EP1910194A1 - Systeme de stockage a rayonnages comprenant une station d'entree - Google Patents

Systeme de stockage a rayonnages comprenant une station d'entree

Info

Publication number
EP1910194A1
EP1910194A1 EP06791546A EP06791546A EP1910194A1 EP 1910194 A1 EP1910194 A1 EP 1910194A1 EP 06791546 A EP06791546 A EP 06791546A EP 06791546 A EP06791546 A EP 06791546A EP 1910194 A1 EP1910194 A1 EP 1910194A1
Authority
EP
European Patent Office
Prior art keywords
arrangement according
storage arrangement
shelf
products
clipboard
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP06791546A
Other languages
German (de)
English (en)
Inventor
Hartmut Lang
Tobias Lang
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Modicos Kommissioniersysteme GmbH
Original Assignee
Modicos Kommissioniersysteme GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Modicos Kommissioniersysteme GmbH filed Critical Modicos Kommissioniersysteme GmbH
Publication of EP1910194A1 publication Critical patent/EP1910194A1/fr
Withdrawn legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02—Storage devices
    • B65G1/04—Storage devices mechanical
    • B65G1/0485—Check-in, check-out devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/02—Control or detection
    • B65G2203/0208—Control or detection relating to the transported articles
    • B65G2203/0216—Codes or marks on the article
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/04—Detection means
    • B65G2203/042—Sensors

Definitions

  • Such a rack warehouse is known for example from DE 101 40 958 Al.
  • the publication does not deal with the topic of storing products.
  • the new rack warehouse contains at least one shelf in a rack.
  • products can be stored in virtual storage alleys.
  • the shelf has a longitudinal edge, referred to as an output edge, over which the products are moved during the removal.
  • the virtual Memory lanes are aligned at right angles to the output edge.
  • a stacker crane moves in front of the exit edge to take the products down from the shelf and to a picking station; or the storage and retrieval machine stores the products in the virtual storage lanes via this edge.
  • an input station is integrated over which products to be stored can be entered.
  • a measuring device by means of which at least a geometric dimension of the product is detected to determine which virtual storage lane with free Seichexplatz on a shelf the product to be stored fits. In this way it is avoided that the products in a storage lane deviate too much from each other in the geometric dimensions.
  • the new rack storage assembly includes a clipboard floor on which the products entered via the input station are cached.
  • the clipboard floor also has an output edge that can be approached by the stacker crane.
  • the storage and retrieval unit can be used to distribute the products entered on the clipboard floor to free storage locations in the virtual storage aisles of the storage rack.
  • the products to be stored can be parked on the clipboard floor during the entry so that the storage of the products does not hinder the dispensing and removal of products from the shelf storage.
  • unnecessary waiting times of customers are avoided since the outsourcing of the products has the higher priority.
  • the person who enters the products in the shelf storage also not hindered by the outsourcing process. Over the clipboard floor a decoupling of both processes is achieved, thus avoiding a collision of the processes at the level of the stacker crane.
  • At least one first transport device is provided.
  • the product that has been brought to the Speicherergasse can be entered into the Speicherergasse.
  • the clipboard floor is apparently divided into a strip-shaped area in which the individual virtual memory lanes are adjacent to each other, and an area along which the products are brought from the input station to the respective storage lane.
  • the two transport devices are combined to form a common transport device which accomplishes the transfer to the storage and retrieval unit both from the transfer station to the storage lane and from the transport within the storage lane.
  • the shelves can be provided one above the other in the frame, while the clipboard floors is located opposite the shelf storage shelves, creating an alley in which the stacker crane is movable.
  • the clipboard floor can also be arranged within the group of shelves, if this is more favorable in terms of space.
  • Another possibility 'friendliness is to be arranged on both sides of the movement path of the stacker crane in each case two groups of shelves, wherein the one or the other or both groups in each case includes an intermediate shelf.
  • the length of the clipboard floor is as large as the length of the shelves, depending on the space available, if the input station is provided correspondingly in front of a front ⁇ side of the shelf storage or the clipboard. On the other hand, if the input station does not project beyond the end face of the shelf storage, the clipboard floor, at least around this part, is shorter than a shelf above or below it. Finally, depending on the size of the buffer volume selected on the clipboard floor, the remainder of the clipboard floor can also be used as the storage space for storing products.
  • the clipboard floor has a depth which is not greater than the depth of the shelves of the group concerned.
  • the stacker crane is expediently provided with a transport device which is adapted to move a product perpendicular to the output edge.
  • the input station has an input opening which can be closed by a motor-driven door.
  • the door can be controlled so that it remains closed as long as a storage process takes place on the clipboard floor, while it is otherwise open at all times, when the storage process is completed.
  • a bar code reader can be provided at an input station. With the help of the barcode reader, the product is recorded and the dimensions of the product can be taken from a central table. However, since the same products are often sold in different sized packages, this table does not necessarily have to be error-free. It is therefore also advantageous if the input station is provided with a measuring device which detects at least one critical dimension of the product. This From ⁇ deviations can between the tabular size and the actual size can be determined.
  • the measuring device can also record all geometric values if it is to be expected that each of the individual values can deviate from the value recorded in tabular form.
  • the detection of the dimensions is done in the simplest case with ultrasonic distance meters, which may be provided to reduce the required number of distance measurement, a reference edge to which the person entering has to invest the PSD largernde product. Without these reference edges to which the product is to be applied, the number of required ultrasonic sensors increases, depending on which misalignments are allowed.
  • a light barrier preferably a reflex light barrier can be used, which uses a reflector which is arranged in the inner corner region between the two reference edges. If no light falls on this reflector, the product is properly applied, but if light falls on it either no product is inserted or the product is twisted with respect to the reference edges.
  • the lifting table can be provided with parallel adjacent grooves or grooves. These grooves or grooves are aligned parallel to the longitudinal direction of the storage lanes.
  • the lifting table and the clipboard floor may include a strip-shaped area in which these grooves are provided so that rolling of a cylindrical object is excluded with certainty.
  • the clipboard floor is smooth to prevent noise from shifting the product on the clipboard floor.
  • the transport device is expediently designed in the manner of a gripper or pliers with two jaws, of which at least one can be delivered to the other.
  • a gripper or pliers with two jaws, of which at least one can be delivered to the other.
  • two stackable jaws it is also possible to use the distance of the jaws when gripping a product as a measuring device, so as to make a measuring head superfluous.
  • the stackable jaws also ensure that the product does not jam when entering the storage lane on the clipboard floor and collides with other products already waiting there.
  • the products can be frictionally held between the jaws, which improves the transport process.
  • the product is identified at the input station and then entered into a clipboard area. From the Eisenablagebere ⁇ ch the product is placed on the already existing stacker crane to the final storage space. This transfer from the clipboard area, which serves as a buffer, to the final storage area occurs when the stacker crane is not consumed by paging operations. Only all outsourcing operations are processed by the storage and retrieval unit before the storage and retrieval unit is used to transfer the products from the buffer area in the final storage area. This significantly simplifies the effort for storage, since the device that serves the clipboard floor, is much easier and has to be moved practically only in two dimensions and not in three dimensions.
  • the movement of the transport device which supplies the clipboard floor in the sense of storage, spatially takes place at a location other than the movement of the rack operating device, the auslager from the clipboard floor and stores on the shelves, so that a spatial collision does not take place.
  • Storage and retrieval are thus separated in time, so that the gaps between offloading operations can be used to remove products from the buffer area, i. from the clipboard floor to the final storage position.
  • FIG. 2 shows a detail of the shelf storage arrangement which illustrates the intermediate storage shelf for the transport means for the clipboard floor, in a first functional position
  • Fig. 1 is a perspective and schematically illustrates a shelf storage 1, as it can be used for example in pharmacies for storing and storing packaged or un ⁇ packaged drugs that have a relatively short turnaround time.
  • the products are chaotically stored in the rack warehouse 1, where in an unillustrated computer system book is kept, where which drug is stored.
  • the shelves 2a and 2b are composed of profile tubes which run along the edges of the cuboid. These include the vertically projecting pillars 5, 6, 7, 8, which are connected to each other at the upper end by struts 9 and 11 and 12 and 13. At the lower end, the connection of the vertical pillars by struts 14, 15 and 16. The strut 14 parallel to the strut is not visible in the figure.
  • the shelf frame 2a is constructed in mirror image in the same manner with the same dimensions, which is why a further explanation is unnecessary.
  • the reference numbers are no longer repeated on the shelf 2a.
  • the shelves 17 are rectangular and have in the direction of the stacker crane 4 a straight edge, which is referred to as the output edge.
  • Each shelf 17 extends from the pillars 5, 7 on the one hand to the pillars ⁇ , 8 on the other side and projects slightly above the pillars 7, 8 in the direction of the alley formed between the two shelves 2a and 2b.
  • the shelves in the shelf frame 2a are not shown for clarity.
  • the distances between the shelves 17 are different, the distribution of the height of the expected Specktrum of packaging is adapted to space as possible to accommodate products.
  • Only the rack frame 2 includes a generally designated 18 arrangement for storing products in the shelf storage 1.
  • This arrangement 18 includes a clipboard floor 19 which is parallel to the shelves 17 and is approximately congruent with these.
  • the clipboard floor 19 is delimited in the direction of the alley with the stacker crane 4 by a straight output edge 20 which lies with the output edges of the shelves 17 in a common vertical plane.
  • a transport device 21 is provided which is adapted to move products to be stored on top of the clipboard floor 19.
  • a lifting table 23 belongs, which is niethacil in a corresponding opening adjacent to the Eisenablageteils 19.
  • the lifting table 23 is accessible via a provided on the narrow side between the pillars 5 and 7 input port 24.
  • the input port 24 is to close by means of a motor-driven trap door 25.
  • a support table 26 is mounted, on which a bar code scanner 27 stands.
  • Fig. 2 shows the individual elements which are required for storing products, again in a greatly enlarged and substantially simplified perspective view, wherein all structural elements that are not important for understanding the invention are omitted.
  • FIG. 2 shows the already explained clipboard bottom 19 with its straight output edge 20.
  • the schematically indicated storage and retrieval unit 4 which is provided with a conveyor belt 29, which can promote at right angles to the output edge 20 schematically indicated product 31.
  • the transport device 21 Above the intermediate storage shelf 19 is the transport device 21, to which a guide rail 33 rigidly fastened in the rack frame 2b belongs.
  • the guide rail 33 extends over the entire width of the shelf frame 2b and is secured to the side remote from the output edge 20 side.
  • the guide rail 33 is spaced far enough away from the flat support surface of the intermediate storage shelf 19 in the vertical direction, so that the highest product 31 to be stored can also be handled.
  • a guide carriage 34 suspended therefrom runs with a guide rail 35 projecting from the guide carriage 34.
  • the guide rail 35 extends at right angles to the discharge edge 20.
  • a slide 36 is guided on it, from which a guide rail 37 protrudes parallel to the guide rail 33 to the lifting table 23.
  • the carriage 36, together with the guide rail 37 can be moved toward and away from the discharge edge 20.
  • the length of the guide rail 35 results from the following functional description.
  • the height of the guide rail 37 above the clipboard bottom 19 results from the vertical dimension of the largest packaging to be stored.
  • two gripping jaws 39 and 40 are guided, which are connected via struts 38, each with an associated guide slide 41 and 42.
  • the guide carriages 41, 42 run along the guide rail 37.
  • the gripping jaws 39 and 40 are arranged suspended and form mutually facing and mutually parallel planar gripping surfaces, of which only the gripping surface 43 of the gripping jaw 40 can be seen.
  • the length of the gripping jaws 39 and 40 also results from the following functional description.
  • All guide slides 34, 36, 41 and 42 are controlled in a known manner by linear drives, for example motor-driven threaded spindles, to move along the associated guide rail.
  • the control of the motors via a not further indicated central computer control, which knows the position of the guide carriage 34, 36, 41 and 42 along its associated guide rail via corresponding known from the art feedback mechanisms, so that the program described below can be handled for storage.
  • the lifting table 23 is at the same time weighing table of a scale 44 underneath, which is attached to a guide carriage 45.
  • the guide carriage 45 is guided vertically along a guide column 46 and can be brought from a raised position, in which it is aligned with the flat surface of the support table 26, in a lowered position in which the bearing surface of the lifting table 23 with the flat top of the clipboard floor 19th curse ⁇ tet.
  • the lifting table 23 is rectangular and is adjacent with its side facing the viewer end edge 47 in the raised position slight gap to the adjacent end edge of the support table 26, while in the lowered position its facing away from the viewer end edge 48 slight gap to an adjacent end edge 49 of the intermediate storage shelf 19 ⁇ borders.
  • the lift table 23 thus acts as a lift to provide the products from the level of the support table 26 to the level of the clipboard floor 19.
  • the abutment bar 51 is adjacent the front edge 47, while the abutment bar 52 is located on the side closest to the guide rail 33.
  • the contact strips 51 and 52 are stationary and do not move with the lifting table 23 back and forth.
  • the lifting table 23 forms in the lowered position for the transport device 21 an abso ⁇ lutally flat surface.
  • a measuring device to which a total of three ultrasound-based frame-fixed measuring heads 53, 54, 55 belong.
  • the measuring head 53 measures in the direction of the stop bar 51 of the measuring head 54 in the direction of the stop bar 52 and the measuring head 55 in the direction of the top of the lifting table 23. It can be detected in a cuboid packaging length, width and height. This also makes it possible to safely share that the operator places the product 31 with the largest side surface on the lift table 23 in order to eliminate any instability in the later movement operations. It also saves storage space.
  • the measuring device in the form of the ultrasonic measuring heads 53, 54, 55 would provide incorrect measurements if the product 31 were not exactly applied to the stop strips 51, 52.
  • an opening would remain free in the inner corner, which define the abutment surfaces of the two stop strips 51, 52.
  • This effect is detected by a reflected light barrier, to which a reflector 56 on the lifting table 23 and a frame-fixed measuring head 57 belong.
  • the measuring head 57 emits visible or invisible light in the direction of the reflector 56, which is reflected there and is detected by a photodiode in the measuring head 57.
  • the reflector 56 is located immediately in the inner corner, away from the viewer's facing, i. towards the center of the table facing contact surfaces of the two stop strips 51, 52 is defined.
  • the diameter of the effective light beam is about 2mm, so that even small misalignments are measured.
  • Both the ultrasound measuring heads 53, 54, 55 and the measuring head 57 of the retro-reflective sensor are connected to the abovementioned Computer control connected to determine the necessary data and compare with predetermined parameters. If it is determined that the product is not entered correctly, the user will receive a corresponding error message, but otherwise the storage will not be activated.
  • the stacker crane 4 the ultrasonic ultrasonic measuring heads 53, 54, 55 which are fixed to the frame, the frame-fixed stop bars 51, 52 and the frame-fixed measuring head 57 are omitted, all of which are not fastened to the lifting table 23.
  • the products 31d and 31c form a virtual memory lane oriented at right angles to the output edge 20.
  • the two products 31d and 31a also form a virtual storage lane, which are separated by a gap which is at least as large as the thickness of the jaw 39, 40.
  • products or packages of quite different sizes provided their cross-sectional area is perpendicular to the support surface of the clipboard floor 19, are larger than a predetermined minimum window, but smaller than a predetermined maximum window.
  • the tolerance window defined in this way results in a manner known to those skilled in the art from the point of view of the maximum utilization of the theoretical storage capacity, the flexibility and transport safety when moving the products on the shelves 17.
  • the size of the tolerance window is not the subject of the invention and therefore need not be further defined here in detail.
  • the user To enter another product 60, the user first holds the product or package 60.- under the bar code reader 27, so that the central computer management of the shelf storage 1 receives knowledge of which product is to be stored. Based on a stored table, the controller knows which package size to expect in the product so marked.
  • the controller After reading in the bar code, the controller opens the trap door 25 and the user can place the product 60 properly on the lift table 23 as shown in FIG. 3 with the help of and under the control of the measuring device by the ultrasonic heads and their reflected light barrier and the stop bars.
  • the correct placement i. the non-tilted abutment on the stop bars 51, 52 is checked, the dimensions of the package 60 are verified by the ultrasonic measuring heads 53, 54 and 55 and it is checked whether the package 60 is on its largest flat side. Further, the weight of the product 60 is detected by the scale 44 to determine if it is a properly filled package.
  • the trap door 25 is closed by an electric motor.
  • monitoring devices are provided on the trap door 26 in order to reliably prevent pinching or crushing of the hands.
  • the lifting table 23 is moved from the raised position shown in FIG. 3 in the lowered position shown in FIG. 4.
  • the jaws 39, 40 were moved to the position shown in FIGS. 2 and 3. They were driven with their gripping surfaces 43 to a distance from each other, the width of the lifting table 23, measured in the direction parallel to the output edge 20 driven. In addition, the gripping jaws 39, 40 were brought on both sides of the clearance space of the lifting table 23.
  • the lifting table 23 is moved along the guide column 46 vertically downwards between the two gripping jaws 39 and 40 until its bearing surface is in the plane of the bearing surface of the clipboard floor 19. This end position of the lifting table 23 is shown in Fig. 4. Then, the two jaws 39, 40 are driven towards each other until they have a distance from each other, which corresponds to the width of the product, as was measured immediately before entering. The package 60 or the product is now substantially free of play between the two gripping jaws 39, 40 taken, but without exerting a constraint. Now, the two jaws 39, 40 are moved to the position shown in FIG. 5, pushing down the product 60 between them from the surface of the lift table 23 and onto the surface of the clipboard 19. You continue to move the product 60 to the next free virtual Speicherergasse next to the already waiting products 31a and 31b.
  • the length of the gripping jaws 39, 40 is dimensioned such that on the one hand the longest expected package 60 can be displaced transversely to its longitudinal extent without jamming, but on the other hand enough space remains free on the clipboard bottom 19 to form a sufficiently long storage lane for products 31 waiting there.
  • the product 60 is advanced into the new virtual storage lane in the direction of the delivery edge 20 with the aid of the gripping jaws 39, 40.
  • the two gripping jaws 39, 40 prevent lateral tilting.
  • the required thrust is transmitted to the product 60 by stops 62 provided at the end of the two jaws 39, 40 farthest from the discharge edge 20.
  • the storage and dispensing of products by means of the storage and retrieval device 4 is largely decoupled with the aid of the arrangement 18, so that the paging operations can be handled in order of priority, while the storage with subordinate priority in the gaps of the paging operations saufin ⁇ det , Due to the Eisenpufferns on the clipboard floor 19, the input person can work largely continuously without being significantly hampered by the paging operations.
  • the outsourcing operations are proportionate because of the sales talks in the office far apart in time, compared to the speed with which a pharmacy assistant can enter the products into the rack 1.
  • the ultrasonic sensor 53 can be omitted if the two jaws 39 and 40 are used to measure the dimension of the product in this direction.
  • the bearing surface of the lifting table 23 with grooves which run parallel to the end edge 47 and thus at right angles to the output edge 20.
  • cylindrical objects can be securely held on the lifting table 23.
  • the strip-shaped region in which the virtual memory lanes are present on the clipboard bottom 19 can also be provided with grooves, while the strip-shaped region between the rear end of the virtual memory lanes and the trailing edge of the clipboard floor 19, which runs parallel to the output edge 20, is still smooth.
  • noises are avoided when moving the products in the direction parallel to the feed edge 20, while on the other hand the cylindrical objects remain exactly positioned.
  • a shelf storage is provided with a clipboard floor.
  • the clipboard floor which is inserted in the group of shelves, is approached by the storage and retrieval unit in order to receive products here.
  • the storage of the products is always done on the clipboard floor using a transport device. Due to the use of the clipboard, the products can buffered until the storage and retrieval unit has completed the output operations. On the other hand, no second stacker crane is required to distribute the products on the shelf for storage.

Abstract

La présente invention concerne un système de stockage à rayonnages (1) comprenant un rayonnage de stockage temporaire (19) qui est inséré dans le groupe des rayonnages de stockage (17). Ce rayonnage de stockage temporaire est mis en marche par l'appareil de commande de système de stockage (4) afin de pouvoir y recevoir des produits (31, 60). Les produits (31, 60) sont toujours mis en stockage par l'intermédiaire du rayonnage de stockage temporaire (19), à l'aide d'un dispositif de transport. En utilisant le rayonnage de stockage temporaire (19), il est ainsi possible de stocker provisoirement les produits (31, 60) jusqu'à ce que l'appareil de commande de système de stockage (4) ait mis en oeuvre les processus de sortie. D'un autre côté, aucun autre appareil de commande de système de stockage (4) n'est nécessaire pour répartir les produits (31, 60) dans le système de stockage (1) afin de les mettre en stockage.
EP06791546A 2005-07-25 2006-07-24 Systeme de stockage a rayonnages comprenant une station d'entree Withdrawn EP1910194A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102005035262A DE102005035262B4 (de) 2005-07-25 2005-07-25 Regallager mit Eingabestation
PCT/EP2006/007276 WO2007012444A1 (fr) 2005-07-25 2006-07-24 Systeme de stockage a rayonnages comprenant une station d'entree

Publications (1)

Publication Number Publication Date
EP1910194A1 true EP1910194A1 (fr) 2008-04-16

Family

ID=37069194

Family Applications (1)

Application Number Title Priority Date Filing Date
EP06791546A Withdrawn EP1910194A1 (fr) 2005-07-25 2006-07-24 Systeme de stockage a rayonnages comprenant une station d'entree

Country Status (4)

Country Link
US (1) US20090095696A1 (fr)
EP (1) EP1910194A1 (fr)
DE (1) DE102005035262B4 (fr)
WO (1) WO2007012444A1 (fr)

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Also Published As

Publication number Publication date
DE102005035262B4 (de) 2007-12-20
US20090095696A1 (en) 2009-04-16
WO2007012444A1 (fr) 2007-02-01
DE102005035262A1 (de) 2007-02-08

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