EP1877670B1 - Braking and/or clamping device comprising an anti-friction wedge gear - Google Patents
Braking and/or clamping device comprising an anti-friction wedge gear Download PDFInfo
- Publication number
- EP1877670B1 EP1877670B1 EP06722768A EP06722768A EP1877670B1 EP 1877670 B1 EP1877670 B1 EP 1877670B1 EP 06722768 A EP06722768 A EP 06722768A EP 06722768 A EP06722768 A EP 06722768A EP 1877670 B1 EP1877670 B1 EP 1877670B1
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- European Patent Office
- Prior art keywords
- wedge
- braking
- clamping device
- piston
- clamping
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- 238000005096 rolling process Methods 0.000 claims description 18
- 238000010276 construction Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 3
- 238000005553 drilling Methods 0.000 description 3
- 238000007789 sealing Methods 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000004663 powder metallurgy Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B15/00—Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
- F15B15/20—Other details, e.g. assembly with regulating devices
- F15B15/26—Locking mechanisms
- F15B15/262—Locking mechanisms using friction, e.g. brake pads
Definitions
- the invention relates to a braking and / or clamping device, which surrounds a rod movable relative to it at least partially, wherein the brake and / or clamping device at least one wedge gear with a movable at least approximately parallel to the rod wedge and at least approximately radially to the rod Plunger, an acting on the wedge actuator and acting on the wedge release device comprises, wherein at least the movement joint of the wedge gear between the wedge and the plunger is designed roller bearings.
- the brake comprises a spring-loaded wedge gear, wherein between the flying wedge and a brake shoe, a flat cage roller bearing is arranged.
- the rail to be braked with its side facing away from the brake shoe is permanently against a friction lining.
- the present invention is therefore based on the problem of developing a brake and / or clamping device that enables a high clamping force in a compact design.
- the actuated plunger presses a clamping sleeve radially biased to the rod.
- the movement joint of the wedge gear is designed roller-mounted between the wedge and the housing of the brake and / or clamping device.
- FIGS. 1 to 4 show longitudinal and cross sections of a brake and / or clamping device (10), for example a lifting brake (10).
- the Hubbremse (10) engages around a through the Hubbremse (10) guided bar (1), for example, on both end faces (11, 12) protrudes from the Hubbremse (10).
- the Hubbremse (10) engages around the rod (1) completely.
- the Hubbremse (10), the But also encompass rod (1) in a segment, wherein the segment angle is at least 210 angular degrees.
- the rod (1) is at least in the axial direction - in the direction of the longitudinal axis of the rod (1) - relative to the lifting brake (10) movable.
- the rod (1) for example, has a cylindrical cross-section with its diameter e.g. 28 mm.
- the rod (1) may for example also have an elliptical, oval, square, rectangular, triangular or polygonal cross-section. It can e.g. a lifting rod, a horizontal or inclined guide rod, a piston rod, etc.
- the lifting brake (10) comprises an example cylindrical housing (13) in which a e.g. six wedge gear (41), an actuator (81) and a release device (91) are arranged.
- a pneumatic connection (14) is provided on the housing (13), for example.
- the housing (13) has, for example, a length of 160 mm and a diameter of 135 mm. It consists for example of a main housing part (15) and an adapter housing part (16) screwed thereto. At its two front ends, it is each closed with a lid (17, 18). In this case, the support cover (17) is screwed onto the main housing part (15) and the connection cover (18) onto the adapter housing part (16).
- the individual components (15-18) can also be connected to one another by means of connecting elements, eg screws.
- the individual components (15-18) may have, for example, through-holes and / or threads. A version with flanges or Switzerlandankerbauweise is conceivable.
- the main housing part (15) has, for example, the shape of a tube whose length is about 60% of the length of the lifting brake (10). Both pipe ends carry external thread (21) for receiving the connection components (16, 17).
- the inner wall (22) has, for example, six continuous guide grooves (23), cf. the Figures 2-4 , The width of the guide grooves (23) in this embodiment is 12% of the diameter of the main housing part (15).
- the main housing part (15) also has about 25% of its length, seen from the adapter housing part (16), threaded holes (24), for example, located centrally in the guide grooves (23).
- each guide groove (23) sits in each case a cuboid guide block (19) whose length corresponds approximately to half the length of the main housing part (15).
- These guide pads (19) are e.g. by means of stud bolts (25), which sit in the threaded holes (24) attached.
- the radially inwardly oriented surface (26) of the guide blocks (19) is hardened, for example.
- the guide blocks (19) may also be part of the main housing part (15).
- Each guide block (19) supports a wedge gear (41).
- the single wedge gear (41) comprises a wedge (42) located close to the guide block (19) and a plunger (43) close to the rod (1).
- the wedges (42) are movable in a direction parallel to the rod (1).
- rolling elements (44) are, for example, rollers (44) which are held by cages (45).
- the axes of the rollers (44) are transverse to the axis of the rod (1).
- the center distance of the outermost rollers (44) to each other here is 72% of the length of the guide blocks (19).
- the length of the entire roller guides (44, 45) corresponds in the embodiment about 95% of the length of the guide blocks (19).
- the cages (45), eg plastic or metal cages, have an H-shaped cross section, see. FIG. 4 ,
- the two lateral webs (56, 57) project over the guide blocks (19) and the wedges (42) and guide the two parts (19, 42) to each other transversely to the guide direction of the roller guides (44, 45).
- the wedges (42) are, for example, 25% longer than the guide blocks (19), cf. the Figures 2 and 3 , In the case of the ventilated lifting brake (10) shown in FIG. 2, they protrude in the direction of the actuating device (81) in the release direction (3) via the guide blocks (19). If the lifting brake (10) is actuated, cf. FIG. 3 , The wedges (42) in the direction of the release device (91), in the actuation direction (2), via the guide pads (19) over. For example, at least the running surfaces (53) for the rolling elements (44) and the wedge surfaces (54) facing away from them are hardened on the wedges (42), but the wedges (42) can also be through hardened.
- the wedge surfaces (54) of the wedges (42) have a pitch of eg 1 degree.
- the wedges (42) taper in this embodiment in the direction of the release device (91).
- roller guide (46, 47) Between the wedge surfaces (54) and the plungers (43) is in each wedge gears (41) each example, another roller guide (46, 47).
- the construction and the geometric dimensions of these roller guides (46, 47) correspond, for example, to the structure and the geometrical dimensions of the roller guides (44, 45).
- rolling elements (44, 46) instead of in the FIGS. 1 and 4 Rolls also shown balls, needles, etc. are used.
- the two lateral webs (58, 59) of the cages (47) project over the wedges (42) and the plungers (43). As a result, they prevent a lateral offset, cf. Figure 4, the two components (42, 43) to each other.
- the length of the plunger (43) corresponds here to the length of the guide blocks (19).
- the plungers (43) taper in the direction of the actuating device (81).
- Their possibly hardened tops (61) have e.g. the same pitch as the wedge surfaces (54) of the wedges (42).
- the lower sides (62) are flat surfaces. At least one normal to each of these surfaces intersects the centerline of the rod (1).
- the plungers (43) can also be through hardened.
- the plunger (43) for example, through the lid (17) and the adapter housing part (16) are guided.
- the guide surfaces (27, 31) of these components (16, 17) have a small distance from the end faces (63, 64) of the plunger (43). This distance is a maximum of a few tenths of a millimeter.
- the guide surfaces (27, 31) and / or the end faces (63, 64) of the plungers (43) may be lubricated or coated with a self-lubricating surface. The use of rolling elements is conceivable.
- the undersides (62) of the plunger (43) act on a clamping sleeve (71), see. the Figures 1 - 4 ,
- This clamping sleeve (71) engages in the embodiment of the rod (1) completely. It protrudes into a central bore (32) of the lid (17). In the axial direction, cf. the Figures 2 and 3 , Its position is limited by the central bore (32) and the guide surface (27) of the adapter housing part (16).
- at least between the clamping sleeve (71) and the guide surface (27) has a movement joint (72).
- the clamping sleeve (71) can be fixed in the radial and axial direction through the central bore (32) of the lid (17).
- the clamping sleeve (71) is as an item in the FIG. 5 shown. Their length is for example 82.5 mm. It has a hollow cylindrical base body (73) with a maximum outer diameter of eg 47 mm. The inner diameter is a few hundredths of a millimeter larger than the rod diameter, so that the clamping sleeve (71) is easily pushed onto the rod (1).
- the material of the clamping sleeve (71) is for example a metallic or a non-metallic material. A composite material can also be used.
- the clamping sleeve (71) can be made eg by powder metallurgy.
- the base body (73) has, for example, six circumferentially uniformly distributed longitudinal slots (74) whose length is e.g. 90% of the length of the body (73) is. These longitudinal slots (74), their width is e.g. 3 mm, each end in a relief hole (75). They divide clamping elements (76) from each other. These clamping elements (76) have on their outer sides (77) e.g. milled ram support surfaces (78). These are, for example, flat planar surfaces on which the plungers (43) rest over the entire surface after assembly of the brake and / or clamping device (10). The plungers (43) thus sit e.g. positively in the clamping sleeve (71). The single plunger bearing surface (78) can also have the width of a clamping element (76).
- the inner walls of the clamping elements (76) are the friction and / or brake pads (79), which bear against the rod (1) during braking and / or when clamping the device (10).
- the friction and / or brake pads (79) may be applied as a coating on the inner wall of the clamping sleeve (71).
- the actuating device (81) comprises, for example, six springs (82) which are arranged between a ring plate (83) and the support cover (17).
- the annular plate (83) rests with its wedge-side (84) on the end faces (51) of all wedges (42).
- the springs (82) e.g. Coil springs (82), sitting in depressions (86) of the wedges (42) facing away from the spring system side (85) of the annular plate (83). These depressions (86) are arranged on a regular pitch circle.
- the thickness of the annular plate (83) in the region of the depressions (86) is e.g. 4 mm.
- the imaginary center lines (87) of the springs (82) penetrate the wedge (42) at least approximately centrally.
- the cover-side support surface (33) of the springs (82) is for example a plane surface.
- the number of springs (82) may be higher or lower than the number of wedge gears (41).
- a brake and / or clamping device (10) with six wedge gears (41) comprise an actuating device (81) with three springs (82).
- the center lines (87) of the springs (82) can lie in the direction of actuation (2) of the wedge (42), without penetrating the latter.
- springs (82) are, for example, coil springs (82) having a rectangular cross-section. But it can also springs (82) are used with circular cross-section, disc springs, etc.
- the actuating device (81) can also be operated hydraulically, pneumatically or by means of a motor.
- the annular plate (83) may be the piston of a cylinder-piston unit or connected to this piston.
- a piezoelectric element or a shape memory element is conceivable.
- the release device (91) comprises, for example, two series-connected pneumatically operated cylinder-piston units (92, 93, 94, 95) which act on the release side (52) of the wedges (42).
- the pistons (93, 95) of both cylinder-piston units (92, 93, 94, 95) are interconnected by means of piston rods (96).
- the cylinder (92) is a ring cylinder formed by the adapter housing (16).
- the piston (93) is an annular piston (93) whose outer diameter is 117 mm, for example, and whose inner diameter is 36 mm, for example.
- sealing elements 102, 103
- the adapter housing part (16) projects like a spike through the bore (101) of the annular piston (93).
- the piston surface (104) has a depression (105) whose area is, for example, 75% of the piston area (104).
- the annular piston (93) in this embodiment, for example, six in the direction of the wedge gear (41) projecting fingers (106).
- the annular piston (93) may, for example, comprise three fingers (106), which then lie, for example, in every other intermediate space between the guide blocks (19).
- the piston (93) without fingers (106) may be executed.
- the cylinder (94) is a ring cylinder formed by the terminal cover (18).
- this cylinder (94) of the annular piston (95) slidably mounted on a lid mandrel (37).
- the piston surface (111) facing the cover (18) is e.g. 5% larger than the piston surface (104) - has a recess (112) whose area is more than 50% of the piston surface (111).
- the lid (18) has a feed channel (35) through which e.g. Air from the pneumatic port (14) in the piston (95) and the lid (18) limited cylinder space (113) is promoted.
- piston rods (96) On the piston rod side (114) facing away from the cylinder space (113) are the e.g. six piston rods (96) inserted into the annular piston (95). These piston rods (96) are arranged, for example, such that their imaginary center line penetrates, at least approximately centrally, the release sides (52) of the wedges (42). Each piston rod (96) has a central piston rod bore (97) which is aligned with a piston bore (115) in the piston (95). The interior of the piston rod bore (97) is thus connected to the cylinder chamber (113). The piston rods (96) are guided sealed by the adapter housing (16) and abut the annular piston (92). A radial opening (117) here connects the piston rod bore (97) with the cylinder chamber (108), which is bounded by the adapter housing (16) and the annular piston (93).
- the number of piston rods (96) of the release device (91) may be lower or higher than the number of wedge gears (41).
- the release device (91) can also be designed so that the imaginary center lines of the piston rods (96) extend parallel to the release direction (3) of the wedges (42) and do not penetrate the wedges (42).
- the pneumatic release device (91) shown here can be designed with only one annular piston (93).
- the adapter housing part (16) then has a pneumatic connection (14) and closes off the housing (13).
- On the second annular piston (95) and the piston rods (96) can then be omitted.
- An embodiment with three or more or more connected in series pistons is conceivable.
- the release device (91) can be operated hydraulically or by means of a motor.
- the use of piezo elements or a shape memory element is conceivable.
- the terminal cover (18) has on its outer side mounting holes (36) with which the brake and / or clamping device (10) on a relative to the rod (1) movable component can be attached.
- each guide pad (19) can be secured by means of two adjusting or stud screws (25) to allow radial adjustment of the guide pads (19).
- the roller guides (44, 45) and the wedges (42) After inserting the roller guides (44, 45) and the wedges (42) then, for example, the roller guides (46, 47) and the plunger (43) from the side of the release device (91) from inserted. From this side of the annular piston (93) is inserted so that the fingers (106) lie between the guide blocks (19). Subsequently, the adapter housing part (16) to the main housing part (15) are screwed. Here, the adapter housing part (16) is adjusted so that a small guide gap to the plungers (43) remains and that the bores (28) for the piston rods (96) are aligned with the wedges (42).
- the annular piston (95) is inserted with the piston rods (96) preassembled on it in the adapter housing (16) and then the fastening cover (18) screwed onto the adapter housing part (16).
- the clamping sleeve (71) can now be inserted in such a way that the clamping elements (76) lie under the plungers (43).
- the clamping sleeve (71) can be mounted to move the wedges (42) in the release direction (3). This can be done during assembly by hand or by means of the release device (91).
- the ring plate (83) and the springs (82) are now used.
- the annular plate (83) is inserted so that the depressions (86) are aligned with the wedges (42).
- the lid (17) is screwed onto the main housing part (15).
- the clamping sleeve (71) can be removed outside the clamping elements (76), e.g. be fixed by the cover (17) in the radial and / or axial direction.
- the order of the assembly steps can also be chosen differently.
- individual components can be connected to each other, for example by means of fasteners.
- adjustment means may be provided.
- the braking and / or clamping device (10) may e.g. be aligned with a gauge.
- a teaching mandrel whose cross section is identical to the cross section of the rod (1), in the brake and / or clamping device (10) used.
- the friction pads (79) can be made e.g. be adjusted so that the housing (13) relative to the rod (1) is centered.
- the brake and / or clamping device (10) When mounting the brake and / or clamping device (10) on the rod (1), the brake and / or clamping device (10), for example, when activated release device (91) on the rod (1) is pushed.
- the brake and / or clamping device (10) is e.g. attached to a tool carriage which is movable relative to the rod (1).
- the actuator (81) pushes the wedge gear (41) of the in the FIG. 2 shown vented position of the brake and / or clamping device (10) in the in FIG. 3 shown actuated position of the brake and / or clamping device (10).
- the annular plate (83) in the actuation direction (2) is moved.
- the annular plate (83) presses all the wedges (42) in this direction, with the wedges (42) rolling along the rollers (44).
- the wedge stroke is for example 10 mm.
- the roller guides (44, 45) in this movement joint (66) are in this case offset by half the stroke of the wedges (42).
- the wedges (42) move the pistons (93, 95) eg in the in FIG. 3 illustrated right end position. In this case, for example, the compressed air from the cylinder chambers (108, 113) escape through quick exhaust valves.
- the wedges (42) simultaneously roll along the rolling elements (46). Also in the movement joint (67), the roller guides (46, 47) are shifted by half the wedge stroke.
- the plungers (43), which also roll on the rolling elements (46) are displaced radially in the direction of the rod (1). In this clamping direction (4) they are guided by means of the guide surfaces (27, 31).
- the plunger (43) press in the clamping direction (4) the brake pads (79) under elastic deformation of the clamping elements (76) of the clamping sleeve (71) against the rod (1).
- the clamping force in this embodiment corresponds to about sixty times the spring force.
- the clamping sleeve (71) is biased in the radial direction.
- a moving tool carriage is decelerated or, in the case of a stationary tool carriage, the rod (1) is clamped to hold the position.
- the clamping and / or braking takes place without delay when removing the pneumatic pressure. Even if the brake and / or clamping device (10) is not actuated for a longer period of time, speaks the brake and / or clamping device (10) due to the low start-up and rolling friction of the rolling guides (44, 45, 46, 47) in the movement joints (66, 67) immediately. Thus, a safe emergency braking function is guaranteed.
- the pneumatic connection (14) is connected, for example, to the compressed air network.
- the brake and / or clamping device (10) will now from the in the FIG. 3 shown, the rod (1) clamping state in the in the FIG. 2 converted dissolved state shown.
- the incoming compressed air penetrates into the cylinder chamber (113) and through the piston rod bore (97) into the cylinder chamber (108).
- the pistons (93, 95) are displaced in the release direction (3).
- the fingers (106) prevent tilting of the piston (93).
- the force transmitted to the wedges (42) is the sum of the thrust forces of the pistons (93) and (95).
- a high force for releasing the brake and / or clamping device (10) is generated with this compact release device (91).
- the wedges (42) are guided in the release direction (3) by the roller guides (44, 45) and also push the ring plate (83) in the release direction (3).
- the springs (82) are compressed.
- the elastically deformed clamping sleeve (71) presses the plungers (43) against the roller guides (46, 47) with the reshaping of the clamping elements (76).
- the rod (1) is released.
- the tool carriage can now be moved freely again.
- the roller guides (44, 45, 46, 47) remain permanently loaded.
- the required release force is approximately constant, since the starting friction of the roller guides (44, 45, 46, 47) is only slightly higher than the rolling friction.
- this device (10) Since only slight friction losses occur during actuation and when the brake and / or clamping device (10) is actuated, this device (10) has a high degree of efficiency. Despite their compact dimensions, high braking and / or clamping forces can be achieved with this device (10).
- the brake and / or clamping device (10) can be used for different rod diameter.
- a rod (1) of smaller diameter for example, the clamping sleeve (71) is replaced by a clamping sleeve, which at least in the field of Friction and / or brake pads (79) has a smaller inner diameter.
- the braking and / or clamping device (10) may be e.g. be executed with three wedge gears (41). In cross section, these are then e.g. arranged at an angle of 120 degrees to each other.
- the wedge gear (41) may also include a cone-shaped wedge and a cone-shaped ram.
- the rolling elements in the movement joints are then, for example, ball sleeves with or without ball return.
- the brake and / or clamping device (10) requires only a small amount of maintenance. It can therefore also be installed in hard to reach areas of a system.
- FIGS. 6 and 7 show schematic diagrams of a ventilated and an actuated brake and / or clamping device (10).
- the clamping sleeve (71) is shown here with an elastic joint (121), for example a film hinge (121). If the brake and / or clamping device (10) is released, cf. FIG. 6 , There is a gap (6) between the friction and / or brake pads (79) and the rod (1).
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Abstract
Description
Die Erfindung betrifft eine Brems- und/oder Klemmvorrichtung, die eine relativ zu ihr bewegliche Stange zumindest teilweise umgreift, wobei die Brems- und/oder Klemmvorrichtung mindestens ein Keilgetriebe mit einem zumindest annähernd parallel zur Stange beweglichen Keil und einen zumindest annähernd radial zur Stange beweglichen Stößel, eine auf den Keil wirkende Betätigungsvorrichtung und eine auf den Keil wirkende Lösevorrichtung umfasst, wobei zumindest die Bewegungsfuge des Keilgetriebes zwischen dem Keil und dem Stößel wälzgelagert ausgeführt ist.The invention relates to a braking and / or clamping device, which surrounds a rod movable relative to it at least partially, wherein the brake and / or clamping device at least one wedge gear with a movable at least approximately parallel to the rod wedge and at least approximately radially to the rod Plunger, an acting on the wedge actuator and acting on the wedge release device comprises, wherein at least the movement joint of the wedge gear between the wedge and the plunger is designed roller bearings.
Aus den Produktinformation Nr. F 10 der Sitema GmbH & Co. KG, "Doppeltwirkende Feststelleinheiten", Stand 03/03 ist eine derartige Vorrichtung bekannt. Ein hülsenförmiger Keil mit einem Innenkonus wirkt hierbei auf eine Klemmhülse mit einem Außenkonus. Diese Vorrichtung hat einen niedrigen Wirkungsgrad, da bei der Betätigung und beim Lösen hohe Reibungsverluste entstehen.From the product information no.
Aus der
Aus der
Der vorliegenden Erfindung liegt daher die Problemstellung zugrunde, eine Brems- und/oder Klemmvorrichtung zu entwickeln, die bei kompakter Bauweise eine hohe Klemmkraft ermöglicht.The present invention is therefore based on the problem of developing a brake and / or clamping device that enables a high clamping force in a compact design.
Diese Problemstellung wird mit den Merkmalen des Hauptanspruches gelöst. Dazu drückt der betätigte Stößel eine Klemmhülse radial vorgespannt an die Stange an. Außerdem ist die Bewegungsfuge des Keilgetriebes zwischen dem Keil und dem Gehäuse der Brems- und/oder Klemmvorrichtung wälzgelagert ausgeführt.This problem is solved with the features of the main claim. For this purpose, the actuated plunger presses a clamping sleeve radially biased to the rod. In addition, the movement joint of the wedge gear is designed roller-mounted between the wedge and the housing of the brake and / or clamping device.
Weitere Einzelheiten der Erfindung ergeben sich aus den Unteransprüchen und der nachfolgenden Beschreibung einer schematisch dargestellten Ausführungsform.
- Figur 1:
- Dimetrischer Schnitt einer Klemm- und/oder Bremsvorrichtung;
- Figur 2:
- Teillängsschnitt durch eine Vorrichtung nach
Figur 1 im gelüftete Zustand; - Figur 3:
- Teillängsschnitt durch eine Vorrichtung nach
Figur 1 im betätigten Zustand; - Figur 4:
- Querschnitt durch eine Vorrichtung nach
Figur 1 ; - Figur 5:
- Klemmhülse;
- Figur 6:
- Prinzipskizze einer gelüfteten Brems- und/oder Klemmvorrichtung;
- Figur 7:
- Prinzipskizze einer betätigten Brems- und/oder Klemmvorrichtung.
- FIG. 1:
- Dimetric cut of a clamping and / or braking device;
- FIG. 2:
- Partial longitudinal section through a device after
FIG. 1 in the released state; - FIG. 3:
- Partial longitudinal section through a device after
FIG. 1 in the actuated state; - FIG. 4:
- Cross section through a device according to
FIG. 1 ; - FIG. 5:
- Ferrule;
- FIG. 6:
- Schematic diagram of a ventilated brake and / or clamping device;
- FIG. 7:
- Schematic diagram of an actuated brake and / or clamping device.
Die
Die Stange (1) hat beispielsweise einen zylindrischen Querschnitt, wobei ihr Durchmesser z.B. 28 mm beträgt. Die Stange (1) kann beispielsweise auch einen elliptischen, ovalen, quadratischen, rechteckigen, drei- oder mehreckigen Querschnitt haben. Sie kann z.B. eine Hubstange, eine waagerechte oder geneigte Führungsstange, eine Kolbenstange etc. sein.The rod (1), for example, has a cylindrical cross-section with its diameter e.g. 28 mm. The rod (1) may for example also have an elliptical, oval, square, rectangular, triangular or polygonal cross-section. It can e.g. a lifting rod, a horizontal or inclined guide rod, a piston rod, etc.
Die Hubbremse (10) umfasst ein beispielsweise zylindrisches Gehäuse (13), in dem ein z.B. sechs Keilgetriebe (41), eine Betätigungsvorrichtung (81) und eine Lösevorrichtung (91) angeordnet sind. Zur Aktivierung der Lösevorrichtung (91) ist am Gehäuse (13) beispielsweise ein Pneumatikanschluss (14) vorgesehen.The lifting brake (10) comprises an example cylindrical housing (13) in which a e.g. six wedge gear (41), an actuator (81) and a release device (91) are arranged. To activate the release device (91), a pneumatic connection (14) is provided on the housing (13), for example.
Das Gehäuse (13) hat z.B. eine Länge von 160 mm und einen Durchmesser von 135 mm. Es besteht beispielsweise aus einem Hauptgehäuseteil (15) und einem mit diesem verschraubten Adaptergehäuseteil (16). An seinen beiden stirnseitigen Enden ist es jeweils mit einem Deckel (17, 18) verschlossen. Hierbei ist der Abstützdeckel (17) auf das Hauptgehäuseteil (15) und der Anschlussdeckel (18) auf das Adaptergehäuseteil (16) aufgeschraubt. Die einzelnen Bauteile (15 - 18) können auch mittels Verbindungselementen, z.B. Schrauben, miteinander verbunden sein. Hierzu können die einzelnen Bauteile (15 - 18) z.B. Durchgangsbohrungen und/oder Gewinde aufweisen. Auch eine Ausführung mit Flanschen oder eine Zugankerbauweise ist denkbar.The housing (13) has, for example, a length of 160 mm and a diameter of 135 mm. It consists for example of a main housing part (15) and an adapter housing part (16) screwed thereto. At its two front ends, it is each closed with a lid (17, 18). In this case, the support cover (17) is screwed onto the main housing part (15) and the connection cover (18) onto the adapter housing part (16). The individual components (15-18) can also be connected to one another by means of connecting elements, eg screws. For this purpose, the individual components (15-18) may have, for example, through-holes and / or threads. A version with flanges or Zugankerbauweise is conceivable.
Das Hauptgehäuseteil (15) hat z.B. die Gestalt eines Rohres, dessen Länge etwa 60% der Länge der Hubbremse (10) beträgt. Beide Rohrenden tragen Außengewinde (21) zur Aufnahme der Anschlussbauteile (16, 17). Die Innenwandung (22) hat z.B. sechs durchgängige Führungsnuten (23), vgl. die
In jeder Führungsnut (23) sitzt jeweils ein quaderförmiger Führungsklotz (19), dessen Länge etwa der Hälfte der Länge des Hauptgehäuseteils (15) entspricht. Diese Führungsklötze (19) sind z.B. mittels Stiftschrauben (25), die in den Gewindebohrungen (24) sitzen, befestigt. Die radial nach innen orientierte Oberfläche (26) der Führungsklötze (19) ist beispielsweise gehärtet. Die Führungsklötze (19) können auch Teil des Hauptgehäuseteils (15) sein.In each guide groove (23) sits in each case a cuboid guide block (19) whose length corresponds approximately to half the length of the main housing part (15). These guide pads (19) are e.g. by means of stud bolts (25), which sit in the threaded holes (24) attached. The radially inwardly oriented surface (26) of the guide blocks (19) is hardened, for example. The guide blocks (19) may also be part of the main housing part (15).
Jeder Führungsklotz (19) stützt ein Keilgetriebe (41) ab. Das einzelne Keilgetriebe (41) umfasst einen nahe am Führungsklotz (19) liegenden Keil (42) und einen nahe an der Stange (1) liegenden Stößel (43). Die Keile (42) sind in einer Richtung parallel zur Stange (1) beweglich. Zwischen den Führungsklötzen (19) und den Keilen (42) sind Wälzelemente (44) angeordnet. Diese Wälzelemente (44) sind beispielsweise Rollen (44), die durch Käfige (45) gehalten sind. Die Achsen der Rollen (44) liegen quer zur Achse der Stange (1). Der Achsabstand der äußersten Rollen (44) zueinander beträgt hier 72% der Länge der Führungsklötze (19). Die Länge der gesamten Rollenführungen (44, 45) entspricht im Ausführungsbeispiel etwa 95% der Länge der Führungsklötze (19). Die Käfige (45), z.B. Kunststoff- oder Metallkäfige, haben einen H-förmigen Querschnitt, vgl.
Die Keile (42) sind beispielsweise um 25% länger als die Führungsklötze (19), vgl. die
Zwischen den Keilflächen (54) und den Stößeln (43) liegt in allen Keilgetrieben (41) jeweils z.B. eine weitere Rollenführung (46, 47). Der Aufbau und die geometrischen Abmessungen dieser Rollenführungen (46, 47) entsprechen z.B. dem Aufbau und den geometrischen Abmessungen der Rollenführungen (44, 45). Als Wälzelemente (44, 46) können statt der in den
Die Länge der Stößel (43) entspricht hier der Länge der Führungsklötze (19). Im dem hier beschriebenen Ausführungsbeispiel verjüngen die Stößel (43) sich in Richtung der Betätigungsvorrichtung (81). Ihre ggf. gehärteten Oberseiten (61) haben z.B. die gleiche Steigung wie die Keilflächen (54) der Keile (42). Die Unterseiten (62) sind ebene Flächen. Mindestens eine Normale zu jeder dieser Flächen schneidet die Mittellinie der Stange (1). Die Stößel (43) können auch durchgehärtet sein.The length of the plunger (43) corresponds here to the length of the guide blocks (19). In the embodiment described here, the plungers (43) taper in the direction of the actuating device (81). Their possibly hardened tops (61) have e.g. the same pitch as the wedge surfaces (54) of the wedges (42). The lower sides (62) are flat surfaces. At least one normal to each of these surfaces intersects the centerline of the rod (1). The plungers (43) can also be through hardened.
Für eine Bewegung in der Klemmrichtung (4), vgl.
Die Unterseiten (62) der Stößel (43) wirken auf eine Klemmhülse (71), vgl. die
Die Klemmhülse (71) ist als Einzelteil in der
Der Grundkörper (73) hat beispielsweise sechs am Umfang gleichmäßig verteilte Längsschlitze (74), deren Länge z.B. 90 % der Länge des Grundkörpers (73) beträgt. Diese Längsschlitze (74), ihre Breite beträgt z.B. 3 mm, enden jeweils in einer Entlastungsbohrung (75). Sie teilen Klemmelemente (76) voneinander ab. Diese Klemmelemente (76) haben auf ihren Außenseiten (77) z.B. eingefräste Stößelauflageflächen (78). Diese sind beispielsweise ebene Planflächen, auf denen nach dem Zusammenbau der Brems- und/oder Klemmvorrichtung (10) die Stößel (43) vollflächig aufliegen. Die Stößel (43) sitzen somit z.B. formschlüssig in der Klemmhülse (71). Die einzelne Stößelauflagefläche (78) kann auch die Breite eines Klemmelements (76) haben.The base body (73) has, for example, six circumferentially uniformly distributed longitudinal slots (74) whose length is e.g. 90% of the length of the body (73) is. These longitudinal slots (74), their width is e.g. 3 mm, each end in a relief hole (75). They divide clamping elements (76) from each other. These clamping elements (76) have on their outer sides (77) e.g. milled ram support surfaces (78). These are, for example, flat planar surfaces on which the plungers (43) rest over the entire surface after assembly of the brake and / or clamping device (10). The plungers (43) thus sit e.g. positively in the clamping sleeve (71). The single plunger bearing surface (78) can also have the width of a clamping element (76).
Die Innenwandungen der Klemmelemente (76) sind die Reib- und/oder Bremsbeläge (79), die sich beim Bremsen und/oder beim Klemmen der Vorrichtung (10) an die Stange (1) anlegen. Gegebenenfalls können die Reib- und/oder Bremsbeläge (79) als Beschichtung auf die Innenwandung der Klemmhülse (71) aufgebracht sein.The inner walls of the clamping elements (76) are the friction and / or brake pads (79), which bear against the rod (1) during braking and / or when clamping the device (10). Optionally, the friction and / or brake pads (79) may be applied as a coating on the inner wall of the clamping sleeve (71).
Die Betätigungsvorrichtung (81) umfasst beispielsweise sechs Federn (82), die zwischen einer Ringplatte (83) und dem Abstützdeckel (17) angeordnet sind. Die Ringplatte (83) liegt mit ihrer Keilanlageseite (84) an den Stirnseiten (51) aller Keile (42) an. Die Federn (82), z.B. Schraubenfedern (82), sitzen in Einsenkungen (86) der den Keilen (42) abgewandten Federanlageseite (85) der Ringplatte (83). Diese Einsenkungen (86) sind auf einem regelmäßigen Teilkreis angeordnet. Die Stärke der Ringplatte (83) im Bereich der Einsenkungen (86) beträgt z.B. 4 mm. Die gedachten Mittellinien (87) der Federn (82) durchdringen die Keil (42) zumindest annähernd zentrisch. Die deckelseitige Abstützfläche (33) der Federn (82) ist beispielsweise eine Planfläche.The actuating device (81) comprises, for example, six springs (82) which are arranged between a ring plate (83) and the support cover (17). The annular plate (83) rests with its wedge-side (84) on the end faces (51) of all wedges (42). The springs (82), e.g. Coil springs (82), sitting in depressions (86) of the wedges (42) facing away from the spring system side (85) of the annular plate (83). These depressions (86) are arranged on a regular pitch circle. The thickness of the annular plate (83) in the region of the depressions (86) is e.g. 4 mm. The imaginary center lines (87) of the springs (82) penetrate the wedge (42) at least approximately centrally. The cover-side support surface (33) of the springs (82) is for example a plane surface.
Die Anzahl der Federn (82) kann höher oder niedriger sein als die Anzahl der Keilgetriebe (41). So kann z.B. eine Brems- und/oder Klemmvorrichtung (10) mit sechs Keilgetrieben (41) eine Betätigungsvorrichtung (81) mit drei Federn (82) umfassen. Die Mittellinien (87) der Federn (82) können in der Betätigungsrichtung (2) der Keil (42) liegen, ohne letztere zu durchdringen.The number of springs (82) may be higher or lower than the number of wedge gears (41). Thus, e.g. a brake and / or clamping device (10) with six wedge gears (41) comprise an actuating device (81) with three springs (82). The center lines (87) of the springs (82) can lie in the direction of actuation (2) of the wedge (42), without penetrating the latter.
Die in den
Die Betätigungsvorrichtung (81) kann auch hydraulisch, pneumatisch oder mittels eines Motors betrieben werden. So kann beispielsweise bei einer hydraulischen Betätigungsvorrichtung die Ringplatte (83) der Kolben einer Zylinder-Kolbeneinheit sein oder mit diesem Kolben verbunden sein. Auch der Einsatz eines Piezoelementen oder eines Formgedächtniselements ist denkbar.The actuating device (81) can also be operated hydraulically, pneumatically or by means of a motor. For example, in a hydraulic actuator, the annular plate (83) may be the piston of a cylinder-piston unit or connected to this piston. The use of a piezoelectric element or a shape memory element is conceivable.
Die Lösevorrichtung (91) umfasst beispielsweise zwei in Reihe geschaltete pneumatisch betriebene Zylinder-Kolbeneinheiten (92, 93; 94, 95), die auf die Löseseite (52) der Keile (42) wirken. Die Kolben (93, 95) beider Zylinder-Kolbeneinheiten (92, 93; 94, 95) sind mittels Kolbenstangen (96) miteinander verbunden.The release device (91) comprises, for example, two series-connected pneumatically operated cylinder-piston units (92, 93, 94, 95) which act on the release side (52) of the wedges (42). The pistons (93, 95) of both cylinder-piston units (92, 93, 94, 95) are interconnected by means of piston rods (96).
Der Zylinder (92) ist ein Ringzylinder, der durch das Adaptergehäuse (16) gebildet wird. Der Kolben (93) ist ein Ringkolben (93), dessen Außendurchmesser z.B. 117 mm und dessen Innendurchmesser beispielsweise 36 mm beträgt. In seiner Bohrung (101) und an seinem äußeren Umfang trägt er Dichtelemente (102, 103), z.B. O-Ringe. Im montierten Zustand, vgl. die
In der zusammengebauten Brems- und/oder Klemmvorrichtung (10) liegen alle Keile (42) mit ihrer Löseseite (52) an der Keilanlagefläche (107) des Ringkolbens (93) an.In the assembled brake and / or clamping device (10) are all wedges (42) with their release side (52) on the wedge contact surface (107) of the annular piston (93).
Der Zylinder (94) ist ein Ringzylinder, der durch den Anschlussdeckel (18) gebildet wird. In diesem Zylinder (94) sitzt der Ringkolben (95) verschiebbar auf einem Deckeldorn (37). Die dem Deckel (18) zugewandte Kolbenfläche (111) - sie ist z.B. 5% größer als die Kolbenfläche (104) - hat eine Einsenkung (112), deren Fläche mehr als 50% der Kolbenfläche (111) beträgt.The cylinder (94) is a ring cylinder formed by the terminal cover (18). In this cylinder (94) of the annular piston (95) slidably mounted on a lid mandrel (37). The piston surface (111) facing the cover (18) is e.g. 5% larger than the piston surface (104) - has a recess (112) whose area is more than 50% of the piston surface (111).
Der Deckel (18) verfügt über einen Zuführkanal (35), durch den z.B. Luft vom Pneumatikanschluss (14) in den vom Kolben (95) und vom Deckel (18) begrenzten Zylinderraum (113) gefördert wird.The lid (18) has a feed channel (35) through which e.g. Air from the pneumatic port (14) in the piston (95) and the lid (18) limited cylinder space (113) is promoted.
Auf der dem Zylinderraum (113) abgewandten Kolbenstangenseite (114) sind die z.B. sechs Kolbenstangen (96) in den Ringkolben (95) eingesetzt. Diese Kolbenstangen (96) sind beispielsweise so angeordnet, dass ihre gedachte Mittellinie zumindest annähernd zentrisch die Löseseiten (52) der Keile (42) durchdringen. Jede Kolbenstange (96) hat eine zentrale Kolbenstangenbohrung (97), die mit einer Kolbenbohrung (115) im Kolben (95) fluchtet. Der Innenraum der Kolbenstangenbohrung (97) ist damit mit dem Zylinderraum (113) verbunden. Die Kolbenstangen (96) sind durch das Adaptergehäuse (16) abgedichtet hindurchgeführt und liegen am Ringkolben (92) an. Eine radiale Öffnung (117) verbindet hier die Kolbenstangenbohrung (97) mit dem Zylinderraum (108), der durch das Adaptergehäuse (16) und dem Ringkolben (93) begrenzt wird.On the piston rod side (114) facing away from the cylinder space (113) are the e.g. six piston rods (96) inserted into the annular piston (95). These piston rods (96) are arranged, for example, such that their imaginary center line penetrates, at least approximately centrally, the release sides (52) of the wedges (42). Each piston rod (96) has a central piston rod bore (97) which is aligned with a piston bore (115) in the piston (95). The interior of the piston rod bore (97) is thus connected to the cylinder chamber (113). The piston rods (96) are guided sealed by the adapter housing (16) and abut the annular piston (92). A radial opening (117) here connects the piston rod bore (97) with the cylinder chamber (108), which is bounded by the adapter housing (16) and the annular piston (93).
Die Anzahl der Kolbenstangen (96) der Lösevorrichtung (91) kann niedriger oder höher als die Anzahl der Keilgetriebe (41) sein. Die Lösevorrichtung (91) kann auch so ausgeführt sein, dass die gedachten Mittellinien der Kolbenstangen (96) parallel zur Löserichtung (3) der Keile (42) verlaufen und die Keile (42) nicht durchdringen.The number of piston rods (96) of the release device (91) may be lower or higher than the number of wedge gears (41). The release device (91) can also be designed so that the imaginary center lines of the piston rods (96) extend parallel to the release direction (3) of the wedges (42) and do not penetrate the wedges (42).
Gegebenfalls kann die hier dargestellte pneumatische Lösevorrichtung (91) mit nur einem Ringkolben (93) ausgeführt sein. Das Adaptergehäuseteil (16) hat dann einen Pneumatikanschluss (14) und schließt das Gehäuse (13) ab. Auf den zweiten Ringkolben (95) und die Kolbenstangen (96) kann dann verzichtet werden. Auch eine Ausführung mit drei oder mehr oder mehr hintereinandergeschalteten Kolben ist denkbar.Optionally, the pneumatic release device (91) shown here can be designed with only one annular piston (93). The adapter housing part (16) then has a pneumatic connection (14) and closes off the housing (13). On the second annular piston (95) and the piston rods (96) can then be omitted. An embodiment with three or more or more connected in series pistons is conceivable.
Anstatt mit einem pneumatischen Antrieb kann die Lösevorrichtung (91) hydraulisch oder mittels eines Motors betrieben werden. Auch der Einsatz von Piezoelementen oder eines Formgedächtniselements ist denkbar.Instead of a pneumatic drive, the release device (91) can be operated hydraulically or by means of a motor. The use of piezo elements or a shape memory element is conceivable.
Der Anschlussdeckel (18) hat auf seiner Außenseite Befestigungsbohrungen (36), mit der die Brems- und/oder Klemmvorrichtung (10) an einem gegenüber der Stange (1) beweglichen Bauteil befestigt werden kann.The terminal cover (18) has on its outer side mounting holes (36) with which the brake and / or clamping device (10) on a relative to the rod (1) movable component can be attached.
Bei der Montage der Brems- und/oder Klemmvorrichtung (10) werden beispielsweise zunächst die Führungsklötze (19) in das Hauptgehäuseteil (15) eingesetzt und mittels der Stiftschrauben (25) gesichert. Gegebenenfalls kann jeder Führungsklotz (19) mittels zweier Einstell- oder Stiftschrauben (25) befestigt werden, um eine radiale Einstellung der Führungsklötze (19) zu ermöglichen.When mounting the brake and / or clamping device (10), for example, the guide blocks (19) are first inserted into the main housing part (15) and secured by means of the stud bolts (25). Optionally, each guide pad (19) can be secured by means of two adjusting or stud screws (25) to allow radial adjustment of the guide pads (19).
Nach dem Einsetzen der Rollenführungen (44, 45) und der Keile (42) werden dann z.B. die Rollenführungen (46, 47) und die Stößel (43) von der Seite der Lösevorrichtung (91) aus eingesetzt. Von dieser Seite aus wird auch der Ringkolben (93) so eingesetzt, dass die Finger (106) zwischen den Führungsklötzen (19) liegen. Anschließend kann das Adaptergehäuseteil (16) an das Hauptgehäuseteil (15) geschraubt werden. Hierbei wird das Adaptergehäuseteil (16) so eingestellt, dass ein geringer Führungsspalt zu den Stößeln (43) verbleibt und dass die Bohrungen (28) für die Kolbenstangen (96) mit den Keilen (42) fluchten.After inserting the roller guides (44, 45) and the wedges (42) then, for example, the roller guides (46, 47) and the plunger (43) from the side of the release device (91) from inserted. From this side of the annular piston (93) is inserted so that the fingers (106) lie between the guide blocks (19). Subsequently, the adapter housing part (16) to the main housing part (15) are screwed. Here, the adapter housing part (16) is adjusted so that a small guide gap to the plungers (43) remains and that the bores (28) for the piston rods (96) are aligned with the wedges (42).
Im nächsten Montageschritt wird beispielsweise der Ringkolben (95) mit den auf ihm vormontierten Kolbenstangen (96) in das Adaptergehäuse (16) eingesteckt und anschließend der Befestigungsdeckel (18) auf das Adaptergehäuseteil (16) aufgeschraubt.In the next assembly step, for example, the annular piston (95) is inserted with the piston rods (96) preassembled on it in the adapter housing (16) and then the fastening cover (18) screwed onto the adapter housing part (16).
Von der Seite der Betätigungsvorrichtung (81) aus kann nun die Klemmhülse (71) so eingesetzt werden, dass die Klemmelemente (76) unter den Stößeln (43) liegen. Gegebenenfalls sind zur Montage der Klemmhülse (71) die Keile (42) in der Löserichtung (3) zu verschieben. Dies kann während der Montage von Hand oder mittels der Lösevorrichtung (91) erfolgen.From the side of the actuating device (81), the clamping sleeve (71) can now be inserted in such a way that the clamping elements (76) lie under the plungers (43). Optionally, for mounting the clamping sleeve (71) to move the wedges (42) in the release direction (3). This can be done during assembly by hand or by means of the release device (91).
Zur Fertigstellung der Brems- und/oder Klemmvorrichtung (10) werden nun die Ringplatte (83) und die Federn (82) eingesetzt. Hierbei wird die Ringplatte (83) so eingesetzt, dass die Einsenkungen (86) mit den Keilen (42) fluchten. Um das Gehäuse (13) zu schließen, wird der Deckel (17) auf das Hauptgehäuseteil (15) geschraubt. Nach der Montage kann die Klemmhülse (71) außerhalb der Klemmelemente (76) z.B. durch den Deckel (17) in radialer und/oder axialer Richtung fixiert sein.To complete the brake and / or clamping device (10), the ring plate (83) and the springs (82) are now used. Here, the annular plate (83) is inserted so that the depressions (86) are aligned with the wedges (42). To close the housing (13), the lid (17) is screwed onto the main housing part (15). After assembly, the clamping sleeve (71) can be removed outside the clamping elements (76), e.g. be fixed by the cover (17) in the radial and / or axial direction.
Die Reihenfolge der Montageschritte kann auch anders gewählt werden. Hierbei können auch einzelne Bauteile miteinander verbunden werden, z.B. mittels Verbindungselementen. Zur Einstellung der Führungs- und Bewegungsfugen (72, 66, 67) können Einstellmittel vorgesehen sein.The order of the assembly steps can also be chosen differently. In this case, individual components can be connected to each other, for example by means of fasteners. To adjust the guide and movement joints (72, 66, 67) adjustment means may be provided.
Um die Brems- und/oder Klemmvorrichtung (10) zu zentrieren, kann diese z.B. an einem Lehrdorn ausgerichtet werden. Hierfür wird ein Lehrdorn, dessen Querschnitt identisch ist mit dem Querschnitt der Stange (1), in die Brems- und/oder Klemmvorrichtung (10) eingesetzt. Nun können durch Einstellung der Führungsklötze (19) die Reibbeläge (79) z.B. so eingestellt werden, dass das Gehäuse (13) gegenüber der Stange (1) zentriert ist.To center the braking and / or clamping device (10), this may e.g. be aligned with a gauge. For this purpose, a teaching mandrel whose cross section is identical to the cross section of the rod (1), in the brake and / or clamping device (10) used. Now, by adjusting the guide pads (19), the friction pads (79) can be made e.g. be adjusted so that the housing (13) relative to the rod (1) is centered.
Bei der Montage der Brems- und/oder Klemmvorrichtung (10) an der Stange (1) wird die Brems- und/oder Klemmvorrichtung (10) beispielsweise bei aktivierter Lösevorrichtung (91) auf die Stange (1) geschoben. Hiernach wird die Brems- und/oder Klemmvorrichtung (10) z.B. an einem Werkzeugschlitten befestigt, der relativ gegenüber der Stange (1) beweglich ist.When mounting the brake and / or clamping device (10) on the rod (1), the brake and / or clamping device (10), for example, when activated release device (91) on the rod (1) is pushed. Hereinafter, the brake and / or clamping device (10) is e.g. attached to a tool carriage which is movable relative to the rod (1).
Wird der pneumatische Druck der Lösevorrichtung (91) abgeschaltet, schiebt die Betätigungsvorrichtung (81) das Keilgetriebe (41) von der in der
Bei ihrer Bewegung wälzen die Keile (42) gleichzeitig entlang der Wälzelemente (46) ab. Auch in der Bewegungsfuge (67) werden die Rollenführungen (46, 47) um den halben Keilhub verschoben. Gleichzeitig werden die Stößel (43), die ebenfalls an den Wälzelementen (46) abwälzen, radial in Richtung der Stange (1) verschoben. In dieser Klemmrichtung (4) werden sie mittels der Führungsflächen (27, 31) geführt. Die Stößel (43) pressen in der Klemmrichtung (4) die Bremsbeläge (79) unter elastischer Verformung der Klemmelemente (76) der Klemmhülse (71) gegen die Stange (1). Die Klemmkraft in diesem Ausführungsbeispiel entspricht etwa der sechzigfachen Federkraft. Die Klemmhülse (71) wird in radialer Richtung vorgespannt. Hiermit wird beispielsweise ein bewegter Werkzeugschlitten abgebremst oder bei einem stehenden Werkzeugschlitten die Stange (1) zum Halten der Position geklemmt.During their movement, the wedges (42) simultaneously roll along the rolling elements (46). Also in the movement joint (67), the roller guides (46, 47) are shifted by half the wedge stroke. At the same time, the plungers (43), which also roll on the rolling elements (46), are displaced radially in the direction of the rod (1). In this clamping direction (4) they are guided by means of the guide surfaces (27, 31). The plunger (43) press in the clamping direction (4) the brake pads (79) under elastic deformation of the clamping elements (76) of the clamping sleeve (71) against the rod (1). The clamping force in this embodiment corresponds to about sixty times the spring force. The clamping sleeve (71) is biased in the radial direction. Hereby, for example, a moving tool carriage is decelerated or, in the case of a stationary tool carriage, the rod (1) is clamped to hold the position.
Das Klemmen und/oder Bremsen erfolgt ohne Verzögerung bei Wegnahme des Pneumatikdrucks. Selbst wenn die Brems- und/oder Klemmvorrichtung (10) während einer längeren Zeitdauer nicht betätigt wird, spricht die Brems- und/oder Klemmvorrichtung (10) aufgrund der geringen Anlauf- und Rollreibung der Wälzführungen (44, 45; 46, 47) in den Bewegungsfugen (66, 67) sofort an. Somit ist eine sichere Notbremsfunktion gewährleistet.The clamping and / or braking takes place without delay when removing the pneumatic pressure. Even if the brake and / or clamping device (10) is not actuated for a longer period of time, speaks the brake and / or clamping device (10) due to the low start-up and rolling friction of the rolling guides (44, 45, 46, 47) in the movement joints (66, 67) immediately. Thus, a safe emergency braking function is guaranteed.
Zum Lösen der Brems- und/oder Klemmvorrichtung (10) wird der Pneumatikanschluss (14) z.B. an das Druckluftnetz angeschlossen. Die Brems- und/oder Klemmvorrichtung (10) wird nun von dem in der
Die einströmende Druckluft dringt in den Zylinderraum (113) und durch die Kolbenstangenbohrung (97) hindurch in den Zylinderraum (108) ein. Die Kolben (93, 95) werden in der Löserichtung (3) verschoben. Die Finger (106) verhindern dabei ein Verkippen des Kolbens (93). Die auf die Keile (42) übertragene Kraft ist die Summe der Schubkräfte der Kolben (93) und (95). Hiermit wird mit dieser kompakten Lösevorrichtung (91) ein hohe Kraft zum Lüften der Brems- und/oder Klemmvorrichtung (10) erzeugt. Die Keile (42) werden in der Löserichtung (3) durch die Rollenführungen (44, 45) geführt und schieben die Ringplatte (83) ebenfalls in die Löserichtung (3). Hierbei werden die Federn (82) komprimiert.The incoming compressed air penetrates into the cylinder chamber (113) and through the piston rod bore (97) into the cylinder chamber (108). The pistons (93, 95) are displaced in the release direction (3). The fingers (106) prevent tilting of the piston (93). The force transmitted to the wedges (42) is the sum of the thrust forces of the pistons (93) and (95). Hereby, a high force for releasing the brake and / or clamping device (10) is generated with this compact release device (91). The wedges (42) are guided in the release direction (3) by the roller guides (44, 45) and also push the ring plate (83) in the release direction (3). Here, the springs (82) are compressed.
Die elastisch verformte Klemmhülse (71) drückt unter Rückverformung der Klemmelemente (76) die Stößel (43) gegen die Rollenführungen (46, 47). Beim Abheben der Reibbeläge (79) wird die Stange (1) freigegeben. Beispielsweise kann der Werkzeugschlitten jetzt wieder frei bewegt werden. Während des Lüftens der Brems- und/oder Klemmvorrichtung (10) bleiben die Rollenführungen (44, 45; 46, 47) ständig belastet.The elastically deformed clamping sleeve (71) presses the plungers (43) against the roller guides (46, 47) with the reshaping of the clamping elements (76). When lifting the friction linings (79), the rod (1) is released. For example, the tool carriage can now be moved freely again. During the ventilation of the brake and / or clamping device (10), the roller guides (44, 45, 46, 47) remain permanently loaded.
Die erforderliche Lösekraft ist annähernd konstant, da die Anlaufreibung der Rollenführungen (44, 45, 46, 47) nur unwesentlich höher ist als die Rollreibung.The required release force is approximately constant, since the starting friction of the roller guides (44, 45, 46, 47) is only slightly higher than the rolling friction.
Da bei der Betätigung und beim Lüften der Brems- und/oder Klemmvorrichtung (10) nur geringe Reibungsverluste entstehen, hat diese Vorrichtung (10) einen hohen Wirkungsgrad. Trotz ihrer kompakten Abmessungen können mit dieser Vorrichtung (10) hohe Brems- und/oder Klemmkräfte erreicht werden.Since only slight friction losses occur during actuation and when the brake and / or clamping device (10) is actuated, this device (10) has a high degree of efficiency. Despite their compact dimensions, high braking and / or clamping forces can be achieved with this device (10).
Die Brems- und/oder Klemmvorrichtung (10) kann für verschiedene Stangendurchmesser eingesetzt werden. Für eine Stange (1) kleineren Durchmessers wird z.B. die Klemmhülse (71) gegen eine Klemmhülse ausgetauscht, die zumindest im Bereich der Reib- und/oder Bremsbeläge (79) einen kleineren Innendurchmesser hat.The brake and / or clamping device (10) can be used for different rod diameter. For a rod (1) of smaller diameter, for example, the clamping sleeve (71) is replaced by a clamping sleeve, which at least in the field of Friction and / or brake pads (79) has a smaller inner diameter.
Die Brems- und/oder Klemmvorrichtung (10) kann z.B. mit drei Keilgetrieben (41) ausgeführt sein. Im Querschnitt sind diese dann z.B. in einem Winkel von 120 Grad zueinander angeordnet.The braking and / or clamping device (10) may be e.g. be executed with three wedge gears (41). In cross section, these are then e.g. arranged at an angle of 120 degrees to each other.
Das Keilgetriebe (41) kann auch einen konusringförmigen Keil und einen konusringförmigen Stößel umfassen. Die Wälzelemente in den Bewegungsfugen sind dann beispielsweise Kugelhülsen mit oder ohne Kugelrückführung.The wedge gear (41) may also include a cone-shaped wedge and a cone-shaped ram. The rolling elements in the movement joints are then, for example, ball sleeves with or without ball return.
Die Brems- und/oder Klemmvorrichtung (10) erfordert nur einen geringen Wartungsaufwand. Sie kann daher auch an schwer zugänglichen Stellen einer Anlage eingebaut werden.The brake and / or clamping device (10) requires only a small amount of maintenance. It can therefore also be installed in hard to reach areas of a system.
Die
Bei der Betätigung der Brems- und/oder Klemmvorrichtung (10) werden die Klemmelemente (76) mit den Reib- und/oder Bremsbelägen (79) mittels der Keilgetriebes (41) gegen die Stange (1) gepresst. Das elastische Gelenk (121) wird hierbei verformt und somit die Klemmhülse (71) radial vorgespannt an die Stange (1) angedrückt.Upon actuation of the brake and / or clamping device (10), the clamping elements (76) with the friction and / or brake linings (79) by means of the wedge gear (41) against the rod (1) pressed. The elastic joint (121) is deformed in this case and thus the clamping sleeve (71) radially biased pressed against the rod (1).
- 11
- Stangepole
- 22
- Betätigungsrichtungactuation direction
- 33
- Löserichtungrelease direction
- 44
- Brems- und/oder KlemmrichtungBrake and / or clamping direction
- 66
- Spaltgap
- 1010
- Brems- und/oder Klemmvorrichtung, HubbremseBrake and / or clamping device, Hubbremse
- 11, 1211, 12
- Stirnseiten von (10)End faces of (10)
- 1313
- Gehäusecasing
- 1414
- Pneumatikanschlusspneumatic connection
- 1515
- HauptgehäuseteilThe main body portion
- 1616
- AdaptergehäuseteilAdapter housing part
- 1717
- Deckel, AbstützdeckelCover, support cover
- 1818
- Deckel, Anschlussdeckel, BefestigungsdeckelLid, connection cover, mounting cover
- 1919
- Führungsklötzeguide blocks
- 2121
- Außengewindeexternal thread
- 2222
- Innenwandunginner wall
- 2323
- Führungsnutenguide
- 2424
- Gewindebohrungenthreaded holes
- 2525
- Stiftschraubenstuds
- 2626
- Oberfläche von (19)Surface of (19)
- 2727
- Führungsflächen von (16)Guide surfaces of (16)
- 2828
- Bohrungen in (16)Drilling in (16)
- 2929
- Dichtungen in (28)Seals in (28)
- 3131
- Führungsflächen von (17)Guide surfaces of (17)
- 3232
- Zentrale Bohrung von (17)Central drilling of (17)
- 3333
- Abstützfläche von (17)Support surface of (17)
- 3535
- Zuführkanal in (18)Feed channel in (18)
- 3636
- Befestigungsbohrungenmounting holes
- 3737
- Deckeldorncover Dorn
- 4141
- Keilgetriebespline gear
- 4242
- Keilewedges
- 4343
- Stößeltappet
- 4444
- Wälzelemente, Teil der Rollenführung, RollenRolling elements, part of the roller guide, rollers
- 4545
- Käfige, Teil der RollenführungCages, part of the roller guide
- 4646
- Wälzelemente, Teil der Rollenführung, RollenRolling elements, part of the roller guide, rollers
- 4747
- Käfige, Teil der RollenführungCages, part of the roller guide
- 5151
- Stirnseiten von (42), BetätigungsseiteEnd faces of (42), actuation side
- 5252
- Stirnseiten von (42), LöseseiteEnd faces of (42), release side
- 5353
- Laufflächen von (42)Treads of (42)
- 5454
- Keilflächen von (42)Wedge surfaces of (42)
- 56, 5756, 57
- Stege von (45)Footbridges of (45)
- 58, 5958, 59
- Stege von (47)Footbridges of (47)
- 6161
- Oberseiten von (43)Topsides of (43)
- 6262
- Unterseiten von (43)Subpages of (43)
- 63, 6463, 64
- Stirnflächen von (43)End faces of (43)
- 66, 6766, 67
- BewegungsfugenExpansion joints
- 7171
- Klemmhülsecollet
- 7272
- BewegungsfugenExpansion joints
- 7373
- Grundkörperbody
- 7474
- Längsschlitzelongitudinal slots
- 7575
- Entlastungsbohrungenrelief wells
- 7676
- Klemmelementeclamping elements
- 7777
- Außenseitenoutsides
- 7878
- StößelauflageflächenShock pad surfaces
- 7979
- Reib- und/oder BremsbelägeFriction and / or brake pads
- 8181
- Betätigungsvorrichtungactuator
- 8282
- Federn, SchraubenfedernSprings, coil springs
- 8383
- Ringplattering plate
- 8484
- Keilanlageseite von (83)Wedge plant side of (83)
- 8585
- Federanlageseite von (83)Spring plant side of (83)
- 8686
- Einsenkungdepression
- 8787
- Mittellinien von (82)Centerlines of (82)
- 9191
- Lösevorrichtungrelease device
- 9292
- Zylindercylinder
- 9393
- Kolben, RingkolbenPiston, ring piston
- 9494
- Zylindercylinder
- 9595
- Kolben, RingkolbenPiston, ring piston
- 9696
- Kolbenstangenpiston rods
- 9797
- KolbenstangenbohrungPiston rod bore
- 101101
- Bohrungdrilling
- 102, 103102, 103
- Dichtelementesealing elements
- 104104
- Kolbenfläche von (93)Piston area of (93)
- 105105
- Einsenkungdepression
- 106106
- Fingerfinger
- 107107
- KeilanlageflächeWedge contact surface
- 108108
- Zylinderraumcylinder space
- 111111
- Kolbenfläche von (95)Piston area of (95)
- 112112
- Einsenkung in (111)Sinking into (111)
- 113113
- Zylinderraumcylinder space
- 114114
- KolbenstangenseitePiston rod side
- 115115
- Kolbenbohrungpiston bore
- 117117
- radiale Öffnung in (96)radial opening in (96)
- 121121
- Gelenk, FilmgelenkJoint, film joint
Claims (11)
- Braking and/or clamping device (10) encompassing - at least partly - a bar (1) that is movable relative to said braking and/or clamping device (10), said braking and/or clamping device (10) being comprised of at least one wedge gear (41) with a wedge (42) that moves in such a way as to be at least approximately concurrent to said bar (1), of one tappet (43) that moves radially - at least to a certain extent - relative to said bar (1), of an actuating device (81) affecting said wedge (42) and of a releasing device (91) affecting said wedge (42), with at least the motion joint (67) of said wedge gear (41) having roller bearings between said wedge (42) and said tappet (43)
wherein- the actuated tappet (43) presses a radially pre-loaded taper clamping sleeve (71) against said bar (1),- and the motion joint (66) of said wedge gear (41) has roller bearings between said wedge (42) and the housing of said (13) braking and/or clamping device. - The braking and/or clamping device of claim 1, wherein rolling elements (46) are mounted between said wedge (42) and said tappet (43), and wherein said rolling elements (44) guide said wedge (42) concurrently to said bar (1).
- The braking and/or clamping device of claim 1, wherein said device is comprised of six wedge gears (41) arranged radially.
- The braking and/or clamping device of claim 3, wherein said rolling elements (44, 46) are part of the rolling guides (44, 45; 46, 47).
- The braking and/or clamping device of claim 1, wherein said actuating device (81) encompasses an annular, spring-loaded plate (83) co-operating with said wedge (42).
- The braking and/or clamping device of claim 5, wherein the number of springs (82) corresponds to the number of wedge gears (41).
- The braking and/or clamping device of claim 1, wherein said releasing device (91) is comprised of at least one pneumatic cylinder-piston unit (92, 93).
- The braking and/or clamping device of claim 7, wherein the piston (93) of said cylinder-piston unit (92, 93) is an annular piston (93).
- The braking and/or clamping device of claim 8, wherein said annular piston (93) co-operates with said wedge (42).
- The braking and/or clamping device of claim 7, wherein the releasing device (91) is comprised of a second cylinder-piston unit (94, 95) with a second annular piston (95), both annular pistons (93, 95) being connected to each other by piston rods (96).
- The braking and/or clamping device of claim 10, wherein the number of piston rods (96) corresponds to the number of wedge gears (41).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102005016723A DE102005016723A1 (en) | 2005-04-11 | 2005-04-11 | Brake and / or clamping device with roller-mounted wedge gear |
PCT/DE2006/000624 WO2006108387A1 (en) | 2005-04-11 | 2006-04-10 | Braking and/or clamping device comprising an anti-friction wedge gear |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1877670A1 EP1877670A1 (en) | 2008-01-16 |
EP1877670B1 true EP1877670B1 (en) | 2009-10-14 |
Family
ID=36790820
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06722768A Active EP1877670B1 (en) | 2005-04-11 | 2006-04-10 | Braking and/or clamping device comprising an anti-friction wedge gear |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1877670B1 (en) |
AT (1) | ATE445784T1 (en) |
DE (2) | DE102005016723A1 (en) |
WO (1) | WO2006108387A1 (en) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102006034469A1 (en) * | 2005-12-28 | 2007-07-05 | Volkswagen Ag | Fixing system for radial clamping of adjustable bearing element on axial carrier element, has radially working force, which is exerted onto bearing element, connected with structure component |
DE102008016359A1 (en) | 2008-03-29 | 2009-10-01 | Schaeffler Kg | Linear guide clamping and/or braking device for use during manufacturing of machine tool, has disk-shaped component formed such that disk-shaped component implements rotating motion during transfer of force |
DE102008020519A1 (en) | 2008-04-23 | 2009-11-05 | Zimmer, Günther | Brake and / or clamping device for shafts and guide rails |
DE102008020518B4 (en) | 2008-04-23 | 2012-05-03 | Günther Zimmer | Brake and / or clamping device for shafts |
DE102009008815B4 (en) * | 2009-02-13 | 2011-04-28 | Zimmer, Günther | Friction crutch with transverse cage |
DE102009041907B4 (en) | 2009-09-20 | 2015-01-22 | Günther Zimmer | Brake and / or clamping device with dimensionally stable central body |
DE102010025149B4 (en) * | 2010-06-25 | 2013-12-19 | Aspre Ag | Electronically controllable drive device |
DE102010045109B4 (en) * | 2010-09-13 | 2012-05-24 | Günther Zimmer | Device with successively connected sliding wedge gears |
DE102019005877B3 (en) | 2019-08-22 | 2020-12-31 | Günther Zimmer | Brake and / or clamping element with internal pressure chamber |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE7624119U1 (en) * | 1900-01-01 | Festo-Maschinenfabrik Gottlieb Stoll, 7300 Esslingen | ||
US3203513A (en) * | 1961-05-29 | 1965-08-31 | Valentine E Macy Jr | Braking means for a hydraulic drive cylinder |
DE3144359A1 (en) * | 1981-11-07 | 1983-05-19 | Sitema Gesellschaft für Sicherheitstechnik und Maschinenbau mbH, 7500 Karlsruhe | "CLAMPING HEAD" |
FR2571451B1 (en) * | 1984-10-05 | 1987-09-04 | Outillage Air Comprime | DEVICE FOR LOCKING A MOBILE ROD IN A BODY |
DE8505101U1 (en) * | 1985-02-22 | 1986-02-27 | Montan-Hydraulik GmbH, 4755 Holzwickede | Piston rod clamping device |
DE3931014A1 (en) * | 1989-09-16 | 1991-03-28 | Rexroth Pneumatik Mannesmann | BRAKE OR / AND CLAMPING DEVICE |
DE19507689C2 (en) * | 1995-03-04 | 1997-02-13 | Norbert Schirbel | Positioning device for precise positioning of pneumatic or hydraulic working cylinders |
JPH1113714A (en) * | 1997-06-25 | 1999-01-22 | Toyota Motor Corp | Cylinder for regulating position of work |
JP3856934B2 (en) * | 1998-01-27 | 2006-12-13 | Smc株式会社 | Fluid pressure cylinder with lock mechanism |
DE10127664C1 (en) * | 2001-06-07 | 2003-04-17 | Kendrion Binder Magnete Gmbh | Electromagnetically actuated braking device |
DE20202803U1 (en) * | 2002-02-22 | 2003-07-03 | Zimmer Gmbh Tech Werkstaetten | Compact hydraulic brake for rail mounted system has a triple piston braking cylinder operating against a braking spring |
-
2005
- 2005-04-11 DE DE102005016723A patent/DE102005016723A1/en not_active Withdrawn
-
2006
- 2006-04-10 AT AT06722768T patent/ATE445784T1/en active
- 2006-04-10 DE DE502006005109T patent/DE502006005109D1/en active Active
- 2006-04-10 WO PCT/DE2006/000624 patent/WO2006108387A1/en not_active Application Discontinuation
- 2006-04-10 EP EP06722768A patent/EP1877670B1/en active Active
Also Published As
Publication number | Publication date |
---|---|
ATE445784T1 (en) | 2009-10-15 |
EP1877670A1 (en) | 2008-01-16 |
WO2006108387A1 (en) | 2006-10-19 |
DE102005016723A1 (en) | 2006-10-12 |
DE502006005109D1 (en) | 2009-11-26 |
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