EP1985738B1 - Method and device for wet treating string-shaped textiles - Google Patents
Method and device for wet treating string-shaped textiles Download PDFInfo
- Publication number
- EP1985738B1 EP1985738B1 EP08102263A EP08102263A EP1985738B1 EP 1985738 B1 EP1985738 B1 EP 1985738B1 EP 08102263 A EP08102263 A EP 08102263A EP 08102263 A EP08102263 A EP 08102263A EP 1985738 B1 EP1985738 B1 EP 1985738B1
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- EP
- European Patent Office
- Prior art keywords
- transport
- rope
- nozzle
- strand
- section
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/28—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics propelled by, or with the aid of, jets of the treating material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/20—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B1/00—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
- B05B1/14—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means with multiple outlet openings; with strainers in or outside the outlet opening
- B05B1/20—Arrangements of several outlets along elongated bodies, e.g. perforated pipes or troughs, e.g. spray booms; Outlet elements therefor
- B05B1/205—Arrangements of several outlets along elongated bodies, e.g. perforated pipes or troughs, e.g. spray booms; Outlet elements therefor characterised by the longitudinal shape of the elongated body
- B05B1/207—Arrangements of several outlets along elongated bodies, e.g. perforated pipes or troughs, e.g. spray booms; Outlet elements therefor characterised by the longitudinal shape of the elongated body the elongated body being a closed loop
Definitions
- the invention relates to a device for wet treatment of strand-like textile material with a closed container, with a transport nozzle assembly which is acted upon by a gaseous transport medium under the action of which in the form of a fabric strand through the transport nozzle assembly and the container guided textile material in a transport direction is conveyed and with a Device for applying a liquid treatment agent in atomized form on the running goods strand in the areas of the transport nozzle arrangement.
- the invention relates to a method for wet treatment of rope-shaped textile material, in which the product strand is passed through a gaseous transport medium acted upon transport nozzle assembly and conveyed in this in a transport direction.
- the transport of the strand-like piece goods is carried by a gas flow generated by a blower and a transport nozzle arrangement is applied, which includes a Venturi transport nozzle with an annular gap, ie a so-called jet apparatus.
- a transport nozzle arrangement which includes a Venturi transport nozzle with an annular gap, ie a so-called jet apparatus.
- jet treatment machines can be found, to name but a few examples, in the following documents: EP 0078022 B2 . DE 41 19 152 C2 . DE 197 28 420 D2 . DE 199 24 743 A1 . EP 1526205 A2 . DE 10349374 A1 . DE 10 2005 022 453 B3 . EP 1 672 111 A2 and DE 199 24 180 A1 ,
- the supply of the gas stream causing the transport of the goods strand takes place in the housing of the respective transport nozzle.
- the transport nozzle can either be preceded by a driven or free-running deflection roller or else the deflection roller is equipped both with a drive and with a freewheel device.
- the device according to the invention has the features of claim 1.
- a corresponding inventive wet treatment process for textile goods is the subject of claim 22.
- a device for applying a liquid treatment agent in atomized form is provided on the running goods strand in the areas of a transport nozzle arrangement having a Venturi transport nozzle.
- This device for applying the treatment agent is adapted to apply in two, in the transport direction of the goods strand spaced sections before and after the nozzle ring gap treatment agent, each in a strand of material at least partially annular form enclosing the goods strand, wherein in one between the two sections lying intermediate region of the fabric strand is acted upon by the gaseous transport medium.
- the two sections are each assigned jet nozzles for the treatment agent, which are arranged with their respective nozzle axis adjustable at least in its angular position to the transport nozzle axis.
- FIG. 1 is an embodiment of an apparatus according to the invention in the form of a high-temperature Shalemaschine illustrated how they in their basic structure in the DE 10 2005 022 453 B3 the applicant is described.
- FIG. 1 For a more detailed description of the parts of this piece dyeing machine which are not essential to the present invention, reference is made to this document.
- the piece dyeing machine has a treatment vessel 1 designed as a cylindrical vessel, which is pressure-tightly sealed at its two end faces by welded dished ends.
- a treatment vessel 1 designed as a cylindrical vessel, which is pressure-tightly sealed at its two end faces by welded dished ends.
- the goods memory generally designated 2 is defined by two parallel side walls 3, of which in FIG. 1 only one is shown and bounded by a bottom wall 4, which is connected to the side walls 3.
- the bottom wall 4 is formed as a sliding floor by FTFE rods arranged in parallel or by design with FTFE tiles in a conventional manner, both versions allow draining excess treatment liquor in the designated 5 space below the bottom wall 4 in the treatment tank 1.
- the side walls 3, which are also referred to as goods storage boundary walls, are each formed on their inside with a PTFE coating or as solid plate parts, such that, as in the case of the bottom wall 4, a friction-reducing arrangement results.
- An inner cover 6 is connected to the side walls 3, so that the goods storage has a substantially U-shaped configuration with a fabric strand inlet opening 7 and a fabric strand outlet opening 8.
- the goods storage device 2 contained in the treatment container 1 generally has in each case a same axial goods storage width which, with a treatment diameter of approximately 2250 mm, can typically be 800 mm or more.
- each of the goods storage 2 performs a closed with a removable pressure-tight closure 9 loading and unloading, which is arranged approximately at the height of the horizontal diameter plane 10 of the treatment container 1.
- a liquor receptacle 11 is provided, which is connected to the container interior and intended to receive the effluent from the textile product treatment (liquor).
- the content of the fleet receiving container 11 is dimensioned such that the total amount of liquor minus the liquor fraction carried by the textile product can be absorbed without the goods moving in the respective goods store coming into contact with a liquor level outside the goods.
- each goods storage 2 a welded to the jacket of the treatment tank 1 cylindrical pipe socket 12 in the container interior, which is vertically aligned with its axis 13 and with this in the symmetry center plane of the goods storage 2 lies.
- the pipe socket 12 carries at the end an annular flange 14, on which a blower unit 15 is placed.
- the blower unit 15 has an upper housing part 16 with an impeller housing 17 which includes a Radialgebläselaufrad 18 which rotates about a coaxial with the axis 13 of the pipe socket 12 axis of rotation and is coupled with an attached to the upper housing part 16 electric motor 19.
- the electric motor 19 is a speed-controllable three-phase motor for converter operation, which is designed to control the transport gas flow rate required in each case.
- the gaseous medium conveyed by the fan impeller 18 is diverted into an outer flow channel 20 which is coaxial with the axis 13 and produces a pressure-side connection with the impeller housing 17.
- a part of the lower housing part of the fan unit 15 forming, with a small radial distance inserted cylindrical inner shell 21 is rotatably mounted, which is aligned coaxially with the axis 13.
- the inner shell 21 is sealed at the edge against the annular flange 14 via a seal formed, for example, as a labyrinth seal or as a grooved collar, and radially rotatably supported by a suitable profile on the annular flange 14 and suspended axially.
- a seal formed, for example, as a labyrinth seal or as a grooved collar and radially rotatably supported by a suitable profile on the annular flange 14 and suspended axially.
- Coaxially to the axis 13 extends in the inner casing 21 an inner, provided with a suction cone flow channel 22, which leads to the Gebläselaufradeintritt as suction, forms the intake and opens at its opposite end in the interior of the treatment tank 1.
- the inner coaxial flow channel 22 bounded with the inner shell 21 on its outer side a cylindrical continuation 20a of the outer flow channel 20.
- the blower unit 15 can be removed from the annular flange 14 as a whole and replaced if necessary by a blower unit of different performance or delivery characteristics.
- the tubular fabric strand inlet part 23 (FIG. FIG. 2 ) formed as a Venturi ring nozzle transport nozzle 25 of a generally designated 26 transport nozzle assembly rotatably connected.
- the fabric strand inlet part 23, which is designed essentially as a 60 ° pipe bend, has a fabric strand inlet opening 24, which is at the greatest possible distance from the container diameter plane 10 (FIG. FIG. 1 ) is arranged so as to provide a favorable withdrawal angle of in FIG. 1 to ensure at 250 indicated endless strand of goods from the goods strand outlet opening 8 of the goods storage 2 and to make room forressstrangleit Roaden.
- the Rushstrangeinlaufteil 23 leads to an inlet nozzle part 27 of the Venturi transport nozzle 25, which can also be referred to as a jet apparatus.
- a substantially circular frustum-shaped Einströmdüsenformteil 28 is sealed, which is coaxial with the outlet-side transport nozzle axis 29 and surrounds the inlet nozzle member 27 at a radial distance.
- the Einströmdüsenformteil 28 is designed aerodynamically on its outer side and sealed at 30 with a rounded, molded end part sealed to theêtstrangeinlaufteil 23 outside.
- the Einströmdüsenformteil 28 could also be connected to the inlet nozzle part 27.
- the Einströmdüsenformteil 28 and the inlet nozzle member 27 are enclosed by a coaxial to the transport nozzle axis 29 cylindrical nozzle housing 31 which extends with its inner wall at a radial distance from the nozzle molding 28 and sealed to the inner shell 21 is connected.
- Theêtstrangeinank 23 and the Einströmdüsenformteil 28 thus limit in the FIG. 2 apparent manner with the transport nozzle housing 31 a Transportmediumseinströmkanal 32 which is connected to the pressure channel 20a of the blower unit 15.
- an edge-sealed, substantially funnel-shaped or trumpet-shaped outer nozzle molding 33 is arranged, which defines together with the Einströmdüsenformteil 28 a coaxial to the transport nozzle 29 guide channel with an annular gap 34.
- the guide channel and the annular gap 34 are thus connected via the pressure channels 20a, 32 to the pressure side of the fan unit 15 and are acted upon from this with a transport gas stream, the in FIG. 2 indicated by arrows 360.
- the radial width of the guide channel and the annular gap 34 can be changed by axial displacement of the outer nozzle molding 33 in the transport nozzle housing 31 and adjusted to the most favorable operating conditions, as shown by the FIG. 10 will be explained below.
- Both nozzle mold parts 28, 33 are, for example, sheet metal shaped parts, which are made of sheet steel or plastic and of which the outer nozzle molding 33 has an outer flange 35 formed on the edge, with which he axially adjustable against the inner wall of the transport nozzle housing 31 is sealed.
- Both nozzle moldings 28, 33 are designed so that the respectively desired, in FIG. 2 at 36 indicated beam angle of the Venturi transport nozzle 25 with the transport nozzle axis 29 results. This beam angle is usually in the range of 10 ° to 30 °, preferably 15 ° to 25 °. If necessary, it can also be adjusted by appropriate design of the nozzle mold parts 28, 33.
- the diffuser 39 is followed by a coaxial transport tube 40 of larger diameter ( FIG. 1 ), which in turn opens into a discharge bend 41 of larger diameter, which together with the transport tube 40 forms a transport path and can initiate the exiting goods strand 250 into the storage inlet opening 7.
- the outlet bend 41 opens, as seen from FIG. 1 can be seen at a small distance above the boundary of the inlet opening 7, to which it is aligned approximately parallel to the opening side.
- the inlet part 37 of the mixing section 38 is sealed to a ring plate 42 ( FIG. 2 ), which is sealed and detachably flanged on the front side of the transport nozzle housing 31.
- the cylindrical transport nozzle housing 31 two separate injection jet nozzle systems 43, 44 are provided, which are at an axial distance along the transport nozzle axis 29 and are arranged coaxially thereto.
- the first injection jet nozzle system 43 has a cylindrical treatment agent or liquor distributor ring 45, which is externally placed on the inlet nozzle part 27 and arranged in the space between the inlet nozzle molding part 28 and the nozzle inlet part 27.
- the Fleet distribution ring 45 has a sealed through the transport nozzle housing 31 outwardly guided connection piece 46 and carries in the example. From FIG. 3A a number - in the present non-limiting embodiment 6 - flat jet nozzles 47, which are each connected via a ball joint 48 with the Fleottenverteilerring 45.
- the jet nozzles 47 are radially outwardly through the Einströmdüsenformteil 28 against the arrows 360 in FIG. 2 Shielded transport gas stream shielded and spray them on the connecting piece 46 and the Fleet distributor ring 45 supplied treatment agent (liquor) on the emerging from the inlet nozzle part 27 goods strand 250 at a predetermined jet angle in atomized form before the strand 250 exits the Einströmdüsenformteil 28 and with the Transport gas flow from the annular gap 34 is acted upon.
- the jet angle which the jet nozzles 47 enclose with the transport nozzle axis 29, can be adjusted via the ball joints 48. As a rule, it is equal to and smaller than 90 ° for all jet nozzles 47. It is preferably in the range between 10 ° and 30 °, in particular between 15 ° and 25 °. Since the apex of the beam angle of the jet nozzles 47 in the in FIG. 1 indicated by an arrow 480 transport direction of the fabric strand 250, the Flottenbeaufschlagung the continuous strand of goods 250 results in a force component in the goods strand transport direction 480, the Promotion of the strand of goods in FIG. 1 supported in a clockwise direction. A second component of the jet nozzles 47 annularly arranged around the cloth strand 250 is directed radially and endeavors to center the continuous strand of goods to the transport nozzle axis 29.
- the first injection jet nozzle system 43 described lies in a first section I of the transport nozzle arrangement 26, which extends approximately from the liquor distributor ring 45 to the mouth of the inflow nozzle molding 28 in the transport direction 480 of the product strand 250.
- Section I concludes as follows FIG. 2 can be seen, a second section II or intermediate region in the transport nozzle assembly 26 in the transport direction 480, in which the continuous product strand 250 is acted upon by the emerging from the annular gap 34 transport gas stream.
- the product strand 250 enters a third section III of the transport nozzle arrangement 26, which extends approximately between the outer nozzle molding 33, ie the boundary formed by the annular gap 34, to the end of the Mischuiteneinvierteils 37 in the transport direction 48.
- the second injection jet nozzle system 44 is arranged, which has a treatment agent or Fleet distributor ring 49 coaxial with the transport nozzle axis 29, which is housed in the space enclosed by the outer nozzle molding 33, the transport nozzle housing 31 and the annular plate 42 and in the illustrated embodiment has a larger diameter than the Fleet distribution ring 45 of the first jet nozzle system 43.
- the second fleet distribution ring 49 is with a axially aligned connection piece 50 connected to the liquor supply, which is sealed by the annular plate 42 is guided to the outside and together with others, in FIG. 2 not shown means for supporting the Fleottenverteilerrings 49 is used.
- the liquor distributor ring 49 is connected via connecting struts 500 in the transport nozzle housing 31 peripherally sealed axially displaceably mounted outer nozzle member 33, so that by an axial adjustment of Flottenverteilerrings 49 and the nozzle molding 33 can be adjusted in the axial direction, as shown in detail with reference to FIG. 10 will be explained.
- the Fleet distribution ring 49 carries around its circumference distributed a number - in the present non-limiting embodiment 6 - Injection jet nozzles 51, which are each connected via ball joints 52 with the fleet distribution ring 49.
- the beam angle, which the jet nozzles 51 enclose with the transport nozzle axis 29, can be adjusted via the ball joints 52.
- the beam angle is less than 90 ° and its vertex is as out FIG. 2 to be seen, directed so that the exiting from the jet nozzles 51 fleet beams transmitted in the transport direction 480 of the strand of goods 250 facing force component on the continuous strand of goods, which contributes to the promotion of the strand of goods in the transport direction 480.
- the jet nozzles 51 which are uniformly distributed around the fabric strand, produce force components which act radially on the fabric strand and which effect or at least support the centering of the fabric strand in the third section III relative to the transport nozzle axis 29.
- the jet nozzles 51 of the second injection nozzle system 44 also carry the treatment agent (liquor) in atomized form onto the surface of the product strand 250 by the product strand is annularly enclosed by the order area.
- the fan unit 15 sucks via a filter element 54 (FIG. FIG. 1 ) and through the flow channel 22 gaseous transport medium (usually an air / water vapor mixture) from the interior of the container 1 and generates the pressure side a transport medium flow, the annular gap 34 of the transport nozzle 25 acts on the flow channels 20 a, 32, as in FIG. 2 indicated by the arrows 360.
- gaseous transport medium usually an air / water vapor mixture
- the number of jet nozzles 47 is, depending on, for example, the diameter of the strand of goods, the goods flow speed and the like, appropriately selected.
- the jet nozzles may be bevel jet nozzles, flat jet nozzles, arcuate curved jet nozzles or be designed otherwise appropriate purpose to produce a uniform, the strand of goods around closing order and impact area on the strand surface.
- the product strand 250 passes through an area in which it is exposed only to the application of the exiting from the annular gap 34 transport gas flow. In this area there is an optimal transmission the flow energy of the transport gas flow on the goods strand 250 and indeed around the entire surface of the passing strand of goods, as is apparent from FIG. 4A can be seen.
- the distribution of the treatment liquor applied in the first section I is also conveyed, as shown in FIG FIG. 4 is indicated by the axially enlarged annular impact area 61.
- the transport gas flow increases this area of action in the axial direction and supports the uniform distribution of the applied treatment agent in the entire strand of goods.
- the product strand 250 passes through the section III, in which a new treatment agent or liquor is applied to the product strand 250, as shown in FIG Figure 5, 5A is illustrated.
- the liquor application is again carried out by evenly distributed around the fabric strand arranged jet nozzles 51 in a ring of goods enclosing the product area 62.
- the jet nozzles 51 can, as previously noted, be adjusted via the associated ball joints 52 in their beam direction with respect to the transport nozzle axis 29, which is Also, the impact area 62 extending around the continuous strand of goods 250 can be influenced.
- the area of action 62 extends in the transport direction 480 into the mixing section 38, where it can extend to its axial center or even further.
- the jet nozzles 51 may in particular cases also be unevenly distributed along the circumference, wherein the arrangement may also be made such that jet nozzles of different type and different beam shape interact with each other. It is also conceivable that the jet nozzles are not connected to a single Flottenverteilerring 45 and 49, but that a plurality of radially or axially staggered arranged fleet distribution rings in the section I and / or the section III can be provided.
- the treated fabric strand After leaving the mixing section 38, in which once again an internal mixing of the treatment liquor streams and the transport gas streams takes place in the product strand, the treated fabric strand enters the diffuser 39.
- an opening of the rope-shaped product because due to the increasing flow cross-section is a reduction in the flow velocity of the transport gas flow and the results within this transport gas flow atomized treatment liquor, which condenses on the surface of the textile by coalescence.
- This process is for the uniformity of the treatment fleet order on the running goods strand 250 is an important function section.
- known devices collected namely not absorbed by the fabric strand and not carried by the fabric strand treatment liquor in the lower part of the transport route, from where they fleet as in theress appointment occurs, so that then several strand circulations are required for distribution to the entire Textilgutpartie.
- Such compensation times are not required in the inventive design of the nozzle assembly 26 and the above described nozzle arrangement in the above method according to the invention, because an optimal distribution of the treatment liquor is achieved by the nozzle assembly 26 by the inflowing treatment liquor as well as the inflowing transport gas flow in terms of each treated textile and each of the refining sections to be performed can be appropriately regulated.
- FIG. 7 illustrates perspectively and schematically the jet pattern when using flat jet nozzles for the jet nozzles 47 and / or 51.
- the flat jet nozzles here the jet nozzles 47, are arranged around the cloth strand 250.
- Their individual jet images enclose the product strand, forming quasi a liquor film around the product strand and the jet images in the region of impact with the surface of the product strand 250 overlap marginally or lie at least close to one another. If one considers the vector diagram which results from the jet angle of the jet nozzles 47 to be taken from the figure, it can be seen that the individual beams exert a force component 47a acting in the transport direction 48 and a force component 47b acting radially inward on the product strand 250.
- the radially inwardly directed force components 47b cause or at least support the centering of the goods strand while the force components 47a acting in the transport direction make a contribution to the advancing movement of the product strand.
- FIG. 8 in which an example of a modified embodiment of the jet nozzles 47, 51, here in turn on jet nozzles 47, illustrated by way of example is shown.
- FIG. 7 In place of the flat spray nozzles FIG. 7 are shown nozzles with arc segment-shaped form of beam propagation. Due to this arc segment-shaped arrangement of the jet pattern of the individual jet nozzles 47, the beam area surrounding the product strand 250 is enlarged in the circumferential direction, so that the number of jet nozzles 47 (51) can be reduced.
- FIG. 9 is the HT piece dyeing machine after FIG. 1 with the in FIG. 1
- FIG. 9 illustrates main control devices omitted to explain the basic operation in greater detail.
- Pieces of natural or synthetic fiber material in strand form are treated in such a machine.
- the products required for finishing the textile goods, chemicals and dyes are injected in a minimum amount of application, whereby the order is made on the running strand of goods depending on absorption capacity and carrying capacity or after specification of the respective treatment stage.
- the application methods are regulated in such a way that the finishing effects are reproducibly achieved, with the utmost care of the goods and with the maintenance of the required quality of goods in terms of the authenticity level and the technological values of the piece goods.
- FIG. 9 are therefore only necessary for the understanding of the function necessary reference numbers FIG. 1 accepted.
- the device comprises an electronic control unit 65, which controls the electric motor of the fan unit 15 and the various pumps and valves controls that are required to operate the device.
- control unit 65 at 66 user information, for example, regarding the product to be treated, the recipes and treatment steps to be used, be entered, while on the other hand an interactive interface for the user is present.
- the treatment liquor cycle 67 includes a liquor circulation pump 68 and a heat exchanger 69 and leads from the liquor receptacle 11 to a treatment agent supply line 70, from which the transport nozzle assemblies 26 of the individual goods storage are supplied with the treatment agent.
- a shut-off valve 71 and a liquor drain valve 72 In the treatment liquor circuit 67 are a shut-off valve 71 and a liquor drain valve 72. To him an approach-Nachsatz matterser 73 with a metering pump 74 is connected.
- a bypass line 76 containing a shut-off valve 75 allows treatment liquor circulation separate from the treatment tank 1, as required for certain treatment steps.
- From the treatment agent supply line 70 go via shut-off valves / control valves 77, 78 from the supply lines to the Fleottenverteilringen 45, 49, which are connected via the connecting pieces 46 and 50, respectively.
- an additional jet nozzle 79 is arranged in the container 1, which allows to act on the product strand exiting the goods storage 2 250 with treatment liquor.
- This additional liquor spray can be controlled via a control valve 80 located in a conduit 81 outgoing from the treating agent supply line 70. From the line 81 also goes through a shut-off and control valve 82, the supply line for another jet nozzle 83 from which allows the strand of goods 250 at its entry in the goods storage 2 additionally spray with treatment liquor.
- the supply of treatment liquor to the liquor distribution ring 45 of the first section I is controlled by the control valve 77 by pressure setting according to the characteristic in the pressure / flow diagram of the jet nozzles. The same applies to the supply of the treatment liquor to the second Fleet distribution ring 49, which is regulated in accordance with the control valve 78.
- the control valve 80 for influencing the treatment liquor dispensing by the additional jet nozzle 79 is e.g. used in washout of reactive dyeings and in cooperation with the free-running pressure roller 56, which is pivoted to bear against the guide roller 55 back.
- the control valve 82 is primarily used for the additional treatment liquor spray on the garment stranded in the fabric storage line during the wetting phase, namely those articles that tend to be initially rigid due to the fibrous material and weave structure.
- the liquor circulation pump 68 is regulated as a function of the treatment liquor quantity to be transferred in the transport nozzle arrangement 26 to the sum of the liquor quantities in the first and third sections I and III, the distribution of the jet resolution in the areas of the commodity strand surface being from the pressure / flow diagram and the velocity ranges of the incident jet drops are taken.
- the axis-parallel velocity component corresponding to 47a do not exceed a maximum difference as a relative speed to the line speed, depending on the surface structure and sensitivity of the textile product.
- a jet pressure minus the static system pressure of the machine, can be from 2 to 4 bar.
- permissible treatment agent pressure in the transport nozzle arrangement 26 pressure in the liquor distributor ring 45, 49
- a further control fitting in the inflow conduit 70 to the transport nozzle assembly 26 is required .
- the volume flow for the 1st and 2nd sections is 83.2 Ltr / min.
- the liquor pump 62 controls the required speed, which is lower than the underlying synchronous speed of 3000 rpm at 50 Hz, for the 2-pole three-phase motor for inverter operation.
- blower motor 19 When blower motor 19, the control is carried out such that the impeller speed is up-regulated to the predetermined goods speed, so that the operating point available for this purpose as an intersection point on the characteristic for the intake with the coordinates for the flow in m 3 / s and for the total pressure increase in mbar results.
- the shaft power belonging to the characteristic curve can be used as a guideline for the volume flow.
- the volume flow for the 1st and 2nd section is 97.24 Ltr / min, or for the flow rate of 5.83 m 3 / h, the regulation of the liquor pump 68 is analogous to article 1 described.
- the volume flow for the 1st and 2nd sections is 42.35 ltr / min.
- the regulation of the liquor pump 68 mutatis mutandis as described to Article 1 and 2.
- FIG. 11 is an embodiment of the transport nozzle assembly 26 according to FIG. 2 described, in which the outer nozzle molding 33 is arranged axially displaceable. Same parts are denoted by the same reference numerals as in FIG FIG. 2 designated and not explained again.
- the jet nozzles 51 are connected via ball joints 52 to the liquor distributor ring 49 of the third section III.
- the Fleet distributor ring 49 is connected to the outer nozzle molding 33 via struts 500, so that by an axial displacement of Fleottenverteilerrings 49, the outer nozzle molding from the position shown in the position illustrated in dashed lines FIG. 10 can be moved.
- the beam width of the exiting from the annular gap 34 Transportgasstroms depending on the blower output and article range of textile products, are adjusted by axial displacement of the outer nozzle molding 33 usually as a single setting. Since the yarn strand speed depends on the transport gas flow reaching the goods train, changing operating conditions which depend on the respective gas state within the vessel 1 are to be considered on the basis of the characteristic curve of the blower unit 15.
- actuators acting on the connecting piece 50
- axial actuators of Fleottenverteilerrings 49 act.
- the actuators may be controlled by the control unit 65 (FIG. FIG. 9 ).
- an actuating mechanism which has a conical annular plate 85 which is displaceable parallel to the transport nozzle axis 29 via two offset by 180 ° from each other, sealed by the annular plate 24 performed adjusting bolt is stored.
- a mounted on the ring plate 24 Verstellspindel 89 is coupled via a pivotally mounted at 87 two-armed lever 88, which allows the conical ring plate 85 to be adjusted axially.
- the jet nozzles 51 are each attached via a bush 90, such that upon axial adjustment of the ring disk 85, a displacement of the bushing 90 on the threaded connection piece of the respective jet nozzle 51 takes place.
- the available beam angle range for the jet nozzles 51 is in the selected embodiment for the steel angle without angular deflection 45 ° and can this purpose in an angular range of max. 30 ° can be adjusted according to a beam angle to the transport nozzle axis 29 ° from 75 ° to 15 °.
- FIG. 12 shows the spray areas of the individual, evenly distributed around the product strand 250 arranged jet nozzles 51 again in a schematic representation. From this representation, it can be seen that the spray areas in the edge zones overlap and total completely enclose the goods strand 250 on all sides.
- the jet nozzles 47, 51 assigned to the two sections I and III are shielded from the transport gas flow by the inlet nozzle molding 28 and the outer nozzle molding 33, respectively.
- These shields can have bypass openings in at least one of the two sections I, III, through which gaseous transport medium for flushing the jet nozzles 47 or 51 can flow.
- Such a bypass opening is, for example, indicated at 92 and 93, respectively.
- the jet angles which include the jet nozzles 47, 51 in the first and second sections I and III, respectively, with the transport nozzle axis 29 may be the same or different from each other.
- the jet nozzles 47 may have a jet angle which is substantially equal to the angle of attack, with which the transport air stream emerging from the annular gap 34 flows against the product strand 250.
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Abstract
Description
Die Erfindung betrifft eine Vorrichtung zur Nassbehandlung von strangförmigem Textilgut mit einem geschlossenen Behälter, mit einer Transportdüsenanordnung, die mit einem gasförmigen Transportmedium beaufschlagbar ist unter dessen Einwirkung das in Form eines Warenstranges durch die Transportdüsenanordnung und den Behälter geführte Textilgut in einer Transportrichtung förderbar ist und mit einer Einrichtung zum Aufbringen eines flüssigen Behandlungsmittels in zerstäubter Form auf den laufenden Warenstrang im Bereiche der Transportdüsenanordnung.The invention relates to a device for wet treatment of strand-like textile material with a closed container, with a transport nozzle assembly which is acted upon by a gaseous transport medium under the action of which in the form of a fabric strand through the transport nozzle assembly and the container guided textile material in a transport direction is conveyed and with a Device for applying a liquid treatment agent in atomized form on the running goods strand in the areas of the transport nozzle arrangement.
Außerdem bezieht sich die Erfindung auf ein Verfahren zur Nassbehandlung von strangförmigem Textilgut, bei dem der Warenstrang durch eine mit einem gasförmigen Transportmedium beaufschlagte Transportdüsenanordnung durchgeführt und in dieser in einer Transportrichtung gefördert wird.In addition, the invention relates to a method for wet treatment of rope-shaped textile material, in which the product strand is passed through a gaseous transport medium acted upon transport nozzle assembly and conveyed in this in a transport direction.
Bei nach dem Jet-Prinzip arbeitenden aerodynamischen Stückfärbemaschinen, bei denen die behandelte Stückware in Strangform vorliegt, erfolgt der Transport der strangförmigen Stückware durch einen Gasstrom, der von einem Gebläse erzeugt wird und eine Transportdüsenanordnung beaufschlagt, die eine Venturi-Transportdüse mit einem Ringspalt d.h. einen sogenannten Strahlapparat beinhaltet. Diese aerodynamischen Stückfärbemaschinen stehen im Gegensatz zu ebenfalls bekannten hydraulischen Stückfärbemaschinen, bei denen die Behandlungsflotte den Transport des Warenstrangs bewirkt, wobei die Behandlungsflotte auch gleichzeitig als Träger von Zusatzstoffen zur Behandlungsflotte, wie Farbstoffen oder Hilfsmittel und Chemikalien verwendet ist.In accordance with the jet principle aerodynamic Stückfärbemaschinen where the treated piece goods are in strand form, the transport of the strand-like piece goods is carried by a gas flow generated by a blower and a transport nozzle arrangement is applied, which includes a Venturi transport nozzle with an annular gap, ie a so-called jet apparatus. These aerodynamic Stückfärbemaschinen are in contrast to also known hydraulic Stückfärbemaschinen in which the treatment liquor causes the transport of the goods strand, the treatment liquor is also used simultaneously as a carrier of additives to the treatment liquor, such as dyes or auxiliaries and chemicals.
Beispiele für Jet-Behandlungsmaschinen nach dem aerodynamischen Prinzip finden sich, um nur einige Beispiele zu benennen, in den folgenden Druckschriften:
Bei den aus diesen Druckschriften in verschiedenen Ausführungsformen bekannten Jet-Behandlungsmaschinen erfolgt die Zuführung des den Transport des Warenstrangs bewirkenden Gasstroms im Gehäuse der jeweiligen Transportdüse. Abgesehen von diesem bei fast allen solchen Maschinen vorhandenen Merkmal ist die Lage der Transportdüse innerhalb des Maschinensystems unterschiedlich. Der Transportdüse kann entweder eine angetriebene oder freilaufende Umlenkwalze vorgeschaltet sein oder aber ist die Umlenkwalze sowohl mit einem Antrieb als auch mit einer Freilaufeinrichtung ausgestattet.In the case of the jet treatment machines known from these documents in various embodiments, the supply of the gas stream causing the transport of the goods strand takes place in the housing of the respective transport nozzle. Apart from this feature present in almost all such machines, the location of the transport nozzle within the machine system is different. The transport nozzle can either be preceded by a driven or free-running deflection roller or else the deflection roller is equipped both with a drive and with a freewheel device.
Das Aufbringen des Behandlungsmittels auf den Warenstrang geschieht in unterschiedlicher Weise:
- Bei der Jet-Färbeanlage nach der
EP 0078022 DE 41 19 152 C2 DE 197 28 420 C2 DE 199 24 180 A1 DE 199 24 743 A1 EP 1526205 DE 103 49 374 A1
- In the case of the jet dyeing plant after the
EP 0078022 DE 41 19 152 C2 DE 197 28 420 C2 DE 199 24 180 A1 DE 199 24 743 A1 EP 1526205 DE 103 49 374 A1
Die im Vorstehenden kurz erläuterten, verschiedenen Ausbildungen der Art der Behandlungsmittelaufbringung auf den Warenstrang zeigen, dass über die Art und Weise der zweckmäßigen Aufbringung des Behandlungsmittels auf den Warenstrang sehr unterschiedliche Vorstellungen in der Fachwelt vorhanden sind. Daraus ergibt sich die Aufgabe der Erfindung eine nach dem aerodynamischen Prinzip arbeitende Jet-Behandlungsvorrichtung für strangförmige Textilware zu schaffen, die es erlaubt, einen großen Artikelbereich unterschiedlicher Stranggewichte und unterschiedlicher Strangvolumina aus natürlichen und synthetischen Fasermaterialien unter optimalen Behandlungsbedingungen zu behandeln. Dabei soll eine optimale Übertragung der Strömungsenergie des gasförmigen, gegebenenfalls auch als Behandlungsmittel wirkenden Transportmediums und des flüssigen Behandlungsmediums auf den textilen Warenstrang in der Transportdüsenanordnung gewährleistet sein, und zwar ohne dass eine nachteilige Beeinflussung der Oberfläche des Textilguts eintritt. Gleichzeitig muss aber eine gleichmäßige Verteilung des Behandlungsmittels auf dem Warenstrang sichergestellt sein.The above briefly explained, various embodiments of the type of treatment agent application to the product strand show that there are very different ideas in the art on the way the appropriate application of the treatment agent on the strand of goods. It follows that the object of the invention to provide a working on the aerodynamic principle jet treatment device for rope-shaped textile, which allows a large range of articles different strand weights and different strand volumes of natural and synthetic fiber materials under optimal treatment conditions. In this case, an optimal transfer of the flow energy of the gaseous, optionally acting as a treatment agent transport medium and the liquid treatment medium to be guaranteed on the textile fabric strand in the transport nozzle assembly, without adversely affecting the surface of the textile material occurs. At the same time, however, a uniform distribution of the treatment agent on the product strand must be ensured.
Zur Lösung dieser Aufgabe weist die erfindungsgemäße Vorrichtung die Merkmale des Patentanspruchs 1 auf. Ein entsprechendes erfindungsgemäßes Nassbehandlungsverfahren für Textilgut ist Gegenstand des Anspruchs 22.To solve this problem, the device according to the invention has the features of
Bei der erfindungsgemäßen Vorrichtung ist eine Einrichtung zum Aufbringen eines flüssigen Behandlungsmittels in zerstäubter Form auf den laufenden Warenstrang im Bereiche der eine Venturi-Transportdüse aufweisenden Transportdüsenanordnung vorgesehen. Diese Einrichtung zum Aufbringen des Behandlungsmittels ist dazu eingerichtet, in zwei, in Transportrichtung des Warenstrangs voneinander beabstandeten Abschnitten vor und hinter dem Düsenringspalt Behandlungsmittel, jeweils in einer den Warenstrang zumindest teilweise ringförmig umschließenden Form, auf den Warenstrang aufzubringen, wobei in einem zwischen den beiden Abschnitten liegenden Zwischenbereich der Warenstrang mit dem gasförmigen Transportmedium beaufschlagt ist. Den beiden Abschnitten sind jeweils Strahldüsen für das Behandlungsmittel zugeordnet, die mit ihrer jeweiligen Düsenachse zumindest in ihrer Winkellage zu der Transportdüsenachse verstellbar angeordnet sind.In the device according to the invention, a device for applying a liquid treatment agent in atomized form is provided on the running goods strand in the areas of a transport nozzle arrangement having a Venturi transport nozzle. This device for applying the treatment agent is adapted to apply in two, in the transport direction of the goods strand spaced sections before and after the nozzle ring gap treatment agent, each in a strand of material at least partially annular form enclosing the goods strand, wherein in one between the two sections lying intermediate region of the fabric strand is acted upon by the gaseous transport medium. The two sections are each assigned jet nozzles for the treatment agent, which are arranged with their respective nozzle axis adjustable at least in its angular position to the transport nozzle axis.
Durch die voneinander getrennte Zuführung des Behandlungsmittels (Behandlungsflotte) und des Transportgasstroms zu dem Warenstrang erfolgt einerseits eine optimale Übertragung der Strömungsenergie des Transportgasstroms auf den Warenstrang und andererseits wird eine optimale Verteilung des Behandlungsmittels in zwei Abschnitten, die von dem Einwirkungsbereich des Gastransportstroms getrennt sind, erreicht. Da die Aufbringung des Behandlungsmittels in den beiden Abschnitten jeweils in einer den Warenstrang zumindest teilweise ringförmig umschließenden Form geschieht, wird in diesen Abschnitten, unabhängig von dem Strangvolumen, zusätzlich eine Zentrierung des Warenstrangs auf die Achse des Transportdüsensystems erreicht. Gleichzeitig gewährleistet die ringförmige, d.h. allseitige Benetzung des Warenstrangs mit Behandlungsmittel eine sehr gleichmäßige Aufbringung des Behandlungsmittels auf den Warenstrang und damit ein optimales Behandlungsergebnis. Es wird in der Transportdüsenanordnung selbst eine optimale Verteilung des Behandlungsmittels erreicht, wobei durch einfache Maßnahmen eine Anpassung an die jeweils erforderlichen Betriebsbedingungen ermöglicht ist.Due to the separate supply of the treatment agent (treatment liquor) and the Transportgasstroms to the fabric strand on the one hand optimal transfer of the flow energy of the transport gas flow on the strand of goods and on the other hand, an optimal distribution of the treatment agent in two sections, which are separated from the area of action of the gas transport stream, achieved , Since the application of the treatment agent in the two sections takes place in each case in a form at least partially annularly enclosing the product strand, in these sections, regardless of the strand volume, additionally a centering of the goods strand on the axis of the transport nozzle system is achieved. At the same time, the annular, i.e. All-round wetting of the product strand with treatment agent a very uniform application of the treatment agent on the strand of goods and thus an optimal treatment result. In the transport nozzle arrangement itself, an optimal distribution of the treatment agent is achieved, whereby an adaptation to the respectively required operating conditions is made possible by simple measures.
Bei dem erfindungsgemäßen Verfahren zur Nassbehandlung von strangförmigen Textilgut wird beim Durchlauf durch die Transportdüsenanordnung auf den laufenden Warenstrang in zwei voneinander getrennten, in Transportrichtung voneinander beabstandeten Abschnitten zerstäubtes flüssiges Behandlungsmittel in einer den Warenstrang zumindest teilweise umschließenden Form aufgebracht, während der Warenstrang gleichzeitig in einem zwischen den beiden Abschnitten liegenden Zwischenbereich mit dem seine Förderung bewirkenden Transportmedium beaufschlagt wird.In the method according to the invention for the wet treatment of rope-like textile material is sprayed while passing through the transport nozzle assembly on the running strand of goods in two separate, spaced apart in the transport direction sections sputtered liquid treatment agent in a strand at least partially enclosing form, while the fabric strand simultaneously in a between the two sections lying intermediate region is acted upon by the conveying medium causing its promotion.
Weiterbildungen der neuen Vorrichtung und des neuen Verfahrens sind Gegenstand von Unteransprüchen.Further developments of the new device and the new method are the subject of dependent claims.
In der Zeichnung sind Ausführungsbeispiele des Gegenstands der Erfindung dargestellt. Es zeigen:
-
Fig. 1 Eine Vorrichtung gemäß der Erfindung, in der Ausführung als Hochtemperatur-Stückfärbemaschine, in einer schematischen Darstellung, im Querschnitt und in einer Seitenansicht; -
Fig. 2 die Transportdüsenanordnung der Vorrichtung nach -
im Längsschnitt, in einer Seitenansicht und in einem anderen Maßstab;Figur 1 -
Fig. 3 die Transportdüsenanordnung nach in schematischer Darstellung in einem entsprechenden Längsschnitt und unter Veranschaulichung der Verteilung der Behandlungsflotte vom Strahlbereich des ersten Abschnittes auf den Warenstrang;Figur 2 -
Fig. 3A die Anordnung nach , geschnitten längs derFigur 3Linie 3A-3A der , unter Veranschaulichung des ringförmigen Einwirkungsbereiches der Strahldüsen auf den Warenstrang im ersten Abschnitt der Behandlungsflottenaufbringung unter gleichzeitige Zentrierung des Warenstrangs;Figur 3 -
Fig. 4 die Anordnung nach in einer entsprechenden Längsschnittdarstellung unter Veranschaulichung der Verteilung der Behandlungsflotte vom Strahlbereich des ersten Abschnittes unter der Einwirkung der Transportgasströmung;Figur 3 -
Fig. 4A die Anordnung nach , geschnitten längs der Linie 4A-4A derFigur 4 in einer Seitenansicht, unter Veranschaulichung des Warenstrangs in dem Zwischenbereich zwischen den beiden Abschnitten der Aufbringung der Behandlungsflotte auf den Warenstrang;Figur 4 -
Fig. 5 die Anordnung nach in einer entsprechenden Darstellung, im Längsschnitt, unter Veranschaulichung des ringförmigen Einwirkungsbereichs der Strahldüsen auf den Warenstrang im zweiten Abschnitt der Behandlungsflottenaufbringung unter gleichzeitiger Zentrierung des Warenstrangs;Figur 2 -
Fig. 5A die Anordnung nach , geschnitten längs der Linie 5A-5A derFigur 2Figur 5 , unter Veranschaulichung des den Warenstrang ringförmig umschließenden Einwirkungsbereichs der Strahldüsen des zweiten Abschnitts; -
Fig. 6 dieAnordnung nach Figur 2 in einer entsprechenden Darstellung, im Längsschnitt unter Veranschaulichung der Öffnung des schlauchförmigen Warenstrangs, mit schematischer Darstellung der Behandlungsflottenverteilung innerhalb des Warenstrangs; -
Fig. 6A die Anordnung nachFigur 6 , geschnitten längs der Linie 6A-6A derFigur 6 , in einer Seitenansicht unter Veranschaulichung der Behandlungsflottenverteilung innerhalb des strangförmigen Warenstrangs. -
Fig. 7 eine schematische Veranschaulichung der Behandlungsflottenzuführung und -aufbringung auf den Warenstrang im ersten Abschnitt der Behandlungsflottenaufbringung unter Verwendung von sechs Flachstrahldüsen, in perspektivischer, schematischer Darstellung; -
Fig. 8 eine schematische Veranschaulichung der Behandlungsflottenzuführung und -aufbringung auf den Warenstrang im ersten Abschnitt der Behandlungsflottenaufbringung unter Verwendung von vier bogensegmentförmigen Strahldüsen in perspektivischer schematischer Darstellung ähnlichFigur 7 ; -
Fig. 9 dieVorrichtung nach Figur 1 , unter schematischer Veranschaulichung der hauptsächlichen Steuer- und Regeleinrichtungen, in einer Schnittdarstellung entsprechend der Figur 1; -
Fig. 10 dieTransportdüsenanordnung nach Figur 2 , in einer abgewandelten Ausführungsform mit einstellbarem Ringdüsenspalt für den Transportgasstrom und mit einem Verstellmechanismus für den Strahlwinkel der Strahldüsen im zweiten Abschnitt der Behandlungsflottenaufbringung auf den Warenstrang, in einerSchnittdarstellung entsprechend Figur 2 ; -
Fig. 11 dieAnordnung nach Figur 10 , geschnitten längs der Linie XI-XI der Figur 10 in einer Seitenansicht und -
den Einwirkungsbereich der Strahldüsen auf den Warenstrang im zweiten Abschnitt der Behandlungsflottenaufbringung auf den Warenstrang in einer Schnittdarstellung entsprechendFigur 12Figur 5A .
-
Fig. 1 A device according to the invention, in the execution as a high-temperature Stückstärbemaschine, in a schematic representation, in cross-section and in a side view; -
Fig. 2 the transport nozzle assembly of the device according to -
FIG. 1 in longitudinal section, in a side view and on a different scale; -
Fig. 3 according to the transport nozzle arrangementFIG. 2 in a schematic representation in a corresponding longitudinal section and illustrating the distribution of the treatment liquor from the beam region of the first section to the product strand; -
Fig. 3A the arrangement afterFIG. 3 , taken along theline 3A-3A ofFIG. 3 , Illustrating the annular area of action of the jet nozzles on the fabric strand in the first section of the treatment Fleet application with simultaneous centering of the strand of goods; -
Fig. 4 the arrangement afterFIG. 3 in a corresponding longitudinal sectional view illustrating the distribution of the treatment liquor from the beam region of the first section under the action of the transport gas flow; -
Fig. 4A the arrangement afterFIG. 4 , taken along the line 4A-4A ofFIG. 4 in a side view, illustrating the strand of goods in the intermediate region between the two sections of the application of the treatment liquor on the strand of goods; -
Fig. 5 the arrangement afterFIG. 2 in a corresponding representation, in longitudinal section, illustrating the annular region of action of the jet nozzles on the fabric strand in the second section of the treatment Fleet application while simultaneously centering the strand of goods; -
Fig. 5A the arrangement afterFIG. 2 , taken along the line 5A-5A ofFIG. 5 , illustrating the annular region of the product strand enclosing the area of action of the jet nozzles of the second section; -
Fig. 6 the arrangement afterFIG. 2 in a corresponding representation, in longitudinal section illustrating the opening of the tubular strand of goods, with a schematic representation of the treatment liquor distribution within the strand of goods; -
Fig. 6A the arrangement afterFIG. 6 , taken along the line 6A-6A ofFIG. 6 , in a side view illustrating the treatment liquor distribution within the rope-shaped product strand. -
Fig. 7 a schematic illustration of the treatment fleece supply and application on the fabric strand in the first section of the treatment Fleet application using of six flat jet nozzles, in perspective, schematic representation; -
Fig. 8 a schematic illustration of the treatment fleece supply and application on the fabric strand in the first section of the treatment Fleet application using four arc segment-shaped jet nozzles in a perspective schematic view similarFIG. 7 ; -
Fig. 9 the device afterFIG. 1 in a schematic illustration of the main control devices, in a sectional view corresponding to Figure 1; -
Fig. 10 according to the transport nozzle arrangementFIG. 2 , in a modified embodiment with adjustable annular nozzle gap for the transport gas flow and with an adjustment mechanism for the jet angle of the jet nozzles in the second section of the treatment Fleet application to the strand of goods, in a sectional view accordinglyFIG. 2 ; -
Fig. 11 the arrangement afterFIG. 10 , taken along the line XI-XI theFIG. 10 in a side view and -
FIG. 12 the area of action of the jet nozzles on the fabric strand in the second section of the treatment Fleet application to the fabric strand in a sectional view accordinglyFIG. 5A ,
In
Die Stückfärbemaschine weist einen als zylindrischer Kessel ausgebildeter Behandlungsbehälter 1 auf, der an seinen beiden Stirnseiten durch angeschweißte Klöpperböden druckdicht verschlossen ist. In dem Behandlungsbehälter 1 sind in der Regel mehrere axiale nebeneinander liegende Warenspeicher vorgesehen, wie dies in der erwähnten Druckschrift beschrieben und von denen in dem in
In jeden der Warenspeicher 2 führt eine mit einem abnehmbaren druckdichten Verschluss 9 verschlossene Be- und Entladeöffnung, die etwa auf der Höhe der horizontalen Durchmesserebene 10 des Behandlungsbehälters 1 angeordnet ist. An der Unterseite des Behandlungsbehälters 1 ist ein Flottenaufnahmebehälter 11 vorgesehen, der mit dem Behälterinnenraum verbunden ist und zur Aufnahme der von der Textilware ablaufenden Behandlungsmittel (Flotte) bestimmt ist. Der Inhalt des Flottenaufnahmebehälters 11 ist derart bemessen, dass die Gesamtflottenmenge, abzüglich des von der Textilware getragenen Flottenanteils, aufgenommen werden kann, ohne dass die in dem jeweiligen Warenspeicher bewegte Ware mit einem außerhalb der Ware liegenden Flottenniveau in Berührung gerät.In each of the
Im Abstand oberhalb der unterhalb der Durchmesserebene 10 liegenden Warenstrangauslauföffnung 8 des jeweiligen Warenspeichers führt bei jedem Warenspeicher 2 ein mit dem Mantel des Behandlungsbehälters 1 verschweißter zylindrischer Rohrstutzen 12 in das Behälterinnere, der mit seiner Achse 13 vertikal ausgerichtet ist und mit dieser in der Symmetriemittelebene des Warenspeichers 2 liegt. Der Rohrstutzen 12 trägt endseitig einen Ringflansch 14, auf den eine Gebläseeinheit 15 aufgesetzt ist. Die Gebläseeinheit 15 weist ein Gehäuseoberteil 16 mit einem Laufradgehäuse 17 auf, das ein Radialgebläselaufrad 18 enthält, das um eine mit der Achse 13 des Rohrstutzens 12 koaxiale Drehachse umläuft und mit einem auf das Gehäuseoberteil 16 aufgesetzten Elektromotor 19 gekuppelt ist. Der Elektromotor 19 ist ein drehzahlregelbarer Drehstrommotor für Umrichterbetrieb, der zur Regelung des jeweils erforderlichen Transportgasförderstroms ausgelegt ist. Das von dem Gebläselaufrad 18 geförderte gasförmige Medium wird in einen zu der Achse 13 koaxialen äußeren Strömungskanal 20 umgeleitet, der eine druckseitige Verbindung mit dem Laufradgehäuse 17 herstellt.At a distance above the lying below the plane of the
In dem Rohrstutzen 12 ist ein einen Teil des Gehäuseunterteils der Gebläseeinheit 15 bildender, mit geringem radialen Abstand eingesetzter zylindrischer Innenmantel 21 drehbar gelagert, der koaxial zu der Achse 13 ausgerichtet ist. Der Innenmantel 21 ist über eine beispielsweise als Labyrinthdichtung oder als Nutmanschette ausgebildete Dichtung randseitig gegen den Ringflansch 14 abgedichtet und über ein geeignetes Profil an dem Ringflansch 14 radial drehbar gelagert und axial aufgehängt. Koaxial zu der Achse 13 verläuft in dem Innenmantel 21 ein innen liegender, mit einem Ansaugkonus versehener Strömungskanal 22, der als Saugkanal zu dem Gebläselaufradeintritt führt, den Ansaugstutzen bildet und an seinem gegenüberliegendem Ende im Inneren des Behandlungsbehälters 1 mündet. Der innen liegende koaxiale Strömungskanal 22 begrenzt mit dem Innenmantel 21 auf seiner Außenseite eine zylindrische Fortsetzung 20a des äußeren Strömungskanals 20. Damit sind in der Gebläseeinheit 15 zwei konzentrisch liegende, vertikale Strömungskanäle 20, 20a; 22 ausgebildet, wobei der als Saugkanal dienende Strömungskanal 22 sich zum Behälterinnenraum hin konisch erweitert und unten bei 22a gegen den Innenmantel 21 abgeschlossen ist, wie dies insbesondere auch der
Die Gebläseeinheit 15 kann von dem Ringflansch 14 als Ganzes abgenommen und im Bedarfsfall durch eine Gebläseeinheit anderer Leistung oder Fördercharakteristik ersetzt werden.The blower unit 15 can be removed from the annular flange 14 as a whole and replaced if necessary by a blower unit of different performance or delivery characteristics.
Mit dem drehbar gelagerten Innenmantel 21 und dem mit diesem fest verbundenem koaxialen Strömungskanal 22 ist das rohrförmige Warenstrangeinlaufteil 23 (
Das Einströmdüsenformteil 28 und das Einlaufdüsenteil 27 sind von einem zu der Transportdüsenachse 29 koaxialen zylindrischen Düsengehäuse 31 umschlossen, das mit seiner Innenwand im radialen Abstand zu dem Düsenformteil 28 verläuft und abgedichtet mit dem Innenmantel 21 verbunden ist. Das Warenstrangeinlaufteil 23 und das Einströmdüsenformteil 28 begrenzen somit in der aus
In dem zylindrischen Transportdüsengehäuse 31 ist ein randseitig abgedichtetes, im Wesentlichen trichter- oder trompetenförmig gestaltetes äußeres Düsenformteil 33 angeordnet, das gemeinsam mit dem Einströmdüsenformteil 28 einen zu der Transportdüsenachse 29 koaxialen Leitkanal mit einem Ringspalt 34 begrenzt. Der Leitkanal und der Ringspalt 34 sind somit über die Druckkanäle 20a, 32 mit der Druckseite der Gebläseeinheit 15 verbunden und werden von dieser aus mit einem Transportgasstrom beaufschlagt, der in
An den Ringspalt 34 schließt sich im axialen Abstand ein zu der Transportdüsenachse 29 koaxiales, im Wesentlichen trichterförmiges Einlaufteil 37 für eine anschließende, im Wesentlichen zylindrische Mischstrecke 38 für die Behandlungsmittel- oder Flottenströme und die Transportgasströmung an, die in einen darauf folgenden Diffusor 39 mündet. An den Diffusor 39 schließt sich ein koaxiales Transportrohr 40 größeren Durchmessers an (
In dem zylindrischen Transportdüsengehäuses 31 sind zwei voneinander getrennte Injektionsstrahlsdüsensysteme 43, 44 vorgesehen, die im axialen Abstand längs der Transportdüsenachse 29 und koaxial zu dieser angeordnet sind. Das erste Injektionsstrahldüsensystem 43 weist einen zylindrischen Behandlungsmittel- oder Flottenverteilerring 45 auf, der außen auf das Einlaufdüsenteil 27 aufgesetzt und in dem Raum zwischen dem Einströmdüsenformteil 28 und dem Düseneinlaufteil 27 angeordnet ist. Der Flottenverteilerring 45 weist einen abgedichtet durch das Transportdüsengehäuse 31 nach außen geführten Anschlussstutzen 46 auf und trägt in der bspw. aus
Der Strahlwinkel, den die Strahldüsen 47 mit der Transportdüsenachse 29 einschließen, ist über die Kugelgelenke 48 einstellbar. Er ist in der Regel für alle Strahldüsen 47 gleich und kleiner als 90°. Er liegt vorzugsweise in dem Bereich zwischen 10° und 30°, insbesondere zwischen 15° und 25°. Da der Scheitel des Strahlwinkels der Strahldüsen 47 in der in
Das beschriebene erste Injektionsstrahldüsensystem 43 liegt in einem ersten Abschnitt I der Transportdüsenanordnung 26, der sich etwa von dem Flottenverteilerring 45 bis zur Mündung des Einströmdüsenformteils 28 in Transportrichtung 480 des Warenstrangs 250 erstreckt.The first injection
An den Abschnitt I schließt sich, wie aus
Anschließend tritt der Warenstrang 250 in einen dritten Abschnitt III der Transportdüsenanordnung 26 ein, der sich etwa zwischen dem äußeren Düsenformteil 33, d.h. der von dieser gebildeten Begrenzung des Ringspalts 34, bis zum Ende des Mischstreckeneinlaufteils 37 in Transportrichtung 48 erstreckt. In diesem dritten Abschnitt ist das zweite Injektionsstrahldüsensystem 44 angeordnet, das einen zu der Transportdüsenachse 29 koaxialen Behandlungsmittel- oder Flottenverteilerring 49 aufweist, der in dem von dem äußeren Düsenformteil 33, dem Transportdüsengehäuse 31 und der Ringplatte 42 umschlossenen Raum untergebracht ist und bei dem dargestellten Ausführungsbeispiel einen größeren Durchmesser als der Flottenverteilerring 45 des ersten Strahldüsensystems 43 aufweist. Der zweite Flottenverteilerring 49 ist mit einem axial ausgerichteten Anschlussstutzen 50 zur Flottenzuführung verbunden, welcher abgedichtet durch die Ringplatte 42 nach außen geführt ist und gemeinsam mit anderen, in
Der Flottenverteilerring 49 trägt rings um seinen Umfang verteilt eine Anzahl - bei dem vorliegenden nicht beschränkenden Ausführungsbeispiel 6 - Injektionsstrahldüsen 51, die jeweils über Kugelgelenke 52 mit dem Flottenverteilerring 49 verbunden sind. Über die Kugelgelenke 52 kann der Strahlwinkel, den die Strahldüsen 51 mit der Transportdüsenachse 29 einschließen, verstellt werden. Der Strahlwinkel ist kleiner 90° und sein Scheitel ist, wie aus
Der Behandlungsmittelauftrag und die Förderung des die Transportdüsenanordnung 26 durchlaufenden endlosen Warenstrang 250 erfolgen in der insoweit beschriebenen Transportdüsenanordnung wie folgt:The application of the treatment agent and the conveyance of the
Die Gebläseeinheit 15 saugt über ein Filterelement 54 (
Beim Durchlaufen der Transportdüsenanordnung 26 wird auf den laufenden Warenstrang zunächst in dem Abschnitt I (
In dem sich an den ersten Abschnitt in Transportrichtung 48 anschließenden Zwischenbereich oder -abschnitt II, der in
Anschließend an den Zwischenbereich oder Abschnitt II durchläuft der Warenstrang 250 den Abschnitt III, in dem von neuem Behandlungsmittel oder -flotte auf den Warenstrang 250 aufgebracht wird, wie dies in
An dieser Stelle ist jedoch zu bemerken, dass ebenso wie die Strahldüsen 47 in dem ersten Abschnitt I die Strahldüsen 51 in besonderem Fällen auch ungleichmäßig längs des Umfangs verteilt sein können, wobei die Anordnung auch derart getroffen sein kann, dass Strahldüsen unterschiedlichen Typs und unterschiedlicher Strahlform miteinander zusammenwirken. Denkbar ist es auch, dass die Strahldüsen nicht an einen einzigen Flottenverteilerring 45 bzw. 49 angeschlossen sind, sondern dass mehrere radial oder axial gestaffelt angeordnete Flottenverteilerringe in dem Abschnitt I und/oder dem Abschnitt III vorgesehen sein können.It should be noted at this point, however, that as well as the
Im Zusammenwirken mit der geschilderten, voneinander getrennten Zuführung der Behandlungsflotte zu dem Warenstrang in den Abschnitten I und III erfolgt eine optimale Übertragung der Strömungsenergie des Transportgasstromes auf den Warenstrang in dem Zwischenbereich II und eine sehr günstige Verteilung der Behandlungsflotte, deren Strahleinwirkung in zwei Abschnitten unabhängig vom Strangvolumen eine Zentrierung der strangförmigen Ware auf die Transportdüsenachse 29 zur Folge hat.In interaction with the described, separate supply of the treatment liquor to the fabric strand in sections I and III is carried out an optimal transfer of the flow energy of the transport gas flow to the fabric strand in the intermediate region II and a very favorable distribution of the treatment liquor, the beam effect in two sections regardless Strangvolumen has a centering of the rope-shaped product on the
Nach dem Verlassen der Mischstrecke 38, in der nochmals eine innere Vermischung der Behandlungsflottenströme und der Transportgasströme in dem Warenstrang erfolgt, tritt der behandelte Warenstrang in den Diffusor 39 ein. In dem Diffusor 39 erfolgt eine Öffnung der strangförmigen Ware, weil zufolge des zunehmenden Strömungsquerschnitts sich eine Reduzierung der Strömungsgeschwindigkeit der Transportgasströmung und der innerhalb dieser Transportgasströmung zerstäubten Behandlungsflotte ergibt, die sich auf der Oberfläche der Textilware durch Koaleszenz verdichtet.After leaving the
Dieser Vorgang der Öffnung der strangförmigen Ware in dem Diffusor 39 ist in den
Dieser Vorgang stellt für die Gleichmäßigkeit des Behandlungsflottenauftrages auf den laufenden Warenstrang 250 einen wichtigen Funktionsabschnitt dar. Bei bekannten Einrichtungen sammelt sich nämlich die nicht vom Warenstrang aufgenommene und nicht durch den Warenstrang getragene Behandlungsflotte im unteren Teil der Transportstrecke, von wo aus sie als Flottenstrahl in den Warenspeicher einfällt, so dass zur Verteilung auf die gesamte Textilgutpartie dann mehrere Strangumläufe erforderlich werden. Solche Ausgleichszeiten sind aber bei der erfindungsgemäßen Ausbildung der Düsenanordnung 26 und dem anhand dieser Düsenanordnung im Vorstehenden geschilderten erfindungsgemäßen Verfahren nicht erforderlich, weil durch die Düsenanordnung 26 eine optimale Verteilung der Behandlungsflotte erreicht wird, indem die zuströmende Behandlungsflotte ebenso wie der zuströmende Transportgasstrom in Hinblick auf die jeweils behandelte Textilware und der jeweils durchzuführenden Veredelungsabschnitte zweckentsprechend geregelt werden können.This process is for the uniformity of the treatment fleet order on the running
Grundsätzlich gleiches gilt für die Verhältnisse in
In
Die bereits anhand der
Die Vorrichtung weist eine elektronische Steuereinheit 65 auf, die den Elektromotor der Gebläseeinheit 15 und die verschiedenen Pumpen und Ventile ansteuert, die zum Betrieb der Vorrichtung erforderlich sind. In die Steuereinheit 65 können bei 66 Benutzerinformationen, beispielsweise bezüglich der zu behandelnden Ware, der zu verwendenden Rezepturen und Behandlungsschritte, eingegeben werden, während andererseits eine interaktive Schnittstelle für den Benutzer vorhanden ist. Der Behandlungsflottenkreislauf 67 enthält eine Flottenumwälzpumpe 68 und einen Wärmetauscher 69 und führt von dem Flottenaufnahmebehälter 11 zu eine Behandlungsmittelzufuhrleitung 70, von der aus die Transportdüsenanordnungen 26 der einzelnen Warenspeicher mit dem Behandlungsmittel versorgt werden. In dem Behandlungsflottenkreislauf 67 liegen ein Absperrventil 71 und ein Flottenablassventil 72. An ihn ist ein Ansatz-Nachsatzbehälter 73 mit einer Dosierpumpe 74 angeschlossen. Eine ein Absperrventil 75 enthaltende Bypass-Leitung 76 erlaubt eine von dem Behandlungsbehälter 1 getrennte Behandlungsflottenzirkulation, wie dies für bestimmte Behandlungsschritte erforderlich ist. Von der Behandlungsmittelzufuhrleitung 70 gehen über Absperrarmaturen/Regelventile 77, 78 die Versorgungsleitungen zu den Flottenverteilringen 45, 49 ab, die jeweils über die Anschlussstutzen 46 bzw. 50 angeschlossen sind. In dem Warenstranglaufweg vor der Umlenkwalze 55, ist eine zusätzliche Strahldüse 79 in dem Behälter 1 angeordnet, die es erlaubt, den aus dem Warenspeicher 2 austretenden Warenstrang 250 mit Behandlungsflotte zu beaufschlagen. Diese zusätzliche Flottenaufsprühung kann über ein Regelventil 80 gesteuert werden, das in einer von der Behandlungsmittelzufuhrleitung 70 abgehenden Leitung 81 liegt. Von der Leitung 81 geht außerdem über ein Absperr- und Regelventil 82 die Versorgungsleitung für eine weitere Strahldüse 83 ab, die es gestattet, den Warenstrang 250 bei seinem Eintritt in den Warenspeicher 2 zusätzlich mit Behandlungsflotte zu besprühen.The device comprises an electronic control unit 65, which controls the electric motor of the fan unit 15 and the various pumps and valves controls that are required to operate the device. In the control unit 65 at 66 user information, for example, regarding the product to be treated, the recipes and treatment steps to be used, be entered, while on the other hand an interactive interface for the user is present. The
Die Zufuhr von Behandlungsflotte zu dem Flottenverteilerring 45 des ersten Abschnitts I wird über das Regelventil 77 durch Druckvorgabe entsprechend der Kennlinie im Druck-/Volumenstromdiagramm der Strahldüsen geregelt. Entsprechendes gilt auch für die Zufuhr der Behandlungsflotte zu dem zweiten Flottenverteilerring 49, die über das Regelventil 78 entsprechend geregelt ist.The supply of treatment liquor to the liquor distribution ring 45 of the first section I is controlled by the control valve 77 by pressure setting according to the characteristic in the pressure / flow diagram of the jet nozzles. The same applies to the supply of the treatment liquor to the second Fleet distribution ring 49, which is regulated in accordance with the
Das Steuerventil 80 zur Beeinflussung der Behandlungsflottenabgabe durch die zusätzliche Strahldüse 79 wird z.B. bei Auswaschvorgängen von Reaktivfärbungen eingesetzt und zwar im Zusammenwirken mit der freilaufenden Andrückwalze 56, die zur Anlage an der Umlenkwalze 55 hin geschwenkt wird. Durch ein so bewirktes mechanisches Abstreifen der auf dem Warenstrang vorliegenden Haftflüssigkeit und zum Teil der Kapillarflüssigkeit wird der Behandlungsflottenaustausch mit der in der Transportdüsenanordnung zugeführten Zwischenbehandlungsflüssigkeit verbessert, so dass ein beschleunigter Konzentrationsabfall der von dem Textilgut abzuspülenden Substanzen erfolgt und hierdurch die Spülzeiten verkürzt und das Spülwasserbedarf reduziert werden.The
Das Steuerventil 82 wird vornehmlich für die zusätzliche Behandlungsflottenbesprühung auf den im Warenspeichereinlauf abgetafelten Textilwarenstrang während der Benetzungsphase eingesetzt und zwar bei solchen Artikeln, die aufgrund des Fasermaterials und der Webstruktur zu einer anfänglichen Starre neigen.The
Die Flottenumwälzpumpe 68 wird in Abhängigkeit von der in der Transportdüsenanordnung 26 auf den laufenden Warenstrang 250 zu übertragenden Behandlungsflottenmenge als Summe der Flottenmengen im ersten und dritten Abschnitt I bzw. III geregelt, wobei aus dem Druck-/Volumenstromdiagramm die Verteilung der Strahlauflösung im Bereiche der Warenstrangoberfläche und der Geschwindigkeitsbereiche der auftreffenden Strahltropfen entnommen wird. Entsprechend dem anhand der
Ausführungsbeispiele für das erfindungsgemäße Verfahren:
Artikel:
1. Single-Jersey 28E/30 Zoll
100% BW-Maschenware Nm 50/1 gekämmt.
2. Bindefadenfutter 20E/26 Zoll
100% BW-Maschenware Nm 50/1 gekämmt.
Nm 10/1 als Futterfaden
3. 100% PES-Webware 80g/m2
Breite = 155 cm.
Items:
1. Single jersey 28E / 30 inches
100% BW knitted
2. Binding thread lining 20E / 26 inches
100% BW knitted
3. 100% PES woven 80g / m 2
Width = 155 cm.
Ausführungsbeispiel zu Artikel 1
100% BW-Maschenware Nm 50/1
Als Single-Jersey liegt ein einflächiger glatter Artikel vor.
100% BW knitted
As a single jersey is a single-surface smooth article.
Auf die Flottenzuführung in der Transportdüsenanordnung 26 bezogen beträgt der Volumenstrom für den 1. und 2. Abschnitt 83,2 Ltr/min. Für den Förderstrom von 5m3/h regelt die Flottenpumpe 62 die dazu erforderliche Drehzahl, die niedriger liegt als die zugrunde gelegte Synchrondrehzahl von 3000 Upm bei 50 Hz, für den 2-poligen Drehstrommotor für Umrichterbetrieb.Based on the liquor feed in the
Beim Gebläsemotor 19 erfolgt die Regelung derart, dass die Laufraddrehzahl auf die vorgegebene Warengeschwindigkeit hochgeregelt wird, so dass der dafür vorliegende Betriebspunkt sich als Schnittpunkt auf der Kennlinie für den Ansaugzustand mit den Koordinaten für den Volumenstrom in m3/s und für die Totaldruckerhöhung in mbar ergibt. Als Richtwert für den Volumenstrom kann die zur Kennlinie zugehörende Wellenleistung herangezogen werden.When blower motor 19, the control is carried out such that the impeller speed is up-regulated to the predetermined goods speed, so that the operating point available for this purpose as an intersection point on the characteristic for the intake with the coordinates for the flow in m 3 / s and for the total pressure increase in mbar results. As a guideline for the volume flow, the shaft power belonging to the characteristic curve can be used.
100% BW-Maschenware Nm 50/1 und Nm 10/1 als Futterfaden für Artikel Bindefadenfutter
Auf die Flottenzuführung in der Transportdüsenanordnung 26 bezogen, beträgt der Volumenstrom für den 1. und 2. Abschnitt 97,24 Ltr/min, bzw. für den Förderstrom von 5,83 m3/h erfolgt die Regelung der Flottenpumpe 68 sinngemäß wie zu Artikel 1 beschrieben.Based on the liquor feed in the
Das betrifft auch die Regelung vom Gebläse 15 auf die Warengeschwindigkeit von 300 m/min.This also applies to the control of the blower 15 to the goods speed of 300 m / min.
100% PES Webware mit 80g/m2 und Gewebebreite von 155 cm
Auf die Flottenzuführung in der Transportdüsenanordnung 26 bezogen, beträgt der Volumenstrom für den 1. und 2. Abschnitt 42,35 Ltr/min. Für den Förderstrom von 3,27 m3/h erfolgt die Regelung der Flottenpumpe 68 sinngemäß wie zu Artikel 1 und 2 beschrieben.With reference to the liquor feed in the
Das betrifft auch die Regelung vom Gebläse 15 auf die Warengeschwindigkeit von 700 m/min.This also applies to the control of the blower 15 to the goods speed of 700 m / min.
In den
Wie bereits erwähnt, sind die Strahldüsen 51 über Kugelgelenke 52 an dem Flottenverteilerring 49 des dritten Abschnittes III angeschlossen. Der Flottenverteilerring 49 ist mit dem äußeren Düsenformteil 33 über Streben 500 verbunden, so dass durch eine axiale Verschiebung des Flottenverteilerrings 49 das äußere Düsenformteil aus der dargestellten Stellung in die gestrichelt veranschaulichte Stellung der
Die Axialverstellung des äußeren Düsenformteils 33 erfolgt über in der Figur nicht weiter dargestellte Aktuatoren, die auf dem Anschlussstutzen 50 entsprechende, axiale Betätigungsglieder des Flottenverteilerrings 49 einwirken. Die Aktuatoren können gegebenenfalls von der Steuereinheit 65 (
Um den Strahlwinkel zu verändern, den die Strahldüsen 51 mit der Transportdüsenachse 29 einschließen, ist ein Betätigungsmechanismus vorgesehen, der einen konischen Ringteller 85 aufweist, welcher über zwei um 180° gegeneinander versetzte, abgedichtet durch die Ringplatte 24 durchgeführte Stellbolzen 86 parallel zur Transportdüsenachse 29 verschiebbar gelagert ist. Mit den Verstellbolzen 86 ist über einen bei 87 schwenkbar gelagerten doppelarmigen Hebel 88 eine an der Ringplatte 24 gelagerte Verstellspindel 89 gekuppelt, die es erlaubt, den konischen Ringteller 85 axial zu verstellen. Auf dem konischen Ringteller 85 sind die Strahldüsen 51 jeweils über eine Buchse 90 befestigt, derart, dass bei einer axialen Verstellung des Ringtellers 85 eine Verschiebung der Buchse 90 auf dem Gewindeanschlussstück der jeweiligen Strahldüse 51 erfolgt.In order to change the jet angle, which includes the
Der zur Verfügung stehende Strahlwinkelbereich für die Strahlsdüsen 51 beträgt bei dem gewählten Ausführungsbeispiel für den Stahlwinkel ohne Winkelablenkung 45° und kann hierzu in einem Winkelbereich von jeweils max. 30° verstellt werden, entsprechend einem Strahlwinkel zur Transportdüsenachse 29° von 75° bis 15° justiert werden.
Die den beiden Abschnitten I und III zugeordneten Strahldüsen 47, 51 sind durch das Einströmdüsenformteil 28 bzw. das äußere Düsenformteil 33 gegen den Transportgasstrom abgeschirmt. Diese Abschirmungen können in zumindest einem der beiden Abschnitte I, III Bypass-Öffnungen aufweisen, durch die gasförmiges Transportmedium zur Spülung der Strahldüsen 47 bzw. 51 durchströmen kann. Eine solche Bypass-Öffnung ist bspw. bei 92 bzw. 93 angedeutet.The jet nozzles 47, 51 assigned to the two sections I and III are shielded from the transport gas flow by the
Abschließend sei erwähnt, dass die Strahlwinkel, die die Strahldüsen 47, 51 im ersten bzw. zweiten Abschnitt I bzw. III mit der Transportdüsenachse 29 einschließen, gleich oder voneinander verschieden sein können. Insbesondere in dem Abschnitt I können die Strahldüsen 47 einen Strahlwinkel aufweisen, der im Wesentlichen gleich ist mit dem Anströmwinkel, mit dem der aus dem Ringspalt 34 austretende Transportluftstrom den Warenstrang 250 anströmt.Finally, it should be mentioned that the jet angles, which include the
Claims (22)
- Device for the wet treatment of textile fabrics in rope form, with a closed container (1), a transport nozzle arrangement (26), to which a gaseous transport medium can be applied, under the action of which the textile fabric guided through the transport nozzle arrangement and the container in the form of a rope of material (250) can be conveyed in a transport direction (480), and with
a means (43, 44) for applying a liquid treating agent in atomised form onto the moving rope of material in the region of the transport nozzle arrangement,
wherein the means for applying the treating agent is arranged to apply treating agent to the rope of material respectively in a form enclosing the rope of material at least partially in a ring shape in two sections (I; III) spaced from one another in the transport direction of the rope of material, and wherein the rope of material is subjected to the gaseous transport medium in an intermediate region (II) located between the two sections,
the transport nozzle arrangement (26) has a venturi tube (25) with a nozzle axis (29) and with a nozzle ring gap (34), to which the transport medium can be applied, and of the two sections (I; III) a first section (I) is arranged in front of the nozzle ring gap (34) and a second section (III) is arranged behind this, respectively viewed in transport direction of the rope of material,
the two sections (I; III) respectively have discharge nozzles (47, 51) for the treating agent, from which the treating agent can be applied to the rope of material (250) respectively with a predefined volume flow and at a predefined discharge angle, and
the discharge nozzles (47, 51) are arranged with their respective nozzle axis (29) to be adjustable at least in their angle position to the transport nozzle arrangement. - Device according to claim 1, characterised in that the discharge nozzles (47, 51) associated with the two sections (I; III) have separate feed devices (45, 49) for the treating agent.
- Device according to one of claims 1 or 2, characterised in that the discharge nozzles (47, 51) associated with the two sections (I; III) are oriented to the transport nozzle axis (29) respectively at the same discharge angle.
- Device according to one of claims 1 or 2, characterised in that the discharge nozzles (47, 51) associated with the two sections (I; III) are oriented to the transport nozzle axis (29) at different discharge angles.
- Device according to one of the preceding claims, characterised in that the discharge angle (36) the discharge nozzles (47, 51) enclose with the transport nozzle axis (29) lies in a range between 23° and 15° in the first section (I).
- Device according to claim 1, characterised in that discharge nozzles (47, 51) distributed around the transport nozzle axis (29) are provided at least in one of the two sections (I; III).
- Device according to claim 6, characterised in that the discharge nozzles (47, 51) are respectively connected to a common circular pipe (45, 49) for supply of the treating agent.
- Device according to claim 6, characterised in that the discharge nozzles (47, 51) are distributed uniformly around the transport nozzle axis (29).
- Device according to claim 6, characterised in that the discharge nozzles (47, 51) are distributed around the transport nozzle axis (29) at such a distance from one another in the peripheral direction and at such a radial distance from the transport nozzle axis (29) and at such a discharge angle that an overlap of the streams of treating agent discharging from the individual nozzles results in the region of their impact on the surface of the rope of material.
- Device according to claim 1, characterised in that the discharge nozzles (47, 51) are full cone nozzles or fan nozzles.
- Device according to claim 1, characterised in that the discharge nozzles (47, 51) are curved in an arc shape.
- Device according to claim 2, characterised in that through appropriate orientation relative to the transport nozzle direction and application with corresponding volume flows of the treating agent upon impact on the surface of the rope of material the streams of treating agent generated by the individual discharge nozzles (47, 51) generate radial force components (47a, b) acting on said rope of material and pointing in the transport direction, and that the rope of material is centred in relation to the transport nozzle axis (29) by the radial force components (47b).
- Device according to claim 1, characterised in that in the intermediate region (II) located between the two sections (I; III) the transport nozzle (25) has guide elements (28, 33), by means of which the nozzle ring gap (34) is delimited on at least one side and by means of which the flow width and angle of approach of the rope of material passing through to the transport medium are determined.
- Device according to claim 13, characterised in that the guide elements are adjustable.
- Device according to claim 13 or 14, characterised in that the guide elements have a centrally formed guide channel for supply of the stream of transport medium to the rope of material, the walls (28, 33) of which delimit the first section (I) on the inlet side of the rope of material into the transport nozzle (25) and delimit the second section (III) on the outlet side of the rope of material.
- Device according to claims 14 and 15, characterised in that at least the wall (33) of the guide channel delimiting the second section (III) is configured to be axially adjustable to change the width of the guide channel.
- Device according to claim 15, characterised in that the angle of approach of the transport medium determined by the guide channel in relation to the transport nozzle axis is the same as the discharge angle of the discharge nozzles at least of the second section.
- Device according to claim 15, characterised in that the angle of approach determined by the guide channel in relation to the transport nozzle axis (29) is smaller than the discharge angle of the discharge nozzles (51) at least of the second section (III).
- Device according to claim 1, characterised in that a cylindrical mixing section (38) of predetermined length adjoins the second section (III) of the transport nozzle (25), viewed in the transport direction (480).
- Device according to claim 19, characterised in that a diffuser is arranged behind the mixing section (38), and that the passage area for the rope of material and the transport medium at the diffuser outlet is smaller than the corresponding passage area of an adjoining transport section (40).
- Device according to claim 1, characterised in that the discharge nozzles (47, 51) associated with the two sections (I; III) are arranged to be screened from the transport medium, and that the screening means in at least one section have bypass openings, through which transport medium can flow to rinse the discharge nozzles.
- Method for wet treatment of textile fabrics in rope form, in which the rope of material (250) is passed through a transport nozzle arrangement (26), to which a gaseous transport medium is applied, and is conveyed in this in a transport direction (480), wherein the transport nozzle arrangement has a venturi tube (25) with a nozzle ring gap (34), through which the transport medium flows, with the process steps:during passage through the transport nozzle arrangement atomised liquid treating agent is applied onto the moving rope of material in a form at least partially enclosing the rope of material in two separate sections (I; III) spaced from one another in the transport direction, wherein of the two sections a first section (I) is arranged in front of the nozzle ring gap and a second section (III) is arranged behind the nozzle ring gap, respectively viewed in transport direction,in an intermediate region located between the two sections the rope of material is simultaneously subjected to the transport medium effecting its transport,the treating agent is applied by means of discharge nozzles (47, 51), which are arranged in at least one of the sections to enclose the rope of material in a ring shape,
andthe discharge angle the respective discharge nozzle axis encloses with the transport nozzle axis (29) is adjustable.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL08102263T PL1985738T3 (en) | 2007-04-24 | 2008-03-04 | Method and device for wet treating string-shaped textiles |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102007019217A DE102007019217A1 (en) | 2007-04-24 | 2007-04-24 | Process and apparatus for wet treatment of strand-like textile material |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1985738A1 EP1985738A1 (en) | 2008-10-29 |
EP1985738B1 true EP1985738B1 (en) | 2010-10-06 |
Family
ID=39643912
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08102263A Active EP1985738B1 (en) | 2007-04-24 | 2008-03-04 | Method and device for wet treating string-shaped textiles |
Country Status (11)
Country | Link |
---|---|
US (1) | US7886390B2 (en) |
EP (1) | EP1985738B1 (en) |
JP (1) | JP2008266875A (en) |
KR (1) | KR20080095766A (en) |
CN (1) | CN101294337B (en) |
AT (1) | ATE483842T1 (en) |
DE (2) | DE102007019217A1 (en) |
ES (1) | ES2354189T3 (en) |
PL (1) | PL1985738T3 (en) |
PT (1) | PT1985738E (en) |
TW (1) | TW200920888A (en) |
Families Citing this family (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10349377B4 (en) * | 2003-10-21 | 2008-04-10 | Then Maschinen (B.V.I.) Ltd., Road Town | Method and device for the uniform application of treatment agents on a strand of goods |
CN101760914B (en) * | 2009-12-02 | 2012-02-01 | 苏州大学 | Supercritical fluid dyeing machine |
EP2594673B1 (en) * | 2010-07-13 | 2016-10-19 | Zhao-Cheng Jiang | Shock wave rapid dyeing machine of impulse type |
CN103103709B (en) * | 2013-02-01 | 2014-10-22 | 杭州智能染整设备有限公司 | High-temperature high-pressure rope form dyeing machine automatic air-bag-removing device |
DE102013110491B4 (en) * | 2013-09-23 | 2016-03-24 | Fong's Europe Gmbh | Device for the treatment of rope-shaped textile goods |
DE102013110492B4 (en) | 2013-09-23 | 2015-06-11 | Fong's Europe Gmbh | Apparatus for the treatment of rope-shaped textile goods in the form of an endless strand of goods |
CN103741525B (en) * | 2013-12-14 | 2015-12-02 | 盐城工学院 | A kind of anhydrous cotton fabric dyeing process and a kind of non-aqueous dyeing device |
TWI646234B (en) | 2015-08-28 | 2019-01-01 | 立信歐洲有限責任公司 | Rope textiles for treatment device |
TWM557753U (en) * | 2017-07-25 | 2018-04-01 | Zhang qi long | Recycling container with cloth dyeing machine driven by conveyor belt and dyeing material saving structure |
KR102033307B1 (en) * | 2019-07-03 | 2019-10-17 | 김원용 | Damage prevention structure for pesticide spray nozzle |
US20220307182A1 (en) * | 2021-03-29 | 2022-09-29 | Chi-Lung Chang | Saturated extreme low liquor ratio conveyor-driving atmospheric fabric dyeing machine |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3142200A1 (en) | 1981-10-24 | 1983-05-05 | Hoechst Ag, 6230 Frankfurt | METHOD FOR TREATING TEXTILE GOODS IN JET DYEING PLANTS |
DE4119152C2 (en) | 1991-06-11 | 1993-11-25 | Krantz H Gmbh & Co | Device for the wet treatment of textile goods |
ES2125153B1 (en) * | 1995-10-16 | 1999-10-16 | Turbang Prototips Sl | MACHINE FOR WET TREATMENT OF TISSUES. |
DE19728420C2 (en) | 1997-07-03 | 2000-11-02 | Krantz Textiltechnik Gmbh | Nozzle unit for transporting a textile strand |
DE19924180A1 (en) | 1999-05-27 | 2000-11-30 | Thies Gmbh & Co Kg | Assembly for the fluid treatment of continuous and tubular woven/knitted piece goods has a gas jet to move the material with sprays to deliver the fluid from the circulation system with a fluid vol control |
DE19924743A1 (en) | 1999-05-31 | 2000-12-07 | Thies Gmbh & Co Kg | Wet treatment of fabric in jet autoclave involves driving the fabric roller only till the fabric speed reaches the roller speed |
IT1314601B1 (en) * | 2000-03-31 | 2002-12-20 | Laip S N C Di Becheri Cecchi & | DISCONTINUOUS WASHING PROCESS OF JOINTED FABRIC PIECES AND A MACHINE TO IMPLEMENT THE PROCEDURE |
DE10349377B4 (en) * | 2003-10-21 | 2008-04-10 | Then Maschinen (B.V.I.) Ltd., Road Town | Method and device for the uniform application of treatment agents on a strand of goods |
DE10349374B4 (en) * | 2003-10-21 | 2009-04-09 | Then Maschinen (B.V.I.) Ltd., Road Town | Wet treatment machine for rope-shaped textile goods |
DE102004061186B4 (en) | 2004-12-20 | 2007-06-21 | Then Maschinen (B.V.I.) Ltd., Road Town | Method and device for treating rope-shaped textile goods |
JP2006207042A (en) * | 2005-01-25 | 2006-08-10 | Then Maschinen (Bvi) Ltd | Method and apparatus for uniformly applying treating agent to string product |
DE102005022453B3 (en) | 2005-05-14 | 2006-11-30 | Then Maschinen Gmbh | Method and device for treating rope-shaped textile goods |
-
2007
- 2007-04-24 DE DE102007019217A patent/DE102007019217A1/en not_active Withdrawn
-
2008
- 2008-03-04 PL PL08102263T patent/PL1985738T3/en unknown
- 2008-03-04 AT AT08102263T patent/ATE483842T1/en active
- 2008-03-04 ES ES08102263T patent/ES2354189T3/en active Active
- 2008-03-04 DE DE502008001465T patent/DE502008001465D1/en active Active
- 2008-03-04 EP EP08102263A patent/EP1985738B1/en active Active
- 2008-03-04 PT PT08102263T patent/PT1985738E/en unknown
- 2008-04-18 JP JP2008108942A patent/JP2008266875A/en active Pending
- 2008-04-18 US US12/148,380 patent/US7886390B2/en not_active Expired - Fee Related
- 2008-04-18 KR KR1020080035879A patent/KR20080095766A/en not_active Application Discontinuation
- 2008-04-23 TW TW097114737A patent/TW200920888A/en unknown
- 2008-04-23 CN CN2008100935155A patent/CN101294337B/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
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KR20080095766A (en) | 2008-10-29 |
EP1985738A1 (en) | 2008-10-29 |
US7886390B2 (en) | 2011-02-15 |
ES2354189T3 (en) | 2011-03-10 |
DE102007019217A1 (en) | 2008-10-30 |
TW200920888A (en) | 2009-05-16 |
ATE483842T1 (en) | 2010-10-15 |
PL1985738T3 (en) | 2011-04-29 |
JP2008266875A (en) | 2008-11-06 |
DE502008001465D1 (en) | 2010-11-18 |
CN101294337B (en) | 2012-09-19 |
US20080263782A1 (en) | 2008-10-30 |
PT1985738E (en) | 2011-01-11 |
CN101294337A (en) | 2008-10-29 |
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