Classifications

• • C—CHEMISTRY; METALLURGY
  • C03—GLASS; MINERAL OR SLAG WOOL
  • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
  • C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
  • C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
• • C—CHEMISTRY; METALLURGY
  • C03—GLASS; MINERAL OR SLAG WOOL
  • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
  • C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
  • C03C17/006—Surface treatment of glass, not in the form of fibres or filaments, by coating with materials of composite character
  • C03C17/007—Surface treatment of glass, not in the form of fibres or filaments, by coating with materials of composite character containing a dispersed phase, e.g. particles, fibres or flakes, in a continuous phase
• • C—CHEMISTRY; METALLURGY
  • C03—GLASS; MINERAL OR SLAG WOOL
  • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
  • C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
  • C03C17/22—Surface treatment of glass, not in the form of fibres or filaments, by coating with other inorganic material
  • C03C17/23—Oxides
• • C—CHEMISTRY; METALLURGY
  • C03—GLASS; MINERAL OR SLAG WOOL
  • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
  • C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
  • C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
  • C03C17/3411—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions with at least two coatings of inorganic materials
  • C03C17/3417—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions with at least two coatings of inorganic materials all coatings being oxide coatings
• • C—CHEMISTRY; METALLURGY
  • C03—GLASS; MINERAL OR SLAG WOOL
  • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
  • C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
  • C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
  • C03C17/36—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal
• • C—CHEMISTRY; METALLURGY
  • C03—GLASS; MINERAL OR SLAG WOOL
  • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
  • C03C2217/00—Coatings on glass
  • C03C2217/20—Materials for coating a single layer on glass
  • C03C2217/21—Oxides
  • C03C2217/23—Mixtures
• • C—CHEMISTRY; METALLURGY
  • C03—GLASS; MINERAL OR SLAG WOOL
  • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
  • C03C2217/00—Coatings on glass
  • C03C2217/40—Coatings comprising at least one inhomogeneous layer
  • C03C2217/43—Coatings comprising at least one inhomogeneous layer consisting of a dispersed phase in a continuous phase
  • C03C2217/46—Coatings comprising at least one inhomogeneous layer consisting of a dispersed phase in a continuous phase characterized by the dispersed phase
  • C03C2217/47—Coatings comprising at least one inhomogeneous layer consisting of a dispersed phase in a continuous phase characterized by the dispersed phase consisting of a specific material
  • C03C2217/475—Inorganic materials
  • C03C2217/477—Titanium oxide
• • C—CHEMISTRY; METALLURGY
  • C03—GLASS; MINERAL OR SLAG WOOL
  • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
  • C03C2217/00—Coatings on glass
  • C03C2217/70—Properties of coatings
  • C03C2217/71—Photocatalytic coatings
• • C—CHEMISTRY; METALLURGY
  • C03—GLASS; MINERAL OR SLAG WOOL
  • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
  • C03C2217/00—Coatings on glass
  • C03C2217/70—Properties of coatings
  • C03C2217/75—Hydrophilic and oleophilic coatings
• • C—CHEMISTRY; METALLURGY
  • C03—GLASS; MINERAL OR SLAG WOOL
  • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
  • C03C2217/00—Coatings on glass
  • C03C2217/90—Other aspects of coatings
  • C03C2217/91—Coatings containing at least one layer having a composition gradient through its thickness
• • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
  • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
  • Y10T428/00—Stock material or miscellaneous articles
  • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
  • Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
  • Y10T428/24562—Interlaminar spaces
• • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
  • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
  • Y10T428/00—Stock material or miscellaneous articles
  • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
  • Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
  • Y10T428/24612—Composite web or sheet
• • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
  • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
  • Y10T428/00—Stock material or miscellaneous articles
  • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
  • Y10T428/24942—Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
  • Y10T428/24992—Density or compression of components
• • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
  • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
  • Y10T428/00—Stock material or miscellaneous articles
  • Y10T428/26—Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension
  • Y10T428/263—Coating layer not in excess of 5 mils thick or equivalent
  • Y10T428/264—Up to 3 mils
  • Y10T428/265—1 mil or less
• • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
  • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
  • Y10T428/00—Stock material or miscellaneous articles
  • Y10T428/31—Surface property or characteristic of web, sheet or block

Definitions

• the present invention relates to the field of materials, particularly glazing, antifouling or self-cleaning.
• Titanium oxide is known to exhibit photocatalytic properties. In the presence of light, and in particular ultraviolet radiation of the UV-A type (whose wavelength is between 320 and 400 nm), titanium oxide has the particularity of catalyzing the radical degradation reactions of organic compounds. It is known from EP-A-850 204 and EP-A-816466 that titanium oxide also has extremely pronounced hydrophilic properties induced by the same type of radiation. This hydrophilicity, sometimes referred to as "super-hydrophilic" is characterized by a very low angle of contact with water, less than 5 °, or even 1 °. These two properties, photocatalysis on the one hand and super-hydrophilicity on the other hand, give materials containing titanium oxide properties of particular interest.
• Materials, in particular of the ceramic, glass or glass-ceramic type, coated with a thin layer of titanium oxide have in fact antifouling or self-cleaning properties or even ease of cleaning.
• a glazing covered with a layer of photocatalytic titanium oxide degrades under the action of sunlight organic soils that settle there. Mineral soils are partly prevented from being deposited and partly eliminated by the photo-induced super-hydrophilicity of titanium oxide. Mineral fouling, for some of them, is indeed caused to be deposited on the glazing in dissolved form in the raindrops, and precipitate during the evaporation of said drops.
• the water laps and leaches the glazing instead of being deposited in the form of drops, which thus avoids the deposit of mineral soiling by this mechanism of deposition / evaporation of drops of water.
• mineral soiling such as dust that settles without the aid of rain, for example under the action of the wind, they are simply eliminated by the runoff of rainwater.
• the materials obtained thus allow the elimination of organic and mineral soils under the combined effect of solar radiation and water runoff, especially rain.
• the invention therefore aims to overcome these disadvantages by providing a material preventing the deposit of mineral soils on its surface, so having a low dust, including in the absence of water runoff.
• the invention also aims to provide a material capable of not getting dirty after several months of exposure in places protected from rain or geographical areas experiencing very rare precipitation.
• substrates coated with a layer of titanium oxide, itself surmounted by a thin layer of another hydrophilic material, in particular of the type comprising silicon and oxygen presented totally unexpected the technical effect of preventing the deposit of mineral soils (so dust) on its surface in the absence of water runoff.
• mineral soils sino dust
• Some of these materials are known and described in several documents.
• the application WO 2005/040056 describes for example a glazing unit covered with a layer of titanium oxide surmounted by a thin layer of aluminum doped silica with a covering power and 2 nm thick. The two layers are deposited by a sputtering process and then annealed together to impart significant photocatalytic activity to the titanium oxide.
• the upper silica layer has the effect of improving the mechanical strength, in particular the abrasion, of the stack.
• US Pat. No. 6,379,776 also describes a stack of layers on glass comprising in particular a layer of photocatalytic titanium oxide on which is disposed a monolayer of SiO x , x being 1 or 2. This latter layer is described as having the effect of avoiding the deposition of organic soils on the surface of the stack, but a possible effect on the deposition of mineral soils in the absence of water runoff is not disclosed.
• This patent also discloses tests carried out outdoors and demonstrating a lack of soil deposition after 6 months of exposure, it being specified that the surface of the samples was subjected to rainwater runoff.
• the subject of the invention is therefore the use of a material consisting of a substrate provided with a coating based on titanium oxide surmounted by a thin hydrophilic layer forming at least a part of the outer surface of said material and not being made of titanium oxide, as a material preventing the deposition of mineral soils on said outer surface in the absence of water runoff.
• exital surface is understood in the sense of the present invention a surface in contact with the ambient air, the only surface likely to be soiled.
• the materials used according to the invention thanks to their structural characteristics, do not become dusty (or little) thanks to a mechanism for reducing the coefficient of friction between the surface of the material and mineral soils, leading to an easier evacuation of these soils, or even true anti-adhesive properties.
• This property of low dust is in any case totally independent of the known properties of photocatalysis and photo-induced hydrophilicity, as the following description will demonstrate.
• Hydrophilic thin layer The hydrophilic thin layer acts in synergy with titanium oxide, since none of these layers alone produce the technical effect discovered.
• the hydrophilic thin film should preferably have small thicknesses, thicknesses of less than 10 nm, or even 5 nm and in particular 1 to 2 nm being preferred.
• the hydrophilic thin layer should not be made of titanium oxide. It may contain, advantageously in a content of less than 20%, or even 10% molar percentages. According to a preferred embodiment and to obtain a very low dust, it is however devoid or almost free of titanium oxide.
• hydrophilic thin films used according to the invention lies in the high density of hydroxyl groups (OH) on their surface. It seems that the higher this density, the more pronounced is the technical effect discovered in the context of the present invention.
• preferred hydrophilic thin layers are based on silicon and oxygen and include in particular silica (SiO 2), in particular doped with atoms such as aluminum (Al) or zirconium (Zr), the latter increasing the density of hydroxyl groups of surface. Doping levels ranging from 3 to 15 atomic% and preferably from 5 to 10% are particularly advantageous.
• hydrophilic thin layers based on silicon and oxygen such as SiOC, SiON or SiO x , with x ⁇ 2 can also be used according to the invention but are not preferred because the number of hydroxyl groups generated on the surface is lower than in the case of silica
• the hydrophilic thin films are preferably not annealed, that is to say they are not subjected to a heat treatment in excess of 500 0 C, or 200 0 C, the effect of the heat treatment being precisely to reduce the density of hydroxyl groups on the surface of the layer.
• the hydrophilic thin films are preferably obtained by a method chosen from cathodic sputtering, the sol-gel process and the plasma-enhanced chemical vapor deposition method.
• the annealed hydrophilic thin films also have a low dust, which however seems to be stronger than in the case of non-annealed layers. This is the case, for example, with layers obtained by chemical vapor deposition (CVD), this process generally being carried out on a hot substrate, between 500 and 700 ° C.
• CVD chemical vapor deposition
• the hydrophilic thin layers can be covering (continuous) and in this case form the entire external surface of the material. They may alternatively not be completely covering, a discontinuous layer, for example in the form of islands isolated or interconnected, to obtain a particularly high photocatalytic activity.
• the outer surface of the material comprises the underlying titanium oxide in the portions not covered by the hydrophilic layer.
• the hydrophilic thin layer can be an integral part of the titanium oxide coating and constitute the extreme surface, as explained in the following text.
• the titanium oxide coating may consist exclusively of titanium oxide (with the exception of unavoidable impurities).
• the titanium oxide may be amorphous or have an at least partially crystalline structure, especially in anatase or rutile form.
• the technical effect discovered seems a priori not to have any link with the photocatalytic activity since coatings of amorphous titanium oxide, whose photocatalytic activity is extremely low or even zero, also prevent the deposit and the adhesion of the mineral soils in the absence of runoff of water.
• Other poorly active coatings may therefore also be employed, such as very thin titanium oxide coatings, for example 1 to 5 nm thick.
• a crystallized titanium oxide layer in anatase form in particular with a thickness greater than 5 nm, is however preferred in order to give the material a photocatalytic activity sufficient to effectively degrade organic soils. Preferred thicknesses are then from 5 to 20 nm, the thicker layers being able to generate an undesirable coloring and inducing longer deposition times.
• Examples of titanium oxide coatings particularly advantageous in the context of the present invention are for example described in the patent application EP-A-850 204 incorporated by reference to the present application.
• Titanium oxide-based coatings can be formed by various deposition methods, for example by the chemical vapor deposition process (CVD, as described in the aforementioned EP 850 204), by the sputtering method. (Application FR 2,814,094, incorporated by reference in this text, presents a particular method), or by "sol-gel" type processes.
• the titanium oxide of the titanium oxide-based coating is predominantly even entirely amorphous. In this case the material consisting of a substrate thus coated is new and constitutes an object of the present invention.
• the invention may be in particular a substrate coated with a titanium oxide layer and then with a silica layer, the two layers being obtained successively by the sputtering method (in particular assisted by field magnetic - magnetron process) and not subjected to annealing after deposition, that is to say no heat treatment at more than 500 0 C, in particular 200 0 C.
• the invention therefore also relates to a method of obtaining such a material, comprising successive steps of sputter deposition of a coating based on titanium oxide and a thin layer based on silicon and oxygen, but not including a step of annealing after the deposit.
• the titanium oxide coating may also comprise titanium oxide mixed with another compound, including another oxide.
• Mixed oxides of titanium and one or more oxides selected from oxides of silicon, aluminum, magnesium or tin are possible embodiments of the invention.
• the titanium oxide may in particular be present in the form of discernible and at least partially crystallized particles dispersed in a binder, preferably mineral or inorganic.
• This binder is advantageously based on silica, for example in the form of alkali silicate or silica obtained by the sol-gel process.
• the titanium oxide coatings described in WO 97/10185 or WO 99/44954 are coatings of this type applicable to the present invention. Coatings based on titanium oxide particles of nanometric size dispersed in a binder of the mesoporous type as described in the application WO 03/87002 are particularly advantageous when a very high photocatalytic activity is sought, in particular for applications in the field. interior of buildings.
• the hydrophilic thin film can be an integral part of the coating based on titanium oxide. titanium oxide and constitute the extreme surface. A single deposition step is then sufficient to deposit the titanium oxide coating and the hydrophilic thin layer that overcomes it. It may be an example of a coating comprising particles of titanium oxide dispersed in a siliceous binder, the extreme surface (that is to say a few nanometers) being mainly made of silica, or even consisting only of silica and therefore devoid of titanium oxide.
• a new material that can be used according to the invention is a material consisting of a substrate provided with at least one layer whose surface forms at least a portion of the external surface of said material, said layer comprising titanium and silicon oxide. This material is characterized in that the content of titanium oxide at said outer surface is non-zero and in that the silicon oxide content is higher at said outer surface than at the center of the layer.
• the titanium oxide-based coating and the hydrophilic thin film form a single mixed layer (comprising oxides of titanium and silicon), enriched in surface silicon oxide.
• the hydrophilic thin layer thus forms an integral part of the titanium oxide coating and constitutes its extreme surface.
• the silicon oxide content at the outer surface of the layer is greater than the silicon oxide content in the center of the layer, and even advantageously greater than the silicon oxide content in the part of the layer closest to of the substrate.
• the content of titanium oxide at the outer surface is in turn preferably lower than the titanium oxide content in the center of the layer, or even lower than the titanium oxide content in the part of the outermost layer. close to the substrate.
• the content of silicon oxide increases continuously in the thickness of the layer from the center of the layer, in particular from the portion closest to the substrate, to the outer surface.
• the content of SiO 2 is a continuous function of the distance to the substrate.
• the TiO 2 content decreases correspondingly in the thickness of the layer, from the center of the layer to the outer surface, and preferably from the portion closest to the substrate to the outer surface, of continuous way.
• the content of silicon oxide at the outer surface is advantageously greater than or equal to 5% by weight, even 10% or 15%, and even 20 or 25% and / or less than or equal to 50%, or even 40%, or even 35% or 30%.
• the silicon oxide content in the center of the layer is preferably less than or equal to 15% by weight, or even 10% and even 5%.
• the layer according to the invention is preferably composed exclusively of titanium oxide and silicon oxide, with the exception of unavoidable impurities (for example elements originating from the substrate).
• the thickness of the layer is preferably between 3 and 200 nm, or even between 3 and 100 nm. Thicknesses between 3 and 30 nm, especially between 5 and 20 nm and even between 5 and 15 nm are preferred. For values of thickness too low, the desired effect of low dust is indeed only slightly obtained. Too great thicknesses do not make it possible to improve this effect and generate a higher cost, a longer deposition time and an optical appearance of the layer that is too visible, in particular undesirable yellow tints.
• the high thicknesses, especially greater than or equal to 30 nm or even 50 nm can be appreciated if a high activity photocatalytic is required, for example for applications as interior glazing, receiving little ultraviolet radiation.
• the layer comprising titanium oxide and silicon oxide is advantageously the only layer conferring photocatalytic or self-cleaning properties on the material.
• the layer according to the invention is preferably not deposited itself on a layer based on photocatalytic titanium oxide, because such a stack does not improve the properties of the material.
• Ti ⁇ 2 / SiO2 are used as intermediate layers in stacks of layers to improve their optical appearance. They are surmounted by at least one electroconductive or low-emissive layer and therefore do not form the outer part of the material.
• composition gradient composite layers according to the invention can be obtained by the method described in application WO 97/03029.
• This chemical vapor deposition (CVD) method uses a nozzle extending transversely to the axis of travel of the substrate (in particular glass in the form of a ribbon obtained by floating) and having two slots of injection of precursor gases of distinct compositions and dimensioned such that partial and progressive mixing between the two gaseous streams is caused in the deposition zone.
• the inventors have, however, developed a chemical vapor deposition process more clever because it implements a conventional nozzle, having only one gas injection slot and allows to obtain all types of mixed layers with a composition gradient, including the TiO 2 / SiO 2 layers described above.
• This method of chemical vapor deposition on a substrate moving along an axis, and implementing a nozzle extending transversely to the axis of travel of said substrate and having a single slot is characterized in that at least two precursors gaseous non-reacting gases are injected simultaneously via said single slot, said precursors having decomposition temperatures intrinsically or extrinsically sufficiently different to form a layer in which the oxide content of which the precursor has the temperature of The lowest decomposition decreases continuously in the thickness of the layer.
• the subject of the invention is therefore also a process for obtaining a material consisting of a substrate provided with at least one layer comprising titanium oxide and silicon oxide, according to which said layer is deposited.
• CVD chemical vapor deposition
• said deposition being carried out using a nozzle extending transversely to the axis of travel of said substrate and having a single slot, gaseous precursors of non-interacting titanium oxide and silicon oxide being injected simultaneously via said single slit, and such that at least one titanium oxide precursor has a decomposition temperature intrinsically or extrinsically sufficiently lower than the decomposition temperature of at least one silicon oxide precursor to form a layer in which the silicon oxide content continuously increases in thickness of the layer.
• the inventors have indeed found that by a suitable choice of precursors, and more specifically by a suitable choice of their respective decomposition temperatures, it was possible to obtain a layer with a composition gradient using a nozzle. classical chemical vapor deposition.
• decomposition temperatures are not not sufficiently different from each other, a mixed layer is formed which has a substantially homogeneous composition throughout the thickness of the layer.
• a too small difference between the decomposition temperatures of the various precursors does not cause the surface enrichment of the desired silica and at the origin of the good dusting properties. .
• the necessary difference between the precursor decomposition temperatures obviously depends on a large number of parameters such as the chemical nature of the layers to be formed or the temperature of the substrate during the deposition. It is to be adapted case by case by the person skilled in the art.
• the decomposition temperatures of the precursors may be intrinsic to the precursor chosen, or may be modified selectively by adding an inhibiting compound or, on the contrary, accelerating the deposition of the precursor. It is for example possible to add precursors of ethylene (C 2 H 4 ) in order to retard the deposition of SiO 2 , in particular when the precursor of SiO 2 is tetraethoxysilane (TEOS), which makes it possible to have a stronger composition gradient.
• precursors of ethylene (C 2 H 4 ) in order to retard the deposition of SiO 2 , in particular when the precursor of SiO 2 is tetraethoxysilane (TEOS), which makes it possible to have a stronger composition gradient.
• a single precursor of titanium oxide and a single precursor of silicon oxide are preferably injected.
• the difference between the respective decomposition temperatures of the precursors of titanium oxide and of silicon oxide is preferably at least 50 ° C. or even 75 ° C. , and even 100 ° C. or 150 ° C.
• the precursors of TiO 2 and SiO 2 may be respectively tetraisopropyltitanate (TiPT) and tetraethoxysilane (TEOS), which have the advantages of being inexpensive and non-toxic.
• TiPT has a decomposition temperature of approximately 300 ° C., ie of the order of 100 to 150 ° C. less than TEOS.
• the respective amounts of introduced TiO 2 and SiO 2 precursors can be defined by the Ti / (Ti + Si) molar ratio calculated from the molar quantities of Ti and Si atoms introduced (present in the gas phase). This molar ratio is not found as such in the layer given the differences in yield between the precursors.
• This ratio is preferably between 0.85 and 0.96, especially between 0.90 and 0.93. It has indeed appeared that in this range of ratios, the product obtained made it possible to combine low dusting properties with photo-induced photocatalytic activity and super-hydrophilicity close to those of a product comprising a single oxide layer. Crystallized titanium in the anatase form. When the ratio Ti / (Ti + Si) is higher, close to 1, the properties obtained are similar to those of a substrate coated with a single layer of titanium oxide. The resulting material therefore has a strong dust, and therefore overlaps with mineral soils in the absence of water runoff.
• the ratio Ti / (Si + Ti) is lower, in particular of the order of 0.7 or 0.8, or even less, the surface of the layer is very strongly enriched in silicon and the layers obtained have a substantially reduced photocatalytic activity, or even zero, and even lose the photo-induced super-hydrophilicity character.
• This phenomenon could be due to the fact that the presence of too much silica in the mixed layer disrupts the crystallization properties of the titanium oxide, giving rise to amorphous or in any case weakly crystallized layers.
• Such layers can nevertheless be used within the meaning of the present invention, because the dust (mineral soiling) is deposited and adhere only slightly to their surface.
• These layers whose surface is extremely enriched in silica but still has a high content of titanium oxide are therefore all also useful because of their ability not to be covered by mineral soils.
• the layers for which the molar ratio Ti / (Si + Ti) is optimized allow on the contrary to cumulate all the advantages: low dust (of the same level as for lower molar ratios), strong photocatalytic activity and photo-induced super-hydrophilicity .
• the chemical deposition process is preferably carried out continuously, at the exit of the float bath, on a substrate whose temperature is usually between 58O 0 C and 63O 0 C.
• the invention also relates to a material that can be obtained by the method according to the invention described above.
• the antifouling properties obtained when the surface of the layer comprising silicon oxide and titanium oxide form at least a portion of the outer surface of the material are indeed particularly attractive. Given the difficulty of precisely studying the microstructure of the layers obtained by this method, it is however not possible to define these preferred materials structurally.
• the various preferred characteristics of the material described above also apply to this material.
• the layers of the materials according to the invention can also be obtained by other deposition methods, for example a magnetic field assisted sputtering method (magnetron process) in which the substrate is successively exposed to bombardment from TiO 2 targets. more and more enriched with SiO 2 .
• a magnetic field assisted sputtering method magnetictron process
• the substrate is successively exposed to bombardment from TiO 2 targets. more and more enriched with SiO 2 .
• the substrates employed in the context of the present invention may be of a mineral nature, in particular based on glass, ceramic or glass-ceramic, or else of organic nature.
• various rigid or flexible plastics may be employed such as polymethyl methacrylate (PMMA), polycarbonate (PC), polypropylene, polyurethane, polyvinylbutyral, polyethylene glycol terephthalate, polybutylene glycol terephthalate, ionomer resin such as ethylene copolymer polyamine-neutralized (meth) acrylic acid, cycloolefinic copolymer such as ethylene / norbornene or ethylene / cyclopentadiene, polycarbonate / polyester copolymer, ethylene / vinyl acetate copolymer and the like, alone or in mixtures.
• PMMA polymethyl methacrylate
• PC polycarbonate
• PC polypropylene
• polyurethane polyvinylbutyral
• polyethylene glycol terephthalate polybutylene
• substrates obtained by polymerization of diethylene glycol bis (allyl carbonate) (marketed under the trademark CR39® by the company PPG Industries Inc.), or substrates based on (meth) allyl or (meth) acrylic polymer ( more particularly those obtained from monomers or prepolymers derived from bisphenol-A, used alone or in admixture with other copolymerizable monomers), based on poly (thio) urethane, or based on polystyrene or diallyl phthalate resin.
• At least one underlayer is preferably interposed between the substrate and the titanium oxide coating. This underlayer is even advantageously in contact with the substrate and / or the titanium oxide-based coating.
• the substrate contains elements capable of migrating inside the titanium oxide-based layer and disturbing its properties, it is in fact preferable to interpose between said substrate and said titanium oxide-based layer. a barrier layer to the migration of these elements.
• the substrate for example in the case of a soda-lime-silica glass sheet or a glaze-coated ceramic, contains alkaline ions such as lithium, potassium or sodium.
• An alkali barrier sub-layer is therefore preferably disposed directly under the titanium oxide coating, which is intended to prevent the migration of alkali ions possibly contained in the substrate within the layer comprising the titanium oxide.
• a diaper barrier such as for example a layer comprising SiO 2 , SiOC, Al 2 O 3 or SnO 2 is particularly suitable for preserving the photocatalytic activity of titanium oxide.
• the alkali barrier sublayer is preferably a SiOC (silicon oxycarbide) layer, preferably deposited by CVD (Chemical Vapor Deposition) directly onto the substrate.
• the SiOC underlayer then advantageously has on its surface regularly spaced bumps, preferably having a base width of about 60 to 120 nm and a height of about 20 to 50 nm. It has indeed been observed that the technical effect which consists in preventing the deposition of mineral soiling on its surface is amplified when the deposition of the titanium oxide-based coating (especially when it is a mixed TiO 2 / SiO 2 concentration gradient) was performed on such a textured surface. The reason is for the moment completely unexplained.
• At least one sub-layer between the substrate and the titanium oxide-based coating may also be desirable to have at least one sub-layer between the substrate and the titanium oxide-based coating, for example to attenuate a reflection factor or reflection coloration considered to be too high. It may be for example a layer or a stack of layers whose thicknesses and refractive indices are such that the assembly formed by these sub-layers and the titanium oxide-based coating forms a antireflection stack, in the sense that the reflection factor obtained is lower than that of the substrate.
• the material according to the invention has the advantage of preventing the deposit of mineral soils (dust) and therefore not to get dirty in the absence of water runoff, especially in external exposure but under rain shelter, therefore when subjected to a cycle characterized by the alternation of solar illumination during the day and absence of illumination during the night. It is during a cycle of several alternations, especially after several months of exposure (2 or even 4 months or more), that the advantage over a substrate provided with an uncoated photocatalytic coating or with Only TiO 2 base is revealed. Such situations are frequent, especially in the case of buildings with cornices, overhangs or sunshades in front of or above the glass walls, the latter therefore not undergoing rainwater runoff. Using the material in outdoor areas protected from rain or in areas with very little rainfall is therefore particularly beneficial.
• the invention therefore also relates to the use of a material according to the invention as a material having the property of not getting dirty when placed in outdoor exposure in rain protected areas or in geographical areas knowing very rare precipitation.
• the newly discovered technical effect also allows a use of the material inside a building, for example in the form of interior glazing or viewing screen such as a screen of the "LCD" type (Liquid Crystal Display), plasma or cathode ray tube, to avoid dusting the screen. It is also possible to use the material according to the invention inside a transport vehicle (automobile, train, airplane, etc.), for example as a windshield or an automobile side window. It should also be noted that the properties of the material according to the invention are not affected by quenching or bending. The invention will be better understood with the aid of the following exemplary embodiments, which illustrate the invention without however limiting it.
• a glazing sold by Saint-Gobain Glass under the name of "SGG Bioclean ®", and consists of a substrate of silica-soda lime glass provided on one of its surfaces with a thin layer of SiOC office making The alkali migration barrier coated with a 15 nm thick titanium oxide coating, crystallized in anatase form and obtained by the CVD chemical vapor deposition process, serves as a comparative example C1.
• This glazing is of the self-cleaning type in the presence of Solar radiation and rainwater runoff thanks to the photocatalytic and super-hydrophilic properties of titanium oxide, which allow it to degrade organic soils and eliminate mineral soils under runoff of water, including rain.
• a second comparative example (C2) consists of an uncoated silico-soda-lime glass pane.
• Example 1 the glazing of comparative example C1 is in turn coated with a very thin layer of silica doped with 8 atomic% of aluminum, deposited by the assisted cathode sputtering process. by magnetic field, sometimes called “magnetron" process.
• the thickness of this non-annealed hydrophilic thin layer is about 2 nm.
• the two comparative samples C1 and C2 both have on the exposed surface a very large amount of extremely adherent mineral dust.
• the glazing according to the invention does not present any significant dust.
• EXAMPLE 2 A 50 nm thick SiOC alkaline barrier sub-layer is deposited on a soda-lime-glass substrate by a chemical vapor phase deposition process using SiH 4 , ethylene and, optionally, an oxidizing compound, according to the process described in application EP 0 518 755.
• This sub-layer is naturally textured, and has on its surface bumps whose width at the base is of the order of 100 nm and the height of the order of 30 nm.
• TiO 2 and SiO 2 are deposited mixed layers of TiO 2 and SiO 2 by a chemical vapor deposition (CVD) method using a standard spray nozzle (provided with a single slot).
• CVD chemical vapor deposition
• a standard spray nozzle provided with a single slot.
• TiPT tetraisopropyltitanate
• SiO 2 tetraethoxysilane
• the value of 1 corresponds to the comparative test in which the TEOS is not injected.
• the layers obtained have a thickness of the order of 9 to 12 nm according to the tests.
• the Si / Ti molar ratio at the surface of the layer was measured by the method called ESCA (Electron Spectroscopy for Chemical Analysis) also called XPS (X-ray Photoelectron Spectroscopy).
• ESCA Electrode Spectroscopy for Chemical Analysis
• XPS X-ray Photoelectron Spectroscopy
• the local composition of the layers as a function of the thickness was studied by SIMS (Secondary Ion Mass Spectroscopy).
• the layer for which the ratio Ti / (Ti + Si) is 0.92, thus slightly enriched in silicon, has a very low content of silicon oxide (at most some percent by weight ) in the center of the layer, this content increasing strongly and continuously when approaching the outer surface of the material, to reach about 25 to 30% by weight.
• the layer for which the ratio Ti / (Ti + Si) is 0.67 has a silicon oxide content of about 5 to 10% by weight in the center of the layer, this content increasing strongly and so continuous when approaching the outer surface of the material, to reach about 70 to 75% by mass.
• the extreme surface of the layer therefore contains mainly silica.
• the weight content of titanium oxide therefore decreases continuous in the thickness of the layer from the center (90-95%) to the surface (25-30%).
• the photocatalytic, photoinduced hydrophilic and dusting properties were measured as described below.
• the photocatalytic activity is determined by measuring the hue variation after exposure to ultraviolet radiation of an ink layer deposited on the outer surface of the material.
• This ink described in application EP 1 601 462, is composed of a colored indicator such as methylene blue, a sacrificial organic molecule donor electron and a neutral polymer matrix, and has the particularity of detecting oxidation-reduction reactions on the surface of titanium oxide and change color depending on the intensity of these reactions.
• the irradiation of the titanium oxide indeed generates an electron-hole pair, the electron reacting the color indicator with a reduction reaction and the hole recombining with an electron from the electron donor molecule.
• the samples are irradiated for 10 hours by ultraviolet radiation (UVA type, power 30W / m 2 ) to activate their surface (make it hydrophilic).
• UVA type power 30W / m 2
• the surface of the samples is then covered by particles of calcium carbonate of less than 50 micrometers in diameter, simulating the dust.
• the material is placed in a vertical position to remove excess dust and the surface is then cleaned with a jet of compressed air, so that only adhering dust remains on the surface of the material. This procedure is repeated cumulatively six times at one test per hour and then the percentage of the area still occupied by the dust is measured by image analysis techniques.
• the comparative sample (corresponding to a ratio Ti / (Ti + Si) of 1) being taken as reference (base 100), the results are expressed as percentage of surface still occupied by the adherent dust relative to this reference.
• the photoinduced hydrophilic properties are determined by water contact angle measurements. Two types of measurements are made: measurements made after illumination with ultraviolet radiation and storage for 1 to 7 days in the dark, and measurements made after a UV exposure time ranging from 15 minutes to 26 hours. Table 1 below collates the results of photocatalytic activity and dusting of the various examples. Tables 2 and 3 show the hydrophilic results.
• Table 2 shows that the sample for which the Ti / (Ti + Si) ratio is 0.92 exhibits a photo-induced hydrophilic character which diminishes when the material is subjected to a long period of time. darkness, to a degree comparable to the performance of the comparative sample free of silicon.
• the hydrophilicity can then again be rapidly obtained by subjecting the sample to ultraviolet radiation (Table 3).
• the addition of higher levels of silicon in the layer degrades the photoinduced hydrophilic properties very clearly, since the samples for which the Ti / (Ti + Si) ratio is 0.85 or less are hydrophobic. and remain so even after a new illumination under ultraviolet radiation (see Table 3).
• the materials according to the invention therefore have the property of preventing or at least of curbing the deposit of mineral soils on their surface.
• this property is further coupled with the known properties of titanium oxide as photocatalysis and photoinduced hydrophilicity.
• Such materials are therefore particularly desirable for their property of not getting dirty when placed in outdoor exposure in areas protected from rain or in geographical areas experiencing very rare precipitation.
• Example 2 All the windows of Example 2 were exposed for 4 months under external conditions similar to those described for Example 1.
• the glazings according to the invention After exposure, the glazings according to the invention have no significant dust.
• the comparative glazing corresponding to the ratio Ti / (Ti + Si) of 1 is dirty and has on its surface a large number of extremely adherent mineral dust.

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