EP1827766B1 - Handle - Google Patents
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- Publication number
- EP1827766B1 EP1827766B1 EP05824451A EP05824451A EP1827766B1 EP 1827766 B1 EP1827766 B1 EP 1827766B1 EP 05824451 A EP05824451 A EP 05824451A EP 05824451 A EP05824451 A EP 05824451A EP 1827766 B1 EP1827766 B1 EP 1827766B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- handle
- core
- handle according
- chamber
- region
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
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- 238000001746 injection moulding Methods 0.000 claims description 22
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- 238000013461 design Methods 0.000 description 6
- 230000001419 dependent effect Effects 0.000 description 4
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- 229920000915 polyvinyl chloride Polymers 0.000 description 4
- 239000004800 polyvinyl chloride Substances 0.000 description 4
- 230000035939 shock Effects 0.000 description 4
- 230000006978 adaptation Effects 0.000 description 3
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25G—HANDLES FOR HAND IMPLEMENTS
- B25G1/00—Handle constructions
- B25G1/01—Shock-absorbing means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25G—HANDLES FOR HAND IMPLEMENTS
- B25G1/00—Handle constructions
- B25G1/10—Handle constructions characterised by material or shape
- B25G1/105—Handle constructions characterised by material or shape for screwdrivers, wrenches or spanners
Definitions
- the invention relates to a method for producing such a handle.
- US 2003/0172498 A1 discloses a handle intended to damp vibrations for use in a striking or impact tool.
- a cushion On a top and bottom of the handle, a cushion is arranged in each case, which consists of an elastomeric sheath and a foam enclosed therein.
- the elastomeric jacket may be a thermoplastic plastic olefin, thermal plasticized rubber, thermal plasticized polyurethanes, polyvinyl chloride, styrenic block polymers, and a combination of the foregoing materials.
- the material is processed by injection molding. To produce the cushions, the elastomeric material is mixed with a foaming agent in an injection molding machine. The molten mixture is then injected into a mold.
- the colder temperature of the mold is a heat sink during injection, so that the temperature in the contact area with the mold cools faster than in the interior.
- the foaming agent may be solid particles, a liquid or a gas. In particular, the foam-forming agent is endothermic. As the ratio between the elastomeric material and the foaming agent, a concentration of 1-10% is used.
- US 3,189,069 A discloses a screwdriver with a frictionally interchangeable held in a core shaft.
- the core has in the region of its lateral surface in the axial direction extending ribs and grooves. Furthermore, the core has a circumferential groove.
- a grip jacket is pushed in the axial direction, wherein inwardly oriented extensions of the grip shell engage in the circumferential direction positively in the grooves of the core.
- the grip sheath snaps into the circumferential groove with a further extension, as a result of which the grip sheath is secured axially relative to the core.
- partial segments of the grip shell to form a radial contact pressure on the core, so that a frictional engagement is formed.
- a handle has an inner layer and an outer layer.
- the inner layer and the outer layer are made of the same materials, namely polyvinyl chloride, polypropylene or a thermoplastic elastomer material.
- the material of the inner layer is foamed, while the outer layer is not foamed.
- the outer layer is harder than the inner layer but may also be flexible or cushioning.
- the different stiffnesses of the inner layer and the outer layer are primarily produced not by the materials used, but by the fact that the inner layer is foamed, while the outer layer is not foamed.
- the materials for the inner and outer layers are suitably chosen so that they are chemically compatible, so that adhesion or joining of the layers is possible.
- the inner layer serves to dampen a shock applied to a head of the impact tool in its force flow to the hand of a user of the impact or impact tool.
- the impact tool has a core, for example of metal, which is connected directly and without the interposition of an intermediate layer with the foamed inner layer, so that with soul, inner layer and outer layer, a three-layer structure is selected.
- the soul is rectangular in cross-section formed with thickening in the end, so that in simplified terms, a double-T-profile or I - profile is formed.
- the soul extends partially only with the thickening, so the transverse legs of the double-T-profile, while the longitudinal leg of the double-T-profile is interrupted here or formed with gaps. In such spaces, the material of the inner layer can occur.
- the projecting end portions of the double T-profile form vibration receiving elements.
- the outer layer has radially inwardly oriented, circumferentially distributed and longitudinally extending ridges that enter corresponding grooves of the foamed material of the inner layer. These ribs serve to stiffen the handle and control compression of the inner layer against the soul.
- the outer layer has ribs extending over a partial circumference which are intended to further support the function of the longitudinally oriented ribs.
- the production of the grip area is done in a two-stage injection molding process ("two shot", “double shot” - injection molding):
- the soul is placed in a first mold and filled with polyvinyl chloride.
- Recesses can be arranged in the core, into which the foamed material enters in the injection molding process, whereby the operative connection between the core and the inner layer can be improved.
- the core with the jacket is inserted through the first layer into a second mold, in which harder polyvinyl chloride is then injected in a second injection molding process step.
- the invention is based on the object, taking into account the manufacturing capabilities and mechanical properties of a handle for a screwdriver, a screw clamp or other device with which a force exerted on the outer surface of the handle by the user torque to a arranged in the handle output member is transferable , And to propose a method for producing the same, wherein the Ergonomics and feel of the handle and / or the adjustment options of the handle to the respective hand of a user are improved, and thereby a good force and moment transfer from the hand of a user to the handle and on this example.
- On an output element such as a functional part or a Blade of a screwdriver is possible.
- the object underlying the invention is achieved by a handle according to the features of claim 1. Further embodiments of the handle for a screwdriver emerge according to the features of the dependent claims 2 to 31. Another solution of the invention underlying object is given by a A method according to the features of claim 32. Further embodiments of the method according to the invention will become apparent from the dependent claims 33 to 35.
- the invention for use of the handle for a screwdriver will be explained for simplicity.
- the embodiments are analog transferable to the use of the handle for a screw clamp or other device with which a force exerted on the outer surface of the handle by the user torque to a arranged in the handle output member is transferable.
- the handle has an outer region which has a closed lateral surface and interacts with the user's hand.
- the outer region is formed with an elastic material having a first rigidity.
- the outer region can be an integral grip shell or a grip shell having a surface with different partial regions, for example a partial region made of a hard plastic and other partial regions made of a soft plastic.
- the different partial regions can be arranged alternately in the longitudinal direction and / or in the circumferential direction.
- a dimensioning of the outer region for example, the extension in the longitudinal direction of the handle and / or in the radial direction, the inner region, the chambers and the number and arrangement and the choice of the first and second stiffness is such that upon application of the handle with usual Surface pressures of the outer region is deformable and with this deformation, a deformation of the chambers can be brought about.
- the inner region does not support the outer region as rigidly as possible and thus limits possible deformations of the outer region, but rather represents a radially yielding support.
- the user's hand acts on the outer region with a comparatively high first rigidity, resulting in a good Transmission of torque is possible. While the state of the art follows the prejudice that the stiffness must increase radially inward during a handgrip, the invention thus for the first time treads the way that-at least in partial circumferential regions-the stiffness can decrease radially inward.
- the pamphlets DE 101 13 368 A1 and DE 197 32 421 C2 reveal handles for a hammer.
- the user accelerates over the handle via a return movement of the hammer to an impact velocity, which defines the impulse during the hammer blow.
- the cited documents propose to provide an air pocket or a passage in the direction of impact, ie on the top and bottom of the handle, in Area of which can collide with the shock, the top and bottom of the handle, so that the impact is transmitted to the user with the interposition of suspension and / or damping.
- a handle insert for a screwdriver which is not about the attenuation of a possible shock, but rather on the one hand to a u.
- the internal chambers are evenly distributed over the circumference of the handle or extend completely in the circumferential direction.
- a dimensioning and selection of the stiffnesses takes place such that the rigidity of the handle in the radial direction is smaller than the rigidity of the handle in the circumferential direction.
- chambers are formed as hollow chambers.
- the second stiffness in the region of the hollow chambers is zero. This means that the outer regions radially outwardly of the hollow chambers form cantilevered areas, which can be made yielding depending on the selected radial wall thickness even with relatively high first stiffness under an evasive movement in the hollow chambers.
- At least one chamber is partially or completely filled with a soft plastic.
- the volume of the chambers may each remain constant by deforming portions of the outer region associated with the chamber radially inwardly, whereby in this area the chambers are reduced, while another portions of the same chambers can expand radially and accordingly the associated outer region is deformed radially outward.
- a plurality of chambers are connected to each other, so that u.
- One chamber reduces its volume due to deformation while another chamber increases its volume.
- a gel can be used, which is displaced in one chamber or a portion of the chamber in another portion of the same chamber or another chamber on which or a less strong pressure of the user's hand acts. In this way, an adaptation to the user's hand not only by a deformation radially inwardly, but simultaneously by a deformation of other portions of the handle radially outwards.
- the chambers may be oriented arbitrarily, for example with a longitudinal axis, which is oriented at a projection in a longitudinal plane of the handle obliquely to the longitudinal axis of the handle or transversely thereto.
- the chambers may be "spirally" wound around the longitudinal axis of the handle.
- the portions extend approximately in the longitudinal direction of the handle.
- the casting cores for forming the chambers can be removed in a simple manner in the longitudinal direction in a production of the handle by means of an injection molding process. It is also possible that several chambers are arranged lying one behind the other in the longitudinal direction. This may, for example, be the case when the outer region consists of a one-piece gripping jacket, which is made in the manner of a sleeve by itself and is pushed onto the handle core.
- the chambers are formed in the radial direction with a curvature.
- the wall thickness of the outer region can be specified in this area, so that the wall thickness can be specified constructively according to the requirements, in regions of reduced wall thickness, a particularly elastic behavior of the outer region can be brought about.
- the Forming the wall thickness and influencing the elasticity can be achieved by the curvature of the outer contour of the chambers in the longitudinal direction does not follow the outer contour of the handle.
- the curvature should be approximately matched to the curvature of the outer contour of the handle.
- the chambers may have a substantially constant over the longitudinal axis cross-section, which, for example, for a production of at least portions of the handle in an injection molding process, the hollow chambers can be molded with casting cores constant cross-section, whereby a removal of the cores is simplified.
- the chambers can also have a variable cross-section over the longitudinal axis, whereby the possibilities of influencing the rigidity and the variability can be increased over the longitudinal axis.
- the chambers can be subsequently introduced, for example by means of holes or milling, in the inner region.
- the inner region of the handle is produced in an injection molding process, it is u. U. advantageous if the chambers are produced by casting cores during the injection molding process.
- the cores can not be removed directly on a straight or curved path from the inner region due to a curvature of the chambers and / or as a result of variable cross-sections, the elasticity of the inner region and / or the cores can advantageously be utilized, so that during removal of the casting cores deformations of the inner region and / or the casting cores occur.
- the inner region can optionally be formed in the grip core and / or in the grip shell.
- the inner region is in a radial transition region formed between a handle core and a handle cover.
- the chambers for example, in half, bounded by the handle core and the handle shell. This means that the chambers do not have to be introduced into the interior of the handle core and grip, but rather be formed by recesses or grooves of the handle core and / or the grip, recesses of handle core and grip coat can merge into each other.
- Such recesses or grooves can be produced, for example, by suitable design of a mold during injection molding of the handle core and / or the grip jacket or by subsequent introduction into the grip core and grip shell.
- multiple chambers are separated by webs.
- their material properties, profile and / or extent in the circumferential direction and radial direction can be done further influencing the feel and stiffness of the handle.
- a connection of the outer region with lying within the inner region of the central areas of the handle, so that the design of the webs specifically affects the transmission of torque from the outer region to the central region, for example to a functional part of a screwdriver can be.
- the webs may be oriented approximately radially in a cross section through the handle, with the result that the webs are acted upon by the pressing of the user's hand on the handle in the radial direction, ie in the longitudinal direction of the webs in the aforementioned cross section, while the transmission of torque applied to the webs with a shear stress in the circumferential direction or a bending moment about an axis parallel to the longitudinal axis of the handle.
- the invention makes it possible that the webs in the cross section of the handle are inclined relative to a radial orientation at an inclination angle ⁇ .
- the angle of inclination ⁇ the haptic properties and the stiffness can be further influenced by predetermining the stress of the webs with a normal force in the radial direction, with a bending moment and the mentioned shear stress in the use of the handle.
- webs of different inclination angle ⁇ are present. If, for example, an angle of inclination ⁇ turns out to be advantageous for a transmission of torque in one direction, webs with the same amount of the angle of inclination, but of a different sign, can be provided so that an advantageous transmission of the torque in the opposite direction can also take place.
- the chambers are preferably introduced via one side of the handle in the handle core and / or handle shell such that after the introduction of the chambers have these openings.
- These openings can be closed according to a proposal of the invention by means of a frontal cap, esp. At the rear end, which in this case thus closing and possibly sealing the chambers, but can also be multifunctional by the cap, the end of the Outside surface of the handle forms.
- the cap has at least one, the openings occlusive, rigid or elastic closure element.
- This may be a closure element for only one chamber or a single closure element for a plurality of openings of the chambers.
- the closure element is designed as a ring.
- Such a ring or a closure element may be provided in addition to the closure of the openings with a color coding in the event that handles of different types are present.
- the cap is rotatable, which has advantages when applied to the cap normal forces in the direction of the longitudinal axis of the handle, for example, a screwdriver while the torque applied off the cap on the handle or a functional part of a screwdriver becomes.
- the cap can be connected via a positive connection with the handle core and / or handle shell, for example via a latching connection, a locking connection, a thread o. ⁇ . Also possible is a frictional connection of the cap.
- the cap is connected via a cohesive solid connection.
- the cap can also be molded directly onto the further elements of the handle, in particular the grip core and / or grip shell.
- a soft plastic having a hardness of 30 or 40 to 105 Shore A, for example, 30 or 50 to 85 Shore A, in particular 55 to 83 Shore A.
- the chambers are bounded in the circumferential direction with webs and radially outwardly of the handle shell.
- the grip casing may be formed with the end faces of the webs and with transition areas extending between these end faces.
- the transition regions can in this case be "strip-shaped" and be supported on the end faces or the adjacent regions of the side surfaces of the webs.
- the transition areas are based on these rigid webs, so that forces applied in the transition regions are also transmitted to the webs, resulting in a good transmission of the torque at u.
- U. simultaneous yielding design can be given in the radial direction.
- Extended possibilities for shaping the stiffness arise when materials with different stiffnesses are used for the webs, a material arranged in the chambers and the grip jacket.
- the webs may be made of the same material as the handle core, for example, in one operation for an injection molding process, or other material.
- an approximately central region of the lateral surface of the handle is formed in the circumferential direction alternately with the end faces of the webs and the transition regions.
- the approximately central region thus has the advantages explained above.
- the central region also has the area of the handle with the largest outer diameter of the lateral surface. This central area is preceded by a front (and / or rear) area in the direction of the longitudinal axis of the handle (downstream).
- the transition regions extend over the entire circumference of the lateral surface of the handle.
- a durable, continuous front (and / or rear) area can be provided, wherein u. U. a lower radial elasticity in this area can be accepted, since a lower radial adaptability to the user's hand is sufficient, for example, because here the diameter of the handle is already reduced in size, or only edge areas of the hand rest, which do not have to transmit large forces.
- a handle core is produced, for example in an injection molding process.
- a grip core may have a recess lying inside for a replaceable functional part or be sprayed directly onto a functional part.
- casting cores are aligned in the direction of a longitudinal axis, in particular the longitudinal direction of the handle core, and distributed in the circumferential direction about the longitudinal axis.
- the casting cores, together with the grip core are placed in a mold in which the casting cores and the grip core are encased with a grip shell in an injection molding process.
- the casting cores are removed by movement in the direction of an end face, esp.
- a cap is used to close the openings, and thus the chambers.
- Handle core and handle shell with the chambers can be made separately and connected together after curing.
- the grip coat can be connected to the grip core at the same time as an encapsulation of the casting cores.
- Use can be a core slider to which the cores are attached as a "core finger" with orientation of the cores in the direction of the longitudinal axis and with a radial distance to the handle core.
- the casting cores can be moved with the core slider in a first step above the handle core.
- the grip shell is sprayed onto the handle core, wherein the chambers are molded. After the handle shell has hardened, the grip cores can be removed from the grip shell via the movement of the core slider.
- the cap has a closure element, wherein the closure element is inserted into a mold together with the grip core and the grip shell after removal of the casting cores.
- the cap is injected in an injection molding process, for example.
- the injected material can press the closure member for closing the openings against the handle core and the handle shell and the material during the injection molding simultaneously cohesively with the handle core and / or the handle shell and the closure element connects.
- Fig. 1 shows an example of a handle 10 for a screwdriver 11, wherein the handle according to the invention can be used in conjunction with any tool.
- the screwdriver 11 has a fixed inserted into the handle 10 functional part 12, for example, has a functional tip, not shown for interaction with a screw or a suitable receptacle for a screwdriver use.
- the handle 10 has a handle core 13, the radially inner lying the functional part 12 while allowing a transmission of torque and normal forces in the direction of a longitudinal axis 14-14 receives.
- the grip core 13 on the side facing away from the functional tip of the functional part 12 side of a paragraph 15 has a cylindrical outer surface 16, to which an end-side extension 17 connects.
- a grip jacket 18, which is formed with a soft plastic is sprayed onto it in an injection molding process.
- the outer surface of the grip shell 18 and a free outer surface of the handle core 13 form a continuous lateral surface 19, the outer contour 44 is adjusted in terms of ergonomics for a hand average size.
- the handle 10 has six circumferentially distributed about the longitudinal axis 14, oriented in the direction of the longitudinal axis 14 chambers 20.
- the chambers 20 start from a functional tip facing away from end face 21 of the grip 18, have a circular segment-shaped cross-section and are each in the circumferential direction separated by webs 22, wherein the webs according to Fig. 2 may be tapered radially outward or have any cross-sectional profiles.
- any number of chambers 20 may be provided.
- the handle shell 18 forms an outer region 23, while an inner region 24 is formed with the webs 22 and the chambers 20. Radially inside of the inner region 24 of the handle core 13 is arranged with arranged in this functional part 12.
- the connection between the handle core 13 and handle shell 18 be reinforced by the fact that the handle core 13 has ribs 25 which are received in corresponding radial, groove-shaped recesses 32 of the grip shell 13.
- the connection between the handle core 13 and handle shell 18 is made cohesively, for example by means of a Anspritzens of the grip 18 to the handle core 13th
- the projection 17 is approximately cylindrically formed with a circumferential groove 27.
- a cap 28 has a first approximate hemispherical designating outer surface with an end face 28 which closes on the end face 21 of the chambers 20 formed openings 29.
- Radial inside, the cap 26 has spring arms 30 or a spring sleeve, which can be expanded radially outward / under elastic bias and radially inward lying locking or locking elements 31 which due to the elasticity of the spring arm 30 in the in Fig. 1 Engage position shown in the groove 27.
- the chambers 20 have a radially curved longitudinal axis 33 and in the direction of the center of the chambers 20 increasing radial extent.
- the openings 29 are closed in this case with a circular disk 34 which is plugged onto the extension 17.
- the grip core 13 and the grip shell 18 are inserted into an injection mold, in the cavities of which a cavity for the cap 26 remains free, which is filled during the injection of the plastic compound for the cap 26. Due to the buildup of pressure during the injection of the plastic compound, the annular disc 34 is pressed against the end face 21.
- the cap 26 is connected in this case cohesively to the extension 17 and the circular disk 34.
- the annular disk 34 is made of plastic.
- the annular disk 34 may be configured, for example, in handles 10 of a screwdriver for different types of screwdrivers in different colors, so that the annular disc 34 serves as a color coding.
- the annular disk 34 extends to the lateral surface 19 of the handle 10 (see Fig. 3
- the circular ring disk 34 may be encapsulated radially on the outside by the material of the cap 26 (see lower half plane in accordance with FIG Fig. 3 ).
- Fig. 3 is an annular groove 43 can be seen, with which the hollow chambers 20 are connected to each other, for example, for pressure equalization of a arranged in the chambers 20 gel.
- the inner region 24 is formed stepwise in the circumferential direction.
- the grip shell 18 has in the region of an inner circumferential surface radially inwardly directed projections 35 or ribs, the play in the circumferential direction receiving record in corresponding to the projections 35 in cross-section formed recesses 36 or grooves. Between the radially inner end face of the projections 35 and the bottom of the recess 36 a clearance 37 is provided, while between the inner circumferential surface of the grip 18 and the outer circumferential surface of the handle core 13, a game 38 is provided.
- the games with a deformation of the grip shell 16 can be overcome simultaneously, whereby a stiffness increase against a radial compression of the handle 10 can be given constructive.
- a non-linear increase in stiffness can be achieved.
- Handle shell 18 and handle core 13 have with the projections 35 and recesses 36 a kind of internal toothing with a rectangular profile and a corresponding external toothing. In the circumferential direction, the aforementioned teeth abut each other with a sliding fit. It is advantageous in this embodiment that increases with an increase in the contact pressure of the hand on the handle 10, the contact surface between the two aforementioned teeth, so that the torque can be transmitted via the contact force of the hand-dependent contact surfaces.
- Fig. 5 shows a rear view of the handle 10 without cap 26, in which the end face 21 is visible.
- the chambers 20 are approximately half formed by an approximately semicircular radial recess 39 of the inner circumferential surface of the handle shell 18, while the other half of the chamber 20 formed by a cross-sectionally approximately semicircular recess 40 or groove of the lateral surface 16 of the handle core 13 is.
- the cross-sectional profiles of the recesses 39 and 40 may of course also have other shapes than those shown.
- the handle core 13 is formed at least in the illustrated cross section with a uniform hexagonal outer contour.
- the outer region 23 is bounded radially inwardly by an approximately circular inner contour 41.
- Six rectilinear webs 22 with constant wall thickness in the illustrated cross-section adjoin in a central region 42 directly to the lateral surface 16 of the hexagonal-shaped grip core 13, cross over in the corner regions of the lateral surface 16 with adjacent webs 22 and extend up to their end regions the inner contour 41, where the webs 22 are materially and integrally connected to the outer region 23.
- resulting chambers 20a, 20b with different cross-sectional contour namely chambers 20a
- the cross section is to be referred to in a first approximation as triangular
- chambers 20b the cross section is to be referred to in a first approximation as trapezoidal.
- the wall thicknesses of the webs can also vary over their extension in the longitudinal direction and / or in the radial direction, as well as the arrangement to each other.
- the handle 10 has only a single, but in this case circumferential in the circumferential direction chamber 20.
- the handle shell 18 is made in the form of a sleeve extra than an injection molded part.
- the inner contour of the grip shell 18, for example, for a grip core 13 with ribs 25, is formed by a casting core, which is pulled out of this after curing of the grip 18.
- the inner contour has a radial bulge, which limits the chamber 20 radially outward.
- the elasticity of the grip 18 can be a pulling of the core for the Make possible the formation of the bulge, by expanding the handle shell 18 with a pull of the casting core.
- the grip casing 18 is attached to the handle core 13 in a subsequent assembly step, wherein ribs 25 of the handle core enter into the corresponding recesses of the grip shell 18, so that between the handle core 13 and handle shell 18, the transmission of torque is enabled.
- the grip jacket 18 has a spur toothing 45 extending over part of the diameter.
- the parts After attaching the grip shell 18 on the handle core 13, the parts are inserted into a further shape and fill this shape except for a cavity that corresponds to the shape of the cap 26 to be produced.
- a material connection of the cap 26 occurs both to the grip shell 18 and to the grip core 13.
- a torque is transmitted via the spur toothing 45 via the cap 26 into the grip core 13.
- the handle core 13 is made of hard plastic, and has a smaller diameter than the handle core 13 of known 2-component handles.
- the chambers 20 may be slightly tapered to facilitate removal of the cores.
- the cross section of the chamber 20 in the region of the largest handle diameter is largest and decreases towards smaller handle diameters.
- the hollow chambers 20 may also be formed only in the form of a recess 39 from the handle shell 18 or in the form of only one recess 40 from the handle core.
- the handle core 13 is produced in a first production manner in a first injection mold, which is then inserted into a second injection mold, in which then the handle shell 18 is sprayed onto the handle core 13.
- the grip jacket 18 is made separately from the handle core 13 and pushed axially onto the handle core. Handle core 13 and handle shell 18 are preferably glued together.
- the chambers 20 are formed or corresponding grooves. Under certain circumstances, these grooves can complement each other with grooves in the handle core 13 to form larger chambers.
- the length of the chambers 20 preferably corresponds approximately to at least the width of the handle 10 enclosing hand.
- the chambers 20 are disposed radially inwardly of the surface of the handle 10 surrounded by the surface of the user.
- the cap 26 is preferably rotatable, wherein the cap 26 bears under axial load on the end face 21, while between the groove 27 and the latching or locking element 31st and radially inner end surfaces of the cap 26 and the end surface of the extension 17 remains a slight axial play.
- a plurality of chambers 20, in particular with a reduced radial extent are arranged one behind the other in the radial direction or offset relative to one another.
- Fig. 8 shows an embodiment which, unless otherwise described, substantially the embodiment according to Fig. 3 equivalent.
- the radially inner boundary of the chamber 20 is approximately rectilinear, while the radially outer boundary of the chamber 20 in comparison to Fig. 3 is more curved outwards.
- This has the consequence that decreases in the direction of the center of the longitudinal extent of the chamber 20, the wall thickness of the outer region 23 and a minimum reaches approximately in the range of the maximum diameter of the handle 10.
- a reduced wall thickness thus a large radial elasticity can be achieved.
- Fig. 9 shows a further embodiment of a screwdriver 11 with a handle 10, in which only one circumferentially extending and approximately over half to two-thirds of the longitudinal extension of the handle 10 extending chamber 20 is provided.
- the chamber 20 as a filling 46 with an elastic material at least partially, here completely filled.
- the filling 46 is preferably a soft plastic, which may have a porous or a closed structure.
- the filling 46 has a hardness in the range of 10 to 50 Shore A, wherein the hardness of the plastic may also vary, for example in the longitudinal direction or in the radial direction.
- the basic idea of an arrangement of an elastic material is also on in the Fig. 1 to 7 illustrated embodiments, in particular to a plurality of circumferentially distributed chambers, transferable.
- the filling 46 may extend only over a portion of the at least one chamber 20.
- the filling 46 may be formed as centrally arranged with respect to the longitudinal extension of the handle 10, radially oriented web or circumferential collar. It is also conceivable to form a radial gap between the filling 46 and the gripping jacket 18, so that the gripping jacket 18 only after being predetermined by the gap height elastic deformation to rest against the Fill 46 comes.
- high rigidity in the circumferential direction contact surfaces between handle shell 10 and filling 46 may be formed larger in the circumferential direction than those in the radial direction, see. also Fig. 4 ,
- a composite material for the filling 46 for example, the injection of soft plastic into the chambers 20, if in these already stiffening elements are arranged.
- Fig. 10-12 show a further embodiment of a handle according to the invention 10.
- the part of the handle core 13 with a cylindrical outer surface, which is surrounded by the grip shell 18, radially outwardly oriented webs 22 has Fig. 11 These are six evenly distributed over the circumference webs.
- the lateral surface 19 is formed with end faces 47 of the webs 22 extending in the direction of the longitudinal axis 14-14 of the handle 10.
- the end areas 47 of the webs 22 associated with the end areas are connected to one another via transition areas 48, wherein the transition areas 48 have a constant wall thickness which is smaller than the wall thickness of the webs 22 Fig. 11 illustrated cross section, the transition areas are "pillow-like" and circular arc of the webs 22 arched outward.
- the chambers 20 are radially inwardly limited by the cylindrical surface of the handle core 13, in the circumferential direction of the webs 22 and radially outboard of the transition areas 48.
- the handle core 13 is integrally formed with the "cap", so that the handle core 13th roughly as in the cross section "double-T-shaped" or "bone-shaped” is to call.
- the arranged in the chambers 20 material can be injected into a suitable shape with an inner contour corresponding to the inner contour of the transition regions 48.
- the material for the transition regions 48 can be injected into a different shape with an inner contour corresponding to the outer contour of the transition regions 48.
- the material of the transition regions and preferably also of the webs 22 is stiffer than the material arranged in the chambers 20.
- the end faces 47 of the webs 22 do not extend over the entire longitudinal extension of the lateral surface 19. Rather, in a front region 49 and a rear region 50, the lateral surface 19 circumferentially formed with the material of the transition regions 48.
- the end faces 47 of the webs 22 extend over the region of the handle in which this has the largest diameter and on which the palm of a user mainly rests.
- By the circular Bulges of the transition regions 48 in cross-section to the outside are formed pillow-like elevations, which largely continue in the direction of the longitudinal extent of the lateral surface 19 of the handle 10.
- the aforementioned pillow-like elevations are deformed radially inwardly upon application of manual forces.
- the handle cross-sectional contour may also be different than the hexagon contour shown in the example.
- it may also be a substantially round, four-edged, octagonal or oval contour.
- the arrangement of the chambers in the circumferential direction can then be different than in the illustrated embodiments and be made such that the desired radial elasticity is achieved.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
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- Details Of Spanners, Wrenches, And Screw Drivers And Accessories (AREA)
- Materials For Medical Uses (AREA)
Abstract
Description
Die Erfindung betrifft einen Handgriff für
- einen Schraubendreher,
- eine Schraubzwinge oder
- ein anderes Gerät, mit dem ein auf die Mantelfläche des Handgriffs von dem Benutzer ausgeübtes Drehmoment zu einem in dem Handgriff angeordneten Abtriebselement, beispielsweise ein Funktionsteil oder eine Klinge eines Schraubendrehers, übertragbar ist.
- a screwdriver,
- a screw clamp or
- another device with which a force exerted on the lateral surface of the handle by the user torque to an arranged in the handle output member, such as a functional part or a blade of a screwdriver is transferable.
Weiterhin betrifft die Erfindung ein Verfahren zur Herstellung eines derartigen Handgriffes.Furthermore, the invention relates to a method for producing such a handle.
Eine erste Weiterentwicklung eines Handgriffes für einen Schraubendreher aus Hartkunststoff zur Verbesserung der Haptik ist in
Zur Vermeidung der vorgenannten Nachteile ist im Folgenden vorgeschlagen worden, den Griffkern eines Schraubendrehers stoffschlüssig mit dem Griffmantel zu verbinden, wobei der Weichkunststoff
- hierbei lediglich in Umfangsrichtung verteilte Teilbereiche des Griffmantels bilden oder
- in Umfangsrichtung geschlossen den Griffkern umgeben
- this form only distributed in the circumferential direction portions of the grip shell or
- Surrounded in the circumferential direction closed the handle core
Weitere Handgriffe für abweichende Technologiefelder sind aus
Der Erfindung liegt die Aufgabe zugrunde, unter Beachtung der Fertigungsmöglichkeiten und der mechanischen Eigenschaften einen Handgriff für einen Schraubendreher, eine Schraubzwinge oder ein anderes Gerät, mit dem ein auf die Mantelfläche des Handgriffs von dem Benutzers ausgeübtes Drehmoment zu einem in dem Handgriff angeordneten Abtriebselement übertragbar ist, und ein Verfahren zur Herstellung desselben vorzuschlagen, wobei die Ergonomie und Haptik des Handgriffes und/oder die Anpassungsmöglichkeiten des Handgriffes an die jeweilige Hand eines Benutzers verbessert sind, und dadurch eine gute Kraft- und Momentenübertragung von der Hand eines Benutzers auf den Handgriff und über diesen bspw. auf ein Abtriebselement wie ein Funktionsteil oder eine Klinge eines Schraubendrehers möglich ist.The invention is based on the object, taking into account the manufacturing capabilities and mechanical properties of a handle for a screwdriver, a screw clamp or other device with which a force exerted on the outer surface of the handle by the user torque to a arranged in the handle output member is transferable , And to propose a method for producing the same, wherein the Ergonomics and feel of the handle and / or the adjustment options of the handle to the respective hand of a user are improved, and thereby a good force and moment transfer from the hand of a user to the handle and on this example. On an output element such as a functional part or a Blade of a screwdriver is possible.
Die der Erfindung zugrunde liegende Aufgabe wird gelöst durch einen Handgriff gemäß den Merkmalen des Patentanspruchs 1. Weitere Ausgestaltungen des Handgriffs für einen Schraubendreher ergeben sich gemäß den Merkmalen der abhängigen Patentansprüche 2 bis 31. Eine weitere Lösung der der Erfindung zugrunde liegenden Aufgabe ist gegeben durch ein Verfahren gemäß den Merkmalen des Patentanspruchs 32. Weitere Ausgestaltungen des erfindungsgemäßen Verfahrens ergeben sich aus den abhängigen Patentansprüchen 33 bis 35.The object underlying the invention is achieved by a handle according to the features of claim 1. Further embodiments of the handle for a screwdriver emerge according to the features of the dependent claims 2 to 31. Another solution of the invention underlying object is given by a A method according to the features of
Im Folgenden wird zur Vereinfachung die Erfindung für einen Einsatz des Handgriffes für einen Schraubendreher erläutert. Die Ausführungen sind analog übertragbar auf den Einsatz des Handgriffes für eine Schraubzwinge oder ein anderes Gerät, mit dem ein auf die Mantelfläche des Handgriffs von dem Benutzers ausgeübtes Drehmoment zu einem in dem Handgriff angeordneten Abtriebselement übertragbar ist.In the following, the invention for use of the handle for a screwdriver will be explained for simplicity. The embodiments are analog transferable to the use of the handle for a screw clamp or other device with which a force exerted on the outer surface of the handle by the user torque to a arranged in the handle output member is transferable.
Der Erfindung liegt die Erkenntnis zugrunde, dass bei einer Gestaltung eines Handgriffs entsprechend dem eingangs angeführten Stand der Technik ein Zielkonflikt zu lösen ist:
- Einerseits wird die Anpassbarkeit des Griffmantels an die Hand eines Benutzers und an Hände unterschiedlicher Größen und damit eine Vergrößerung der Kontaktfläche zwischen Hand und Griffmantel vergrößert, wenn die Steifigkeit des den Griffmantel bildenden Materials verringert wird.
- Andererseits ist für eine Übertragung großer Drehmomente über den Handgriff und/oder für eine auch bei harten Einsatzzwecken beständige Mantelfläche ein möglichst steifes oder hartes Material des Griffmantels gewünscht.
- On the one hand, the adaptability of the grip to the hand of a user and to hands of different sizes and thus an enlargement of the contact surface between the hand and the grip is increased when the stiffness of the grip jacket forming material is reduced.
- On the other hand, a possible stiff or hard material of the grip shell is desired for a transmission of high torques on the handle and / or for a stable even in hard applications lateral surface.
Dieser Zielkonflikt wird gemäß dem Stand der Technik durch eine Steifigkeitsoptimierung je nach Einzelfall Rechnung getragen oder aber durch Teilbereiche des Griffmantels mit hoher Steifigkeit, die vorrangig einer Übertragung des Drehmoments dienen, sowie Teilbereiche des Griffmantels mit geringer Steifigkeit, die die Haptik des Handgriffs verbessern sollen. Bei 2-Komponenten-Griffen, wie diese beispielsweise aus
Gemäß der vorliegenden Erfindung wird vorgeschlagen, dass der Handgriff einen äußeren Bereich aufweist, der eine geschlossene Mantelfläche aufweist und in Wechselwirkung mit der Hand des Benutzers tritt. Der äußere Bereich ist mit einem elastischen Material mit einer ersten Steifigkeit gebildet. Beispielsweise kann es sich bei dem äußeren Bereich um einen einstückigen Griffmantel handeln oder einen Griffmantel mit einer Oberfläche mit unterschiedlichen Teilbereichen, beispielsweise mit einem Teilbereich aus einem Hartkunststoff und anderen Teilbereichen aus einem Weichkunststoff. Die unterschiedlichen Teilbereiche können in Längsrichtung und/oder in Umfangsrichtung wechselnd angeordnet sein.According to the present invention, it is proposed that the handle has an outer region which has a closed lateral surface and interacts with the user's hand. The outer region is formed with an elastic material having a first rigidity. For example, the outer region can be an integral grip shell or a grip shell having a surface with different partial regions, for example a partial region made of a hard plastic and other partial regions made of a soft plastic. The different partial regions can be arranged alternately in the longitudinal direction and / or in the circumferential direction.
Weiterhin ist erfindungsgemäß ein innerer Bereich vorgesehen, der
- eine einzige, in einem Querschnitt in Umfangsrichtung umlaufende Kammer oder
- mehrere gleichmäßig in Umfangsrichtung verteilte Kammern
- a single, in a cross section in the circumferential direction circumferential chamber or
- several evenly distributed in the circumferential direction chambers
Eine Dimensionierung des äußeren Bereichs, beispielsweise der Erstreckung in Längsrichtung des Handgriffs und/oder in radialer Richtung, des inneren Bereichs, der Kammern und der Anzahl und Anordnung sowie die Wahl der ersten und zweiten Steifigkeit erfolgt derart, dass bei einer Beaufschlagung des Handgriffs mit üblichen Flächenpressungen der äußere Bereich verformbar ist und mit dieser Verformung auch eine Verformung der Kammern herbeiführbar ist. Demgemäß stützt der innere Bereich den äußeren Bereich nicht möglichst steif ab und begrenzt damit mögliche Verformungen des äußeren Bereichs, sondern stellt eine radial nachgiebige Abstützung dar. Andererseits wirkt die Hand des Benutzers auf den äußeren Bereich mit einer verhältnismäßig hohen ersten Steifigkeit ein, wodurch eine gute Übertragung eines Drehmoments möglich ist. Während der Stand der Technik dem Vorurteil folgt, dass bei einem Handgriff die Steifigkeit radial nach innen zunehmen muss, beschreitet damit die Erfindung erstmals den Weg, dass - zumindest in Teil-Umfangsbereichen - die Steifigkeit radial nach innen abnehmen kann.A dimensioning of the outer region, for example, the extension in the longitudinal direction of the handle and / or in the radial direction, the inner region, the chambers and the number and arrangement and the choice of the first and second stiffness is such that upon application of the handle with usual Surface pressures of the outer region is deformable and with this deformation, a deformation of the chambers can be brought about. Accordingly, the inner region does not support the outer region as rigidly as possible and thus limits possible deformations of the outer region, but rather represents a radially yielding support. On the other hand, the user's hand acts on the outer region with a comparatively high first rigidity, resulting in a good Transmission of torque is possible. While the state of the art follows the prejudice that the stiffness must increase radially inward during a handgrip, the invention thus for the first time treads the way that-at least in partial circumferential regions-the stiffness can decrease radially inward.
Durch die erfindungsgemäße Ausgestaltung kann ausgenutzt werden, dass durch Finger des Benutzers eine höhere spezifische Normalkraft ausgeübt werden kann als durch die Handfläche. Infolge dessen gibt der äußere Bereich im Bereich der Finger stärker nach als im Bereich der Handfläche, wodurch sich die Anlagefläche für die Finger vergrößern kann und im Bereich der Finger eine größere Kraft in den Handgriff eingeleitet werden kann. Infolge des unterschiedlichen Nachgebens ist, im Querschnitt gesehen, der Handgriff stärker zur Handfläche ausgewölbt, was der Form einer natürlichen Handhöhlung entsprechen kann. Insgesamt kann erfindungsgemäß eine viel größere Kontaktfläche zwischen Handfläche und der Mantelfläche des Handgriffes ausgebildet werden als bei einem Handgriff gemäß dem Stand der Technik.By the embodiment according to the invention can be exploited that a higher specific normal force can be exerted by the user's fingers as by the palm. As a result, the outer area in the area of the fingers is more pronounced than in the area of the palm, which can increase the contact surface for the fingers and in the area of the fingers a greater force can be introduced into the handle. Due to the different yielding, seen in cross-section, the handle bulged more to the palm, which may correspond to the shape of a natural hand cavity. Overall, a much larger contact surface between the palm and the lateral surface of the handle can be formed according to the invention than in a handle according to the prior art.
Die Druckschriften
Alternativ oder kumulativ kann die Anordnung des steiferen Bereich im Bereich der Mantelfläche - im Gegensatz zu 2-Komponenten-Handgriffen, bei denen die Mantelfläche mit dem nachgiebigeren Material gebildet ist - zu einer auch in rauen Einsatzbedingungen beständigen oder harten äußeren Oberfläche führen.Alternatively or cumulatively, the arrangement of the stiffer area in the area of the lateral surface-in contrast to 2-component handles in which the lateral surface is formed with the more flexible material-can lead to a hard outer surface that is resistant even in harsh operating conditions.
Gemäß einer weiteren Ausgestaltung der Erfindung erfolgt eine Dimensionierung und Wahl der Steifigkeiten derart, dass die Steifigkeit des Handgriffes in radialer Richtung kleiner ist als die Steifigkeit des Handgriffes in Umfangsrichtung. Dies bedeutet, dass bei Ausübung einer Kraft in Umfangsrichtung die hervorgerufene Verformung kleiner ist als die Verformung, die bei entsprechender radialer Beaufschlagung des Handgriffes mit einer Verformung der mindestens eine Kammer hervorgerufen wird. Die Verformung in Umfangsrichtung ist insbesondere um mindestens den Faktor 2, 5, 10 oder 30 kleiner als die entsprechende Verformung in radialer Richtung.According to a further embodiment of the invention, a dimensioning and selection of the stiffnesses takes place such that the rigidity of the handle in the radial direction is smaller than the rigidity of the handle in the circumferential direction. This means that when a force is exerted in the circumferential direction, the deformation caused is smaller than the deformation which is caused with a corresponding radial loading of the handle with a deformation of the at least one chamber. The deformation in the circumferential direction is in particular smaller by at least a factor of 2, 5, 10 or 30 than the corresponding deformation in the radial direction.
Entsprechend einer Ausgestaltung der Erfindung sind Kammern als Hohlkammern ausgebildet. Damit beträgt die zweite Steifigkeit im Bereich der Hohlkammern Null. Dies bedeutet, dass die äußeren Bereiche radial außen liegend von den Hohlkammern freitragende Bereiche bilden, die je nach gewählter radialer Wandstärke auch bei verhältnismäßig großer erster Steifigkeit unter einer Ausweichbewegung in die Hohlkammern nachgiebig gestaltet werden können.According to one embodiment of the invention, chambers are formed as hollow chambers. Thus, the second stiffness in the region of the hollow chambers is zero. This means that the outer regions radially outwardly of the hollow chambers form cantilevered areas, which can be made yielding depending on the selected radial wall thickness even with relatively high first stiffness under an evasive movement in the hollow chambers.
Mindestens eine Kammer ist aber teilweise oder vollständig mit einem Weichkunststoff gefüllt.At least one chamber is partially or completely filled with a soft plastic.
Während einer Verformung des äußeren Bereichs kann das Volumen der Kammern jeweils konstant bleiben, indem Teilbereiche des der Kammer zugeordneten äußeren Bereichs radial nach innen verformt werden, wodurch in diesem Bereich die Kammern verkleinert werden, während ein anderer Teilbereiche derselben Kammern radial expandieren kann und demgemäß der zugeordnete äußere Bereich radial nach außen deformiert wird. Ebenfalls möglich ist, dass mehrere Kammern miteinander verbunden sind, so dass u. U. eine Kammer ihr Volumen infolge der Verformung verringert, während eine andere Kammer ihr Volumen vergrößert. Als Übertragungsmittel der vorgenannten Volumenänderungen kann beispielsweise ein Gel eingesetzt werden, welches in einer Kammer oder einem Teilbereich der Kammer verdrängt wird in einen anderen Teilbereich derselben Kammer oder eine andere Kammer, auf den oder die ein weniger starker Druck der Hand des Benutzers einwirkt. Auf diese Weise kann eine Anpassung an die Hand des Benutzers nicht nur durch eine Verformung radial nach innen, sondern gleichzeitig durch eine Verformung anderer Teilbereiche des Handgriffs radial nach außen erfolgen.During a deformation of the outer region, the volume of the chambers may each remain constant by deforming portions of the outer region associated with the chamber radially inwardly, whereby in this area the chambers are reduced, while another portions of the same chambers can expand radially and accordingly the associated outer region is deformed radially outward. It is also possible that a plurality of chambers are connected to each other, so that u. One chamber reduces its volume due to deformation while another chamber increases its volume. As a transfer means of the aforementioned volume changes, for example, a gel can be used, which is displaced in one chamber or a portion of the chamber in another portion of the same chamber or another chamber on which or a less strong pressure of the user's hand acts. In this way, an adaptation to the user's hand not only by a deformation radially inwardly, but simultaneously by a deformation of other portions of the handle radially outwards.
Die Kammern können beliebig orientiert sein, beispielsweise mit einer Längsachse, die bei einer Projektion in eine Längsebene des Handgriffs schräg zur Längsachse des Handgriffs oder quer zu dieser orientiert ist. Ebenfalls können die Kammern "spiralförmig" um die Längsachse des Handgriffs gewunden sein. Gemäß einem besonderen Vorschlag der Erfindung erstrecken sich die Teilbereiche ungefähr in Längsrichtung des Handgriffs. Über derartige Kammern kann gezielt auf das Steifigkeitsverhalten im Bereich eines Umfangssegments des Handgriffs eingewirkt werden. Die Gießkerne zur Ausformung der Kammern können bei einer Fertigung des Handgriffs mittels eines Spritzgussverfahrens auf einfache Weise in Längsrichtung entnommen werden. Möglich ist auch, dass mehrere Kammern in Längsrichtung hintereinander liegend angeordnet sind. Dies kann bspw. dann der Fall sein, wenn der äußere Bereich aus einem einstückigen Griffmantel besteht, der in der Art einer Hülse für sich gefertigt ist und auf den Griffkern aufgeschoben wird.The chambers may be oriented arbitrarily, for example with a longitudinal axis, which is oriented at a projection in a longitudinal plane of the handle obliquely to the longitudinal axis of the handle or transversely thereto. Also, the chambers may be "spirally" wound around the longitudinal axis of the handle. According to a particular proposal of the invention, the portions extend approximately in the longitudinal direction of the handle. About such chambers can be specifically acted on the stiffness behavior in the region of a peripheral segment of the handle. The casting cores for forming the chambers can be removed in a simple manner in the longitudinal direction in a production of the handle by means of an injection molding process. It is also possible that several chambers are arranged lying one behind the other in the longitudinal direction. This may, for example, be the case when the outer region consists of a one-piece gripping jacket, which is made in the manner of a sleeve by itself and is pushed onto the handle core.
Gemäß einer weiteren Ausgestaltung des erfindungsgemäßen Handgriffs sind die Kammern in radialer Richtung mit einer Krümmung ausgebildet. Durch eine Krümmung der außen liegenden Kontur der Kammern kann in diesem Bereich die Wandstärke des äußeren Bereichs vorgegeben werden, so dass die Wandstärke entsprechend den Anforderungen konstruktiv vorgegeben werden kann, wobei in Bereichen verringerter Wandstärke ein besonders elastisches Verhalten des äußeren Bereichs herbeigeführt werden kann. In gleicher Weise kann die Ausbildung der Wandstärke und Beeinflussung der Elastizität erreicht werden, indem die Krümmung der Außenkontur der Kammern in Längsrichtung nicht der Außenkontur des Handgriffes folgt. Andererseits ist es möglich, dass infolge der Krümmung innen liegend von den Kammern Bereiche mit großer radialer Erstreckung vorhanden sind, in denen beispielsweise eine gute Anbindung eines Funktionsteils eines Schraubendrehers an den Handgriff erfolgen kann.According to a further embodiment of the handle according to the invention, the chambers are formed in the radial direction with a curvature. By a curvature of the outer contour of the chambers, the wall thickness of the outer region can be specified in this area, so that the wall thickness can be specified constructively according to the requirements, in regions of reduced wall thickness, a particularly elastic behavior of the outer region can be brought about. In the same way, the Forming the wall thickness and influencing the elasticity can be achieved by the curvature of the outer contour of the chambers in the longitudinal direction does not follow the outer contour of the handle. On the other hand, it is possible that due to the curvature lying inside of the chambers areas with large radial extent are present in which, for example, a good connection of a functional part of a screwdriver can be made to the handle.
Für den Fall, dass ungefähr eine konstante Wandstärke des äußeren Bereichs im Bereich der Kammern gewünscht ist, ist die Krümmung ungefähr der Krümmung der Außenkontur des Handgriffs anzupassen.In the event that approximately a constant wall thickness of the outer region in the region of the chambers is desired, the curvature should be approximately matched to the curvature of the outer contour of the handle.
Entsprechend einer weiteren Ausgestaltung können die Kammern einen über die Längsachse weitestgehend konstanten Querschnitt aufweisen, wodurch beispielsweise für eine Fertigung zumindest von Teilbereichen des Handgriffs in einem Spritzgussverfahren die Hohlkammern mit Gießkernen konstanten Querschnitts geformt werden können, wodurch eine Entnahme der Gießkerne vereinfacht ist.According to a further embodiment, the chambers may have a substantially constant over the longitudinal axis cross-section, which, for example, for a production of at least portions of the handle in an injection molding process, the hollow chambers can be molded with casting cores constant cross-section, whereby a removal of the cores is simplified.
Andererseits können die Kammern auch einen über die Längsachse veränderlichen Querschnitt aufweisen, wodurch die Möglichkeiten einer Beeinflussung der Steifigkeit und der Variabilität über die Längsachse vergrößert werden können.On the other hand, the chambers can also have a variable cross-section over the longitudinal axis, whereby the possibilities of influencing the rigidity and the variability can be increased over the longitudinal axis.
Die Kammern können nachträglich, beispielsweise mittels Bohrungen oder Fräsungen, in den inneren Bereich eingebracht werden. Für den Fall, dass zumindest der innere Bereich des Handgriffs in einem Spritzgussverfahren hergestellt wird, ist es u. U. vorteilhaft, wenn die Kammern über Gießkerne während des Spritzgussverfahrens hergestellt werden. Für den Fall, dass die Gießkerne infolge einer Krümmung der Kammern und/oder infolge von veränderlichen Querschnitten nicht unmittelbar auf einer geradlinigen oder gekrümmten Bahn aus dem inneren Bereich entnommen werden können, kann vorteilhaft die Elastizität des inneren Bereichs und/oder der Gießkerne ausgenutzt werden, so dass während einer Entnahme der Gießkerne Verformungen des inneren Bereichs und/oder der Gießkerne auftreten.The chambers can be subsequently introduced, for example by means of holes or milling, in the inner region. In the event that at least the inner region of the handle is produced in an injection molding process, it is u. U. advantageous if the chambers are produced by casting cores during the injection molding process. In the event that the cores can not be removed directly on a straight or curved path from the inner region due to a curvature of the chambers and / or as a result of variable cross-sections, the elasticity of the inner region and / or the cores can advantageously be utilized, so that during removal of the casting cores deformations of the inner region and / or the casting cores occur.
Ist der Handgriff mit einem Griffkern und einem Griffmantel gebildet, so kann der innere Bereich wahlweise im Griffkern und/oder im Griffmantel gebildet sein. Gemäß einer besonderen Ausgestaltung des Handgriffs ist der innere Bereich allerdings in einem radialen Übergangsbereich zwischen einem Griffkern und einem Griffmantel gebildet. In diesem Fall sind die Kammern, beispielsweise hälftig, von dem Griffkern und dem Griffmantel begrenzt. Dies bedeutet, dass die Kammern nicht in das Innere des Griffkerns und Griffmantels eingebracht werden müssen, sondern vielmehr von Ausnehmungen oder Nuten des Griffkerns und/oder des Griffmantels gebildet werden, wobei Ausnehmungen von Griffkern und Griffmantel ineinander übergehen können. Derartige Ausnehmungen oder Nuten können beispielsweise durch geeignete Ausgestaltung einer Form während eines Spritzgießens des Griffkerns und/oder des Griffmantels oder durch nachträgliches Einbringen in den Griffkern und Griffmantel hergestellt werden.If the handle is formed with a handle core and a grip jacket, then the inner region can optionally be formed in the grip core and / or in the grip shell. According to a particular embodiment of the handle, however, the inner region is in a radial transition region formed between a handle core and a handle cover. In this case, the chambers, for example, in half, bounded by the handle core and the handle shell. This means that the chambers do not have to be introduced into the interior of the handle core and grip, but rather be formed by recesses or grooves of the handle core and / or the grip, recesses of handle core and grip coat can merge into each other. Such recesses or grooves can be produced, for example, by suitable design of a mold during injection molding of the handle core and / or the grip jacket or by subsequent introduction into the grip core and grip shell.
Für einen weiteren erfindungsgemäßen Handgriff sind mehrere Kammern durch Stege voneinander getrennt. Über diese Stege, deren Materialeigenschaften, Profil und/oder Erstreckung in Umfangsrichtung und radialer Richtung kann eine weitere Beeinflussung der Haptik und Steifigkeiten des Handgriffs erfolgen. Andererseits erfolgt über die Stege eine Verbindung des äußeren Bereichs mit innerhalb des inneren Bereichs liegenden zentralen Bereichen des Handgriffs, so dass über die Gestaltung der Stege gezielt die Übertragung des Drehmoments von dem äußeren Bereich zu dem zentralen Bereich, beispielsweise zu einem Funktionsteil eines Schraubendrehers, beeinflusst werden kann.For a further inventive handle multiple chambers are separated by webs. About these webs, their material properties, profile and / or extent in the circumferential direction and radial direction can be done further influencing the feel and stiffness of the handle. On the other hand, via the webs, a connection of the outer region with lying within the inner region of the central areas of the handle, so that the design of the webs specifically affects the transmission of torque from the outer region to the central region, for example to a functional part of a screwdriver can be.
Die Stege können in einem Querschnitt durch den Handgriff ungefähr radial orientiert sein, was zur Folge hat, dass die Stege durch die Anpressung der Hand des Benutzers auf den Handgriff in radialer Richtung, also in Längsrichtung der Stege in dem vorgenannten Querschnitt, beaufschlagt werden, während die Übertragung eines Drehmoments die Stege mit einer Schubbeanspruchung in Umfangsrichtung bzw. einem Biegemoment um eine Achse parallel zur Längsachse des Handgriffs beaufschlagt.The webs may be oriented approximately radially in a cross section through the handle, with the result that the webs are acted upon by the pressing of the user's hand on the handle in the radial direction, ie in the longitudinal direction of the webs in the aforementioned cross section, while the transmission of torque applied to the webs with a shear stress in the circumferential direction or a bending moment about an axis parallel to the longitudinal axis of the handle.
Alternativ ermöglicht die Erfindung, dass die Stege im Querschnitt des Handgriffs gegenüber einer radialen Ausrichtung unter einem Neigungswinkel α geneigt sind. Durch die Wahl des Neigungswinkels α kann eine weitere Beeinflussung der haptischen Eigenschaften und der Steifigkeiten dadurch erfolgen, dass die Beanspruchung der Stege mit einer Normalkraft in radialer Richtung, mit einem Biegemoment und der genannten Schubspannung im Einsatz des Handgriffs vorgegeben wird.Alternatively, the invention makes it possible that the webs in the cross section of the handle are inclined relative to a radial orientation at an inclination angle α. By choosing the angle of inclination α, the haptic properties and the stiffness can be further influenced by predetermining the stress of the webs with a normal force in the radial direction, with a bending moment and the mentioned shear stress in the use of the handle.
Gemäß einem weiteren Vorschlag der Erfindung sind Stege unterschiedlicher Neigungswinkel α vorhanden. Stellt sich beispielsweise ein Neigungswinkel α für eine Übertragung eines Drehmoments in eine Richtung als vorteilhaft heraus, können Stege mit demselben Betrag des Neigungswinkels, allerdings eines anderen Vorzeichens, vorgesehen werden, damit auch eine vorteilhafte Übertragung des Drehmoments in die entgegengesetzte Richtung erfolgen kann.According to a further proposal of the invention webs of different inclination angle α are present. If, for example, an angle of inclination α turns out to be advantageous for a transmission of torque in one direction, webs with the same amount of the angle of inclination, but of a different sign, can be provided so that an advantageous transmission of the torque in the opposite direction can also take place.
Die Kammern werden vorzugsweise über eine Seite des Handgriffs in den Griffkern und/oder Griffmantel derart eingebracht, dass nach dem Einbringen der Kammern diese Öffnungen aufweisen. Diese Öffnungen können gemäß einem Vorschlag der Erfindung mittels einer stirnseitigen Kappe, insbes. an der hinteren Stirnseite, geschlossen werden, die in diesem Fall somit einem Schließen und ggf. Abdichten der Kammern dient, aber auch multifunktional sein kann, indem die Kappe das Ende der Außenfläche des Handgriffs bildet.The chambers are preferably introduced via one side of the handle in the handle core and / or handle shell such that after the introduction of the chambers have these openings. These openings can be closed according to a proposal of the invention by means of a frontal cap, esp. At the rear end, which in this case thus closing and possibly sealing the chambers, but can also be multifunctional by the cap, the end of the Outside surface of the handle forms.
Weiterhin schlägt die Erfindung vor, dass die Kappe mindestens ein die Öffnungen verschließendes, starres oder elastisches Verschlusselement aufweist. Hierbei kann es sich um ein Verschlusselement für lediglich eine Kammer handeln oder ein einziges Verschlusselement für mehrere Öffnungen der Kammern. Beispielsweise ist das Verschlusselement als Ring ausgebildet. Ein derartiger Ring oder ein Verschlusselement kann neben der Verschließung der Öffnungen mit einer Farbcodierung versehen sein für den Fall, dass Handgriffe unterschiedlicher Typen vorhanden sind.Furthermore, the invention proposes that the cap has at least one, the openings occlusive, rigid or elastic closure element. This may be a closure element for only one chamber or a single closure element for a plurality of openings of the chambers. For example, the closure element is designed as a ring. Such a ring or a closure element may be provided in addition to the closure of the openings with a color coding in the event that handles of different types are present.
Gemäß einer weiteren Ausgestaltung des Handgriffs ist die Kappe drehbar, was Vorteile hat, wenn auf die Kappe Normalkräfte in Richtung der Längsachse des Handgriffs, beispielsweise für einen Schraubendreher, aufgebracht werden, während das Drehmoment abseits der Kappe auf den Handgriff oder ein Funktionsteil eines Schraubendrehers aufgebracht wird.According to a further embodiment of the handle, the cap is rotatable, which has advantages when applied to the cap normal forces in the direction of the longitudinal axis of the handle, for example, a screwdriver while the torque applied off the cap on the handle or a functional part of a screwdriver becomes.
Die Kappe kann über eine formschlüssige Verbindung mit dem Griffkern und/oder Griffmantel verbunden sein, beispielsweise über eine Rastverbindung, eine Sperrverbindung, ein Gewinde o. ä. Ebenfalls möglich ist eine reibschlüssige Anbindung der Kappe.The cap can be connected via a positive connection with the handle core and / or handle shell, for example via a latching connection, a locking connection, a thread o. Ä. Also possible is a frictional connection of the cap.
Entsprechend einer weiteren Ausgestaltung der Erfindung ist die Kappe über eine stoffschlüssige feste Verbindung angebunden. Hierbei kann die Kappe auch unmittelbar an die weiteren Elemente des Handgriffs, insbesondere den Griffkern und/oder Griffmantel, angespritzt sein.According to a further embodiment of the invention, the cap is connected via a cohesive solid connection. In this case, the cap can also be molded directly onto the further elements of the handle, in particular the grip core and / or grip shell.
Bei einer Auswahl des Materials für den äußeren Bereich hat es sich als vorteilhaft erwiesen, einen Weichkunststoff einzusetzen, der eine Härte von 30 oder 40 bis 105 Shore A besitzt, beispielsweise 30 oder 50 bis 85 Shore A, insbesondere 55 bis 83 Shore A.In a selection of the material for the outer region, it has proven to be advantageous to use a soft plastic having a hardness of 30 or 40 to 105 Shore A, for example, 30 or 50 to 85 Shore A, in particular 55 to 83 Shore A.
Für eine weitere Ausgestaltung der Erfindung werden die Kammern in Umfangsrichtung mit Stegen und radial außenliegend von dem Griffmantel begrenzt. Hierbei kann der Griffmantel mit den Stirnflächen der Stege gebildet sein sowie mit Übergangsbereichen, die sich zwischen diesen Stirnflächen erstrecken. Die Übergangsbereiche können hierbei "streifenförmig" ausgebildet sein und sich an den Stirnflächen bzw. den benachbarten Bereichen der Seitenflächen der Stege abstützen. Sind die Stege hinreichend steif ausgebildet, können diese selbst steif ein Drehmoment übertragen. Darüber hinaus stützen sich die Übergangsbereiche an diesen steifen Stegen ab, so dass in den Übergangsbereichen aufgebrachte Kräfte auch auf die Stege übertragen werden, woraus eine gute Übertragung des Drehmomentes bei u. U. gleichzeitiger nachgiebiger Gestaltung in radialer Richtung gegeben sein kann.For a further embodiment of the invention, the chambers are bounded in the circumferential direction with webs and radially outwardly of the handle shell. Here, the grip casing may be formed with the end faces of the webs and with transition areas extending between these end faces. The transition regions can in this case be "strip-shaped" and be supported on the end faces or the adjacent regions of the side surfaces of the webs. Are the webs sufficiently rigid, they can even stiff transmit torque. In addition, the transition areas are based on these rigid webs, so that forces applied in the transition regions are also transmitted to the webs, resulting in a good transmission of the torque at u. U. simultaneous yielding design can be given in the radial direction.
Erweiterte Möglichkeiten für eine Gestaltung der Steifigkeiten ergeben sich, wenn für die Stege, ein in den Kammern angeordnetes Material sowie den Griffmantel Materialien mit unterschiedlichen Steifigkeiten eingesetzt werden. Hierbei können die Stege aus demselben Material wie der Griffkern, beispielsweise in einem Arbeitsgang für ein Spritzgussverfahren, oder einem anderen Material hergestellt sein.Extended possibilities for shaping the stiffness arise when materials with different stiffnesses are used for the webs, a material arranged in the chambers and the grip jacket. Here, the webs may be made of the same material as the handle core, for example, in one operation for an injection molding process, or other material.
Für einen weiteren erfindungsgemäßen Handgriff ist ein ungefähr mittiger Bereich der Mantelfläche des Handgriffes in Umfangsrichtung wechselnd mit den Stirnflächen der Stege und den Übergangsbereichen ausgebildet ist. Der ungefähr mittige Bereich besitzt damit die zuvor erläuterten Vorteile. Im ungefähr mittigen Bereich kann damit eine besonders gute Übertragung von Drehmomenten bei gleichzeitig guter Anpassung an eine Hand eines Benutzers erfolgen. Beispielsweise weist der mittige Bereich hierzu auch den Bereich des Handgriffes mit dem größten Außendurchmesser der Mantelfläche auf. Diesem mittigen Bereich ist ein vorderer (und/oder hinterer) Bereich in Richtung der Längsachse des Handgriffes vorgeordnet (nachgeordnet). Im vorderen (und/oder hinteren) Bereich erstrecken sich die Übergangsbereiche über den gesamten Umfang der Mantelfläche des Handgriffs. Hierdurch kann ein dauerbeständiger, durchgehender vorderer (und/oder hinterer) Bereich bereitgestellt werden, wobei u. U. eine geringere radiale Elastizität in diesem Bereich in Kauf genommen werden kann, da hier eine geringere radiale Anpassbarkeit an die Hand des Benutzers ausreichend ist, bspw. da hier der Durchmesser des Handgriffes ohnehin verkleinert ist, oder lediglich Randbereiche der Hand anliegen, die keine großen Kräfte übertragen müssen.For a further inventive handle an approximately central region of the lateral surface of the handle is formed in the circumferential direction alternately with the end faces of the webs and the transition regions. The approximately central region thus has the advantages explained above. In the approximately central region can thus be a particularly good transmission of torque with good adaptation to a hand of a user. For example, the central region also has the area of the handle with the largest outer diameter of the lateral surface. This central area is preceded by a front (and / or rear) area in the direction of the longitudinal axis of the handle (downstream). In the front (and / or rear) region, the transition regions extend over the entire circumference of the lateral surface of the handle. As a result, a durable, continuous front (and / or rear) area can be provided, wherein u. U. a lower radial elasticity in this area can be accepted, since a lower radial adaptability to the user's hand is sufficient, for example, because here the diameter of the handle is already reduced in size, or only edge areas of the hand rest, which do not have to transmit large forces.
Für eine Herstellung eines Handgriffs schlägt die Erfindung vor, dass zunächst ein Griffkern hergestellt wird, beispielsweise in einem Spritzgießverfahren. Ein Griffkern kann innen liegend eine Ausnehmung für ein auswechselbares Funktionsteil aufweisen oder unmittelbar auf ein Funktionsteil aufgespritzt sein. Hieran anschließend oder in einem parallelen Fertigungsschritt werden Gießkerne in Richtung einer Längsachse, insbesondere der Längsrichtung des Griffkerns, ausgerichtet und in Umfangsrichtung um die Längsachse verteilt. Die Gießkerne werden, gemeinsam mit dem Griffkern in eine Form gelegt, in der die Gießkerne und der Griflkern mit einem Griffmantel in einem Spritzgussverfahren ummantelt werden. In einem anschließenden Verfahrensschritt werden nach einem Aushärten des Griffmantels die Gießkerne durch Bewegung in Richtung einer Stirnseite, insbes. der hinteren Stirnseite, des Griffmantels entfernt. Hierdurch werden Kammern freigegeben, die eine Öffnung im Bereich der Stirnseite aufweisen. Die kammen werden dann zumindest teilweise gefüllt. Anschließend werden die vorgenannten Öffnungen oder die Kammern zumindest teilweise schlossen.For a production of a handle, the invention proposes that first a handle core is produced, for example in an injection molding process. A grip core may have a recess lying inside for a replaceable functional part or be sprayed directly onto a functional part. Subsequently or in a parallel production step, casting cores are aligned in the direction of a longitudinal axis, in particular the longitudinal direction of the handle core, and distributed in the circumferential direction about the longitudinal axis. The casting cores, together with the grip core, are placed in a mold in which the casting cores and the grip core are encased with a grip shell in an injection molding process. In a subsequent method step, the casting cores are removed by movement in the direction of an end face, esp. The rear end face of the handle shell after curing of the grip. As a result, chambers are released, which have an opening in the region of the front side. The kammen are then at least partially filled. Subsequently, the aforementioned openings or the chambers are at least partially closed.
Gemäß einer ersten Ausgestaltung des Verfahrens findet zum Schließen der Öffnungen, und damit der Kammern, eine Kappe Einsatz.According to a first embodiment of the method, a cap is used to close the openings, and thus the chambers.
Griffkern und Griffmantel mit den Kammern können separat gefertigt werden und nach Aushärtung miteinander verbunden werden. Alternativ kann der Griffmantel gleichzeitig mit einem Umspritzen der Gießkerne an den Griffkern stoffschlüssig angebunden werden.Handle core and handle shell with the chambers can be made separately and connected together after curing. Alternatively, the grip coat can be connected to the grip core at the same time as an encapsulation of the casting cores.
Einsatz finden kann ein Kernschieber, an dem die Gießkerne als "Kernfinger" befestigt sind mit Orientierung der Gießkerne in Richtung der Längsachse und mit einem radialen Abstand zu dem Griffkern. In diesem Fall können die Gießkerne mit dem Kernschieber in einem ersten Verfahrensschritt über dem Griffkern gefahren werden. In einem zweiten Verfahrensschritt wird der Griffmantel auf den Griffkern aufgespritzt, wobei die Kammern eingeformt werden. Nach dem Aushärten des Griffmantels können die Griffkerne über die Bewegung des Kernschiebers aus dem Griffmantel entfernt werden.Use can be a core slider to which the cores are attached as a "core finger" with orientation of the cores in the direction of the longitudinal axis and with a radial distance to the handle core. In this case, the casting cores can be moved with the core slider in a first step above the handle core. In a second method step, the grip shell is sprayed onto the handle core, wherein the chambers are molded. After the handle shell has hardened, the grip cores can be removed from the grip shell via the movement of the core slider.
Gemäß einer Weiterbildung dieses Verfahrens besitzt die Kappe ein Verschlusselement, wobei das Verschlusselement nach dem Entfernen der Gießkerne gemeinsam mit dem Griffkern und dem Griffmantel in eine Form eingelegt wird. In diese Form wird in einem Spritzgussverfahren, bspw. in einem dritten Verfahrensschritt, die Kappe eingespritzt, wobei das eingespritzte Material das Verschlusselement zum Verschließen der Öffnungen gegen den Griffkern und den Griffmantel pressen kann und sich das Material während des Spritzgussverfahrens gleichzeitig stoffschlüssig mit dem Griffkern und/oder dem Griffmantel sowie dem Verschlusselement verbindet.According to a development of this method, the cap has a closure element, wherein the closure element is inserted into a mold together with the grip core and the grip shell after removal of the casting cores. In this form, the cap is injected in an injection molding process, for example. In a third process step, wherein the injected material can press the closure member for closing the openings against the handle core and the handle shell and the material during the injection molding simultaneously cohesively with the handle core and / or the handle shell and the closure element connects.
Vorteilhafte Weiterbildungen der Erfindung ergeben sich aus den abhängigen Patentansprüchen und der gesamten Beschreibung. Weitere Merkmale sind den Zeichnungen - insbesondere den dargestellten Geometrien und den relativen Abmessungen mehrerer Bauteile zueinander sowie deren relativer Anordnung und Wirkverbindung - zu entnehmen. Die Kombination von Merkmalen unterschiedlicher Ausführungsformen der Erfindung oder von Merkmalen unterschiedlicher Patentansprüche abweichend von den gewählten Rückbeziehungen ist ebenfalls möglich und wird hiermit angeregt. Dies betrifft auch solche Merkmale, die in separaten Zeichnungsfiguren dargestellt sind oder bei deren Beschreibung genannt werden. Diese Merkmale können auch mit Merkmalen unterschiedlicher Patentansprüche kombiniert werden.Advantageous developments of the invention will become apparent from the dependent claims and the entire description. Further features are the drawings - in particular the illustrated geometries and the relative dimensions of several components to each other and their relative arrangement and operative connection - refer. The combination of features of different embodiments of the invention or of features of different claims differing from the chosen relationships is also possible and is hereby stimulated. This also applies to those features which are shown in separate drawing figures or are mentioned in their description. These features can also be combined with features of different claims.
Im Folgenden wird die Erfindung anhand in den Figuren dargestellter bevorzugter Ausführungsbeispiele erfindungsgemäßer Handgriffe weiter erläutert und beschrieben.
- Fig. 1
- zeigt einen Handgriff für einen Schraubendreher in einem Längsschnitt.
- Fig. 2
- zeigt einen Querschnitt II-II durch den Handgriff gemäß
Fig. 1 . - Fig. 3
- zeigt eine weitere Ausgestaltung eines Handgriffs für einen Schraubendreher in einem Längsschnitt.
- Fig. 4
- zeigt eine nicht erfindungsgemäße Ausgestaltung eines Handgriffs in einem Querschnitt.
- Fig. 5
- zeigt eine weitere erfindungsgemäße Ausgestaltung eines Handgriffs bei demontierter Kappe in einer Rückansicht.
- Fig. 6
- zeigt eine weitere erfindungsgemäße Ausgestaltung eines Handgriffs in einem Querschnitt.
- Fig. 7
- zeigt eine weitere erfindungsgemäße Ausgestaltung eines Handgriffs in einem Längsschnitt.
- Fig. 8
- zeigt eine weitere erfindungsgemäße Ausgestaltung eines Handgriffs in einem Längsschnitt.
- Fig. 9
- zeigt eine weitere erfindungsgemäße Ausgestaltung eines Handgriffs in einem Längsschnitt.
- Fig. 10
- zeigt eine weitere erfindungsgemäße Ausgestaltung eines Handgriffs in einem Längsschnitt.
- Fig. 11
- zeigt die Ausgestaltung des Handgriffs gemäß
Fig. 10 in einem Querschnitt XI-XI. - Fig. 12
- zeigt die Ausgestaltung des Handgriffs gemäß
Fig. 10 und11 in einem Längsschnitt.
- Fig. 1
- shows a handle for a screwdriver in a longitudinal section.
- Fig. 2
- shows a cross section II-II through the handle according to
Fig. 1 , - Fig. 3
- shows a further embodiment of a handle for a screwdriver in a longitudinal section.
- Fig. 4
- shows a non-inventive embodiment of a handle in a cross section.
- Fig. 5
- shows a further inventive embodiment of a handle with disassembled cap in a rear view.
- Fig. 6
- shows a further embodiment of a handle according to the invention in a cross section.
- Fig. 7
- shows a further embodiment of a handle according to the invention in a longitudinal section.
- Fig. 8
- shows a further embodiment of a handle according to the invention in a longitudinal section.
- Fig. 9
- shows a further embodiment of a handle according to the invention in a longitudinal section.
- Fig. 10
- shows a further embodiment of a handle according to the invention in a longitudinal section.
- Fig. 11
- shows the embodiment of the handle according to
Fig. 10 in a cross section XI-XI. - Fig. 12
- shows the embodiment of the handle according to
Fig. 10 and11 in a longitudinal section.
Der Schraubendreher 11 besitzt ein fest in dem Handgriff 10 eingesetztes Funktionsteil 12, das beispielsweise eine nicht dargestellte Funktionsspitze für eine Wechselwirkung mit einer Schraube aufweist oder aber eine geeignete Aufnahme für einen Schraubendreher-Einsatz. Der Handgriff 10 verfügt über einen Griffkern 13, der radial innen liegend das Funktionsteil 12 unter Ermöglichung einer Übertragung eines Drehmoments sowie von Normalkräften in Richtung einer Längsachse 14-14 aufnimmt. Beispielsweise besitzt der Griffkern 13 auf der der Funktionsspitze des Funktionsteils 12 abgewandten Seite eines Absatzes 15 eine zylindrische Mantelfläche 16, an die ein endseitiger Fortsatz 17 anschließt. Im Bereich der Mantelfläche 16 ist auf diese in einem Spritzgussverfahren ein Griffmantel 18 aufgespritzt, welcher mit einem Weichkunststoff gebildet ist. Die Außenfläche des Griffmantels 18 und eine freie Außenfläche des Griffkerns 13 bilden eine durchgehende Mantelfläche 19, deren Außenkontur 44 hinsichtlich der Ergonomie für eine Hand durchschnittlicher Größe angepasst ist.The
Wie auch aus
Radial außen liegend von den Kammern 20 bildet der Griffmantel 18 einen äußeren Bereich 23, während ein innerer Bereich 24 mit den Stegen 22 und den Kammern 20 gebildet ist. Radial innen liegend von dem inneren Bereich 24 ist der Griffkern 13 mit in diesem angeordnetem Funktionsteil 12 angeordnet. Gemäß
Der Fortsatz 17 ist ungefähr zylinderförmig ausgebildet mit einer umlaufenden Nut 27. Eine Kappe 28 besitzt eine in erster Näherung als halbkugelförmig zu bezeichnende Außenfläche mit einer Stirnfläche 28, die an der Stirnseite 21 von den Kammern 20 gebildete Öffnungen 29 verschließt. Radial innen liegend weist die Kappe 26 Federarme 30 oder eine Federhülse auf, die radial nach außen aufgeweitet werden können/kann unter elastischer Vorspannung und radial innen liegend Rast- oder Sperrelemente 31 aufweisen, welche infolge der Elastizität des Federarmes 30 in der in
Für die in
Für die in
Für das in
Gemäß dem in
Der Griffmantel 18 wird in einem anschließenden Montageschritt auf den Griffkern 13 aufgesteckt, wobei Rippen 25 des Griffkerns in die entsprechenden Ausnehmungen des Griffmantels 18 eintreten, so dass zwischen Griffkern 13 und Griffmantel 18 die Übertragung eines Drehmoments ermöglicht ist. An der der Kappe 26 zugewandten Stirnfläche 21 weist der Griffmantel 18 eine über einen Teil des Durchmessers verlaufende Stirnverzahnung 45 auf.The
Nach dem Aufstecken des Griffmantels 18 auf den Griffkern 13 werden die Teile in eine weitere Form eingelegt und füllen diese Form aus bis auf eine Kavität, die der Form der herzustellenden Kappe 26 entspricht. Beim Einspritzen des Kunststoffs in diese Kavität tritt eine stoffmäßige Verbindung von der Kappe 26 sowohl zu dem Griffmantel 18 als auch zu dem Griffkern 13 ein. Dazu weist der Griffkern den Fortsatz 17 mit der Ringnut 27 auf, so dass über die Kappe 27 auch der Griffmantel 18 in axialer Richtung fixiert ist. Gleichzeitig wird neben einer Übertragung über die Rippen 25 auch ein Drehmoment über die Stirnverzahnung 45 über die Kappe 26 in den Griffkern 13 übertragen.After attaching the
Der Griffkern 13 besteht aus Hartkunststoff, und besitzt einen kleineren Durchmesser als der Griffkern 13 von an sich bekannten 2-Komponenten-Griffen. Die Kammern 20 können zur Erleichterung eines Entfernens der Gießkerne leicht konisch ausgebildet sein. Für Kammern 20 mit veränderlichem Querschnitt ist es vorteilhaft, wenn der Querschnitt der Kammer 20 im Bereich des größten Griffdurchmessers am größten ist und zu kleineren Griffdurchmessern hin abnimmt. In Abwandlung der in
Zur Fertigung des Handgriffes 10 wird in einer ersten Herstellungsweise in einer ersten Spritzgießform der Griffkern 13 hergestellt, der dann in eine zweite Spritzgießform eingelegt wird, in der dann der Griffmantel 18 auf den Griffkern 13 aufgespritzt wird. Gießkerne, insbesondere Schieber mit Kernstiften, formen hierbei die Kammern 20 aus.To produce the
Bei einer zweiten Herstellungsweise wird der Griffmantel 18 getrennt vom Griffkern 13 hergestellt und axial auf den Griffkern aufgeschoben. Griffkern 13 und Griffmantel 18 werden vorzugsweise miteinander verklebt. In den Griffmantel 18 sind die Kammern 20 eingeformt oder entsprechende Nuten. Diese Nuten können sich unter Umständen mit Nuten im Griffkern 13 zu größeren Kammern ergänzen.In a second method of manufacture, the
Die Länge der Kammern 20 entspricht vorzugsweise ungefähr mindestens der Breite der den Handgriff 10 umschließenden Hand. Die Kammern 20 sind radial innen liegend von der von der Fläche des Benutzers umschlossenen Fläche des Handgriffes 10 angeordnet.The length of the
Für den Fall, dass die Kappe 26 nicht stoffschlüssig mit dem Rest des Handgriffes 10 verbunden ist, ist die Kappe vorzugsweise drehbar, wobei die Kappe 26 unter axialer Belastung an der Stirnfläche 21 anliegt, während zwischen der Nut 27 und dem Rast- oder Sperrelement 31 und radial innen liegenden Stirnflächen von Kappe 26 und der Endfläche des Fortsatzes 17 ein geringes axiales Spiel verbleibt.In the event that the
Abweichend zu den dargestellten Ausführungsformen ist es ebenfalls möglich, dass mehrere Kammern 20, insbesondere mit verringerter radialer Erstreckung, in radialer Richtung hintereinander liegend oder versetzt zueinander angeordnet sind.Notwithstanding the illustrated embodiments, it is also possible that a plurality of
Eine Herstellung eines Handgriffes 10 für einen Schraubendreher 11 mit mindestens einer mit einer Füllung 46 versehenen Kammer 20 ist beispielsweise wie folgt möglich:
- a) Für eine erste Ausgestaltung wird zunächst die
Füllung 46 aufden Griffkern 13 aufgebracht. Dieses kann insbesondere durch Aufspritzen der Füllung 46 aufden Griffkern 13 in einer Form mit der Außenkontur der Füllung erfolgen oder durch separate Fertigung der Füllung 46 und Anordnung der Füllung 46 in festen Zustandauf dem Griffkern 13, wobei eine reibschlüssige oder formschlüssige Verbindung dieFüllung 46 relativ zudem Griffkern 13 sichern kann. In einem folgenden Verfahrensschritt wird der Griffkern 13 mit hierauf angeordneter Füllung 46 in eine geeignete Form eingelegt und der Griffmantel 18 wirdum den Griffkern 13 und dieFüllung 46 gespritzt, wodurch insbesondere eine stoffschlüssige Anbindung zwischen Griffmantel 18 und Füllung 46 gewährleistet ist. - b) Für ein alternatives Fertigungsverfahren wird zunächst der Griffmantel 18 unter Verwendung von Kernen zur Ausbildung der Kammern 20 auf den Gießkern aufgespritzt, wie dies bereits zuvor erläutert worden ist. Nach Entfernen mindestens eines Kerns aus dem Inneren des Griffmantels 18 und aus der mindestens einen
Kammer 20 wird die Füllung 46 in diemindestens eine Kammer 20 eingebracht. Vorzugsweise wird dieFüllung 46 in Form eines Weichkunststoffes indie Kammer 20 eingespritzt.
- a) For a first embodiment, the filling 46 is first applied to the
handle core 13. This can be done in particular by spraying the filling 46 on thehandle core 13 in a shape with the outer contour of the filling or by separate production of the filling 46 and arrangement of the filling 46 in the solid state on thehandle core 13, wherein a frictional or positive connection, the filling 46th can secure relative to thehandle core 13. In a subsequent method step, thegrip core 13 is inserted into a suitable mold with the filling 46 arranged thereon, and thegrip jacket 18 is injected around thegrip core 13 and the filling 46, thereby ensuring, in particular, a cohesive connection between thegrip jacket 18 and the filling 46. - b) For an alternative manufacturing process, first the
grip jacket 18 is sprayed onto the casting core using cores to form thechambers 20, as has already been explained above. After removing at least one core from the interior of thegrip shell 18 and from the at least onechamber 20, the filling 46 is introduced into the at least onechamber 20. Preferably, the filling 46 is injected into thechamber 20 in the form of a soft plastic.
Abweichend zu der in
Wie aus
In den Figuren sind für unterschiedliche Ausführungsbeispiele der Erfindung für vergleichbare Bauelemente übereinstimmende Bezugszeichen verwendet worden.In the figures, corresponding reference numerals have been used for different embodiments of the invention for comparable components.
Selbstverständlich kann die Griff-Querschnittskontur auch eine andere sein als die im Beispiel dargestellte Sechseck-Kontur. Es kann sich bspw. auch um eine im Wesentlichen runde, vierkantige, achtkantige oder ovale Kontur handeln. Die Anordnung der Kammern in Umfangsrichtung kann dann auch anders als in den dargestellten Ausführungsbeispielen sein und derart erfolgen, dass die gewünschte radiale Elastizität erreicht wird.Of course, the handle cross-sectional contour may also be different than the hexagon contour shown in the example. For example, it may also be a substantially round, four-edged, octagonal or oval contour. The arrangement of the chambers in the circumferential direction can then be different than in the illustrated embodiments and be made such that the desired radial elasticity is achieved.
- 1010
- Handgriffhandle
- 1111
- Schraubendreherscrewdriver
- 1212
- Funktionsteilfunctional part
- 1313
- Griffkernhandle core
- 1414
- Längsachselongitudinal axis
- 1515
- Absatzparagraph
- 1616
- Mantelflächelateral surface
- 1717
- Fortsatzextension
- 1818
- Griffmantelhandle coat
- 1919
- Mantelflächelateral surface
- 3030
- Federarmspring arm
- 3131
- Rast- oder SperrelementLocking or locking element
- 3232
- Ausnehmungrecess
- 3333
- Längsachselongitudinal axis
- 3434
- KreisringscheibeAnnular disk
- 3535
- Vorsprunghead Start
- 3636
- Ausnehmungrecess
- 3737
- Spielgame
- 3838
- Spielgame
- 3939
- Ausnehmungrecess
- 5050
- hinterer Bereichthe backstage area
- 2020
- Kammerchamber
- 2121
- Stirnseitefront
- 2222
- Stegweb
- 2323
- Äußerer BereichOuter area
- 2424
- Innerer BereichInner area
- 2525
- Ripperib
- 2626
- Kappecap
- 2727
- Nutgroove
- 2828
- Stirnflächeface
- 2929
- Öffnungopening
- 4040
- Ausnehmungrecess
- 4141
- Innenkonturinner contour
- 4242
- Mittlerer BereichMiddle area
- 4343
- Ringnutring groove
- 4444
- Außenkonturouter contour
- 4545
- Stirnverzahnungspur gearing
- 4646
- Füllungfilling
- 4747
- Stirnflächenfaces
- 4848
- ÜbergangsbereichTransition area
- 4949
- vorderer Bereichfront area
Claims (35)
- Handle (10) for a screw driver, a screw clamp or another tool used for transferring a torsional moment applied by a user to the outer surface of the handle to a functional part located in the handle witha) an outer region (23), an inner region (24) and a core (13) fixedly housing the functional part (12), whereinb) the outer region (23) comprises an outer surface (19) and an elastic material having a first stiffness,c) the inner region (24) comprising chambers (20) disposed equidistant in circumferential direction or one single chamber extending along the entire circumference, said at least one chamber (20) having a second stiffness which is smaller than the first stiffness,d) wherein the stiffnesses and the dimensions are chosen such thatda) with the application of forces by a hand of the user upon the handle (10) the outer region (23) is deformed in radial inner direction coinciding with a deformation of at least one chamber (20) anddb) forces acting in circumferential direction of the handle are transferred as a torsional moment upon the functional part,characterized bye) at least one chamber partially or completely being filled with a soft plastic material andf) an outer sheet (18) building the outer region (23) and the inner region (24) being bonded with the core (13).
- Handle according to claim 1, wherein the dimensions and the stiffnesses are chosen such that the stiffness of the handle in radial direction is smaller than the stiffness of the handle in circumferential direction.
- Handle according to claim 1 or 2, wherein at least one chamber (20) is a hollow chamber.
- Handle according to one of claims 1 to 3, wherein at least one chamber (20) is a hollow chamber partially or completely filled with a fluid or a gel.
- Handle according to one of claims 1 to 4, wherein at least one chamber (20) extends approximately along the longitudinal axis (14-14) of the handle.
- Handle according to claim 5, wherein the at least one chamber (20) is approximately linear.
- Handle according to claim 5, wherein the at least one chamber (20) has a curvature in radial direction.
- Handle according to claim 7, wherein the curvature differs from the curvature of the outer contour (44) of the handle (10).
- Handle according to claim 7, wherein the curvature approximately corresponds to the curvature of the outer contour (44) of the handle (10).
- Handle according to one of claims 1 to 9, wherein the at least one chamber (20) comprises a cross-section being approximately constant along the longitudinal axis (33).
- Handle according to one of claims 1 to 9, wherein the at least one chamber (20) comprises a cross-section varying along the longitudinal axis (33).
- Handle according to one of claims 1 to 11, wherein the inner region (24) with the at least one chamber (20) is built in the radial transitional region between the core (13) and an outer surface or sheet (18).
- Handle according to one of claims 1 to 12, wherein the chambers (20) are separated from each other in circumferential direction by webs or ribs (22).
- Handle according to claim 13, wherein the webs or ribs (22) have a radial orientation.
- Handle according to claim 13, wherein the ribs or webs (22) in a cross-section of the handle (10) are inclined with respect to a radial orientation under an angle of inclination α.
- Handle according to claim 13, wherein ribs or webs (22) with different angles of inclination α are provided.
- Handle according to one of claims 1 to 16, wherein the at least one chamber (20) comprises at least one opening (29), said opening being closed by a front cap (26) or at least one closing element (ring disc 34) closing the openings (29).
- Handle according to claim 17, wherein the cap (26) comprises at least one closing element (ring disc 34) closing the openings (29).
- Handle according to claim 17 or 18, wherein the cap (26) is rotatable.
- Handle according to one of claims 17 to 19, wherein the cap (26) is connected via a positive lock.
- Handle according to one of claims 17 to 20, wherein the cap (26) is connected by bonding.
- Handle according to one of claims 1 to 21, wherein the at least one chamber (20) is filled with a plastic material having a hardness of 10 to 45 Shore A.
- Handle according to one of claims 1 to 22, wherein the outer region (23) is built with a plastic material having a hardness of 40 to 105 Shore A, in particular a hardness of 50 to 85 Shore A.
- Handle according to one of claims 1 to 23, wherein the outer region (23) is built with a plastic material having a hardness of 30 to 105 Shore A, in particular a hardness of 30 to 85 Shore A.
- Handle according to one of claims 1 to 24, wherein the chambers (20) are limited in circumferential direction by radial webs or ribs (22) and in radial outward direction by the outer surface or sheet (19) built with transitional regions (48).
- Handle according to claim 25, wherein the outer surface or sheet (19) is built with the radial outer front surfaces (47) of the ribs or webs (22) and with transitional regions (48) located between these front surfaces (47).
- Handle according to claim 26, wherein the ribs or webs (22) and the transitional regions (48) are built with the same materials.
- Handle according to claim 26, wherein the webs or ribs (22) and the transitional regions (48) are built with different materials.
- Handle according to claim 27 or 28, wherein the webs or ribs (22) are built integrally with the core (13).
- Handle according to one of claims 25 to 29, wherein a region located approximately in the middle of the outer surface o sheet (19) of the handle (19) is built with the radial outer front surfaces of the webs or ribs (22) and the transitional regions (48) in alternating sequence in circumferential direction, a front region (49) is located in front of said middle region and the transitional regions extend across the entire circumference of the outer surface or sheet (19) of the handle (10) at the front region (49).
- Handle according to one of claims 25 to 30, wherein a region located approximately in the middle of the outer surface o sheet (19) of the handle (19) is built with the radial outer front surfaces of the webs or ribs (22) and the transitional regions (48) in alternating sequence in circumferential direction, a rear region (49) is located behind said middle region and the transitional regions extend across the entire circumference of the outer surface or sheet (19) of the handle (10) at the rear region (49).
- Method for producing a handle (10) for a screw driver, a screw clamp or another tool designed an arranged for transferring a torsional moment applied by a user upon the outer surface of the handle to a functional part located within the handle, in particular a method for producing a handle according to one of claims 1 to 31, said method comprising the following steps:a) producing a core (13),b) positioning the core (13) and foundry cores extending approximately in longitudinal direction and being positioned equidistant in circumferential direction or one single foundry core extending across the entire circumference of the core (13) within a mould,c) covering the at least one foundry core with a sheet (18) by injection moulding producing a non-positive connection or bondage between the core (13) and the sheet (18),d) removing the at least one foundry core by moving the at least one foundry core versus the front surface (21) of the sheet (18) freeing at least one chamber (20) having an opening (29) at the front surface (21),e) at least partially closing the at least one chamber (20) or opening (29) by at least partially filling the chamber (20) with a material having a stiffness being smaller than the stiffness of the sheet (18).
- Method according to claim 32, wherein said closing of the at least one opening (29) is done with a closing element (ring disc 34) or a cap (26).
- Method of claim 33, wherein subsequent to the removal of the at least one foundry core the core (13) and the sheet (18) with at least one closing element (ring disc 34) for the openings (29) of the chambers (20) are positioned in a mould and the cap (26) is bonded with the core (13) and/or the sheet (18) by injection moulding.
- Method of claim 33, wherein subsequent to the removal of the at least one foundry core the core (13) and the sheet (18) are positively, non-positively or frictionally linked with the cap (26).
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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DE102004063349 | 2004-12-23 | ||
DE102005037504A DE102005037504B3 (en) | 2004-12-23 | 2005-08-09 | Use of a handle for a screwdriver |
PCT/EP2005/014003 WO2006069759A1 (en) | 2004-12-23 | 2005-12-23 | Handle |
Publications (2)
Publication Number | Publication Date |
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EP1827766A1 EP1827766A1 (en) | 2007-09-05 |
EP1827766B1 true EP1827766B1 (en) | 2009-06-03 |
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Application Number | Title | Priority Date | Filing Date |
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EP05824451A Active EP1827766B1 (en) | 2004-12-23 | 2005-12-23 | Handle |
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EP (1) | EP1827766B1 (en) |
AT (1) | ATE432796T1 (en) |
DE (2) | DE102005037504B3 (en) |
ES (1) | ES2327143T3 (en) |
WO (1) | WO2006069759A1 (en) |
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US20060037176A1 (en) * | 2002-06-20 | 2006-02-23 | Robbins Industries, Inc. | Kitchen implement and handle |
TW556636U (en) * | 2002-08-09 | 2003-10-01 | Chen Chang Rong | Improved shock-proof structure for hammer |
GB2395153B (en) * | 2002-11-18 | 2006-02-22 | Chih-Ching Hsieh | Hand tool handle with rotary cap |
US7040598B2 (en) * | 2003-05-14 | 2006-05-09 | Cardinal Health 303, Inc. | Self-sealing male connector |
US7409747B2 (en) * | 2005-02-10 | 2008-08-12 | Shiow-Hui Chen | Pliable handle |
-
2005
- 2005-08-09 DE DE102005037504A patent/DE102005037504B3/en active Active
- 2005-12-23 ES ES05824451T patent/ES2327143T3/en active Active
- 2005-12-23 EP EP05824451A patent/EP1827766B1/en active Active
- 2005-12-23 WO PCT/EP2005/014003 patent/WO2006069759A1/en active Application Filing
- 2005-12-23 DE DE502005007435T patent/DE502005007435D1/en active Active
- 2005-12-23 AT AT05824451T patent/ATE432796T1/en not_active IP Right Cessation
-
2007
- 2007-06-25 US US11/767,533 patent/US7877843B2/en active Active
Also Published As
Publication number | Publication date |
---|---|
DE102005037504B3 (en) | 2006-08-24 |
ATE432796T1 (en) | 2009-06-15 |
US20070256276A1 (en) | 2007-11-08 |
WO2006069759A1 (en) | 2006-07-06 |
DE502005007435D1 (en) | 2009-07-16 |
ES2327143T3 (en) | 2009-10-26 |
EP1827766A1 (en) | 2007-09-05 |
US7877843B2 (en) | 2011-02-01 |
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