EP1948540A1 - Système de surveillance de convoyeur - Google Patents
Système de surveillance de convoyeurInfo
- Publication number
- EP1948540A1 EP1948540A1 EP06722648A EP06722648A EP1948540A1 EP 1948540 A1 EP1948540 A1 EP 1948540A1 EP 06722648 A EP06722648 A EP 06722648A EP 06722648 A EP06722648 A EP 06722648A EP 1948540 A1 EP1948540 A1 EP 1948540A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- thermochromic substance
- color change
- detectable
- matrix
- color
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/02—Control devices, e.g. for safety, warning or fault-correcting detecting dangerous physical condition of load carriers, e.g. for interrupting the drive in the event of overheating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/04—Bulk
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0266—Control or detection relating to the load carrier(s)
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/041—Camera
Definitions
- the invention relates to a device for monitoring a conveyor system, comprising:
- At least one detectable segment which is embedded near the surface in the support side and / or running side;
- a detection system in particular in the form of an optoelectronic system, which records and evaluates the detectable segment without contact, in particular in conjunction with a process computer;
- the detection system used was in particular the use of optoelectronic systems, in particular in the form of electronic systems Camera systems (line camera or area camera), proposed, reference being made to the following prior art:
- the detectable segment is, for example, a transponder in conjunction with an antenna (WO 2005/02388 A1, Fig. 1).
- Conveyor belts with fabric or steel cable carrier possibly supplemented by heat-resistant inserts made of metal or plastic as protection against the burning of embers, and on both sides with elastomeric cover plates (support side, running side) are often used for the promotion of particularly warm material.
- heat-resistant conveyor belts are mainly used in steel mills, foundries, cement works, coking plants and in the chemical industry. These are usually short plants of less than 200 m.
- Conveyor belts for normal use for example, in the extraction of raw materials such as coal, salt, gravel, etc., are generally based on the materials natural rubber (NR) or styrene butadiene (SBR).
- NR natural rubber
- SBR styrene butadiene
- the heat resistance of such rubber compounds is up to 80 0 C. With prolonged temperature excessive stress it comes to hardening of the rubber up to the breaking up and flaking of the cover plates. The conveyor belt is thus unusable.
- EPDM ethylene-propylene-diene copolymer
- HR butyl rubber
- CR chloroprene
- the object of the invention is therefore to provide a generic device in which the temperature development of a conveyor belt with respect to an undesirable temperature profile is observable.
- the detectable segment is based on a thermochromic substance, which causes a change in color within temperature within the critical temperature range of a conveyor belt, wherein the detection system detects and evaluates the color change.
- Thermochromism occurs when temperature changes in a substance cause a color change. Examples: The red ruby turns green when heated, and red when cooled. The white mercury I chloride turns yellowish upon gentle warming. Pure zinc oxide is colorless at ordinary temperature, yellow in heat. Mennige turns dark when heated, red when cooling.
- thermochromic substance for the conveyor belt should be up to 300 0 C resistant, this limit temperature is well above the resistance of elastomers, the resistance - as stated above - depends on the elastomer type.
- thermochromic substance within the critical temperature range (8O 0 C to 15O 0 C) of conveyor belts occur. It is particularly useful when at 80 ° C (first critical point) a first color change and at 15O 0 C (second critical point), a significant second color change occurs, so that no later than measures (alarm signal and / or automatic stoppage of the conveyor) to meet are.
- thermochromic substance causes reversible color changes with regard to temperature changes, in that the original color state occurs during the cooling process.
- example 1 blue ⁇ H> red
- example 2 blue ⁇ -> transitional color ⁇ -> red
- thermochromic substance based on a polymeric compound having a color change characteristic associated with a change in the polymeric molecular structure causing the color change.
- the polymeric compound is preferably a polyacetylene (polyyne) which has reactive triple bonds.
- Polyacetylenes are readily polymerizing organic compounds that are quite insensitive to oxygen. In contrast, hydrogen is easily attached.
- the polymers are brown to red in the case of the diacetylene compounds, and dark blue in the tetraacetylenes.
- These polymeric compounds are also characterized by a temperature-dependent color change characteristic. They are therefore particularly well suited for the application of conveyor belts.
- the detectable segment comprises in particular a matrix in which the thermochromic substance is embedded uniformly distributed.
- the proportion of the thermochromic substance within the matrix is 0.5 to 5 wt .-%, in particular 1 to 3 wt .-%.
- the matrix itself consists of an elastomeric material, a thermoplastic elastomer (TPE) or a thermoplastic.
- TPE thermoplastic elastomer
- the matrix preferably consists of an elastomer mixture based on polybutadiene.
- FIG. 1 shows a conveyor system with an opto-electronic system
- Fig. 2 shows a conveyor belt with a thermochromic segment within the support side.
- Fig. 1 shows a conveyor system 1, comprising a conveyor belt 2 made of elastomeric material having a support side 3 for the conveying material and a running side 4. The conveying material with the transport direction in the arrow direction is dropped at the reversing drum 5.
- a detection system 6 in the form of an opto-electronic system detects the support side 3 of the conveyor belt 2 within its material-free area, in particular immediately after the discharge of the conveying material to the reversing drum 5.
- the visual query of the color by means of the detection system in Connection to a process computer.
- the process computer is in an optimal way with the drive control of the conveyor system in connection, so that when a critical condition, the system is automatically shut down.
- Fig. 2 shows details of the conveyor belt 2 with the support side 3 and the running side 4 and an embedded strength member 7 in the form of a Gewebzugambas.
- the conveyor belt may also have an embedded transverse reinforcement (e.g., steel transverse reinforcement).
- At least one detectable segment 8 is embedded near the surface.
- the segment is arranged here within the conveyor belt center. Also, the arrangement principle of two or more segments next to each other, under detection of the two edge regions of the conveyor belt are possible.
- the area dimension of a generally rectangular segment is about 100 x 100 mm, so that this may also be detectable with the eye of the inspection personnel as a human detection system.
- the detectable segment 8 comprises a matrix in which the thermochromic substance is incorporated uniformly distributed. In this way, the segment is easy to install in the conveyor belt cover plate. Also, such a segment may be implemented by vulcanization in the endless loop of the conveyor belt. A retrofit on site is possible.
- the thermochromic substance now changes color depending on the temperature. This may appear (to 8O 0 C) blue in the non-critical area, while in the critical range (80 ° to 15O 0 C) enters a color change, in particular in the form of red. Even color shades (intermediate colors of blue / red) within the critical range are possible.
- the detection system 6 may be equipped so that at determined temperature (eg 12O 0 C) the appropriate measures (alarm signal and / or automatic standstill of the conveyor system) are triggered.
- This detection measure can also ensure that either conveyor temperature is lowered or a conveyor belt with higher temperature resistance is used.
- Conveying system Conveyor belt Support side Operating side Reverse drum Detection system (optoelectronic system) Reinforcement member Detectable segment (thermochromic segment)
Landscapes
- Control Of Conveyors (AREA)
- Belt Conveyors (AREA)
Abstract
L'invention concerne un système de surveillance de convoyeur comprenant : - un tapis de transport (2) en matériau élastomère pourvu d'un côté porteur (3) pour le matériau transporté et d'un côté de roulement (4), le tapis de transport présentant un longeron mécanique encastré (7) ; - au moins un segment détectable (8), encastré près de la surface dans le côté porteur (3) et/ou le côté de roulement ; - un système de détection (6), en particulier sous forme de système optoélectronique, permettant de détecter sans contact le segment détectable (8) et de l'interpréter, en particulier en liaison avec un ordinateur ; ainsi que : - diverses pièces d'installation, à savoir un tambour d'entraînement, un tambour d'inversion, des galets porteurs, une ossature porteuse ainsi qu'éventuellement d'autres composants ; le segment détectable (8) étant à base d'une substance thermochrome, qui en cas de modifications de température dans la fourchette de températures critique de tapis de transport provoque un changement de couleur, le système de détection (6) détectant et interprétant alors le changement de couleur.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102005051888A DE102005051888A1 (de) | 2005-10-29 | 2005-10-29 | Einrichtung zur Überwachung einer Förderanlage |
PCT/DE2006/000493 WO2007048365A1 (fr) | 2005-10-29 | 2006-03-21 | Système de surveillance de convoyeur |
Publications (1)
Publication Number | Publication Date |
---|---|
EP1948540A1 true EP1948540A1 (fr) | 2008-07-30 |
Family
ID=36587250
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06722648A Withdrawn EP1948540A1 (fr) | 2005-10-29 | 2006-03-21 | Système de surveillance de convoyeur |
Country Status (5)
Country | Link |
---|---|
US (1) | US7673740B2 (fr) |
EP (1) | EP1948540A1 (fr) |
CN (1) | CN101282896A (fr) |
DE (1) | DE102005051888A1 (fr) |
WO (1) | WO2007048365A1 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106743300A (zh) * | 2016-12-05 | 2017-05-31 | 河北省机电体化中试基地 | 带式输送机托辊超温检测系统及其控制方法 |
Families Citing this family (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102009033009B4 (de) | 2009-07-02 | 2017-03-02 | Grünewald GmbH | Temperaturmessgerät, Anordnung und Verfahren zur Überwachung des Schieflaufes an einer Bandanlage |
WO2012047515A1 (fr) * | 2010-09-28 | 2012-04-12 | Laitram, L.L.C. | Système et procédé permettant de détecter des contaminations sur un transporteur |
AU2014290633B2 (en) * | 2013-07-15 | 2018-06-28 | Abb Schweiz Ag | Conveyor inspection with unmanned vehicle carrying sensor structure |
DE102014100699A1 (de) * | 2014-01-22 | 2015-07-23 | Krones Ag | Vorrichtung zur optischen Inspektion von Verpackungsgegenständen in der Getränketechnologie |
US10648554B2 (en) * | 2014-09-02 | 2020-05-12 | Polaris Industries Inc. | Continuously variable transmission |
WO2016033655A1 (fr) * | 2014-09-03 | 2016-03-10 | Maloney Kevin Shane | Rouleau et procédé de fabrication d'un rouleau |
DE102015214159A1 (de) * | 2015-07-27 | 2017-02-02 | Phoenix Conveyor Belt Systems Gmbh | Förderanlage |
EP3290376A1 (fr) * | 2016-08-31 | 2018-03-07 | Inventio AG | Indicateur de vieillissement de moyens de traction |
WO2018122880A1 (fr) * | 2017-01-02 | 2018-07-05 | Jothimurugan Amirthalingam | Courroie transporteuse pour le transport d'un brin de fibre et son procédé de production |
DE102017206980A1 (de) * | 2017-04-26 | 2018-10-31 | Contitech Antriebssysteme Gmbh | Trag-, Zug- oder Antriebselement aus elastomerem Material mit eingebetteten elektronischen Bauteilen |
CN108719123B (zh) * | 2018-05-15 | 2021-04-13 | 务川自治县宏牧羊业有限公司 | 一种山羊生长检测系统 |
DE102018218341A1 (de) * | 2018-10-26 | 2020-04-30 | Contitech Antriebssysteme Gmbh | Verfahren zur Herstellung eines Riemen- oder bandförmiges Bauteils mit einer elektronischen Einrichtung |
DE102022105552A1 (de) * | 2022-03-09 | 2023-09-14 | Arntz Beteiligungs Gmbh & Co. Kg | Treibriemen |
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DE3106568A1 (de) * | 1981-02-21 | 1982-09-09 | Ruhrkohle Ag, 4300 Essen | Anordnung zur brandfrueherkennung an einem gurtfoerderer |
DE3131963A1 (de) * | 1981-08-13 | 1983-02-24 | Peter Lancier Maschinenbau-Hafenhütte GmbH & Co KG, 4400 Münster | Foerderanlagen- und laufrollenueberwachungssystem |
US4666949A (en) * | 1986-01-31 | 1987-05-19 | Matsui Shikiso Chemical Co., Ltd. | Thermochromic polyurethane foam |
DE4444264C2 (de) * | 1994-12-13 | 2002-05-08 | Continental Ag | Verfahren und Anordnung zur Überwachung eines Fördergurtes |
GB9601527D0 (en) * | 1996-01-25 | 1996-03-27 | Scapa Group Plc | Phase separation apparatus |
DE19643997C2 (de) * | 1996-10-31 | 2002-12-05 | Contitech Transportbandsysteme | Verfahren zur Überwachung eines Fördergurtes |
JP2002503802A (ja) | 1998-02-13 | 2002-02-05 | フェニックス アクチエンゲゼルシャフト | コンベヤベルトの接合を連続的に監視する装置 |
DE19929099A1 (de) * | 1999-06-24 | 2000-12-28 | Phoenix Ag | Einrichtung zur Überwachung einer Fördergurtanlage |
AU6260000A (en) * | 1999-06-29 | 2001-01-22 | Phoenix Ag | Device for monitoring a tubular belt conveyor system |
GB9919477D0 (en) * | 1999-08-17 | 1999-10-20 | Newman Paul B D | Substrate conveyors |
US6831566B1 (en) | 1999-10-22 | 2004-12-14 | Phoenix Ag | Device for monitoring a conveyor |
DE10000813B4 (de) | 2000-01-12 | 2005-03-17 | Metrax Gmbh | Defibrillationseinrichtung |
AU2001237214A1 (en) * | 2000-02-02 | 2001-08-14 | Phoenix Ag | Device for monitoring a conveyor facility |
DE10035402A1 (de) * | 2000-07-19 | 2002-01-31 | Phoenix Ag | Einrichtung zur Überwachung einer Förderanlage |
DE10140920A1 (de) * | 2000-10-11 | 2002-05-23 | Phoenix Ag | Einrichtung zur Überwachung einer Förderanlage |
WO2002040384A1 (fr) * | 2000-11-16 | 2002-05-23 | Canada Conveyor Belt Co., Ltd. | Dispositif et procede de detection de defauts de bande transporteuse |
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AUPR866401A0 (en) * | 2001-11-02 | 2001-11-29 | MacKinlay, Robert | Method and system for conveyor belt monitoring |
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US6715602B1 (en) * | 2002-11-15 | 2004-04-06 | The Goodyear Tire & Rubber Company | Sensor system for conveyor belt |
WO2005023688A1 (fr) * | 2003-09-03 | 2005-03-17 | Phoenix Ag | Dispositif de controle d'une installation de convoyage |
DE102004044793A1 (de) * | 2003-09-25 | 2005-04-14 | Phoenix Ag | Leiterschleife |
DE102005054481A1 (de) * | 2005-11-16 | 2007-05-24 | Phoenix Conveyor Belt Systems Gmbh | Fördergurt mit austauschbaren Segmenten |
DE102005055655A1 (de) * | 2005-11-22 | 2007-05-31 | Siemens Ag | Vorrichtung zum Ermitteln des Zustandes eines Förderbandes |
US7494004B2 (en) * | 2006-06-23 | 2009-02-24 | Siemens Energy & Automation, Inc. | Method and apparatus for monitoring conveyor belts |
-
2005
- 2005-10-29 DE DE102005051888A patent/DE102005051888A1/de not_active Withdrawn
-
2006
- 2006-03-21 EP EP06722648A patent/EP1948540A1/fr not_active Withdrawn
- 2006-03-21 CN CN200680037532.6A patent/CN101282896A/zh active Pending
- 2006-03-21 US US12/084,222 patent/US7673740B2/en active Active
- 2006-03-21 WO PCT/DE2006/000493 patent/WO2007048365A1/fr active Application Filing
Non-Patent Citations (1)
Title |
---|
See references of WO2007048365A1 * |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106743300A (zh) * | 2016-12-05 | 2017-05-31 | 河北省机电体化中试基地 | 带式输送机托辊超温检测系统及其控制方法 |
Also Published As
Publication number | Publication date |
---|---|
WO2007048365A1 (fr) | 2007-05-03 |
CN101282896A (zh) | 2008-10-08 |
DE102005051888A1 (de) | 2007-05-03 |
US20090101482A1 (en) | 2009-04-23 |
US7673740B2 (en) | 2010-03-09 |
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Legal Events
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