EP1893415A1 - Blanchet d`impression offset et procede de realisation d`un tel blanchet - Google Patents
Blanchet d`impression offset et procede de realisation d`un tel blanchetInfo
- Publication number
- EP1893415A1 EP1893415A1 EP06764821A EP06764821A EP1893415A1 EP 1893415 A1 EP1893415 A1 EP 1893415A1 EP 06764821 A EP06764821 A EP 06764821A EP 06764821 A EP06764821 A EP 06764821A EP 1893415 A1 EP1893415 A1 EP 1893415A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- printing
- blanket
- layer
- printing layer
- nip
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000007645 offset printing Methods 0.000 title claims abstract description 14
- 238000000034 method Methods 0.000 title claims description 18
- 238000007639 printing Methods 0.000 claims abstract description 62
- 230000003746 surface roughness Effects 0.000 claims abstract description 7
- 238000003490 calendering Methods 0.000 claims description 15
- 238000001125 extrusion Methods 0.000 claims description 9
- 238000000465 moulding Methods 0.000 claims description 9
- 239000002184 metal Substances 0.000 claims description 4
- 230000001681 protective effect Effects 0.000 claims description 4
- 239000000126 substance Substances 0.000 claims description 4
- 239000012530 fluid Substances 0.000 claims description 3
- 229920000642 polymer Polymers 0.000 claims description 3
- 238000005266 casting Methods 0.000 claims description 2
- 239000000463 material Substances 0.000 claims description 2
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 239000013536 elastomeric material Substances 0.000 claims 1
- 238000005498 polishing Methods 0.000 claims 1
- 239000010410 layer Substances 0.000 description 26
- 239000000976 ink Substances 0.000 description 10
- 239000000758 substrate Substances 0.000 description 8
- 235000019592 roughness Nutrition 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 238000003776 cleavage reaction Methods 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 230000007017 scission Effects 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 229910020647 Co-O Inorganic materials 0.000 description 1
- 229910020704 Co—O Inorganic materials 0.000 description 1
- 229920002943 EPDM rubber Polymers 0.000 description 1
- 229920000459 Nitrile rubber Polymers 0.000 description 1
- -1 XNBR Polymers 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000002860 competitive effect Effects 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000007647 flexography Methods 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 229920006168 hydrated nitrile rubber Polymers 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 229920001935 styrene-ethylene-butadiene-styrene Polymers 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41N—PRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
- B41N10/00—Blankets or like coverings; Coverings for wipers for intaglio printing
- B41N10/02—Blanket structure
- B41N10/04—Blanket structure multi-layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41N—PRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
- B41N2210/00—Location or type of the layers in multi-layer blankets or like coverings
- B41N2210/02—Top layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41N—PRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
- B41N2210/00—Location or type of the layers in multi-layer blankets or like coverings
- B41N2210/14—Location or type of the layers in multi-layer blankets or like coverings characterised by macromolecular organic compounds
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24355—Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/26—Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension
- Y10T428/269—Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension including synthetic resin or polymer layer or component
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31—Surface property or characteristic of web, sheet or block
Definitions
- Offset printing blanket and method of making such a blanket
- the invention relates to an offset printing blanket, of the type comprising an outer printing layer, an inner layer through which the blanket is in contact with a support cylinder and at least one compressible intermediate layer and a method for producing such a blanket.
- an offset printing blanket according to the invention is characterized in that it comprises a printing layer whose printing surface has a very low average surface roughness Ra of between 0.2 and 0. , 4 micrometers.
- the printing face of the printing layer is a face of a layer obtained by calendering or by extrusion and calendering on a blanket carcass comprising all the layers except the printing layer, against a very smooth surface.
- the very smooth surface is the peripheral surface of a mirror-polished metal cylinder of the shell.
- the very smooth surface is the surface of a printing layer obtained by extrusion and calendering in the Nip of a calender against a film with a surface of very low roughness.
- the aforementioned film is maintained on the printing face of the printing layer and serves as a protective film.
- FIG. 1 is a schematic view illustrating the device for producing by extrusion and calendering of a printing blanket according to the invention
- FIG. 2 is a schematic view of another embodiment by extrusion and calendering of a printing blanket according to the invention.
- FIG. 3 is a schematic view illustrating a different version of the device of FIG. 2.
- FIG. 1 illustrates a first embodiment of an offset printing blanket according to the invention, which involves the use of a calender device 1 essentially comprising a first mirror polished metal cylinder, advantageously adjustable in temperature. 2, and a second surface-facing cylinder 3 between which a web 4 forming the blanket carcass is formed, having all the layers, except for the printing layer which is made by extrusion into the blank.
- Nip 6 between the two cylinders 2 and 3 more precisely in the interval in the Nip, delimited between the carcass 4 and the cylinder 2, as is symbolized by the arrow 8.
- the printed layer 10 is calendered on the carcass 4.
- the blanket is constituted. Since the printing layer is formed in contact with the cylinder 2 having a polished outer surface, i.e., of a very high external surface quality, to exhibit the surface quality of a mirror, the The outer surface of the printing layer 10 has the very smooth surface qualities required. It should be noted that the carcass upstream of the calender 1 passes through a return roller 13 is downstream, successively on two return rollers 14 and 15. The device further comprises a fourth roller noted 16, but which is not FIG. 2 illustrates another embodiment of the method for manufacturing a blanket according to the invention, using a calender 1, which comprises, as in the case of FIG.
- FIG. 1 two cylinders, one of which, namely the cylinder 3, could be identical to the cylinder 3 of Figure 1, while the other cylinder, now designated by the reference 2 'is a metal cylinder, if any temperature-adjustable, whose surface does not need to be polished and have the qualities of the surface of the cylinder 2 of Figure 1.
- the printing layer 10 is now obtained by extrusion in the Nip 6 of the calender between the carcass 4 and a film 17 passing through the Nip around the cylinder 3 and the return rollers 13 and 16.
- the blanket 11 with the printing layer 10 now calendered on the carcass 4 passes on the transport roller 15.
- FIG. 3 illustrates a variant of the method according to FIG. 2, the particularity of which lies in the fact that the film 17 remains applied to the printing face which has been previously molded by this film in the Nip 6 of FIG. the grille and serves as protection of this print face.
- the blanket according to the invention also makes it possible to print fragile substrates and ensures a qualitative leap in printing and increased printing comfort for conventional substrates used in offset.
- the printer surface according to the invention extends the spectrum of use of the offset process to new paper carriers, packaging cartons and synthetic films, which opens up new possibilities in terms of services, some of the supports being less expensive and their use providing significant competitive advantages to printers.
- the traditional media already printable and offset printed are also printed with a higher quality level, more comfort or more security with a blanket according to the invention.
- the advantage of the invention has been demonstrated concretely by printing Helio paper of 70 grams / m 2 coated and calender, previously cut to the format of a machine known as Speedmaster 52 having two in-line printing units.
- the comparative test was carried out with two blankets having essentially the same carcass and the same thickness and having one denoted at one surface of the rectified elastomer type and the other denoted B a surface according to the invention, the known blanket being type sold under the trade name STX 207 by the applicant.
- FIG. 4 made from a photograph of a solid area illustrating the print made and enlarged 100 times, shows that the printed paper is degraded irreversibly by passing through the Nip.
- the surface of the layer of paper printed by plates indicated at 19 which makes the printing defective is noticeable.
- these torn parts accumulate on the blanket and thus cause additional and increasing damage to future impressions.
- the blanket according to the invention has made it possible to obtain an impression which reproduces solid areas correctly, without tearing, as is shown in FIG. 5 also made from a photograph with magnification 100 times.
- the average surface roughness and the number of peaks were measured by roughness meters such as Mahr's Perthometer and according to DIN 4768 or ISO 4287 or Euronorm 49 ANSI / ASME B46.1 standards and affiliated standards.
- the advantages afforded by the blanket according to the invention can be explained by the fact that the reduced roughness printer surface according to the invention creates much more favorable operating conditions, compared with known blankets, in particular a reduction in the quantities of water present on the blanket and transmitted to the support, the inking being reduced in similar proportions, because of the high transfer power of the printer surface.
- the printing surface according to the invention reduces the cleavage forces of the printing ink film, preserving the integrity of the paper.
- the inks commonly used in offset have high viscosities compared to other process inks such as gravure or flexography, which has consequences on the printing behavior, the separation of the sheet of blanket paper leaving the printing Nip requiring cleavage of the ink film which mechanically biases the substrate, particularly paper layers which may be brittle.
- the polymers constituting these surfaces are characterized by elastomeric properties of the appropriate rubbery type, a tensile Young's modulus of between 3 and 20 MPa, a holding chemical, that is to say a swelling and loss in weight in the presence of limited fluids, compatible with the offset process and greasy inks or inks crosslinking by radiation and polar or apolar-type surface energies included in a window allowing a perfect water / ink balance and a high transfer of the ink.
- this layer has a thickness of between 0.15 mm and 0.8 mm, the energy component of dispersive surface (apolar) is between 15 and 30 mJ / m 2 , the polar surface energy component is between 0 and 20 mJ / m 2 and the average surface roughness Ra is less than 0.4 micrometers.
- the printing surface is advantageously made with elastomeric materials of all types compatible with offset printing, such as polymers known as EPDM, HR, NBR, HNBR, XNBR, SBR, AU, TPU, PE-Co-O , SEBS or more generally SxS, ACM and PAC, VKM and FKM and the relevant combinations.
- EPDM EPDM
- HR NBR
- HNBR High-Voltage Rubber
- XNBR Spin-Co-O
- SEBS SEBS or more generally SxS
- ACM and PAC VKM and FKM and the relevant combinations.
- VKM and FKM VKM and FKM and the relevant combinations.
- the molding and protective film it could be PET, PC, PBT or the like, with a treated surface finish or glossy coated paper or the like.
- any method for obtaining such a surface of a very low roughness and steepness can be used. It is advantageous to provide the printing surface layer or film according to the invention by calendering, extrusion and calendering or casting in a calender Nip against a cylinder having a suitable surface morphology, such as a polished surface.
- the printing surface according to the invention could also be produced by calendering or extruding the layer in the Nip of a shell against a protective film having one of its faces which presents a state to generate the extremely smooth surface without the required roughness of the printing blanket.
- the molding film could be used as a protection for the printer surface, any deterioration or alteration during the following production steps and during handling until mounting on the printing machine.
- the printing surface having elastomeric properties stated is very advantageous insofar as it ensures a chemical resistance compatible with the offset process fluids and a surface morphology such that it allows a significantly improved transfer and relaxation of the perfect substrate at the output of the Nip, which guarantees the integrity of fragile substances.
- the invention ensures satisfactory printability for fragile substrates and makes it possible to obtain a qualitative leap in printing and increased comfort in printing for conventional substrates used in offset printing.
Landscapes
- Printing Plates And Materials Therefor (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR0506392A FR2887490B1 (fr) | 2005-06-23 | 2005-06-23 | Blanchet d'impression offset et procede de realisation d'un tel blanchet |
PCT/FR2006/001433 WO2006136718A1 (fr) | 2005-06-23 | 2006-06-22 | Blanchet d’impression offset et procede de realisation d’un tel blanchet |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1893415A1 true EP1893415A1 (fr) | 2008-03-05 |
EP1893415B1 EP1893415B1 (fr) | 2015-03-18 |
Family
ID=35515604
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06764821.2A Not-in-force EP1893415B1 (fr) | 2005-06-23 | 2006-06-22 | Blanchet d`impression offset et procede de realisation d`un tel blanchet |
Country Status (7)
Country | Link |
---|---|
US (1) | US20090053514A1 (fr) |
EP (1) | EP1893415B1 (fr) |
JP (1) | JP2008543620A (fr) |
CN (1) | CN101203389A (fr) |
BR (1) | BRPI0611706A2 (fr) |
FR (1) | FR2887490B1 (fr) |
WO (1) | WO2006136718A1 (fr) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101905562A (zh) * | 2010-08-05 | 2010-12-08 | 广东宏陶陶瓷有限公司 | 一种瓷砖凹版印刷专用胶印辊及其应用 |
CN111571885A (zh) * | 2020-04-22 | 2020-08-25 | 江苏康普印刷科技有限公司 | 一种油墨转移介质的硫化设备及其硫化方法和用途 |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3616178A (en) * | 1969-04-11 | 1971-10-26 | David M Co | Anchor-coated biaxially stress-oriented plastic sheet laminated to rubber-coated paper for use as letterpress and offsetprinting blanket |
JPH04176691A (ja) * | 1990-11-09 | 1992-06-24 | Kin Yosha Kk | 鏡面ブランケット及びその製造方法 |
ATE191881T1 (de) * | 1991-11-15 | 2000-05-15 | Reeves Bros Inc | Komprimierbares drucktuch und verfahren zur herstellung |
JPH06270574A (ja) * | 1993-03-24 | 1994-09-27 | Fujikura Rubber Ltd | 印刷用ブランケットおよびその製造方法 |
FR2748421B1 (fr) * | 1996-05-10 | 1998-06-12 | Rollin Sa | Blanchet d'impression reversible |
FR2770451B1 (fr) * | 1997-11-06 | 1999-12-31 | Rollin Sa | Couche lithographique perfectionnee pour blanchet d'impression et blanchet equipe de cette couche |
FR2789347B1 (fr) * | 1999-02-04 | 2001-04-06 | Rollin Sa | Blanchet a proprietes de surface variables pour machine a imprimer |
FR2809667B1 (fr) * | 2000-05-31 | 2003-03-14 | Rollin Sa | Procede de fabrication d'un blanchet d'impression et blanchet ainsi obtenu |
FR2809665B1 (fr) * | 2000-05-31 | 2003-03-14 | Rollin Sa | Procede de fabrication d'un blanchet d'impression comportant une couche au dos en un materiau polymere et blanchet ainsi obtenu |
JP2002337472A (ja) * | 2001-05-18 | 2002-11-27 | Fujikura Rubber Ltd | ブランケットおよびその製造法 |
US6536342B2 (en) * | 2001-06-28 | 2003-03-25 | Macdermid Graphic Arts, Inc. | Low resilience, high ink releasing printing surface |
DE60335410D1 (de) * | 2002-10-11 | 2011-01-27 | Day Internat Inc | Drucktuch und verfahren zur verringerung von korrosion und abrasion von drucktüchern und gummizylindern |
-
2005
- 2005-06-23 FR FR0506392A patent/FR2887490B1/fr active Active
-
2006
- 2006-06-22 WO PCT/FR2006/001433 patent/WO2006136718A1/fr active Application Filing
- 2006-06-22 EP EP06764821.2A patent/EP1893415B1/fr not_active Not-in-force
- 2006-06-22 BR BRPI0611706A patent/BRPI0611706A2/pt not_active IP Right Cessation
- 2006-06-22 US US11/993,244 patent/US20090053514A1/en not_active Abandoned
- 2006-06-22 JP JP2008517542A patent/JP2008543620A/ja active Pending
- 2006-06-22 CN CN200680022425.6A patent/CN101203389A/zh active Pending
Non-Patent Citations (1)
Title |
---|
See references of WO2006136718A1 * |
Also Published As
Publication number | Publication date |
---|---|
WO2006136718A1 (fr) | 2006-12-28 |
US20090053514A1 (en) | 2009-02-26 |
JP2008543620A (ja) | 2008-12-04 |
FR2887490A1 (fr) | 2006-12-29 |
EP1893415B1 (fr) | 2015-03-18 |
FR2887490B1 (fr) | 2008-12-19 |
BRPI0611706A2 (pt) | 2016-08-30 |
CN101203389A (zh) | 2008-06-18 |
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