EP1846242B1 - Film guide for an embossing device - Google Patents

Film guide for an embossing device Download PDF

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Publication number
EP1846242B1
EP1846242B1 EP06706457.6A EP06706457A EP1846242B1 EP 1846242 B1 EP1846242 B1 EP 1846242B1 EP 06706457 A EP06706457 A EP 06706457A EP 1846242 B1 EP1846242 B1 EP 1846242B1
Authority
EP
European Patent Office
Prior art keywords
film
transfer
guide
guiding
impression cylinder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Revoked
Application number
EP06706457.6A
Other languages
German (de)
French (fr)
Other versions
EP1846242A1 (en
Inventor
Guido Reschke
Jürgen Schölzig
Uwe Püschel
Markus Jung-Diefenbach
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Manroland Sheetfed GmbH
Original Assignee
Manroland Sheetfed GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Application filed by Manroland Sheetfed GmbH filed Critical Manroland Sheetfed GmbH
Publication of EP1846242A1 publication Critical patent/EP1846242A1/en
Application granted granted Critical
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Revoked legal-status Critical Current
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F19/00Apparatus or machines for carrying out printing operations combined with other operations
    • B41F19/02Apparatus or machines for carrying out printing operations combined with other operations with embossing
    • B41F19/06Printing and embossing between a negative and a positive forme after inking and wiping the negative forme; Printing from an ink band treated with colour or "gold"
    • B41F19/062Presses of the rotary type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H20/00Advancing webs
    • B65H20/14Advancing webs by direct action on web of moving fluid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/04Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/24Registering, tensioning, smoothing or guiding webs longitudinally by fluid action, e.g. to retard the running web
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41PINDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
    • B41P2219/00Printing presses using a heated printing foil
    • B41P2219/20Arrangements for moving, supporting or positioning the printing foil
    • B41P2219/22Guiding or tensioning the printing foil
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41PINDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
    • B41P2219/00Printing presses using a heated printing foil
    • B41P2219/50Printing presses using a heated printing foil combined with existing presses
    • B41P2219/51Converting existing presses to foil printing presses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/50Auxiliary process performed during handling process
    • B65H2301/52Auxiliary process performed during handling process for starting
    • B65H2301/522Threading web into machine
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/37Tapes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2801/00Application field
    • B65H2801/03Image reproduction devices
    • B65H2801/21Industrial-size printers, e.g. rotary printing press

Definitions

  • the invention relates to a device for transferring imaging layers from a carrier film to printing sheet according to the preamble of patent claim 1.
  • the transfer film has a carrier layer on which imaging layers such as metallic layers, for example of aluminum, can be applied. Between the metallic layer and the carrier film, a separating layer is provided, which ensures that the metallic layer can be removed from the carrier layer.
  • each sheet is given an adhesive pattern. Thereafter, the sheet is passed through the coating unit, being brought by means of the press roller on the impression cylinder resting sheet with the film material in combination.
  • the downwardly lying metallic layer enters into a close connection with the areas provided with adhesive on the printed sheet.
  • the transfer film is thus removed from the metallic layer in the region of the adhesive pattern. The used in this way transfer film is wound up again. The print sheet is laid out in the coated state.
  • the film transformation machine has a printing unit in which a film web is guided around a smoothing pressure roller with respect to a counter-roller.
  • the film web are assigned to guide tension rollers and intermediate rollers to perform the film web from a supply roll to a printed base and be able to discharge from there to a collecting role.
  • the object of the invention is therefore to provide a device by means of which the transfer of an imaging layer, e.g. a metallization layer on a sheet can be done safely, economically and accurately, the device should be easy to handle.
  • an imaging layer e.g. a metallization layer on a sheet
  • a feed device is used to guide the transfer film, in which the transfer film is guided during feeding to the transfer nip by a modular control system.
  • An associated device for feeding the transfer film advantageously has a guide device in the manner of a cassette module, by means of which the supply to the transfer nip and the removal from the transfer nip are made possible in a simple manner.
  • the device can also be used in an advantageous manner in order to achieve an improvement in the utilization of the film in that the transfer film is divided into one or more partial film webs of lesser width.
  • the transfer film is divided into one or more partial film webs of lesser width.
  • a control of the transfer film can be carried out such that, when passing through a cylinder channel receiving the grippers of the sheet-guiding impression cylinder, the film feed is stopped, wherein the press roll then passes in a sliding manner under the transfer film.
  • the transfer nip 6 in the coating unit 2 is formed by a press roll 3 and an impression cylinder 4.
  • the press roller 3, the blanket cylinder and the impression cylinder 4 correspond to the impression cylinder of an offset printing unit.
  • the press roller 3 can correspond to the forme cylinder and the impression cylinder 4 to the impression cylinder of a paint module of a sheet-fed press.
  • Transfer films 5 have a carrier layer and a release layer to form an imaging layer.
  • the separating layer serves to facilitate lifting of the imaging layer from the carrier layer.
  • the image-forming layer may be a metallized layer or a glossy layer or a texture layer or a colored layer or a layer containing one or more image patterns.
  • the film supply roll 8 is assigned to the coating unit 2 on the sheet feed side.
  • the film supply roll 8 has a rotary drive 7.
  • the rotary drive 7 is required for the continuous controlled feeding of the transfer film to the coating unit 2 and is therefore controllable. Furthermore, a deflecting or tensioning roller is provided in the region of the film feed. This will be the film web of the transfer film 5 is always held in the same tension against the press roller 3.
  • a film collecting roller 9 is arranged, is wound on the used sheet material again.
  • a rotary drive 7 is provided, which is controllable.
  • the transfer film 5 can also be moved by the rotary drive 7 on the discharge side and kept taut on the inlet side by means of a brake.
  • the press roll 3 can be provided with a press fabric 10, for example, as a plastic coating, comparable to a blanket or blanket.
  • the press fabric 10 is held in a cylinder channel on jigs.
  • the press fabric 10 is provided to improve the transfer properties in the transfer nip 6 with a specific elasticity or compressibility, which can be generated by means of conventional blankets or combined coverings of a blanket and a pad.
  • one or more pressing areas limited to subject areas can be provided directly on the press roll 3 or on the press fabric.
  • a press roll can also take place within the scope of the invention within a single coating module together with a processing unit.
  • a printing unit here, for example, commissioning unit 1 in Fig. 1
  • commissioning unit 1 in Fig. 1 used for the adhesive application and the printing nip of the adhesive application on the same counter-pressure cylinder 4 of this printing unit downstream of a separate press roller
  • a printing unit here, for example, coating 2 after Fig. 1
  • dryer 25 can be used for applicator 1 or the coating unit 2 be provided downstream.
  • applicator 1 or the coating unit 2 be provided downstream.
  • the coating unit 2 can be provided downstream of a monitoring system 26 for sheet inspection.
  • a monitoring system 26 for sheet inspection.
  • provision may be made for the film advance of the transfer film 5 to be controlled from the film supply roll 8 to the transfer nip 6 and the film collection roll 9 in such a way that the transfer film 5 is stopped as far as possible when no transfer of the image-forming layer takes place should:
  • a control of the transfer film 5 can be made such that the film feed is stopped when passing through a gripper of the sheet-guiding counter-pressure cylinder 4 receiving cylinder channel.
  • the press roll 3 also has a cylinder channel. In the area of the correlating cylinder channels, there is no pressing of the transfer film 5, so that the press roll 3 can slide through under the transfer film 5, while the transfer film 5 is tensioned freely between the press roll 3 and impression cylinder 4.
  • the transfer film 5 is again clamped between the press roller 3 and the counter-pressure cylinder 4, including a printed sheet, and transported further.
  • the timing of the film feed can be executed in accordance with a necessary acceleration or braking of the film supply roll 8 or film collection roller 9 via so-called dancer rollers 18 or the rotary drives 7 of the film rolls 8, 9.
  • FIG. 2 Shown means for film guide on a press roller 3, which is guided substantially tangentially to the press roller 3 through the transfer nip 6 with the impression cylinder 4 of the coating unit 2.
  • These include a corresponding film guide device 20 and a film feed device 30, which will be described below, and guide the film web 5 in the transport direction T through the coating unit 3.
  • a film guide 14 which is aligned approximately tangentially between the press roll 3 and the impression cylinder 4 and forms a wrap of the press roll 3 by less than 90 degrees.
  • the film guide 14 for a film web 5 or partial film webs 19 includes on the feed side to the transfer nip 6, starting from an inlet opening 16 on a printing unit protection 15 some guide rollers 22. These can be arranged differently depending on the configuration of the printing unit.
  • the film guide 14 may according to Fig. 2 be arranged in conjunction with a Druckzylinderblasvorraum 36. This has blow holes for the formation of blow jets S, which are used on the one hand to guide a printing material B on the impression cylinder 4 when entering the transfer nip 6.
  • the Druckzylinderblasvortechnik 36 may also be directed to the pneumatic support on the film web 5 in order to spread this wrinkle-free and tight.
  • Part of the film guide 14 may further be a mechanical or pneumatic guide element on the edge of the printing unit protection 15 in the region of the inlet opening 16, which keeps the film web 5 taut and even when entering the coating unit 2.
  • the film guide 14 also passes the film web 5 past a cleaning device 39, which is assigned to the press roller 3.
  • the cleaning device 39 is to remove on the press roller 3 to remove film residue or contamination originating from the film processing.
  • Another part of the film guide 14 includes on the discharge side of the transfer nip 6 starting at an exit opening 17 on a printing unit protection 15 further guide rollers 32, 34. These may in turn be arranged differently depending on the configuration of the printing unit.
  • the film guide 14 is arranged here in conjunction with an inlet protection 33. This serves to secure the transfer gap 6 against unintentional interventions.
  • the film web 5 can be guided around the inlet protection 33 or through openings in its contour.
  • the guide rollers 32, 34 may be arranged in conjunction with the printing unit protection 15, so that they take along the film web 5 during its displacement.
  • the guide roller 34 may be arranged to be adjustable, so that the wrap angle of the film web 5 is adjustable on the press roller 3.
  • the transfer film 5 can come into contact with the counter-pressure cylinder 4 during a channel pass in the transfer nip 6 with grippers G.
  • the grippers G hold a sheet B at its front edge on the impression cylinder 3 for secure transport through the transfer nip 6 fixed. With their so-called gripper back in the region of the pinching of the edge of the printing sheet B, they project to a slight extent over the circumference of the counter-pressure cylinder 4. Coordination to a channel also present on the press roll 3 is selected such that its associated edge comes into contact with the impression cylinder 4 only after the contour of the gripper G has arrived.
  • the grippers G can press into the film web 5 which is not supported there.
  • the wrap angle of the film web adjustable to achieve an early separation of the gripper G of the film web 5 in the channel pass in the transfer nip 6.
  • the gripper G are formed with a projecting in the smallest possible extent over the circumference of the impression cylinder 4 contour.
  • systems of grippers G can be used, the total are permanently or cyclically adjustable radially to the impression cylinder 4, so that the height of the gripper G can be minimized over the cylinder contour.
  • the film guide can be further supported by the fact that the cylinder channel of the press roll 3 is provided with a cover for largely cylindrical complement of the surface of the press roll. As a result, the film web 5 is indeed brought closer to the impression cylinder 4 in the area of the gripper G, but the film guide is overall more continuous and quiet.
  • the guide of the transfer film 5 by another guide roller 38 (see Fig. 1 ), which is arranged in the area after the film removal from the film supply roll 8.
  • this guide roller 38 which is adjustable in its axial position relative to the position of the axis of the film supply roll 8, unevenness or irregularities of the film flow from the film supply roll 8 can be compensated for feeding the film web 5 to the film guide 14.
  • a drawer cassette 21 with guide elements made of metal and / or plastic is provided.
  • guide elements by means of integrated first rotating guide rollers 22 are provided.
  • the guide rollers 22 may be made of aluminum or reinforced plastic, such as CFRP, so they are easy to build and thus enter the lowest possible stress in the film web 5.
  • the guide rollers 22 may be surface-coated, for example with Teflon or other the adhesion of the transfer film 5-reducing coatings.
  • the guide rollers 22 associated guide plates 23, which may be coated in the same sense, serve the planar guidance of the film web 5.
  • the guide plates 23 preferably form a guide channel 24 and serve both for film guidance (deflection) during the film run and also as an insertion aid when film feed at the beginning of a production process.
  • the drawer cassette 21 may be associated with a printing cylinder blowing apparatus or the drawer cassette 21 may be configured together with the printing cylinder blowing apparatus as a unit. Thus, the drawer cartridge 21 can be used simultaneously for sheet guiding on the impression cylinder 4.
  • the film guiding device 20 can furthermore be supported by means for generating blowing air.
  • it may have at the film exit to the transfer nip 6 between the press roller 3 and the impression cylinder 4, a blowing device 16, which directs one or more bundled or fan-shaped air jets S for sheet guiding below the film web 5 on the substrate eg on label paper, which may be very thin .
  • the blown air stream from the air jet S also carries and smoothes the film web 5.
  • the combination with a Druckzylinderblasvorraum in question.
  • the blown air is passed through the guide channel 24, it cools the film guide device 20 or its guide elements, so that frictional heat generated by the film transport can be dissipated.
  • the film guiding device 20 can be easily exchanged at the particularly critical deflection or exit positions guide elements, e.g. the guide rollers 22 or the guide plates 23, have, so that in service wear parts are easily replaceable.
  • guide elements e.g. the guide rollers 22 or the guide plates 23, have, so that in service wear parts are easily replaceable.
  • the Folienleit worn 20 may be associated with a carton guide or integrated with this in a structural unit to prevent contact between the film web 5 and substrate (cardboard) even before their entry into the transfer nip 6 between the press roller 3 and the impression cylinder 4.
  • a support plate 29 optionally applied with blowing air, arranged.
  • a baffle 27 can be inserted temporarily to the film feeder.
  • a film deflection is preferably in an existing printing unit protection 15 of the coating unit 2, for example. a protection for an automatic plate feeder, integrated.
  • a guide roller 32 or a coated guide plate 28 or a possibly luftum Spaten deflection is possible.
  • the said printing unit protectors 15 can be moved automatically during operation of a printing unit as a coating unit 2 with film webs 5 in a defined, preselected and lockable opening position, so that an appropriately sized inlet opening 16 and outlet opening 17 is provided for the film web 5.
  • FIGS. 4 and 5 Variants for discharging the film web 5 from the coating module 2 are shown.
  • Fig. 4 is in the lower edge of the printing unit protection 15, a guide roller 32 inserted.
  • the film web 5 can now be guided in a straight line from the transfer nip 6 to the guide roller 32 and be discharged from the outlet opening 17.
  • the guidance of the film web 5 is simple and the printing unit protection 15 only needs to be changed slightly.
  • a pair of guide rollers 32, 34 may be provided. These guide rollers 32, 34 can be arranged on a support 35 arranged on the printing unit protection 15 or arranged independently of the printing unit protection 15.
  • the holder 35 can accordingly be designed to be insertable, displaceable or self-adjustable in the coating module 2 or on the printing unit protection 15.
  • the holder 35 may be arranged so that it is positioned above a run-in protection 33.
  • the run-in protection 33 serves to secure the transfer gap 6 against unintentional interventions.
  • the inlet protection 33 is provided with a passage opening for the film web 5.
  • a support plate 29 is provided for the derivation of the film web 5 from the transfer nip 6.
  • the film web 5 can be guided out of the transfer gap 6 via the support plate 29, the guide roller 34 and the guide roller 32 out of the outlet opening 17.
  • the holder 35 with the guide rollers 32, 34 may also be arranged below the inlet protection 33.
  • the film web 5 and waiving the support plate 29 in a straight line of the first guide roller 34 can be supplied via this second guide roller 32 to discharge it via the outlet opening.
  • the holder 35 may be formed so that the position of the guide roller 34 relative to the position of the guide roller 32 is variable. This can be done manually.
  • an actuator may be provided by means of which the working position of the guide roller 34 is adjustable depending on an operating condition or by procedural parameters by the machine control.
  • the inlet protection 33 can be equipped for receiving guide devices for the film web 5.
  • a guide or drawstring or strip of metal or plastic or foil is attached to the foil leading edge of the unwinding roll.
  • the film web 5 can be pushed or pulled through the film guide 20 within the coating unit 2.
  • the coating unit 2 may also be assigned a partially or fully automated collection device 30, eg by means of a cable pull, chain hoist, belt. In this case, both the entire path of the film web 5 or only the area within the coating plant (printing unit of a sheet-fed offset printing machine or paint module in a sheet-fed printing machine). In this case, for example, a device as spring band steel, for example, between both sides of the machine will be pulled through the coating unit.
  • the press roll 3 and the impression cylinder 4 automatically move in a retraction position, i. preferably in a position in which both cylinders 3, 4 are not in synchronous position of their cylinder channels, as they have disadvantages for the film feedthrough.
  • the lateral surfaces of the cylinder 3, 4 in the transfer nip 6 should rather serve as guide surfaces for film feedthrough. In this case, however, the cylinders 3, 4 are switched in a so-called pressure-off position, so that an opened guide gap for the film feed-through remains in the area of the transfer gap 6 by means of a set-up program.
  • the film collecting roller 9 may include a pressure roller 31 (see FIG Fig. 1 ) be assigned with adjustable pressure force and bias as a friction and leadership role.
  • a defined tension film tension
  • a film guide can be provided at the edges of the film web 5 via flanges or suitable guide surfaces, so that no lateral film run can take place from the winding core and thus a film wound roll 9 is wound up.
  • both a film feed and a film guide within a coating unit 2 can be made possible.
  • the operability is ensured at all times and the set-up times are minimized.

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  • Rotary Presses (AREA)
  • Registering, Tensioning, Guiding Webs, And Rollers Therefor (AREA)
  • Decoration By Transfer Pictures (AREA)
  • Supply, Installation And Extraction Of Printed Sheets Or Plates (AREA)

Abstract

A device for transferring an image-forming layer from a transfer film to a printing sheet, including an applicator unit for applying a coating of glue in the form of an image to the printing sheet; and a coating unit including an impression cylinder for guiding the printed sheet with the coating of glue facing away from the impression cylinder, and a pressure roller for guiding the transfer film with the image-forming layer facing away from the pressure roller. The impression cylinder and the pressure roller form a transfer gap therebetween so that the transfer film and the printing sheet are pressed against each other when guided through the transfer gap so that the image-forming layer remains adhered to the printing sheet in the area of the coating of glue and is lifted off from the transfer film after leaving the transfer gap. A process is also disclosed.

Description

Die Erfindung betrifft eine Vorrichtung zum Transfer bildgebender Schichten von einer Trägerfolie auf Druckbogen nach dem Oberbegriff des Patentanspruchs 1.The invention relates to a device for transferring imaging layers from a carrier film to printing sheet according to the preamble of patent claim 1.

Es ist bekannt metallische Schichten auf Druckbogen mittels eines Folientransferverfahrens herzustellen. So ist in der EP 0 569 520 B1 ein Druckmaterial und eine Druckvorrichtung, die dieses Material verwendet, beschrieben. Dabei ist eine Bogen verarbeitende Maschine gezeigt, die einen Anleger und einen Ausleger aufweist, wobei zwischen beiden Aggregaten Druckwerke und ein Beschichtungswerk angeordnet sind. In wenigstens einem der Druckwerke wird ein Klebstoffmuster mittels des Flachdruckverfahrens aufgetragen. Dieses Klebstoffmuster ist in einem kalten Druckverfahren aufgebracht und weist ein bestimmtes bildgebendes Sujet auf. In dem dem Druckwerk folgenden Beschichtungswerk mit einem Gegendruckzylinder und einer Presswalze ist eine Folienführung vorgesehen. Diese ist in der Art konzipiert, dass von einer Folienvorratsrolle ein Folienstreifen bzw. eine Transferfolie durch den Transferspalt des Beschichtungswerkes zwischen dem Gegendruckzylinder und der Presswalze geführt wird. Der Folienstreifen wird auf der Auslaufseite nach dem Verlassen des Beschichtungswerkes wieder aufgewickelt. Die Transferfolie weist eine Trägerschicht auf, auf der bildgebende Schichten wie metallische Schichten, beispielsweise aus Aluminium, aufgebracht sein können. Zwischen der metallischen Schicht und der Trägerfolie ist eine Trennschicht vorgesehen, die dafür sorgt, dass die metallische Schicht von der Trägerschicht abziehbar ist.It is known to produce metallic layers on printed sheets by means of a film transfer process. So is in the EP 0 569 520 B1 a printing material and a printing apparatus using this material are described. In this case, a sheet-processing machine is shown, which has a feeder and a boom, between two units printing units and a coating unit are arranged. In at least one of the printing units, an adhesive pattern is applied by means of the planographic printing process. This adhesive pattern is applied in a cold printing process and has a specific imaging subject. In the printing unit following the coating unit with a counter-pressure cylinder and a press roller a film guide is provided. This is designed in such a way that a film strip or a transfer film is passed through the transfer nip of the coating unit between the impression cylinder and the press roll from a film supply roll. The foil strip is rewound on the outlet side after leaving the coating unit. The transfer film has a carrier layer on which imaging layers such as metallic layers, for example of aluminum, can be applied. Between the metallic layer and the carrier film, a separating layer is provided, which ensures that the metallic layer can be removed from the carrier layer.

Beim Transport von Druckbogen durch das Druckwerk wird jeder Druckbogen mit einem Klebstoffmuster versehen. Danach wird der Druckbogen durch das Beschichtungswerk geführt, wobei mittels der Presswalze der auf dem Gegendruckzylinder aufliegende Druckbogen mit dem Folienmaterial in Verbindung gebracht wird. Dabei geht die nach unten liegende metallische Schicht eine enge Verbindung mit den mit Klebstoff versehenen Bereichen auf dem Druckbogen ein. Nach dem Weitertransportieren des Druckbogens haftet die metallische Schicht lediglich im Bereich der mit Klebstoff versehenen Muster an. Der Transferfolie wird also die metallische Schicht im Bereich der Klebstoffmuster entnommen. Die auf diese Weise verbrauchte Transferfolie wird wieder aufgewickelt. Der Druckbogen wird im beschichteten Zustand ausgelegt.When printing sheets are transported through the printing unit, each sheet is given an adhesive pattern. Thereafter, the sheet is passed through the coating unit, being brought by means of the press roller on the impression cylinder resting sheet with the film material in combination. In this case, the downwardly lying metallic layer enters into a close connection with the areas provided with adhesive on the printed sheet. To the further transport of the printed sheet adheres to the metallic layer only in the area provided with the adhesive pattern. The transfer film is thus removed from the metallic layer in the region of the adhesive pattern. The used in this way transfer film is wound up again. The print sheet is laid out in the coated state.

Aus der EP 0 578 706 B1 sind ein Foliendruckverfahren sowie eine Folientransfermaschine bekannt.
Die Folientransformaschine weist innerhalb einer Anordnung eines Transfer- und Druckwerkes ein Druckwerk auf, in dem eine Folienbahn um eine glättflächige Druckwalze gegenüber einer Gegenwalze geführt wird. Der Folienbahn sind zur Führung Spannrollen und Zwischenrollen zugeordnet, um die Folienbahn von einer Vorratsrolle zu einer bedruckten Unterlage zuführen und von dort zu einer Sammelrolle abführen zu können.
From the EP 0 578 706 B1 are known a film printing method and a film transfer machine.
Within an arrangement of a transfer and printing unit, the film transformation machine has a printing unit in which a film web is guided around a smoothing pressure roller with respect to a counter-roller. The film web are assigned to guide tension rollers and intermediate rollers to perform the film web from a supply roll to a printed base and be able to discharge from there to a collecting role.

Weiterhin ist aus der Veröffentlichung " Prindor: Neue Technologie der Folienprägung - heiß oder kalt?", Deutscher Drucker, Nr. 14-15, 1996, Seite g15 , eine Offsetdruckmaschine mit einer eingebauten Follentransfereinrichtung bekannt. Dort wird eine Folienbahn abgewickelt, durch ein Druckwerk im Fünfzylinder-System geführt und danach als Restfolie wieder aufgewickelt, nachdem Metallfolie vom Trägermaterial der Folie auf Druckbogen übertragen wurde. In zwei weiteren Druckwerken kann auf den Druckbogen ein Pressdruck zur Festigung der Folie ausgeübt und weiterhin kann der Druckbogen bedruckt werden.Furthermore, from the publication " Prindor: New Foil Stamping Technology - Hot or Cold? ", Deutscher Drucker, No. 14-15, 1996, page g15 , an offset printing machine with a built-in Follentransfereinrichtung known. There, a film web is unwound, passed through a printing unit in the five-cylinder system and then rewound as residual film after metal foil has been transferred from the carrier material of the film on sheet. In two other printing units can be applied to the sheet a pressing pressure to strengthen the film and continue the sheet can be printed.

Schließlich ist aus der DE 103 51 868 A1 eine Bogendruckmaschine bekannt, in der Folienführungseinrichtungen in speziellen Beschichtungswerken angeordnet sind, wobei über die Art der Folienführung nichts ausgesagt wird.Finally, out of the DE 103 51 868 A1 a sheet-fed printing machine is known, are arranged in the film guide devices in special coating plants, which is said about the nature of the film guide nothing.

Es ist bekannt derartige Beschichtungswerke beispielsweise in Druckwerken von Druckmaschinen einzusetzen. Nachteilig an den bekannten Vorrichtungen ist, dass sie nicht flexibel einsetzbar sind und dass die Zuführung der Transferfolie aufwändig und schwierig zu handhaben ist.It is known to use such coating units, for example in printing units of printing presses. A disadvantage of the known devices is that they are not flexible and that the supply of the transfer film is complicated and difficult to handle.

Aufgabe der Erfindung ist es daher eine Vorrichtung vorzusehen mittels derer der Übertrag einer bildgebenden Schicht z.B. einer Metallisierungsschicht, auf einen Druckbogen sicher, wirtschaftlich und exakt erfolgen kann, wobei die Vorrichtung einfach handhabbar sein soll.The object of the invention is therefore to provide a device by means of which the transfer of an imaging layer, e.g. a metallization layer on a sheet can be done safely, economically and accurately, the device should be easy to handle.

Die Lösung dieser Aufgabe ergibt sich in einem Verfahren gemäß den Merkmalen der Patentanspruches 1.The solution of this problem results in a method according to the features of claim 1.

Vorteilhafter Weise wird zur Führung der Transferfolie eine Zuführeinrichtung verwendet, bei der die Transferfolie während Zuführung zum Transferspalt durch ein modulares Leitsystem geführt wird.Advantageously, a feed device is used to guide the transfer film, in which the transfer film is guided during feeding to the transfer nip by a modular control system.

Eine zugehörige Vorrichtung zur Zuführung der Transferfolie weist in vorteilhafter Weise eine Leiteinrichtung in der Art eines Kassettenmoduls auf, mittels dessen die Zufuhr zum Transferspalt und die Abfuhr aus dem Transferspalt auf einfache Weise ermöglicht werden.An associated device for feeding the transfer film advantageously has a guide device in the manner of a cassette module, by means of which the supply to the transfer nip and the removal from the transfer nip are made possible in a simple manner.

Die Vorrichtung ist in vorteilhafter Weise auch einsetzbar, um eine Verbesserung der Folien ausnutzung dadurch zu erreichen, dass die Transferfolie in eine oder mehrere Teilfolienbahnen geringerer Breite aufgeteilt wird. In Kombination mit dem vorgenannten Verfahren können so auch unterschiedliche Folienarten nebeneinander eingesetzt werden.The device can also be used in an advantageous manner in order to achieve an improvement in the utilization of the film in that the transfer film is divided into one or more partial film webs of lesser width. In combination with the above-mentioned method, it is thus also possible to use different types of film side by side.

Zur Sicherung der Wirtschaftlichkeit des Beschichtungsverfahrens kann vorgesehen sein, den Folienvorschub derart zu steuern, dass die Transferfolie dann angehalten wird, wenn keine Übertragung der bildgebenden bzw. Metallisierungsschicht erfolgt.
In vorteilhafter Weise kann eine Steuerung der Transferfolie derart erfolgen, dass beim Durchlaufen eines die Greifer des bogenführenden Gegendruckzylinders aufnehmenden Zylinderkanales der Folienvorschub angehalten wird, wobei die Presswalze dann unter der Transferfolie gleitend durchläuft.
To ensure the efficiency of the coating process can be provided to control the film feed such that the transfer film is then stopped when no transmission of the imaging or metallization takes place.
Advantageously, a control of the transfer film can be carried out such that, when passing through a cylinder channel receiving the grippers of the sheet-guiding impression cylinder, the film feed is stopped, wherein the press roll then passes in a sliding manner under the transfer film.

Vorteilhafterweise ist es auch möglich, mehrere Beschichtungswerke innerhalb einer Bogen verarbeitenden Maschine hintereinander vorzusehen. Damit können die Aufbringung verschiedener bildgebenden Beschichtungen bzw. Metallisierungsschichten innerhalb eines Sujets nacheinander erfolgen. Hierbei ist es möglich, über ein einziges Klebermuster mit allen Bildmusterelementen die bildgebenden Schichten nebeneinander zu übertragen. Es ist auch möglich ein erstes Klebermuster in einem ersten Beschichtungswerk mit einer ersten bildgebenden Beschichtung bzw. Metallisierungsschicht zu versehen und überlagernd im Folgenden ein weiteres, das erste einschließende Klebermuster aufzutragen und mit einer anderen bildgebenden Beschichtung bzw. Metallisierungsschicht zu versehen.Advantageously, it is also possible to provide several coating units behind one another within a sheet-processing machine. In this way, the application of different imaging coatings or metallization layers within a subject can take place one after the other. In this case, it is possible to transmit the imaging layers next to one another using a single adhesive pattern with all the image pattern elements. It is also possible to provide a first adhesive pattern in a first coating unit with a first image-forming coating or metallization layer and, in the following, superimpose another, the first enclosing adhesive pattern and to provide it with a different imaging coating or metallization layer.

Im Folgenden wird die Erfindung anhand von Figuren näher dargestellt.In the following the invention is illustrated in more detail with reference to figures.

Dabei zeigen:

Figur 1
eine grundsätzliche Darstellung einer Druckmaschine mit einer Folientransfereinrichtung,
Figur 2
einer Einrichtung zur Führung von Transferfolie an einer Presswalze,
Figur 3
einer Einrichtung zur Zuführung von Transferfolie in detaillierter Darstellung und
Figuren 4 und 5
Varianten einer Einrichtung zur Abführung von Transferfolie in detaillierter Darstellung.
Showing:
FIG. 1
a basic representation of a printing press with a film transfer device,
FIG. 2
a device for guiding transfer film on a press roll,
FIG. 3
a device for feeding transfer film in a detailed representation and
FIGS. 4 and 5
Variants of a device for removing transfer film in a detailed representation.

In Figur 1 ist eine Bogen verarbeitende Maschine, hier eine Druckmaschine, gezeigt, die aus zwei Druckwerken besteht. Die beiden Druckwerke werden für folgende Zwecke eingesetzt:

  • Ein Druckbogen wird zunächst mit einem bildgebenden Klebstoffmuster versehen (Auftragwerk 1 mit Farb-/Feuchtwerk 11, Plattenzylinder 12 und Gummioder Drucktuchzylinder 13).
  • Danach wird im Folgedruckwerk gemeinsam mit einem Druckbogen eine Transferfolie 5 durch einen Transferspalt 6 geführt, wobei die Transferfolie 5 im Transferspalt 6 gegen den Druckbogen gepresst wird (Beschichtungswerk 2 mit Presswalze 3 und Gegendruckzylinder 4).
In FIG. 1 is a sheet-processing machine, here a printing press, shown, which consists of two printing units. The two printing units are used for the following purposes:
  • A sheet is first provided with an adhesive image pattern (applicator 1 with inking / dampening unit 11, plate cylinder 12 and Gummioder the blanket cylinder 13).
  • Thereafter, a transfer sheet 5 is passed through a transfer nip 6 in the following printing unit together with a printing sheet, wherein the transfer sheet 5 is pressed in the transfer nip 6 against the sheet (coating unit 2 with press roller 3 and impression cylinder 4).

Der Transferspalt 6 im Beschichtungswerk 2 wird durch eine Presswalze 3 und einen Gegendruckzylinder 4 gebildet. Hierbei kann die Presswalze 3 dem Drucktuchzylinder und der Gegendruckzylinder 4 dem Gegendruckzylinder eines Offsetdruckwerkes entsprechen. Weiterhin kann die Presswalze 3 dem Formzylinder und der Gegendruckzylinder 4 dem Gegendruckzylinder eines Lackmodules einer Bogendruckmaschine entsprechen.
Transferfolien 5 weisen eine Trägerschicht und eine Trennschicht zu einer bildgebenden Schicht auf. Die Trennschicht dient dem erleichterten Abheben der bildgebenden Schicht von der Trägerschicht. Die bildgebende Schicht kann eine metallisierte Schicht oder eine Glanzschicht oder eine Texturschicht oder eine eingefärbte Schicht oder eine ein oder mehrere Bildmuster enthaltende Schicht sein.
Die Folienvorratsrolle 8 ist dem Beschichtungswerk 2 auf der Seite der Bogenzuführung zugeordnet. Die Folienvorratsrolle 8 weist einen Drehantrieb 7 auf. Der Drehantrieb 7 wird zur kontinuierlichen geregelten Zuführung der Transferfolie zum Beschichtungswerk 2 benötigt und ist daher steuerbar. Weiterhin ist im Bereich der Folienzuführung eine Umlenk- bzw. Spannwalze vorgesehen. Damit wird die Folienbahn der Transferfolie 5 immer in gleicher Spannung gegenüber der Presswalze 3 gehalten. Auf der ablaufseitigen Seite des Beschichtungswerkes 2 ist eine Foliensammelrolle 9 angeordnet, auf das verbrauchte Folienmaterial wieder aufgewickelt wird. Für die optimierte Produktion ist ein Drehantrieb 7 vorzusehen, der steuerbar ist. Die Transferfolie 5 kann auch durch den Drehantrieb 7 auf der Ablaufseite bewegt und auf der Zulaufseite mittels einer Bremse straff gehalten werden.
Für den Transfervorgang der bildgebenden z.B. metallisierten Schicht auf den Bedruckstoff im Transferspalt 6 ist wesentlich, dass die Oberfläche der Presswalze 3 mittels eines kompressiblen, dämpfenden Elementes ausgerüstet ist. Die Presswalze 3 kann dazu mit einer Pressbespannung 10 beispielsweise als Kunststoffüberzug, vergleichbar einem Gummituch bzw. Drucktuch, versehen sein. Die Pressbespannung 10 wird in einem Zylinderkanal an Spannvorrichtungen gehalten. Die Pressbespannung 10 ist zur Verbesserung der Übertragungseigenschaften im Transferspalt 6 mit einer gezielten Elastizität bzw. Kompressibilität ausgestattet, die mittels konventioneller Drucktücher oder kombinierter Bespannungen aus einem Drucktuch und einer Unterlage erzeugbar ist.
Weiterhin können direkt auf der Presswalze 3 oder auf der Pressbespannung eine oder mehrere auf Sujetbereiche begrenzte Pressflächen vorgesehen sein.
The transfer nip 6 in the coating unit 2 is formed by a press roll 3 and an impression cylinder 4. Here, the press roller 3, the blanket cylinder and the impression cylinder 4 correspond to the impression cylinder of an offset printing unit. Furthermore, the press roller 3 can correspond to the forme cylinder and the impression cylinder 4 to the impression cylinder of a paint module of a sheet-fed press.
Transfer films 5 have a carrier layer and a release layer to form an imaging layer. The separating layer serves to facilitate lifting of the imaging layer from the carrier layer. The image-forming layer may be a metallized layer or a glossy layer or a texture layer or a colored layer or a layer containing one or more image patterns.
The film supply roll 8 is assigned to the coating unit 2 on the sheet feed side. The film supply roll 8 has a rotary drive 7. The rotary drive 7 is required for the continuous controlled feeding of the transfer film to the coating unit 2 and is therefore controllable. Furthermore, a deflecting or tensioning roller is provided in the region of the film feed. This will be the film web of the transfer film 5 is always held in the same tension against the press roller 3. On the downstream side of the coating unit 2, a film collecting roller 9 is arranged, is wound on the used sheet material again. For optimized production, a rotary drive 7 is provided, which is controllable. The transfer film 5 can also be moved by the rotary drive 7 on the discharge side and kept taut on the inlet side by means of a brake.
For the transfer process of the imaging eg metallized layer on the substrate in the transfer nip 6 is essential that the surface of the press roll 3 is equipped by means of a compressible, damping element. The press roll 3 can be provided with a press fabric 10, for example, as a plastic coating, comparable to a blanket or blanket. The press fabric 10 is held in a cylinder channel on jigs. The press fabric 10 is provided to improve the transfer properties in the transfer nip 6 with a specific elasticity or compressibility, which can be generated by means of conventional blankets or combined coverings of a blanket and a pad.
Furthermore, one or more pressing areas limited to subject areas can be provided directly on the press roll 3 or on the press fabric.

Die Anordnung einer Presswalze kann im erfindungsgemäßen Umfang auch innerhalb eines einzigen Beschichtungsmodules gemeinsam mit einem Verarbeitungsaggregat erfolgen. Dazu kann ein Druckwerk (hier z.B. Auftragwerk 1 in Fig. 1) für den Kleberauftrag benutzt und dem Druckspalt des Kleberauftrages am gleichen Gegendruckzylinder 4 dieses Druckwerkes nachgeordnet eine separate Presswalze angeordnet werden. Alternativ kann an einem Druckwerk (hier z.B. Beschichtungswerk 2 nach Fig. 1) eine Zusatzeinrichtung für den Kleberauftrag am Gegendruckzylinder 4 dem Transferspalt 6 vorgeordnet werden. Durch beide Ausführungsformen entsteht eine kompakte Bauform.The arrangement of a press roll can also take place within the scope of the invention within a single coating module together with a processing unit. For this purpose, a printing unit (here, for example, commissioning unit 1 in Fig. 1 ) used for the adhesive application and the printing nip of the adhesive application on the same counter-pressure cylinder 4 of this printing unit downstream of a separate press roller can be arranged. Alternatively, at a printing unit (here, for example, coating 2 after Fig. 1 ) an auxiliary device for the adhesive application on the impression cylinder 4 upstream of the transfer nip 6. Both embodiments result in a compact design.

Zur Zwischen- bzw. Nachbehandlung der Kleberschicht bzw. des darauf aufgetragenen Transferbildes können Trockner 25 dem Auftragwerk 1 bzw. dem Beschichtungswerk 2 nachgeordnet vorgesehen sein. Hier kommen insbesondere in Verbindung mit einem entsprechenden Kleber UV-Trockner in Frage.For intermediate or subsequent treatment of the adhesive layer or of the transfer image applied thereon, dryer 25 can be used for applicator 1 or the coating unit 2 be provided downstream. Here come in particular in connection with a corresponding adhesive UV dryer in question.

Zur Kontrolle des aufgetragenen Transferbildes kann dem Beschichtungswerk 2 nachgeordnet ein Überwachungssystem 26 zur Bogeninspektion vorgesehen sein. Mittels eines derartigen Überwachungssystems 26 sind neben Fehlern im Transferbild auch Mängel beim Kaltfolienprägeprozess identifizierbar.To control the applied transfer image, the coating unit 2 can be provided downstream of a monitoring system 26 for sheet inspection. By means of such a monitoring system 26, defects in the cold foil stamping process can be identified in addition to errors in the transfer image.

Zur Sicherung der Wirtschaftlichkeit des Beschichtungsverfahrens kann vorgesehen sein, dass der Folienvorschub der Transferfolie 5 von der Folienvorratsrolle 8 zum Transferspalt 6 und zur Foliensammelrolle 9 derart steuerbar ist, dass so weit als möglich die Transferfolie 5 dann angehalten wird, wenn keine Übertragung der bildgebenden Schicht erfolgen soll:
Hierzu kann eine Steuerung der Transferfolie 5 derart erfolgen, dass beim Durchlaufen eines Greifer des bogenführenden Gegendruckzylinders 4 aufnehmenden Zylinderkanales der Folienvorschub angehalten wird. Auch die Presswalze 3 weist einen Zylinderkanal auf. Im Bereich der korrelierenden Zylinderkanäle erfolgt keine Pressung der Transferfolie 5, so dass die Presswalze 3 unter der Transferfolie 5 gleitend durchlaufen kann, während die Transferfolie 5 zwischen Presswalze 3 und Gegendruckzylinder 4 frei gespannt ist. Am so genannten Druckanfang wird die Transferfolie 5 erneut zwischen der Presswalze 3 und dem Gegendruckzylinder 4 unter Einschluss eines Druckbogens eingeklemmt und weiter transportiert.
Die Taktung des Folienvorschubes kann entsprechend einer notwendigen Beschleunigung bzw. Bremsung der Folienvorratsrolle 8 bzw. Foliensammelrolle 9 über so genannte Tänzerwalzen 18 oder die Drehantriebe 7 der Folienrollen 8, 9 ausführbar sein.
To ensure the cost-effectiveness of the coating method, provision may be made for the film advance of the transfer film 5 to be controlled from the film supply roll 8 to the transfer nip 6 and the film collection roll 9 in such a way that the transfer film 5 is stopped as far as possible when no transfer of the image-forming layer takes place should:
For this purpose, a control of the transfer film 5 can be made such that the film feed is stopped when passing through a gripper of the sheet-guiding counter-pressure cylinder 4 receiving cylinder channel. The press roll 3 also has a cylinder channel. In the area of the correlating cylinder channels, there is no pressing of the transfer film 5, so that the press roll 3 can slide through under the transfer film 5, while the transfer film 5 is tensioned freely between the press roll 3 and impression cylinder 4. At the so-called start of printing, the transfer film 5 is again clamped between the press roller 3 and the counter-pressure cylinder 4, including a printed sheet, and transported further.
The timing of the film feed can be executed in accordance with a necessary acceleration or braking of the film supply roll 8 or film collection roller 9 via so-called dancer rollers 18 or the rotary drives 7 of the film rolls 8, 9.

Eine Verbesserung der Folienausnutzung der beschriebenen Art ergibt sich, wenn die Transferfolie 5 in eine oder mehrere Teilfolienbahnen geringerer Breite aufgeteilt wird. Damit kann bei entsprechender Steuerung mit Hilfe der Einrichtung bzw. Einrichtungen zur Taktung des Folienvorschubes jeder der Teilfolienbahnen, die Ausnutzung der Transferfolie 5 auch bei zonal unterschiedlich langen Beschichtungsbereichen innerhalb eines Bogens verbessert werden. Dazu wird jede Teilfolienbahn nur genau in dem Bereich weitergefördert, wo die bildgebende Oberflächenschicht aufzutragen ist. In den nicht zu beschichtenden Bereichen kann jede Teilfolienbahn unabhängig von den anderen Teilfolienbahnen stillgesetzt werden, wobei damit kein unnötiger Folienverbrauch entsteht.An improvement of the film utilization of the type described results when the transfer film 5 is divided into one or more Teilfolienbahnen lesser width. Thus, with appropriate control by means of the device or devices for timing the film feed each of the sub-film webs, the utilization of the transfer film 5 can be improved even in zonally different lengths coating areas within an arc. For this, each Teilfolienbahn only conveyed exactly in the area where the imaging surface layer is to be applied. In the areas not to be coated, each partial film web can be stopped independently of the other partial film webs, whereby no unnecessary film consumption arises.

Erfindungsgemäß wird hierzu eine in Figur 2 gezeigte Einrichtung zur Folienführung an einer Presswalze 3 vorgesehen, die im Wesentlichen tangential zur Presswalze 3 durch deren Transferspalt 6 mit dem Gegendruckzylinder 4 des Beschichtungswerkes 2 geführt wird. Hierzu gehören eine entsprechende Folienleiteinrichtung 20 sowie eine Folieneinzugseinrichtung 30, die weiter unten beschrieben werden, und die Folienbahn 5 in Transportrichtung T durch das Beschichtungswerk 3 führen.According to the invention for this purpose in FIG. 2 Shown means for film guide on a press roller 3, which is guided substantially tangentially to the press roller 3 through the transfer nip 6 with the impression cylinder 4 of the coating unit 2. These include a corresponding film guide device 20 and a film feed device 30, which will be described below, and guide the film web 5 in the transport direction T through the coating unit 3.

Vorgesehen ist eine Folienführung 14, die in etwa tangential zwischen der Presswalze 3 und dem Gegendruckzylinder 4 ausgerichtet ist und eine Umschlingung der Presswalze 3 um weniger als 90 Grad bildet. Damit werden eine definierte Anlage und Führung der Folienbahn 5 an der Presswalze 3 erreicht und gleichzeitig die notwendigen Voraussetzungen für eine eventuelle Folientaktung bzw. einen Folienstillstand im Transferspalt 6 während eines Kanaldurchlaufes im Transferspalt 6, aber auch für die Verwendung von schmalen Folienbahnen 5, geschaffen.Provided is a film guide 14 which is aligned approximately tangentially between the press roll 3 and the impression cylinder 4 and forms a wrap of the press roll 3 by less than 90 degrees. Thus, a defined system and guidance of the film web 5 are achieved at the press roller 3 and at the same time the necessary conditions for a possible film timing or a film discontinuity in the transfer nip 6 during a channel pass in the transfer nip 6, but also for the use of narrow film webs 5, created.

Die Folienführung 14 für eine Folienbahn 5 bzw. Teilfolienbahnen 19 beinhaltet auf der Zulaufseite zum Transferspalt 6 ausgehend von einer Einlauföffnung 16 an einem Druckwerksschutz 15 einige Leitrollen 22. Diese können je nach Konfiguration des Druckwerkes unterschiedlich angeordnet sein. Die Folienführung 14 kann gemäß Fig. 2 in Verbindung mit einer Druckzylinderblasvorrichtung 36 angeordnet sein. Diese weist Blasöffnungen zur Bildung von Blasstrahlen S auf, die einerseits zur Führung eines Bedruckstoffes B am Gegendruckzylinder 4 beim Einlauf in den Transferspalt 6 verwendet werden. Die Druckzylinderblasvorrichtung 36 kann aber auch zur pneumatischen Unterstützung auf die Folienbahn 5 gerichtet sein, um diese faltenfrei ausgebreitet und straff zu halten. Mittels entsprechender Anordnung der Druckzylinderblasvorrichtung 36 kann ggf. eine der Leitrollen 22 zur Führung der Folienbahn 5 ersetzt werdenThe film guide 14 for a film web 5 or partial film webs 19 includes on the feed side to the transfer nip 6, starting from an inlet opening 16 on a printing unit protection 15 some guide rollers 22. These can be arranged differently depending on the configuration of the printing unit. The film guide 14 may according to Fig. 2 be arranged in conjunction with a Druckzylinderblasvorrichtung 36. This has blow holes for the formation of blow jets S, which are used on the one hand to guide a printing material B on the impression cylinder 4 when entering the transfer nip 6. The Druckzylinderblasvorrichtung 36 may also be directed to the pneumatic support on the film web 5 in order to spread this wrinkle-free and tight. By means of an appropriate arrangement of the printing cylinder blowing device 36, if necessary, one of the guide rollers 22 for guiding the film web 5 can be replaced

Teil der Folienführung 14 kann weiterhin ein mechanisches oder pneumatisches Leitelement an der Kante des Druckwerkschutzes 15 im Bereich der Eintrittsöffnung 16 sein, das die Folienbahn 5 beim Einlaufen in das Beschichtungswerk 2 straff und eben hält.
Die Folienführung 14 leitet die Folienbahn 5 auch an einer Reinigungseinrichtung 39 vorbei, die der Presswalze 3 zugeordnet ist. Die Reinigungseinrichtung 39 ist zur Entfernung von Folienresten oder Verschmutzungen, die von der Folienverarbeitung stammen, an der Presswalze 3 zu beseitigen.
Part of the film guide 14 may further be a mechanical or pneumatic guide element on the edge of the printing unit protection 15 in the region of the inlet opening 16, which keeps the film web 5 taut and even when entering the coating unit 2.
The film guide 14 also passes the film web 5 past a cleaning device 39, which is assigned to the press roller 3. The cleaning device 39 is to remove on the press roller 3 to remove film residue or contamination originating from the film processing.

Ein weiterer Teil der Folienführung 14 beinhaltet auf der Ablaufseite vom Transferspalt 6 ausgehend zu einer Austrittsöffnung 17 an einem Druckwerksschutz 15 weitere Leitrollen 32, 34. Diese können wiederum je nach Konfiguration des Druckwerkes unterschiedlich angeordnet sein. Die Folienführung 14 ist hier in Verbindung mit einem Einlaufschutz 33 angeordnet. Dieser dient der Absicherung des Transferspaltes 6 gegen unbeabsichtigte Eingriffe. Die Folienbahn 5 kann um den Einlaufschutz 33 oder durch Öffnungen in dessen Kontur geführt werden. Die Leitrollen 32, 34 können in Verbindung mit dem Druckwerksschutz 15 angeordnet sein, so dass sie bei dessen Verschiebung die Folienbahn 5 mitnehmen. Alternativ kann die Leitrolle 34 verstellbar angeordnet sein, so dass der Umschlingungswinkel der Folienbahn 5 an der Presswalze 3 einstellbar ist.Another part of the film guide 14 includes on the discharge side of the transfer nip 6 starting at an exit opening 17 on a printing unit protection 15 further guide rollers 32, 34. These may in turn be arranged differently depending on the configuration of the printing unit. The film guide 14 is arranged here in conjunction with an inlet protection 33. This serves to secure the transfer gap 6 against unintentional interventions. The film web 5 can be guided around the inlet protection 33 or through openings in its contour. The guide rollers 32, 34 may be arranged in conjunction with the printing unit protection 15, so that they take along the film web 5 during its displacement. Alternatively, the guide roller 34 may be arranged to be adjustable, so that the wrap angle of the film web 5 is adjustable on the press roller 3.

In diesem Zusammenhang ist auch von Bedeutung, dass die Transferfolie 5 bei einem Kanaldurchlauf im Transferspalt 6 mit Greifern G am Gegendruckzylinder 4 in Berührung kommen kann. Die Greifer G halten einen Druckbogen B an seiner Vorderkante auf dem Gegendruckzylinder 3 für den gesicherten Transport durch den Transferspalt 6 fest. Sie stehen mit ihrem so genannten Greiferrücken im Bereich der Einklemmung der Kante des Druckbogens B in geringem Maß über den Umfang des Gegendruckzylinders 4 über. Die Koordination zu einem an der Presswalze 3 ebenfalls vorhandenen Kanal ist so gewählt, dass dessen zugehörige Kante erst nach der Kontur der Greifer G mit dem Gegendruckzylinder 4 in Berührung kommt. Da die Folienbahn 5 aber frei über den Kanal der Presswalze 3 gespannt ist, können sich die Greifer G in die dort nicht gestützte Folienbahn 5 eindrücken. Hierzu ist es vorteilhaft den Umschlingungswinkel der Folienbahn einstellbar zu machen, um eine frühzeitige Trennung der Greifer G von der Folienbahn 5 beim Kanaldurchlauf im Transferspalt 6 zu erreichen.
Vorzugsweise werden die Greifer G mit einer in einem möglichst geringen Maß über den Umfang des Gegendruckzylinders 4 überstehenden Kontur ausgebildet. Hier können auch Systeme von Greifern G verwendet werden, die insgesamt dauernd oder taktweise radial zum Gegendruckzylinder 4 einstellbar sind, so dass die Höhe der Greifer G über der Zylinderkontur minimiert werden kann.
In this context, it is also important that the transfer film 5 can come into contact with the counter-pressure cylinder 4 during a channel pass in the transfer nip 6 with grippers G. The grippers G hold a sheet B at its front edge on the impression cylinder 3 for secure transport through the transfer nip 6 fixed. With their so-called gripper back in the region of the pinching of the edge of the printing sheet B, they project to a slight extent over the circumference of the counter-pressure cylinder 4. Coordination to a channel also present on the press roll 3 is selected such that its associated edge comes into contact with the impression cylinder 4 only after the contour of the gripper G has arrived. However, since the film web 5 is stretched freely over the channel of the press roll 3, the grippers G can press into the film web 5 which is not supported there. For this purpose, it is advantageous the wrap angle of the film web adjustable to achieve an early separation of the gripper G of the film web 5 in the channel pass in the transfer nip 6.
Preferably, the gripper G are formed with a projecting in the smallest possible extent over the circumference of the impression cylinder 4 contour. Here, systems of grippers G can be used, the total are permanently or cyclically adjustable radially to the impression cylinder 4, so that the height of the gripper G can be minimized over the cylinder contour.

Die Folienführung kann weiterhin dadurch unterstützt werden, dass der Zylinderkanal der Presswalze 3 mit eine Abdeckung zur weitgehend zylindrischen Ergänzung der Oberfläche der Presswalze versehen wird. Dadurch wird die Folienbahn 5 zwar im Bereich der Greifer G näher an den Gegendruckzylinder 4 herangeführt, die Folienführung ist insgesamt aber kontinuierlicher und ruhiger.The film guide can be further supported by the fact that the cylinder channel of the press roll 3 is provided with a cover for largely cylindrical complement of the surface of the press roll. As a result, the film web 5 is indeed brought closer to the impression cylinder 4 in the area of the gripper G, but the film guide is overall more continuous and quiet.

Darüber hinaus kann die Führung der Transferfolie 5 durch eine weitere Leitwalze 38 (siehe Fig. 1) beeinflusst werden, die im Bereich nach der Folienentnahme von der Folienvorratsrolle 8 angeordnet ist. Mittels dieser Leitwalze 38, die in ihrer Achslage relativ zur Lage der Achse der Folienvorratsrolle 8 einstellbar ist, können Unebenheiten oder Ungleichmäßigkeiten des Folienablaufes von der Folienvorratsrolle 8 vor der Zuführung der Folienbahn 5 zur Folienführung 14 ausgeglichen werden.In addition, the guide of the transfer film 5 by another guide roller 38 (see Fig. 1 ), which is arranged in the area after the film removal from the film supply roll 8. By means of this guide roller 38, which is adjustable in its axial position relative to the position of the axis of the film supply roll 8, unevenness or irregularities of the film flow from the film supply roll 8 can be compensated for feeding the film web 5 to the film guide 14.

Gemäß Figur 3 ist eine Einschubkassette 21 mit Führungselementen aus Metall und/oder Kunststoff (CFK) vorgesehen. Als Führungselemente mittels integrierten sind zunächst drehende Leitrollen 22 vorgesehen. Verwendbar sind auch luftumspülten Blasstangen oder Blasstangen aus Sintermetall mit Luftaustritt zur Folienbahn 5 hin, sodass die Transferfolie 5 auf einem Luftpolster getragen wird. Die Leitrollen 22 können aus Aluminium oder verstärktem Kunststoff, z.B. CFK gefertigt sein, damit sie leicht bauen und damit eine möglichst geringe Beanspruchung in die Folienbahn 5 eintragen. Die Leitrollen 22 können oberflächenbeschichtet sein, z.B. mit Teflon oder anderen die Anhaftung der Transferfolie 5 mindernden Beschichtungen. Den Leitrollen 22 zugeordnete Führungsbleche 23, die im gleichen Sinne beschichtet sein können, dienen der ebenen Führung der Folienbahn 5. Die Führungsbleche 23 bilden vorzugsweise ein Führungskanal 24 und dienen sowohl zur Folienführung (Umlenkung) während des Folienlaufes und auch als Einführhilfe beim Folieneinzug zu Beginn eines Produktionsprozesses.According to FIG. 3 a drawer cassette 21 with guide elements made of metal and / or plastic (CFK) is provided. As guide elements by means of integrated first rotating guide rollers 22 are provided. Also usable are air-purged blow rods or blow rods made of sintered metal with air outlet towards the film web 5, so that the transfer film 5 is carried on an air cushion. The guide rollers 22 may be made of aluminum or reinforced plastic, such as CFRP, so they are easy to build and thus enter the lowest possible stress in the film web 5. The guide rollers 22 may be surface-coated, for example with Teflon or other the adhesion of the transfer film 5-reducing coatings. The guide rollers 22 associated guide plates 23, which may be coated in the same sense, serve the planar guidance of the film web 5. The guide plates 23 preferably form a guide channel 24 and serve both for film guidance (deflection) during the film run and also as an insertion aid when film feed at the beginning of a production process.

Der Einschubkassette 21 kann eine Druckzylinderblasvorrichtung zugeordnet oder die Einschubkassette 21 kann mit der Druckzylinderblasvorrichtung gemeinsam als Baueinheit konfiguriert sein. Damit kann die Einschubkassette 21 gleichzeitig zur Bogenführung auf dem Gegendruckzylinder 4 genutzt werden.The drawer cassette 21 may be associated with a printing cylinder blowing apparatus or the drawer cassette 21 may be configured together with the printing cylinder blowing apparatus as a unit. Thus, the drawer cartridge 21 can be used simultaneously for sheet guiding on the impression cylinder 4.

Die Folienleiteinrichtung 20 kann weiterhin mittels einer Einrichtung zur Erzeugung von Blasluft unterstützt sein. Hierzu kann sie am Folienaustritt zum Transferspalt 6 zwischen der Presswalze 3 und dem Gegendruckzylinder 4 eine Blasvorrichtung 16 aufweisen, die einen oder mehrere gebündelte oder gefächerte Luftstrahlen S zur Bogenführung unterhalb der Folienbahn 5 auf den Bedruckstoff z.B. auf Etikettenpapier, das sehr dünn sein kann, leitet. Der Blasluftstrom aus dem Luftstrahl S trägt und glättet außerdem die Folienbahn 5. Hier kommt insbesondere die Kombination mit einer Druckzylinderblasvorrichtung in Frage.
Wenn die Blasluft durch den Führungskanal 24 geleitet wird kühlt sie die Folienleiteinrichtung 20 bzw. deren Führungselemente, so dass aus dieser durch den Folientransport entstehende Reibungswärme abgeführt werden kann.
The film guiding device 20 can furthermore be supported by means for generating blowing air. For this purpose, it may have at the film exit to the transfer nip 6 between the press roller 3 and the impression cylinder 4, a blowing device 16, which directs one or more bundled or fan-shaped air jets S for sheet guiding below the film web 5 on the substrate eg on label paper, which may be very thin , The blown air stream from the air jet S also carries and smoothes the film web 5. Here, in particular, the combination with a Druckzylinderblasvorrichtung in question.
When the blown air is passed through the guide channel 24, it cools the film guide device 20 or its guide elements, so that frictional heat generated by the film transport can be dissipated.

Die Folienleiteinrichtung 20 kann an den besonders kritischen Umlenk- bzw. Austrittspositionen leicht auswechselbare Führungselemente, z.B. die Leitrollen 22 oder die Führungsbleche 23, aufweisen, sodass im Service die Verschleißteile leicht ersetzbar sind.The film guiding device 20 can be easily exchanged at the particularly critical deflection or exit positions guide elements, e.g. the guide rollers 22 or the guide plates 23, have, so that in service wear parts are easily replaceable.

Der Folienleiteinrichtung 20 kann eine Kartonführung zugeordnet bzw. gemeinsam mit dieser in eine Baueinheit integriert sein, um den Kontakt zwischen Folienbahn 5 und Bedruckstoff (Karton) schon vor deren Einlauf in den Transferspalt 6 zwischen der Presswalze 3 und dem Gegendruckzylinder 4 zu verhindern.The Folienleiteinrichtung 20 may be associated with a carton guide or integrated with this in a structural unit to prevent contact between the film web 5 and substrate (cardboard) even before their entry into the transfer nip 6 between the press roller 3 and the impression cylinder 4.

Auslaufseitig, d.h. in Transportrichtung der Folienbahn 5 nach dem Transferspalt 6 zwischen der Presswalze 3 und dem Gegendruckzylinder 4, ist oberhalb der Folienbahn 5 ein Abstützblech 29 ggf. mit Blasluft beaufschlagt, angeordnet. Unterhalb der Folienbahn 5 kann ein Leitblech 27 zum Folieneinzug temporär eingeschoben werden.On the outlet side, ie in the transport direction of the film web 5 after the transfer nip 6 between the press roller 3 and the impression cylinder 4, is above the film web 5, a support plate 29 optionally applied with blowing air, arranged. Below the film web 5, a baffle 27 can be inserted temporarily to the film feeder.

Auslaufseitig ist eine Folienumlenkung bevorzugt in einen vorhandenen Druckwerksschutz 15 des Beschichtungswerkes 2 z.B. einem Schutz für eine automatische Plattenzuführung, integriert. Hier ist wiederum der Einsatz einer Leitrolle 32 oder eines beschichteten Führungsbleches 28 oder einer ggf. luftumspülten Umlenkstange möglich.On the outlet side, a film deflection is preferably in an existing printing unit protection 15 of the coating unit 2, for example. a protection for an automatic plate feeder, integrated. Here, in turn, the use of a guide roller 32 or a coated guide plate 28 or a possibly luftumspülten deflection is possible.

Die genannten Druckwerksschutze 15 können beim Betrieb eines Druckwerkes als Beschichtungswerk 2 mit Folienbahnen 5 automatisch in eine definierte, vorwählbare und verriegelbare Öffnungsposition gefahren werden, so dass eine angemessen dimensionierte Eintrittsöffnung 16 bzw. Austrittsöffnung 17 für die Folienbahn 5 geschaffen wird.The said printing unit protectors 15 can be moved automatically during operation of a printing unit as a coating unit 2 with film webs 5 in a defined, preselected and lockable opening position, so that an appropriately sized inlet opening 16 and outlet opening 17 is provided for the film web 5.

Gemäß Figuren 4 und 5 sind Varianten zum Ausleiten der Folienbahn 5 aus dem Beschichtungsmodul 2 gezeigt.According to FIGS. 4 and 5 Variants for discharging the film web 5 from the coating module 2 are shown.

In Fig. 4 ist in der unteren Kante des Druckwerksschutzes 15 eine Leitrolle 32 eingelassen. Die Folienbahn 5 kann nunmehr in gerader Linie von dem Transferspalt 6 zu der Leitrolle 32 geführt und so aus der Austrittsöffnung 17 abgeführt werden. Durch diese Anordnung ist die Führung der Folienbahn 5 einfach und der Druckwerksschutz 15 muss nur wenig verändert werden.In Fig. 4 is in the lower edge of the printing unit protection 15, a guide roller 32 inserted. The film web 5 can now be guided in a straight line from the transfer nip 6 to the guide roller 32 and be discharged from the outlet opening 17. With this arrangement, the guidance of the film web 5 is simple and the printing unit protection 15 only needs to be changed slightly.

Alternativ kann gemäß Fig. 5 ein Paar von Leitrollen 32, 34 vorgesehen sein. Diese Leitrollen 32, 34 können auf einer an dem Druckwerksschutz 15 angeordneten oder von dem Druckwerksschutz 15 unabhängig angeordneten Halterung 35 angeordnet sein. Die Halterung 35 kann demgemäß im Beschichtungsmodul 2 bzw. am Druckwerksschutz 15 einsetzbar, verschiebbar oder in sich verstellbar ausgeführt sein.Alternatively, according to Fig. 5 a pair of guide rollers 32, 34 may be provided. These guide rollers 32, 34 can be arranged on a support 35 arranged on the printing unit protection 15 or arranged independently of the printing unit protection 15. The holder 35 can accordingly be designed to be insertable, displaceable or self-adjustable in the coating module 2 or on the printing unit protection 15.

Für einen verbesserten Zugriff zum Gegendruckzylinder 4 kann die Halterung 35 so angeordnet sein, dass sie oberhalb eines Einlaufschutzes 33 positioniert ist. Der Einlaufschutz 33 dient der Absicherung des Transferspalts 6 gegen unbeabsichtigte Eingriffe. In diesem Fall ist der Einlaufschutz 33 mit einer Durchlassöffnung für die Folienbahn 5 versehen. Weiterhin ist wiederum ein Abstützblech 29 zur Ableitung der Folienbahn 5 aus dem Transferspalt 6 vorgesehen. So kann die Folienbahn 5 aus dem Transferspalt 6 über das Abstützblech 29, die Leitrolle 34 und die Leitrolle 32 aus der Austrittsöffnung 17 geführt werden.
Alternativ kann, wie strichliiert dargestellt, die Halterung 35 mit den Leitrollen 32, 34 auch unterhalb des Einlaufschutzes 33 angeordnet sein. Dann kann die Folienbahn 5 und Verzicht auf das Abstützblech 29 in gerader Linie der ersten Leitrolle 34 über diese der zweiten Leitrolle 32 zugeführt werden, um sie über die Austrittsöffnung abzuführen.
Weiterhin kann die Halterung 35 so ausgebildet sein, dass die Lage der Leitrolle 34 gegenüber der Lage der Leitrolle 32 veränderbar ist. Dies kann manuell erfolgen. Ebenso kann ein Stellantrieb vorgesehen sein, mittels dessen die Arbeitsposition der Leitrolle 34 abhängig von einem Betriebszustand oder von verfahrenstechnischen Parametern durch die Maschinensteuerung verstellbar ist.
In einer weiteren Alternative kann der Einlaufschutz 33 zur Aufnahme von Leiteinrichtungen für die Folienbahn 5 ausgerüstet werden.
For improved access to the impression cylinder 4, the holder 35 may be arranged so that it is positioned above a run-in protection 33. The run-in protection 33 serves to secure the transfer gap 6 against unintentional interventions. In this case, the inlet protection 33 is provided with a passage opening for the film web 5. Furthermore, in turn, a support plate 29 is provided for the derivation of the film web 5 from the transfer nip 6. Thus, the film web 5 can be guided out of the transfer gap 6 via the support plate 29, the guide roller 34 and the guide roller 32 out of the outlet opening 17.
Alternatively, as shown in phantom, the holder 35 with the guide rollers 32, 34 may also be arranged below the inlet protection 33. Then, the film web 5 and waiving the support plate 29 in a straight line of the first guide roller 34 can be supplied via this second guide roller 32 to discharge it via the outlet opening.
Furthermore, the holder 35 may be formed so that the position of the guide roller 34 relative to the position of the guide roller 32 is variable. This can be done manually. Likewise, an actuator may be provided by means of which the working position of the guide roller 34 is adjustable depending on an operating condition or by procedural parameters by the machine control.
In a further alternative, the inlet protection 33 can be equipped for receiving guide devices for the film web 5.

Zur Folieneinführung wird ein Leit- oder Zugband bzw. -streifen aus Metall bzw. Kunststoff bzw. Folie an der Folienvorderkante der Abwickelrolle befestigt. Mittels dieser Hilfseinrichtung kann die Folienbahn 5 durch die Folienleiteinrichtung 20 innerhalb des Beschichtungswerkes 2 geschoben bzw. gezogen werden.For foil insertion, a guide or drawstring or strip of metal or plastic or foil is attached to the foil leading edge of the unwinding roll. By means of this auxiliary device, the film web 5 can be pushed or pulled through the film guide 20 within the coating unit 2.

Dem Beschichtungswerk 2 kann auch eine teil- oder vollautomatisierte Einzugsvorrichtung 30 zugeordnet sein, z.B. mittels Seilzug, Kettenzug, Riemen. Hierbei kann sowohl der gesamte Weg der Folienbahn 5 oder nur der Bereich innerhalb des Beschichtungswerkes (Druckwerk einer Bogenoffsetdruckmaschine oder Lackmodul in einer Bogendruckmaschine).
Hierbei kann z.B. eine Einrichtung als Federbandstahl z.B. zwischen beiden Maschinenseiten wird durch das Beschichtungswerk gezogen werden.
The coating unit 2 may also be assigned a partially or fully automated collection device 30, eg by means of a cable pull, chain hoist, belt. In this case, both the entire path of the film web 5 or only the area within the coating plant (printing unit of a sheet-fed offset printing machine or paint module in a sheet-fed printing machine).
In this case, for example, a device as spring band steel, for example, between both sides of the machine will be pulled through the coating unit.

Die Presswalze 3 und der Gegendruckzylinder 4 fahren bei einem Folienwechsel oder Folienriss automatisch in eine Einzugsposition, d.h. vorzugsweise in eine Stellung bei der beide Zylinder 3, 4 nicht in synchroner Position ihrer Zylinderkanäle stehen, da dies für die Foliendurchführung Nachteile aufweisen. Die Mantelflächen der Zylinder 3, 4 im Transferspalt 6 sollen vielmehr als Leitflächen zur Foliendurchführung dienen. Hierbei sind die Zylinder 3, 4 aber in einer so genannten Druck-Ab-Position geschaltet, sodass mittels eines Einrichteprogrammes im Bereich des Transferspaltes 6 ein geöffneter Führungsspalt für die Foliendurchführung verbleibt.The press roll 3 and the impression cylinder 4 automatically move in a retraction position, i. preferably in a position in which both cylinders 3, 4 are not in synchronous position of their cylinder channels, as they have disadvantages for the film feedthrough. The lateral surfaces of the cylinder 3, 4 in the transfer nip 6 should rather serve as guide surfaces for film feedthrough. In this case, however, the cylinders 3, 4 are switched in a so-called pressure-off position, so that an opened guide gap for the film feed-through remains in the area of the transfer gap 6 by means of a set-up program.

Der Foliensammelrolle 9 kann eine Andrückrolle 31 (siehe Fig. 1) mit einstellbare Andruckkraft und Vorspannung als Reib- und Führungsrolle zugeordnet sein. Mittels der Andrückrolle 31 kann eine definierte Spannung (Folienspannung) auf der Foliensammelrolle 9 aufrechterhalten werden, so dass die Folienbahn 5 nur sehr begrenzt seitlich verläuft und Störungen aus diesem Grund vermieden werden. Zusätzlich kann eine Folienführung an den Kanten der Folienbahn 5 über Bordscheiben oder geeignete Leitflächen vorgesehen sein, damit kein seitlicher Folienverlauf vom Wickelkern erfolgen kann und so eine gerade gewickelte Foliensammelrolle 9 entsteht.The film collecting roller 9 may include a pressure roller 31 (see FIG Fig. 1 ) be assigned with adjustable pressure force and bias as a friction and leadership role. By means of the pressure roller 31, a defined tension (film tension) can be maintained on the film collecting roller 9, so that the film web 5 extends only to a very limited extent laterally and disturbances for this reason are avoided. In addition, a film guide can be provided at the edges of the film web 5 via flanges or suitable guide surfaces, so that no lateral film run can take place from the winding core and thus a film wound roll 9 is wound up.

Mittels der beschriebenen Folienführung 14 bzw. 20 kann sowohl ein Folieneinzug als auch eine Folienführung innerhalb eines Beschichtungswerkes 2 ermöglicht werden.
Hierbei wird die Bedienbarkeit jederzeit sichergestellt und die Rüstzeiten werden minimiert. Schließlich ist mittels der Folienführung 14 bzw. 20 eine weitgehende Automatisierung aller Arbeiten und Einstellungen bei der Folieneinführung und Foliendurchführung möglich.
By means of the described film guide 14 or 20, both a film feed and a film guide within a coating unit 2 can be made possible.
Here, the operability is ensured at all times and the set-up times are minimized. Finally, by means of the film guide 14 and 20, an extensive automation of all work and settings in the film insertion and film feedthrough possible.

BezugszeichenlisteLIST OF REFERENCE NUMBERS

11
Auftragwerkcommissioned
22
Beschichtungswerkcoating plant
33
Presswalzepress roll
44
GegendruckzylinderImpression cylinder
55
Transferfolie / FolienbahnTransfer foil / foil web
66
Transferspalttransfer nip
77
Rollenantriebroller drive
88th
FolienvorratsrolleFilm supply roll
99
FoliensammelrolleFoil composite role
1010
PressbespannungPress covering
1111
Farb-/FeuchtwerkInking / dampening unit
1212
Plattenzylinderplate cylinder
1313
Gummi-/DrucktuchzylinderRubber / blanket cylinder
1414
Folienführungfilm guide
1515
DruckwerksschutzPrinting plant security
1616
Blasvorrichtungblower
1717
Eintritts-/AustrittsöffnungEntry / exit opening
1818
Tänzerwalzedancer roll
1919
TeilfolienbahnPart sheet
2020
FolienleiteinrichtungFolienleiteinrichtung
2121
Einschubkassetteplug-in unit
2222
Leitrollesheave
2323
Führungsblechguide plate
2424
Führungskanalguide channel
2525
Trocknerdryer
2626
Überwachungssystemmonitoring system
2727
Leitblechbaffle
2828
Führungsblechguide plate
2929
AbstützblechSupport plate
3030
FolieneinzugseinrichtungSheet feeding device
3131
Andrückrollecapstan
3232
Leitrollesheave
3333
EinlaufschutzMade
3434
Leitrollesheave
3535
Halterungbracket
3636
DruckzylinderblasvorrichtungDruckzylinderblasvorrichtung
3737
Blasvorrichtungblower
3838
Leitwalzeguide roll
3939
Reinigungseinrichtungcleaning device
SS
Blasstrahlblowing jet
GG
Greifergrab
BB
Bedruckstoffsubstrate
TT
Transportrichtungtransport direction

Claims (13)

  1. A device for the transfer of imaging layers from a transfer film (5) onto print sheets having at least one form unit (1) for an imaging coating of a print sheet with an adhesive and with a coating unit (2) for transferring the imaging layers from the transfer film (5) onto the print sheet, wherein the coating module (2) contains an impression cylinder (4) and a press roller (3), which form a common transfer gap (6), and wherein furthermore the transfer film (5) can be guided about the press roller (3) in such a manner that it is placed with the coated side onto the print sheet guided on the impression cylinder (4) and under pressure jointly with the print sheet is guided through the transfer gap (6) between press roller (3) and impression cylinder (4), so that the imaging layer following the exiting of the print sheet from the transfer gap (6) in the region of the imaging regions provided with adhesive adheres to the print sheet and is lifted off the transfer film (5),
    wherein the press roller (3) corresponds to a blanket cylinder and the impression cylinder (4) to an impression cylinder of an offset printing couple
    or wherein the press roller (3) corresponds to a form cylinder and the impression cylinder (4) to an impression cylinder of a varnish module of a sheet-fed printing press, and
    wherein in the coating unit (2) a film guide (14) or film guiding device (20) for feeding the web of the transfer film (5) to the transfer gap (6) is provided,
    characterized in that
    the film guide in connection with a printing couple guard (15) of the coating unit (2) comprises an inlet opening (16) for the film web of the transfer film (5),
    in that the film guide (14, 20) is approximately orientated tangentially between the press roller (3) and the impression cylinder (4) and forms a wrap of the press roller (3) through the transfer film (5) by less than 90 degrees, in that in the coating unit (2) a film guide (14) with one or a plurality of film guiding elements for guiding the web of the transfer film (5) away from the transfer gap (6) are provided,
    in that the film guide in connection with a printing couple guard (15) of the coating unit (2) comprises an outlet opening (17) for the film web of the transfer film (5), and
    wherein film guiding elements are provided as guiding rollers (32, 34) and/or guiding panels (27, 28, 29) in the coating unit (2) and/or on the printing couple guard (15).
  2. The device according to Claim 1,
    characterized in that
    a film guiding device (14, 20) forming a guide channel (24) for guiding the transfer film (5) towards the transfer gap (6) is provided.
  3. The device according to Claim 1,
    characterized in that
    film guiding elements are provided in a releasably insertable or changeable manner as guide rollers (32, 34) and/or guide panels (27, 28, 29) as structural unit in the coating unit (2) and/or on a printing couple guard (15).
  4. The device according to Claim 1 to 3,
    characterized in that
    the film guiding device (14, 20) as structural unit in the manner of a slide-in cartridge (21) in the coating unit (2) is provided in a releasably lockable insertable and/or changeable manner.
  5. The device according to Claim 4,
    characterized in that
    the film guiding device (14, 20) forms a structural unit with a substrate guiding device assigned to the surface of the impression cylinder (4).
  6. The device according to Claim 5,
    characterized in that
    the film guiding device (14, 20) forms a structural unit with a printing cylinder blowing device (36) guided onto the surface of the impression cylinder (4) such that by means of the film guiding device (14, 20) blowing air can be guided below the film web of the transfer film (5) against a substrate guided on the surface of the impression cylinder (4).
  7. The device according to Claim 6,
    characterized in that
    the guiding device comprises a guide channel (24) for guiding the film web of the transfer film (5) and in that by means of a blowing device blowing air can be guided into the guide channel (24), so that the blowing air below the film web of the transfer film (5) can be guided against a substrate guided on the surface of the impression cylinder (4).
  8. The device according to Claim 6,
    characterized in that
    the guiding device forms a structural unit with a carton guide assigned to the surface of the impression cylinder (4).
  9. The device according to any one of the Claims 1 to 8,
    characterized in that
    the transfer film (5) is divided into one or a plurality of part film webs of lesser width and in that by means of the film guiding device (20) the part film webs are fed to the transfer gap (6) next to one another.
  10. The device according to any one of the Claims 1 to 9,
    characterized in that
    the film guiding device (20) comprises guide elements, by means of which the part film webs are fed to the transfer gap (6) next to one another.
  11. The device according to Claim 1,
    characterized in that
    the film guide (14) in the region where the film is guided out of the coating unit (2) comprises guide elements by means of which the wrap angle of the film web of the transfer film (5) or part film webs (19) on the press roller (3) is adjustable.
  12. The device according to Claim 11,
    characterized in that
    the film guide (14) in the region of the film guiding out of the coating unit (2) comprises at least one guide element for the film web of the transfer film (5) or part film webs (19) that is adjustable in the circumferential spacing on the press roller (3) to the transfer gap (6).
  13. The device according to Claim 11 or 12,
    characterized in that
    in the region where the film is guided out of the coating unit (2) a guiding roller (34) or a guiding roller pair (32, 34) which is adjustable in its position of the circumferential spacing on the press roller (3) to the transfer gap (6) in a manually or remotely controlled driving manner is provided.
EP06706457.6A 2005-02-04 2006-01-28 Film guide for an embossing device Revoked EP1846242B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102005005492 2005-02-04
PCT/EP2006/000741 WO2006081992A1 (en) 2005-02-04 2006-01-28 Film guide for an embossing device

Publications (2)

Publication Number Publication Date
EP1846242A1 EP1846242A1 (en) 2007-10-24
EP1846242B1 true EP1846242B1 (en) 2013-11-20

Family

ID=36101479

Family Applications (1)

Application Number Title Priority Date Filing Date
EP06706457.6A Revoked EP1846242B1 (en) 2005-02-04 2006-01-28 Film guide for an embossing device

Country Status (5)

Country Link
US (1) US20080196662A1 (en)
EP (1) EP1846242B1 (en)
JP (1) JP2008532791A (en)
CN (1) CN101111380B (en)
WO (1) WO2006081992A1 (en)

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JP2008532791A (en) 2008-08-21
US20080196662A1 (en) 2008-08-21
CN101111380A (en) 2008-01-23
EP1846242A1 (en) 2007-10-24
WO2006081992A1 (en) 2006-08-10
CN101111380B (en) 2012-03-07

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