EP1922166A1 - Component for a continuous casting mould and method for producing the component - Google Patents
Component for a continuous casting mould and method for producing the componentInfo
- Publication number
- EP1922166A1 EP1922166A1 EP06777047A EP06777047A EP1922166A1 EP 1922166 A1 EP1922166 A1 EP 1922166A1 EP 06777047 A EP06777047 A EP 06777047A EP 06777047 A EP06777047 A EP 06777047A EP 1922166 A1 EP1922166 A1 EP 1922166A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- component
- continuous casting
- magnetic
- single element
- mold
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000009749 continuous casting Methods 0.000 title claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 title abstract description 6
- 239000000463 material Substances 0.000 claims abstract description 10
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 7
- 229910052802 copper Inorganic materials 0.000 claims abstract description 7
- 239000010949 copper Substances 0.000 claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 7
- 230000005291 magnetic effect Effects 0.000 claims description 40
- 238000005266 casting Methods 0.000 claims description 11
- 238000003466 welding Methods 0.000 claims description 11
- 229910000831 Steel Inorganic materials 0.000 claims description 8
- 230000005294 ferromagnetic effect Effects 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 8
- 239000010959 steel Substances 0.000 claims description 8
- 229910000975 Carbon steel Inorganic materials 0.000 claims description 3
- 239000010962 carbon steel Substances 0.000 claims description 2
- 239000002184 metal Substances 0.000 description 9
- 229910052751 metal Inorganic materials 0.000 description 9
- 238000004804 winding Methods 0.000 description 5
- 230000004907 flux Effects 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- 229910000963 austenitic stainless steel Inorganic materials 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 239000000155 melt Substances 0.000 description 2
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003302 ferromagnetic material Substances 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/04—Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds
- B22D11/059—Mould materials or platings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/04—Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds
- B22D11/055—Cooling the moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/10—Supplying or treating molten metal
- B22D11/11—Treating the molten metal
- B22D11/114—Treating the molten metal by using agitating or vibrating means
- B22D11/115—Treating the molten metal by using agitating or vibrating means by using magnetic fields
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K25/00—Slag welding, i.e. using a heated layer or mass of powder, slag, or the like in contact with the material to be joined
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C33/00—Making ferrous alloys
- C22C33/02—Making ferrous alloys by powder metallurgy
- C22C33/0257—Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements
- C22C33/0264—Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements the maximum content of each alloying element not exceeding 5%
- C22C33/0271—Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements the maximum content of each alloying element not exceeding 5% with only C, Mn, Si, P, S, As as alloying elements, e.g. carbon steel
Definitions
- the invention relates to a component for a continuous casting mold, such as water tank, adapter plate, etc., to which a copper plate is attached and a method for producing the component.
- electromagnetic brakes or stirrers are used to influence the flow in the mold, especially in the region of the casting mirror.
- the electromagnetic brakes or stirrers consist of magnetic cores of a ferromagnetic material, which are wholly or partially wound with magnetic coils. Magnet cores and coils can be arranged in different ways and interconnected to achieve the desired effect on the flow in the mold.
- the distance between the ferromagnetic core and the melt in the mold to be kept as low as possible, because the strength of the magnetic field decreases disproportionately with the distance.
- WO 2004/022 264 A1 discloses an electromagnetic brake device for molten steel flowing into a continuous casting mold.
- This comprises at least one magnetic coil with a ferromagnetic core which can be assigned to the broad side of the mold.
- the core consists on the one hand of a magnetic coil receiving, movable in the distance to the broad side walls main body, and on the other hand in the Wasserkals- The mold parts fixedly arranged additional parts, wherein the core parts in collapsed operating position U-shaped yokes to form a closed magnetic flux, and result in an extended position, an interruption of the magnetic flux.
- the brake comprises at least two magnetic cores, which are arranged on one side of a mold and fixed thereto, and a yoke, which is detachably connected to the two magnetic cores and connects them, wherein the yoke at least one winding substantially between the two, magnetic cores, which are connected by the yoke wears.
- the winding around the yoke is wound such that the central axis of the winding is substantially parallel to a longitudinal side of the mold which extends the central axis of the winding substantially perpendicular to the casting direction in the mold so that the magnetic cores are permanently attached to the mold and that the magnetic cores cover substantially the entire width of the mold except for a central portion of the mold.
- the ferromag netic cores in the water tank are arranged so that over the mold width, a different strong magnetic field is generated.
- the performance of induction stirring in the molten metal comprises inducing electromagnetically the stirring of molten metal with an intensity which normally results in turbulence in the molten metal including its free surface, by applying a rotating magnetic field to the molten metal, and applying a second rotating magnetic field generated by a source separate from the source supplying the first magnetic field and at a location upstream of the stirring, the first rotating magnetic field rotating in the same direction as the direction of rotation of the first field to increase the stirring movement in the area of the free surface but exerts a torque on the molten metal which is lower than the torque exerted by the first field.
- EP 0 820JJ24 B1 discloses a continuous casting machine with a magnetic field formed in the region of the continuous casting mold, wherein each central core of a magnet is enclosed by coil windings and the central cores are connected to one another by a yoke surrounding the mold.
- each magnet has a central core, which divides kokillen matter in at least one upper core for an upper magnetic field and a lower core for a lower magnetic field, whereby a resulting magnetic field in operation with respect to the continuous casting mold in at least one oes and a lower magnetic field is split.
- the liquid steel is slowed down in the casting direction only in some areas by the magnetic field.
- the object of the invention is to design and simplify the known components of a continuous casting mold such as water tank, adapter plate, etc. in such a way that the strength of the magnetic field is increased and the effectiveness of the magnetic field is improved and the abovementioned disadvantages are avoided.
- a component according to the preamble of claim 1 is formed of at least two different materials, one material is magnetic and the other material is non-magnetic.
- the invention also relates to a method for producing the component according to the invention.
- the component is produced according to the invention by welding, by at least one magnetic single element is connected to a non-magnetic single element.
- the decisive advantage of the method according to the invention is that even thick-walled components made of materials with different magnetic properties can be produced by welding. It is important that during welding, during the subsequent processing of the components and in the casting operation residual stresses do not cause the components to discard. Defects, voids and cracks in the weld must also be avoided.
- electroslag welding is used.
- a molten bath is produced between the two individual elements to be welded, which are arranged at a distance of a few mm from one another.
- the respective surfaces of the individual elements become partially liquid upon contact with the melt.
- welding wire is fed to the molten bath. According to the amount of the supplied welding wire, the volume between the individual elements is slowly filled from bottom to top. The molten bath solidifies continuously. In the manufacture of the component is welded in the seam longitudinal direction.
- ferromagnetic carbon steels with a non-magnetic, austenitic steel can be provided.
- FIG. 1 in front view of a component (adapter plate) according to the invention
- FIG. 2 in a sectional view of a section and microsection of two
- FIG. 1 shows a front view of a component according to the invention, for example an adapter plate 1.
- the one-piece adapter plate 1 seen in the casting direction 12, formed by individual elements 2, 3, 4, which are joined together, for example by welding.
- the individual elements 2 and 4 consist of a non-magnetic steel, the single element 3 of a ferromagnetic steel.
- the width of the individual elements 2, 3, 4 is dependent on the desired position of the casting mirror in the continuous casting mold (not shown).
- the adapter plate 1 is provided with through-holes or tapped holes 5 for fixing a copper plate (not shown) thereto.
- Figure 2 shows in a sectional and microsection of the three different areas of an adapter plate according to the invention.
- a single element 6 made of a non-magnetic, austenitic stainless steel (X6CrNiMoTi17-12-2) and on the left side of a single element 7 of a ferromagnetic carbon steel (S355) can be seen.
- X6CrNiMoTi17-12-2 non-magnetic, austenitic stainless steel
- S355 ferromagnetic carbon steel
- the originally set distance 9 between the two individual elements 6, 7 is smaller than the resulting weld 8 and the originally rectangular seam geometry between the individual elements 6, 7 has widened barrel-shaped.
- the dividing lines 10, 11 between the weld 8 and the individual elements 6, 7 is similar on both sides.
- the entire area of the weld 8 has the same magnetic properties as the austenitic stainless steel. In the mechanical characteristics of the welded joint, properties of both basic steels can be found again. LIST OF REFERENCE NUMBERS
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Continuous Casting (AREA)
- Hard Magnetic Materials (AREA)
Abstract
The invention relates to a component (1) for a continuous casting mould, such as a water box, adapter plate etc., to which a copper plate is fixed. The component (1) is composed of at least two individual elements (2, 3, 4, 6, 7), consisting of different materials. The invention also relates to a method for producing a component for a continuous casting mould.
Description
Bauteil für eine Stranggießkokille und Verfahren zur Herstellung des BauteilsComponent for a continuous casting mold and method for producing the component
Die Erfindung betrifft ein Bauteil für eine Stranggießkokille, wie Wasserkasten, Adapterplatte usw., an dem eine Kupferplatte befestigt ist und ein Verfahren zur Herstellung des Bauteils.The invention relates to a component for a continuous casting mold, such as water tank, adapter plate, etc., to which a copper plate is attached and a method for producing the component.
In Stranggießkokillen werden elektromagnetische Bremsen oder Rührer eingesetzt, um die Strömung in der Kokille, besonders im Bereich des Gießspiegels zu beeinflussen. Die elektromagnetischen Bremsen oder Rührer bestehen aus Magnetkernen aus einem ferromagnetischen Material, welche ganz oder teilweise mit Magnetspulen umwickelt sind. Magnetkerne und Spulen können auf verschiedene Weise angeordnet und miteinander verschaltet sein, um die gewünschte Beeinflussung der Strömung in der Kokille zu erreichen.In continuous casting molds electromagnetic brakes or stirrers are used to influence the flow in the mold, especially in the region of the casting mirror. The electromagnetic brakes or stirrers consist of magnetic cores of a ferromagnetic material, which are wholly or partially wound with magnetic coils. Magnet cores and coils can be arranged in different ways and interconnected to achieve the desired effect on the flow in the mold.
Bekannte Lösungen sehen vor, Teile der Kokille, wie den Wasserkasten, zur Führung und Beeinflussung des Magnetflusses zu nutzen. Dieses geschieht insbesondere dann, wenn der Magnetfluss nur in einzelnen Bereichen der Kokille wirksam sein soll.Known solutions envisage using parts of the mold, such as the water box, for guiding and influencing the magnetic flux. This happens in particular when the magnetic flux should be effective only in individual regions of the mold.
Weiterhin ist der Abstand zwischen dem ferromagnetischen Kern und der Schmelze in der Kokille so gering wie möglich zu halten, weil die Stärke des Magnetfeldes mit dem Abstand überproportional abnimmt.Furthermore, the distance between the ferromagnetic core and the melt in the mold to be kept as low as possible, because the strength of the magnetic field decreases disproportionately with the distance.
Aus der WO 2004 / 022 264 A1 ist beispielsweise eine elektromagnetische Bremsvorrichtung für in eine Stranggießkokille einströmende Stahlschmelze bekannt. Diese umfasst mindestens eine Magnetspule mit einem den Kokillenbreitseiten zuordenbaren ferromagnetischen Kern. Dabei besteht der Kern einerseits aus einem die Magnetspule aufnehmenden, im Abstand zu den Breitseitenwänden verfahrbaren Hauptteil, und andererseits aus in den Wasserkäs-
ten der Kokille fest angeordneten Zusatzteilen, wobei die Kernteile in zusammengefahrener Betriebsposition U-förmige Joche zur Ausbildung eines geschlossenen Magnetflusses, und in auseinander gefahrener Position eine Unterbrechung des Magnetflusses ergeben.WO 2004/022 264 A1, for example, discloses an electromagnetic brake device for molten steel flowing into a continuous casting mold. This comprises at least one magnetic coil with a ferromagnetic core which can be assigned to the broad side of the mold. The core consists on the one hand of a magnetic coil receiving, movable in the distance to the broad side walls main body, and on the other hand in the Wasserkäs- The mold parts fixedly arranged additional parts, wherein the core parts in collapsed operating position U-shaped yokes to form a closed magnetic flux, and result in an extended position, an interruption of the magnetic flux.
Eine Vorrichtung zum kontinuierlichen oder halbkontinuierlichen Gießen von Metallen mit einer elektromagnetischen Bremse ist aus der EP 1 214 165 B1 bekannt. Dabei umfasst die Bremse zumindest zwei Magnetkerne, die auf einer Seite einer Form angeordnet und daran befestigt sind, und ein Joch, das abnehmbar mit den beiden Magnetkernen verbunden ist und diese verbindet, wobei das Joch zumindest eine Wicklung im Wesentlichen zwischen den beiden, Magnetkernen, die durch das Joch verbunden sind, trägt. Die Wicklung um das Joch ist derart gewickelt, dass die Zentralachse der Wicklung im Wesentlichen parallel zu einer Längsseite der Form ist, das die Zentralachse der Wicklung sich im Wesentlichen rechtwinklig zu der Gussrichtung in der Form erstreckt, dass die Magnetkerne permanent an der Form befestigt sind, und dass die Magnetkerne im Wesentlichen die gesamte Breite der Form mit Ausnahme eines zentralen Abschnittes der Form bedecken.An apparatus for continuous or semi-continuous casting of metals with an electromagnetic brake is known from EP 1 214 165 B1. In this case, the brake comprises at least two magnetic cores, which are arranged on one side of a mold and fixed thereto, and a yoke, which is detachably connected to the two magnetic cores and connects them, wherein the yoke at least one winding substantially between the two, magnetic cores, which are connected by the yoke wears. The winding around the yoke is wound such that the central axis of the winding is substantially parallel to a longitudinal side of the mold which extends the central axis of the winding substantially perpendicular to the casting direction in the mold so that the magnetic cores are permanently attached to the mold and that the magnetic cores cover substantially the entire width of the mold except for a central portion of the mold.
Bei diesen bekannten Ausführungen sind die ferromag netischen Kerne im Wasserkasten so angeordnet, dass über die Kokillenbreite ein unterschiedlich starkes Magnetfeld erzeugt wird.In these known embodiments, the ferromag netic cores in the water tank are arranged so that over the mold width, a different strong magnetic field is generated.
In der EP 0 679 115 B2 wird ein Verfahren zum kontinuierlichen Gießen von Knüppeln und Vorblöcken aus Metallschmelze mittels einer Vorrichtung beschrieben, wobei die Vorrichtung eine Gießform aufweist, in die Metallschmelze durch einen Vorgang des offenen Gießens der Metallschmelze eingeführt wird. Die Durchführung eines Induktionsrührens in der Metallschmelze umfasst ein elektromagnetisches Induzieren des Rührens von geschmolzenem Metall mit einer Intensität, die normalerweise zu einer Turbulenz in dem geschmolzenen Metall einschließlich seiner freien Oberfläche führt, durch Anlegen eines rotierenden Magnetfeldes an das geschmolzene Metall, und Anlegen eines zweiten
rotierenden Magnetfeldes, das von einer von der das erste Magnetfeld liefernden Quelle getrennten Quelle und an einer Stelle stromaufwärts des Rührens erzeugt wird, wobei das erste rotierende Magnetfeld in derselben Richtung rotiert wie die Rotationsrichtung des ersten Feldes, um die Rührbewegung im Bereich der freien Oberfläche zu verstärken, aber ein Drehmoment auf das geschmolzene Metall ausübt, welches niedriger ist als das von dem ersten Feld ausgeübte Drehmoment.In EP 0 679 115 B2, a method is described for continuously casting billets and billets from molten metal by means of a device, the apparatus having a casting mold into which molten metal is introduced by a process of open pouring of the molten metal. The performance of induction stirring in the molten metal comprises inducing electromagnetically the stirring of molten metal with an intensity which normally results in turbulence in the molten metal including its free surface, by applying a rotating magnetic field to the molten metal, and applying a second rotating magnetic field generated by a source separate from the source supplying the first magnetic field and at a location upstream of the stirring, the first rotating magnetic field rotating in the same direction as the direction of rotation of the first field to increase the stirring movement in the area of the free surface but exerts a torque on the molten metal which is lower than the torque exerted by the first field.
Dieses Dokument beschreibt unterschiedliche Magnetfelder über die Kokillenhöhe für elektromagnetische Rührer.This document describes different magnetic fields over the mold height for electromagnetic stirrers.
Aus der EP 0 820JJ24 B1 ist eine Stranggießanlage mit einem_im_B.ereich-deL Stranggießkokille ausgebildeten Magnetfeld bekannt, wobei jeder Zentralkern eines Magneten von Spulenwicklungen umschlossen ist und die Zentralkerne durch ein die Kokille umgebendes Joch miteinander verbunden sind. Dabei besitzt von den eingesetzten Magneten jeder Magnet einen Zentralkern, der sich kokillenseitig in mindestens einen oberen Kern für ein oberes Magnetfeld und einen unteren Kern für ein unteres Magnetfeld teilt, wodurch ein im Betrieb entstehendes Magnetfeld in Bezug auf die Stranggießkokille in mindestens ein o- beres und ein unteres Magnetfeld aufgeteilt wird.EP 0 820JJ24 B1 discloses a continuous casting machine with a magnetic field formed in the region of the continuous casting mold, wherein each central core of a magnet is enclosed by coil windings and the central cores are connected to one another by a yoke surrounding the mold. In this case, of the magnets used each magnet has a central core, which divides kokillenseitig in at least one upper core for an upper magnetic field and a lower core for a lower magnetic field, whereby a resulting magnetic field in operation with respect to the continuous casting mold in at least one oes and a lower magnetic field is split.
Eine ähnliche Vorrichtung mit in einem Abstand angeordneten Magneten ist aus der EP 0 922 512 A1 bekannt.A similar device with magnets arranged at a distance is known from EP 0 922 512 A1.
Bei diesen Ausführungen wird der flüssige Stahl in Gießrichtung nur in einzelnen Bereichen durch das Magnetfeld gebremst.In these embodiments, the liquid steel is slowed down in the casting direction only in some areas by the magnetic field.
Sowohl für Brammen- als auch für Dünnbrammengießmaschinen gibt es konstruktive Lösungen, bei denen Kupferplatten einer Kokille nicht direkt auf dem Wasserkasten befestigt werden, sondern an einer Adapterplatte befestigt sind. Für CSP - Trichterkokillen ist dies in der DE 195 81 604 T1 beschrieben. Kupferplatte und Adapterplatte können dann als Kassette zusammen ausgebaut und überarbeitet werden. Allerdings muss die Adapterplatte eine gewisse Dicke
aufweisen, damit sie genügend Stabilität besitzt, um von der Kupferplatte nicht zu stark verformt zu werden. Durch die zu berücksichtigende Dicke der Adapterplatte wird der Abstand zwischen Magnetkern und flüssigem Stahl vergrößert. Für Anlagen mit elektromagnetischer Bremse bestehen die bekannten A- dapterplatten aus unmagnetischem, austhenitischem Edelstahl.Both slab and thin slab casters have constructive solutions where copper slabs of a mold are not attached directly to the water box, but are attached to an adapter plate. For CSP funnel cooktops this is described in DE 195 81 604 T1. Copper plate and adapter plate can then be expanded and reworked together as a cassette. However, the adapter plate needs a certain thickness so that it has sufficient stability so as not to be deformed too much by the copper plate. Due to the thickness of the adapter plate to be considered, the distance between the magnetic core and liquid steel is increased. For systems with electromagnetic brake, the known adapter plates are made of non-magnetic, austenitic stainless steel.
Der Erfindung liegt die Aufgabe zugrunde, die bekannten Bauteile einer Stranggießkokille wie Wasserkasten, Adapterplatte usw. so auszubilden und zu vereinfachen, dass die Stärke des Magnetfeldes vergrößert und die Wirksamkeit des Magnetfeldes verbessert wird sowie die oben genannten Nachteile zu ver- meiden.The object of the invention is to design and simplify the known components of a continuous casting mold such as water tank, adapter plate, etc. in such a way that the strength of the magnetic field is increased and the effectiveness of the magnetic field is improved and the abovementioned disadvantages are avoided.
Diese Aufgabe wird erfindungsgemäß dadurch gelöst, dass ein Bauteil gemäß dem Oberbegriff von Anspruch 1 aus mindestens zwei unterschiedlichen Werkstoffen ausgebildet ist, wobei ein Werkstoff magnetisch und der andere Werkstoff unmagnetisch ist.This object is achieved in that a component according to the preamble of claim 1 is formed of at least two different materials, one material is magnetic and the other material is non-magnetic.
Weitere Ausgestaltungen des Bauteils ergeben sich aus den diesbezüglichen Unteransprüchen.Further embodiments of the component result from the relevant subclaims.
Die Erfindung betrifft außerdem ein Verfahren zur Herstellung des erfindungsgemäßen Bauteils. Das Bauteil wird erfindungsgemäß durch Schweißen hergestellt, indem mindestens ein magnetisches Einzelelement mit einem unmagnetischen Einzelelement verbunden wird.The invention also relates to a method for producing the component according to the invention. The component is produced according to the invention by welding, by at least one magnetic single element is connected to a non-magnetic single element.
Weitere Ausgestaltungen des Verfahrens ergeben sich aus den diesbezüglichen Unteransprüchen.Further embodiments of the method will become apparent from the relevant subclaims.
Der entscheidende Vorteil der erfindungsgemäßen Verfahrens liegt darin, dass auch dickwandige Bauteile aus Werkstoffen mit unterschiedlichen magnetischen Eigenschaften durch Schweißen hergestellt werden können. Dabei ist es wichtig, dass während des Schweißens, bei der anschließenden Bearbeitung
der Bauteile und im Gießbetrieb Eigenspannungen nicht dazu führen, dass sich die Bauteile verwerfen. Fehlstellen, Lunker und Risse in der Schweißnaht müssen ebenfalls vermieden werden.The decisive advantage of the method according to the invention is that even thick-walled components made of materials with different magnetic properties can be produced by welding. It is important that during welding, during the subsequent processing of the components and in the casting operation residual stresses do not cause the components to discard. Defects, voids and cracks in the weld must also be avoided.
Gemäß einer Weiterentwicklung der Erfindung wird das Elektroschlacke - Schweißen eingesetzt. Bei diesem Schweiß - Verfahren wird zwischen den beiden zu verschweißenden Einzelelementen, die in einem Abstand von einigen mm zueinander angeordnet sind, ein Schmelzbad erzeugt. Die jeweiligen Oberflächen der Einzelelemente werden bei Kontakt mit der Schmelze teilweise flüssig. Zusätzlich wird dem Schmelzbad Schweißdraht zugeführt. Entsprechend der Menge des zugeführten Schweißdrahtes wird das Volumen zwischen_den- Einzelelementen langsam von unten nach oben gefüllt. Dabei erstarrt das Schmelzbad kontinuierlich. Bei der Herstellung des Bauteils wird in Nahtlängsrichtung geschweißt.According to a further development of the invention, electroslag welding is used. In this welding process, a molten bath is produced between the two individual elements to be welded, which are arranged at a distance of a few mm from one another. The respective surfaces of the individual elements become partially liquid upon contact with the melt. In addition, welding wire is fed to the molten bath. According to the amount of the supplied welding wire, the volume between the individual elements is slowly filled from bottom to top. The molten bath solidifies continuously. In the manufacture of the component is welded in the seam longitudinal direction.
Als Werkstoffe für die Einzelelemente des Bauteils können beispielsweise fer- romagnetische Kohlenstoffstähle mit einem unmagnetischen, austhenitischen Stahl vorgesehen werden.As materials for the individual elements of the component, for example ferromagnetic carbon steels with a non-magnetic, austenitic steel can be provided.
Besonders geeignet sind die Werkstoffe X6CrNiMoTi17-12-2 und S355.Particularly suitable are the materials X6CrNiMoTi17-12-2 and S355.
Ein Ausführungsbeispiel der Erfindung wird anhand von sehr schematischen Zeichnungen näher beschrieben. Es zeigen:An embodiment of the invention will be described in more detail with reference to very schematic drawings. Show it:
Fig. 1 in Vorderansicht ein Bauteil (Adapterplatte) gemäß der Erfindung undFig. 1 in front view of a component (adapter plate) according to the invention and
Fig. 2 in geschnittener Ansicht ein Schnitt- und Schliffbild von zwei durchFig. 2 in a sectional view of a section and microsection of two
Schweißen verbundene Einzelelemente.
In Figur 1 ist in Vorderansicht ein erfindungsgemäßes Bauteil, beispielsweise eine Adapterplatte 1 dargestellt. Die einteilige Adapterplatte 1 wird, in Gießrichtung 12 gesehen, durch Einzelelemente 2, 3, 4 gebildet, die beispielsweise durch Schweißen zusammengefügt werden. Die Einzelelemente 2 und 4 bestehen aus einem unmagnetischen Stahl, das Einzelelement 3 aus einem ferro- magnetischem Stahl. Die Breite der Einzelelemente 2, 3, 4 ist abhängig von der gewünschten Lage des Gießspiegels in der Stranggießkokille (nicht dargestellt). Nach dem Zusammenschweißen der Einzelelemente 2, 3, 4 wird die Adapterplatte 1 mit Durchgangsbohrungen oder Gewindebohrungen 5 ausgestattet, um eine Kupferplatte ( nicht dargestellt ) daran zu befestigen.Welding connected individual elements. FIG. 1 shows a front view of a component according to the invention, for example an adapter plate 1. The one-piece adapter plate 1, seen in the casting direction 12, formed by individual elements 2, 3, 4, which are joined together, for example by welding. The individual elements 2 and 4 consist of a non-magnetic steel, the single element 3 of a ferromagnetic steel. The width of the individual elements 2, 3, 4 is dependent on the desired position of the casting mirror in the continuous casting mold (not shown). After the individual elements 2, 3, 4 are welded together, the adapter plate 1 is provided with through-holes or tapped holes 5 for fixing a copper plate (not shown) thereto.
Figur 2 zeigt in einem Schnitt- und Schliffbild die drei verschiedenen Bereiche einer erfindungsgemäßen Adapterplatte. Auf der rechten Seite ist beispielsweise ein Einzelelement 6 aus einem unmagnetischen, austhenitischen Edelstahl (X6CrNiMoTi17-12-2) und auf der linken Seite ein Einzelelement 7 aus einem ferromagnetischer Kohlenstoff -Stahl (S355) zu sehen. Zwischen der rechten Einzelelement 6 und dem linken Einzelelement 7 befindet sich ein weiterer Bereich, die eigentliche Schweißnaht 8. Der ursprünglich eingestellte Abstand 9 zwischen den beiden Einzelelementen 6, 7 ist kleiner als die entstandene Schweißnaht 8 und die ursprünglich rechtwinklige Nahtgeometrie zwischen den Einzelelementen 6, 7 hat sich tonnenförmige aufgeweitet. Die Trennlinien 10, 11 zwischen der Schweißnaht 8 und den Einzelelementen 6, 7 verläuft auf beiden Seiten ähnlich.Figure 2 shows in a sectional and microsection of the three different areas of an adapter plate according to the invention. On the right side, for example, a single element 6 made of a non-magnetic, austenitic stainless steel (X6CrNiMoTi17-12-2) and on the left side of a single element 7 of a ferromagnetic carbon steel (S355) can be seen. Between the right individual element 6 and the left individual element 7 is another area, the actual weld 8. The originally set distance 9 between the two individual elements 6, 7 is smaller than the resulting weld 8 and the originally rectangular seam geometry between the individual elements 6, 7 has widened barrel-shaped. The dividing lines 10, 11 between the weld 8 and the individual elements 6, 7 is similar on both sides.
Der gesamte Bereich der Schweißnaht 8 hat die gleichen magnetischen Eigenschaften wie der austhenitische Edelstahl. In den mechanischen Kennwerten der Schweißverbindung finden sich Eigenschaften von beiden Grundstählen wieder.
BezugszeichenlisteThe entire area of the weld 8 has the same magnetic properties as the austenitic stainless steel. In the mechanical characteristics of the welded joint, properties of both basic steels can be found again. LIST OF REFERENCE NUMBERS
1 Adapterplatte1 adapter plate
2 Einzelelement2 single element
3 Einzelelement3 single element
4 Einzelelement4 single element
5 Bohrungen5 holes
6 rechtes Einzelelement6 right single element
7 linkes Einzelelement7 left single element
8 Schweißnaht8 weld
9 Abstand9 distance
10 Trennlinie10 dividing line
11 Trennlinie11 dividing line
12 Gießrichtung
12 casting direction
Claims
1. Bauteil (1 ) für eine Stranggießkokille, wie Wasserkasten, Adapterplatte usw., an dem eine Kupferplatte befestigt ist, dadurch gekennzeichnet, dass das Bauteil (1 ) aus mindestens zwei Einzelelementen (2, 3, 4, 6, 7) aus unterschiedlichen Werkstoffen ausgebildet ist.1. component (1) for a continuous casting mold, such as water tank, adapter plate, etc., to which a copper plate is fixed, characterized in that the component (1) of at least two individual elements (2, 3, 4, 6, 7) of different Materials is formed.
2. Bauteil (1 ) nach Anspruch 1 , dadurch gekennzeichnet, dass ein Einzelelement (2, 3, 4, 6, 7) aus einem ferromagnetischen Kohlenstoffstahl und das andere Einzelelement (2, 3, 4, 6, 7) aus einem unmagnetischen, austhenitischen Stahl ausgebildet ist.2. Component (1) according to claim 1, characterized in that a single element (2, 3, 4, 6, 7) made of a ferromagnetic carbon steel and the other single element (2, 3, 4, 6, 7) of a non-magnetic, austenitic steel is formed.
3. Bauteil (1 ) nach Anspruch 2, dadurch gekennzeichnet, dass ein Einzelelement (2, 3, 4, 6, 7) aus dem Werkstoff X6CrNiMoTi17- 12-2 und das andere Einzelelement (2, 3, 4, 6, 7) aus dem Werkstoff S355 ausgebildet ist.3. component (1) according to claim 2, characterized in that a single element (2, 3, 4, 6, 7) made of the material X6CrNiMoTi17- 12-2 and the other single element (2, 3, 4, 6, 7) made of the material S355.
4. Bauteil (1 ) nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, dass das ferromagnetische Einzelelement (2, 3, 4, 6, 7), in Gießrichtung gesehen, in Höhe des Gießspiegels angeordnet ausgebildet ist.4. component (1) according to one of claims 1 to 3, characterized in that the ferromagnetic single element (2, 3, 4, 6, 7), seen in the casting direction, is arranged at the level of the casting mirror.
5. Bauteil (1 ) nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, dass das Bauteil (1 ) aus Einzelelementen (2, 3, 4, 6, 7) zusammengeschweißt ausgebildet ist. 5. component (1) according to one of claims 1 to 3, characterized in that the component (1) of individual elements (2, 3, 4, 6, 7) is welded together.
6. Verfahren zur Herstellung eines Bauteiles für eine Stranggießkokille, insbesondere eines Bauteiles nach den Ansprüchen 1 bis 5 , dadurch gekennzeichnet, dass das Bauteil (1 ) durch Schweißen hergestellt wird.6. A process for producing a component for a continuous casting mold, in particular a component according to claims 1 to 5, characterized in that the component (1) is produced by welding.
7. Verfahren nach Anspruch 6, dadurch gekennzeichnet, dass das Bauteil (1 ) durch ein Elektroschlacke - Schweißen hergestellt wird.7. The method according to claim 6, characterized in that the component (1) is produced by an electroslag - welding.
8. Verfahren nach Anspruch 6 oder 7, dadurch gekennzeichnet, dass in Nahtlängsrichtung geschweißt wird. 8. The method according to claim 6 or 7, characterized in that welded in the seam longitudinal direction.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102005042370A DE102005042370A1 (en) | 2005-09-07 | 2005-09-07 | Component for a continuous casting mold and method for producing the component |
PCT/EP2006/008296 WO2007028501A1 (en) | 2005-09-07 | 2006-08-24 | Component for a continuous casting mould and method for producing the component |
Publications (1)
Publication Number | Publication Date |
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EP1922166A1 true EP1922166A1 (en) | 2008-05-21 |
Family
ID=37440961
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP06777047A Withdrawn EP1922166A1 (en) | 2005-09-07 | 2006-08-24 | Component for a continuous casting mould and method for producing the component |
Country Status (12)
Country | Link |
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US (1) | US20090114363A1 (en) |
EP (1) | EP1922166A1 (en) |
JP (1) | JP2009506896A (en) |
KR (1) | KR20080041254A (en) |
CN (1) | CN101257986A (en) |
CA (1) | CA2621792A1 (en) |
DE (1) | DE102005042370A1 (en) |
RU (1) | RU2417858C2 (en) |
TW (1) | TW200714389A (en) |
UA (1) | UA93885C2 (en) |
WO (1) | WO2007028501A1 (en) |
ZA (1) | ZA200801376B (en) |
Families Citing this family (1)
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RU2537635C1 (en) * | 2013-07-22 | 2015-01-10 | Федеральное государственное бюджетное образовательное учреждение высшего профессионального образования "Рыбинский государственный авиационный технический университет имени П.А. Соловьева" | Pressure treatment method of long workpieces from metals and alloys |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS57103759A (en) * | 1980-12-20 | 1982-06-28 | Nippon Steel Corp | Mold for continuous casting |
CH688129A5 (en) * | 1992-10-06 | 1997-05-30 | Alusuisse Lonza Services Ag | Casting machine for the vertical continuous casting in a magnetic field. |
WO1994015739A1 (en) | 1993-01-15 | 1994-07-21 | J. Mulcahy Enterprises Inc. | A.c. magnetic stirring modifier for continuous casting of metals |
US5467810A (en) | 1994-04-01 | 1995-11-21 | Acutus Industries | Continuous metal casting mold |
DE19625932A1 (en) | 1996-06-28 | 1998-01-08 | Schloemann Siemag Ag | Electromagnetic brake for a continuous casting mold |
EP0922512A4 (en) | 1997-05-29 | 2000-08-09 | Kawasaki Steel Co | Electromagnetic braking device for continuous casting mold and method of continuous casting by using the same |
SE515990C2 (en) | 1999-09-03 | 2001-11-05 | Abb Ab | Device for continuous or semi-continuous casting of metals |
DE10237188A1 (en) | 2002-08-14 | 2004-02-26 | Sms Demag Ag | Electromagnetic braking device for steel melts flowing into a continuous casting mold, comprises a magnetic coil having a core consisting of a main part receiving a magnetic coil and travelling toward the wide side walls of a mold |
-
2005
- 2005-09-07 DE DE102005042370A patent/DE102005042370A1/en not_active Withdrawn
-
2006
- 2006-08-24 KR KR1020087006118A patent/KR20080041254A/en not_active Application Discontinuation
- 2006-08-24 US US11/991,619 patent/US20090114363A1/en not_active Abandoned
- 2006-08-24 EP EP06777047A patent/EP1922166A1/en not_active Withdrawn
- 2006-08-24 WO PCT/EP2006/008296 patent/WO2007028501A1/en active Application Filing
- 2006-08-24 CA CA002621792A patent/CA2621792A1/en not_active Abandoned
- 2006-08-24 UA UAA200804290A patent/UA93885C2/en unknown
- 2006-08-24 CN CNA200680032953XA patent/CN101257986A/en active Pending
- 2006-08-24 JP JP2008529494A patent/JP2009506896A/en not_active Withdrawn
- 2006-08-24 RU RU2008113198/02A patent/RU2417858C2/en not_active IP Right Cessation
- 2006-08-25 TW TW095131275A patent/TW200714389A/en unknown
-
2008
- 2008-02-08 ZA ZA200801376A patent/ZA200801376B/en unknown
Non-Patent Citations (1)
Title |
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See references of WO2007028501A1 * |
Also Published As
Publication number | Publication date |
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US20090114363A1 (en) | 2009-05-07 |
RU2008113198A (en) | 2009-10-20 |
TW200714389A (en) | 2007-04-16 |
JP2009506896A (en) | 2009-02-19 |
CN101257986A (en) | 2008-09-03 |
CA2621792A1 (en) | 2007-03-15 |
ZA200801376B (en) | 2008-11-26 |
WO2007028501A1 (en) | 2007-03-15 |
RU2417858C2 (en) | 2011-05-10 |
DE102005042370A1 (en) | 2007-03-15 |
UA93885C2 (en) | 2011-03-25 |
KR20080041254A (en) | 2008-05-09 |
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