Befestigung 20 auch umgekehrt ausgebildet sein.Hereinafter, a cup-shaped
Ein Hochdruckspeicherkörper 10, der im Wesentlichen rohrförmig ausgebildet ist, weist eine Mantelfläche 12 auf. Der Hochdruckspeicherkörper 10 ist in einer Wandstärke ausgebildet, die einer Beaufschlagung des Hochdruckspeicherkörpers 10 mit einem Systemdruck zwischen 1600 und 2000 bar standhält. Der Systemdruck wird im Hochdruckspeicherkörper 10 durch ein Hochdruckförderaggregat, wie zum Beispiel eine Hochdruckpumpe, erzeugt, die in den nachfolgend beschriebenen Zeichnungen nicht dargestellt ist. Der Hochdruckspeicherkörper 10 ist symmetrisch zu seiner Symmetrieachse 14 ausgebildet. An der Mantelfläche 12 des Hochdruckspeicherkörpers 10 ist eine im Schnitt dargestellte Hochdruckleitung 16 aufgenommen, die einen Strömungsquerschnitt 18 aufweist und zu einem in
Wie der Darstellung gemäß
An der Mantelfläche 12 des Hochdruckspeicherkörpers 10 ist die schalenförmige Befestigung 20 fixiert, welche die Oberschale 22 und die Unterschale 24 umfasst. Die Oberschale 22 und die Unterschale 24 sind an einer ersten Einleitungsstelle 32 zur Einleitung einer Klemmkraft FK ineinander eingehangen oder miteinander verhakt. Diese Verbindung der Oberschale 22 mit der Unterschale 24 an der ersten Einleitungsstelle 32 erfolgt werkzeuglos. An der der ersten Einleitungsstelle 32 gegenüber liegenden zweiten Einleitungsstelle 34 zur Einleitung der Klemmkraft FK in die schalenförmige Befestigung 20, erstreckt sich zwischen den Enden der Oberschale 22 und der Unterschale 24 ein schraubenförmig ausgebildetes Spannelement 28. Ein Gewindeabschnitt des Spannelementes 28 ist durch Bezugszeichen 52 bezeichnet, eine Mutter, in welche das Spannelement 28 eingreift, durch Bezugszeichen 50 identifiziert. Je nach Anzugsmoment des Spannelements 28 erfolgt ein Spannen der Oberschale 22 gegen die Unterschale 24 der schalenförmigen Befestigung 20 um die Mantelfläche 12 des Hochdruckspeicherkörpers 10. Dabei wird an der ersten Einleitungsstelle 32 eventuell noch vorhandenes Spiel aus der schalenförmigen Befestigung 20 herausgedrückt. Je nach definiertem Anzugsmoment, mit welchem das Spannelement 28 angezogen wird, legt sich die Oberschale 22 der schalenförmigen Befestigung 20 im Bereich einer in der Oberschale 22 ausgebildeten Öffnung 46 unter Ausbildung eines Ringspaltes 48 um eine Schulter 54 oberhalb einer Anstauchung 44. Die Anstauchung 44 hat in der in
Je nach verbleibender Axiallänge des freien Gewindeabschnitts 52 zwischen den Enden der Oberschale 22 und der Unterschale 24 kann die Klemmkraft FK erzeugt werden, wobei die an der ersten Einleitungsstelle 32 und an der zweiten Einleitungsstelle 34 eingeleitete Klemmkraft FK bevorzugt der aufzubringenden Dichtkraft 36 (FD) entspricht. Dadurch ist sichergestellt, dass eine Leckage-dichte Verbindung zwischen der Anstauchung 44 und der in einer zu dieser komplementären Geometrie ausgebildeten Anschlussfläche 43 an der Mantelfläche 12 des Hochdruckspeicherkörpers 10 entsteht.Depending on the remaining axial length of the free threaded
Der in
Aus der Seitenansicht gemäß
Aus der Darstellung gemäß
Gemäß der in
Aus der Darstellung gemäß
Die in der Darstellung gemäß
Darüber hinaus ist an einer Innenseite der Oberschale 22 ein Vorsprung 84 ausgebildet. Der Vorsprung 84 ragt in eine in der Mantelfläche 12 des Hochdruckspeichers 10 angeordnete Ausnehmung 86 hinein. Durch das Zusammenwirken des an der Oberschale 22 ausgebildeten Vorsprungs 84 mit der Ausnehmung 86 in der Mantelfläche 12 des Hochdruckspeicherkörpers 10 ist sichergestellt, dass sich der Hochdruckspeicherkörper 10 bei der Ausbildung der Spannverbindung an der zweiten Einleitungsstelle 34 bei einer Verformung des offenen Endes der Oberschale 22 entsprechend des Verformungsweges 76 nicht relativ verdreht, was zu einer Querkraftbeanspruchung der Hochdruckleitung 16 führen würde. Die Hochdruckleitung 16 ist einerseits durch die Distanzscheibe 72 und andererseits durch den Ringspalt 48 gegen eine Einleitung von Querkräften durch die Oberschale 22 geschützt. Alternativ zur in
Aus
Durch Bezugszeichen 84 ist die Lage des Vorsprungs an der Innenseite der Oberschale 22 angedeutet, welche in Zusammenspiel mit der Ausnehmung 86 an der Mantelfläche 12 des Hochdruckspeicherkörpers 10 als Verdrehsicherung zwischen Oberschale 22 und Hochdruckspeicherkörper 10 bei der Montage fungiert. Die Oberschale 10 und die Unterschale 22 (in
Aus der Darstellung gemäß
Die Oberschale 22 weist im Bereich, in dem die Oberschale 22 die Anstauchung 74 der Hochdruckleitung 16 übergreift, einen domförmigen Ansatz auf. Dort ist die Öffnung 46 ausgebildet. Zwischen der Öffnung 46 und der Mantelfläche der Hochdruckleitung 16 erstreckt sich der Ringspalt 48. Unterhalb der Oberschale 22 ist eine Distanzscheibe 92 mit kragenförmigem Ansatz angeordnet, die die Hochdruckleitung 16 umschließt. Die Distanzscheibe 72 stützt sich einerseits auf der Schulter 54 der Anstauchung 74 mit Kegelfläche ab und ist andererseits von der Oberschale 22 umschlossen. Der kragenförmige Ansatz der Distanzscheibe 92 gemäß der Darstellung in
In der in
Während in der in
Die in
Aus
Der Darstellung gemäß der
Aus der Darstellung gemäß
Claims (9)
- Device (20) for connecting a high-pressure line (16) to a tubular high-pressure accumulator body (10), in the wall (40) of which at least one connecting bore (42) for the high-pressure line (16) is formed, one end (44, 64, 74) of the high-pressure line (16) being surmounted by a half-shell (22, 24) of a shell-shaped fastening (20) surrounding the high-pressure accumulator body (10), the shells (22, 24) being braced with respect to one another, characterized in that the shell-shaped fastening (20) comprises an upper shell (22) and a lower shell (24) which are hooked together with one another, suspended one in the other or inserted one into the other at a first introduction point (32) for a clamping force Fk.
- Device according to Claim 1, characterized in that the half-shells (22, 24) are braced with respect to one another at a second introduction point (34) for a clamping force FK by means of a tension element (28) or are braced on a surface area (12) of the high-pressure accumulator body (10) via a clamping (78) which is free of tension elements.
- Device according to Claim 1, characterized in that a surface area (12) of the high-pressure accumulator body (10) has at least one recess (86), into which at least one projection (84) formed on one of the half-shells (22, 24) engages as an anti-twist device.
- Device according to Claim 3, characterized in that the at least one recess (86) of the high-pressure accumulator body (10) and the at least one projection (84) formed on one of the half-shells (22, 24) form an anti-twist device in any circumferential angle position with respect to the high-pressure accumulator body (10).
- Device according to one of the preceding claims, characterized in that the first force introduction point (32) for the clamping force FK is designed as a surmount (60) at which a surmounting end (80) on one of the half-shells (22, 24) surrounds a surmounted end (82) of one of the two half-shells (22, 24).
- Device according to Claim 1, characterized in that the end of the high-pressure line (16) is designed as an upset (44), as a rounded upset (64) or as a frustonical upset (74).
- Device according to Claim 6, characterized in that the end (44, 64, 74) of the high-pressure line (16) has a shoulder (54) at which the sealing force FD of the shell-shaped fastening (20) is introduced into the high-pressure line (16).
- Device according to Claim 7, characterized in that a spacer washer (72) or a spacer washer (92) having a collar-shaped extension is received above the end (44, 64, 74) of the high-pressure line (16).
- Device according to Claim 2, characterized in that the tension element (28) of the second introduction point (34) of the clamping force FK is screwed into a threaded collar (90) provided with an internal thread (68) or into a material accumulation (66) in one of the half-shells (22, 24).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102006017900A DE102006017900A1 (en) | 2006-04-13 | 2006-04-13 | Fastening device for high-pressure lines to a high-pressure accumulator |
PCT/EP2007/051493 WO2007118724A2 (en) | 2006-04-13 | 2007-02-16 | Device for securing high-pressure lines to a high pressure accumulator |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2010779A2 EP2010779A2 (en) | 2009-01-07 |
EP2010779B1 true EP2010779B1 (en) | 2010-04-28 |
Family
ID=38235382
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP07704616A Not-in-force EP2010779B1 (en) | 2006-04-13 | 2007-02-16 | Device for securing high-pressure lines to a high pressure accumulator |
Country Status (7)
Country | Link |
---|---|
US (1) | US20090243285A1 (en) |
EP (1) | EP2010779B1 (en) |
JP (1) | JP2009533591A (en) |
CN (1) | CN101421507B (en) |
AT (1) | ATE466188T1 (en) |
DE (2) | DE102006017900A1 (en) |
WO (1) | WO2007118724A2 (en) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102008007904B4 (en) | 2008-02-06 | 2013-01-31 | Hugo Kern Und Liebers Gmbh & Co. Kg Platinen- Und Federnfabrik | Device for connecting an injector line to a high-pressure pipe |
EP2208882A1 (en) * | 2009-01-14 | 2010-07-21 | Continental Automotive GmbH | Fluid injector and fluid injector assembly |
DE102011002996A1 (en) * | 2011-01-21 | 2012-07-26 | Robert Bosch Gmbh | Fuel injector with improved high pressure connection |
DE102012209421A1 (en) | 2012-06-04 | 2013-12-05 | Robert Bosch Gmbh | Device for metering fuel |
DE102012216236A1 (en) | 2012-09-13 | 2014-03-13 | Robert Bosch Gmbh | Holder for fastening a tubular component to a mounting structure |
JP6418038B2 (en) * | 2014-06-09 | 2018-11-07 | 豊田合成株式会社 | Fuel supply device |
DE102015205980A1 (en) | 2015-04-02 | 2016-10-06 | Robert Bosch Gmbh | Fuel injection system and hydraulic connection to a fuel injection system |
GB201603445D0 (en) * | 2016-02-29 | 2016-04-13 | Delphi Internat Operations Luxembourg S À R L | Fuel rail clamping arrangement |
Family Cites Families (15)
Publication number | Priority date | Publication date | Assignee | Title |
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DE2543767A1 (en) * | 1975-10-01 | 1977-04-14 | Zinser Textilmaschinen Gmbh | PROCESS AND DEVICE FOR PNEUMATICALLY RELEASING AND SUCTIONING A BROKEN END OF THREAD |
US4948293A (en) * | 1988-08-30 | 1990-08-14 | Smith Allan L | Connector apparatus and method for manufacturing an irrigation apparatus |
JP3682791B2 (en) * | 1995-10-17 | 2005-08-10 | 株式会社デンソー | Accumulated fuel injection system |
JP3352350B2 (en) * | 1997-03-04 | 2002-12-03 | 臼井国際産業株式会社 | Common rail |
JP3819108B2 (en) * | 1997-04-23 | 2006-09-06 | 臼井国際産業株式会社 | Common rail |
JP3093203B1 (en) * | 1999-06-10 | 2000-10-03 | 前澤給装工業株式会社 | Saddle faucet |
DE19936534A1 (en) * | 1999-08-03 | 2001-03-01 | Bosch Gmbh Robert | High pressure fuel accumulator |
JP2001193889A (en) * | 2000-01-11 | 2001-07-17 | Osaka Gas Co Ltd | Fixing method of saddle shaped joint and saddle-shaped joint fixing clamp |
US6340059B1 (en) * | 2000-05-09 | 2002-01-22 | Warren C. Bethea | Threadless sprinkler head assembly |
DE20008378U1 (en) * | 2000-05-10 | 2001-10-11 | Voss Armaturen | Snap-in line connector, especially for fuel lines |
JP4438450B2 (en) * | 2003-04-07 | 2010-03-24 | 株式会社デンソー | Piping joint device and assembly method thereof |
JP2005009358A (en) * | 2003-06-17 | 2005-01-13 | Aisin Takaoka Ltd | Common rail and its manufacturing method |
US7018137B2 (en) * | 2004-06-30 | 2006-03-28 | Omega Tools, Inc. | Apparatus and process for installing “T” couplings on underground pipe |
DE602005002368T2 (en) * | 2005-07-08 | 2008-05-29 | C.R.F. Società Consortile per Azioni, Orbassano | Arrangement for connecting a fuel reservoir for fuel under pressure and at least one injector, for an internal combustion engine |
EP1746282B1 (en) * | 2005-07-19 | 2008-07-02 | Siemens Aktiengesellschaft | Connector and system |
-
2006
- 2006-04-13 DE DE102006017900A patent/DE102006017900A1/en not_active Ceased
-
2007
- 2007-02-16 JP JP2009504659A patent/JP2009533591A/en active Pending
- 2007-02-16 DE DE502007003604T patent/DE502007003604D1/en active Active
- 2007-02-16 US US12/295,668 patent/US20090243285A1/en not_active Abandoned
- 2007-02-16 WO PCT/EP2007/051493 patent/WO2007118724A2/en active Application Filing
- 2007-02-16 CN CN2007800131171A patent/CN101421507B/en not_active Expired - Fee Related
- 2007-02-16 AT AT07704616T patent/ATE466188T1/en active
- 2007-02-16 EP EP07704616A patent/EP2010779B1/en not_active Not-in-force
Also Published As
Publication number | Publication date |
---|---|
JP2009533591A (en) | 2009-09-17 |
DE102006017900A1 (en) | 2007-10-25 |
DE502007003604D1 (en) | 2010-06-10 |
EP2010779A2 (en) | 2009-01-07 |
CN101421507A (en) | 2009-04-29 |
CN101421507B (en) | 2011-08-17 |
WO2007118724A3 (en) | 2008-02-14 |
ATE466188T1 (en) | 2010-05-15 |
US20090243285A1 (en) | 2009-10-01 |
WO2007118724A2 (en) | 2007-10-25 |
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