EP1961832A1 - Use of a steel alloy as a substance for producing dynamically loaded tube components and tube component - Google Patents
Use of a steel alloy as a substance for producing dynamically loaded tube components and tube component Download PDFInfo
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- EP1961832A1 EP1961832A1 EP08002285A EP08002285A EP1961832A1 EP 1961832 A1 EP1961832 A1 EP 1961832A1 EP 08002285 A EP08002285 A EP 08002285A EP 08002285 A EP08002285 A EP 08002285A EP 1961832 A1 EP1961832 A1 EP 1961832A1
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/10—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of tubular bodies
- C21D8/105—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of tubular bodies of ferrous alloys
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D6/00—Heat treatment of ferrous alloys
- C21D6/002—Heat treatment of ferrous alloys containing Cr
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/08—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for tubular bodies or pipes
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/24—Ferrous alloys, e.g. steel alloys containing chromium with vanadium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/26—Ferrous alloys, e.g. steel alloys containing chromium with niobium or tantalum
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/34—Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of silicon
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/001—Austenite
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/004—Dispersions; Precipitations
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/009—Pearlite
Definitions
- the invention relates to the use of a steel alloy as a material for the production of dynamically loaded pipe components and such a pipe component.
- stabilizers which are used to reduce the tendency of the body to curve and to influence the self-steering behavior. They stiffen the suspension in one-sided load, since the resistance of the material of the stabilizer of the side slope resiliently counteracts.
- Another example would be a torsionally loaded shaft.
- Stabilizers are to be assigned with regard to the type of stress straight torsion springs or torsion bars, since a stabilizer at different Compression of the wheels is twisted about its longitudinal axis.
- From the EP 0 753 595 B1 it is known to produce stabilizers from pipes. In this case, one makes the more favorable in a tube ratio of the moment of resistance against torsion to the tube mass in comparison to a solid rod advantage.
- the materials used would have to maintain a higher by approximately a factor of 1.4 yield strength and tensile strength as materials of solid rods while maintaining the design in the vehicles structurally predetermined or usable outer diameter.
- Another important factor for achieving a high permanent fatigue strength is the surface quality of the outer and inner surface of the tubes used.
- the best surface qualities have longitudinally welded and possibly subsequently cold drawn tubes made of rolled steel strip. In this case, the errors occurring in seamless drawn pipes, such as pleats, etc., avoided.
- this tensile strength is insufficient to compete with stabilizers of a higher strength solid material.
- Even the steel 34MnB5 steel used to date for tubes for the manufacture of stabilizers only achieves tensile strengths of up to 1,800 MPa, but with a relatively low fatigue strength.
- the state of the art also includes the EP 1 698 712 , which discloses a steel material for highly loaded springs, having the following composition: C 0.35 - 0.65%, Si 1.4 - 2.5%, Mn 0.1 - 1.0%, Cr> 2.0% , Ni> 1.0%, Cu> 1.0%, P> 0.020%, S> 0.020%, N> 0.006%, Al> 0.1% and balance iron. Although this steel also achieves strengths up to about 2,100 MPa.
- High Ti and Al levels involve the risk of reduced fatigue strength, which can be attributed to the formation of hard phases. Titanium contents in the range greater than 0.01% lead to the primary precipitation of hard titanium nitrides, which produce internal notches in the material and have a negative influence on the fatigue strength of high-strength spring steels. Aluminum contents greater than 0.01% also lead to the formation of aluminum oxides and aluminum nitrides having the above-described negative fatigue properties. Furthermore, this steel material is at a copper content above 0.2% for the tube manufacturing process, d. H. Stretch reduction, less suitable and also expensive in view of the relatively high nickel content. A copper content of more than 0.2% leads to grain boundary failure during hot forming, especially if, as in the case of pipe production, there are existing high stresses in hot working.
- the surface quality plays an important role.
- the improvement of the surface quality can be achieved with seamless pipes by internal peeling, ie by a machining, which is associated with high costs and thus has a low cost.
- the invention is based on the object to show the use of a steel alloy as a material for the production of dynamically loaded pipe components, wherein the material meets the high requirements for the production of dynamically loaded tubular components, in particular for the production of straight or tortuous torsion springs, such.
- Coil springs, or hollow shafts is suitable and also reached the strength level of spring steels.
- the steel material can still be welded even if the carbon content is greater than 0.35%, so that the production method for dynamically loaded pipe components a) both welding and drawing, b) direct welding, and c) seamless production are suitable ,
- the good weldability is achieved by a comparatively high ductility in the weld area, so that a reduced tendency for brittle failure of the weld during cooling and when calibrating the tubes is present.
- This can be attributed to the finest lamellae made of retained austenite in the hardened structure. In the transmission electron microscope, these lamellae become visible in the nanometer range. These lamellas increase the ductility of the hardness structure without lowering the yield strength and strength.
- the lamellae have an average particle size of 60-70 nm.
- a seamless production is particularly suitable in combination with an optimized internal machining, if the wall thickness s in a range greater than 18% of the outer diameter D is (s / D> 18%).
- the material according to the invention is therefore suitable for all tube production methods mentioned above, is also inexpensive to produce and has the potential due to high achievable strength values, for torsionally loaded components, e.g. Torsion spring to replace solid materials.
- the quenching is carried out by preferably inductive heating to Austenitmaschinestemperatur of 900 - 950 ° C, followed by quenching in water or oil (preferably water at a cooling rate> 200 K / s, in particular> 400 K / s) and then tempering to a Temperature of 200-300 ° C, preferably ⁇ 275 ° C, in particular to a temperature of 250 ° C.
- dynamic loadable pipe components in diameter ranges from 3mm to 150 mm, especially in diameter ranges from 8 mm to 50 mm can be produced.
- the wall thickness is preferably 10% to 22% of the outer diameter of the pipe component in such dynamically loaded pipe components.
- the production of the pipe components is preferably carried out in soft annealed, pearlitic state.
- the steel alloy no. 1 is the material as it is to be used in the pipe components according to the invention.
- the comparison material no. 2 corresponds to the alloy 34MnB5.
- the comparison material no. 3 corresponds to the alloy 25MnB5.
- the comparison material no. 4 corresponds to the alloy 42CrMo4.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Heat Treatment Of Articles (AREA)
- Heat Treatment Of Steel (AREA)
Abstract
Description
Die Erfindung betrifft die Verwendung einer Stahllegierung als Werkstoff zur Herstellung von dynamisch belasteten Rohrbauteilen sowie ein solches Rohrbauteil.The invention relates to the use of a steel alloy as a material for the production of dynamically loaded pipe components and such a pipe component.
Bauteile, die über sehr lange Zeiträume hohen dynamischen Beanspruchungen standhalten müssen, sind insbesondere im Bereich des Fahrwerks von Kraftfahrzeugen zu finden. Als Beispiel sind Stabilisatoren zu nennen, welche zur Verringerung der Kurvenneigung der Karosserie und zur Beeinflussung des Eigenlenkverhaltens eingesetzt werden. Sie versteifen bei einseitiger Belastung die Federung, da die Widerstandskraft des Werkstoffs des Stabilisators der Seitenneigung federnd entgegenwirkt. Ein weiteres Beispiel wäre eine torsionsbelastete Welle.Components that have to withstand high dynamic loads for very long periods of time can be found particularly in the area of the chassis of motor vehicles. As an example, stabilizers should be mentioned which are used to reduce the tendency of the body to curve and to influence the self-steering behavior. They stiffen the suspension in one-sided load, since the resistance of the material of the stabilizer of the side slope resiliently counteracts. Another example would be a torsionally loaded shaft.
Stabilisatoren sind hinsichtlich der Beanspruchungsart geraden Torsionsfedern oder auch Drehstäben zuzuordnen, da ein Stabilisator bei unterschiedlichem Einfedern der Räder um seine Längsachse verdrillt wird. Aus der
Ein weiterer wesentlicher Faktor zur Erzielung einer hohen Dauerwechselfestigkeit ist die Oberflächengüte der Außen- und Innenoberfläche der verwendeten Rohre. Die besten Oberflächengüten weisen längsnahtgeschweißte und ggf. nachfolgend kalt gezogene Rohre aus gewalztem Stahlband auf. Hierbei werden die bei nahtlos gezogenen Rohren vorkommenden Fehler, wie Fältelungen usw., vermieden.Another important factor for achieving a high permanent fatigue strength is the surface quality of the outer and inner surface of the tubes used. The best surface qualities have longitudinally welded and possibly subsequently cold drawn tubes made of rolled steel strip. In this case, the errors occurring in seamless drawn pipes, such as pleats, etc., avoided.
Der in der
Zum Stand der Technik zählt auch die
Hohe Ti- und Al-Gehafte beinhalten das Risiko einer verminderten Dauerschwingfestigkeit, was auf die Ausbildung harter Phasen zurückgeführt werden kann. Titangehalte im Bereich größer als 0,01 % führen zur primären Ausscheidung von harten Titannitriden, die innere Kerben im Werkstoff erzeugen und bei höchstfesten Federstählen die Dauerfestigkeit negativ beeinflussen. Aluminiumgehalte größer als 0,01 % führen ebenfalls zur Bildung von Aluminiumoxiden und Aluminiumnitriden mit den vorstehend beschriebenen negativen Eigenschaften auf die Dauerfestigkeit. Weiterhin ist dieser Stahlwerkstoff bei einem Kupfergehalt über 0,2 % für den Rohrherstellungsprozess, d. h. das Streckreduzieren, weniger geeignet und in Anbetracht des relativ hohen Nickelgehaltes zudem teuer. Ein Kupfergehalt von mehr als 0,2 % führt bei der Warmumformung zum Komgrenzenversagen, insbesondere wenn, wie im Fall der Rohrherstellung, vorhandene hohe Zuspannungsanteile bei der Warmumformung vorliegen.High Ti and Al levels involve the risk of reduced fatigue strength, which can be attributed to the formation of hard phases. Titanium contents in the range greater than 0.01% lead to the primary precipitation of hard titanium nitrides, which produce internal notches in the material and have a negative influence on the fatigue strength of high-strength spring steels. Aluminum contents greater than 0.01% also lead to the formation of aluminum oxides and aluminum nitrides having the above-described negative fatigue properties. Furthermore, this steel material is at a copper content above 0.2% for the tube manufacturing process, d. H. Stretch reduction, less suitable and also expensive in view of the relatively high nickel content. A copper content of more than 0.2% leads to grain boundary failure during hot forming, especially if, as in the case of pipe production, there are existing high stresses in hot working.
Die ebenfalls bekannten höchstfesten Federstähle 50CrV4, 55SiCr6 sind schweißtechnisch nicht zu verarbeiten und damit zur Herstellung von geschweißten und nachgezogenen Rohren nicht geeignet.The also known high-strength spring steels 50CrV4, 55SiCr6 are not technically weldable and therefore not suitable for the production of welded and redrawn tubes.
Stand der Technik ist nach Kenntnis der Anmelderin die Herstellung von geschweißten Rohren durch Press-Schweißverfahren bis zu einem Kohlenstoff Gehalt von ca. 0,35 %. Ein höherer Kohlenstoffgehalt führt in der Regel zu hohen Spitzenhärten in der Schweißnaht mit derart verringerter Duktilität, dass während der Kalibrierung und Abkühlung des Rohrbauteils Risse entstehen. Daher gelten Stähle mit Kohlenstoff-Gehalten über 0,35 % allgemein als nicht schweißbar.To the knowledge of the Applicant, the state of the art is the production of welded tubes by press-welding processes up to a carbon content of about 0.35%. A higher carbon content typically results in high peak hardness in the weld with such reduced ductility that cracks occur during calibration and cooling of the pipe component. Therefore, steels with carbon contents above 0.35% are generally considered non-weldable.
Wenn aufgrund eines hohen Kohlenstoffgehaltes nahtlos gezogene Stahlrohre zum Einsatz kommen sollen, spielt die Oberflächenqualität eine wichtige Rolle. Die Verbesserung der Oberflächenqualität kann bei nahtlosen Rohren durch Innenschälen, d.h. durch eine spanabhebende Bearbeitung, erreicht werden, die allerdings mit hohen Kosten verbunden ist und damit nur eine geringe Wirtschaftlichkeit aufweist.If, due to a high carbon content, seamlessly drawn steel tubes are to be used, the surface quality plays an important role. The improvement of the surface quality can be achieved with seamless pipes by internal peeling, ie by a machining, which is associated with high costs and thus has a low cost.
Aufgrund der Tatsache, dass die Festigkeit von geeigneten Rohrwerkstoffen bislang auf ca. 1.800 MPa begrenzt war und im Bereich der Vollmaterialien Festigkeiten in einer Größenordnung von 2.100 MPa realisiert werden konnten, wie z.B. in der Fedemindustrie bei der Verwendung von 55SiCr6, war es bislang nicht möglich, das Leichtbaupotenzial von dynamisch belasteten Rohrbauteilen vollständig auszunutzen.Due to the fact that the strength of suitable pipe materials has hitherto been limited to approximately 1,800 MPa and in the area of solid materials, it has been possible to achieve strengths of the order of 2,100 MPa, e.g. In the Fedem industry using 55SiCr6, it has not been possible to fully exploit the lightweight construction potential of dynamically loaded pipe components.
Der Erfindung liegt hiervon ausgehend die Aufgabe zugrunde, die Verwendung einer Stahllegierung als Werkstoff zur Herstellung von dynamisch belasteten Rohrbauteilen aufzuzeigen, wobei der Werkstoff den hohen Anforderungen für die Herstellung von dynamisch belasteten Rohrbauteilen, insbesondere zur Herstellung von geraden oder gewundenen Torsionsfedern, wie z.B. Schraubenfedern, oder auch Hohlwellen geeignet ist und zudem das Festigkeitsniveau von Federstählen erreicht.The invention is based on the object to show the use of a steel alloy as a material for the production of dynamically loaded pipe components, wherein the material meets the high requirements for the production of dynamically loaded tubular components, in particular for the production of straight or tortuous torsion springs, such. Coil springs, or hollow shafts is suitable and also reached the strength level of spring steels.
Diese Aufgabe wird durch die Merkmale des Patentanspruchs 1 gelöst.This object is solved by the features of patent claim 1.
Vorteilhafte Weiterbildungen des Erfindungsgedankens sind Gegenstand der Unteransprüche. Ein Rohrbauteil mit den gewünschten Eigenschaften ist Gegenstand des Patentanspruchs 6.Advantageous developments of the inventive concept are the subject of the dependent claims. A pipe component with the desired properties is the subject of patent claim 6.
Die Lösung des vorstehend beschriebenen Problems wird in der Verwendung einer Stahllegierung als Werkstoff zur Herstellung von dynamisch belasteten Rohrbauteilen gesehen, wobei die Stahllegierung in Gewichtsprozenten aus
- C
- 0,32 - 0,45
- Si
- 0,8 - 2,2
- Mn
- 0,1 - 0,8
- Cr
- 0,8 - 1,8
- N
- max. 0,015
- Nb
- 0,01 - 0,08
- V
- max. 0,04
- B
- 0,001 - 0,005
- C
- 0.32 - 0.45
- Si
- 0.8 - 2.2
- Mn
- 0.1 - 0.8
- Cr
- 0.8-1.8
- N
- Max. 0,015
- Nb
- 0.01-0.08
- V
- Max. 0.04
- B
- 0.001 - 0.005
Der Stahlwerkstoff ist auch dann noch schweißbar, wenn der Kohlenstoffgehalt größer als 0,35 % ist, so dass sich als Herstellungsverfahren für dynamisch belastete Rohrbauteile a) sowohl das Schweißen und Ziehen, b) das direkte Schweißen, als auch c) die nahtlose Herstellung eignen.The steel material can still be welded even if the carbon content is greater than 0.35%, so that the production method for dynamically loaded pipe components a) both welding and drawing, b) direct welding, and c) seamless production are suitable ,
Die gute Schweißbarkeit wird durch eine vergleichsweise hohe Duktilität im Schweißnahtbereich erreicht, so dass eine verminderte Neigung zum spröden Versagen der Schweißnaht bei der Abkühlung und beim Kalibrieren der Rohre vorhanden ist. Dies kann auf feinste Lamellen aus Restaustenit im Härtegefüge zurückgeführt werden. Im Transmissionsetektronenmikroskop werden diese Lamellen im Nanometerbereich sichtbar. Diese Lamellen erhöhen die Duktilität des Härtegefüges ohne die Streckgrenze und Festigkeit abzusenken.Die Lamellen besitzen eine mittlere Korngröße von 60 - 70 nm.The good weldability is achieved by a comparatively high ductility in the weld area, so that a reduced tendency for brittle failure of the weld during cooling and when calibrating the tubes is present. This can be attributed to the finest lamellae made of retained austenite in the hardened structure. In the transmission electron microscope, these lamellae become visible in the nanometer range. These lamellas increase the ductility of the hardness structure without lowering the yield strength and strength. The lamellae have an average particle size of 60-70 nm.
Eine nahtlose Herstellung bietet sich insbesondere in Kombination mit einer optimierten Innenbearbeitung an, wenn die Wanddicke s in einem Bereich größer als 18% des Außendurchmessers D ist (s/D > 18%). Der erfindungsgemäße Werkstoff eignet sich daher für alle genannten Rohrherstellungsverfahren, ist zudem kostengünstig herstellbar und besitzt aufgrund hoher erreichbarer Festigkeitswerte das Potenzial, bei torsionsbelasteten Bauteilen, z.B. Torsionsfedem, Vollmaterialien zu ersetzen.A seamless production is particularly suitable in combination with an optimized internal machining, if the wall thickness s in a range greater than 18% of the outer diameter D is (s / D> 18%). The material according to the invention is therefore suitable for all tube production methods mentioned above, is also inexpensive to produce and has the potential due to high achievable strength values, for torsionally loaded components, e.g. Torsion spring to replace solid materials.
Die erfindungsgemäßen Vorteile ergeben sich insbesondere dann, wenn die Stahllegierung in Gewichtsprozenten ausgedrückt folgende Zusammensetzung aufweist:
- C
- 0,40 - 0,44
- Si
- 1,5 - 2,2
- Cr
- 1,1 - 1,5
- N
- 0,004 - 0,015
- Nb
- 0,02 - 0,04
- V
- 0,01 - 0,15
- B
- 0,002 - 0,004
- C
- 0.40 - 0.44
- Si
- 1.5 - 2.2
- Cr
- 1.1 - 1.5
- N
- 0.004-0.015
- Nb
- 0.02-0.04
- V
- 0.01 - 0.15
- B
- 0.002 - 0.004
Rest Eisen und üblicher Verunreinigungen. Im vergüteten Zustand ist es möglich, mit den zuvor genannten Legierungen Zugfestigkeiten Rm größer als 2.000 MPa und Streckgrenzen Rp0,2 größer als 1.900 MPa zu erreichen. Im vergüteten Zustand besitzt das hergestellte Rohrbauteil eine Dehnung A5 größer als 9 %. Bemerkenswert ist zudem, dass bereits bei einer sehr niedrigen. Anlasstemperatur von 250 C eine. Brucheinschnürung Z von größer als 30 % erreicht wird, so dass eine hohe Streckgrenze erhalten bleibt.Remaining iron and usual impurities. In the tempered state, it is possible to achieve with the aforementioned alloys tensile strengths Rm greater than 2,000 MPa and yield strengths Rp0,2 greater than 1,900 MPa. In the tempered state, the pipe component produced has an elongation A5 greater than 9%. It is also noteworthy that already at a very low. Tempering temperature of 250 C one. Fractional contraction Z of greater than 30% is achieved, so that a high yield strength is maintained.
Das Vergüten erfolgt durch vorzugsweise induktives Aufheizen auf Austenitisierungstemperatur von 900 - 950 °C, anschließendes Abschrecken in Wasser oder Öl (vorzugsweise Wasser mit einer Abkühlgeschwindigkeit > 200 K/s, insbesondere > 400 K/s) und anschließendes Anlassen auf eine Temperatur von 200 - 300 °C, vorzugsweise < 275°C, insbesondere auf eine Temperatur von 250°C.The quenching is carried out by preferably inductive heating to Austenitisierungstemperatur of 900 - 950 ° C, followed by quenching in water or oil (preferably water at a cooling rate> 200 K / s, in particular> 400 K / s) and then tempering to a Temperature of 200-300 ° C, preferably <275 ° C, in particular to a temperature of 250 ° C.
Auf diese Weise lassen sich dynamisch belastbare Rohrbauteile in Durchmesserbereichen von 3mm bis 150 mm, insbesondere in Durchmesserbereichen von 8 mm bis 50 mm herstellen. Die Wanddicke beträgt bei derart dynamisch belasteten Rohrbauteilen vorzugsweise 10 % bis 22 % des Außendurchmessers des Rohrbauteils. Die Herstellung der Rohrbauteile erfolgt bevorzugt im weichgeglühten, perlitischen Zustand.In this way, dynamic loadable pipe components in diameter ranges from 3mm to 150 mm, especially in diameter ranges from 8 mm to 50 mm can be produced. The wall thickness is preferably 10% to 22% of the outer diameter of the pipe component in such dynamically loaded pipe components. The production of the pipe components is preferably carried out in soft annealed, pearlitic state.
Durch die Verwendung der erfindungsgemäßen Legierung kann aufgrund der höheren Werkstofffestigkeiten eine Gewichtsreduktion größer als 20 % im Verhältnis zu vergleichbaren Bauteilen aus Vollmaterial erreicht werden. Zudem führt die geringere Masse zu einer vorteilhaften Erhöhung der Eigenfrequenzen der dynamisch belasteten Rohrbauteile. Ein weiterer Vorteil ist, dass dieser hochbelastbare Federstahl wasservergütbar ist.By using the alloy according to the invention, a weight reduction greater than 20% in relation to comparable components made of solid material can be achieved due to the higher material strengths. In addition, the lower mass leads to an advantageous increase in the natural frequencies of the dynamically loaded pipe components. Another advantage is that this heavy-duty spring steel is water-resistant.
Anhand der nachfolgenden Tabelle wird deutlich, welche hervorragenden Eigenschaften die Stahllegierung für den beanspruchten Verwendungszweck mit sich bringt.On the basis of the following table, it becomes clear which excellent properties the steel alloy brings for the claimed use.
In der nachfolgenden Tabelle sind Stahllegierungen 1 bis 5 unterschiedlicher chemischer Zusammensetzung aufgelistet. Die Stahllegierung Nr. 1 ist der Werkstoff, wie er bei den erfindungsgemäßen Rohrbauteilen verwendet werden soll. Der Vergleichswerkstoff Nr. 2 entspricht der Legierung 34MnB5. Der Vergleichswerkstoff Nr. 3 entspricht der Legierung 25MnB5. Der Vergleichswerkstoff Nr. 4 entspricht der Legierung 42CrMo4. Der Vergleichswerkstoff Nr. 5 entspricht der Legierung 70Mn7. Sämtliche Stahllegierungen befinden sich im Lieferzustand QT (QT= Quenched and Tempered, d.h.gehärtet und angelassen). Sie sind mit einer Anlasstemperatur von 250 °C vergütet worden. Es fällt auf, dass die Zugfestigkeit Rm bei der Stahllegierung Nr. 1 mit einem aus dem Wertebereich 2.138 MPa bis 2.152 MPa arithmetische gemittelten Wert für die Festigkeit Rm von 2.145 MPa Werte größer als 2.100 MPa erreicht. Dabei ist der aus dem Wertebereich von 2.072 MPa bis 2.085 MPa arithmetisch gemittelte Wert für die die Streckgrenze Rp0,2 mit 2.078 MPa größer als 2.000 MPa. Gleichzeitig liegt die Bruchdehnung A5 mit Werten von 9,3% bis 9.8% (arithmetisch gemittelt 9,5%) deutlich über den Werten der Vergleichswerkstoffe. Auch die Brucheinschnürung Z liegt mit Werten von 30,3 % bis 32,6 % (arithmetisch gemittelt 31,5%) höher als die Brucheinschnürungen der Vergleichsproben.
Claims (14)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102007006875A DE102007006875A1 (en) | 2007-02-07 | 2007-02-07 | Use of a steel alloy containing alloying additions of carbon, silicon, manganese, chromium, niobium and boron as a material in the production of dynamically loaded tubular components |
Publications (2)
Publication Number | Publication Date |
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EP1961832A1 true EP1961832A1 (en) | 2008-08-27 |
EP1961832B1 EP1961832B1 (en) | 2011-11-30 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP08002285A Not-in-force EP1961832B1 (en) | 2007-02-07 | 2008-02-07 | Use of a steel alloy as a substance for producing dynamically loaded tube components and tube component |
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EP (1) | EP1961832B1 (en) |
AT (1) | ATE535625T1 (en) |
DE (1) | DE102007006875A1 (en) |
Cited By (3)
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EP2617855A3 (en) * | 2012-01-19 | 2013-09-11 | Gesenkschmiede Schneider GmbH | Low alloyed steel and components produced therefrom |
WO2017085135A1 (en) * | 2015-11-16 | 2017-05-26 | Benteler Steel/Tube Gmbh | Steel alloy with high energy absorption capacity and tubular steel product |
US11519047B2 (en) | 2016-05-12 | 2022-12-06 | Benteler Automobiltechnik Gmbh | Motor vehicle component and a method of manufacturing thereof |
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Also Published As
Publication number | Publication date |
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DE102007006875A1 (en) | 2008-08-14 |
EP1961832B1 (en) | 2011-11-30 |
ATE535625T1 (en) | 2011-12-15 |
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